HRad32 Service Mannual

H RAD 32
H RAD 32
SERVICE MANUAL
WARNING: The information that is printed within this manual is vital for the correct use of the
equipment; please read it carefully before use.
H RAD 32
This Service Manual is prepared with the objective of providing the user with all the
information necessary to obtain the best use of X-RAY HF.
In addition to the description of the instrument functions, the following documentation
will be found with this manual:
1. Warranty Certificate BPL Medical Technologies Private Limited
For the purpose of improvement and betterment, Specifications and Operating

Characteristics of the H RAD 32 are subject to change without prior notice.
RESPONSIBILITY OF THE MANUFACTURER

BPL Medical Technologies Private Limited otherwise referred as BPLMTPL in this manual
only considers itself responsible for any effects on safety, reliability and performance of
the equipment if:
 Assembly operations, extensions, re-adjustments, modifications or repairs are
done by persons authorized by BPLMPTL
 The device is used according to the instructions for use presented in this manual
 The device is transported, stored and used in environment conditions as specified
in this User‟s Manual
SYSTEM CERTIFICATIONS
BPLMTPL certifies that each H RAD 32 system complies with all standards applicable to
diagnostic X-Ray equipment by Regulatory bodies i.e. BIS & AERB
OPERATING AND SAFETY PRACTICES

BPLMTPL assumes no responsibility or liability for after sale operating and safety
practices; nor can it be responsible for personal injury or damage resulting from misuse
of its system.
Copyright:
BPL MEDICAL TECHNOLOGIES PRIVATE LIMITED
11th KM, Bannerghatta Road
Arakere
Bangalore – 560 076
Karnataka
www.bplmedicaltechnologies.com
Manufactured by:
BPL MEDICAL TECHNOLOGIES PRIVATE LIMITED
BPL WORKS
Palakkad – 678 007
Kerala
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H RAD 32
RESPONSIBILITY OF THE MANUFACTURER

The owner has the responsibility to ensure system compatibility, operator qualifications
and compliance of the equipment and operating conditions. System should be used in
designated use areas. Unauthorized change or modifications to any part of the system
could have hazardous consequences. Changes or modifications must not be made unless
specifically authorized by BPLMTPL.
This product and its components & accessories will perform reliably only when operated
and maintained in accordance with the instructions contained in this manual,
accompanying labels, and/or leaflets. A defective product should not be used. Parts
which may be broken or missing or are plainly worn out, distorted or damaged should
be immediately replaced with genuine replacement parts manufactured by or made
available by BPLMTPL or from sources recommended by BPLMTPL. The responsibility of
BPLMTPL for a malfunctioning product is limited by the warranty set forth in this
manual. Repair or replacement of this product become necessary after the warranty
period, the customer should seek advice from BPLMTPL prior to such repairs or
replacement. If this product needs repair, it should not be used until all repairs have
been carried out and the unit is functioning properly and is ready for its intended use.
The owner of this product bears sole responsibility for any malfunction resulting from
improper use or maintenance, or repair by any unauthorized person or agency , as well
as for any malfunction caused by parts which are damaged or modified by anyone other
than BPLMTPL
 OPERATOR QUALIFICATIONS
It is the responsibility of the owner to ensure that the system is operated by
properly trained, qualified personnel who have obtained credentials from the
appropriate authorities.
 CONTINUED COMPLIANCE
The owner is responsible for verifying continued compliance with all applicable
regulations and standards. Consult local, state, federal and /or international
agencies regarding specific requirements and regulations applicable to use of this
type of Medical equipment
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H RAD 32
TABLE OF CONTENTS
WARNING: The information that is printed within this manual is vital for the correct
use of the equipment; please read it carefully before use.
CHAPTER 1 - INTRODUCTION & SAFETY

1.1 OVERVIEW
1.1.1 General Description of the equipment
1.1.2 Characteristics of the Generator
1.1.3 Number of Tubes
1.1.4 Details of Controls
1.1.5 Description of X Ray Tables
1.2 SYMBOLS AND CONVENTIONS USED IN THE MANUAL
1.3 SYMBOLS AND MARKINGS
1.4 SAFETY HAZARDS
1.4.1 BURNS
1.4.2 ELECTRICAL SHOCK
1.4.3 RADIATION EXPOSURE
1.4.4 INGRESS OF FLUID
1.4.5 EQUIPMENT MALFUNCTION
1.5 DEVICE IDENTIFICATION
CHAPTER 2 - SYSTEM OVERVIEW

2.1 PRESCRIBED USES
2.2 SYSTEM COMPONENTS & DESCRIPTION
2.2.1 Control Console
2.2.2 Fix X-Ray Stand
2.2.3 X-Ray Tube
2.2.4 Power Supply requirements
CHAPTER 3 - INSTALLATION
3.1 GENERAL
3.2 INSTALLTION PROCEDURE
3.2.1 Unit Assembly
3.3 SAFTEY INFORMATION
3.3.1 General
3.3.2 Safety Checks
3.4 PRELIMINARY CHECKS
3.4.1 Electrical Check
3.5 CALIBRATION
3.6 AUTO CALIBRATION
3.6.1 Exposure Conditions of Auto Calibration
3.6.2 Execute Auto Calibration
3.7 MODE SETTING
3.7.1 Rdiography Mode
3.7.2 APR Mode
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H RAD 32
3.7.3 AEC Mode
CHAPTER 4 - SYSTEM OPERATION

4.1 START-UP
4.1.1 POWER ON
4.1.2 STANDBY / POWER OFF
4.2 CONTROL PANEL DESCRIPTION:
4.2.1 POWER AND XRAY CONTROLS
4.2.2 RADIOGRAPHY CONTROLS AND DISPLAY
4.2.3 APR CONTROLS AND DISPLAY
4.3 CASSETTE HOLDER OPEARTION
4.4 HAND SWITCH
4.5 TECHNIQUE CHART
CHAPTER 5 - ROOM LAYOUT

5.1 ROOM LAYOUT FOR AN X-RAY INSTALLATION
5.2 SUGGESTED X-RAY ROOM LAYOUT
5.3 RADIATION PROTECTION ACCESSORIES
5.4 SUGGESTED DARK ROOM LAYOUT
CHAPTER 6 - DARK ROOM PROCEDURE

6.1 DARK ROOM PROCEDURE
6.2 X-RAY FILM PROCESSING
6.3 DARK ROOM ACCESSORIES
CHAPTER 7 - MAINTENANCE
7.1 INSPECTING THE SYSTEM
7.1.1 Daily checklist.
7.1.2 Weekly checklist
7.1.3 Monthly checklist
7.2 GENERAL MAINTENANCE
7.3 DEVICE STORAGE
7.4 ELECTROMAGNETIC COMPATIBILITY (EMC)
7.5 PROTECTION AGAINST IONIZING RADIATION
7.6 PRODUCT DISPOSAL INFORMATION
CHAPTER 8 - TECHNICAL SPECIFICATIONS
CHAPTER 9 - MAJOR PARTS
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H RAD 32
CHAPTER 1 - INTRODUCTION & SAFETY
This manual contains instructions necessary to operate the H RAD 32 safely and
effectively, in accordance with its intended use. Read this manual thoroughly before
using the H RAD 32 for any clinical applications. Retain the manual for future reference.
Observe all CAUTIONS and WARNINGS provided on the equipment, accessories

and those provided in this manual.
1.1 OVERVIEW
Keeping in view the ever-increasing requirements of surgeons in the field of

Orthopedics, Urology, Cardiology and Gastroenterology, we at BPLMTPL continue to
develop products and services in line with their needs. H RAD 32 is such an outcome of
our efforts which promises to deliver superior image quality, ease of operation &
position, safety to patient & operator, increased life of vital components of equipment
and user interactive self- diagnostic capabilities for increased up-time of equipment.
This Manual describes H RAD 32 Operations. It is intended for qualified medical

personnel who have been trained in the use of X-Ray equipment.
Functional capabilities and operation of the H RAD 32 are described here which can be
used in a variety of diagnostic, therapeutic and surgical applications.
1.1.1 General Description of the equipment
The equipment is a Diagnostic Medical Equipment of Fix equipment type intended to be

Fix at one place.
The equipment provides Radiography procedures. The equipment uses X Ray generator.
The equipment does have a Table.
H RAD 32
400mA -125KVP, High frequency X-Ray Generator with

HRAD 32 Rotating Anode X-Ray Tube.
Generator Output 32 KW
KVP Range 40 to 125KVP in Steps of 1 KVP/ Step.
mA Range 10 to 400mA for the range of 40 – 125kVp.
CONTROL FEATURES
Attractive and Ergonomic designed control design with:
 7 segmnt display for displaying kV, mA and mAs/sec.
 Over and Error indicator.

 Ready and Exposure indicator.
Control
 Soft touch panel switches for selection of various
parameters.
 Film speed control and bucky selection keys.
 Provided with APR mode and AEC mode and density

control system.
Anatomical Programming 204 Programs
Other Features Self-Diagnostic Programming
Hand Switch Dual action
POWER SUPPLY REQUIREMENTS

Input Voltage Three Phase 440V AC + 10 %
Input Frequency 50/60 Hz
Power Requirements 45KVA
Line Resistance 0.45 Ohms (To be ensured by local electrical authority)
SAFETY FEATURES
 Overload X-ray indicator

 Error indicator
Overload Protection
 Also the fuses are provided for the protection of various
circuits.
TUBE HEAD
 Rotating anode X-ray tube

X-Ray Tube  Small Focal spot size : 1mm2
 Large Focal spot size : 2mm2
Collimator Manually Operated with light beam diaphragm
STANDS AND TABLES

H RAD 32
Different Tube Stands / *Tables are available and the user

can select most appropriate stand / table as per his/her
requirement.
STANDS:
(i) MCB-Counter Balanced
(ii) FS-Floor to Ceiling
Stand & Tables
TABLES:
I. BPL Plano – Horizontal Table
II. BPL Multio – Multi position Table

III. BPL Floato – Table with Floating Top
IV. BPL Moto – Motor Driven Table
ENVIRONMENTAL CONDITIONS
o o
Temperature: 10 to 40 C
Operating Conditions Humidity: 30 to 75 %
Atmospheric pressure range: 500 to 1060 hPa (375 to 795
mm Hg)
1.1.2 Characteristics of the Generator
The x ray generator is a high frequency inverter and high voltage transformer with
rectifier is housed in a single shell. The x ray tube is separately connected with High
voltage insulated cable.
1.1.3 Number of Tubes
The equipment uses One X Ray tube of Rotating Anode type
1.1.4 Details of Controls
The details of controls is described in Chapter 4.2
1.1.5 Description of X Ray Tables
The table giving the exposure parameters is given in Chapter 4.5
1.2 SYMBOLS AND CONVENTIONS USED IN THE MANUAL
Warning: Indicates hazardous situations or practices

that could result in serious injury or death.
Caution: Indicates hazardous situations or practices

that could result in minor injury or damage.
H RAD 32
Notes: Information that clarifies or gives additional

information on an operating step.
1.3 SYMBOLS AND MARKINGS
This section describes labels and symbols that are located on your H RAD 32 and that
are not described elsewhere.
Two types of labels are described: warning labels and regulatory certification labels.
Warning labels define potential hazards and advise against misuse that might result
in personal injury. Familiarize yourself with these labels and their meanings in order
to ensure a safe environment for both the patient and yourself. Regulatory labels
indicate that the system meets the requirements of specific governmental, medical
and industrial organizations.
Symbols are provided to visually represent concepts such as locked and unlocked
brake positions or the proper transport position of the HRAD-32KW.
SYMBOLS/ MARKINGS ON OUTER PACKAGING
Storage temperature limit
Recyclable
Relative humidity limit
Fragile
Keep away from rain
This way up
SPECIAL SYMBOLS/ MARKINGS ON THE DEVICE

H RAD 32
High Voltage
Earthling
Alternating Current
~
Ionizing Radiation
Follow instructions for use
Do not dispose in domestic waste
Serial number
Please read and follow all WARNINGS, CAUTIONS and NOTES provided in this manual.
To avoid the possibility of injury, damage to the product or loss of data, observe these
safety precautions while operating the system.
System nameplate/rating label indicates manufacturer information and input power

requirements
This symbol marks the approximate location of the X-

ray tube focal spot projected on a straight line at
right angles to the central axis of the beam
H RAD 32
1.4 SAFETY HAZARDS
Potential hazards exist in the use of medical electronic devices and X-Ray Systems.
Operators using the equipment should understand the safety issues and the operating
instructions provided.
The following pages describe hazardous and potentially hazardous conditions, and how
to adequately protect yourself and other from possible injuries
1.4.1 BURNS
Continuous Radio exposure may cause the X-Ray Tube housing to reach temperatures
capable of inflicting burns. Do not touch the housing or place the X-Ray Tube housing
near Patients.
CAUTION : Placing a hot X-Ray Tube housing in close proximity

to human anatomy could result in serious burns.
NOTE : When X-Ray Tube housing is draped, heat will not dissipate as
efficiently
1.4.2 ELECTRICAL SHOCK

Observe the following safety procedures to avoid electric shock or serious injury to
operators and patients and to avoid system malfunction:
 Make all electrical connections with equipment while outside the patient
environment. Do not touch a connector and the patient at the same time.
 Do not remove any of the assembly covers. Only trained service representatives
should perform repairs.
 Do not place food or beverage containers on any part of the equipment. They
can tip over and introduce conductive substances into the electrical circuitry.
 Always remove power to the X-Ray before cleaning. Use a slightly damp cloth
or sponge for cleaning.
WARNING: The H RAD 32 X-Ray is not waterproof. Water, soap or other

liquids, if allowed to drip into the equipment, can cause electrical short
circuits leading to electric shock and fire hazards. If liquids should
accidentally spill into the system, DO NOT applies power or turns the
system on until the liquids have dried or evaporated completely.
H RAD 32
WARNING: Electrical circuits inside the equipment use voltages which are
capable of causing serious injury or death from electric shock. To avoid this
hazard, never remove any of the cabinet covers.
NOTE: Certain components within the system produce high voltages

which can be potentially hazardous. To avoid this hazard, only qualified
service engineers are allowed
FIRST AID IN CASE OF ELECTRICAL SHOCK:
1. SWITCH OFF:
If this is not possible, PROTECT YOURSELF with dry insulating material and pull
the victim clear off the conductor. DO NOT TOUCH THE VICTIM WITH YOUR
BARE HANDS until he is clear off the conductor, but DO NOT WASTE TIME.
2. (a) Place the victim in the supine position.

(b) Keep the air passages clear by turning the head to one side, opening the
patient‟s mouth and clearing it of water, saline, mucus or blood, a lot of which
might have accumulated in the back of the throat.
3. If the jaw is rigid, try to force the mouth open by pressure on the gum behind
the last molar tooth of the lower jaw. When the upper air passages are cleared,
tilt the head backward and force the jaw forwards from the angles of the jaw in
front of the ears.
This would prevent mechanical obstructions to the upper air passages.
4. (a) Then hold the chin up and forward with one hand and pinch the nostrils of the
victim with the other.
(b) Take a very deep breath and apply your mouth to that of the victim and
blow into his mouth, until the chest of the victim moves up indicating filling of
the lungs (NEVER ALLOW THE CHIN TO SAG).When the chest has moved up,
withdraw your mouth and allow the chest to sink back
REPEAT this process every three to four seconds until the victim begins to
breathe again or until he is taken over by a medical attendant. This method can
be continued in an ambulance during transit of the patient from the site of
H RAD 32
accident to the nearest medical centre.
 HAVE SOMEONE ELSE SENT FOR A DOCTOR

 KEEP PATIENT WARM AND LOOSEN HIS CLOTHING
 DO NOT GIVE LIQUIDS UNTIL THE PATIENT IS CONSCIOUS
1.4.3 RADIATION EXPOSURE
General Protection
WARNING: This equipment produces ionizing radiation for medical imaging

purposes. Observe proper safety practices during operation.
The owner must designate areas suitable for safe operation and service of the system
and ensure that it is used only in these designated areas. It is the responsibility of the
owner to ensure that all personnel wear protective clothing and radiation protection
devices while using this system.
NOTE: Refer to Alarm Section for information about the frequency (pitch) of
the alarm indication.
It is assumed by the manufacturer and distributors of this equipment that all persons
responsible for the operation of this equipment are aware of danger of excessive
exposure to X-Radiation and this equipment is sold with the understanding that
BPLMTPL -their agents and representatives have no responsibility for injury of damage
which may result from exposure to X-Radiation.
X-Ray equipment, if not properly used, may cause injury. Accordingly, the
instructions herein contained should be thoroughly read and understood before you
attempt to place the equipment in operation. The BPLMTPL X - Ray Division will be glad
to assist and co-operate in placing this equipment to use.
Although this apparatus incorporates a high degree of protection against X-Radiation

other than the useful beam, no practical design of equipment can provide complete
protection, nor can any practical design compel the operator or his assistant to take
adequate precautions or prevent the possibility of authorized or un-authorized person
H RAD 32
carelessly, unwisely, or unknowingly, exposing themselves or others to direct or

secondary radiation.
It is important that everyone having anything to do with X-Radiation be fully

acquainted with the recommendation of the Director of Radiation Protection of BHABHA
ATOMIC RESEARCH CENTRE (B.A.R.C) and of the International Commission on Radiation
Protection and takes adequate steps to ensure protection. Reference may please be
made to AERB Safety Code: AERB/SC/MED-2 (REV- 1) for Radiation Protection.
Recommendations to reduce Radiation Exposure

Use radiation with care, caution and at a rate, which is „As Low as Reasonably Achievable‟
(ALARA):
 Obey radiation protection rules pertinent to time, distance and shielding.

 Use collimated beam to set minimal field size; keep image intensifier in close
proximity to the p a t i e n t .
It is not possible to quantify the radiation received by hands which are 50 times less
sensitive than rest of the body. Undue fear of radiation should not hold back medical
care.
For optimum radiation protection:
 Use equipment certified safe by the Atomic Energy Regulatory Board (AERB)
 Maintain equipment in optimal working condition
 Use good quality radiation protection devices certified by the AERB
 Use radiation only when required
 Use it as sparingly as possible
 Stand as far away from the primary beam as possible.
1.4.4 INGRESS OF FLUID

Excessive amounts of fluids such as antiseptics, cleaning solutions or body fluids
H RAD 32
may damage internal components if they are allowed inside the equipment. Use
drapes, if necessary, to protect the system when performing procedures and do not
apply excessive amounts of fluid when cleaning.
1.4.5 EQUIPMENT MALFUNCTION
Do not attempt to operate the equipment until it has been checked by a qualified service
engineer.
If any of the H RAD 32 controls fail to respond as indicated in this User manual, the
operator should:
1. Remove power to the H RAD 32 by unplugging the power cord from the AC
receptacle.
2. Notify a qualified service engineer.
3. Do not operate the system until the service technician advises that it is operating.
1.5 DEVICE IDENTIFICATION

Every device has a unique serial number for identification. The serial number appears on
the device label. The year and month of manufacture can be identified from the serial
number information as depicted below:
Example Serial Number: DMRD1G1029
DM M D 1 G 1 0 29
A b c D
a: Product code for___________.
b: Year manufactured
1 – 2011 2 – 2012 3 – 2013
c: Month manufactured
A- January E- May I- September
B- February F- June J- October
C- March G- July K- November
D- April H- August L- December
d: Serial Number
Other codes are for internal use.

In the above example the Year of manufacture is 2011 and the Month of manufacture is
July.
H RAD 32
CHAPTER 2 - SYSTEM OVERVIEW
2.1 PRESCRIBED USES

H RAD 32 is a medium powered X-Ray unit. It provides ease of operation with simple
controls. In all procedures, a proper sequence of operation is required. The user will
become familiar with these controls by studying this User Manual. It is recommended to
study this user manual before operating the equipment and operating directions be
followed carefully.
This equipment is to be used only by Radiologist, Radiology Technician or Doctor. Its

unauthorized use can cause injury or damage.
This equipment is Type Approved for Electrical, Mechanical safety from Bureau of Indian
Standards & Radiation Safety Standards from the Atomic Energy Regulatory Board
(AERB), Govt. of India, thus making it entirely safe from the Radiation Hazards.
H RAD 32 machine has one modes of operation i.e Radiography. It is also featured with
APR (Anatomical Programming) in which the parameters as per the patient sizes are
pre-selected.
This equipment fulfills the requirements of radiologists & physicians, Surgeons &
technologists with quality X- Rays.
A variety of tube stands & tables can be chosen depending upon the customer
requirements. These machines are best suited for chest, extremities, skull, and
abdomen and pelvic for all routine & special radiographic.
H RAD 32 with floor to ceiling stand and floater table makes an ideal combination for all
possible radiographic applications offering ease of patient positioning specially in trauma
cases.
This x-ray unit must not be used in areas where danger of

explosion exists.
H RAD 32
2.2 SYSTEM COMPONENTS & DESCRIPTION

The brief description of various Assemblies is mentioned below:
Figure shows the Block Diagram of HRAD-32KW
On giving 230V AC to the equipment and

Start
pressing ON switch, energizes the equipment.
The operator has to select the parameters as
Switch on the
per the patient size. Machine
When Ready switch is pressed either from

Select parameters
operator console or from hand switch, boosts
as per patient size
up the filament supply and then on pressing
the Exposure switch the system exposes and Adjust the patient
X-rays are generated. and Tube head
Make an Exposure
Develop the X-ray

film
Stop
H RAD 32
2.2.1 Control Console

The control panel houses control & command circuitry. All parameters related to
operation of X-Ray generation can be selected & regulated from the Control Panel.
The detailed functions of each Key on the control Panel is given in the separate section
of this Manual. The control panel uses a soft touch Keyboard.
2.2.2 Fix X-Ray Stand

The X-Ray Tube Head is mounted on the carriage attached to the Floor-ceiling stand.
On one end of the X Ray Tube head is fixed other end bucky table are there. Both
these devices are centrally aligned with each other. And wiring makes interconnections
between control panel and X-Ray Tube head.
2.2.3 X-Ray Tube

The X-Ray Tube contains a Dual Focus Rotating Anode Tube. It is also housed & other
related parts and components. The X-Ray Tube is filled with Transformer oil for
providing Insulation & for cooling of X-Ray Tube. The Tube head is totally sealed to
prevent any leakage. The X-Ray Tube head Mono block emits the X-Rays when
Exposure is initiated from control panel or Hand switch
2.2.4 Power Supply requirements

The electrical power requirements for X-Ray:
 Voltage: 440 volts A.C., 50Hz, 63 Amps. three phase
 Regulation: ±1%
 The wiring Electrician must ensure that at the power socket, the right pin
socket is connected to phase (line) & left pin socket to neutral. With a multi
meter, the following should also be checked.
- Voltage between Phase & Neutral = 230 V AC
- Between Neutral & Earth = 0 V AC
- Between Phase & Earth = 230 V AC
EARTHING: It is strongly recommended that independent Earthing (at zero potential) is

available in the power socket in the O.T. where the machine is to be installed. Proper
Earthing not only enhances the performance & reliability of the equipment, it is safe for
the operating staff as well
H RAD 32
CHAPTER 3 - INSTALLATION
3.1 GENERAL
It shall be the duty of the installation personnel and the user to ensure that all the safety
measures concerning the unit operation and installation are adhered to.
The unit must be checked for the status of its safety measures at least every year or any time
desired by the user, not exceeding one year.
If there are any special regulations of the hospital/institute, to be followed over and above
the general safety regulations pertaining to the installation, the same must be ensured.
Before commencing the operation, the user must convince him/her regarding all safety
aspects and their proper functioning. He should also ascertain that all displays and
indicators are functioning as described.
Any change / or replacement in the unit must be carried out by the manufacturer or a
person authorized by manufacturer ONLY.
3.2 INSTALLTION PROCEDURE
The Installation will be done by authorized person by manufacturer only.
3.2.1 Floor to Ceiling Column Assembly Parts List
i. Rail & Angle

ii. Column
iii. Counter Weight
iv. Carriage
v. Base
vi. “L” Pipe
vii. Cross Arm
H RAD 32
3.2.1.1 Upper & Bottom Column Travel Rail Assembly:
Figure – Upper & Bottom Column Travel Rail Assembly
 Mount Upper Travel Rail by using Holding-Metal Angle or also Wooden-Block.

 Mount Bottom Column Travel Rail on the floor or wooden block.
 Be careful about upper Rail and Bottom rail is in parallel Level. And fix it too
strongly because it’s Travel with heavy weight.
H RAD 32
3.2.1.2 Setup the Counter-weight:

H RAD 32
3.2.1.3 Column and Carriage Assembly:
Figure – Column & Carriage Mechanical Assembly
 Open Column’s Cap and complete the assembly of Upper-Column-Stopper and Rope-
Pulley; then pass the Wire Rope to Carriage Square hole from the upper side of
column as shown in figure.
 Insert carriage on column rail as shown in figure and check movement of carriage
that easy movement and check carriage lock.
 Then reassemble rope pulley assembly.
H RAD 32
3.2.1.4 Column & Base Mechanical Assembly:
Figure – Column & Base Mechanical Assembly
 Put Vertical Column on the base platform and match male and female rotation plate.
 After then check 360° rotation movements of column and check 4-steps brake Lock.
 Then check travelling of column on rail and checks column brake lock.
 Be careful for this installation because it is very heavy weight.
 Use proper men-power for this assembly.
3.2.1.5 Upper Rail and L – Pipe Fitting Assembly:
 Insert L-Pipe and Packing Plate as shown in figure.

 Set the column as standing vertical position, be careful and note that Wheel of
Base should be on Bottom-Column-Travel-Rail.
 (Column is very heavy part so please careful about the installation and use
proper man power for this installation.)
 After set L-Pipe with Upper-Column-Travel-Rail then fix it, use of 8 X10 grub screw as
shown in figure.
 Finally check column movement between on Upper-Column-Travel-Rail and
Bottom- Column-Travel-Rail.
H RAD 32
Figure – Upper Rail and L – Pipe Fitting Assembly

H RAD 32
3.2.1.6 Cross Arm Fitting Assembly:

H RAD 32
3.2.1.7 Tube and Cross Arm Fitting Assembly:
Figure – Tube and Cross Arm Fitting Assembly
 First open Knob and grub Screw in Cross Arm.

 Then insert tube fork Pin in Cross Arm Hole.
 (Tube is very heavy and sensitive parts of the machine so please careful about the
tube installation)
 Then fix knob and grub screw, after fit 10X40 Hex screws with fiber and metal washer as
shown in figure.
H RAD 32
3.2.2 High Voltage Cable Assembly:
 Remove the high voltage (HV) cables from their box.

 Before connecting the HT cables to the generator and X-ray tube, make sure they are
routed so that enough slack is provided where needed.
 Route the cables through the upper right opening on the back of the generator.
 Remove the protective sheathing from the ends of the HT cables.
 Slide the threaded ring (1 in Figure 3-1) onto the end of each cable.
 Install the clamp (2) on the cable end as shown.
 Slide the O-ring (3) on the cable end as shown below.
 Thoroughly coat the entire cable end (4) with anti-moisture silicone paste included in
the cable box.
WARNING: Make sure that you coat the entire cable end with silicon paste. If not
the tube will get damaged.
Fig 3-1 High Voltage Cable assembly
WARNING: Before connecting the high tension cables to the tube or generator,
make sure that the set screw shown below is backed off several turns so that it does not
interfere with the tightening of the cable. The cables may get damaged if you do not.
H RAD 32
Fig 3-2 Set Screw
 Remove the protective plugs from HT tank inside the generator.

 Connect the HV cable going to the cathode (-) socket on the X-Ray tube to the CATHODE
(-) socket on the HV tank (1 in Figure 3-3).
 Connect the HV cable going to the anode (+) socket on the X-Ray tube to the ANODE (+)
socket on the HV tank (2).
 Tighten the rings (3) and the set screw (4) to secure the connections.
CATHODE
ANODE
2
-
3 4
Fig 3-3 HV tank and HV cables
WARNING: Connecting an HT cable to the wrong socket on the generator

will destroy the tube. Make sure to verify that Cathode (-) on generator goes
to cathode (-) on tube and that Anode (+) on generator goes to anode (+) on
tube.
H RAD 32
3.2.3 Unit Assembly:
The main Components of the unit are as follows:

 Static balancer
 High Frequency Generator
 High Voltage Cables
 Console
 X Ray Tube
 Floor to ceiling Stand
 Patient Table
 Wall mount stand(optional)
 Pedestal stand(optional)
 Collimator
3.2.3.1 Assembly 1:
 Make space in the installation room to fix the floor to ceiling stand according to
the installation procedure described in Unit 1 of this manual.
3.2.3.2 Assembly 2:
 Carefully fix the X-ray tube to the floor to ceiling stand.
 Fix the High Voltage cables to the X-Ray tube and the generator according to the
installation procedure described in Unit 2 of this manual.
 Route the rotor cable (4core), temperature cable (2core) and collimator cable
through the conduit pipe.
 The conduit pipe and HV cables should be clamped as per the instructions in the
Fig 3-4.
Fig 3-4: Clamping the HV cables and the conduit pipe

H RAD 32
 Open the side cap of the X-Ray tube at the anode side.
 Connect the rotor (1) and temperature (2) cables inside the tube as per the color
code and the terminal number (3) shown in Fig3-5 and refer Table 3-1.
 Route the cables as shown in the following picture and try not to create more
tension on the terminal ends.
2
3
Fig3-5 Rotor and Temperature cables
Cable from generator Connection on the X-Ray tube
Rotor 1 (Red) Terminal 1
Rotor 2 (Yellow) Terminal 2
Rotor 3 (Blue) Terminal 3
Earth (Green) Terminal E
Temperature PR (Black) Terminal 5
Temperature PR (Black) Terminal 6
Table 3-1: Rotor and Temperature cable connections
 Close the side cap of the X-Ray tube after all the connections are cross checked.
 Fix the collimator to the X-Ray tube and connect the collimator cable as shown in
Fig 3-6.
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Fig 3-6: Collimator cable connection
3.2.3.3 Assembly 3:
Fix the patient table according to the customers purchase order.
3.2.3.4 Assembly 4:
 Fix the static balancer at appropriate position in the installation room.
 Connect the three phase supply from the 40A MCB to the static balancer and the
single phase output is taken out as shown in the Fig 3-7.
Three phase
supply-Input
Single phase
supply-Output
Fig 3-7: Static balancer connections

 Open the back cover of the generator.
 Verify the power rating of the main power supply and connect the cable 2 to the
respective taping as shown in the Fig 3-8.
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1
2
Fig 3-8: Taping connection
INPUT CONNECTION
200VAC Cable1(0VAC)+Cable2(200VAC)
Table 3-2: Taping connection
 Connect the input power cables from the 63A MCB as shown in Fig 3-9.
Fig 3-9: Input power cables connection
 Connect the static balancer output (single phase) to the 63A MCB.
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 Connect the ground terminal of the static balancer to the ground terminal of the
generator, horizontal bucky and vertical bucky as shown in the Fig 3-10.
Fig 3-10: Ground terminal connection – Generator and static balancer
 Dedicated copper terminal for grounding should be provided on the field and to
be connected to the ground terminal of the static balancer.
 Connect the rotor and the temperature cables to the terminal block TB502 as
shown in the Fig 3-11.
Fig 3-11: Rotor and temperature cable connection
Cable from the X-Ray tube Terminal Connection
Rotor1 (Red cable) ROTOR1 (Terminal 1)
Rotor2 (Yellow cable) ROTOR2 (Terminal 2)
Rotor3 (Blue cable) ROTOR3 (Terminal 3)

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Earth (Green cable) CASE GND (Terminal 4)
Temperature (Black cable) TEMP PR (Terminal 5)
Temperature (Red cable) TEMP PR (Terminal 6)
Table 3-3: Rotor and temperature cable connection
 Make the following connections related bucky1 and bucky2

- BKY1 EXP1 and BKY1 DR
- BKY1 SPLY and 220V AC
- 0V AC and 0V AC from bucky1
- BKY1EXP2 and 220V AC from the bucky1
- BKY2 EXP1 and BKY2 DR
- BKY2 SPLY and 220V AC
- 0V AC and 0V AC from bucky2
- BKY2EXP2 and 220V AC from the bucky2
Fig 3-12: Bucky1 and Bucky2 connections

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Fig 3-13: Cable connections to the generator
 Cable details are given in the following table
Type of Cable Description Specification

Power cable from the static balancer to the 15 SQMM, two
Static balancer to 63A
MCB single sleeved
MCB cable
cables
Cable from 63A MCB to generator 15 SQMM, two

63A MCB to Generator single sleeved
cables
Input power cable to the inverter which is Black – 0V

Input power cable present inside the generator itself (connect to
240V terminal if it is connected to 220V) White – 240V
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Filament Power cable and Earth Cable(Rotor 2.5 SQMM, 4 core

X ray tube to Generator wires) cable
cables Temperature signal cable 1 SQMM, 2 core
cable
High Voltage cathode and anode cables
Bucky1 to generator Cable from bucky1 to the generator 1 SQMM, 2 core
cables cable
220V AC terminal to BKY1 - 1 SQMM single
SPLY terminal sleeve cable
BKY1 DR to BKY1 EXP1 - 1 SQMM single

sleeve cable
220V AC terminal to BKY2 - 1 SQMM single
SPLY terminal sleeve cable
BKY2 DR to BKY2 EXP1 - 1 SQMM single
sleeve cable
Bucky2 to generator Cable from bucky2 to the generator 1 SQMM, 2 core
cables(optional) cable
Console to generator Cable that connects the console to the D 25 pin connector
generator cable
Collimator to Cable that connects collimator to the generator 1 SQMM, 2 core

generator cable
Table3-4: Cable details
 Connect the hand switch holder as shown in the Fig 3-14.
Fig 3-14: Hand switch holder
 Connect the D 25 pin connector to the generator as shown in the Fig 3-15.
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Fig 3-16: D25 pin connector in the generator
 Other end of the D 25 pin connector is connected to the console. Also connect the hand
switch as shown in the Fig 3-16.
Fig 3-16: Connections on the console

 Fix the console on the wall mount or pedestal stand as per the customers purchase order.
H RAD 32
3.3 SAFETY INFROMATION
3.3.1 General
It shall be the duty of the installation personnel and the user to ensure that all the
safety measures concerning the unit operation and installation are adhered to.
The unit must be checked for the status of its safety measures at least every year or any
time desired by the user, not exceeding one year.
However, we recommend in the interest of the safety of the patient, the user, and
other personnel to have a yearly drill on operational safety.
If there are any special regulations of the hospital/institute, to be followed over and
above the general safety regulations pertaining to the installation, the same must be
ensured.
Before commencing the operation, the user must convince him /her regarding all safety
aspects and their proper functioning. He should also ascertain that all displays and
indicators are functioning as described.
Any change / or replacement in the unit must be carried out by the manufacturer or a
person authorized by manufacturer ONLY. The record of such work must be
maintained clearly at the site.
Before opening / closing the covers ensure that the mains is

switched off and the plug is removed from the socket.
Ensure that the protective earth connections of the sub-
assemblies are properly connected.
3.3.2 Safety Checks
3.3.2.1 Before Operation:

 Check Brakes and locks of the moving portion of the stand.
 Open the Chassis of the High Frequency Generator cabinet and check for any loose
connection or transport damage.
 Check for Mains supply as specified in Technical specification and ensure that the
voltage difference between Earth and Neutral should not be more than 5 Volts.
3.3.2.2 During Operation:

 Follow the Operating Instructions provided with the Unit.
 Check all the normal condition LEDs in the console are glowing.
 Buzzer sound happen only in exposure condition
3.3.2.3 Overload Protection:

The unit is designed to work on 440V and three phase. For safety purposes 40A MCB
and 63A MCB are provided which will Trip off when a current exceeding 145A sustains for
H RAD 32
its response time of 4sec.
WARNING
Ensure that the mains socket is properly earthed.
Maximum permissible resistance between the earthing lead terminal in the control and
on the HV transformer shall not exceed 0.45 ohms.
3.3.2.4 Radiation Protection:
 Do not put any part of your body in the direct line of

radiation.
 Collimate the X-ray beam.
 Keep the objects being radiographed i n t h e m a x i m u m
p o s s i b l e d i s t a n c e , for this make the best use of metre
of recoil able exposure release switch.
 In the room, wear protective clothing (lead Apron).
Monitor radiation received using the
p e r s o n a l T L D - badges.
H RAD 32
3.4 PRELIMINARY CHECKS
3.4.1 Electrical Check:
3.4.1.1 Mains supply:

For units with 190-240V supply
 Check available mains voltage at the site.

 Check if the mains voltage is within of the nominal range 440V.
 Check if the Mains resistance is 0.45.
3.4.1.2 Switching ON:

Press ON key on the console to switch ON the machine .
After setup and initial hardware checks the display changes to the default kV and mA
settings.
The kV, mA and mAs/sec display and settings will now respond to the corresponding
keys on the console.
In case of any errors while setting up / hardware check / stand-by operation, the
corresponding Error code will be displayed on the display.
3.4.1.3 Cable Connections:

Check the cable connections as per the table below.
Type of Cable Description Specification

40A MCB to Static Input cable to the static balancer from 15 SQMM, three 1 core cables
balancer cable the MCB
Cable to provide power from 3 to 1 15 SQMM, 3 core sleeved

Mains Cable
phase converter multi strand cable
Input power cable to the inverter Black – 0V

Input power cable
White – 240V
Filament Power cable and Earth 2.5 SQMM, 4 core shielded

X ray tube to Cable(Stator wires) multi strand wire
Generator cables Temperature signal cable(Stator wires) 1 SQMM, 2 core shielded
multi strand wire
High Voltage cathode and anode cables
Bucky to Signal cables 1 SQMM, 2 core shielded
generator cables multi strand wire
Console to Cable that connects the console to the D 25 pin connector cable
generator generator
Collimator to Cable that connects collimator to the 1 SQMM, 2 core shielded

generator generator multi strand wire
Table 3.1
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Fig 3.1 Pin Connection
INPUT CONNECTION
①(0VAC)+ ②(200VAC)
200VAC
220VAC ①(0VAC)+ ②(200VAC)
240VAC ①(0VAC)+ ②(200VAC)
Table 3.2
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Stator wires Interface board [TB 502]
COM Rotar 1
MAIN Rotar 2
AUX Rotar 3
GND Neutral
Temperature Relay TEMPM PR
Temperature Relay TEMPM PR
Table 3.3
Fig 3.2 Top of HV tank

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Table 3.4
Table 3.6
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[TB501] [TB502]
[TB504] [TB503]
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Collimator Connections Interface board (TB501)
Collimator connection 1 25VAC
Table 3.7
Bucky1 Connections Interface board (TB501)

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3.5 CALIBRATION:
A. DIP SW Function
Adjust DIP Switch SW32 (8P) located on the back front of
Console and operate the each calibration.
- DIP SW (SW 32: 8P)
Function Display Table 4-1.

DIP SW-1 ON ：To enable manual calibration mode DIP
SW-2 ON: Not in use
DIP SW-3 ON: Not in use
DIP SW-4 ON: Not in use
DIP SW-5 ON：AEC selection admission
DIP SW-6 ON: LAN Interface BOX Communication selection
admission
DIP SW-7 ON ：O&R and KMMG Software selection admission
DIP SW-8 ON ：Select Exposure End Buzzer
DIP SW-1,2,3,4 ON：Counter Mode
- DIP SW-1 ON: To enable manual calibration mode option.

Execute the initializing of KVREF, MAREF, setting of each
calibration and data.
- DIP SW-2 ON : Small Focus mA Step reduction ( 25, 50, 100, 160 mA – total:4 Step
use)
SW-OFF: All Small Focus mA Step
(10, 12.5, 16, 20, 25, 32, 40, 50, 63, 80, 100, 125, 160 mA / total: 13 Step use)
Default Setting: DIP SW-2 OFF
- DIP SW-5 ON : Admission of AEC selection Enable to Select
SW-ON：AEC Mode.
- DIP SW- 6 ON : Admission of LAN Interface BOX Communication Enable to Select

SW-ON：Communication Enable
- DIP SW- 7 ON : Admission of O&R and KMMG Software Communication Enable to

Select
SW-ON：Communication Enable
- DIP SW-8 ON : Select Exposure End Buzzer
SW-OFF： Select Exposure On Buzzer.
- DIP SW-1,2,3,4 ON：Counter Mode

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Display exposure times and list of Error & Check Code occurrence.
[C - 1］KVREF&MAREF SETTING (1/2)
Cod Descripti Remark

e on
C-1 0 [10mA] KVREF
C-1 1 [12.5mA] KVREF
C-1 2 [16mA] KVREF
C-1 3 [20mA] KVREF
C-1 4 [25mA] KVREF
C-1 5 [32mA] KVREF
C-1 6 [40mA] KVREF
C-1 7 [50mA] KVREF
C-1 8 [63mA] KVREF
C-1 9 [80mA] KVREF
C-1 _10 [100mA] KVREF
C-1 _11 [125mA] KVREF
C-1 _12 [160mA] KVREF
C-1 _13 [200mA] KVREF
C-1 _14 [250mA] KVREF
C-1 _15 [320mA] KVREF
C-1 _16 [400mA] KVREF
C-1 _17 [500mA] KVREF
C-1 _18 [630mA] KVREF
C-1 _19 [800mA] KVREF
C-1 _20 [999mA] KVREF
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[C - 1］KVREF&MAREF SETTING (2/2)

e on
C-1 _21 [10mA] MAREF
C-1 _22 [12.5mA] MAREF
C-1 _31 [100mA] MAREF
C-1 _32 [125mA] MAREF
C-1 _33 [160mA] MAREF
C-1 _34 [200mA] MAREF
C-1 _35 [250mA] MAREF
C-1 _36 [320mA] MAREF
C-1 _37 [400mA] MAREF
C-1 _38 [500mA] MAREF
C-1 _39 [630mA] MAREF
C-1 _40 [800mA] MAREF
C-1 _41 [999mA] MAREF
C-1 _44 Small Focus MAREF All Shift
C-1 _45 Large Focus MAREF All Shift
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[C - 2］SETTING EACH CALIBRATION LEVELS (1/3)

e on
C- _21 [10mA] PREP_MAREF Calibration Data
2
C- _22 [12.5mA] PREP_MAREF Calibration Data
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
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［C - 2］SETTING EACH CALIBRATION LEVELS (2/3)

e on
C-2 _43 kV Feedback Monitor setting Data
C-2 _44 BUCKY1(Table) Selection Data
C-2 _45 BUCKY2(Stand) Selection Data
C-2 _46 BUCKY1(Table) Exposure DELAY-TIME control
Data
C-2 _47 BUCKY2(Stand) Exposure DELAY-TIME control
Data
C-2 _60 [AEC Mode] DENSITY=-3 Shift Data
C-2 _63 [AEC Mode] DENSITY=+1 Shift Data
C-2 _70 [AEC Mode] AEC1 Reference Level Data
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［C - 2］SETTING EACH CALIBRATION LEVELS (3/3)

e on
C-2 _71 [AEC Mode]AEC2 Reference Level Data
C-2 _76 HFG Type Selection Data
C-2 _77 High Speed Rotor Selection Data
C-2 _78 High Speed Rotor Control Data
C-2 _79 HFG kW Selection Data
C-2 _80 Tube Selection Data
C-2 _81 kV Range Selection Data
C-2 _82 mA Range Selection Data
C-2 _83 mAs Range Selection Data
［C - 3］INITIALIZING SETTING DATA

e on
C-3 0 Initializing All Data
C-3 1 Initializing APR Data
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B. Display of Console in Calibration Mode
［1］ Power on Button
［2］ Power off Button
［3］ kV display/setting button
Calibration Mode
・ Calibration Mode Display [C-1 ⇔ C-2 ⇔ C-3]
・ Mode Selection Button
kV
［4］mA display/setting button
Calibration Mode
・ Calibration numbers display
・ Select the numbers
mA
［5］ mAs/sec display/setting button
Calibration Mode [C-1] [C-2]

・ Calibration Data Display
m
・ Data Change Button
A
s
s ［6］ mAs/sec display/setting button
e
c Calibration Mode [C-3]
・ Data Initialization
m
［18］Backup Release Button
A
Calibration Mode [C-1]
s •Monitor Calibration ⇔ Monitor Conversion Button
s
e
c
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C. KVREF/MAREF Setting
- Push the power off button and turn the power off. (DIP SW-1 ON).
- Push the power on button and turn the power on. Console is displayed as a
calibration mode．
- Select the calibration mode with kV setting button.

The selected calibration mode is appeared on kV display on
Ｃ－１：KVREF&MAREF SETTING
the Console.
- Select the numbers in the calibration mode with mA setting button.
The selected number in calibration mode is appeared on mA display on the Console.
- THE RANGE FOR SELECTION
0~_12, _13 ~_24,
_44~45
- The calibration data is shown on the mAs/sec display after the calibration mode and
numbers are selected.
- CALIBRATION DATA SETTING RANGE

KV REF :－20∼ 00 ∼＋20 MA REF :－200∼ 00 ∼＋200
D. Execute the conversion of monitor(the monitor after calibration)with conversion
button. During the monitor recording, it is possible to make x-ray exposures.
The setting of mA during calibration is fixed for the time.
APR•AEC Mode is not in option this time.
Table 4-2
Calibration Mode Calibration mA in the

Mode exposure
（KVREF setting） Monitor (Fixed)
C-1 （MAREF
C-1_21 10 mA
0
C-2 C-1_22 12.5 mA
setting）
3
C-3 C-1_23 16 mA
C-4 C-1_24 20 mA
C-5 C-1_25 25 mA
C-6 C-1_26 32 mA
C-7 C-1_27 40 mA
C-8 C-1_28 50 mA
C-9 C-1_29 63 mA
C-10 C-1_30 80 mA
9
C-11 C-1_31 100 mA
11_1
C-12 C-1_32 125 mA
0
1_11
C-13 C-1_33 160 mA
1_12
C-14 C-1_34 200 mA
1_13
C-15 C-1_35 250 mA
1_14
C-16 C-1_36 320 mA
1_15
C-17 C-1_37 400 mA
1_16
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As the mA setting is fixed, make exposure with selecting other conditions such as
kV•mAs/sec and check the movement of calibration data. When the exposure
condition exceeds the capacity, the „over‟ LED is lighted on. While the light is
turned on, exposure of x-ray is forbidden. In case of rearrangement after x-ray
exposure, operate the data setting again with conversion button and return the
exposure monitor to calibration monitor.
- How to end the calibration mode

Turn it off with power off button and the position will return to the DIP SW mode
before the start of Calibration Mode.
E. KVREF/MAREF Calibration Details
C-1 0: [10mA: Small Focus] KVREF Shift data

Shift the KVREF value from the total base when the mA is 10.
Data range is from –20 to +20 and default setting is 00.（
Default）
W Data=+: KVREF goes up
Data=-: KVREF goes down
 It is possible to change on the screen with Conversion button （10 mA fixed）
C-1 1: [12.5mA: Small Focus] KVREF Shift data
Shift the KVREF value from the total base when the mA is 12.5.
W
Default） Data=+: KVREF goes up
 It is possible to change on the screen with Conversion button （12.5 mA fixed）.
C-1__2 : [16mA : Small Focus] KVREF Shift Data
C-1 2: [16mA: Small Focus] KVREF Shift Data
Shift
W the KVREF value from the total base when the mA is 16.
Default）

Default）
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Default）
 It is possible to change on the screen with Conversion button (25 mA fixed）
W
 It is possible to change on the screen with Conversion button （32 mA fixed）.
C-1 6 : [40mA : Small Focus] KVREF Shift Data
W
W
W
W
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H RAD 32
C-1_10 : [100mA : Small Focus] KVREF Shift Data

Default）
W
Default）
 It is possible to change on the screen with Conversion button（160 mA fixed）.
C-1_13 : [200mA : Large Focus] KVREF Shift Data
Shift the KVREF value from the total base when the mA is
200. Data range is from –20 to +20 and default setting is 00.（
Default）

250. Data range is from –20 to +20 and starting value is 00.（
Default）


W It is possible to change on the screen with Conversion button（320 mA fixed）.
Default）
 It is possible to change on the screen with [18] Conversion button（400 mA fixed）.
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Default）

Default）

Default）


C-1_21 : [10mA : Small Focus] MAREF Shift Data
Shift the MAREF value from the total base when the mA is 10.
Data range is from –200 to +200 and default setting is 000.（Default）
Data=+: MAREF goes up
Data=-: MAREF goes down

C-1_22 : [12.5mA : Small Focus] MAREF Shift Data
Shift the MAREF value from the total base when the mA is
12.5.
Data=-:
W MAREF goes down
 It is possible to change on the screen with Conversion button（12.5 mA fixed）.

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H RAD 32









Data=+:
W MAREF goes up

Data=+:
W MAREF goes up
Data=+:
W MAREF goes up
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Data=+:
W MAREF goes up

Data=+:
W MAREF goes up
C-1_34 : [200mA : Large Focus] MAREF Shift Data

Data=+:
W MAREF goes up

Data=+:
W MAREF goes up

Data=+:
W MAREF goes up


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C-1 _44: Small Focus MAREF ALL SHIFT Data
Shift the MAREF value from the total base .

Data=-:
W MAREF goes down
C-1 _45 : Large Focus MAREF All Shift Data

Shift the MAREF value from the total base .
Data=+:
W MAREF goes up
C-2 21: [10mA : Small Focus] PREP_MAREF Calibration Data

Set the PREP/MAREF Calibration data in case the mA is
10mA. Data range is from -30 to 30 and default setting is
000.
For Data= 000: mA PRE_MAREF is output when exposure ready.
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C-2 22: [12.5mA : Small Focus] PREP_MAREF Calibration Data

12.5mA. Data range is from -30 to 30 and default setting is
000.

000.

000.

000.

000.

000.

000.

000.
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000.

000.

000.

000.
C-2 34: [200mA : Large Focus] PREP_MAREF Calibration Data

000.

000.

000.

400mA. Data range is from -30 to 30 and default setting is 000.
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000.

000.

000.

999mA. Data range is from -30 to 30 and default setting is 000.
C-2 43 : kV Feedback Monitoring Data
It sets the levels, which monitors kV Feedback in case of exposure.

Data range is from 001 to 070 and default setting is 070. [Monitoring
70%]
C-2 44 : Bucky 1 Table Selection Data
Data range is from 000 to 002 and starting point is 000.

000Prohibit Bucky 1Table Selection
001Permit Bucky 1Table Selection-control delay time
002 Permit Bucky 1Table Selection- control input sign for bucky movement
check
C-2 45 : Bucky 2 Stand Selection Data
Data range is from 000 to 002 and starting point is 000.

000Prohibit Bucky 2Stand Selection
001Permit Bucky 2Stand Selection-control delay time
002 Permit Bucky 2Stand Selection- control input sign for bucky movement
check
C-2 46 : Bucky 1 Table Exposure delay time control data
Use in case Ｃ－２＿＿44 Bucky 1Table selection Data delay time
control. Data range is from 000 to 200 and default setting is 020
When data is 020, delay time is 200msec.
 Operation in Bucky 1Table selection
Magnet for Bucky 1Table is called as ON under ready-up condition.
Turn the magnet off with x-ray signal input and the action after delay time is
called as HV-Enable on.
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C-2 47 : Bucky 2 Stand Exposure delay time control data
Use in case Ｃ－２＿＿45 Bucky 2Stand selection Data delay time

control. Data range is from 000 to 200 and starting point is 020
When data is 020, delay time is 200msec.
 Operation in Bucky 2Stand selection
DOCUMENT NO.: PXR-OT-IM1- 001
Magnet for Bucky 2Stand is called as ON under ready-up condition.
- 46 -
Turn the magnet off with x-ray signal input and the action after delay time is
called as HV-Enable on.
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C-2 60 : AEC Mode Density -3, Shift Data
Set the level of density as –3.

Data range is from 050 to 150 and default setting is 070.
In case data is 070, VREF setting value is 70% of the original value.
In case data is 080, VREF setting value is 80% of the original data.
C-2 63 : AEC Mode Density 1, Shift Data

Set the level of density as 1.


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C-2 70 : AEC Mode AEC1 Reference Level Data

Set the level AEC1 Reference Level.
Data range is from 000 to 255(hex) and starting point is
128(2.5V). In case the data is 026, AEC Reference Level is
0.5V.
In case the data is 051, AEC Reference Level is
1.0V. In case the data is 077, AEC Reference
Level is 1.5V. In case the data is 102, AEC
Reference Level is 2.0V. In case the data is 153,
AEC Reference Level is 3.0V. In case the data
C-2__71 : AEC Mode AEC2 Reference
is 179, AEC Reference Level is 3.5V. In case
the data is 204, AEC Reference Level is 4.0V.
Level Data C-2__71 : [AEC Mode] AEC2
Set the level AEC2 Reference Level.

Data range is from 000 to 255(hex) and starting point is
128(2.5V). In case the data is 026, AEC Reference Level is
0.5V.
In case the data is 051, AEC Reference Level is
1.0V. In case the data is 077, AEC Reference
Level is 1.5V. In case the data is 102, AEC
Reference Level is 2.0V. In case the data is 153,
AEC Reference Level is 3.0V. In case the data
is 179, AEC Reference Level is 3.5V. In case
C-2 76 :isHFG
the data 204, Type SelectionLevel
AEC Reference Datais 4.0V.
Set the Generator Type
Data range is from 000 to 005 and starting point is 0(B(UL)
SERIES). Data= 000 : B(UL) Series
Data= 001 : TA Series
Data= 002 : BATTERY Bank Type (PXB-
500) Data= 003 : CAPACITOR Bank Type 1
(PXC-100) Data= 004 : CAPACITOR Bank
Type 2 (PXC-200) Data= 005 : CAPACITOR
Bank Type 3 (PXC-400)
C-2 77: High Speed Rotor Select Data
Set the High Speed Rotor Select Data of HFG

Data range is from 000 to 002 and starting point is
0(Disable). Data= 000 : Disable
Data= 001 : Enable by All mA Step
Data= 002 : Enable by mA Step(C-2_78 Data)
H RAD 32
C-2 78: High Speed Rotor Control Data

Set the High Speed Rotor Control Data
Data range is from 000(10mA) to 020(999mA) and starting point is
0(10mA). Data= 000 : High Speed Rotor Running from 10 mA
Data= 001 : High Speed Rotor Running from 12.5
mA Data= 002 : High Speed Rotor Running from 16
mA Data= 010 : High Speed Rotor Running from
100 mA Data= 011 : High Speed Rotor Running
from 125 mA Data= 012 : High Speed Rotor
Running from 160 mA Data= 013 : High Speed
Rotor Running from 200 mA Data= 014 : High
Speed Rotor Running from 250 mA Data= 015 :
High Speed Rotor Running from 320 mA Data= 016
: High Speed Rotor Running from 400 mA Data=
017 : High Speed Rotor Running from 500 mA
Data= 018 : High Speed Rotor Running from 630
C-2 79 : HFG kW Select Data

Set the kW data of HFG
Data range is 000~004, starting point is 002(32kW)
Data=000 : HFG kW16kW
Data=001 : HFG
kW20kW Data=002 :
HFG kW32kW
Data=003 : HFG
kW40kW Data=004 :
HFG kW50kW
H RAD 32
F. Initialization of Calibration Data
- Push the power off button and turn the power off. Press 1 st button of DIP SW
(SW32 : 8P) and turn it on.
- Push the power on button and turn the power on. Console is shown as a calibration
mode．
- Select the calibration mode with kV setting button.

The selected calibration mode appears on the kV display on the Console.
C-3：Initiation of Calibration
Data
- Select setting no. of setting mode with kV setting button. You can see the selected
no. on kV display.
Setting no. selection range

- --0
- Execute the initialization of calibration data after selecting calibration mode and
numbers.
Press the mAs/sec button for a second. When the check buzzer sounds, the data
initialization is completed.
- How to end the calibration mode

Turn it off with power off button and return to the DIP SW mode before start of
calibration mode.
G. Initialization Details of
Calibration Data C-3 0 :

（C-1 0~C-1_45）Initialization of KVREF & MAREF calibration
Initialization
data of the All Data
（C-2 0~C-2_83）Initialization of each data setting
Initialization of AEC data
Initialization of APR radiography data
Press the mAs/sec button for a second. When the check buzzer sounds, the data initialization is completed.
C-2 1 : Initialization of APR Data

Initialization of APR radiography data
Press the mAs/sec button for a second. When the check buzzer sounds, the data initialization is completed.
H RAD 32
H. kV Calibration
- Calibration Method: Execute in the Console calibration Mode（From C1-00 to 20）
- Setting
range：
mA sec kV Remark
Table 4-3.
10mA 0.05 sec 40kV, 80kV,
125kV
100m 0.05 sec 40kV, 80kV,
A 125kV
200m 0.05 sec 40kV, 80kV,
A 125kV
320m 0.05 sec 40kV, 80kV,
A 125kV
- Measuring Point：HT-CONT TP8：kV FEEDBACK
- Converted Value：1V＝33.3 kV
- Adjusting Value：±10％ for the setting kV
- Caution：Run the final test with correct mA value. kV could be changed by the mA.
I. mA Calibration
- Calibration Method: Execute in Console
calibration mode. (from C1-21 to 41 :
mA, from C2-21 to 41 : Pre_mA)

- Setting Range：
Table 4-4.
mA se kV Remark
c
10m 0.1 sec 40kV, 80kV,
A 125kV
100 0.1 sec 40kV, 80kV,
mA 125kV
200 0.1 sec 40kV, 80kV,
mA 125kV
320 0.1 sec 40kV, 80kV,
mA 125kV
- Measuring point：HT-CONT TP4
- mA FEEDBACK conversion (10~99mA : 1V = 10mA, 100~999mA : 1V = 100mA)

- Adjusting value：±10％ for the setting kV
- Caution：Run the mA variation from C1-21 to 41.
In case of overshoot and undershoot, act from C2-21 to 32

for the stable mA levels.
H RAD 32
J. mA Oscilloscope Waveform
- NORMAL CONDITIONS
[Fig. 4-2 Normal Waveform]
- UNDERSHOOT WAVE FORM

- - data.
[Fig. 4-3 Undershoot Waveform]

H RAD 32
K. OVERSHOOT WAVE FORM

- In calibration mode (From C2-2 1 to 41), increase calibration
data.
[Fig. 4-4 Overshoot Waveform]
L. Bucky Type Selection

- Select the bucky type by choosing no. 4 of DIP SW
1 on HT-Controller. Table 4-5.

DIP SW 1-4 Bucky Type Remark
On Motor-Type Bucky
Off Solenoid-Type Bucky
M. Bucky O.K Signal

- Select the bucky O. K. signal by choosing
Calibration Mode of Console. Table 4-6.

Use or Non-use of Bucky OK signal
Calibration Mode Remark
No. Use Non-use
C-2_44(Bucky Data : Data : '0'
1) '2'
C-2_45(Bucky Data : Data : '0'
2) '2'
H RAD 32
3.6 AUTO-CALIBRATION
A. Control Buttons
[Fig. 4-5 Console Layout]
Table 4-5.
No Description
.
1 Power On Button
2 Power Off Button
3 Auto Calibration Button
4 kV Display
5 mA Display & Setting Buttons
6 mA Reference Display
7 mA Reference Initialization Button
H RAD 32
Power On Button
Power Off Button
Auto Calibration Button
Run Auto Calibration
kV Display
mA Display & Setting Buttons
Displaying current mA.

Setting Exposure Mode or Selecting
Execution of Exposure.
mA Reference Display
Displaying mA Reference.
mA Reference Initialization Button
Initializing the set kV Reference.

H RAD 32
B. How to Auto Calibration
a. Exposure Condition of Auto Calibration

- kV : 40kV ~ 120kV
- mA : 10mA ~ 160mA (Small),
200mA, 250mA, 320mA, 400mA, 500mA, 630mA (Large)
- Exposure time : 20 ms (reference), 160ms (preheat)
- Time : less than 20min. ( 2 sec interval )
NOTE: kV is not accurate run auto-calibration.
b. Execute Auto Calibration

- Press 3 Buttons ( (Di ection 2 Button), (Directio 4 Button),
r n
( mA Down Button) ) at the same time.
[Fig. 4-6]
- (Settin Button)
Press g Button.
mA [Fig. 4-7]
Up
- To start auto Calibration ( Button)
press Button.
[Fig. 4-8]
H RAD 32
- If finished, displayed count number(Actual Exposure times. It depends on max.
kW).
[Fig. 4-9 Displayed count number]
- Auto Calibration can be canceled push by any buttons.

H RAD 32
3.7 MODE SETTING

3.7.1 RADIOGRAPHY MODE
A. Select the manual radiography mode
Clear up the conditions by pushing APR setting button and
AEC setting button when the APR mode and AEC mode are
selected.
B. Select “BUCKY1” or “BUCKY 2”

Push BUCKY1 to select table bucky. Push BUCKY2
to select wall bucky. And select the mode if a
radiography using BUCKY should be used.
C. A setup of tube voltage “kV”

Set up the tube voltage with “kV”
setting button. Setting range: 40kV
~ 150kV (1kV step)
D. A set up of tube current “mA”

Set up the tube current with “mA” setting button.
Setting range : 10, 12.5, 16, 20, 25, 32, 40, 50, 63, 80, 100, 125, 160 mA ..(Small
Focus）
200, 250, 320, 400, 500, 630, 800 mA..(Large Focus）
Table 5-1.
Model mA Range Remark

PXR- 10 ~ 250 mA
201B/TA
PXR- 10 ~ 400 mA
321B/TA
PXR- 10 ~ 500 mA
401B/TA
PXR- 10 ~
501B/TA 630(800) mA
E. Setup of Exposure mode (mAs/sec radiography)

H RAD 32
F. Choose mAs or sec display mode with mAs/sec selection
button mAs setting of Exposure accumulation time.
Select the exposure accumulation time with mAs/sec setting

button
- Setting range：0.1mAs ~ 800mAs
- Step： 0.1、0.2、0.3、0.4、0.5、0.6、0.8、1.0、1.3、1.6、2.0、2.5、3.2、4.0、
5.0、 6.3、8.0、10.0、12.5、16、20、25、32、40、50、63、80、100、125
160、200、250、320、400、500、630、800 mAs
Table 5-2.
Model mAs Range Remark

PXR- 0.1~400mAs
201B/TA
PXR- 0.1~500mAs
321B/TA
PXR- 0.1~630mAs
401B/TA
PXR- 0.1~800mAs
501B/TA
Exposure time『sec』setting
Select the exposure time with mAs/sec setting button.

- Setting range：0.001sec ~ 10sec
- Step： 0.001、0.002、0.003、0.004、0.005、0.006、0.008、0.010、0.013、0.016
、 0.020、0.025、0.032、0.040、0.050、0.064、0.080、0.100、0.125、
0.160、0.200、0.250、0.320、0.400、0.500、0.640、
0.800、
1.00、1.25、1.60、2.00、2.50、3.20、4 .00、5.00、6.3
、8.0、10sec
* It could display “OVER” when the exposure condition exceeds the item‟s permitted
capacity. During that period, Exposure is prohibited. Please reset the exposure
condition.
Table 5-3.
Model Sec Remark

Range
PXR- 0.001 ~ 10
201B/TA sec
PXR- 0.001 ~ 10
321B/TA sec
PXR- 0.001 ~ 10
401B/TA sec
PXR- 0.01 10 sec
501B/TA
H RAD 32
3.7.2 APR Mode

A. Select the APR mode
Set up the APR mode with APR setting button.
When it is selected, the LED of the button upper-left part LED
lights on.
B. Select Target region
Set up with Region setting button.
LED display on a Console moves up and down by pushing up and down button.
Choose the target region to be taken radiography. The number of parts that can
be chosen out of 9.
C. Selection of the Directions

Set up with Radiography Direction setting button.
The radiography direction is displayed on the right-hand side of the selected
location. ４
Push the direction setting buttons１２３ , and choose it out of 4.
D. Select Patient Size
Patient size is chosen with Size
setting button.
The patient size that can be chosen is out of L L M S S BAB.
L S Y
E. Selection of DENSITY
The set-up value of mAs/sec step is changed by pushing “DENSITY” button.
DENSITY : range –1 to -3 → Step down
DENSITY : 0 → No change
DENSITY : range +1 to +3
→ Step up
F. Change of Radiography Conditions
The set-up radiography conditions can be changed by the same method as a setup
of manual radiography conditions. BUCKY 1•2 are decided beforehand therefore you
cannot change them. If “OVER” lights on during exposure condition revision,
Exposure is prohibited.
G. Memory of the Changed Radiography Conditions

The radiography conditions could be changed by above 6) Size clauses.
The memory method pushes Patient Size setting button(LL, L, M, S, SS, BABY) 6
chosen now for about 1 second. If a buzzer sounds, it is an end of memorizing
conditions.
H RAD 32
Patient Size button chosen is displayed by lighting of attached LED. If the patient
size button not chosen is pushed, it will be set as other radiography conditions and
memory will not be carried out. It does not memorize in the following condition.
H.OVER display lights up.

I. DENSITY setting ≠ 0
H RAD 32
3.7.3 AEC Mode

A. AEC Mode Enable
Select the AEC mode with AEC setting button.
B. Selection of Field
Select the target region with setting button. You can choose the field by
pushing buttons. The selected field of Ion Chamber will be displayed on the
Console. You cannot make radiography without selecting the field.
C. Exposure time should be higher than 100msec under AEC mode.
D. You can select AEC 1 or AEC 2 by setting bucky 1, 2.

It can not be the ready condition if Bucky and field are not selected. The
actual mAs value will be displayed on the mAs/sec LED after AEC
exposure ended.
H RAD 32
CHAPTER 4 - SYSTEM OPERATION

Before attempting to make an exposure, it is assumed that the following steps
have already been completed:
 The system is connected to a proper supply source. X-ray switched ON.
 3 to 1 phase converter is necessary for the system to operate.
 Select kV through kV selection key.
 Select mA through mA selection key.
 Select mAs/sec through mAs/sec Selection key. We can switch from mAs
to sec and vice-versa by selection of mAs↔key.
 Press ready switch. With this filament supply rises to the level as per the
mA station selection.
 Press X-ray Exposure Switch on. At this stage primary supply goes to
high voltage transformers start going for set time
 Now tube gets High Voltage across anode & cathode. Filament supply
already available at tube filament.
 X-ray production begins for selected kV, mA and mAs/sec.
 Exposure stops automatically after set time and supply to High Voltage
transformer stops.
 Release the hand Switch. This results in the fall down of the Filament
supply.
 Now shut down the machine.
 Same process is followed for APR Mode.
Necessary precaution for radiation safety to be taken by all persons in the

operating room
4.1 START-UP
4.1.1 POWER ON
Receives power through an interconnect cable attached to Control Console-
tube head. The X-Ray must be connected to the Control Console-tube head and
electrical power before operation.
1. Plugin the 3 to 1 phase converter to the AC supply and turn ON the MCB at
the converter.
H RAD 32
4.1.2 STANDBY / POWER OFF

Performing the following steps to place the X-Ray in standby or to completely
remove the power:
4.1.2.1 Power off:
Press the power off key on the console which shuts down the system. Turn off
the main MCB and Unplug the workstation power cord from the AC
Receptacle.
4.2 CONTROL PANEL DESCRIPTION:
Figure 4.1: CONSOLE LAYOUT

H RAD 32
1. Power On/Off buttons, Ready/Exposure buttons
2. Radiography controls and displays
3. APR controls and displays
4.2.1 Power and X-ray Controls

A. Power ON / Power OFF buttons
Press button to the X-ray generator on.

The console will light up and a self-check will be
performed.
Press button to the generator off.
B. Ready / Exposure Buttons
Press and hold the Ready button to spin the

rotor.
While pressing the Ready button, press and

hold the exposure button to make an X-ray
exposure.
C. Ready Indicator LED
When the Ready cycle is complete, X-ray Ready

Indicator will light.
D. Exposure Indicator LED

H RAD 32
The X-ray exposure indicator will light when an X-

ray exposure is being taken. Pressing the exposure
button only will cycle the generator through Ready
and then exposure.
4.2.2 RADIOGRAPHY CONTROLS AND DISPLAYS:
Table 4-1
No. Description No. Description

1 Over Indicator 10 mA Up/Down Buttons
2 ERROR Indicator 11 mAs/sec Display Window
3 Small Focus Indicator 12 mAs/sec Up/Down Buttons
4 Large Focus Indicator 13 mAs/sec Selection Indicator
5 Ready Status Indicator 14 mAs/sec Selection Button
6 X-ray Status Indicator 15 Bucky Select Button/Indicators
7 kV Display Window 16 AEC Select Button/Indicator
8 kV Up/Down Buttons 17 Field Select Button/Indicators
9 mA Display Window 18 Film Speed Select Button/Indicators
A. Setting tube voltage (kV)

H RAD 32
Set up the tube voltage with “kV” up/down buttons.
Setting range: 40kV ~ 125/150kV (1kV step)
B. Setting tube current (mA)

Set up the tube current with “mA” up/down buttons.
Setting range: 10mA ~ 800mA
Step:
Small focus - 10, 12.5, 16, 20, 25, 32, 40, 50, 63, 80, 100, 125, 160 (mA)
Large focus - 200, 250, 320, 400 (mA)
C. Setting the radiography mode (mAs/sec)

Select the exposure mode with mAs/sec selection button.
“sec” mode makes x-ray exposure by set-up time.
“mAs” mode makes x-ray exposure by the setup time of current.
mAs and sec value is chosen with the mAs/sec up/down buttons.
Step:
Sec: 0.001, 0.002, 0.003, 0.004, 0.005, 0.006, 0.008, 0.010, 0.013,
0.016, 0.020, 0.025, 0.032, 0.040, 0.050, 0.063, 0.080, 0.100, 0.125,
0.160, 0.200, 0.250, 0.300, 0.400, 0.500, 0.630, 0.800, 1.00, 1.25, 1.60,
2.00, 2.50, 3.20, 4.00, 5.00, 6.30, 8.00, 10.00 (sec)
mAs: 0.1, 0.2, 0.3, 0.4, 0.5, 0.6, 0.8, 1.0, 1.3, 1.6, 2.0, 2.5, 3.2, 4.0, 5.0,
6.3, 8.0, 10, 12.5, 16, 20, 25, 32, 40, 50, 63, 80, 100, 125, 160, 200,
250, 320, 400, 500, 630 (mAs)
D. Over Indicator
The over LED is lighted on when the exposure

conditions exceeds the normal standards. You
cannot make exposure while the over LED is
lighted on.
E. Error Indicator
The LED is lighted in case of errors occurred from

Generator.
F. Small Focus Indicator

H RAD 32
It is displayed when the small focus is selected.
G. Large Focus Indicator
It is displayed when the large focus is selected.
H. kV Display Window
Displays demanded kV of the exposure.
I. kV Up/Down Buttons
Left button decreases the kV value of tube voltage

whereas right increases kV. If you keep buttons
pressed, the value of kV will be increases or
decreased continuously.
J. mA Display Window
Displays demanded mA of the exposure.
K. mA Up/Down Buttons
Left button decreases the mA value of the tube
current whereas right increases mA. If you keep
button pressed, the value of mA will be
increases or decreased continuously.
H RAD 32
L. mAs/secDisplay Window
Displays demanded mAs/sec of the exposure
M. mAs/sec Up/Down Buttons
Left button decreases the mAs value of the

exposure condition whereas right increases mAs.
If you keep button pressed, the value of mAs will
be increases or decreased continuously.
N. mAs/sec Selection Indicator
The selected radiography mode is displayed.
O. mAs/sec Selection Button
The mAs or sec radiography mode selected by

pressing this button.
P. Bucky Select Button/Indicator
Select and display BUCKY1 or BUCKY 2
Q. Selection of AEC mode

- In order to use AEC mode, the DIP Switch 5 of Console should be turned
on.
- The selection of density in the AEC mode can adjust
H RAD 32
the level of X-ray exposure levels.
- “Ready” action is not operated if the bucky and field are
not chosen after the AEC mode selection.
- Time should be higher than 100ms under AEC mode.
- The actual mAs value will be displayed on
mAs/sec display window after radiography.
R. AEC Select Button/Indicator
Select and display AEC mode on & off.
S. Field Select Button/Indicator
It selects the field on the AEC mode. Each LED

represents the physical location of irradiation
detector and the combination of designated field is
available.
T. Film Speed Select Button/Indicator
It operates the adjustment of sec/mAs and divided

by low, medium, and high speed (200, 300, 400)
H RAD 32
4.2.3 APR CONTROLS AND DISPLAYS:
Table 4-2
No. Description
1 Technique Select Button/Indicator
2 Technique Exposure Region Select Buttons/Indicators
3 Technique Exposure Direction Select Buttons/Indicators
4 Patient Size Select Buttons/Indicators
5 Conversion Button
6 Density Setting Buttons/Indicators

H RAD 32
A. Setting APR
a. Selection of APR mode
Choose APR mode with the APR selection button and the LED displaying
APR
mode will be lighted on the button.
b. Selection of radiography regions
Choose the radiography regions with region select buttons and you can
move
the LED display with up/down buttons. The available option is 9.
c. Selection of radiography directions
Choose the radiography directions with direction buttons out of 4 options.
d. Selection of radiography size
Choose the radiography size with patient size selection buttons out of 6
options, [LL], [L], [M], [S], [SS], [BABY].
e. Selection of the density
Adjust the mAs/sec settings with the density selection buttons. Increase
the conditions of mAs/sec if the density +1 ~ +3. Decrease the conditions
of mAs/sec if the density is -1 ~ -3.
f. Memory of the changed radiography conditions
You can save the conditions changed above. The method for store is
pressing the selected patient size button for over 2 seconds until the buzzer
sounds.
B. Technique (APR) Select Button/Indicator

This button operates on/off of the APR mode.
Choose APR mode with the APR selection Button
and the LED displaying APR mode will be lighted on
the left of the Console.
C. Technique Exposure Region Select Buttons/Indicators
Choose the radiography regions with radiography

region selection Button and you can move the LED
display with up/down button.
H RAD 32
D. Technique Exposure Direction Select Buttons/Indicators
Choose the radiography direction Button out of the 4

options.
E. Patients Size Select Buttons / APR Condition Buttons/Indicators
Choose the radiography size with patient size selection Button out of 6
options,
, , , , , .
You can set the exposure conditions (kV, mA and mAs/sec) by selecting
the exposure regions, directions and patient size buttons. Each condition
can be changed and stored by pressing the patient size buttons.
F. Conversion Button
Calibration and Check Release
G. Density Setting Buttons/Indicators (APR/AEC Mode)
It selects the density level of the exposure and

increase or decrease the density under the
APR/AEC mode.
H RAD 32
4.3 CASSETTE HOLDER OPEARTION
A universal cassette holder with Lead backing is supplied with the H RAD 32
unit. Cassettes of size 8”x10” or 10”x12” can be accommodated in this cassette
holder. We recommend cassettes having intensifying screens of speed 400 or
800 may be used.
1. Align H RAD 32 to the patient.
2. Quickly assemble the universal cassette holder on the Bucky.
3. Slide the loaded X-Ray Cassette into cassette holder.
4. Plug in the 2 Pin Male connector of cassette holder to the socket

provided at the bottom of mounting cover near the I.I. tube.
5. Select desired Rad. Time as per the body part of patient.
6. Select desired KV on the control panel as per the penetration required

for the body part of the patient.
7. After all parameters are selected and patient/ H RAD 32 / Cassette in
position & aligned, Press RAD. Exp. Switch on control panel. The
exposure is released & X-Ray indicator glows.
8. Take out the cassette from the holder & develop the film in the dark
room.
9. Remove cassette holder from the I.I. & keep at safe place.
H RAD 32
4.4 HAND SWITCH

Use the Hand Switch for Film Exposure in Radiography Mode.
Hand Switch for Radiography exposure
4.5 TECHNIQUE CHART
The system is capable of performing Radiographic functions. Following

precautions must be taken before attempting to make a radiographic
exposure: -
a) Uses only lead backed X-Ray Cassettes in the Universal cassette holder.
b) Never give a direct radiographic exposure without the X-Ray Cassette in

place.
S No. PART VIEW mA TIME (Sec.)
1 CHEST PA 100 0.06-0.15
2 CHEST LAT 100 0.1-0.25
3 CERVICAL SPINE AP/LAT 50 0.1-0.4

H RAD 32
4 SHOULDER AP 50 0.3-0.5
ABDOMEN/KUB
5 AP 50 1.5-2.5
BLADDER/IVP
6 SKULL/PNS AP 50 0.6-1.5
7 SKULL LAT 50 0.5-1
8 LUMBER VERTEBRA AP 50 1.5-2.5
9 LUMBER VERTEBRA LAT 50 3-3.5
10 WRIST AP/LAT 25 0.2-0.3
11 ELBOW AP/LAT 25 0.2-0.5
12 FINGER AP/LAT 25 0.2-0.3
13 ANKLE AP/LAT 25 0.2-0.5
Above are only suggested parameters. In practice these may vary according
to the physique of the patient. The operator may adjust the parameters to get
a better video image quality.
H RAD 32
CHAPTER 5 - ROOM LAYOUT
 Room Layout for an X – Ray Installation
 Suggested X-Ray Room Layout
 Radiation Protection Accessories
 Suggested Dark Room Layout
 Dark Room Accessories
5.1 ROOM LAYOUT FOR AN X-RAY INSTALLATION

Room for diagnostic X-Ray unit and related equipment shall be located as far
away as feasible from areas of high occupancy and general traffic, such as
maternity and pediatric wards and other departments of the hospital that are
not directly related to the radiation and its use.
In case the installation is located in the residential complex, it shall be ensured

that the wall(s) of the X-Ray room on which the primary beam falls is not less
than 35 cm thick brick or the equivalent walls of the X-Ray room on which the
scattered X-Ray falls is not less than 23 cm thick brick or equivalent, there is
shielding of 1.7mm of lead in front of doors and windows of the X-ray room to
protect the adjacent areas.
 LAY OUT
The lay out of the room in the X-Ray installation shall be such that the number
of doors for the entry to the X-Ray room shall be kept to the minimum. The
unit shall be so located that it shall not be possible to direct the primary X-Ray
beam towards the dark room, door, windows, and control panel or area of high
occupancy.
 ROOM SIZE
The room housing for an X-ray unit shall not be less than 18 sq. mtr. for
general purpose radiography and conventional; fluoroscopic equipment.
H RAD 32
 SHIELDING
Appropriate structural shielding shall be provided for walls, doors, ceiling

and floor of the room housing of the X-Ray unit so that doses received by
workers and the members of public are kept to the minimum and shall not
exceed the respective annual effective doses as prescribed by the AERB.
Appropriate shielding shall also be provided for the dark room to ensure
that the stored X-ray films are not exposed.
 OPENINGS AND VENTILATION
Unshielded openings in the X-Ray room for ventilation or natural light shall
be located above a height of 2m from the finished floor level outside the x-
ray room.
For the X-Ray equipment operating at 125kVp or above, the control panel
shall be installed in the separate room adjoining the Main X-Ray room and
for the fluoroscopic equipment the adequate darkness shall be achieved
when required in the room.
 WAITING AREAS
Patient waiting areas shall be provided outside the X-Ray room.

H RAD 32
5.2 SUGGESTED X-RAY ROOM LAYOUT
Figure 5.1: X-Ray Room Layout
5.3 RADIATION PROTECTION ACCESSORIES
It is advisable to all personnel handling X-Ray machines to use following

radiation protection accessories:
i. Lead Goggles
ii. Protective Barriers
iii. Lead Apron
iv. Lead Gloves
v. Thyroid Shield
vi. Gonad Shield

H RAD 32
5.4 SUGGESTED DARK ROOM LAYOUT
Figure 4.2: Dark Room Layout

H RAD 32
CHAPTER 6 - DARK ROOM PROCEDURE
 Dark Room Procedure
 X-Ray Film Processing
 Dark Room Accessories
6.1 DARK ROOM PROCEDURE
To obtain the best results from the X-Ray Machine, following should be observed
in Dark Room: -
1. Dark Room should be totally dark and no light should enter in the room.
2. Loading and unloading of films in the cassette should be done only in Dark Room
under standard safe light.
3. A qualified and trained Radiographer should only be allowed to operate the

X-Ray Equipment.
4. Films should be stored in Dry and Dark place.
5. The Intensifying screens should be handled with care and touching the screens
with fingers should be avoided.
6. The Developer and the Fixer solutions should always be covered and preferably
new solutions to be prepared after every 30-40 days or after 250 films whichever
is earlier.
7. The Temperature of Developer and Fixer to be maintained between 25 to 30

Degrees.
8. Solutions should be stirred with wooden stick each time films are dipped. Separate
wooden sticks, each for developer and fixer should be used.
6.2 X-RAY FILM PROCESSING

1. Open the exposed cassette in the Dark Room.
2. Take out the exposed film and fix it in the hanger of suitable size.
3. Dip the film in the Developer. After about 15 seconds take out the film from the
Developer to visually observe the Developing status. Dip it again and take out to
monitor the development as frequently as possible.
H RAD 32
4. Take out the film from the Developer tank after it is fully developed.
5. Dip the film in water to rinse all traces of developer on the film.
6. After proper rinsing, dip the film in the fixer. Let it be dipped in fixer for 5 Minutes.
7. Dip the film in running water to rinse and remove all the fixer from the film.
8. Dry film either in open place or in film drier.
6.3 DARK ROOM ACCESSORIES

Film processing takes place in the darkroom. There should not be any light inside the
Darkroom except a safelight. A safe light is a low wattage (15 watt) Red bulb at a
height of one meter from the developer tank. The Darkroom should be adjoining the
X-ray room.
The Darkroom should preferably be of size 6‟X6‟ with only one door for entry & exit.
 ACCESSORIES OF DARKROOM
1. Tank for Developer (SS)
2. Water Tank (SS)
3. Fixer Tank (SS)
4. Chemicals viz. Developer & Fixer.
5. Cassettes of Different sizes fitted with Intensifying Screens.
6. Hangers for drying films
7. Safe Light.
8. Films of Different Sizes.
9. Lead Markers 0-9 & L/R
There should be a provision of continuous water supply in the Darkroom. An

exhaust fan should also be there.
H RAD 32
CHAPTER 7 - MAINTENANCE
Regular Maintenance of the x-ray System is necessary for safe and trouble free use.
Periodic maintenance helps in reducing equipment downtime, service cost and
operational hazards.
Contact the local service representatives for parts or planned maintenance

inspections. It is recommended that maintenance be performed on the system every
three months.
7.1 INSPECTING THE SYSTEM

7.1.1 Daily checklist.
1. After each use, remove the Power Cord from the Power outlet and cover the
machine properly.
2. Clean the Tube Head and exterior appearance of the unit by dry cloth.
7.1.2 Weekly checklist
1. Check system power cord for any cracks or damages.
2. Check all the connectors outside the machine for their firmness
3. Clean the feet switch with a soft dry cloth.
7.1.3 Monthly checklist
1. Visually inspect the unit every month.
2. Check for mechanical problems or keyboard problems.
3. Check the electrical and power cables for cracks, cuts.
4. Check the equipment for loose or missing hardware.
5. Check for any leakage from the Tube Head
6. Check for any abnormal noise or sparking in the machine.
7. Check if any strands are cut in the metal wires which holds the tubehead.
7.2 GENERAL MAINTENANCE
a) Since only trained & qualified personnel should be permitted access to the
internal portion of the X- Ray unit. It is recommended that Service and
Maintenance be performed by our local BPLMTPL Service Engineer.
b) User should confine only to preserve the exterior appearance of the unit by
cleaning the unit with dry cloth. It is recommended to take suitable precautions
against accumulation of dust etc. on the Control Panel, Tube Head etc. Dust
Covers may be used.
c) BPLMTPL maintains a Nation Wide network of Service Centres from which the
H RAD 32
assistance of skilled service personnel may be obtained. You are requested to

contact any of the centres near you for all your service related problems.
Telephone no. of our Service Centre are mentioned in this Menu
d) Tube Current Adjustments:
Following the installation, occasional readjustment of Tube current will be

required because of changes in electron emission of the filament of X-Ray
Tubes brought about by evaporation of Tungsten. When the mA values are
more than 10% off from the proper values, the tube current must be
readjusted. This should be done by qualified Service personnel specially trained
in servicing the equipment.
If recorder printing is light or varies in density, clean the print head with soft brush to
remove any possible build-up of paper residue.
7.3 DEVICE STORAGE

Always store the device and accessories in the predefined temperature as given in the
Technical Specifications. Keep the device away from direct sunlight.
Remove the battery if the device is going to be stored at a temperature below 0° C.
Always store the disposable electrodes within the temperature range recommended on
the pack.
7.4 ELECTROMAGNETIC COMPATIBILITY (EMC)

This apparatus is in compliance with the standard IEC 60601-1-2 that defines the
max. Allowed emission levels from electronic devices and the required immunity from
interference caused by externally generated electromagnetic fields.
It is not, however, possible to exclude radio signals coming from transmitters such as
mobile phones or similar mobile radio devices. These and other transmitting devices,
including those in compliance with the EMC standards, may influence the proper
functioning of medical apparatus when used in proximity and with a relatively high
transmitting power. Therefore, the use of radio equipment proximity to electronically
controlled systems must be avoided in order to eliminate any interference risk.
H RAD 32
Any transmissions by mobile radio equipment must be

avoided. Mobile phones must be switched off in zones
close to the unit.
These rules must be applied when the unit is switched on
(that is to say connected to the mains and ready for use).
7.5 PROTECTION AGAINST IONIZING RADIATION
Before a n y x -ray e x p o s u r e , e n s u r e t h a t a l l t h e
n e c e s s a r y protective precautions have been taken.
During the use of x-rays, personnel present in the room must comply with the
following rules concerning protection against ionizing radiation:
 When necessary, use protective shielding against radiation in addition to

the shielding already provided on the unit.
 Use protective aprons containing a material equivalent to 0.35mm of
lead.
 The best protection against radiation is distance. It is therefore
recommended that you stay as far as possible from the x-ray source and
the exposure target. For this purpose, use all of the cable length provided
for the foot-switch.
 Avoid walking or standing directly in the x-ray beam.
 Always use the smallest possible field of exposure by closing properly the
collimator diaphragms. The scatter dose produced depends principally on
the volume of the irradiated object.
Never modify or disconnect the safety circuits or devices

designed to prevent accidental exposures.
7.6 PRODUCT DISPOSAL INFORMATION

Disposal of the device and/or its accessories must be done according to local regulations.
Alternatively, the device and/or its accessories must be handed over to specific
organization who deals with recycling of electrical and electronic devices.
By facilitating correct disposal of the product and its accessories, you are protecting the
environment and health of mankind. Recycling of material allow reduced usage of raw
materials. More information on product recycling can be obtained from your local
authorities, from community recycling agencies or the establishment from where you
H RAD 32
purchased the device.
1. Only Authorised Service Personnel to dismantle & de-commission the equipment.
2. RSO of the institute to ensure that de-commissioning is done in his presence.
3. Local Regulatory agencies & AERB to be informed of De-commissioning.
4. All Hazardous material like Lead etc. to be disposed off as per Local Norms.
5. In case the machine is in working condition & has to installed at a new Location,
please ensure that it is packed & safely transported to the new location.
6. In case the machine has completed its Life Of usage & has to be disposed off,
please ensure that such disposal is carried out meeting the local Laws.
Check AERB regulations for any special steps you must take during the disposal
process. These may be posted on the AERB website. AERB requires that the machine be
registered at a specific address, and changing the location of the machine means re-
registering it at the new address.
An x-ray machine that is not plugged into an electrical source cannot emit x-rays, so it is
important to unplug a machine that should not be used. Disable the x-ray unit inside the
machine by removing the Tube head. Be careful not to break the x-ray tube. This tube is
under vacuum and any breakage could make the glass splinter and cause injury to
anyone nearby.
The procedure for decommissioning x-ray machines depends on the type of the
generating device and its construction. Some manufacturers, upon purchase, provide
users with the option to return the equipment for disposal at a cost. The cost varies
among manufacturers. If the return option is not available, the machine could be
disassembled according to the manufacturer‟s specific procedures and its individual
components disposed of accordingly.
X-ray machines do not present a radiation hazard when they are not in operation.
Additionally, activation of structural components is not likely due to the nature of the
produced radiation and its interaction with the structural materials. However, many
structural components are built with materials that may be considered hazardous (e.g.,
lead, tungsten) for disposal purposes. These materials may be segregated and disposed
of according to the Local regulatory agency & of AERB regulations.
H RAD 32
X-ray generating machines are to be registered with the regulatory agency (AERB)
having jurisdiction. It is recommended that users contact the regulatory agency and
seek advice regarding specific requirements prior to dismantling and disposing of any x-
ray generating device. Additionally, a license is required for the use of x-ray machines;
the user should seek removal of the machine from its license upon decommissioning and
disposal.
Do not dispose the device or its accessories along with domestic waste.
Follow local regulations for disposal.
Warning!
Do not dispose the device with battery connected. This presents a

potential shock and fire hazard.
H RAD 32
CHAPTER 8 - TECHNICAL SPECIFICATIONS
400mA -125KVP, High frequency X-Ray Generator with

HRAD 32 Rotating Anode X-Ray Tube.
Generator Output 32 KW
KVP Range 40 to 125KVP in Steps of 1 KVP/ Step.
mA Range 10 to 400mA for the range of 40 – 125kVp.
CONTROL FEATURES
Attractive and Ergonomic designed control design with:

 7 segmnt display for displaying kV, mA and mAs/sec.
 Over and Error indicator.
 Ready and Exposure indicator.

Control
 Soft touch panel switches for selection of various
parameters.
 Film speed control and bucky selection keys.
 Provided with APR mode and AEC mode and density

control system.
Anatomical Programming 204 Programs
Other Features Self-Diagnostic Programming
Hand Switch Dual action
POWER SUPPLY REQUIREMENTS
Input Voltage Three Phase 440V AC + 10 %
Input Frequency 50/60 Hz
Power Requirements 45KVA
Line Resistance 0.45 Ohms (To be ensured by local electrical authority)
SAFETY FEATURES
 Overload X-ray indicator

 Error indicator
Overload Protection
 Also the fuses are provided for the protection of various
circuits.
TUBE HEAD
 Rotating anode X-ray tube

X-Ray Tube  Small Focal spot size : 1mm2
 Large Focal spot size : 2mm2
Collimator Manually Operated with light beam diaphragm
STANDS AND TABLES

H RAD 32
Different Tube Stands / *Tables are available and the user

can select most appropriate stand / table as per his/her
requirement.
STANDS:
(iii) MCB-Counter Balanced
(iv) FS-Floor to Ceiling
Stand & Tables
TABLES:
V. BPL Plano – Horizontal Table
VI. BPL Multio – Multi position Table

VII. BPL Floato – Table with Floating Top
VIII. BPL Moto – Motor Driven Table
ENVIRONMENTAL CONDITIONS
o o
Temperature: 10 to 40 C
Operating Conditions Humidity: 30 to 75 %
Atmospheric pressure range: 500 to 1060 hPa (375 to 795
mm Hg)
H RAD 32
CHAPTER 9 - MAJOR PARTS
S.No Description Quantity

1 40A MCB 1
2 63A 2pole MCB 1
3 Static balancer 1
4 High Voltage Transformer and console 1
5 HV Cables 1 pair
6 X Ray Tube 1
7 Floor to ceiling assembly 1
8 Table 1
9 Collimator 1
10 Grid 1
11 Bucky 1
12 Radiographic Cassette 1
13 Cables
H RAD 32
WARRANTY CLAUSE
The manufacturer of the Instruments warrants to the purchaser of each Instrument that it is
free from all defects in material and workmanship. The company will repair or replace
components, which prove to suffer from manufacturing defects within a period of 12 months,
only for the main equipment. All the other accessories viz. Patient cable, Rechargeable
Batteries, Electrodes, Probes, etc. are warranted only for three months from the date of
purchase. If required, the cost of transporting the Instrument to service centers shall be borne
by the purchaser. This warranty does not cover any part, which has been subjected to misuse,
neglect, accident or improper installation. Further, this warranty does not cover any
instrument, which may have been tampered with, altered or serviced by unauthorized
agencies. BPLMTPL reserves the right to have the in-warranty service rendered by Authorized
BPLMTPL Service Centers established and managed by any BPLMTPL Dealer, Stockiest or
Agent. The field service can be availed of within the municipal limits of towns where BPLMTPL
Authorized Service Centers are situated. The warranty shall be confined only to the first
purchaser of the equipment.
USER DETAILS
Model No.___________________________SerialNo.____________________________
Name of Purchaser_______________________________________________________
Address________________________________________________________________
______________________________________________________________________
Phone No. Residence___________________ Office _____________________________
Name of Dealer _________________________________________________________
Date of Purchase________________________________________________________
Customer‟s Signature ____________________________________________________
Dealer‟s Signature & Stamp________________________________________________
NO USER-SERVICABLE PARTS ARE INSIDE YOUR INSTRUMENT. THE

COVERS SHOULD ONLY BE REMOVED BY AUTHORISED BPLMTPL
Caution! SERVICE PERSONNEL. REMOVAL OF COVERS BY USER WILL
INVALIDATE THE WARRANTY.
H RAD 32
WARRANTY SERVICE STATION COPY
Address________________________________________________________________
______________________________________________________________________
Name of Dealer _________________________________________________________
Date of Purchase________________________________________________________

H RAD 32
WARRANTY DEALER’S COPY
Address________________________________________________________________
______________________________________________________________________
Name of Dealer _________________________________________________________
Date of Purchase________________________________________________________

H RAD 32
Revision History
Rev. No. Date Changes

1.0 Initial Release
This document is the private property of BPL Medical Technologies Private Limited (BPLMTPL). It must not be reproduced,
disclosed to any third parties without permission in writing from M/s. BPL Medical Technologies Private Limited , Bangalore.
BPL MEDICAL TECHNOLOGIES

SERVICE MANUAL PRIVATE LIMITED
Approvals Date
Model: H RAD 32 Prepared Pavan Kumar 09-10-2016
Product: FIXED X-RAY UNIT Checked Ashok Kumar 12-10-2016
Page 112 of
Drawing No: Rev. No.: 1.0 Approved Nagendra Tomar 14-10-2016
112

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H RAD 32

For the purpose of improvement and betterment, Specifications and Operating

RESPONSIBILITY OF THE MANUFACTURER

OPERATING AND SAFETY PRACTICES

RESPONSIBILITY OF THE MANUFACTURER

CHAPTER 1 - INTRODUCTION & SAFETY

CHAPTER 2 - SYSTEM OVERVIEW

3.7.3 AEC Mode

CHAPTER 4 - SYSTEM OPERATION

CHAPTER 5 - ROOM LAYOUT

CHAPTER 6 - DARK ROOM PROCEDURE

CHAPTER 8 - TECHNICAL SPECIFICATIONS

CHAPTER 9 - MAJOR PARTS

CHAPTER 1 - INTRODUCTION & SAFETY

Observe all CAUTIONS and WARNINGS provided on the equipment, accessories

Keeping in view the ever-increasing requirements of surgeons in the field of

This Manual describes H RAD 32 Operations. It is intended for qualified medical

1.1.1 General Description of the equipment

The equipment is a Diagnostic Medical Equipment of Fix equipment type intended to be

400mA -125KVP, High frequency X-Ray Generator with

KVP Range 40 to 125KVP in Steps of 1 KVP/ Step.

mA Range 10 to 400mA for the range of 40 – 125kVp.

 Over and Error indicator.

 Provided with APR mode and AEC mode and density

POWER SUPPLY REQUIREMENTS

Input Frequency 50/60 Hz

Power Requirements 45KVA

Line Resistance 0.45 Ohms (To be ensured by local electrical authority)

 Overload X-ray indicator

 Rotating anode X-ray tube

STANDS AND TABLES

Different Tube Stands / *Tables are available and the user

I. BPL Plano – Horizontal Table

II. BPL Multio – Multi position Table

IV. BPL Moto – Motor Driven Table

1.1.2 Characteristics of the Generator

1.1.3 Number of Tubes

The equipment uses One X Ray tube of Rotating Anode type

1.1.4 Details of Controls

The details of controls is described in Chapter 4.2

1.1.5 Description of X Ray Tables

The table giving the exposure parameters is given in Chapter 4.5

1.2 SYMBOLS AND CONVENTIONS USED IN THE MANUAL

Warning: Indicates hazardous situations or practices

Caution: Indicates hazardous situations or practices

Notes: Information that clarifies or gives additional

1.3 SYMBOLS AND MARKINGS

SYMBOLS/ MARKINGS ON OUTER PACKAGING

Storage temperature limit

Relative humidity limit

Keep away from rain

SPECIAL SYMBOLS/ MARKINGS ON THE DEVICE

Follow instructions for use

Do not dispose in domestic waste

System nameplate/rating label indicates manufacturer information and input power

This symbol marks the approximate location of the X-

1.4 SAFETY HAZARDS

CAUTION : Placing a hot X-Ray Tube housing in close proximity

1.4.2 ELECTRICAL SHOCK

WARNING: The H RAD 32 X-Ray is not waterproof. Water, soap or other

NOTE: Certain components within the system produce high voltages

FIRST AID IN CASE OF ELECTRICAL SHOCK:

2. (a) Place the victim in the supine position.

This would prevent mechanical obstructions to the upper air passages.