Untitled

May 08, 2009
TRANSMITTAL SHEET
Subject: CUSTOMER SERVICE NOTICE NO. 92-046B, AUTO FLIGHT - Automatic Flight Control System
(AFCS) Trim Release Modification, Installation of
This page transmits Revision B to Customer Service Notice No. 92-046, dated November 14,
2008.
Customer Service Notice No. 92-046B supersedes Revision A.
The text changed by this revision is indicated by a vertical line in the outer margin of the page.
Illustration changes are indicated by a vertical line adjacent to the subject title.
REVISION INSTRUCTIONS:
Operators that have previously complied with Customer Service Notice 92-046, dated November
14, 2008, review Revision B for compliance.
Operators that have not previously complied with Customer Service Notice 92-046, dated
November 14, 2008, must comply with Revision B in its entirety.
Operators that have previously complied with Customer Service Notice 92-046A, dated
December 24, 2008, review reidentification steps of Revision B for compliance. Operators that
have previously complied with Customer Service Notice 92-046A, dated December 24, 2008,
and Amendment 001, TDA-09-001, dated March 19, 2009 are not affected by Revision B. No
further action is required. Operators that have not previously complied with Customer Service
Notice 92-046A, dated December 24, 2008, must comply with Revision B in its entirety.
Revision Feature:
In paragraph 1., PLANNING INFORMATION, - Compliance- Section D., ASB 92-22-002 was
ASB 92-22-001.
In paragraph 1., PLANNING INFORMATION, - Manpower - Section F., Revised manpower

estimate.
In paragraph 2., MATERIAL INFORMATION, - Consumable Material - Section C., Added

warning note, consumables, and sources.
In paragraph 3., ACCOMPLISHMENT INSTRUCTIONS, - Section A., Revised step (10) (ad)
to include reidentification of No. 1 relay panel.
In paragraph 3., ACCOMPLISHMENT INSTRUCTIONS, - Section A., Revised step (11) (ab)
to include reidentification of No. 2 relay panel.
SIKORSKY AIRCRAFT CORPORATION

Technical Directives Section
THIS CUSTOMER SERVICE NOTICE IS THE PROPERTY OF SIKORSKY AIRCRAFT CORPORATION AND IS PROTECTED UNDER THE COPYRIGHT LAWS OF THE
UNITED STATES AND OTHER COUNTRIES. THIS CUSTOMER SERVICE NOTICE IS DISTRIBUTED ONLY TO OWNERS/OPERATORS OF COMMERCIALLY-
CERTIFIED SIKORSKY HELICOPTERS AND SIKORSKY-AUTHORIZED LOGISTIC AND SERVICE CENTERS FOR THE PURPOSE OF FOSTERING THE SAFE AND
EFFICIENT OPERATION OF SUCH HELICOPTERS AND UNDER THE EXPRESS CONDITION THAT THE CONTENTS OF THIS CUSTOMER SERVICE NOTICE ARE
NOT TO BE DISCLOSED, REPRODUCED, OR DISTRIBUTED, IN WHOLE OR IN PART, TO ANY THIRD PARTY, OR ADAPTED AS A DERIVATIVE WORK,
WITHOUT THE EXPRESS DOCUMENTED CONSENT OF SIKORSKY AIRCRAFT CORPORATION. ANY ACT IN VIOLATION OF APPLICABLE LAW MAY RESULT IN
CIVIL AND/OR CRIMINAL PENALTIES.
LIMITED DISTRIBUTION R SIKORSKY AIRCRAFT CORPORATION 1999
ALL RIGHTS RESERVED

No. 92-046B
Subject: AUTO FLIGHT- Automatic Flight Control System (AFCS) Trim Release Modification,
Installation of
1. PLANNING INFORMATION
A. Purpose
This Customer Service Notice (CSN) provides instruction to install the AFCS Trim Release
Modification Kit. This AFCS upgrade is required to support the new functionality of the
Flight Control Computers (92900-01802-110).
B. Effectivity
The AFCS Trim Release Modification Installation is applicable to S92A helicopters delivered
with serial numbers 920006 through 920052, 920054 through 920060, 920062, 920063 and
920065 through 920068.
It is not applicable to helicopters that have been upgraded prior to the release of this
CSN.
C. Description
Helicopter is prepared for maintenance. Electrical and hydraulic power is turned off. RH
cockpit main harness is modified. RH cabin harness assembly is modified. AFCS RH main
harness assembly is modified. AFCS LH rack harness assembly is modified. AFCS LH
main harness assembly is modified. LH cabin main harness assembly is modified. Remove
No. 1 relay panel. No. 1 relay panel is modified. The K130 relay is installed into No. 1
relay panel. Reinstall No. 1 relay panel. Remove No. 2 relay panel. No. 2 relay panel is
modified. The K230 relay is installed into No. 2 relay panel. Reinstall No. 2 relay panel.
AFCS system tests are performed. Helicopter is returned to service.
D. Compliance
The work outlined herein is to be done at the discretion of the operator.
November 14/08 Page 1 of 28 22-11-04
Revision B - May 08/09

No. 92-046B
AUTO FLIGHT- Automatic Flight Control System (AFCS) Trim Release Modification, Installation of
1. PLANNING INFORMATION (Continued)
This CSN may be complied with prior to the installation of the Flight Control Computers
(92900-01802-110). The Flight Control Computers will be retrofitted by Alert Service Bulletin
92-22-002.
E. Approval
The change affected by this document is classified as Minor, and is in accordance with the
applicable requirements of Federal Aviation Regulations FAR 29. Such data submitted by
the TC holder for use on an EU-registered helicopter and related articles are automatically
approved by ED Decision 2004/04/CF, as amended by ED Decision 2007/001/C. Reference
to the ED Decisions mentioned above shall be made in the release documents issued by
the EASA 145 approved organization, releasing the relevant EU-registered helicopter or
component to service.
F. Manpower (Estimated)
No. of Men No. of Hours Man-Hours

Removal of interior to gain 2 4 8
access to modification
Harness installation Mods 2 36.0 72.0
Removal of No. 1 and No. 2 1 1.0 1.0

relay panels
Modification/installation of No.1 1 20.0 20.0

and No. 2 relay panels
Reinstallation of removed 2 5.0 10.0

components after modification
Total hours *111.0
* DOES NOT INCLUDE TIME TO PREPARE HELICOPTER FOR MAINTENANCE OR

RETURN TO FLIGHT STATUS.
G. Weight and Balance
+1.6 pounds at station 226.0, moment +0.4 inch-pounds/1000, Build Line +1.0, moment
neglible.
H. Electrical Load Data
Not Changed.
I. Software Load Data
Not Applicable.
November 14/08 Page 2 22-11-04

No. 92-046B
1. PLANNING INFORMATION (Continued)
J. References
Functional Checkflight Procedures Manual, SA S92A-FCP-000.
K. Publications Affected
(1) Maintenance Manual, SA S92A-AMM-000, Section/Chapter 22-11-04.
2 MATERIAL INFORMATION
A. Basis for Material Data
Per helicopter.
B. Bill of Material
New Part No. Qty Key Word Old Part No. Instructions/
Disposition
92070-55033-011 1 FM AFCS Trim (1)
Release
consisting of:
SS7072A00937060 20 Shrink Tubing

SS7614-22-9 12 Wire
M39029/58-360 4 Contact
92070-55033-012 1 RH Relay Box
consisting of:
MS27039-0807 2 Screw
M12883/45-01 1 Relay Socket
M83536/2-024M 1 Relay
NAS1149DN816K 2 Flat Washer
92070-55033-042 1 Bracket
92070-55033-013 1 LH Relay Box
consisting of:
MS27039-0807 2 Screw

No. 92-046B
2. MATERIAL INFORMATION (Continued)
Disposition
M12883/45-01 1 Relay Socket
M83536/2-024M 1 Relay
NAS1149DN816K 2 Flat Washer
92070-55033-041 1 Bracket
92070-55033-014 1 MK CKPT/CBN
Relay
consisting of:
92552-55033-043 1 WG LH CBN Main
consisting of:
M39029/106-615 3 Socket Contact

M39029/58-360 3 Contact
M85049/93-18 1 Composite Split Ring
SS7057-2 2 Lacing Tape
SS7072B0093S010 2 Insulation Sleeve
SS7095-5009 4 Cable Marker
SS7194-S4-200-9 4 SCE Marker Sleeve
SS7615-22L1S9 8 Cable
S0302R-100 6 Solder Sleeve
92552-55033-044 1 WG RH Cabin Main
consisting of:

M39029/58-360 3 Contact
SP001-0009 1 Solder Preform
alternate p/n
SP005-0001
92552-55033-045 1 WG LH CKPT Main

No. 92-046B
Disposition
consisting of:
M39029/58-348 3 Contact
M39029/58-360 3 Contact
92552-55033-046 1 WG RH CKPT Main
consisting of:
M39029/58-348 4 Contact
M39029/58-363 4 Contact
92552-55033-047 1 WG AFCS Nose LH
consisting of:
M39029/58-348 3 Contact
M81824/1-2 1 Splice
SS7614-22-9 1 Wire

No. 92-046B
Disposition
92552-55033-048 1 WG AFCS Nose RH
consisting of:
M39029/58-348 4 Contact
M39029/58-351 4 Contact
M81824/1-2 1 Splice
SS7614-22-9 1 Wire
92070-55033-015 1 MK LH Rack Relay
consisting of:
92552-55033-049 1 WG AFCS LH Rack
1 consisting of:
M39029/58-348 4 Contact
M39029/58-360 4 Contact
SP001-0009 2 Solder Preform
alternate p/n
SP005-0001
92070-55033-016 1 MK RH Relay Panel
consisting of:

No. 92-046B
Disposition
92552-55033-050 1 WG No. 2 Relay
Panel
consisting of:

M39029/107-621 4 Pin Contact
M39029/5-117 3 Contact
M81824/1-2 2 Splice
SS7614-20-9 9 Wire
92070-55033-017 1 MK LH Relay Panel
consisting of:
92552-55033-051 1 WG No. 1 Relay

Panel
consisting of:
M39029/107-621 4 Pin Contact

M39029/5-117 6 Contact
M81824/1-2 3 Splice
SS7614-20-9 12 Wire
(1) The modification kit above is available at no cost. For availability of modification kit
and lead time requirements contact your Customer Service Representative at
Helicopter Support, Inc. (HSI). Submit a purchase order referencing the Customer
Service Notice number and helicopter serial number upon which this modification kit
will be used. This will allow HSI and the operator to track shipment and receipt of
modification kit. Orders will be accepted by letter, telephone, facsimile (FAX), or HSI
website: www.HSIUS.com. For prompt shipment, reference address of each shipping
destination. Direct your order to:
HELICOPTER SUPPORT INC.,

124 Quarry Road
P.O. Box 11068

No. 92-046B
Trumbull, CT 06611
Attn: Customer Service
FAX: (203) 416-4291 Telephone: (203) 416-4000
HSI website: www.HSIUS.com
C. Consumable Material
OBSERVE ALL CAUTIONS AND WARNINGS ON CONTAINERS

WARNING
WHEN USING CONSUMABLES. WHEN APPLICABLE, WEAR
NECESSARY PROTECTIVE GEAR DURING HANDLING AND
USE. IF A CONSUMABLE IS FLAMMABLE OR EXPLOSIVE,
MAKE CERTAIN CONSUMABLE AND ITS VAPORS ARE KEPT
AWAY FROM HEAT, SPARK, AND FLAME. MAKE CERTAIN
FIREFIGHTING EQUIPMENT IS READILY AVAILABLE PRIOR TO
USE. FOR ADDITIONAL INFORMATION ON TOXICITY,
FLASHPOINT, AND FLAMMABILITY OF CHEMICALS, CONSULT
YOUR MEDICAL PEOPLE, OR THE MANUFACTURER OF THE
CONSUMABLE.
INSTRUCTIONS/
QTY KEY WORD PART NO. DISPOSITION
AS REQ’D INK, BLACK NO. 50 OR 1250 (1)
OR EQUIVALENT
AS REQ’D INK, WHITE NO. 513 OR EQUIVALENT (1)
(OPAQUE NON-POROUS INK)
AS REQ’D INK, CLEAR PRINT NO. 404, OR EQUIVALENT (2)
AS REQ’D INK, WHITE NO. 54N OR NO.4-N (2)
OR EQUIVALENT
(1) Manufactured by Schwerdtle Stamp Co., Bridgeport, CT, Web Site:

WWW.schwerdtle.co.
(2) Manufactured by Phillips Process Co. Inc., Rochester, NY. Phone/Fax: 1-(585)-436-
2310.
D. Tools Required
None.
3. ACCOMPLISHMENT INSTRUCTIONS
A. Install AFCS trim release field modification kit (92070-55033-011) as follows:
(1) Prepare helicopter for maintenance.
(2) Turn off all electrical and hydraulic power.
(3) Modify AFCS LH rack harness (92602-01127-043) using AFCS LH rack wire group
(92552-55033-049) (Figure 1):

No. 92-046B
3. ACCOMPLISHMENT INSTRUCTIONS (Continued)
(a) Locate AFCS LH rack harness (92602-01127-043).
(b) Disconnect electrical connector P115R from electrical receptacle J4.
(c) Disconnect electrical connector P296R from electrical receptacle J296R.
(d) Route cables (FMOD55033-3B-22 and FMOD55033-4A-22) through AFCS LH rack

harness (92602-01127-043) from electrical connector P115R to electrical connector
P296R.
(e) Install cable marker (SS7095-5009) to reidentify cables (FMOD55033-3B-22 and

FMOD55033-4A-22) to 92552-55033-049.
(f) Install solder sleeves (S0302R-100) to cables (FMOD55033-3B-22 and

FMOD55033-4A-22).
(g) Terminate solder sleeves (S0302R-100) to split ring braid terminator (M85049/93)
or EMI collector rings.
(h) If window splice method was used, install insulation sleeves (SS7072B0093S010)
to cables (FMOD55033-3B-22 and FMOD55033-4A-22).
(i) Crimp contacts (M39029/58-348 and M39029/58-360) onto cables (FMOD55033-3B-

22 and FMOD55033-4A-22) as shown.
(j) Install cables (FMOD55033-3B-22 and FMOD55033-4A-22) to electrical connectors

P115R and P296R as shown.
(k) Perform continuity check on cables (FMOD55033-3B-22 and FMOD55033-4A-22).
(l) Reconnect electrical connector P115R to electrical receptacle J4.
(m) Reconnect electrical connector P296R to electrical receptacle J296R.
(4) Modify AFCS LH main harness (92602-01101-045) using AFCS LH nose wire group
(92552-55033-047) (Figure 1):
(a) Locate AFCS LH main harness (92602-01101-045).
(b) Disconnect electrical receptacle J296R from electrical connector P296R.
(c) Disconnect electrical connector P177R from electrical receptacle J177R.
(d) Route cable (FMOD55033-4B-22) on the outside of AFCS LH main harness

(92602-01101-045) from electrical receptacle J296R to electrical connector P177R.
(e) Secure cable (FMOD55033-4B-22) to AFCS LH main harness (92602-01101-045)

with string ties or equivalent.

No. 92-046B
(f) Feed cable (FMOD55033-4B-22) through black expando and braid sock near braid
terminator. Install six inches of shrink tubing (SS7072) to ends of cable
(FMOD55033-4B-22) where cable enters black expando and braid sock.
(g) Route cable (FMOD55033-3A-22) on outside of harness from electrical receptacle

J296R and secure with string ties or equivalent.
(h) Install cable marker (SS7095-5009) to reidentify cables (FMOD55033-3A-22 and

FMOD55033-4B-22) to 92552-55033-047.
(i) Route wire (JMPRP177R-13-22) on outside of harness from electrical connector

P177R and secure with string ties or equivalent.
(j) Remove wire (C5294C22) from electrical connector P177R.
(k) Create splice group SG177R-7 by connecting wires (C5294C22 and JMPRP177R-
13-22) and cable (FMOD55033-3A-22) to splice (M81824/1-2).
(l) Secure (C5294C22 and JMPRP177R-13-22) and cable (FMOD55033-3A-22) to

AFCS LH main harness (92602-01101-045) using string ties or equivalent.
(m) Feed cable (FMOD55033-3A-22) through black expando and braid sock near braid
terminator. Install six inches of shrink tubing (SS7072) to end of cable
(FMOD55033-4B-22) where cable enters black expando and braid sock.
(n) Install solder sleeves (S0302R-100) to cables (FMOD55033-3A-22 and

FMOD55033-4B-22).
(o) Terminate solder sleeves (S0302R-100) to EMI collector rings.
(p) If window splice method was used, install insulation sleeves (SS7072B0093S010)
to cables (FMOD55033-3A-22 and FMOD55033-4B-22).
(q) Crimp contacts (M39029/56-348) onto cables (FMOD55033-3A-22 and FMOD55033-

4B-22).
(r) Install cables (FMOD55033-3A-22 and FMOD55033-4B-22) to electrical receptacle

J296R.
(s) Install solder sleeves (S0302R-100) to cables (FMOD55033-3A-22 and

FMOD55033-4B-22).
(t) Terminate solder sleeves (S0302R-100) to composite split ring braid terminator
(M85049/93) or EMI collector rings.
(u) If window splice method was used, install insulation sleeves (SS7072B0093S010)
to cables (FMOD55033-3A-22 and FMOD55033-4B-22).
November 14/08 Page 10 22-11-04

No. 92-046B
(v) Crimp contacts (M39029/56-348) to wire (JMPRP177R-13-22) and cable

(FMOD55033-4B-22).
(w) Install wire (JMPRP177R-13-22) and cable (FMOD55033-4B-22) to electrical

connector P177R.
(x) Reconnect electrical receptacle J296R to electrical connector P296R.
(y) Reconnect electrical connector P177R to electrical receptacle J177R.
(5) Modify AFCS LH cockpit harness (92602-01101-046) using LH cockpit main wire
group (92552-55033-045) (Figure 1):
(a) Locate LH cockpit main harness (92552-01101-046).
(b) Disconnect electrical receptacle J177R from electrical connector P177R.
(c) Disconnect electrical receptacle J111 from electrical connector P111.
(d) Route cable (FMOD55033-4C-22) through LH cockpit main harness (92552-01101-

046) from electrical receptacle J177R to electrical receptacle J111.
(e) Install cable marker (SS7095-5009) to reidentify cable (FMOD55033-4C-22) to

92552-55033-045.
(f) Install solder sleeves (S0302R-100) to cable (FMOD55033-4C-22).
(g) Terminate solder sleeves (S0302R-100) to composite split ring braid terminator
(h) If window splice method was used, install insulation sleeve (SS7072B0093S010) to
cable (FMOD55033-4C-22).
(i) Crimp contacts (M39029/58-348 and M39029/58-360) onto cable (FMOD55033-4C-

22) as shown.
(j) Install cable (FMOD55033-4C-22) to electrical receptacles J177R and J111 as

shown.
(k) Reconnect electrical receptacle J177R to electrical connector P177R.
(l) Reconnect electrical receptacle J111 to electrical connector P111.
(6) Modify AFCS LH cabin main harness (92552-02101-045) using LH cabin main wire
group (92552-55033-043) (Figure 1):
(a) Locate AFCS LH cabin main harness (92552-02101-045).
(b) Disconnect electrical connector P111 from electrical receptacle J111.
November 14/08 Page 11 22-11-04

No. 92-046B
(c) Disconnect electrical connector P271R from electrical receptacle J4.
(d) Route cable (FMOD55033-4D-22) through LH cabin main harness (92552-02101-

045) from electrical connector P111R to electrical connector P271R.
(e) Install cable marker (SS7095-5009) to reidentify cable (FMOD55033-4D-22) to

92552-55033-043.
(f) Install solder sleeves (S0302R-100) to cable (FMOD55033-4D-22).
cable (FMOD55033-4D-22).
(i) Crimp contacts (M39029/58-360 and M39029/106-615) onto cable (FMOD55033-4D-

22) as shown.
(j) Install cable (FMOD55033-4D-22) to electrical connectors P111R and P271R as

shown.
(k) Reconnect electrical connector P111 to electrical receptacle J111.
(7) Modify RH cabin main harness (92552-02102-045) using RH cabin main wire group
(92552-55033-044) (Figure 2):
(a) Locate RH cabin main harness (92552-02102-045).
(b) Disconnect electrical connector P112 from electrical receptacle J112.
(d) Route cable (FMOD55033-1A-22) through RH cabin main harness (92552-02102-

045) from electrical connector P112 to electrical connector P270R.
(e) Install cable marker (SS7095-5009) to reidentify cable (FMOD55033-1A-22) to

92552-55033-044.
(f) Install solder sleeves (S0302R-100) to cable (FMOD55033-1A-22).
(M85049/93-18) or EMI collector rings.
cable (FMOD55033-1A-22).
November 14/08 Page 12 22-11-04

No. 92-046B
(i) Crimp contacts (M39029/58-360 and M39029/106-615) onto cable (FMOD55033-1A-

22) as shown.
(j) Install cable (FMOD55033-1A-22) to electrical connectors P112 and P270R as

shown.
(k) Reconnect electrical connector P112 to electrical receptacle J112.
(8) Modify RH cockpit main harness (92552-01102-046) using RH cockpit main wire
group (92552-55033-046) (Figure 2):
(a) Locate RH cockpit main harness (92552-01102-046).
(b) Disconnect electrical receptacle J112 from electrical connector P112.
(c) Disconnect electrical receptacle J178R from electrical connector P178R.
(d) Route cable (FMOD55033-1B-22) through RH cockpit main harness (92552-01102-

046) from electrical receptacle J112 to electrical receptacle J178R.
(e) Install cable marker (SS7095-5009) to reidentify cable (FMOD55033-1B-22) to

92552-55033-046.
(f) Install solder sleeves (S0302R-100) to cable (FMOD55033-1B-22).
cable (FMOD55033-1B-22).
(i) Crimp contacts (M39029/58-348 and M39029/58-363) onto cable (FMOD55033-1B-

22) as shown.
(j) Install cable (FMOD55033-1B-22) to electrical receptacles J112 and J178R as

shown.
(k) Reconnect electrical receptacle J112 to electrical connector P112.
(l) Reconnect electrical receptacle J178R to electrical connector P178R.
(9) Modify AFCS RH main harness (92602-01100-045) using AFCS RH nose wire group
(92552-55033-048) (Figure 2):
(a) Locate AFCS RH main harness (92602-01100-045).
(b) Disconnect electrical connector P178R from electrical receptacle J178R.
November 14/08 Page 13 22-11-04

No. 92-046B
(d) Route cable (FMOD55033-1C-22) on the outside of AFCS RH main harness

(92602-01100-045) from electrical connector P178R to electrical connector P114R.
(e) Secure cable (FMOD55033-1C-22) to AFCS RH main harness (92602-01100-045)

with string ties or equivalent.
(f) Feed cable (FMOD55033-1C-22) through black expando and braid sock near braid
terminator. Install six inches of shrink tubing (SS7072) to ends of cable
(FMOD55033-1C-22) where cable enters black expando and braid sock.
(g) Route cable (FMOD55033-2A-22) on outside of harness from electrical connector

(h) Install cable marker (SS7095-5009) to reidentify cables (FMOD55033-2A-22 and

FMOD55033-1C-22) to 92552-55033-048.
(i) Route wire (JMPRP178R-W-22) on outside of harness from electrical connector

(j) Remove wire (C5197D22) from electrical connector P178R.
(k) Create splice group SG178R-8 by connecting wires (C5197D22 and JMPRP178R-
W-22) and cable (FMOD55033-2A-22) to splice (M81824/1-2).
(l) Secure wires (C5197D22 and JMPRP178R-W-22) and cable (FMOD55033-2A-22)

to AFCS RH main harness (92602-01100-045) using string ties or equivalent.
(m) Feed cable (FMOD55033-2A-22) through black expando and braid sock near braid
terminator. Install six inches of shrink tubing (SS7072) to end of cable
(FMOD55033-2A-22) where cable enters black expando and braid sock.
(n) Install solder sleeves (S0302R-100) to cables (FMOD55033-1C-22 and

FMOD55033-2A-22).
(o) Terminate solder sleeves (S0302R-100) to composite split ring braid terminator
(p) If window splice method was used, install insulation sleeve (SS7072B0093S010) to
cables (FMOD55033-1C-22 and FMOD55033-2A-22).
(q) Crimp contact (M39029/56-348) onto cables (FMOD55033-1C-22 and FMOD55033-

2A-22).
(r) Install cables (FMOD55033-1C-22 and FMOD55033-2A-22) to electrical connector

P114R.
November 14/08 Page 14 22-11-04

No. 92-046B
(s) Install solder sleeves (S0302R-100) to cables (FMOD55033-1C-22 and

FMOD55033-2A-22).
(t) Terminate solder sleeves (S0302R-100) to composite split ring braid terminator
(u) If window splice method was used, install insulation sleeve (SS7072B0093S010) to
cables (FMOD55033-1C-22 and FMOD55033-2A-22).
(v) Crimp contact (M39029/56-351) onto wire (JMPRP178R-W-22) and cable

(FMOD55033-1C-22).
(w) Install cable (FMOD55033-1C-22) to electrical connector P178R.
(x) Reconnect electrical connector P178R to electrical receptacle J178R.
(y) Reconnect electrical connector P114R to electrical receptacle J4.
(10) Modify No. 1 relay panel (92552-02103-044) using No. 1 relay panel wire group
(92070-55033-016) (Figures 3, 5 and 6):
(a) Remove No. 1 relay panel (92552-02103-044). Refer to Maintenance Manual, SA

S92A-AMM-000, Section/Chapter 24-09-01.
(b) Remove screws (NAS601-8B) and washers (NAS1149DN616K) securing top cover
(92550-02303-102) to No. 1 relay panel enclosure.
(c) Remove top cover (92550-02303-102) from No. 1 relay panel enclosure.
(d) Drill 0.170 inch diameter holes through No. 1 relay panel (92550-02302-044) and
bracket (AND10133-1001) as shown.
NOTE: Some of the following steps may have been performed prior to receipt of
the modification kit.
(e) Trim bracket (AND10133-1001) to dimensions as shown.
(f) Using an abrasive pad, remove any paint or film from mating surfaces of bracket
(AND10133-1001) and No. 1 relay panel (92550-02302-044).
November 14/08 Page 15 22-11-04

No. 92-046B
NOTE: After applying Alodine 600, bracket must be mounted within 24 hours. If
not, steps (f) and (g) must be repeated.
(g) Apply Alodine 600 to mounting surfaces of bracket (92070-55033-041) and No. 1
relay panel (92550-02302-044).
NOTE: Results from the following electrical bond check shall not exceed 2.5
milliohms.
(h) Perform electrical bond check.
NOTE: Reference designation K130 shall be placed on both sides of bracket.

Reference designation K130 shall be 0.13 inch high gothic style of
contrasting color in approximate location as shown in Figure 5. Method
used to apply reference designation to bracket shall be of permanent
nature.
(i) Apply reference designation K130 to bracket (AND10133-1001).
(j) Reidentify bracket (AND10133-1001) to 92070-55033-041.
(k) Install nutplates (MS21073L08) to bracket (92070-55033-041) using rivets

(MS20426AD3).
(l) Install relay socket (M12883/45-01) and relay K130 (M83536/2-024M) to bracket
(92070-55033-041).
(m) In No. 1 relay panel (92550-02302-044), remove wire (J241GK127-X1-20) from pin
X1 of relay K127.
(n) Remove wire (J271R(XK127-X2-20) from pin X2 of relay K127 and pin x of
electrical receptacle J271R.
(o) Remove pin x contact from electrical receptacle J271R.
(p) Crimp contact (M39029/5-117) to wire (JMPRK127-X1-20).
(q) Install wire (JMPRK127-X1-20) to pin X1 of relay K127.
(r) Crimp contact (M39029/101-553) to wire (FMOD55033-5A-20).
(s) Install wire (FMOD55033-5A-20) to pin X1 of relay K130.
(t) Install bracket (92070-55033-041) to No. 1 relay panel (92550-02302-044) using

screws (MS27039-0807) and flat washers (NAS1149DN816K).
(u) Create splice group SGK127-1 by connecting wire (J241GK127-X1-20), wire

(JMPRK127-X1-20), and wire (FMOD55033-5A-20), using splice (M81824/1-2).
November 14/08 Page 16 22-11-04

No. 92-046B
(v) Crimp contacts (M39029/101-553 and M39029/5-117) to wire (FMOD55033-7A-20).
(w) Install wire (FMOD55033-7A-20) to pin A3 of relay K130 and pin X2 of relay
K127.
(x) Crimp contacts (M39029/101-553 and M39029/107-621) to wire (FMOD55033-8A-

20).
(y) Install wire (FMOD55033-8A-20) to pin X2 of relay K130 and pin J of electrical
receptacle J271R.
(z) Crimp contacts (M39029/101-553 and M39029/107-621) to wire (FMOD55033-6A-

20).
(aa) Install wire (FMOD55033-6A-20) to pin A2 of relay K130 and pin x of electrical
receptacle J271R.
(ab) Using cable marker (SS7095-5009), reidentify wires (FMOD55033-5A-20,

FMOD55033-6A-20, FMOD55033-7A-20, FMOD55033-8A-20, and JMPRK127-X1-20)
to 92552-55033-051.
(ac) Install top cover (92550-02303-102) to No. 1 relay panel using screws (NAS601-
8B) and washers (NAS1149DN616K).
(ad) Reidentify No. 1 Relay Panel (92550-02301-044) as follows:
1 Reidentify No. 1 Relay Panel (92550-02301-044) to (92070-55033-043 and/or

CSN 92-046B) using one of the following methods: (Example: Mark No. 1 Relay
Panel with part number 92070-55033-043 and/or modified by CSN 92-046B.)
NOTE: Inks may require a thinner in accordance with manufacturer’s

instructions to be used for rubber-stamping or for writing with a pen.
The rubber stamps shall be cleaned or wiped off after each use to
eliminate excess ink from clogging the stamp. When used for stenciling,
these inks can be used right out of the bottle. No thinning is required.
2 Rubber Stamping: A gang of characters can be stamped on surfaces in a

straight line. Character heights shall be between 1/8 (0.125-inch) to 3/8 (0.375-
inch). Inks used for rubber stamping shall be designated quick drying non-
porous for marking on metal and composite surfaces.
3 Vibration/Dot Peen Marking: Vibration Peen Markers or Dot Peen Markers shall
be used with a 0.010-inch minimum radius carbide or diamond tip.
4 Handwriting directly on the part (shall only be used when absolutely necessary).
A metal fountain pen shall be used with one of the recommended inks listed in
consumables.
November 14/08 Page 17 22-11-04

No. 92-046B
(ae) Install No. 1 relay panel (92552-02103-044). Refer to Maintenance Manual, SA

(11) Modify No. 2 relay panel (92552-02104-044) using No. 2 relay panel wire group
(92070-55033-017) (Figures 4, 5, and 6):
(a) Remove No. 2 relay panel (92552-02104-044). Refer to Maintenance Manual, SA

(b) Remove screws (NAS601-8B) and washers (NAS1149DN616K) securing top cover
(92550-02303-102) to No. 2 relay panel.
(c) Remove top cover (92550-02303-102) from No. 2 relay panel.
(d) Drill 0.170-inch diameter holes through No. 2 relay panel (92550-02302-044) and
bracket (AND10133-1001).
NOTE: Some of the following steps may have been performed prior to receipt of
the modification kit.
(e) Trim bracket (AND10133-1001) to dimensions as shown.
(f) Using an abrasive pad, remove any paint or film from mating surfaces of bracket
(AND10133-1001) and No. 2 relay panel (92550-02302-044).
NOTE: After applying Alodine 600, bracket must be mounted within 24 hours. If
not, steps (f) and (g) must be repeated.
(g) Apply Alodine 600 to mounting surfaces of bracket (AND10133-1001) and No. 2
relay panel (92550-02302-044).
NOTE: Results from the following electrical bond check shall not exceed 2.5
milliohms.
(h) Perform electrical bond check.
NOTE: Reference designation K230 shall be placed on both sides of bracket.

Reference designation K230 shall be 0.13 inch high gothic style of
contrasting color in approximate location as shown in Figure 5. Method
used to apply reference designation to bracket shall be of permanent
nature.
(i) Apply reference designation K230 to bracket (AND10133-1001).
(j) Reidentify bracket (AND10133-1001) to 92070-55033-042.
(k) Install nutplates (MS21073L08) to bracket (92070-55033-042) using rivets

(MS20426AD3).
November 14/08 Page 18 22-11-04

No. 92-046B
(l) Install bracket (92070-55033-042) to No. 2 relay panel (92550-02302-044) using

(m) Install relay socket (M12883/45-01) and relay K230 (M83536/2-024M) to bracket
(92070-55033-042).
(n) Remove wire (J270R(ZK227-X2-20) from pin X2 of relay K227 and pin z of
electrical receptacle J270R.
(o) Remove pin z contact from electrical receptacle J270R.
(p) Crimp contacts (M39029/101-553 and M39029/107-621) to wire (FMOD55033-10A-

20).
(q) Install wire (FMOD55033-10A-20) to pin A2 of relay K230 and pin z of electrical
receptacle J270R.
(r) Crimp contacts (M39029/101-553 and M39029/107-621) to wire (SS7614-20-9).
(s) Install wire (FMOD55033-9A-20) to pin X2 of relay K230 and pin P of electrical
receptacle J270R.
(t) Crimp contacts (M39029/101-553 and M39029/107-621) to wire (FMOD55033-11A-

20).
(u) Install wire (FMOD55033-11A-20) to pin A3 of relay K230 and pin X2 of relay
K227.
(v) Crimp contacts (M39029/101-553) to wire (FMOD55033-12A-20).
(w) Install wire (FMOD55033-12A-20) to pin X1 of relay K230.
(x) Using cable marker (SS7095-5009), reidentify wires (FMOD55033-9A-20,

FMOD55033-10A-20, FMOD55033-11A-20, and FMOD55033-12A-20) to 92552-
55033-050.
(y) Install bracket (92070-55033-042) to No. 2 relay panel (92550-02302-044) using

(z) Create splice group SGK227-1 by connecting wire (J270R(WSGK227-1-20), wire

(K227X1SGK227-1-20), wire (J244NSGK227-1-20), and wire (FMOD55033-12A-20),
using splice (M81824/1-2).
(aa) Install top cover (92550-02303-102) to No. 2 relay panel using screws (NAS601-
8B) and washers (NAS1149DN616K).
November 14/08 Page 19 22-11-04

No. 92-046B
(ab) Reidentify No. 2 Relay Panel (92550-02302-044) to (92070-55033-044 and/or CSN

92-046B) using one of the methods listed in paragraph 3, section A, step (10)
(ad). Example: Mark No. 2 Relay Panel with part number 92070-55033-044 and/or
modified by CSN 92-046B.
(ac) Install No. 2 relay panel (92552-02103-044). Refer to Maintenance Manual, SA

(12) Perform section 3.B. to complete AFCS trim release field modification kit installation.
B. Perform cyclic trim release stretcher checkout procedure as follows:
(1) Prepare helicopter for maintenance.
(2) Turn off electrical and hydraulic power.
(3) Disconnect electrical connector P114R from No. 2 flight control computer electrical
receptacle J4. Disconnect electrical connector P115R from No. 1 flight control
computer electrical receptacle J4.
(4) Install caps (MS90376 or equivalent) on the No. 1 and No. 2 flight control computer
electrical receptacle J4.
(5) Assemble four test leads using contacts (M39029/58-360) and wire (22 AWG).
November 14/08 Page 20 22-11-04

No. 92-046B
NOTE: Pin 22 of electrical connectors P114R and P115R will be used to probe for
trim clutch voltage (0 or 28vdc). Pin 13 will be grounded to activate new
trim release wiring.
CAUTION CARE MUST BE TAKEN WITH THESE PINS AND

ELECTRICAL CONNECTORS AS ELECTRICAL AND
HYDRAULIC POWER WILL BE TURNED ON.
(6) Insert mating male pins from the test leads into pin 22 of electrical connectors
P114R and P115R.
(7) Turn on electrical and hydraulic power.
(8) Verify voltage at pin 22 of electrical connectors P114R and P115R is 28vdc.
(9) Using test lead, jumper pin 13 of electrical connector P115R to ground.
(10) Verify voltage at pin 22 of electrical connector P114R remains 28vdc and voltage at
pin 22 of electrical connector P115R is 0vdc.
(11) Verify pitch actuator force gradient is active and roll trim actuator is released by
moving the cyclic stick as follows:
a) When cyclic stick is moved forward and aft, force gradient should be felt.
b) When cyclic stick is moved left and right, force gradient should not be felt.
(12) Remove jumper from pin 13 of electrical connector P115R and verify voltage at pin
22 of electrical connector P115R is 28vdc.
(13) Push copilot (LHS) trim release button.
(15) Release copilot (LHS) trim release button.
(17) Using test lead, jumper pin 13 of electrical connector P114R to ground.
(18) Verify voltage at pin 22 of electrical connector P114R is 0vdc and voltage at pin 22
of electrical connector P115R is 28vdc.
(19) Verify roll trim actuator force gradient is active and pitch actuator is released by
moving the cyclic stick as follows:
a) When cyclic stick is moved left and right, force gradient should be felt.
b) When cyclic stick is moved forward and aft, force gradient should not be felt.
November 14/08 Page 21 22-11-04

No. 92-046B
(20) Remove jumper from pin 13 of electrical connector P114R and verify voltage at pin
22 of electrical connector P114R is 28vdc.
(21) Push pilot (RHS) trim release button.
(23) Release pilot (RHS) trim release button.
(25) Turn off electrical and hydraulic power.
(26) Reconnect electrical connector P114R to No. 2 flight control computer electrical
receptacle J4. Reconnect electrical connector P115R to No. 1 flight control computer
electrical receptacle J4.
(27) Perform AFCS pre-flight built-in test. Refer to Functional Checkflight Procedures
Manual, SA S92A-FCP-000.
(28) Perform AFCS cyclic trim release ground test. Refer to Maintenance Manual, SA
(29) Perform AFCS flight checks. Refer to Functional Checkflight Procedures Manual, SA
S92A-FCP-000.
(30) Return helicopter to service.
C. Record of Compliance
(1) Make an appropriate logbook entry to show compliance with this CSN.
(2) Upon compliance with this CSN, complete attached CSN Compliance Record and
return it to Sikorsky Aircraft Corporation.
November 14/08 Page 22 22-11-04

No. 92-046B
LH RACK
FIELD MOD 92552−55033−047 AFCS NOSE LH
WIRE GROUP REWORKS 92602−01101−045
AFCS LH MAIN HARNESS FIELD MOD 92552−55033−049 AFCS LH
RACK WIRE GROUP REWORKS 92602−01127−043
AFCS LH RACK HARNESS
INSTALL:
M39029/56−348 CONTACT INSTALL:
− 2 REQ’D M39029/58−360 CONTACT
INSTALL:
M81824/1−2 SPLICE − 2 REQ’D
ROUTE CABLES ON THE OUTSIDE FCC #1
− 1 REQ’D (REF) (REF) FIELD MOD W/G (REF)
OF THE BRAIDED HARNESS
J296R P296R 92552−55033−049 P115R
SG177R REWORKS J4
SPLICE GROUP 92602−01127−043
7 FMOD55033−3A−22 28 28 FMOD55033−3B−22 22
FMOD55033−4B−22 27 27 FMOD55033−4A−22 13
(REF) (REF) (REF)

BJ296R BP296R INSTALL: BP115R
S0302R−100 SOLDER
SLEEVE − 4 REQ’D INSTALL:
M39029/56−348 CONTACT
INSTALL: − 2 REQ’D
S0302R−100 SOLDER
JMPRP177R−13−22
SLEEVE − 4 REQ’D
INSTALL:
INSTALL: M39029/56−348 CONTACT INSTALL:
− 2 REQ’D INSTALL:
M39029/58−360 CONTACT M39029/58−360 CONTACT M39029/106−615 CONTACT
− 1 REQ’D − 2 REQ’D − 1 REQ’D
LH RELAY
(REF) PANEL
P177R (REF) INSTALL: (REF) (REF) INSTALL: (REF)
J177R S0302R−100 SOLDER J111 P111 S0302R−100 SOLDER P271 J4
SLEEVE − 2 REQ’D SLEEVE − 2 REQ’D
ROLL TRIM 16 16 FMOD55033−4C−22 49 49 FMOD55033−4D−22 J
ACTUATOR (REF) (REF) (REF)
J1 P401R J293R P293R
P C5294D22 26 26 C5294C22 13 13 C5294B22 12 12 C5294A22 DD
(REF) (REF) (REF) (REF) (REF) (REF) (REF)

BJ293R BP293R BP177R BJ177R BJ111 BP111 BP271R
INSTALL: FIELD MOD 92552−55033−045 LH COCKPIT

M39029/56−348 CONTACT MAIN HARNESS REWORKS 92552−01101−046 FIELD MOD 92552−55033−043 LH CABIN
− 2 REQ’D LH COCKPIT MAIN HARNESS MAIN HARNESS REWORKS 92552−02101−045
LH CABIN MAIN HARNESS
LEGEND
SYMBOL DESIGNATION
SPLICE
EXISTING WIRE
NEW WIRE
REMOVE WIRE
REROUTE WIRE
TD1774_4
SLEEVE MARKER−EACH END OF WIRE SA
FIGURE 1
HARNESS MODIFICATIONS (LHS)
November 14/08 22-11-04 Page 23

No. 92-046B
FIELD MOD 92552−55033−046

RH COCKPIT MAIN WIRE
GROUP REWORKS 92550−01102−
046 COCKPIT MAIN HARNESS FIELD MOD 92552−55033−044
RH CABIN MAIN HARNESS
WIRE GROUP REWORKS 92552−
02102−045 RH CABIN MAIN HARNESS
INSTALL:
M39029/56−351
CONTACT − 2 REQ’D INSTALL: INSTALL:
S0302R−100 SOLDER S0302R−100 SOLDER
PITCH TRIM SLEEVE − 2 REQ’D SLEEVE − 2 REQ’D RH RELAY
(REF)
ACTUATOR (REF) (REF) (REF) (REF) (REF) (REF) (REF) (REF) (REF) PANEL
P178R
J1 P400R J282R P282R J294R P294R J178R J112 P112 P270 J4
C5197F22 C5197E22 C5197D22 C5197B22 C5197A22
P 46 46 26 26 W W 72 72 (Y
(REF) (REF) (REF) (REF) (REF) P P

BP400R BJ292R BP292R BJ294R BP294R FMOD55033−1B−22 27 27 FMOD55033−1A−22 P
(REF) (REF) (REF) (REF) (REF)

BP178R BJ178R BJ112 BP112 INSTALL: BP270R
M39029/58−360 SOCKET INSTALL:
INSTALL: CONTACT − 1 REQ’D
M39029/58−363 INSTALL: M39029/106−615 SOCKET
CONTACT − 1 REQ’D M39029/56−348 CONTACT − 1 REQ’D
CONTACT − 1 REQ’D
JMPRP178R−W−22
INSTALL:
M39029/56−348
(REF) FCC #2
P114R J4
FMOD55033−1C−22 13
INSTALL: 8
M81824/1−2 FMOD55033−2A−22 22
SPLICE − 1 REQ’D
SG178R
SPLICE GROUP
(REF)
INSTALL: BP114R
S0302R−100 SOLDER
SLEEVE − 4 REQ’D
ROUTE CABLES ON THE OUTSIDE FIELD MOD 92552−55033−048
OF THE BRAIDED HARNESS AFCS NOSE RH WIRE GROUP
REWORKS 92602−01100−045
AFCS RH HARNESS
LEGEND
SYMBOL DESIGNATION
SPLICE
EXISTING WIRE
NEW WIRE
REMOVE WIRE
REROUTE WIRE
SLEEVE MARKER−EACH END OF WIRE TD1774_6
SA
FIGURE 2
HARNESS MODIFICATIONS (RHS)
November 14/08 22-11-04 Page 24

No. 92-046B
INSTALL:
M39029/101−553 CONTACT
− 4 REQ’D
SGK127
SPLICE GROUP
FMOD55033−5A−20 1
INSTALL:
SS7095−5009
CABLE MARKER A1 B3 A1 B3
(TYPICAL FOR ALL JMPRK127−X1−20
NEW WIRING) INSTALL:
M81824/1−2 SPLICE − 1 REQ’D
X2 X1 X2 X1
A2 B2 A2 B2
INSTALL:
FIELD MOD 92070−55033
M12883/45−01 RELAY
−017 LH RELAY PANEL INSTALL:
SOCKET − 1 REQ’D A3 B1 A3 B1
MOD KIT REWORKS
92552−02103−044 NO. 1 M39029/5−117 CONTACT − 2 REQ’D
RELAY PANEL HARNESS
K127
K130 M12883/41−09 (REF)
M12883/45−01
FMOD55033−7A−20
J271RCXK127−X2−20
J271RCCK127−A2−20
FMOD55033−8A−20
FMOD55033−6A−20
J271RDDK127−A1−20
J241(GK127−X1−20
INSTALL:
M39029/107−621
PIN CONTACT − 2 REQ’D
LEGEND J271R J242
(REF) (REF)
SYMBOL DESIGNATION
NO. 1 RELAY PANEL DD J (X CC (G
SPLICE
EXISTING WIRE
NEW WIRE
REMOVE WIRE
REROUTE WIRE
SA
FIGURE 3
NO. 1 RELAY PANEL HARNESS MODIFICATION
November 14/08 22-11-04 Page 25

No. 92-046B
FIELD MOD 92070−55033

−016 RH RELAY PANEL
MOD KIT REWORKS
92552−02104−044 NO. 2
RELAY PANEL HARNESS
NO. 2 RELAY PANEL
INSTALL:
M81824/1−2 SPLICE
− 1 REQ’D
SGK227
SPLICE GROUP
1
K227X1SGK227−1−20
FMOD55033−12A−20
INSTALL:
M39029/101−553
A1 X1 A1 X1
INSTALL:
M39029/5−117 CONTACT
− 1 REQ’D INSTALL:
A2 B2 B1 B2 SS7095−5009 CABLE MARKER
FMOD55033−11A−20 (TYPICAL FOR ALL NEW WIRING)
A3 X2 A3 X2
B1 B3 A2 B3 INSTALL:
M12883/45−01
RELAY SOCKET − 1 REQ’D
J270R(WSGK2271−20
J270R(YK227−A1−20
J270R(XK227−A2−20
K227 K230
M12883/41−09 M12883/45−01
(REF) (REF)
J220R(ZK227−X2−20
J244NSGK227−1−20
FMOD55033−9A−20
FMOD55033−10A−20
INSTALL:
M39029/107−621 PIN
SOCKET − 2 REQ’D
(REF) (REF)
J270R J244
(W (Y (X (Z P N
LEGEND
SYMBOL DESIGNATION
SPLICE
EXISTING WIRE
NEW WIRE
REMOVE WIRE
REROUTE WIRE
SA
FIGURE 4
NO. 2 RELAY PANEL HARNESS MODIFICATION
November 14/08 22-11-04 Page 26

No. 92-046B
1.50
0.75
R 0.12 TYP 0.10 0.900

0.31
0.30
1.50
K230 0.30
CUTOUT PER DETAIL A 0.200
0.900
0.30
0.75 0.880
0.30 0.200
R 0.12 TYP
0.10
INSTALL:
X AND10133−1001 EXTRUSION (REF)
MS21073L08 NUTPLATE − 2 REQ’D
MS20426AD3 RIVET − 4 REQ’D
K130 0.31 (FLUSH FARSIDE)
CUTOUT PER DETAIL A (SEE NOTE 2)
INSTALL:
AND10133−1001 EXTRUSION (REF) MS21073L08 NUTPLATE − 2 REQ’D
MS20426AD3 RIVET − 4 REQ’D
(FLUSH FARSIDE)
(SEE NOTE 1)
0.880 REF
0.164 2PL REF R 0.13 REF

0.097 REF
0.213 REF
0.063 REF 1.00 REF
0.425 REF
0.54 REF
1.00 REF
R 0.05 4 PL REF 1.075 REF
AND10133−1001 EXTRUSION (REF)

DETAIL A
NOTES
1. MAKE 92070−55031−101 BRACKET
FROM AND10133−101 BRACKET.
REIDENTIFY AS 92070−55033−041.
2. MAKE 92070−55031−102 BRACKET
FROM AND10133−101 BRACKET.
TD1774_2
REIDENTIFY AS 92070−55033−042. SA
FIGURE 5
BRACKET ASSEMBLY
November 14/08 22-11-04 Page 27

No. 92-046B
DRILL 0.170 INCH−DIAMETER HOLE THRU

DRILL 0.170 INCH−DIAMETER HOLE THRU SOCKET 92550−02301−044 NO. 1 RELAY PANEL
92550−02302−044 NO. 2 RELAY PANEL FARSIDE (REF) (TYPICAL 2 PLACES)
(TYPICAL 2 PLACES) INSTALL:
SOCKET SS907B924
MS27039−0807 SCREW − 2 REQ’D
INSTALL: FARSIDE (REF) NAMEPLATE (REF)
SS907B924 NAS1149DN816K WASHER − 2 REQ’D
MS27039−0807 SCREW − 2 REQ’D
NAS1149DN816K WASHER − 2 REQ’D NAMEPLATE (REF)
0.20
0.20
1.94
1.44
1.94
1.44
0.90
0.70 BRACKET
0.90 FARSIDE (REF)
0.70 BRACKET
FARSIDE (REF)
INSTALL:
92070−55033−042 BRACKET − 1 REQ’D
INSTALL: M83536/2−024M RELAY − 1 REQ’D
92070−55033−042 BRACKET − 1 REQ’D M12883/45−01 RELAY SOCKET − 1 REQ’D 92550−02303−041
M83536/2−024M RELAY − 1 REQ’D 92550−02303−041 RELAY ENCLOSURE ASSEMBLY (REF)
M12883/45−01 RELAY SOCKET − 1 REQ’D RELAY ENCLOSURE ASSEMBLY (REF)
K130
K230
RELAY STUD
SELF−LOCKING NUT, HEX
FLAT WASHER
SELF−LOCKING NUT, HEX
FLAT WASHER
MOUNTING STRIP
DO NOT INSTALL HARDWARE

ON THIS SIDE
SOCKET
NO. 1 RELAY
NO. 2 RELAY PANEL HARNESS (REF)
PANEL HARNESS (REF)
92550−02303−102 TOP COVER (NOT SHOWN FOR CLARITY) 92550−02303−102 TOP COVER (NOT SHOWN FOR CLARITY) TD1774_1
SA
FIGURE 6
NO. 1 & NO. 2 RELAY PANEL MODIFICATION
November 14/08 22-11-04 Page 28

WCS PRODUCT SAFETY MANAGER
WORLDWIDE CUSTOMER SERVICE
No. 92-046B
AUTO FLIGHT - Automatic Flight Control System (AFCS) Trim
Release Modification, Installation of

BUSINESS REPLY MAIL
MAILSTOP: K100A
WCS PRODUCT SAFETY MANAGER
WORLDWIDE CUSTOMER SERVICE

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May 08, 2009

Customer Service Notice No. 92-046B supersedes Revision A.

In paragraph 1., PLANNING INFORMATION, - Manpower - Section F., Revised manpower

In paragraph 2., MATERIAL INFORMATION, - Consumable Material - Section C., Added

SIKORSKY AIRCRAFT CORPORATION

LIMITED DISTRIBUTION R SIKORSKY AIRCRAFT CORPORATION 1999

ALL RIGHTS RESERVED

The work outlined herein is to be done at the discretion of the operator.

November 14/08 Page 1 of 28 22-11-04

Revision B - May 08/09

1. PLANNING INFORMATION (Continued)

No. of Men No. of Hours Man-Hours

Harness installation Mods 2 36.0 72.0

Removal of No. 1 and No. 2 1 1.0 1.0

Modiﬁcation/installation of No.1 1 20.0 20.0

Reinstallation of removed 2 5.0 10.0

Total hours *111.0

* DOES NOT INCLUDE TIME TO PREPARE HELICOPTER FOR MAINTENANCE OR

G. Weight and Balance

H. Electrical Load Data

I. Software Load Data

November 14/08 Page 2 22-11-04

Revision B - May 08/09

1. PLANNING INFORMATION (Continued)

Functional Checkﬂight Procedures Manual, SA S92A-FCP-000.

(1) Maintenance Manual, SA S92A-AMM-000, Section/Chapter 22-11-04.

(2) Maintenance Manual, SA S92A-AMM-000, Section/Chapter 24-09-01.

(3) Maintenance Manual, SA S92A-AMM-000, Section/Chapter 24-09-02.

A. Basis for Material Data

SS7072A00937060 20 Shrink Tubing

92070-55033-013 1 LH Relay Box

November 14/08 Page 3 22-11-04

Revision B - May 08/09

2. MATERIAL INFORMATION (Continued)

92552-55033-043 1 WG LH CBN Main

M39029/106-615 3 Socket Contact

M39029/106-615 3 Socket Contact

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Revision B - May 08/09

2. MATERIAL INFORMATION (Continued)

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Revision B - May 08/09

2. MATERIAL INFORMATION (Continued)

92070-55033-015 1 MK LH Rack Relay

92552-55033-049 1 WG AFCS LH Rack

92070-55033-016 1 MK RH Relay Panel

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Revision B - May 08/09

2. MATERIAL INFORMATION (Continued)

M39029/101-553 6 Socket Contact

92070-55033-017 1 MK LH Relay Panel

92552-55033-051 1 WG No. 1 Relay

M39029/107-621 4 Pin Contact

HELICOPTER SUPPORT INC.,

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Revision B - May 08/09

2. MATERIAL INFORMATION (Continued)

OBSERVE ALL CAUTIONS AND WARNINGS ON CONTAINERS

(1) Manufactured by Schwerdtle Stamp Co., Bridgeport, CT, Web Site:

A. Install AFCS trim release ﬁeld modiﬁcation kit (92070-55033-011) as follows:

(1) Prepare helicopter for maintenance.

(2) Turn off all electrical and hydraulic power.

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Revision B - May 08/09