QB10I00373AME Manuale Quadro Con Allegati

USE AND MAINTENANCE
MANUAL
ELECTRIC CONTROL BOARD
Serial n°: QB10I00373AME

IME TECHNOLOGY RIF. 3988 MIDDLE EAST
MINIWIN
Year: 2010
ELETTRONDATA S.R.L. VIA DEL CANALETTO, 77/79 USE AND MAINTENANCE MANUAL
41040 - SPEZZANO DI FIORANO (MO) ITALY ELETRIC CONTROL BOARD
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CONTENTS OF THE MANUAL
1. INTRODUCTION ............................................................................................4
1.1. - GENERAL MATTERS.................................................................................................. 4

1.2. - PRECAUTIONS ........................................................................................................... 6
2. THE CONTROL BOARD DESCRIPTION ......................................................7
2.1. - GENERAL MATTERS.................................................................................................. 7

2.2. - TECHNICAL FEATURES ............................................................................................ 8
2.3. - DIMENSIONS OF ELECTRIC CONTROL BOARD ................................................... 11
2.4. - SAFETY DEVICES..................................................................................................... 11
2.5. - SIGNALS.................................................................................................................... 12
3. STORAGE, LIFTING, TRANSPORT AND INSTALLATION........................13
3.1. - STORAGE.................................................................................................................. 13
3.2. - LIFTING AND TRANSPORT ..................................................................................... 13
3.3. - INSTALLATION ......................................................................................................... 14
4. USING THE MACHINE ................................................................................15
4.1. - PRELIMINARY CHECK ............................................................................................. 15

4.2. - MACHINE DISMANTLING AND DISPOSAL PROCEDURE..................................... 15
4.3. - CONTROL PANEL..................................................................................................... 16
4.4. - STARTING ................................................................................................................. 17
4.5. - STOPPING ................................................................................................................. 18
4.6. - INFORMATION ON DANGERS................................................................................. 19
4.7. - IMPROPER USE ........................................................................................................ 21
5. MAINTENANCE ...........................................................................................22
5.1. - NATURE AND FREQUENCY OF CONTROLS ......................................................... 22

5.2. - GENERAL MAINTENANCE ...................................................................................... 23
5.3. - SPECIFIC MAINTENANCE ....................................................................................... 23
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6. EMERGENCY ..............................................................................................24
6.1. - EMERGENCY STOP.................................................................................................. 24

6.2. - FIRE PREVENTION ................................................................................................... 24
6.3. - HARMFUL EMISSION ............................................................................................... 24
7. ATTACHMENTS ..........................................................................................25
7.1. - GENERAL INFORMATION........................................................................................ 26

7.2. - DIMENSIONS, LIFTING AND TRANSPORT DIAGRAM .......................................... 27
7.3. - LAY-OUT OF COMPONENTS................................................................................... 28
7.4. - OPERATING LOGIC BLOCK DIAGRAM.................................................................. 29
7.5. - ELECTRICAL DIAGRAM OF INSTRUMENTS.......................................................... 30
7.6. - ELECTRICAL DIAGRAM OF CONTROLS ............................................................... 31
7.7. - DISTRIBUTION OF POWER LINES.......................................................................... 32
7.8. - AUXILIARY INPUTS .................................................................................................. 33
7.9. - FEASIBLE PROGRAMME LIST................................................................................ 34
7.10. - ALARMS LIST ......................................................................................................... 35
7.11. - TERMINAL BOARD DIAGRAM............................................................................... 36
7.12. - WIRING DIAGRAMS................................................................................................ 37
7.13. - DEVICES.................................................................................................................. 38
7.14. - LIST OF MATERIALS AND RELATIVE MAINTENANCE OPERATIONS .............. 39
7.15. - DECLARATION OF CONFORMITY AND CE MARK LOCATION DIAGRAM........ 40
7.16. - INSTRUCTIONS FOR USING COMMANDS ........................................................... 41
7.17. - USE AND MAINTENANCE MANUALS FOR BUILT-IN COMPONENTS ............... 42
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1. INTRODUCTION
1.1. - GENERAL MATTERS
The electric control board in question is planned and made by

«ELETTRONDATA S.r.l.» in order to be exsclusively used in:
Industrial place,
covered place,
dry place,
appropriatly lit place,
not explosive place.
IMPORTANT
BEFORE CARRYING OUT ANY OPERATIONS ON THE ELECTRIC
CONTROL BOARD AND/OR PACKAGING, OPERATORS
AND QUALIFIED TECHNICIANS MUST CAREFULLY READ
AND FOLLOW THE INSTRUCTIONS CONTAINED IN THIS MANUAL
(AND IN THE ATTACHED DOCUMENTS).
IF ANY DOUBTS SHOULD ARISE ON THE CORRECT

INTERPRETATION OF THE INSTRUCTIONS,
PLEASE CONTACT THE MAKER OR THE SERVICE CENTRE
The maker is able to hold operator training courses at the Customer’s facilities.
IMPORTANT
The factory safety manager must:
ensure that operators effectively possess such knowledge at a sufficient

level for them to read and fully understand the manual;
provide adequate training and ensure, partly by means of tests, that
operators are able to operate the control board safely and correctly, both in
normal operating conditions and in emergency situations.
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This manual defines the purpose for which the control board was built and
contains all the information required to use it safely and correctly.
Constant compliance with the indications contained in this manual ensures the
safety both of people and the electric control board, cost-effective operation and
longer control board life.
In order to ensure that this manual corresponds perfectly with the electric
control board built to the special requests of the user, the parts dealing with specific
functions or non-standard configurations will be explained one by one in the relative
attachments.
No operation has been envisaged or may be carried out with the control
board powered. This instruction is OBLIGATORY.
IMPORTANT
Any modifications made to the control board without the maker’s knowledge
which affect its functions, modify the contents of the risk analysis in the
Technical File and/or generate additional risks to those indicated are made
under the total responsibility of those who make such modifications.
If such modifications are made without the authorisation of the maker, any
form of guarantee will be considered null and void and will totally invalidate the
declaration of conformity issued to guarantee compliance
with current safety standards
The maker accepts no liability for any harm caused to people or animals, or
damage caused to property that may occur following modifications or improper
use of the electric control board.
THE PERSON IN CHARGE OF SAFETY in the factory must:

- check that the equipment controlled by the system is working correctly
without any faults and that the safety rules and regulations are complied with while
using the machines that are part of the system,
- check that all maintenance work on the electrical equipment controlled by the
system (machines, belts, motors, movement parts, etc.) is done only after having cut
power off to such equipment by way of the switch.
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1.2. - PRECAUTIONS
Where a safety switch or key operated lock is fitted, the maintenance man
and the operator must remove the key and keep it on their persons or in a
place that can only be accessed by themselves and authorised staff.
Always wear appropriate clothing during cleaning operations, especially

when removing dust or other residues, and only use extractors if at all
possible; if compressed air must be used, also wear masks, safety goggles
and protective gloves, and close your sleeves with elastic bands. In all
cases, always use suitable personal protection equipment or clothing.
Do not wear rings, watches, bracelets or loose and hanging clothing when
working near the open electric control board (authorised and trained staff).
++++++++++++++++ CAUTION! ++++++++++++++++++

THE SAFETY OF PEOPLE, ANIMALS OR THINGS, during maintenance of
the machines controlled by the system referred to in this manual, IS ONLY
GUARANTEED WITH THE POWER SUPPLY TO THE SWITCHBOARD
INTERRUPTED, meaning with the master switch off and in "0" position. Said switch
is also preset for being mechanically interlocked with the safety devices for removal
of the access guards to the above machines in the event of the customer's having
fitted these.
IF, FOR WORK REASONS, OPERATIONS HAVE TO BE PERFORMED ON

THE MACHINES WITH THE SWITCHBOARD ENERGISED, the customer shall
assess the hazard potential of the single machines and, if necessary, equip the
system with a POWER DISCONNECTION SWITCH FITTED NEAR THE MACHINE
and able to disconnect the power cable and be interlocked with any mechanical
access guards.
THE CUSTOMER OR USER SHALL BE RESPONSIBLE FOR

ASCERTAINING correct installation and proper operation of the protection devices
before energising the system.
+++++++++++++++++++++++++++++++++++++++++++++++++++++++++++
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2. THE CONTROL BOARD DESCRIPTION
2.1. - GENERAL MATTERS
SYSTEM COMPOSITION (attachment 7.1):

A) n.1 electrical board m.p. and PLC
B) n.1 Personal computer for operator-board interface
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2.2. - TECHNICAL FEATURES
2.2.1. - ELECTRICAL POWER SUPPLY AND INPUT MAINS POWER

SUPPLY
Power supply: Tree_phase, 400 Volts (±10%).

Max. power draw: 50 kW
Frequency : 50 Hz (±1%)
2.2.2. - OPERATING TEMPERATURES
Minimum: - 5 degrees centigrade (internal installation).

Maximum : + 40 degrees centigrade.
If the temperature is outside these two limits, the electric control board must
be fitted with suitable air-conditioners or heaters, etc..
2.2.3. - TRANSPORT AND STORAGE TEMPERATURE
Minimum: - 10 degrees centigrade.

Maximum: + 55 degrees centigrade.
2.2.4. - HUMIDITY
Maximum: 90% at 20° C _ 50° C without condensation.
2.2.5. - HEIGHT
Maximum 1000 m a. s. l.
2.2.6. - SOLAR RADIATION
Not permitted.
2.2.7. - EXTERNAL LEVEL OF PROTECTION OF ELECTRIC CONTROL

BOARD AND CONTROL PANELS
IP54
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2.2.8. - INTERNAL LEVEL OF PROTECTION OF ELECTRIC CONTROL
BOARD
IP 20
2.2.9. - LEVEL OF PROTECTION OF PUSHBUTTON PANELS
Minimum: IP54
N.B.: IP43 = protected against the penetration of bodies larger than 1 mm

and against driving rain for 10 mins with a maximum angle of 60° from
vertical.
IP54 = protected against the penetration of dust and against driving rain
for ten minutes from all directions
2.2.10. - ELECTROMAGNETIC COMPATIBILITY
The systems used to minimise disturbance to the equipment from other

sources are described as follows :
- all metal parts earthed.

- shielding of signal wires with a voltage of less than 30 Volt
- filter and reactance for inverter
In order to ensure the systems installed during production work correctly, the
final user must make sure the electric control board is correctly earthed (see
attachment 7.11).
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2.2.11. - CABLE COLOURS USED DESCRIPTION VOLTAGE COLOUR
MIN. SECT.
DESCRIPTION EN. LEVEL COLOR MIN.SECT.

Power a.c./d.c. > 250 volt black 2,5mmq
Aux. a.c. 230 volt red 1,5 mmq
Aux. a.c. 24/48/110 volt red 1 mmq
Aux. d.c. 24 volt blue 1 mmq
Protection conductor 0 volt yellow/green 1,5 mmq
Circuits with power supply
also with main switch turned off orange 1,5 mmq
All wires are insulated with fireproof material with a level of insulation not less
than 750 volts.
2.2.12. - CABLE RACEWAYS AND HOLDERS
Made from fireproof insulating material.
2.2.13. - STOP FUNCTIONS
IEC EN 60204-1 category 0 and I and CEI EN 60439-1
Normal service stop buttons are always black and cause the interlocked
machine to carry out a controlled stop cycle.
The red mushroom bottom (EMERGENCY) causes all drive machinery to stop
immediately: machine with energy "0" (stop motors and turn off PLC outputs). It also
causes the machine to stop at the maximum deriverable control current making the
motors stop as quikly as possible without generating addidional dangers for the
operator.
2.2.14. - INSULATION
The electrical equipment is tested until resistance between the active wires
and the equipotential metal components is lower than 1 Mohm at 500 volts dc.
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2.3. - DIMENSIONS OF ELECTRIC CONTROL BOARD
The dimensions (expressed in mm) of the electric control board as shown in

attachment 7. 2 are:
Width: 1600
Height: 1055
Depth: 620
2.4. - SAFETY DEVICES
Regardless of its technical features and specific use, the electric control board
is fitted with:
- a 40 mm red mushroom button on a yellow background that immediately cuts

off power to all external users without creating additional risks for operators.
General emergency stop is obtained by simply pressing the above button

without carrying out any other subsequent actions.
Once pushed, the button remains pressed down until it is manually reset.
This reset does not automatically start the machine; to do this repeat the start
procedure.
Safety devices are always installed inside the electric control board to revent
the control board from being used when the doors are open (see attachment 7.13
and 7.17 for technical and operating details) .
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IMPORTANT
IT IS ABSOLUTELY FORBIDDEN TO START OR USE THE MACHINE
WITH THE SAFETY DEVICES REMOVED OR DISABLED.
2.5. - SIGNALS
A set of warning plates are located on and inside the electric control board:
IMPORTANT
THESE WARNING PLATES CARRY OUT A SAFETY FUNCTION

AND MAY NOT BE REMOVED, COVERED OR DAMAGED.
THEY MUST ALWAYS BE VISIBLE AND LEGIBLE.
ANY DAMAGED PLATES MUST BE REPLACED WITH IDENTICAL ONES.

NON-COMPLIANCE WITH THIS INSTRUCTION CAUSES THE GUARANTEE
TO BECOME NULL AND VOID AND TOTAL LIABILITY
TO PASS TO THE CUSTOMER.
See attachment 7.13 for which and position details.
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3. STORAGE, LIFTING, TRANSPORT AND INSTALLATION
3.1. - STORAGE
The electric control board must be stored in a dry, covered area with a
temperatures ranging from a minimum of -5°C and a maximum of 45°C.
In order to prevent atmospheric dust from depositing the board should be
covered with suitable sheets that allow air to reach it without causing condensation.
3.2. - LIFTING AND TRANSPORT
3.2.1. - WEIGHT
The electric control board weighs a total of 300 Kg.
3.2.2. - LIFTING AND TRANSPORT
Details on lifting and handling of the electric control boards are shown in
Attachment N° 7.2.
IMPORTANT
THE MAKER ACCEPTS NO LIABILITY FOR DAMAGE CAUSED TO PROPERTY

OR HARM CAUSED TO PEOPLE OR ANIMALS AS A RESULT OF THE
NON_OBSERVANCE OF THE LIFTING AND TRANSPORT INSTRUCTIONS.
3.2.3. - PACKAGING
Pluriball (plastic sheet with air balls).
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3.3. - INSTALLATION
The electrical equipment can work correctly in ambient air temperatures

ranging between - 5 and + 55 °C with the following maximum relative humidity
levels:
90% at ambient temperature of 20° C

50% at ambient temperature of 50° C
Damaging effects caused by sporadic condensation are avoided whenever

possible by appropriate equipment design.
Additional measures (e.g. built-in equipment for heating or air-conditioning,
drain holes) may be adopted by the user if necessary, following prior authorisation of
the maker.
At the moment of delivery check that the material has not been damaged in
any way during transportation.
If the material is deemed incomplete or damaged, contact the supplier
company immediate and do not, UNDER ANY CIRCUMSTANCES, connect and
power the equipment.
While installing the electromechanical control board, it must not be knocked,
subject to strong vibrations or come into contact with liquids.
Position the ELECTROMECHANICAL CONTROL BOARD on a perfectly level
floor.
Attention! Due to the weight and size, the control board must be handled with
suitable means, paying attention to its barycentre.
ENSURE THAT TECHNICAL FEATURES OF ELECTRICAL POWER

SUPPLY ARE RISPECTED (SEE 2.2.1).
NON-COMPLIANCE WITH THIS INSTRUCTION CAUSES DAMAGING
EFFECTS FOR ELECTRICAL CONTROL BOARD.
IMPORTANT
THE COMPANY ACCEPTS NO LIABILITY FOR DAMAGE CAUSED

TO PROPERTY OR HARM CAUSED TO PEOPLE OR ANIMALS AS A
RESULT OF THE NON-OBSERVANCE OF THE ABOVE.
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4. USING THE MACHINE
4.1. - PRELIMINARY CHECK
Before connecting the control board to the mains power supply, check that the
wires are not powered and that the general switches are open.
Check the low voltage connections on the control panels and make sure the
operating logics are respected and correspond to the sequences and operations
envisaged at the maximum permitted load on the outputs by fitting a protection fuse.
After powering the control board, check that the sense of rotation of the motors
corresponds to the indications, that all the drive shafts rotate in the indicated direction
and that all the functions correspond to the commands given.
4.2. - MACHINE DISMANTLING AND DISPOSAL PROCEDURE
Any packing material should be collected separately and placed in the

relative containers for recycling.
The control board mainly comprises metal components and these

should be dismounted and sent to the foundry for recycling.
All parts made from plastic or other non-degradable materials must be

collected separately and sent to an authorised disposal or recycling
company.
Any batteries/accumulators must also be collected separately and sent

to an authorised disposal or recycling company
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4.3. - CONTROL PANEL
The control systems are built in such a way as to resist normal working stress
and not give rise to dangerous situations for users, both in cases of correct and
accidental improper use.
The control devices are easy to identify and arranged so as to ensure
maximum ease of use safe, univocal and rapid manoeuvres.
The detailed and specific descriptions of the command sequence to carry out
in order to use the control panel correctly (buttons, LED’s, etc.) are indicated in
attachment 7.16 “INSTRUCTION FOR USING COMMANDS” in order to ensure
these correspond as much as possible with the technical and functional
specifications required by the tender.
Control panel: attachment 7.5
No manoeuvre may be carried out without the permission of the safety

systems fitted to the control board (see attachment 7.13) or if the doors are open.
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4.4. - STARTING
4.4.1. - INITIAL START-UP
Follow the command sequence as indicated in attachment n° 7.16.
4.4.2. - SUBSEQUENT START-UPS
4.4.3. - START- UPS AFTER PRESSING THE EMERGENCY BUTTON
A. Eliminate the reason for the emergency.

B. Release the emergency button and reset it.
C. Repeat the starting sequence from the beginning as shown in attachment
n° 7.16.
4.4.4. - STARTING AGAIN AFTER A TEMPORARY “STOP CYCLE”
4.4.5. - OPERATING THE ELECTRIC CONTROL BOARD
The operator must carry out the following tasks:
A. Keep the control board functions under control.

B. In case of faults, call in the maintenance staff.
C. Check that no unauthorised people are near the control board, especially
in the control area, and that no-one touches the safety guards for any
reason.
D. Carry out routine maintenance operations, if qualified.
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4.5. - STOPPING
4.5.1. - TEMPORARY ROUTINE STOPPING
4.5.2. - ROUTINE STOPPING AT THE END OF THE WORK CYCLE
4.5.3. - STOPPING IN CASE OF A POWER CUT (ELECTROMOTIVE

POWER)
This causes the machine to stop completely.

After power has returned, repeat the whole electric control board starting
procedure.
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4.6. - INFORMATION ON DANGERS
The equipment works with electrical current that is a mortal danger for people
and therefore only specialised electricians who are trained on electrical risks
may access the inside.
The keys required to access the electric control board must only be made
available to specialised and authorised electricians.
Make sure the earth conductor is correctly fitted to the electric control
board; faulty or missing earth connections expose people to the risk of indirect
contact in case of an earth fault in a component.
The board-to-control consoles and board-to-machine electrical connections

must be made according to the minimum indications shown in the electrical
diagrams.
IMPORTANT
THE INSULATED SAFETY GUARDS MOUNTED INSIDE THE CONTROL BOARD

PROTECT PEOPLE FROM ACCIDENTAL CONTACT WITH THE PARTS
SUBJECT TO PARTICULARLY DANGEROUS VOLTAGES/TEMPERATURES,
FOR WHICH REASON, REMOVING THEM IS DANGEROUS AND THIS MUST
THEREFORE BE DONE WITH THE MACHINE TOTALLY DISCONNECTED
FROM MAINS POWER (THE RISK OF BURNS ON THE POSSIBLE
BRAKING RESISTANCE EXISTS ALL THE SAME!).
The safety devices must also be reset before connecting the control board to
the mains supply.
The direct and alternating current controls governing motor speed adjustment
contain devices for accumulating electrical power (condensers) which store electricity
for a certain period of time even when the control board is disconnected from the
mains supply.
Disconnect power, therefore, and wait for at least 5 minutes before

accessing the inside of the control board.
The electrical equipment will only work safely if installed in a sheltered place
and protected from rainfall.
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Short circuit cut-out power of the equipment is: (main switch Ics) 10 kA.
Check that the mains power supply does not exceed this parameter;
otherwise contact the control board manufacturer.
IMPORTANT
Further detailed information about safety
and any residual risks is shown in the relative attachments
depending on the subject treated
(See in particular:
attachment n° 7.2 for any lifting and transport risks;

attachment n° 7.16 for any operating risks;
attachment n° 7.14 for any maintenance risks. )
IMPORTANT
SWITCH OFF THE POWER SUPPLY BEFORE CLEANING

THE CONTROL BOARD AND NEVERUSE WATER ON OR NEAR IT.
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4.7. - IMPROPER USE
Working with the safety guards even partially removed;

Working with the electrical panels open;
Making modifications to the safety devices and adding additional risks
to the risk analysis made by the maker which is an integral part of the
technical file of the electric control board.
Every functional modification, even insignificant, must always be notified to the

maker by post and likewise approved by the maker that will do so only if such
modification does not add additional risks to the risk analysis.
IMPORTANT
Any modifications made to the control board without the maker’s knowledge,
which affect its functions, modify the contents of the risk analysis and/or
generate additional risks to those indicated, are made under the total
responsibility of those who make such modifications.
If such modifications are made without the authorisation of the maker, any
form of guarantee will be considered null and void and will totally invalidate the
declaration of conformity issued to guarantee compliance
with current safety standards.
Carrying out extraordinary maintenance operations without being

supervised by a technician sent by the maker.
+++++++++++++++++++ IMPORTANT! ++++++++++++++++++++

The system, subject of this manual, has been built for powering and controlling
electrical user points with the features and functions as per the customer’s
technical specifications:
OTHER USES ARE FORBIDDEN.
+++++++++++++++++++++++++++++++++++++++++++++++++++++++
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5. MAINTENANCE
IMPORTANT
Maintenance operation may only be carried out on the electric control

board with the power disconnected in maximum safety conditions
(zero energy).
No special routine maintenance operations are required for this type of electric
control board except as regards extractor filters and terminals.
Scheduled maintenance is limited to a small number of operations.
The maker recommends that the minimum scheduled intervals indicated in this
manual be respected.
The experience of the user could lead to a further improvement in
maintenance intervals that must, however, never be less than the indicated
frequencies or ignored.
Frequency operation:
6 months Cleaning/replacing air extraction filters;

24 months Tightening terminals;
For specific maintenance operations on special components required by

the final user, or for replacing faulty parts, please consult attachments n° 7.14
and n° 7.17.
5.1. - NATURE AND FREQUENCY OF CONTROLS
As regards maintenance specifications concerning the various control board

components, the frequency of operations and the pieces/ materials to use, please
consult attachment n° 7.14 “LIST OF MATERIALS AND RELATIVE MAINTENANCE
OPERATIONS” in this manual.
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5.2. - GENERAL MAINTENANCE
Just a few maintenance operations are required in order to keep the machine
in perfect working order. These should be carried out to prevent the safety level from
deteriorating.
For all kinds of maintenance operations, please consult attachment n° 7.14

“LIST OF MATERIALS AND RELATIVE MAINTENANCE OPERATIONS” in this
manual.
IMPORTANT
Please bear in mind, however, that routine cleaning of the control board
is fundamental for long _ life and safe operation.
IMPORTANT
Never use water to clean the control board!
5.3. - SPECIFIC MAINTENANCE
Whenever the control board requires specific maintenance, every

extraordinary maintenance operation must be communicated to the maker who will
send a technician to supervise the operation.
IMPORTANT
FOR FAULTS REQUIRING LARGE_SCALE OPERATIONS

ALWAYS CONTACT THE MAKER!
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6. EMERGENCY
6.1. - EMERGENCY STOP
In case of danger, the red emergency mushroom button with block is located
on the control panel; this has a diameter of 40 mm and is fitted over a yellow plate.
The emergency stop function completely stops the control board and the
machine connected to it and is activated by pressing the above mushroom button.
It has absolute priority over all other machine commands.

To restart machine after an emergency stop, reset the command and repeat the
starting procedure.
6.2. - FIRE PREVENTION
In case of fire, disconnect the control board. Always use a powder extinguisher
(never water) that should be located near the machine.
Apply the standard procedures contained in the emergency plan of the user.
6.3. - HARMFUL EMISSION
Direct harmful emission from the machine can only occur in case of fire due to
the combustion of paint, plastic parts or liquid from the cooling installation if an air-
conditioner is installed. In this case, take the usual precautions used in case of fire.
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7. ATTACHMENTS
7.1 GENERAL INFORMATIONS

7.2 DIMENSIONS, LIFTING AND TRANSPORT DIAGRAM
7.3 LAY-OUT OF COMPONENTS
7.4 OPERATING LOGIC BLOCK DIAGRAM
7.5 ELECTRICAL DIAGRAM OF INSTRUMENTS
7.6 ELECTRICAL DIAGRAM OF CONTROLS
7.7 DISTRIBUTION OF POWER LINES
7.8 AUXILIARY INPUTS
7.9 FEASIBLE PROGRAMME LIST
7.10 ALARMS LIST
7.11 TERMINAL BOARD DIAGRAM
7.12 WIRING DIAGRAMS
7.13 SAFETY DEVICES
7.14 LIST OF MATERIALS AND RELATIVE MAINTENANCE OPERATIONS
7.15 DECLARATION OF CONFORMITY AND CE MARK LOCATION
DIAGRAM
7.16 INSTRUCTIONS FOR USING COMMANDS
7.17 USE AND MAINTENANCE MANUALS FOR BUILT-IN COMPONENTS
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7.1. - GENERAL INFORMATION
(This attachment comprises pages with independent numbering

that does not follow on from this page)
7.1.1 WIRING DIAGRAM N. QB10i00373AS
EXTERNAL BOARD PHOTO, INTERNAL BOARD PHOTO, PUSH-BUTTON

PANELS PHOTO:
SEE ATTACHMENTS AT THE END OF WIRING DIAGRAM
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7.2. - DIMENSIONS, LIFTING AND TRANSPORT DIAGRAM
(This attachment comprises 1 pages with independent numbering

ATTACHMENT 7.2 LIFTING AND TRANSPORT DIAGRAM
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7.3. - LAY-OUT OF COMPONENTS

SEE ATTACHMENT 7.1.1

WIRING DIAGRAM SHEETS "INTERNAL LAYOUT"
TEL. +39(0)536 1840500 FAX +39(0)536 1840501 28/42
7.4. - OPERATING LOGIC BLOCK DIAGRAM

SEE ATTACHMENT 7.1.1 WIRING DIAGRAM
TEL. +39(0)536 1840500 FAX +39(0)536 1840501 29/42
7.5. - ELECTRICAL DIAGRAM OF INSTRUMENTS

CONTROL PANEL FRONT AND REAR:

SEE ATTACHMENTS AT THE END OF WIRING DIAGRAM
TEL. +39(0)536 1840500 FAX +39(0)536 1840501 30/42
7.6. - ELECTRICAL DIAGRAM OF CONTROLS

TEL. +39(0)536 1840500 FAX +39(0)536 1840501 31/42
7.7. - DISTRIBUTION OF POWER LINES


WIRING DIAGRAM SHEETS "MOTIVE POWER"
TEL. +39(0)536 1840500 FAX +39(0)536 1840501 32/42
7.8. - AUXILIARY INPUTS


WIRING DIAGRAM SHEETS "AUX. POWER SUPPLY"
TEL. +39(0)536 1840500 FAX +39(0)536 1840501 33/42
7.9. - FEASIBLE PROGRAMME LIST

EXCLUDED FROM THE SUPPLY

AS AGREED WITH THE CUSTOMER
TEL. +39(0)536 1840500 FAX +39(0)536 1840501 34/42
7.10. - ALARMS LIST


TEL. +39(0)536 1840500 FAX +39(0)536 1840501 35/42
7.11. - TERMINAL BOARD DIAGRAM


SHEETS "TERMINALS" N. X .........
TEL. +39(0)536 1840500 FAX +39(0)536 1840501 36/42
7.12. - WIRING DIAGRAMS

CONNECTIONS ON BOARD THE MACHINE:

TEL. +39(0)536 1840500 FAX +39(0)536 1840501 37/42
7.13. - DEVICES

TEL. +39(0)536 1840500 FAX +39(0)536 1840501 38/42
7.14. - LIST OF MATERIALS AND RELATIVE MAINTENANCE
OPERATIONS

TEL. +39(0)536 1840500 FAX +39(0)536 1840501 39/42
7.15. - DECLARATION OF CONFORMITY AND CE MARK LOCATION
DIAGRAM

DECLARATION OF CONFORMITY WILL BE SENT BY MAIL TO THE

CUSTOMER AFTER SUPPLY DELIVERY.
TEL. +39(0)536 1840500 FAX +39(0)536 1840501 40/42
7.16. - INSTRUCTIONS FOR USING COMMANDS

ATTACHMENT 7.16 INSTRUCTIONS FOR USING COMMANDS
TEL. +39(0)536 1840500 FAX +39(0)536 1840501 41/42
7.17. - USE AND MAINTENANCE MANUALS FOR BUILT-IN
COMPONENTS

SEE AT BUILT-IN COMPONENTS MANUALS
TEL. +39(0)536 1840500 FAX +39(0)536 1840501 42/42
ATTACHMENT 7.1.1
USE AND MAINTENANCE MANUAL - ELECTRIC CONTROL BOARD
WIRING
DIAGRAM
ATTACHMENT 7.2
1055
620
TOTAL WEIGHT (PT) = KG 300
MINIMUM LIFTING SYSTEM CAPACITY = 1,5 x PT = KG 450

ATTACHMENT 7.13
Emergency push
button: if pressed it
excludes the auxiliary Main switch:
circuits position 1 = board on
position 0 = board off
Door flashing light:

on = board powered
off = board not powered
ATTACHMENT 7.14
LIST OF MATERIALS AND RELATIVE

MAINTENANCE OPERATIONS
List of materials and relative maintenance operations, att. 7.14 Use and maintenance manual - electric control board Pag.1
LIST OF MATERIALS:
Since the electric control board is designed and built to meet specific requirements,
no standard spare parts list exists.
We recommend keeping at least a stock of spares needed for the manual working
mode.

SHEETS " LIST OF MATERIALS" N. ZDM .....
MAINTENANCE:
IMPORTANT
PRIOR TO CARRYING OUT ANY MAINTENANCE IT IS COMPULSORY TO

READ CHAPTER 5 OF THE ELECTRIC CONTROL BOARD
OPERATING AND MAINTENANCE MANUAL
ROUTINE MAINTENANCE
Clean the surface of the synoptic panel with a slightly damp, soft, NON ABRASIVE
cloth.
At each work shift:
if the material is deemed damaged, contact the supplier company immediately and
do not, UNDER ANY CIRCUMSTANCES, connect or power the equipment.
Periodically:
check the integrity of the synoptic panel and connecting cables.
TROUBLESHOOTING
ONLY QUALIFIED PERSONNEL ARE AUTHORISED TO WORK INSIDE

THE CONTROL BOARD
MALFUNCTION FOUND POSSIBLE CAUSE REMEDY

- synoptic panel off - no power - check power supply and
- mains pilot light off fuses on the power supply
line
- luminous indicators off - no auxiliary voltage - check auxiliary voltage
- anomalous input status - no drive (auxiliaries indicator lights)
- check the external contacts
that determine the status of
the indicators or PLC inputs,
referring to the wiring
diagrams
- push button not working - no auxiliary voltage - check auxiliary voltage
- automatic output not working - no drive (auxiliaries indicator lights)
- either the card on which - check operation of the
the user drive is installed or drive in relation to the board
the controller card is and PLC input status and
malfunctioning batching logic states,
referring to the manual and
wiring diagrams
- “PLC not connectable” - serial communication error - check integrity of
message on the PC with the PLC connections between the PC
and the PLC’s serial module
- check that the transmission
and reception LEDs are
flashing
- “thermal cutout triggered” - circuit breaker triggered check the nature of the
indicator light on due to an overcurrent - to overcurrent, eliminate the
protect a user point’s drive cause and reset the CB
line
- host computer off-line - PC off - switch the PC on
indicator light - procedures in progress that - exit the procedures and
do not include connection to reconnect to the PLC
the PLC
- PC supervisor not available - no serial connection
for receiving data from the between the PC and PLC as
PLC indicated by the PC
- host computer off-line - PC failed - position the “data
indicator light, PC and - serial connection cannot be acquisition” key selector on
situation cannot be restored: restored “0”
impossible to download also
in the manual functioning
mode
ATTACHMENT 7.15
FOR CE MARK LOCATION

SHEETS "CARPENTRY"
ATTACHMENT 7.16
INSTRUCTIONS
FOR USING
COMMANDS
Instructions for using commands, attachments 7.16 Use and maintenance manual - electric control board Pag.1
CONTROL BOARD IDENTIFICATION DATA
A plate is affixed on the electromechanical control board giving the identification
data.
When you have to contact the supplier or the manufacturer always specify
these data.
STARTING THE BOARD FOR THE FIRST TIME
N. OPERATION RESULT
1 Open the board and insert all the auxiliary
circuit switches and the utility power
2 Close the board doors and turn the main The “mains” lamp turns on (1)
switch on
3 Move the voltmeter selector into the different Voltage reading on the voltmeter (3)
positions (2)
4 Check that the emergency push button is
released (4)
5 Turn the auxiliary circuits on with the selector The “auxiliaries” lamp turns on (6)
(5)
SUBSEQUENT START UPS
N. OPERATION RESULT
1 Check that the emergency push button is
released (4)
2 Turn the auxiliary circuits on with the selector The “auxiliaries” lamp turns on (6)
(5)
TEMPORARY ORDINARY STOP
N. OPERATION RESULT
1 Press the red mushroom headed push button The “auxiliaries” lamp turns off (6)
(4)
ORDINARY STOP AT THE END OF THE WORKING CYCLE
N. OPERATION RESULT
1 Press the red mushroom headed push button The “auxiliaries” lamp turns off (6)
(4)
2 Turn the main switch off The “mains” lamp turns off (1)
IMPORTANT
THE COMPANY DECLINES ALL LIABILITY IN CONNECTION WITH DAMAGE TO

THINGS, ANIMALS OR PEOPLE DUE TO FAILURE TO COMPLY WITH THE
ABOVE INSTRUCTIONS CONCERNING STARTING AND STOPPING THE
ELECTRIC CONTROL BOARD
WORK CYCLE
Commands for the general functions of starting/stopping the control board, voltage
indicator, malfunction indicator (7), alarm silencing (8) and selection of the automatic-
manual functioning mode (9) are controlled by way of a push button panel on the
control board.
If foreseen and agreed with the customer, the work cycle commands are controlled
by different types of electronic equipment in terms of operator-electric control board
interface:
- personal computer with synoptic panel and on-screen instructions
- touch-screen with synoptic panel and on-screen instructions
- electronic keyboards.
If foreseen and agreed with the customer, there will be commands with a push button
panel for starting/stopping user points, luminous indicators to signal user points
working and displays to show electrical measurements, weight, capacity, level, etc.
Identification labels or drawings and symbols are used to identify the command and
indicator functions.
PUSH BUTTONS COLOUR

Start push buttons BLACK
Stop push buttons RED
INDICATOR LIGHTS COLOUR
Emergency, alarms RED
Position limit switches ORANGE
Host computer RED
Maximum levels GREEN
Minimum levels RED
Motors running GREEN
Full GREEN
Material present ORANGE
Pressures GREEN
Thermal cutout triggered RED
TYPICAL CONTROL PANEL (SEE PHOTOS AT THE END OF WIRING DIAGRAM)
READING DESK BOARD
WARDROBE BOARD

QB10I00373AME Manuale Quadro Con Allegati

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QB10I00373AME Manuale Quadro Con Allegati

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USE AND MAINTENANCE

ELECTRIC CONTROL BOARD

Serial n°: QB10I00373AME

1.1. - GENERAL MATTERS.................................................................................................. 4

2. THE CONTROL BOARD DESCRIPTION ......................................................7

2.1. - GENERAL MATTERS.................................................................................................. 7

3. STORAGE, LIFTING, TRANSPORT AND INSTALLATION........................13

4. USING THE MACHINE ................................................................................15

4.1. - PRELIMINARY CHECK ............................................................................................. 15

5.1. - NATURE AND FREQUENCY OF CONTROLS ......................................................... 22

6.1. - EMERGENCY STOP.................................................................................................. 24

7.1. - GENERAL INFORMATION........................................................................................ 26

1.1. - GENERAL MATTERS

The electric control board in question is planned and made by

IF ANY DOUBTS SHOULD ARISE ON THE CORRECT

ensure that operators effectively possess such knowledge at a sufficient

THE PERSON IN CHARGE OF SAFETY in the factory must:

Always wear appropriate clothing during cleaning operations, especially

++++++++++++++++ CAUTION! ++++++++++++++++++

IF, FOR WORK REASONS, OPERATIONS HAVE TO BE PERFORMED ON

THE CUSTOMER OR USER SHALL BE RESPONSIBLE FOR

2.1. - GENERAL MATTERS

SYSTEM COMPOSITION (attachment 7.1):

2.2.1. - ELECTRICAL POWER SUPPLY AND INPUT MAINS POWER

Power supply: Tree_phase, 400 Volts (±10%).

2.2.2. - OPERATING TEMPERATURES

Minimum: - 5 degrees centigrade (internal installation).

2.2.3. - TRANSPORT AND STORAGE TEMPERATURE

Minimum: - 10 degrees centigrade.

Maximum: 90% at 20° C _ 50° C without condensation.

2.2.6. - SOLAR RADIATION

2.2.7. - EXTERNAL LEVEL OF PROTECTION OF ELECTRIC CONTROL

2.2.9. - LEVEL OF PROTECTION OF PUSHBUTTON PANELS

N.B.: IP43 = protected against the penetration of bodies larger than 1 mm

2.2.10. - ELECTROMAGNETIC COMPATIBILITY

The systems used to minimise disturbance to the equipment from other

- all metal parts earthed.

DESCRIPTION EN. LEVEL COLOR MIN.SECT.

2.2.12. - CABLE RACEWAYS AND HOLDERS

Made from fireproof insulating material.

2.2.13. - STOP FUNCTIONS

IEC EN 60204-1 category 0 and I and CEI EN 60439-1

The dimensions (expressed in mm) of the electric control board as shown in

2.4. - SAFETY DEVICES

- a 40 mm red mushroom button on a yellow background that immediately cuts

General emergency stop is obtained by simply pressing the above button

THESE WARNING PLATES CARRY OUT A SAFETY FUNCTION

ANY DAMAGED PLATES MUST BE REPLACED WITH IDENTICAL ONES.

See attachment 7.13 for which and position details.

3.2. - LIFTING AND TRANSPORT

The electric control board weighs a total of 300 Kg.

3.2.2. - LIFTING AND TRANSPORT

THE MAKER ACCEPTS NO LIABILITY FOR DAMAGE CAUSED TO PROPERTY

Pluriball (plastic sheet with air balls).

The electrical equipment can work correctly in ambient air temperatures

90% at ambient temperature of 20° C

Damaging effects caused by sporadic condensation are avoided whenever

ENSURE THAT TECHNICAL FEATURES OF ELECTRICAL POWER

THE COMPANY ACCEPTS NO LIABILITY FOR DAMAGE CAUSED

4.1. - PRELIMINARY CHECK

4.2. - MACHINE DISMANTLING AND DISPOSAL PROCEDURE

Any packing material should be collected separately and placed in the

The control board mainly comprises metal components and these