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GRUNDFOS DATA BOOKLET

Grundfos RSI
Renewable solar inverter for pump control
2-50 hp
Grundfos RSI

1. Product introduction 3
Table of contents

General description 3
Features and benefits 3
Type key 4

2. Applications 5

3. System components 6
Pumps 6
Renewable solar inverter 6
Circuit breaker, AC (optional) 6
Sine-wave filter (optional) 6
Solar panel 6
Dry-running switch 7
Circuit breaker, DC 7
Combiner box (junction box) (optional) 7
Surge protection, DC 7
Level switch (optional) 7

4. Technical data 8
Dimensions 8
Electrical and enclosure data 11
Technical data for circuit breaker, DC 11
Technical data for surge protection, DC 11

5. Product range 12
Renewable solar inverter 12
Combiner box (junction box) components kit (optional)
13
Dry-running switch 13
Level switch (optional) 13
Sine-wave filter 13

6. Appendix 14

7. Grundfos Product Center 15

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Grundfos RSI
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1. Product introduction

Product introduction
General description AC/DC compatibility
The Grundfos Renewable Solar Inverter (RSI) is an The RSI is AC and DC compatible. The RSI can be
off-grid solar inverter converting the DC power output connected to the grid or a generator as back-up power
from the solar panel to AC power supply for pump during solar panel disruptions.
operation. The AC compatibility also allows the end user to
The RSI can be used in both new and existing systems connect the inverter to three-phase power in their
as long as the motor specifications are compatible and workshop for off-site setup which enables a fast and
suitable for use with a variable frequency drive. simple on-site installation.
The list below contains the Grundfos pump types for Solar power (DC) and AC power must never under any
use in applications with the RSI: circumstances be connected at the same time.
• CR To prevent the AC and DC power sources from being
connected by accident, we strongly recommend that
• SP
you use an interlocked changeover switch The switch
• NB, NK must be sized according to the RSI power ratings.
• MTR
• CM Maximum power point tracking (MPPT)
• TP. The inverter has built-in electronics with four MPPT
algorithms. The inverter will continuously optimize
according to available solar irradiation as well as
Features and benefits various environmental conditions.
Enclosure class IP66 Overvoltage and undervoltage protection
The RSI is designed to achieve enclosure class IP66. Overvoltage and undervoltage may occur in case of
This means the inverter is weatherproof and can be faulty installation. The inverter will cut out the power
installed outside. connection to the motor if the voltage falls outside the
Note: Installing the inverter underneath the solar array allowed voltage limits. The inverter will stay in fault
reduces the cable length to a minimum, reduces power mode with the error code displayed on the inverter until
losses and improves the safety conditions. the inverter is reset.

Setup wizard with Grundfos product Overload protection


library Overload may occur if the maximum allowed frequency
The RSI has a built-in Grundfos product library which is set too high or a wrong pump is used. The inverter
allows a plug-and-pump experience. The motor library will cut out the power connection to the motor if
contains all related parameters that simplifies the overload occurs. The inverter will stay in fault mode
setup process to just a few clicks and a setup time of a with the error code displayed on the inverter until the
few minutes. inverter is reset.

Detachable control panel


The control panel is mounted on the RSI by a magnet
and with a communication plug. The inverter can
operate without the control panel and will operate with
the last saved setup data.

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1 Grundfos RSI

Overcurrent protection
Product introduction

Overcurrent may occur if, for example, a wrong cable


size is used. The inverter will cut out the power
connection to the motor if the current falls outside the
allowed current limits. The inverter will stay in fault
mode with the error code displayed on the inverter until
the inverter is reset.
Note: For the overcurrent protection to function
properly, the actual current value must be adjusted
according to the maximum current attained at the
maximum frequency shortly after the system started
operation.

Overtemperature protection
The inverter may be overheated if appropriate
ventilation is not available or the ambient temperature
is too high. The inverter will cut out the power
connection to the motor if overtemperature occurs in
the inverter. The inverter will stay in fault mode with the
error code displayed on the inverter until the inverter is
reset.
Note: The inverter does not detect motor temperature
or protect the motor against overtemperature.

No-load protection
No-load situation of the inverter may occur if, for
example, the cable to the motor is broken. The inverter
will cut out the power connection to the motor if
no-load occurs. The inverter will stay in fault mode with
the error code displayed on the inverter until the
inverter is reset.
Note: For the no-load protection to function properly,
please check the RSI installation and operating
instructions carefully during the operation.

Operating history memory


The inverter will store historical operating data. The
data can be retrieved through the menu on the inverter.

Type key
Code Example RSI 0100 3L 0003 4 X HMGR

RSI Renewable Solar Inverter


0100 Product type
3L Three-phase power
0003
Rated current [Amps]
0072
Voltage:
2 208-240 V
4 380-440 V
X Enclosure class IP66
HMGR Option (HMGR: Control panel with graphical display)

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Grundfos RSI
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2. Applications

Applications
The RSI is designed for continuous as well as Application example
intermittent operation. The system is suitable for
The water production of an RSI system depends on the
various water supply systems including irrigation.
availability of solar power. The typical result is excess
The RSI can be used in existing systems with water production in the afternoon and insufficient water
submersible pumps or dry-installed pumps, thus production in the morning and evening. A system
providing a very wide range of applications allowing equipped with a storage water tank will enable a stable
you to leverage renewable energy sources with the water supply throughout the day.
ability to back up the system with grid or generator
In a combiner box (junction box), all cables from the
power.
solar panels can be connected into one set of power
input cables before connecting them to an RSI.
Installation example, submersible pump
Optional
KƉƟŽŶĂů
5

4 6

3
11
12

2 10

1 Solar panel
2 Support structure
3 Circuit breaker, DC
4 Surge protection, DC*
5 Combiner box (junction box)
6 Renewable solar inverter 9
8
7 SP pump
8 Submersible drop cable
7
9 Dry-running switch
10 Outlet pipe
11 Water tank
12 Level switch
TM06 6677 2014

* If the distance between the solar panel and the inverter is more than
32 ft (10 m), it is necessary to add extra surge protection closer to the
solar panel.

Fig. 1 Installation example showing solar panels, solar inverter, submersible pump and water tank

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3 Grundfos RSI

3. System components
System components

An RSI system consists of a three-phase Grundfos Renewable solar inverter


motor, an RSI solar inverter, and various protection
accessories. For a general product description, see section
1. Product introduction.
The RSI system components include the following
components:
• Grundfos motor
• renewable solar inverter
• circuit breaker, AC (optional)
• circuit breaker, DC
• surge protection, DC
• solar panel
• dry-running switch
• level switch (optional)

TM06 8226 4816


• sine-wave filter (optional)
• combiner box (junction box).

Pumps
Fig. 3 Grundfos renewable solar inverter
Pump requirements for an RSI system:
• The rated frequency can be either 50 or 60 Hz. The RSI combined with various sensors can offer the
• The pump must be able to operate with a voltage following functions:
supply of 3 x 380-440 VAC or 3 x 220 VAC. • maximum power point tracking (MPPT)
As standard, Grundfos three-phase pumps can only be • DC to three-phase AC conversion
operated via an AC voltage supply. Therefore, the • connection to dry-running switch
solar panels must not be connected directly to the • connection to level switch
pump but must be connected via an RSI.
• operating history inquiry.

Circuit breaker, AC (optional)


An AC circuit breaker is a standard circuit breaker
used for normal three-phase power connection
between the RSI output and the motor.

Sine-wave filter (optional)


A sine-wave filter is primarily used for protecting the
motor against overvoltage and increased operating
temperature. Output filters can also be used for
reduction of motor acoustics.
TM06 8009 4416 - TM06 1253 1914

Solar panel
The solar panel offered by Grundfos is specially
selected for the Grundfos RSI.
All Grundfos solar panels are equipped with plugs and
sockets enabling easy connection. The number of
solar panels required depends on the water quantity
SP CR
required, water pressure required and installation
Fig. 2 Grundfos SP and CR pumps are suitable for RSI location.
systems; the other suitable pump types are NB,
NK, MTR, CM and TP

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Grundfos RSI
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Dry-running switch Surge protection, DC

System components
The dry-running switch is recommended for
submersible pump operation. The switch can prevent
the risk of the pump operating in a dry well, which
could result in damage of the pump.

TM05 7582 1213


Circuit breaker, DC

Fig. 6 Surge protection

The DC surge protection is suitable for the


solar-powered RSI system.

TM05 7581 1213


The surge protection gives a very safe and reliable
protection of the system by having a quick response.
At least one DC surge protection is required for the DC
input of the RSI. We recommend also that you have
Fig. 4 Circuit breaker one DC surge protection for each solar array
connected to an RSI.
The DC circuit breaker is suitable for the
solar-powered RSI system.
2.56 in. (64.8 mm)
The circuit breaker enables manual starting and
2.29 in. (58 mm)
stopping of the system. At least one DC circuit breaker
is required for each set of solar panels connected in 2.10 in. (53.4 mm) 1.72 in. (43.5 mm)
series to an RSI.
L L
3.75 in. (95 mm) 3.75 in. (95 mm)
3.35 in. (85 mm)

1.78 in. (45 mm)


5.90 in. (150 mm)

TM06 6930 2616


I ON
O OFF

TM06 6929 2616

Fig. 7 Dimensions, surge protection

1.36 in. (34.5 mm) Level switch (optional)


Fig. 5 Dimensions, circuit breaker A level switch serves as a start/stop control that
depends on the water level in the water tank.
Combiner box (junction box) TM02 2407 4201

(optional)
A combiner box (junction box) combines the output of
multiple solar panel arrays for connection to the RSI,
instead of having an array-to-array cable or exceeding
Fig. 8 Level switch
the power range for the cable.

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4 Grundfos RSI

4. Technical data
Technical data

Dimensions

H2
H1

W2
W
E

TM06 6526 1813


L1
L
L2
Fig. 9 Frame A, 2 - 7.5 hp (1.5 - 5.5 kW)

Product
Frame size Net weight E W W2 L L1 L2 H H1 H2
[lb (kg)] [in. (mm)] [in. (mm)] [in. (mm)] [in. (mm)] [in. (mm)] [in. (mm)] [in. (mm)] [in. (mm)] [in. (mm)]
∅0.24 5.65 7.52 11.70 11.54 12.41 7.41 7.76 8.43
Frame A 19.4 (8.8)
(5.9) (143.5) (191.0) (297.0) (293.0) (315.0) (188.0) (197.0) (214.0)

Packaging
Frame size Gross weight Length Width Height
[lb (kg)] [in. (mm)] [in. (mm)] [in. (mm)]
683.5 9.85 7.88 11.62
Frame A
(310) (250) (200) (295)

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Grundfos RSI
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Technical data
H1

H2
H
W2
W
E

TM06 6527 1813


L1
L
L2
Fig. 10 Frame B, 10-20 hp (7.5 - 15 kW)

Product
Frame size Net weight E W W2 L L1 L2 H H1 H2
[lb (kg)] [in. (mm)] [in. (mm)] [in. (mm)] [in. (mm)] [in. (mm)] [in. (mm)] [in. (mm)] [in. (mm)] [in. (mm)]
32.9 ∅0.24 7.09 9.18 13.74 13.60 14.49 8.04 8.43 9.10
Frame B
(14.9) (6.1) (180.0) (233.0) (349.0) (345.2) (368.0) (204.0) (214.0) (231.0)

Packaging
Frame size Gross weight Length Width Height
[lb (kg)] [in. (mm)] [in. (mm)] [in. (mm)]
683.5 9.85 7.88 11.62
Frame B
(310) (250) (200) (295)

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Technical data

H1

H2
H
W2
W

TM06 6528 1914


L1 E
L
L2
Fig. 11 Frame C, 25-50 hp (18.5 - 37 kW)

Product
Frame size Net weight E W W2 L L1 L2 H H1 H2
[lb (kg)] [in. (mm)] [in. (mm)] [in. (mm)] [in. (mm)] [in. (mm)] [in. (mm)] [in. (mm)] [in. (mm)] [in. (mm)]
∅0.33 12.68 13.78 15.16 15.06 19.69 9.06 9.30 10.0
Frame C 69.5 (31.5)
(8.2) (322.0) (350.0) (385.0) (382.5) (500.0) (230.0) (236.0) (254.0)

Packaging
Frame size Gross weight Length Width Height
[lb (kg)] [in. (mm)] [in. (mm)] [in. (mm)]
683.5 9.85 7.88 11.62
Frame B
(310) (250) (200) (295)

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Grundfos RSI
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Electrical and enclosure data

Technical data
Voltage 3 x 208-240 V 3 x 380-440 V
Minimum ambient temperature [°F (°C)] 14 (-10) 14 (-10)
Installation environment Maximum ambient temperature [°F (°C)] 140 (60) 140 (60)
Maximum relative humidity [%] 100 100
DC minimum MPP voltage [VDC] 230 400
DC recommended MPP voltage [VDC] 290-336 530-615
DC maximum input voltage [VDC] 380 800
AC input voltage [VAC] 208-240 380-460
Electrical data AC rated output voltage [VAC] 220 380-440
Minimum frequency [Hz] 5 5
Maximum frequency [Hz] 60 60
Phases 3 3
Enclosure class IP66 IP66

Technical data for circuit breaker,


DC
Voltage, DC [V] 1,000
Current [Amps] 16
Weight [kg] 1.05
Marking IEC 60047

Technical data for surge


protection, DC
Voltage, DC [V] 1,000
Current [Amps] 40,000
Weight [kg] 0.375
Marking CE

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5. Product range
Product range

Renewable solar inverter


Low voltage range (3 x 208-240 V)
Electrical data
Power
Product number Max. P2 Max. P2 Rated output current Frame size
[kW]
[hp] [kW] [Amps]
1.5 99090622 2 1.5 8 A
2.2 99090633 3 2.2 11 A
3 99090634 4 3.0 12.5 A
4 99090635 5 4.0 18 B
5.5 99090636 7.5 5.5 24.2 B
7.5 99090637 10 7.5 31 B
11 99090638 15 11 48 C
15 99090639 20 15 62 C

High voltage range (3 x 380-440 V)


Electrical data
Power
Product number Frame size
[kW] Max. P2 Max. P2 Rated output current
[hp] [kW] [Amps]
2.2 99044348 3 2.2 5.6 A
3.0 99044349 4 3.0 8 A
4.0 99044350 5 4.0 9.6 A
5.5 99044351 7.5 5.5 12 A
7.5 99044352 10 7.5 16 B
11 99044363 15 11 23 B
15 99044364 20 15 31 B
18.5 99044365 25 18.5 38 C
22 99044366 30 22 46 C
30 99044367 40 30 61 C
37 99044368 50 37 72 C

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Grundfos RSI
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Combiner box (junction box) Level switch (optional)

Product range
components kit (optional)

TM02 2407 4201


The combiner box (junction box) components kit is an
optional kit for containing the circuit breaker, DC, and
the surge protection, DC, components. For a general
component description, see section 3. System
components.
Description Product number
Description Product number Level switch 010748
Combiner box (junction box) components kit, DC 98298572
Circuit breaker, DC 98341686 High water level: The contact is closed.
Surge protection, DC 98341687 Low water level: The contact is open.

Dry-running switch Sine-wave filter


The dry-running switch for submersible pumps (A) is a
Max. P2 to Max. P2 to
float switch for well level control via digital input Product
Voltage motor motor
number
signals. [hp] [kW]

The dry-running switch for dry-installed pumps (B) is 2 1.5 96754973


an ultra-sonic sensor for the detection of water in a 3 2.2
96754976
4 3
pipe.
5 4
The switches must be connected to a 24 VDC power 3 x 220 VAC 96754977
7.5 5.5
supply and a digital input control device. 10 7.5 96754978
15 11 96755021
20 15 96755032
3 2.2
96754973
4 3
5 4 96754974
TM05 7457 1013 - TM06 1270 2014

7.5 5.5
96754976
10 7.5
3 x 380- 440 VAC 15 11 96754977
20 15
96754978
25 18.5
30 22 96755019
40 30 96755021
50 37 96755032

A B

Description Product number


Dry-running switch for submersible pumps (A) 98347579
Dry-running switch for dry-installed pumps (B) 97911215

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6. Appendix
Appendix

The tables below show the recommended cable size to


be used between the solar panel and the RSI in order
to keep the power loss lower than 2 % at 68 °F (20 °C).
Low voltage range (3 x 240 VAC)

Distance between solar panel and RSI


[ft (m)]
Current
98 196 295 393 492 590 688 787 885 984 1082 1181 1279
in cable
(30) (60) (90) (120) (150) (180) (210) (240) (270) (300) (330) (360) (390)
[Amps]
Recommended cable size
[AWG (mm2)]
3 15 (1.5) 15 (1.5) 15 (1.5) 13 (2.5) 13 (2.5) 13 (2.5) 11 (4) 11 (4) 11 (4) 11 (4) 9 (6) 9 (6) 9 (6)
6 15 (1.5) 13 (2.5) 13 (2.5) 11 (4) 11 (4) 9 (6) 9 (6) 9 (6) 7 (10) 7 (10) 7 (10) 7 (10) 5 (16)
9 15 (1.5) 13 (2.5) 11 (4) 9 (6) 9 (6) 7 (10) 7 (10) 7 (10) 5 (16) 5 (16) 5 (16) 5 (16) 5 (16)
12 13 (2.5) 11 (4) 9 (6) 9 (6) 7 (10) 7 (10) 5 (16) 5 (16) 5 (16) 5 (16) 3 (25) 3 (25) 3 (25)
15 13 (2.5) 11 (4) 9 (6) 7 (10) 7 (10) 5 (16) 5 (16) 5 (16) 3 (25) 3 (25) 3 (25) 3 (25) 3 (25)

High voltage range (3 x 380-440 VAC)

Distance between solar panel and RSI


[ft (m)]
Current in
98 196 295 393 492 590 688 787 885 984 1082 1181 1279
cable
(30) (60) (90) (120) (150) (180) (210) (240) (270) (300) (330) (360) (390)
[Amps]
Recommended cable size
[AWG (mm2)]
3 15 (1.5) 15 (1.5) 15 (1.5) 15 (1.5) 15 (1.5) 15 (1.5) 13 (2.5) 13 (2.5) 13 (2.5) 13 (2.5) 11 (4) 11 (4) 9 (6)
6 15 (1.5) 15 (1.5) 15 (1.5) 13 (2.5) 13 (2.5) 11 (4) 11 (4) 11 (4) 9 (6) 9 (6) 9 (6) 9 (6) 7 (10)
9 15 (1.5) 15 (1.5) 13 (2.5) 11 (4) 11 (4) 9 (6) 9 (6) 9 (6) 7 (10) 7 (10) 7 (10) 7 (10) 5 (16)
12 15 (1.5) 13 (2.5) 11 (4) 11 (4) 9 (6) 9 (6) 7 (10) 7 (10) 7 (10) 7 (10) 5 (16) 5 (16) 5 (16)
15 15 (1.5) 13 (2.5) 11 (4) 9 (6) 9 (6) 7 (10) 7 (10) 7 (10) 5 (16) 5 (16) 5 (16) 5 (16) 5 (16)

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Grundfos RSI
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7. Grundfos Product Center

Grundfos Product Center


Grundfos Product Center is an online
search and sizing tool to help you make
the right choice.

http://product-selection.grundfos.com

SIZING enables you to REPLACEMENT enables you to find a


size a pump based on replacement product.
entered data and Search results will include information on
selection choices.
• the lowest purchase price
• the lowest energy consumption
• the lowest total life cycle cost.

CATALOG gives you LIQUIDS enables you to find pumps


access to the Grundfos designed for aggressive, flammable
product catalog. or other special liquids.

All the information you need in one place Downloads


Performance curves, technical specifications, pictures, dimensional drawings, motor On the product pages, you can download
curves, wiring diagrams, spare parts, service kits, 3D drawings, documents, system parts. installation and Operating Instructions, data
The Product Center displays any recent and saved items - including complete projects - booklets, service instructions, etc. in PDF format.
right on the main page.

Subject to alterations.

15
© Copyright Grundfos Holding A/S
The name Grundfos, the Grundfos logo, and be think innovate are registered trademarks owned by Grundfos Holding A/S or Grundfos A/S, Denmark. All rights reserved worldwide.

99135248 1216
ECM: 1188590

GRUNDFOS Pumps Corporation


17100 West 118th Terrace
Olathe, Kansas 66061
Phone: +1-913-227-3400
Telefax: +1-913-227-3500

GRUNDFOS Canada Inc.


2941 Brighton Road
Oakville, Ontario L6H 6C9
Canada
Phone: +1-905 829 9533
Telefax: +1-905 829 9512

Bombas GRUNDFOS de Mexico S.A. de C.V.


Boulevard TLC No. 15
Parque Industrial Stiva Aeropuerto
Apodaca, N.L. Mexico 66600
Phone: +52-81-8144 4000
Telefax: +52-81-8144 4010

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