Operating Manual

Pneumatic Piston Pump

32 - 150 S
Edition 12/97 Valid for serial No. 119239 and higher Part No. 0119 901
 Warning!
Airless spraying systems produce extremely high
spraying pressures.

Never allow fingers, hands or any

other part of the body to contact
the spray fan. Serious injury may
result from such action

Never point the gun at yourself or

①
any other person!

Warning: Risk of injury by injection!

In case of skin injury by paints or solvents, immediately consult
a doctor and inform him of the paint or solvent you have used

Before start-up, carefully read the operating manual and take the

②
following measures:
1. Lock the spray gun with trigger lock.
2. Observe the admissible working pressures.
3. Check all connecting parts for tightness.

The instructions for regular cleaning and maintenance of the sy-

stem must be strictly adhered to.

③
Before starting any maintenance work on the system, and during
breaks the following rules must be observed:
1. Relieve pressure from spray gund and hose.
2. Secure the spray gun with trigger lock.
3. Disconnect or switch off air supply.

Be safety-conscious!
Safety precautions for Airless spraying
All local safety regulations in force must be observed.
Furthermore the following precautions should be noted:
1. Make sure that the gun cannot be operated dur-
ing working breaks, or when the tip is being
changed.
Never point the gun at yourself or another per-
son.
Keep fingers or hands away from the jet. Ex-
tremely high spray pressures may cause severe
injuries.
2. The flow rate at high spray pressures can pro-
duce an electrostatic charge in the equip-
ment.When discharged, sparks or flames may
occur. To avoid this risk, ensure that the equip-
ment is properly earthed before use.
Between the paint container and the equipment a
conductive connection (equipotential bonding
cable) must be established.
Earthing cable and equipotential bonding cable
(copper wire 4 mm2 ) must be connected to the
earthing point on the air motor (see Accessories,
page 16, pos. 11 and 12).
32-150 S
3. Select a gun and high-pressure hoses suitable for
the pressures building up in the system.
High-pressure hoses must feature permanent mark-
ings, giving permissible service pressure, maker´s
name and date of manufacture. They must allow a
maximum resistance of 1 M Ω between the connec-
tions of the unit and the gun. The work pieces, which
are being coated, must also have an earthing.
4. Cleaning
Never spray into a closed container when cleaning
the unit with a solvent (Formation of an explosive
air/gas mixture). The container must be earthed.
5. Personal safety
For the prevention of industrial diseases during paint-
ing work and cleaning of the equipment, follow the
manufacturer´s instructions for the paints, solvents
and cleaning agents used. Especially for the protec-
tion of skin and respiratory system protective cloth-
ing,gloves and, if necessary, protective skin cream
and breathing equipment are required.
6. Protective breathing masks
Although the AIRLESS spraying method produces a
minimum of paint mist, it is not entirely free from it.
Operators should always wear a protective breathing
mask.
7. Extraction systems
Extraction systems must be provided by customer ac-
cording to local regulations.
8. Accessories and spare parts
The safety, guaranteed by the manufacturer, can only
be ensured if original Wagner accessories and spare
parts are used.
1 0119 901
Function of the system

The piston pump is operated by compressed air which

moves the air piston and consequently the pump piston
up and down.
At the end of each stroke the control valves and the
control piston reverse the compressed air.
During the upward stroke material is taken in and si-
multaneously conveyed to the gun in both strokes.

Illustration
6 9
1 Material feed pump
2 Pump piston
3 Flange
4 Silencer (air outlet)
5 Air inlet
6 Control piston 5
7 Upper control valve
8 Air motor
9 Air piston
10 Separating oil chamber
11 Upper packing 10
12 Compensating spring (automatic re-
adjustment of the packing)
13 Material outlet 11
14 Outlet valve
15 Compensating spring (automatic re-
12
adjustment of the packing)
16 Lower packing 13
17 Inlet valve
18 Material inlet 14
3
4 15
2 16

17

18

32-150 S 2 0119 901

Main assemblies of the system
1. Air motor
The air motor is virtually maintenance free. The com-
pressed air is fed to the motor either by the service
unit (water separator, pressure regulator and lubrica-
tor), by the pressure regulator or a safety valve.
All parts have a long service life.
Wearing seals etc. are included in the service kit (see
Accessories, page 16).
Caution
The Wagner service unit is equipped with a safety
valve which is set to 8.2 bar. The valve is correctly set
by the manufacturer and sealed. The setting must not
be changed without authorization.
At pressures exceeding the maximum operating pres-
sure the spring loaded valve automatically opens to
release the overpressure.
The lubricator at the service unit must be filled with an
anti-freeze lubricant and adjusted to one drop per ten
double strokes. Check through the sight glass. Next to
the sight glass an adjusting screw for the control of the
number of drops is located (see Accessories for anti-
freeze lubricant).
The anti-freeze lubricant provides the necessary lubri-
cation of the seals and prevents the silencer (air out-
let) from freezing. Freezing of the silencer (air outlet)
depends on weather, temperature and quality (water
content) of compressed air supply, but can be inhibit-
ed by an appropriate setting of the drop rate.
The compressed air supply should be as clean and
dry as possible to ensure efficient operation and mini-
mum wear.
Considerable icing - faster drop rate
(turn adjusting screw counterclockwise)
Little icing - slower drop rate
(turn adjusting screw clockwise)
32-150 S
2. Material feed pump
The material feed pump is a piston type pump with re-
placeable inlet and outlet valves. It takes in the materi-
al via the intake system. The pump piston runs in two
stationary packings, which are self-adjusting to give a
long service life.
Piston
To keep wear to the minimum, the piston is hard
chrome plated.
A reduction of the stroke frequency (double strokes per
minute) leads to a longer service life of the unit.
An actual stroke frequency of max. 35 double strokes
per minute ensures a cost-effective mode of operation.
Valves
Inlet valves and outlet valves are ball valves.
Packings / Piston seals
The material feed pump is equipped with V-profile
seals as a standard feature.
Separating oil chamber
The separating oil chamber is located above the upper
packing.
The separating oil serves as a lubricant and ensures a
longer life of the piston rod and the upper packing. The
level of the separating oil should reach up to the edge
of the filling hole (Separating oil see Accessories, page
16).
3. Accessories
For this unit a large choice of original Wagner acces-
sories is available. See page 16 and 17. The Wagner
guarantee of safety and function can only be applied
when these original accessories are used.
3 0119 901
 Fields of application 4. Valve seats - Hard metal
(Typical examples) 5. O-rings - Teflon
Steel construction 6. V-packings - (Standard) PE/TG-Combination
Shipbuilding PE = Ultra high molecular weight
Material supply systems for the industry polyethylene
Machine factories (special coatings) TG = Teflon (PTFE) with graphite
Construction of vehicles (utility vehicles)
Tank construction
Transmission manufacturers
Agricultural machine industry
Suitable spray materials
The unit was not built according to the 94/9/EC (Typical examples)
(ATEX) guidelines and thus may not be used in
workplaces falling under the explosion-protection
Water based paints
ordinance.
Solvent based paints
Spray primers, fillers and priming coats
Iron oxide paints, zinc-rich and iron mica paints
Technical data 32-150 S Epoxy and polyurethane paints, phenolic resin lacquers
Transmission ratio : 32:1 Polyester lacquers, oils, chlorinated rubber compounds
Delivery in cm3 per double Liquid synthetic materials
stroke (ds) : 150 cm3 Wax based underseal
Max. operating pressure : 256 bar Bituminous materials
Max. stroke rate in operation : 65 ds/min Low-solvent and solvent-free coatings
Flow volume (at 65 ds/min) : 9.75 l/min Compounded or non-compounded emulsions
Max. air inlet pressure : 8 bar
Air consumption (at 6 bar) per ds : 25.3 l
Max. stroke rate in continuous Grainy and extremely abrasive materials, containing
operation (recommended) : 35 ds/min large, sharp-edged pigments, are not appropriate for
Max. tip size in cont. operation : 1x0.031"/150 bar use. Especially abrasive pigments have a wearing ef-
Diameter of air motor piston : 200 mm (8") fect on pump, valves and packings, gun and tip and
Air inlet connection : 1/2" BSP (Female) substantially reduce their service life.
Material inlet connection : M 36x2 (Male)
Sound pressure level at 6 bar air pressure: 81 dBA* Wear of pump unit, gun and tip is not covered by the
* messured in 1m distance to the unit on a high of 1.6m guarantee.
above floor

Materials of parts in contact with the paint :

1. Housing - Stainless steel DIN 1.4104
2. Pistons - Stainless steel and hard chrome
3. Valve balls - Stainless steel

Airless tips Flow volume in l/min*

ø mm ø inch (") Spraying angle at 70 bar at 100 bar at 150 bar

0.18 0.007 10-20-50 0.16 0.19 0.26

0.23 0.009 10-20-40-50-60 0.23 0.26 0.30
0.28 0.011 10-20-40-50-60-80 0.30 0.38 0.47
0.33 0.013 10-20-40-50-60-80 0.45 0.57 0.69 A
0.38 0.015 10-20-40-50-60-80 0.61 0.72 0.91 B
0.46 0.018 20-40-50-60-80 0.95 1.14 1.40
0.53 0.021 20-40-50-60-80 1.25 1.56 1.90
0.66 0.026 20-40-50-60-80 1.90 2.32 2.80
0.79 0.031 40-50-60-80 2.84 3.50 4.20
0,91 0.036 40-50-60-80 3.79 4.56 5.50
1.10 0.043 50-60-80 5.69 6.84 8.30
1.30 0.052 50 7.60 9.12 11.10

*Flow volume refers to water

A = Value with cost efficient service life (35 ds/min).
B = Recommended max. short-term value (85 ds/min).
32-150 S 4 0119 901
Performance chart
Material flow volume, air flow volume and material pressure graph acc. to DIN 24 374, measured with
water

Example 32-150 S

(spraying pressure)
(spraying pressure)

bar l/min

(air consumption)

(air consumption)
bar l/min 300 3000
8 bar 280 2800

r
ba
r
ba
260 8 bar 2600

8
8
240 2400
r
ba 220 2200
6 bar 6 ar
b
200 6 2000
6 bar
180 1800
a r 160 1600
4b
4 bar ar
140
4 bar 4b 1400
material pressure

120 1200

material pressure
air flow volume
100 1000

air flow volume

80 800
60 600
40 400
20 200
0
0 0
(delivery rate) 1/min
material flow volume 0 1 2 3 4 5 6 7 8 9 10 11 12 l/min
1/min material flow volume (delivery rate)
stroke frequency (double strokes) 0 10 20 30 40 50 60 70 80 1/min
stroke frequency (double strokes)

V-packing recommendations
Wagner produces V-packing rings in four different materials

Code Material Colour

L Leather Dark brown

T Teflon (PTFE) White
TG Teflon with graphite Black
PE Ultra high molecular Translucent
weight polyethylene

Each material has the following properties, which influence the packings:

L T TG PE
Mechanical strength poor poor good good
Friction coefficient poor very good very good good
Sealing ability good* good good good
Chemical resistance or reactivity poor very good good very good
Temperature stability good poor poor-good very good

* for abrasives

The four V-ring materials are normally combined to achieve optimum performance of physical properties for a spe-
cific application, e.g. standard combinations of V-packings.

Standard combinations:

"S" series stainless steel pumps PE/TG

Catalyst pumps of 2 K units PE/T
Heavy duty pneumatic pumps PE/L
Normal (old) series pneumatic pumps TG/L or TG

32-150 S 5 0119 901

Assembly and start up Assembly of spraying system

Note 1. Attach pump to trolley or wall mounting etc.

This pump is part of a spraying system for the Airless 2. Fit high pressure filter.
or Aircoat application.
For this purpose the pump is attached to either a trol- 3. Fit relief valve (when not included in the high
ley, a wall mounting or a tripod. It is also required to pressure filter).
equip it with accessories like high pressure filter, high
pressure hose and gun. 4. Attach airline service unit.
(see Accessories page 16 and 17).
5. Fit suction hose and return hose.
Important For low viscosity paint use DN 13 (suction sy-
stem).
The high pressure side of the system must be provid- For high viscosity emulsion use DN 25 (suction
ed with a relief valve and a return hose for the follow- system).
ing reasons:
6. Fasten pressure gauge (if provided).
Safety The system must release pressure
completely (depressurize) if filter or tips 7. Attach high pressure hose and gun.
are clogged.
8. Do not attach tip to gun before system is filled.
Suction The system has to be vented before
spraying to allow the intake of the 9. Connect compressed air supply. Hose DN must
paint. The relief valve ensures fast correspond to the size of the air motor.
priming of the pump.

Cleaning By means of the relief valve the system For air motor Ø 75 mm / 3"
can be cleaned quickly and easily. Hose DN 1/4" (6mm)

A separate relief valve is not required if the high pres- For air motor Ø 100mm / 4" to 200 mm / 8"
sure filter of the pump is equipped with a relief valve. Hose DN 1/2" (13mm)

The pump must always be fitted with a Wagner air For air motor Ø 250 mm / 10"
service unit to ensure safe, reliable operation. Hose DN 1" (25mm)

This service unit (filter, regulator, oiler) includes a

safety valve (8.2 bar), an open/close ball valve and
the suitable fixings. For an optimal function the size of
the service unit must correspond to the size of the air
motor. The appropriate service unit for each pump is
available as an accessory.

32-150 S 6 0119 901

Start up Attention:
1. Fill separating oil chamber with the supplied sep- For a long service life of the packings it is very impor-
arating oil. Level should reach up to the edge of tant that the pump never runs dry. It should always be
the filling hole (A). filled with material, flushing solvent or preservative oil.
Always open the relief valve for priming.
Start up pump with lowest possible stroke velocity.
Free ball of the suction valve from deposits if the
pump does not start up instantly.

6. Close the relief valve as soon as thinner emerges

from the return hose. Pull the trigger of the gun
carefully and keep it in this position until clean
thinner appears.

7. Close the gun and secure with trigger lock.

8. Remove suction pipe from thinner and place in

prepared spray material.
9. Reopen relief valve until paint emerges from the
return hose.
10. Close relief valve and pull the trigger of the gun
carefully until paint appears.

11. Close the gun and secure with trigger lock.

A
12. Fit an appropriate tip. See general information on
application technique, selection of tips, filter sieve
etc. on page 9 and 10.

13. Set the air pressure regulator to the desired air

pressure and open the ball valve of the service
unit completely.

14. Pull trigger of the gun and check the spraying re-
sult. Carry out a spray check on a piece of card-
Important board or another test surface before commencing
work.
Poor lubrication causes higher wear of the V-
packings. 15. All points, mentioned above, must be strictly ob-
served with each further set up.
2. Fill oiler of the service unit with anti-freeze lubri-
cant.
Information on application technique see page 9
3. Put suction pipe into appropriate thinner. and 10.

4. Open relief valve.

5. Close ball valve of the service unit.
Set pressure regulator to 1-2 bar air pressure.
Slowly open the ball valve of the service unit. Do
not open it entirely at once (or the pump will run
too fast). The pump will start up and begin to
suck.
Determination of the operating pressure
Multiply the set air input pressure by the transmission
ratio, for example:
Transmission ratio = 32 : 1
Air inlet pressure (max.) = 8 bar
Max. operating pressure 32 x 8 = 256 bar

32-150 S 7 0119 901

Working breaks 10. Check and clean the suction filter.
At working breaks of approx. 10 to 60 minutes :
11. Make sure that the pump is permanently filled with
1. Secure gun with trigger lock. a liquid, e.g. solvent.

2. Turn off air supply (ball valve, regulator).
3. Open the relief valve until paint pressure is re-
duced to zero. Close relief valve again.
4. Clean outer side of the tip.
Attention
Clean the system thoroughly immediately after use
when working with two-component material.
Cleaning of Airless spray tips
The tip has a carefully machined, high precision orifice.
Treat it carefully to ensure a long service life. Remem-
ber that the carbide insert is brittle. Never drop the tip.
Do not manipulate it with sharp metal instruments.
Observe the following points to keep the tip clean and
fit for use:

1. Place tip in a suitable solvent after use until all

Shut down and cleaning
The system should be cleaned daily. Paint residue
must under no circumstances dry and build up in the
equipment. The flushing solvent must be suitable for
the material being used.
1. Switch off the compressed air supply.
paint residues are dissolved.
2. Blow tip out with compressed air, if available.
3. Remove any remaining paint residues with a tip
cleaning needle (see Accessories, page 16 and
17).

2. Open relief valve. Release spray material into the

material container and depressurize the system. Maintenance and care

3. Clean outer side of the suction system.
4. Place suction system in an appropriate cleaning
solvent.
5. Secure gun. Dismantle and clean tip acc. to the in-
structions.
6. Pull trigger of the gun with tip removed.Close relief
valve. Set air pressure to approx. 2 bar and open
compressed air supply slowly. Allow paint residue
to flow from the gun into an open container. Keep
the trigger pulled until the solvent has flushed out
any remaining paint.
1. Check level of the air pressure oiler and refill
when necessary.
2. Check level of the separating oil in the material
feed pump and refill when necessary.
Long-term storage
For the storage of the system over a long period thor-
ough cleaning and corrosion prevention are required.
Replace water or solvent in the material feed pump
with a suitable preservative oil. Fill separating oil
chamber with separating oil.

7. Let the solvent circulate around the entire system

for several minutes until the solvent leaving the gun
is perfectly clear.
Warning: Do not spray into a closed container
(see Safety precautions).
Switch off compressed air supply and secure the
gun.

8. Clean outer side of the high pressure gun thorough-

ly and check the gun filter.

9. Open the high pressure filter, if the system is

equipped with one, and clean the filter element
carefully.

32-150 S 8 0119 901

General information on application Suction filter
technique Make sure the filter element is replaced correctly after
cleaning. Do not damage the element.
Spraying technique Select a suitable suction filter with respect to the mate-
rial used, e.g.:
For all paints: Mesh gauge 0.4mm
It is important to move the gun uniformly over the work
piece. If not, the coating will be irregular. Carry out the
For base coats and
spraying movement with the arm rather than with the
emulsions: Mesh gauge 0.8mm
wrist to make sure that there is a parallel distance of
approx. 30 cm. between work piece and gun. Remem-
ber that the edge of the spray should not be too intense High pressure filter (optional)
when choosing the distance between gun and surface. This filter can be used as a fine filter for various pur-
Allow the density of the spray to fade gradually so that poses, suiting the individual tips used.
during the next pass there is a slight overlapping. For tip sizes up to 0.23 mm/009
The amount of mist is minimized if the gun is moved Mesh gauge 0.060 - 250 mesh
parallel to the surface, with the fan at 90°(right angle)
to the surface. For tip sizes from 0.23 mm/009
up to 0.33 mm/013
Note Mesh gauge 0.85 mm - 200 mesh
If the spray jet produces extremely sharp edges or
streaks, increase the spraying pressure or add thinner For tip sizes from 0.28 mm/011
to the material. up to 0.38 mm/015
Mesh gauge 0.16 mm - 100 mesh

Spray material For tip sizes from 0.38 mm/015

Filtering
Since the suction filter, the gun filter insert and the op-
tional high pressure filter are used, an additional filter-
ing of the material is not necessary. Stir material well
before use.
Attention: Avoid bubbles when stirring with an electric
agitator. Bubbles hamper suction of the material.
Viscosity
Some paints must be thinned according to the instruc-
tions of the manufacturer.
The required pressure for their application is not only
determined by the viscosity. Certain materials can be
specified as liquid, although a high pressure for their
use is necessary.
Two-component material
Strictly observe the stated pot life. Within this period
the system must be thoroughly flushed and cleaned
with the appropriate solvent. No material residue must
remain in the pump or the filters.
up to 0.53 mm/021
Mesh gauge 0.22 mm- 70 mesh
For tip sizes over 0.53 mm/021
Mesh gauge 0.36 mm - 45 mesh
Part No. see page 18, pos. 9.
Attention: Do not use the high pressure filter when
working with fibre filled material.
Disconnect compressed air supply and depressur-
ize the system before working on the high pressure
filter.
Clean high pressure filter daily if possible but at the lat-
est after 50 hours of operation.Check that all threads
are free from paint residue before reassembling.
Attention
The use of an incorrect filter sieve can cause clogging
of the high pressure filter. The system will stall, deliv-
ering no more material. Never unscrew the filter
housing when equipment is pressurized - cut off
compressed air supply, open gun and relief valve be-
fore removing filter housing.

Care of the high pressure hose Gun filters

Do not bend or kink the high pressure hose. The mini-
mum bending radius is approx. 20 cm. Protect the hose
from pointed objects and sharp edges. Do not run over
with vehicles.
The gun filters have a small filtering surface and re-
quire frequent cleaning. The filter mesh gauge must be
suitable for the pigment size of the material and the
size of the tip. With the mesh size too small the filter
will rapidly clog.

Tips
Airless tips see page 10.
For Aircoat tips, please request the tip list.

32-150 S 9 0119 901

 Airless- without nozzle without nozzle
WAGNER F-thread (11/16 -16 UN) G-thread (7/8 -14 UNF)
Tip table Profi Tip for Wagner Spray gun for Graco/Titan Spray gun
up to 270 bar Part No.1006 001 Part No.1006 002

WAGNER Tip without nozzle

up to 530 bar Part No. 1088 001

Standard nozzles
up to 530 bar

Application Nozzle- Spray Bore Spraywidth

marking angle inch/ mm mm * Part No. Part No. Part No.
407 40 ° 0.007/ 0.18 163 0090 407 1088 407 1006 407
Natural paint 507 50 ° 0.007/ 0.18 190 0090 507
Transparent lacquer 209 20 ° 0.009/ 0.23 148 0090 209 1088 209 1006 209
Oil 309 30 ° 0.009/ 0.23 158 0090 309 1088 309 1006 309
409 40 ° 0.009/ 0.23 198 0090 409 1088 409 1006 409
509 50 ° 0.009/ 0.23 215 0090 509 1088 509 1006 509
609 60 ° 0.009/ 0.23 225 0090 609 1088 609 1006 609
Synthetic resin paint 111 10 ° 0.011/ 0.28 87 0090 111 1088 111 1006 111
PVC paint 211 20 ° 0.011/ 0.28 93 0090 211 1088 211 1006 211
311 30 ° 0.011/ 0.28 127 0090 311 1088 311 1006 311
411 40 ° 0.011/ 0.28 210 0090 411 1088 411 1006 411
511 50 ° 0.011/ 0.28 225 0090 511 1088 511 1006 511
611 60 ° 0.011/ 0.28 270 0090 611 1088 611 1006 611
113 10 ° 0.013/ 0.33 103 0090 113 1088 113 1006 113
Paint, undercoat 213 20 ° 0.013/ 0.33 107 0090 213 1088 213 1006 213
Zinc chromate primer 313 30 ° 0.013/ 0.33 142 0090 313 1088 313 1006 313
Priming paint 413 40 ° 0.013/ 0.33 207 0090 413 1088 413 1006 413
Filler 513 50 ° 0.013/ 0.33 255 0090 513 1088 513 1006 513
613 60 ° 0.013/ 0.33 282 0090 613 1088 613 1006 613
813 80 ° 0.013/ 0.33 375 0090 813 1088 813 1006 813
115 10 ° 0.015/ 0.38 98 0090 115 1088 115 1006 115
Filler 215 20 ° 0.015/ 0.38 100 0090 215 1088 215 1006 215
Spray primer 315 30 ° 0.015/ 0.38 162 0090 315 1088 315 1006 315
Rustproofing paint 415 40 ° 0.015/ 0.38 202 0090 415 1088 415 1006 415
515 50 ° 0.015/ 0.38 252 0090 515 1088 515 1006 515
615 60 ° 0.015/ 0.38 268 0090 615 1088 615 1006 615
715 70 ° 0.015/ 0.38 295 0090 715 1088 715 1006 715
815 80 ° 0.015/ 0.38 395 0090 815 1088 815 1006 815
217 20 ° 0.017/ 0.43 117 0090 217 1088 217 1006 217
317 30 ° 0.017/ 0.43 153 0090 317 1088 317 1006 317
Spray primer 417 40 ° 0.017/ 0.43 190 0090 417 1088 417 1006 417
Rustproofing paint 517 50 ° 0.017/ 0.43 235 0090 517 1088 517 1006 517
Minium 617 60 ° 0.017/ 0.43 283 0090 617 1088 617 1006 617
Latex paint 717 70 ° 0.017/ 0.43 342 0090 717 1088 717 1006 717
219 20 ° 0.019/ 0.48 147 0090 219 1088 219 1006 219
319 30 ° 0.019/ 0.48 168 0090 319 1088 319 1006 319
419 40 ° 0.019/ 0.48 192 0090 419 1088 419 1006 419
519 50 ° 0.019/ 0.48 272 0090 519 1088 519 1006 519
619 60 ° 0.019/ 0.48 315 0090 619 1088 619 1006 619
719 70 ° 0.019/ 0.48 330 0090 719 1088 719 1006 719
819 80 ° 0.019/ 0.48 402 0090 819 1088 819 1006 819
221 20 ° 0.021/ 0.53 148 0090 221 1088 221 1006 221
Mica paint 421 40 ° 0.021/ 0.53 183 0090 421 1088 421 1006 421
Zinc dust coating
521 50 ° 0.021/ 0.53 252 0090 521 1088 521 1006 521
Dispersion paint
621 60 ° 0.021/ 0.53 313 0090 621 1088 621 1006 621
821 80 ° 0.021/ 0.53 380 0090 821 1088 821 1006 821
223 20 ° 0.023/ 0.58 130 0090 223 1088 223 1006 223
Rustproofing paint 423 40 ° 0.023/ 0.58 185 0090 423 1088 423 1006 423
523 50 ° 0.023/ 0.58 253 0090 523 1088 523 1006 523
623 60 ° 0.023/ 0.58 298 0090 623 1088 623 1006 623
723 70 ° 0.023/ 0.58 340 0090 723 1088 723 1006 723
823 80 ° 0.023/ 0.58 355 0090 823 1088 823 1006 823
225 20 ° 0.025/ 0.64 133 0090 225 1088 225 1006 225
425 40 ° 0.025/ 0.64 198 0090 425 1088 425 1006 425
525 50 ° 0.025/ 0.64 250 0090 525 1088 525 1006 525
Dispersion paint 625 60 ° 0.025/ 0.64 265 0090 625 1088 625 1006 625
Dispersion paint, 825 80 ° 0.025/ 0.64 360 0090 825 1088 825 1006 825
distemper and 227 20 ° 0.027/ 0.69 143 0090 227 1088 227 1006 227
filler paint 427 40 ° 0.027/ 0.69 222 0090 427 1088 427 1006 427
527 50 ° 0.027/ 0.69 233 0090 527 1088 527 1006 527
627 60 ° 0.027/ 0.69 270 0090 627 1088 627 1006 627
827 80 ° 0.027/ 0.69 353 0090 827 1088 827 1006 827
629 60 ° 0.029/ 0.75 288 0090 629 1088 629 1006 629
231 20 ° 0.031/ 0.79 130 0090 231 1088 231 1006 231
431 40 ° 0.031/ 0.79 220 0090 431 1088 431 1006 431
531 50 ° 0.031/ 0.79 223 0090 531 1088 531 1006 531
631 60 ° 0.031/ 0.79 273 0090 631 1088 631 1006 631
433 40 ° 0.033/ 0.84 220 0090 433 1088 433 1006 433
235 20 ° 0.035/ 0.90 120 0090 235 1088 235 1006 235
435 40 ° 0.035/ 0.90 220 0090 435 1088 435 1006 435
535 50 ° 0.035/ 0.90 270 0090 535 1088 535 1006 535
635 60 ° 0.035/ 0.90 310 0090 635 1088 635 1006 635
839 80 ° 0.039/ 0.99 480 0090 839 -- --
243 20 ° 0.043/ 1.10 165 0090 243 1088 243 1006 243
Large-area paintwork 543 50 ° 0.043/ 1.10 260 0090 543 1088 543 1006 543
552 50 ° 0.052/ 1.30 280 0090 552 1088 552 1006 552
At a distance of approx. 30 cm from the sprayed object and a pressure of 100 bar with synthetic enamel 20 DIN-s
32-150 S 10 0119 901
Problem checklist

Problem Cause Remedy

Pump fails to start Control piston in center position Switch off compressed
Permanent loss of pressure through air supply and push
exhaust starting button

Tip clogged Clean tip acc. to instructions

Insert filter of gun, high pressure Clean parts and use proper material
hose and high pressure filter
clogged

Material feed pump clogged/stuck Dismantle and clean

(e.g. after long holiday break or
after using 2-K material)

Spraying pressure Tip too large or worn out. Increase air pressure
drops while spraying Insert smaller or new tip

Viscosity too high - pump sucks Thin material or fit larger suction pipe
air

Poor spraying results Filter in gun clogged Clean filter

Intake valve clogged Disassemble housing of valve

Clean and check valve seat

Worn tip Replace tip

Irregular operation of Viscosity too high Thin material

material feed pump
Spray jet collapses Spray pressure too low Increase air inlet pressure
Use smaller tips

Gummed valves Clean pump

Immerse into solvent for a while if
necessary

Worn valves, packings or Replace all worn parts

piston

Pump runs steadily Suction system union loose Tighten suction system connection
but no material is Pump draws air
taken in
Intake filter clogged Clean filter

Ball in intake valve stuck Clean with solvent

(depressurize unit if necessary)

Pump operates when Worn packings, valves or Replace all worn parts
gun not in use piston

Air motor iced up Icing due to excessive stroke rate Insert smaller tip
Decrease air pressure

High level of water condensation Employ service unit (water separa-

in air feed tor and lubricator) and provide better
quality of air supply

Difficult operating conditions Fill service unit (water separator

High air humidity, fog and lubricator) with anti-freeze lubricant
Temperatures around freezing point Ensure a proper supply of the unit with
the anti-freeze lubricant

Please refer to Wagner customer service if the problem is not included in the checklist.

32-150 S 11 0119 901

Spare parts list air motor 200 mm 8"

Pos. Part No. Description Pos. Part No. Description

1 9900 228 Hexagon bolt M 12 x 170 26 9900 730 Hexagon socket head cap screw
DIN 931 (4) M 4x8 DIN 84 (2)
2 9920 907 Spring washer A 12 DIN 137 (4) 27 9950 103 Contact bridge
3 0112 329 End casing 29 0112 330 Housing
5 9971 098* O-Ring 16 x 1.25 30 9971 305* O-Ring 194x2
6 0123 357* Pressure spring 31 9960 809 Bushing
7 0123 356* Spring disc 33 9972 318* Grooved packing ring18 x 24 x 4
9 9971 197* O-Ring 13 x 1.5 34 0123 386 Extension
10 0123 354* Valve top casing 36 9971 302* O-Ring 190x5
12 0123 358* Spring 37 0123 307 Damper plate
13 0123 355 Valve stem 40 0112 328 Piston
14 9971 003 O-Ring 6 x 1 41 0104 962 Piston rod
42 0112 327 Cylinder
15 0123 700* Valve bottom casing cpl.
43 0112 307 Model plate 66-70
16 9971 182 O-Ring 4 x 1
0114 302 Model plate 48-90
22 9950 513 Binding Clip D 8 DIN 46282 (2)
0119 325 Model plate 32-150
24 9921 504 Spring washer B 4 DIN 127 (3)
45 0112 331 Flanged housing
25 9900 353 Hexagon socket head cap screw
50 0123 343 Lock screw
M 4 x 12 DIN 912

* included in the service kit

32-150 S 12 0119 901

Spare parts list air motor 200 mm 8"

Pos. Part No. Description Pos. Part No. Description

52 9971 029* O-Ring 4 x 1 69 9900 325 Hexagon socket head cap screw
53 9971 306* O-Ring 17 x 2 M 6 x 16 DIN 912 (4)
55 9900 511 Hexagon socket head cap screw 70 0111 232 Control piston
M 6 x 16 DIN 912 (4) 71 0112 335 Cover
56 0112 333 Plate 72 0112 208 Joining piece
57 0112 334 Seal plate 73 0112 304 Filter
58 0112 338 Housing 74 0112 305 Filter support
59 9920 904 Spring washer B 6 DIN 137 75 0112 301 Cover
61 9900 338 Hexagon socket head cap screw 76 9900 333 Hexagon socket head cap screw
M 6 x 30 DIN 912 (4) M 6 x 35 DIN 912
63 9900 307 Hexagon socket head cap screw 77 0112 220 Silencer (2)
M 5 x 16 DIN 912 (4) 78 9990 159 Filter cage
64 9920 905 Spring washer A 5 DIN 137 (4) 79 0115 824 Sleeve
65 0112 342 Cover
66 9871 010 O-Ring 6.07 x 1.78 0112 710 Service kit
67 0112 343 Pin 0115 953 Repair instructions
68 0112 336* Seal plate

77
* included in the service kit

32-150 S 13 0119 901

Spare parts list material feed pump 150 cm3 S

Pos. Part No. Description

1 0115 173 Insert (complete)
2 9921 502 Spring washer A 6 DIN 127 (6)
3 9900 312 Hexagon socket head cap screw M6 x 20 DIN 912 (6)
4 0119 421 Supporting ring
4a 0119 434 Supporting ring L

5 0115 811 ❋ Upper packing PE/TG (complete)

5a 0115 832 Upper packing PE/L (complete) (supporting ring L required)
6 0119 419 PE V-packing (3)
7 0119 398 TG V-packing (2)
7a 0119 390 L V-packing (2)

8 0119 420 Pressure ring

9 9971 437 ❋ O-Ring 56x2 (2)
10 0111 429 ❋ Shim (2)
11 0119 406 Bushing
12 0119 401 Tube
13 9971 525 Seal
14 0104 475 Double nipple
16 9930 842 Cylindrical pin
17 9971 438 ❋ O-Ring 66x2
18 0119 431 Snap ring (2)
19 0119 411 Plate
21 0119 426 ❋ Shim
22 0119 416 Pressure ring

23 0115 812 ❋ Lower packing PE/TG (complete)

23a 0115 833 Lower packing PE/L (complete) (supporting ring L required)
24 0119 415 PE V-packing (3)
25 0119 399 TG V-packing (2)
25a 0119 391 L V-packing (2)

26 0119 417 Supporting ring

26a 0119 435 Supporting ring L
27 0119 402 Cylinder
28 0119 412 Socket
29 0123 395 Spring cotter
30 0119 400 Piston
31 0111 446 Ball cage
32 9941 505 ❋ Ball D 18 DIN 5401
33 0017 327 Valve seat
34 0119 318 ● Valve screw
35 0119 409 Bushing
36 0119 410 Ball cage
37 9941 537 ❋ Ball D 32 DIN 5401
38 9971 431 ❋ O-Ring 44x2
39 0119 377 ❋ Valve seat
40 9971 157 ❋ O-Ring 60x2
41 0119 403 Suction valve housing
42 0119 436 ❋ Sealing ring
9991 028 Spanner (2 required)
0119 820 Service kit
0115 852 Repair instructions

● Secured with Loctite 222

❋ Included in the service set

32-150 S 14 0119 901

Spare parts list
Material feed pump 150 cm3 S

12

13 14

180 Nm

16

17
2 1
27
18
3

4 180 Nm

6 19 28
29
7

6 5
18
7
30
6 21
35
8
22

9
24
36
10 31
25
32 37
23
24 33
11 38
42
25
● 34 39
9
24 40

26
41

32-150 S 15 0119 901

Accessories for 32-150 S
Pos. Part No. Description
1 Base equipment 32-150 S
2 0112 710 Service kit air motor
7
3 0119 820 Service kit paint section
4 9991 028 Spanner
5 9992 504 Separating oil 250 ml for material feed pump 6
6 9992 509 Anti freeze lubricant 250 ml (for service unit)
7 0115 104 Air service unit (complete)
0115 323 Metal bowl (complete) with automatic water
separator
8
Transparent bowl (complete) with automatic
0115 324 water separator
8 0115 083 Regulator
9 0115 093 Safety valve
11 0038 930 Earthing cable 6 m
12 0010 722 Equipotential bonding cable 2 m
1
13 0115 164 Wall bracket (complete) 9 12
14 0115 163 Trolley (complete)
2 11
15 0097 531 Filter assy.
16 0250 243 Filter assy. DN 25
17 0250 244 Filter assy. DN 13
18 0097 073 Flexible suction hose, DN 13
19 0097 087 Flexible suction hose, DN 25
5
20 0097 075 Suction elbow 4
21 0115 285 Extension hose (I.D. 25 mm)
22 0115 284 Extension hose (I.D. 13 mm)
23 0115 175 Barrel suction tube complete
24 0115 376 Rigid suction system complete

13

21 20

14 24

22
23
19 18

;;;
;;; ;;;
;;; 16 ;;;
;;;
17
;;;
;;;
;;;
15 ;;;
;;;
;;;
32-150 S 16 0119 901
Accessories for 32-150 S
Pos. Part No. Description

32 9970 103 Sealing ring A16x20x1,5 DIN 7603

36 0115 822 Adapter for Ermeto M18
37 0017 262 Swivel fitting (complete)
38 0010 755 Hose fitting

42 9991 509 High pressure 3-way ball valve, 530 bar cpl.
43 9991 529 High pressure 2-way ball valve, 530 bar cpl.
44 0017 267 Distributor (complete)
45 0017 271 Cross fitting (complete)
46 0017 270 T-fitting (complete)

47 9984 417 High pressure hose, DN 6 mm, 10 m,

270 bar Connecting thread M16x1.5
9984 431 High pressure hose, DN 10 mm, 10 m,
530 bar Connecting thread M16x1.5

48 0161 002 High capacity spray gun G-10-1N

51 0999 320 Tip extension 15 cm

0999 321 Tip extension 30 cm
0999 322 Tip extension 45 cm
0999 323 Tip extension 60 cm
52
52 8612 001 Tip cleaning needles

53 0017 247 Agitator for 20 liter container

48 51

42

47

43

37 38 32
High pressure filter 44
see page 18 and 19

45 53

46
36

32-150 S 17 0119 901

 Zubehör / Accessories

HD - Filter High pressure filter

530 bar 530 bar

9 1

* 90 Nm

8 2
7

M16x1,5

3
6

4
5 Doppelstutzen nicht entfernen
Do not remove double nipple

Pos Bestell-Nr.
Item Benennung Description
Part. no.
1 HD-Filter kpl. 530 bar 0097 068 High pressure filter cpl. 530 bar
mit Filtereinsatz 100 Maschen with filter insert 100 mesh
2 HD - Filteranschluss kpl. 0097 279 High pressure filter connection cpl.
3 Rückschlagventil kpl. 0097 280 Nonreturn valve cpl.
4 Manometer kpl. 0 - 400 bar 0097 281 Pressure gauge cpl. 0 - 400 bar
4.1 Manometer kpl. 0 - 600 bar 0115 851 Pressure gauge cpl. 0 - 600 bar
5 Rücklaufschlauch 0097 080 Return hose
6 Kugelhahn kpl. für Ball valve cpl. for
0097 278
12-90S / 15-150S / 16-70S / 24-90S / 12-90S / 15-150S / 16-70S / 24-90S /
28-23S / 28-40S / 32-150S / 33-70S / 28-23S / 28-40S / 32-150S / 33-70S /
6.1 Kugelhahn kpl. für 0118 240 Ball valve cpl. for
48-90S / 48-200S / 66-70S / 66-115S / 48-90S / 48-200S / 66-70S / 66-115S /
66-250S / 66-250S /
7 Doppelstutzen M 16x1,5 0097 529 Outlet fitting M 16x1,5
8 Entlastungskombination kpl. für 0097 282 Relief valve assembly cpl. for
12-90S / 15-150S / 16-70S / 24-90S / 12-90S / 15-150S / 16-70S / 24-90S /
28-23S / 28-40S / 32-150S / 33-70S / 28-23S / 28-40S / 32-150S / 33-70S /
8.1 Entlastungskombination kpl. für 0118 250 Relief valve assembly cpl. for
48-90S / 48-200S / 66-70S / 66-115S / 48-90S / 48-200S / 66-70S / 66-115S /
66-250S / 66-250S /
9 Filtereinsatz 250 Maschen 0097 538 Filter insert 250 mesh
Filtereinsatz 200 Maschen 0097 537 Filter insert 200 mesh
Filtereinsatz 100 Maschen (Standard) 0097 536 Filter insert 100 mesh (standard)
Filtereinsatz 60 Maschen 0097 539 Filter insert 60 mesh
Filtereinsatz 30 Maschen 0097 540 Filter insert 30 mesh

32-150 S 18 0119 901

 Zubehör / Accessories

Ersatzteileliste Spare parts list

HD-Filter kpl. High pressure filter cpl.
2
Pos. Best.-Nr. Benennung Item Part. no. Description
1 0097 068 HD-Filter kpl. 530 bar 1 0097 068 High pressure filter cpl. 530 bar
2 0097 534 Filtergehäuse 2 0097 534 Filter housing
3 0097 536 Filtereinsatz kpl. 100 Maschen 1 3 3 0097 536 Filter insert cpl. 100 mesh
4 9971 403 O-Ring 42x2.5 * 90 Nm 4 9971 403 O-ring 42x2.5
5 0097 533 Verteiler 10 4 5 0097 533 Filter body
6 9971 104 O-Ring 17x2.5 5 6 9971 104 O-ring 17x2.5
7 9904 312 Verschlussschraube M16x1.5 7 7 9904 312 Threaded plug M16x1.5
6
8 9904 310 Verschlussschraube R 1/4" 9
8 9904 310 Threaded plug R 1/4"
9 0097 529 Doppelstutzen M 16x1,5 7 9 0097 529 Outlet fitting M 16x1,5
8
10 0097 535 Hohlschraube M16x1.5 10 0097 535 Hollow bolt M16x1.5
(*Schraube mit 90 Nm festziehen) (*tighten screw to 90 Nm)

Rückschlagventil kpl. Nonreturn valve cpl.

Pos. Best.-Nr. Benennung Item Part. no. Description
2
1 0097 280 Rückschlagventil kpl. M16x1.5 3 1 0097 280 Nonreturn valve cpl. M16x1.5
2 9971 104 O-Ring 17x2.5 4 2 9971 104 O-ring 17x2.5
3 0097 544 Ventilgehäuse aussen 5 3 0097 544 Outside valve housing
4 9941 518 Kugel D11 6 4 9941 518 Ball D11
5 9971 043 O-Ring 20x2.5 7 5 9971 043 O-ring 20x2.5
6 9930 851 Zylinderstift 1 8 6 9930 851 Pin
7 0097 543 Ventilgehäuse innen 7 0097 543 Inside valve housing
8 9970 157 Dichtring 8 9970 157 Sealing ring

HD-Filteranschluss kpl. 2 High pressure filter connection cpl.

Pos. Best.-Nr. Benennung 3
Item Part. no. Description
1 0097 279 HD-Filteranschluss kpl. 1 0097 279 Filter connection cpl.
2 9971 104 O-Ring 17x2.5 2 9971 104 O-ring 17x2.5
4
3 0097 545 HD-Filteranschluss 1 3 0097 545 Filter connection socket
4 9970 157 Dichtring 4 9970 157 Sealing ring

Manometer kpl. Pressure gauge cpl.

2
Pos. Best.-Nr. Benennung 3
Item Part. no. Description
1 0097 281 Manometer kpl. 0-400 bar 1 0097 281 Pressure gauge cpl. 0-400 bar
1.1 0115 851 Manometer kpl. 0-600 bar 1.1 0115 851 Pressure gauge cpl. 0-600 bar
1
2 0097 546 Manometeranschluss 2 0097 546 Pressure gauge connection
3 9970 153 Dichtring 4 3 9970 153 Sealing ring
4 9991 797 Manometer 0-400 bar 4 9991 797 Pressure gauge 0-400 bar
4.1 9998 145 Manometer 0-600 bar 4.1 9998 145 Pressure gauge 0-600 bar

Entlastungskombination kpl. 6
Relief valve assembly cpl.
für 12-90S / 15-150S / 16-70S / 24-90S / 28-23S / for 12-90S / 15-150S / 16-70S / 24-90S / 28-23S /
28-40S / 32-150S / 33-70S 28-40S / 32-150S / 33-70S
5
Pos. Best.-Nr. Benennung 4
Item Part. no. Description
1 0097 282 Entlastungskombination kpl 1 0097 282 Relief valve assembly cpl.
1
2 0097 548 Doppelstutzen M16x1.5 G1/8" 2 0097 548 Nipple M16x1.5 G1/8"
3 9991 552 Kugelhahn 3 7 3 9991 552 Ball valve
4 0097 547 Verbindungsstück G1/4"-G1/8" 4 0097 547 Nipple G1/4"-G1/8"
5 9970 153 Dichtring 5 9970 153 Sealing ring
2
6 0097 277 Verteiler kpl. 6 0097 277 T-piece assembly
7 0097 278 Kugelhahn kpl. 7 0097 278 Ball valve cpl.
Entlastungskombination kpl. 66 Relief valve assembly cpl.
für 48-90S / 48-200S / 66-70S / 66-115S / 66-250S for 48-90S / 48-200S / 66-70S / 66-115S / 66-250S
Pos. Best.-Nr. Benennung 55 Item Part. no. Description
1 0118 250 Entlastungskombination kpl. 1 0118 250 Relief valve assembly cpl.
11 44
2 0118 482 Doppelstutzen G1/4"-M16x1.5 2 0118 482 Nipple G1/4"-M16x1.5
3 9991 544 Kugelhahn 3 9991 544 Ball valve
4 0118 483 Reduziernippel G1/4"-G1/4" 4 0118 483 Reducing nipple G1/4"-G1/4"
3 38 8
5 9970 153 Dichtring 5 9970 153 Sealing ring
6 0097 277 Verteiler kpl. 77 6 0097 277 T-piece assembly
7 9970 210 Dichtung 7 9970 210 Seal
22
8 0118 240 Kugelhahn kpl. 8 0118 240 Ball valve cpl.

32-150 S 19 0119 901

 32-150S

empty page

32-150 S 21 0119 901

 Warranty

Product liability and warranty

Important notes on product liability

As a result of an EC regulation, effective as from January 1, 1990, the manufacturer shall only be
liable for his product if all parts come from him or are approved by him, and if the devices are properly
fitted , operated and maintained.
If other makes of accessory and spare parts are used, the manufacturer's liability could be fully or
partially null and void.
The usage of original WAGNER accessories and spare parts guarantees that all safety regulations are
observed.

Warranty

This unit is covered by our warranty on the following terms:

We will at our discretion repair or replace free of charge all parts which within 24 months in single-shift,
12 months in 2-shift or 6 months in 3-shift operation from date of receipt by the Purchaser are found to
be wholly or substantially unusable due to causes prior to the sale, in particular faulty design, defective
materials or poor workmanship.
The terms of the warranty are met at our discretion by the repair or replacement of the unit or parts
thereof. The resulting costs, in particular shipping charges, road tolls, labour and material costs will be
borne by us except where these costs are increased due to the subsequent shipment of the unit to a
location other than the address of the purchaser.

This warranty does not cover damage caused by:

Unsuitable or improper use, faulty installation or commissioning by the purchaser or a third party,
normal wear, negligent handling, defective maintenance, unsuitable coating products, substitute
materials and the action of chemical, electrochemical or electrical agents, except when the damage is
attributable to us.

Abrasive coating products such as redlead, emulsions, glazes, liquid abrasives, zinc dust paints and
similar reduce the service life of valves, packings, spray guns, tips, cylinders, pistons etc. Any wear
resulting from the aforementioned causes is not covered by this warranty.

Components not manufactured by Wagner are subject to the warranty terms of the original maker.
The replacement of a part does not extend the warranty period of the unit.
The unit should be inspected immediately upon receipt.

Any apparent defect should be notified to us or the dealer in writing within 14 days from date of sale of
the unit.
The right to commission warranty services to a third party is reserved.
Warranty claims are subject to proof of purchase by submitting an invoice or delivery note. If an
inspection finds damage not covered by the present warranty, the repair will be carried out at the
expense of the purchaser.

Note that this warranty does not in any way restrict legally entitled claims or those contractually agreed
to in our general terms and conditions.

J. Wagner AG

32-150 S 22 0119 901

 CE Conformity
Short explanation
CE = Communauté Européenne:
Products identified with the CE mark have been manufactured and checked according
to EU guidelines. This means that, in terms of materials used, manufacturing process
and operation, they are in accordance with the EU safety and health requirements and
therefore the EU regulations and standards. The regulations and standards applying to
a particular product can be found in the CE Certificate of Conformity. This is enclosed
with the product or can be asked for from the manufacturer. The CE identification has
been compulsory in Europe since
1st January 1995, or respectively only products with the CE identification may be
released into circulation.

EMC test:
The electromagnetic compatibility test forms an integral part of the CE conformity.
EMC tested products are built such that their interference radiation does not influence
other devices within the laid down limits (noise on the radio, etc.). The EMC standard
differentiates between use in domestic, business, trade and industrial areas.
Moreover, products can be EMC tested for their interference immunity, if required for
comfort or safety reasons. This means they are protected from the influence of
external interference.

EC certificate of conformity
The certificate with the Part No.:

0119 909

is enclosed with this product. This can be reordered from your WAGNER
representative giving the product and serial number.

32-150 S 0119 901

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