Professional Documents
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Ipc Eng
Ipc Eng
IPC812
(Version IPC812-ENG01)
- Features
- Use
- Programming
IT IS RECOMMENDED TO
READ THE SAFETY INSTRUCTIONS
AND MAINTENANCE MANUAL
BEFORE CARRYING OUT ANY OF THE
FOLLOWING OPERATIONS:
TRANSPORT, INSTALLATION,
CONNECTION, START-UP,
ADJUSTMENT, MAINTENANCE,
DISMANTLING.
We kindly request your collaboration in quickly communicating any errors or inaccuracies found in
this manual to us, and thank you in advance for your kind collaboration.
Please send any suggestions or corrections to:
The duplication and the disposal to others of this manual without a written authorization of BB
Spring Technology is forbidden.
The only owner of the provided software is BB Spring Technology S.r.l. and it is given to the user in
license; it is not possible to give it to a third part or to disassemble it, or to use it on a Personal
Computer except the one on the machine.
Maintenance operations must only be carried out when the general electrical switch is in
the OFF position.
Maintenance operations may only be carried out if the machine is completely halted and
the main motor is switched off.
This rule must be applied in the following cases in particular:
Maintenance
Adjustments
Inspections and checks
Repair work
Lubrication
Cleaning
The machine contains devices which accumulate electrical energy, and so it is necessary
to wait for approximately 10 minutes after switching off the machine, in order to enable the
internal devices to discharge any dangerous tension.
In order to reduce the danger of accidents on the machine, no more than one person must
be present at a time.
Before starting up the machine, ensure that all the covers and accident-prevention devices
are in position and that they are fastened in accordance with these instructions.
1. Keep it cleaned
2. Do not place BB Spring Technology coiling machine in areas which are lacking in
ventilation. Maintain always a proper ventilation to protect the screen and the coiling
machine from overheating and assure a continuous good working.
The touchscreen requires few maintenance: it is suggested to clean the glass surface of
the touchscreen periodically. The most suitable product to clear it, is a solution made of
denatured alcohol and water (half and half). It is possible to use also denatured alcohol
only.
Anyway follow carefully the manufacturer directions if using solvents.
The front side of the NC is built in such a way to protect the inside parts from any
infiltration (shaving, dust, fluids, …) which could seriously damage the control and create
dangerous situations.
It is necessary to check the seals and closing doors conditions periodically and replace
them if damaged.
In the case the key selector to disable the alarms (6) is turn on (Position “1”), the machine
may work with these micro-switches opened. In this configuration the machine will
BB SPRING TECHNOLOGY SRL
Via Socrate 27- 22070 Casnate con Bernate (CO) – Italy
Tel. +39 031 536584 - Fax. +39 031 2170001
info@bbspringtechnology.com
0-8
perform only one production cycle any time the on-screen "START" key will be
activated!!
Fig. 0.2a
2 1
ATTENTION!
The production cycle includes also the cut of the spring. For this reason, all the operations
performed by the selector in position 1 (all the safety micro-switches are excluded) have to
be carried out with the necessary caution and under strict respect of the safety rules.
ATTENTION!
Before powering the machine on again, be sure that there are no obstacles among the
mechanical devices
2. Machine keyboard;
1.3 FEATURES
The machine has different axles managed by the numerical control.
To set up the program of the spring which will be produced, it is necessary:
• Automatically prepare the machine concerning on the type of spring to produce
• Perform the spring program
The final arrangement is obtained by amending both on devices and on the executing
program,
ATTENTION!
It is recommended to perform all the operation connected to the final arrangement in
MANUAL mode
AXIS “Y” - controls the movement of the cam shaft; on this axis the devices, which move
the tools of the pitch and of the spring cut, are connected.
AXIS “Z” – (optional) controls the movement of the coiling points: according to the type of
spring to be produced (cylindrical, conical or variously shaped) it is necessary to enter, at
every change, the respective value of the external diameter.
The numerical control is set up to store 100,000 programs and for connection to the ETHERNET
network with other machines or with a centralized program management system (optional)
ATTENTION!
In this manual, words like “to click” or “touch” means same action.
Press with the pen point (or with the finger) on the screen, on the icon, on the windows or
on the field the operator wishes to select.
There are few differences between the video software keyboard and a normal hardware
keyboard:
Fig. 2.3
ATTENTION!
The production may be restarted only after having positioned the tools and the wire of the spring in
the initial position of the spring cycle.
ON-SCREEN “START” KEY
If activated, it starts the production cycle: before pressing the START key verify that the tools and
the moving parts of the machine involved in the production process are well positioned and
fastened (inside led switched on).
These buttons allow to copy the current quote of the position of the axis in the “program table”.
Override
Delete block
Queue block
Fig. 4.2
1. Open file
2. Save program
3. Save program as
4. New program
5. Copy the current quote of Y1 in the selected line
6. Copy the current quote of X in the selected line
7. Copy the current quote of Z in the selected line
8. Open the table for additional notes to the program
9. Open the keyboard
2 3 4 5 6
ATTENTION!
Between the turning off and the turning on it is necessary to wait at least 30 seconds.
If this is not observed, the Numerical Control could not start again. In this case, turn off the
machine and wait 30 seconds before starting it again.
B
ATTENTION!
It is always recommended to produce a spring through the debug cycle after a new starting
up of the machine
Pushing the START key, the automatic cycle is active and the production
is initiated.
If the DEBUG key is active, the cycle is performed proportional to the
speed of the handwheel
Pushing the END CYCLE key, the machine stops as soon as possible.
Premendo il pulsante fine ciclo, la macchina si arresta a fine molla nel più
breve tempo possibile. Because of the quick pre-calculation of the
Numerical Control, it is possible that with simple springs, other 3-4 springs
can be produced after having pushed the key. A different icon signals that
the cycle is arrested.
Pushing the STOP key, the machine stops immediately. It is possible to
continue the cycle by pushing the START key or to cancel the operation
by pushing again this key that, in the meanwhile, has a different icon.
When the machine is not in production through one of the previous cases, then it is in
MANUAL mode.
To select the axis, it is enough to select a field of the axis column (in the table of the
program) and then move the handwheel.
Use the lateral tool bar to set the quantity of springs to produce and that already produced.
Use the last key to reset the counting of the production.
5.1 GENERALITIES
• Entry functions
• Exit functions
• Feeler functions
To use these functions, it is necessary to write the function “M” in the column “COMMAND”
and in the line of the program.
Insert in the COMMAND table M255 to activate the feeler in that line program.
Normally, the feeler asks a very low speed (from 1 to 5)
The set up is made by means of the screw (a) and it is signalled with the led (c) and (d) of
the laser sensor (2) (see below drawing)
The below drawing shows the adjustment scale (b) arranged through the screw (a): this
adjustment must be carried out in order to have the above mentioned led (c) and (d)
arrangement. This adjustment will have to be carried out according to working conditions:
distance from reading point, surface and type of material on which the laser ray is
addressed.
ATTENTION! If the led (c) is RED, the spring position reading is not granted
FLASHER CLASSIFICATION
ATTENTION!
If you require the intervention of the technicians of BB SPRING TECHNOLOGY to
eliminate the source of an alarm, please communicate always the identification and the
code of the alarm, visualized in the window "ALARM". This speed up the identification of
the error source.
2 1
The cut off axis “Y2” (for right hand coiling springs) or
“Y1” (for left hand coiling springs) is not in the right
position. In this condition the machine cannot be
PLC_9908 restarted: place the cut off tool holder slide at stroke
Cut off axis not ready beginning, by means of the relevant key of the menu for
MANUAL movements.
Now the operator can give START command to begin
the production.