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Sibhat
Sibhat
Construction and industrial Materials are essential for economic development. Ethiopia is richly
endowed with these mineral resources. The attention given to the development of such minerals is
very limited despite of their decisive role in industrialization process. The investment can be seen from
this point of view and its realization can encourage the development of other similar resource found
elsewhere in the region as well as in the nation presenting. In our country, the number and type of
factories that require industrial mineral and rock row materials to produce different finished products
have been increased significantly in number and kind. `
In addition, the economic development of any country solely depends on the magnitude of
industrialization, which in turn, depend on the type and magnitude of industrial raw material used and
its final processed products. In is very obvious that mineral raw materials are the most dominate
industrial raw materials in industrialization process.
Despite the fact that the potential of industrial minerals and rock raw materials is found inconsiderable
size and type in different part of the country, the domestic supply problem of this natural resource is
becoming acute, hence has forced the situation to depend exclusively on import activities.
Nevertheless, this resource can be developed with simple technology, methods and relatively with less
amount of investment input. In this regard, the role of private sector is expected to be of the leading
rank in the development process.
Objective
The main objective of this mining project is to mine and process the granite body for decorative
dimension stone. At present, the market demand for the stone at local and abroad is very high. Because
of this, “Granite and Marble Company’ ’presents this proposal with the main objective of
developing and quarrying the granite with subsequent processing and polishing of the stone to any
acceptable standard size for sale abroad and in the country. Its implementation will also benefit the
employee, the consumer society and the government. In this respect the project is aimed to promote
the following objectives:-
To promote industrially processed granite and supply the produces to the market at competitive prices.
Facilitate the transfer of modern technologies and lay bases for the nation’s manufacturing sector
development.
Effectively use local inputs and strengthening the linkage between industries and other sectors of the
economy.
Save foreign currency drain by substituting imports and generate foreign currency by promoting exports.
Increase government revenue through the different forms of taxes. Which in turn used to facilitate social and
economic development.
Geographic Setting
Location
The license area is located in Harari regional state East of Harar town. specifically the area is named as
Harawe PA. It is about 10km from Harar town to Harawe PA and with an aerial coverage of 50,000m2
The geographic coordinates of the project sites are described in a table as shown below.
The reasons of selecting the location for the proposed project are attributed to:-
Its proximity to the raw material supply sources of Granite Migmatite and Gneiss minerals in the
region.
Its proximity to services and facilities like road and transport facilities
The existing conductive social and investment situations and increase number of private
investment.
Its accessibility and ease of future development are some of the reasons behind selecting the area
for the proposed project.
Accessibility
The quarry site can be reach by the main asphalted road that runs from Addis Ababa to Jigjiga. The
area is found at the right side of the main asphalted road that runs from Harar to Harewe. So it is
accessible.
Physiography
Most part of Eastern Harerghe Zone is known for its mountains and rough topography.
The Harewe district also shows such pronounced contract in topography and some parts of the area
is characterized by small mountains and vallies . In addition, the deposit area and the surroundings
lie in altitude of below 2,000m above the sea level.
Climate
The climate of the quarry site is almost Woina – dega type of the Ethiopian classification
characterized by hot temperature.
The main rain rains from June to August season and the mean annual temperature is
between 150c-300c. In addition the surrounding area gets small amount of rainfall
during the rest of the year.
The inhabitant of the area are the Oromo people except for few settlers. Afan Oromo is the
language of the inhabitant and the surrounding people totally Muslims. The major cash crops
collected from the irrigated farms are Maize and sorghum.
Infrastructural Development
The village had a Health Post and elementary school to party satisfies their demand in health &
education. The area is a suitable for industrialization due to road access that runs from Harar to
Jigjiga on the highway and potential of construction and industrial materials.
Demand Trend
The future demand for granite, like many other construction materials is a function of a number of
interrelated variables. These variables are essential in determining the magnitude and trend of
demand for construction materials are:-
The overall economic development level and growth trend of the country.
Government policies and regulations that have impact on the future level and trend of
industrialization activities. and
Size of population and its growth rate considering all the above factors future demand
for the products is estimated to grow at a higher rate. Therefore the project under
consideration will have a reliable market prospects both locally and in export markets.
Supply trend
The country’s requirement for granite is met through domestic production and imports. On the other
hand, the country exports high quality granites to various countries. Therefore. The apparent
consumption of granite is composed of domestic production minus export.
Price consideration
The price of the proposed material is determined based up on the production cost excluding
transport and fuel expenses. At the present condition on site sell price (mouth sale) of 7,000birr/m3
is negotiated between us and the buyer for our products, which is subject to change on the future
prevailing conditions.
The beneficiary expected from the project activity are firstly the project owner and workless
youths which are organized by government. Then goes to the local people which including them
by daily labor, temporary and permanent worker and it will benefit our country by substituting the
imported construction material products from abroad. The company will also generate an income
tax. Royalty, and turn over tax for the government. Since the area is near the road no much effort
can be expected from the investor.
Social Benefits
The planned manpower of the project amounts are 22. These will create jobs that will contribute to
the reducing of the alarming unemployment growth rate in the country.
The project employees will acquire experiences in mining industry. This is believed to contribute
to the development of mining skills in the country.
Above all, the project will contribute to satisfying the demands of the ever – increasing
construction activities in our country and abroad.
Economic Benefits
The project’s employee which means the organized youths will benefit from the investor based
on the agreement that happened between the investor and the organized youth. While the project
owner and government shall gain profit from sales revenue and royalty and income tax.
Respectively from the project’s revenue. The local community will also get the job opportunity.
The overall benefit goes to the economic development of the country, in general.
1. Regional and Local geology
The geological set up of the eastern part of the country comprise the Precambrian metamorphic
complex basement, Mesozoic sediments characterized by marine deposits (Limestone beds
succession) alternating with continental sediment. The Precambrian complex basement rocks of the
region are exposed largely in Eastern part of the region East of Harer Town and extend towards Dire
Dawa covering the area between Qarsa and Dhangago further to the east and to the west, mostly
cropped out in valleys where rivers resulted in deep gorges and wide valleys.
Kazminand other researchers classified the metamorphic complex basement of Ethiopia into three
groups based on metamorphic grade. Age relationship and deformation style. Named them lower,
middle and upper complex.
Consists of metamorphic rocks of high – grade metamorphic faces markedly characterized by high
grade gneisses.
Basement is characterized by the rock association of volcano – sedimentary origin that underwent low
grade metamorphism (green schist fancies) and typically consist of chloritephylite, graphitic phylite,
ferruginous and graphitic quartzite marble lenses talc serpentine schist. Talc –chlorite schist etc.
Are known to consist sedimentary rocks formed as a consequence of transgression and regression of
marine water body in the eastern and central part of the country. The whole stratigraphic succession
of Mesozoic sediments comprises (from old to young) Adigrat sandstone, Hamalie limestone and the
Ambaradom Sandstone (upper sandstone) formation.
Is considered, as youngest sedimentary formation deposited during and after the transgression, hence,
is terrestrial igneous sediment.
1.2.1 Granite
The Harar granite body referred to in this proposal is selected and studied for its use as a dimension
stone quarry. Because of its location being on the main road from Harar to Harawe. The area has been
subjected to detail geological studies. Selected samples from the area have also been taken to
determine its properties for future quarrying of the stone. The sampling has shown that the rock can
take polish exhibiting smooth reflecting surfaces without scratches, pits or chips.
The Granite itself is fine to medium grained, light gray to gray with tints of black (biotite) and pink
(feldspar). The mineral constituents are mainly quartz, plagioclase and biotite.
They are often jointed giving a conspicuous blocky appearance to the outcrop. Fractures are
generally scarce with some being filled with quartz veins. From the sparing of the joints, most of
which have left the Granite outcrop it is easy to extract blocks of sizeable quarry dimensions. It is
possible to immediately start of the mining.
Geologically the region around Harewe is gneiss of the lower complex intruded by the granite body
which is post tectonic.
The granite body forms a prominent ridge extending North- South along a narrow belt which extends
4-5 kms N-S and 0.5-1 kms E-W. The contact with the underlying gneiss is simply an unconformity.
Estimated mineral constituents from hand specimen are:Quartz. Plagioclase and biotite.
The successful and economical working of granite quarries depends upon an intelligent application
of knowledge of the structure of the rock and its natural divisions in the mass. As well as upon
improved methods, tools, and machinery for quarrying. The topographical location of the quarry and
its relation to facilities for transportation are important factors that affect the productiveness and
greatly modify the actual cost of operations in a given place. The manufacturing process of granite
blocks and slabs involves the following operations: quarry opening, block production; cutting to
produce slab; polishing and tiling in terms of the market out let.
Mineralogical analysis of granite rocks can be done either using X-ray diffraction techniques or
thermal methods of analysis such as differential thermal analyzer (DTA) and Thermo-gravimetric
analyzer (TGA). DTA measures the endothermic decompotion while TGA measures the change in the
mass of the granite minerals.
It is not easy in the field to determine the percentage of quartz. biotite and plagioclase of granite
rocks. Its color is, light gray to gray with tints of black (biotite) and pink (feldspar) in color
They are generally massive, with few ill-defined banding, fine to medium grained and well
crystallized. The banding of the rocks is due to variation in grain size and mineralogy.
Reserve Estimation
Though no drilling has been done on the project site to determine the depth of the deposit, minor
geological mapping was done in the area for the preliminary estimation of the reserve. The minimum
and average thickness of the deposit common to all the area under concession is taken and is
calculated using the polygon method.
The average mine-able depth is measured to be 20 meter. Furthermore the total area of the
proposed area is about 60,000m2.
Effects of unforeseen factors like weathering, intercalation of unwanted materials and non-resistant
inclusions in the rock, are assumed to lower its actual exploitable volume by about 60%. Therefore
the total mineable reserve of the granite rock deposits at the proposed project site is estimated as
follow.
600,000m3 *0.60 = 360,000m3 will be harvested from the project site throughout the project
life.
2. Mining Operation
- Mining conditions
Thus annual production of the operation will be solely depending on the achievement and gained
experiences during the pilot time. At present, it is planned to produce processed material of 2,500m3
per year.
The life period of any mining process is a variable of the volume or tonnage of workable resource
deposit and the average annual production size of the final marketable production, provided that other
governing conditions remains constant is long.
The organization includes project manager, secretary, production and Technical unit. Marketing unit
and Administration and finance unit.
No Machinery Quantity
1 Compressor 1
2 Loader 1
3 Excavator 1
4 Generator 1
5 Jacking plant 3
6 Winch crane 30ton 1
7 Plugs and feather 100
8 Tungsten carbide chisels bits 800
9 Integrated drill rods 400
10 Pneumatic hammer/rock drill 5pcs
11 Pneumatic tungsten edge sharpener with replacement disk 1
12 Rubber hose and connection 2 rolls 40mts. Each
13 Demolishing agent 20 ton
14 1 set lifting and swing mechanism 1
15 Control panel 3pcs
16 Air bag polymer control 3pcs
17 Pick –up 1
18 Office and safety equipment’s
19 Hand tools
4.2 Manpower
The organization structure is designed in such a way that it enables to fully undertake the project
objective. It consist managing staffs, qualified personnel, and organized youths. Production Division
will handle the production activity of the project.
The designed manpower requirement of the project is 12 permanent employee and 10 contract
production workers. Except guards, all are good experience in their respective field of work. The
organizational structure and the manpower of the project are presented as follows.
Proposed Manpower
No Personnel Quantity
1 General manager 1
2 Secretary 1
3 Driver 1
4 Technical manager 1
5 Accountant 1
6 Loader/Excavator Operator 1
7 Production workers (organized youths) 10
8 Store keeper 1
9 Sales man/cashier 1
10 Guards 4
Total 22
5. Financial Expenditures
5.1 Pre – Production Cost
No Description Cost(Birr)
1 Exploration and consultancy fee 100,000
2 License Fee 10,000
3 Land acquisition/ compensation 300,000
4 Access road maintenance 30,000
5 Office and store construction 150,000
6 Mobilization of Machineries 50,000
Total 640,000
5.2 Fixed Capital of the Project cost (in Birr)
- Note, for all machineries- it is calculated on the basis of working hours per/day.
Includes materials to enhance the day to day activities of the project. The details are as follows.
No Item Cost(Birr/Year)
1 Stationary, cleaning agents etc 35,000
2 Telephone, Fax, Postage, internet 40,000
3 Others (unseen) 20,000
Total 95,000
5.3.4 Miscellaneous
6. Fund Sources
The overall project cost will be financed from bank loan by lease financing. So bank involvement in
the implementation of our project is very essential.
7. Financial Analysis
7.1 Preliminary Project profit and loss statement forecast for the first to tenth
years
No Description Amount (Birr) Amount (Birr)
1styear 2nd to 10th each year
1 Sales Revenue (=) 8,750,000 17,500,000
2 Royalty (3%) 262,500 525,000
3 Turn Over Tax (2%) 175,000 350,000
4 Operating cost 1,326,469.5 2,652,939
5 Annual Depreciation 1,703,515 1,703,515
The financial and profitability analysis of the project is due considering the following assumptions.
1. Depreciation is calculated from the time the project starts operation. Straight line depreciation over ten
years is applied machineries and light vehicles respectively
2. The fixed asset is assumed to have 10% of its initial cost after depreciation, as a salvage value.
3. The average price per m3 (7,000 birr) of granite block is assumed to be constant throughout the project
life.
4. The preproduction cost is considered to be cost required to make some verification of the resource,
license acquisition and other pre production operation expenses, amortized in 10 years.
5. The annual operating cost amount 2,652,939 Birr is considered for 100% capacity utilization,
supposed to be attained starting from the second year.
6. The tax, royalty and other similar points considered in the analysis are based on Mining Laws and
Regulation of Ethiopia.
Based on these assumptions and the data in the preceding sections, the projects financial evolution, in
terms of profit and loss statement (in birr), is presented in the following table.
No Description Years
1 Cash flow 0 1 2 3 4 5
A Pre-production 640,000
cost
B Fixed cost 17,035,150
Total 20,812,792
8. Work Program
It is expected that the project will be ordered 6 months after singing agreement with the
licensing authority. The major activities after completion of the license acquiring process and
the sequences of their implementations during the initial year are as follows.
The following table presents the work schedule for the initial year of the project.
No Activities Months
1 2 3 4 5 6 7 8 9 10 11 12
1 Procurement
2 Recruitment
3 Civil work
Mobilization and
4
installation
Pre- production
It would be important to mention here additionally that the project will be managed and smartly
coordinated by well- experienced personnel management so that the task accomplishment will be effective
to implement the project according to this schedule.
Year 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024
Production of 1,250 2,500 2,500 2,5000 2,500 2,500 2,500 2,500 2,500 2,500
granite in m3
9. Environmental Aspects Of The Project
Any type of natural resource extraction leaves negative scar on the area of the process, particularly where
preplanned conservation and reclamation programs are not under taken side by side with the extraction
activities.
Problems that can be generated as the consequence need to be addressed specifically with remedial
solution. Not only planning for the extraction of the extraction of the specific resource, but also long term
land use strategy must be designed simultaneously. Overall hazard – crushing conditions must be avoided
and/or minimized either during the process or after stoppage.
The possible negative environmental impacts that can be generated as the consequence of the mining
activity are:
Farmland disturbance
These are the foreseen possible impacts that can occur as the consequence of the activities of the project in
the vicinity of the site and in the surrounding.
In view of environmental conservation, it is concern of this investment since the generation of the project
ideal. Hence, the problems that can be possibly arise as the result of the project activities and the
protective measures are not lined or planned with sufficiently allocated funds. Starting from the date of
commencement of the project we will assign the environmental work program.
The land to be quarried will get leveled and made topographically in agreement with the surrounding.
The stripped soil will get damped at selected part of the site and compacted by using bulldozer as to
minimize aggressive run-off water action against it.
Down movement rock debris can be controlled by employing bench method with sufficient.
The trees found around the site are mostly thorny bushes. If it is necessary to cut down them, then, after
the mining is advanced trees, which are friendly to the area, will be selected and planted.
If it is necessary to use farmland the farmers will be paid compensation on negotiation bases.
In general, based on the above setup plan and the licensing office advice, reclamation activities will take
place side by side with the mining operation. Subsequently, for the purpose, Birr 30,000 budget is
allocated annually. This figure can be changed whenever necessary.
10. Conclusion
The project is to be operationally profitable and has significant socio – economic benefits.
According to the projected income statement, the envisaged project starts earning profit from the first year
of operation. The income statement and other profitability indicators show that the project is viable. The
project is believed to have significant social and economic benefits that accrue to the society beyond those
financial returns to its owner.
The most remarkable social benefits can be expressed in terms of job creation that leads to reduction in the
level of unemployment.
The project directly employs 10 organized skilled youths 8 professionals and 4 unskilled persons. It is
obvious that in the sales and distribution activities outside the project, more persons can engage
themselves gainfully. Any manufacturing process using relatively modern technology helps to advance
technical awareness and skill development in a society. The project contributes to the overall
technological development of the nation.
By all considerations, the country and the promoter will benefit from the project. Therefore, the realization
of the project is justifiable on all grounds and should be recommended for implementation and deserve the
necessary support from all concerned.
Finally, considering the attractive financial and economical benefits the project is to produce, the company
has made the necessary preparation hoping that all the concerned offices and financial institutions should
give their support to facilitate the implementation of this plan.