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SIKORSKY AIRCRAFT CORPORATION AND/OR ITS SUBSIDIARIES, IS AN UNPUBLISHED WORK PROTECTED UNDER APPLICABLE COPYRIGHT LAWS, AND IS
DELIVERED ON THE EXPRESS CONDITION THAT IT IS NOT TO BE USED, DISCLOSED, REPRODUCED, IN WHOLE OR IN PART (INCLUDING REPRODUCTION
AS A DERIVATIVE WORK), OR USED FOR MANUFACTURE FOR ANYONE OTHER THAN SIKORSKY AIRCRAFT CORPORATION AND/OR ITS SUBSIDIARIES
WITHOUT ITS WRITTEN CONSENT, AND THAT NO RIGHT IS GRANTED TO DISCLOSE OR SO USE ANY INFORMATION CONTAINED HEREIN. ALL RIGHTS
RESERVED. ANY ACT IN VIOLATION OF APPLICABLE LAW MAY RESULT IN CIVIL AND CRIMINAL PENALTIES.
EXPORT WARNING: THESE COMMODITIES, TECHNICAL DATA OR SOFTWARE ARE SUBJECT TO THE EXPORT CONTROL OF EITHER THE INTERNATIONAL
TRAFFIC IN ARMS REGULATIONS (ITAR) OR THE EXPORT ADMINISTRATION REGULATIONS (EAR) AND CANNOT BE EXPORTED WITHOUT THE
AUTHORIZATION OF EITHER THE DEPARTMENT OF STATE OR THE DEPARTMENT OF COMMERCE PRIOR TO EXPORT. EXPORT INCLUDES DISCLOSURE
AND OR ACCESS TO COMMODITIES, TECHNICAL DATA OR SOFTWARE BY FOREIGN NATIONALS WHETHER LOCATED IN THE UNITED STATES OR ABROAD.
THIS REQUIREMENT APPLIES EQUALLY TO FOREIGN NATIONAL EMPLOYEES OF U.S. COMPANIES AND THEIR FOREIGN SUBSIDIARIES.
No. 92-085
Subject: DOORS – Perform a One-Time Modification to Prevent Chafing in the Ramp Control Panel
1. PLANNING INFORMATION
A. Purpose
This Customer Service Notice (CSN) provides instructions to modify the ramp control panel
to prevent chafing of the ramp control panel’s internal wire harnesses.
This modification secures the wire harnesses within the ramp control panel to avoid contact
with any element inside the panel such as rivets or panel walls.
B. Effectivity
S-92 helicopters delivered with ramp control panel, part number 92550-03801-101, having
the following serial numbers:
C001 to C006, C320-00007 to C320-00022, B320-00023 to B320-00177, B320-00179,
B320-00181 to B320-00188, B320-00190, B320-00191.
C. Components
Ramp Control Panel Part No. 92550-03801-101.
D. Description
The ramp control panel is removed and Aernnova Service Bulletin No. ANN-S92-006, dated
Dec 22, 2010 is reviewed and complied with. The ramp control panel is reinstalled.
Helicopter is returned to service.
E. Compliance
Sikorsky Aircraft recommends compliance with this CSN. The instructions outlined herein
are to be performed at the discretion of the operator. Review and comply with Aernnova
Service Bulletin No. ANN-S92-006, dated Dec 22, 2010.
F. Approval
The change affected by this document is classified as Minor, and is FAA approved in
accordance with the applicable requirements of United States Federal Aviation Regulations
14 CFR 29. This constitutes EASA approval under the terms of the current interim
procedures for working with the European Community on airworthiness certification and
continued airworthiness. The design data provided in this document is automatically
approved by EASA Decision No. 2004/04/CF, as amended by EASA Decision No. 2007/
001/C. Reference to the EASA Decisions mentioned above shall be made in the release
documents issued by the EASA 145 approved organization, releasing the relevant EU
registered helicopter or component to service.
G. Manpower (Estimated)
See Aernnova Service Bulletin No. ANN-S92-006, dated Dec 22, 2010.
See Aernnova Service Bulletin No. ANN-S92-006, dated Dec 22, 2010.
See Aernnova Service Bulletin No. ANN-S92-006, dated Dec 22, 2010.
Not applicable.
K. References
L. Publications Affected
None.
M. Attachment
2. MATERIAL INFORMATION
Per helicopter.
B. Bill of Material
Instructions/
Part No. Qty Key Word Old Parts Disposition
92200-03070-011 1 Modification Kit (1)(3)
consisting of:
consisting of:
(1) To be used on ramp control panel serial numbers C001 to C006, C320-00007 to
C320-00022, B320-00023 to B320-00051, B320-00053 to B320-00060, B320-00063,
B320-00065, B320-00066, B320-00070 to B320-00079, B320-00080.
(2) To be used on ramp control panel serial numbers C001 to C006, C320-00007 to
C320-00022, B320-00023 to B320-00177, B320-00179, B320-00181 to B320-00188,
B320-00190, B320-00191.
(3) Modification kit is available to operators free of charge. Operators must pay for
shipping costs. For modification kit availability and lead time requirements contact
your Customer Service Representative at Helicopter Support, Inc. (HSI). Submit a
purchase order referencing this CSN number and helicopter serial number upon
which the modification kit(s) will be used. This will allow HSI and the operator to
track shipment and receipt of the modification kit(s). Orders will be accepted by
letter, telephone, facsimile (FAX), or HSI website: www.HSIUS.com. For prompt
shipment, reference address of each shipping destination. Direct your order to:
2. MATERIAL INFORMATION
C. Consumable Material
See Aernnova Service Bulletin No. ANN-S92-006, dated Dec 22, 2010.
D. Tools Required
See Aernnova Service Bulletin No. ANN-S92-006, dated Dec 22, 2010.
3. ACCOMPLISHMENT INSTRUCTIONS
(2) Review and comply with Aernnova Service Bulletin No. ANN-S92-006, dated Dec 22,
2010.
(4) Examine components for security. Make sure area is clean and free of foreign
objects.
NOTE: Please read the Export Control Statement before agreeing to the terms and
conditions.
(6) Once search is complete, select COMPLY next to the helicopter that is in
compliance and follow step 7 through 11 in Figure 1.
Upon compliance with this CSN, complete attached CUSTOMER SERVICE NOTICE
COMPLIANCE RECORD and return it to Sikorsky Aircraft Corporation.
1 SELECT DOC TYPE CSN - Customer Service Notice CSN 92-004B Not Applicable
CSN 92-005B
CSN 92-006
Open SELECT OPEN 5
CSN 92-007 Waiting Parts
CSN 92-008
CSN 92-009A
CSN 92-010
SELECT DOC NUMBER 4
2 SELECT MODEL S-92A CSN 92-011
Select E-Notification Type(s) and Model(s) and click the “Load List” button, then
Select Document Nlumber(s) and Compliance Status(es) and click the “Search”
button.
Clear
6 SELECT SEARCH Search
STEPS 1 THROUGH 6
Type CSN
Document Number 92-063
AIR CONDITIONING - Compressor Pallet Assembly, Dual Compressor
Subject Version, Replacement of
Submit Cancel
11 SELECT SUBMIT
STEPS 7 THROUGH 11
TD2394
Upon COMPLIANCE with the attached CSN, Sikorsky requests your cooperation in
completing and returning this ENTIRE PAGE by MAIL, FAX, or scan & EMAIL.
No. 92-085
MAILSTOP: S328A
SAS PRODUCT SAFETY MANAGER
SIKORSKY AEROSPACE SERVICES
1. PLANNING
A. REASON
In order to prevent wire chafing, the wire bundles will be retrofitted to avoid the contact
with any element in the control panel such as rivets or walls.
(1) DESCRIPTION
This service bulletin describes the procedure to perform the necessary modifications to
avoid the ramp control panel internal cables chafing, and so, malfunctions in the ramp
control panel. In case that evidences of cable chafing are encountered during the
accomplishment of this service bulletin, repair following the instructions also included
herein.
C. APPROVAL
The design change affected by this document is FAA approved in accordance with
applicable requirements of Federal Aviation Agency (FAA) regulation FAR29.
Aernnova Aerospace
THE INFORMATION CONTAINED HEREIN INCLUDES TRADE SECRETS OF AERNNOVA AEROSPACE AND IS PRIVILEGED,
CONFIDENTIAL AND PROTECTED UNDER COPYRIGHT LAWS. THIS INFORMATION MUST NOT BE COPIED OR USED IN ANY
WAY WHATSOEVER EXCEPT AS EXPRESSLY AUTRHORISED IN WRITING BY AERNNOVA AEROSPACE. THIS DOCUMENT MUST
BE RETURNED TO AERNNOVA AEROSPACE ON DEMAND.
Service Bulletin Nº: ANN-S92-006
E.O Associated: S92-222631 & S92-221247
Rev /
Date: Dec/22/2010
Revision: /
Page: 2 of 24
Disassemble: 1 Hr.
Modification: 2 Hr.
Assemblage : 1 Hr
Testing: 1 Hr
G. REFERENCES
H. AFFECTED PUBLICATIONS
Not applicable
Aernnova Aerospace Proprietary Information - Use or disclosure of this information is subject to the restriction on the title page
Service Bulletin Nº: ANN-S92-006
E.O Associated: S92-222631 & S92-221247
Rev /
Date: Dec/22/2010
Revision: /
Page: 3 of 24
PART I
Ramp control panel S/N C001 to C006, C320-00007 to C320-00022, B320-00023 to
B320-00051, B320-00053 to B320-00060, B320-00063, B320-00065, B320-00066, B320-
00070 to B320-00077, B320-00079 and B320-00080.
PART II
CONSUMABLES [1]
P/N DESC QTY NOTES
Low-Lint Cleaning Cloth A-A-59323 1 -
Alcohol Alcohol A/R -
WEICON EASY-MIX S
or
HYSOL EA9309.3NA BICOMPONENT EPOXY ADHESIVE A/R [2]
or
HYSOL EA 934NA
NOTES
A/R = As Required
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Service Bulletin Nº: ANN-S92-006
E.O Associated: S92-222631 & S92-221247
Rev /
Date: Dec/22/2010
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Page: 4 of 24
A. JOB SET-UP.
B. PROCEDURE.
Disassembly
40. Visually inspect the wires to search for damaged wires and proceed as follows:
1. If a minor damage is found in the sleeves of wiring proceed with Repair (step 50)
2. If a major damage is found (beyond the limits of the repair procedure shown in
section “Repair”), replace unit.
3. In case no damaged cables are found, continue with the modification (step 100).
Repair
50. Release one end of the damaged wire from the connectors end (not the switches end). Use
the pin extractor M81969/14-10 for J2 or J3 and M81969/14-11 for J1 connector. See
FIGURE1FIGURE2
60. Repair the wire by protecting the damaged zone using a heat shrinkable sleeve.
70. Reinstall the extracted pins in their corresponding locations. Gently pull the wire to make
sure that the pin was inserted properly. See FIGURE1FIGURE2
80. Using FLUKE 189 MULTIMETER check continuity between the following pins :
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Service Bulletin Nº: ANN-S92-006
E.O Associated: S92-222631 & S92-221247
Rev /
Date: Dec/22/2010
Revision: /
Page: 5 of 24
B - - -
C - - - -
D - - - - -
E - - - - - -
F - - - - - - -
Case of connector - - - - - - - - - - - -
A - - - - - - -
B - - - - - - - -
Connector J2
C - - - - - - - - -
D - - - - - - - - - -
E - - - - - - - - - - -
F - - - - - - - - - - - -
G - - - - - - - - - - - - -
H - - - - - - - - - - - - - - -
K - - - - - - - - - - - - - - -
Case of connector - - - - - - - - - - - - - - -
A - - - - - - - - - - - - - - - -
Connector J3
B - - - - - - - - - - - - - - - - -
C - - - - - - - - - - - - - - - - - -
D - - - - - - - - - - - - - - - - - - -
E - - - - - - - - - - - - - - - - - - - -
Modification
100. Install the angle mounting fixing UNEX 1257 at the closest screw of the connector J1 to the
cargo light switch. See FIGURE3.
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Service Bulletin Nº: ANN-S92-006
E.O Associated: S92-222631 & S92-221247
Rev /
Date: Dec/22/2010
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Page: 6 of 24
130. Cut a section of spiral tape as long as required in order to install it around the bundle of
cables that connects terminal J2 and panel switches and wrap around the bundle of wires.
(ref. 11.02 in. long). See FIGURE3 and PHOTO 1.
140. Cut a section of spiral tape as long as required in order to install it around the bundle of
cables that connects ramp control switches and cabin light switches and wrap around the
bundle of wires (ref 3.54 in. long). See FIGURE3 and PHOTO 1.
160. Bond the bracket to the back wall using the epoxy adhesive following the manufacturer’s
instructions before proceeding to next step. See PHOTO 2.
170. Clamp both bundle of cables previously protected with spiral tape to the bracket on the
back wall using cable tie. See FIGURE3 and PHOTO 3.
180. Using cable tie, clamp the bundle of cables that connects terminal J2 to panel switches at
the angle mounting fixing UNEX 1257 on connector J1. See FIGURE3.
190. Install the ramp control panel cover plate. See FIGURE3.
STEP PROCEDURE
7. Position Crew ramp switch (S702) in the centre position
8. Check that there is continuity between pins H and K of the connector J2
9. Check that there is not continuity between pins F and E of the connector J2
10. Check that there is not continuity between pins F and G of the connector J2
11. Position Crew ramp switch (S702) in the lower position (down)
12. Check that there is not continuity between pins H and K of the connector J2
13. Check that there is continuity between pins F and E of the connector J2
14. Check that there is not continuity between pins F and G of the connector J2
15. Position Crew ramp switch (S702) in the raise position (up)
16. Check that there is not continuity between pins H and K of the connector J2
17. Check that there is not continuity between pins F and E of the connector J2
18. Check that there is continuity between pins F and G of the connector J2
19. Position Cargo light switch (S700) in OFF position
20. Check that there is not continuity between pins A and B of the connector J2.
21. Position Cargo light switch (S700) in ON position
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Service Bulletin Nº: ANN-S92-006
E.O Associated: S92-222631 & S92-221247
Rev /
Date: Dec/22/2010
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Page: 7 of 24
Re-identification
210. Mark number 6 on the nameplate in the first space of the field “mods”. If number 5 is
marked, cross out and mark number 6.
C. JOB CLOSE-OUT
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Service Bulletin Nº: ANN-S92-006
E.O Associated: S92-222631 & S92-221247
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For full list of Weicon worldwide partners, visit the website: http://www.weicon.com
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