SERVETTI CRISTIANO - cristiano.servetti@fcagroup.

com
DELLA CASA MARCO - marco.dellacasa@fcagroup.com

Doc. No. 00237

Tollerances for single plate
pressed items FCA Italy Class: TFO

FCA US Doc. Type:

Date: 19-DEC-2016

CARRYOVER/FROZEN
Supervisor
Author

change level: 3
FCA ITALY -- STRATEGIES,PLANNING & P.I. - ENGINEERING METHODOLOG ...

This standard is being phased out and shall be used on carryover parts/programs only.

If there is a new document to refer to, that document number is:

DO NOT USE THIS STANDARD ON NEW PARTS/PROGRAMS or add this standard as a change to any
model. This standard may be retained on CATIA/NX models revisions, if it was included at the beginning
of the program. Contact the originating department identified with this standard for the proper
FCA ITALY -- BODY - UPPER/UNDER BODY

replacement standard.

Comments from author:

Supervisor department
Author Department

ANY PRINTED COPY IS TO BE DEEMED AS UNCHECKED; THEREFORE THE UPDATED COPY MUST BE CHECKED IN THE APPROPRIATE WEB SITE

CONFIDENTIAL
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THIRD PARTIES WITHOUT PRIOR WRITTEN CONSENT BY FCA ITALY S.P.A..
IN CASE OF DISPUTE, THE ONLY VALID REFERENCE IS THE ENGLISH EDITION
 DESIGN STANDARD
TOLERANCES FOR SINGLE PLATE
PRESSED ITEMS 00237
Page: 1/19
Date: 19-DEC-2016

Standard valid for LEGACY drawings made before the ASME

TFO
Code
USERS:
P&PE
B.U.

-
Quality Suppliers

PURPOSE OF THE STANDARD

Ch.
This standard summarizes all tolerance requirements for single bodywork pressed items ofthe current
company standards cited in this document.

3
The specified values have to be considered only if requirements are not specified in the drawing or
another technical document.

Edition
GENERAL
If an important functional characteristic has to be highlighted, its tolerance, even if matching that set
out by the above mentioned standard, has to be explicitly shown in the drawing.

NOTE -.Position tolerance of bending profiles (±0.5) refers to the check of the single profile with regard to a reference tern.

CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION. IF THE ITALIAN EDITION IS NOT PRESENT OR NOT UPDATED, THE
However, if the single pressed part is subject to tolerances on overall dimensions, the detail shall also comply with the above

THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THIRD PARTIES WITHOUT PRIOR WRITTEN CONSENT BY FGA S.P.A. IN
mentioned tolerance, which normally is more restrictive than the single profile one.

Ch. Date Description

= Dic. ‘96 Edizion 1- Nuova (AF)

A Lug. ‘97
= 20/05/04
A 08-JUN-2015
Carried out editorial modifications at pages: 4, 7 and 8.
Modified note at page 1 about standard validity. (FD)
Edizion 2- Completely revised. (FD)
Included standard validity description in first page:
“Standard valid for LEGACY drawings made before the

ENGLISH EDITION IS THE VALID REFERENCE.

ASME” (DC)
- 19-DIC-2016 Edizione 3- Updated documents cited in the text (GL)
CONFIDENTIAL

ANY PRINTED COPY IS TO BE DEEMED AS UNCHECKED; THEREFORE THE UPDATED COPY MUST BE CHECKED IN THE APPROPRIATE WEB SITE

PUBLISHED BY FCA Italy - NORMAZIONE

 Page 2
00237 Change

TOLERANCES FOR SINGLE PLATE PRESSED ITEMS

Geometrical
Dimen-
Tolerance
Characteristics Description sional Graphic Example
ISO/UNI-
Tolerance
ASME

C D
E C1

Sect. E-E

±0.5*

Sect. D-D

±0.5*

AESTHETIC REVERSED EDGES ±0.5 0.5

Sect. C-C
±0.5*

Sect. A-A
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULA TED TO THE THIRD PARTIES
WITHOUT PRIOR WRIT TEN CONSENT BY FIAT AUTO S.P.A. IN CASE OF DISPUTE

±0.5*
THE ONLY VALID REFERENCE IS THE ORIGINAL IT ALIAN EDITION
CONFIDENTIAL

±0.5*

Sect. C1-C1

* radial constant

COPYRIGHT FCA ITALY SPA

 Page 3
Change
00237
TOLERANCES FOR SINGLE PLATE PRESSED ITEMS
Geometrical
Dimen-
Tolerance
Characteristics Description sional Graphic Example
ISO/UNI-
Tolerance
ASME

C A
B
C1

Sect. A-A

±0.5*

Sect. B-B

AESTHETIC REVERSED EDGES ±0.5 0.5

±0.5*

Sect. C-C
±0.5*
and
C1-C1

THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULA TED TO THE THIRD PARTIES
WITHOUT PRIOR WRIT TEN CONSENT BY FIAT AUTO S.P.A. IN CASE OF DISPUTE
THE ONLY VALID REFERENCE IS THE ORIGINAL IT ALIAN EDITION

±0.5*
CONFIDENTIAL

Sect. D-D

* radial constant

COPYRIGHT FCA ITALY SPA

 Page 4
00237 Change

TOLERANCES FOR SINGLE PLATE PRESSED ITEMS

Geometrical
Dimen-
Tolerance
Characteristics Description sional Graphic Example
ISO/UNI-AS
Tolerance
ME

SECT. 1 - 1
±0.5*

Trunk/Hood

HOOD from A to D
TRUNK Y sides
±0.5 0.5
Y sides 1
1 A
D 1 D
A
1

B C B C

SECT. 1 - 1 (Built-in trunk/hood)

±0.5*

Bending SECT. 2 - 2 (Bucket hood)

Profiles

HOOD ±0.5*
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULA TED TO THE THIRD PARTIES

TRUNK
WITHOUT PRIOR WRIT TEN CONSENT BY FIAT AUTO S.P.A. IN CASE OF DISPUTE

±0.5 0.5
front/rear X and Z
THE ONLY VALID REFERENCE IS THE ORIGINAL IT ALIAN EDITION

2
sides A D
from A to B

Z side from E to F
CONFIDENTIAL

B C

A
D
E

1 1
F
B

* radial constant

COPYRIGHT FCA ITALY SPA

 Page 5
Change
00237
TOLERANCES FOR SINGLE PLATE PRESSED ITEMS
Geometrical
Dimen-
Tolerance
Characteristics Description sional Graphic Example
ISO/UNI-
Tolerance
ASME

D
E

Sect. D-D

±0.5*

AESTHETIC REVERSED EDGES ±0.5 0.5 ±0.5* ±0.5* Sect. E-E

±0.5*
±0.5*

Sect. C-C

Sect. E-E
±0.5*
AESTHETIC SURFACES ±0.5 0.5
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULA TED TO THE THIRD PARTIES
WITHOUT PRIOR WRIT TEN CONSENT BY FIAT AUTO S.P.A. IN CASE OF DISPUTE
THE ONLY VALID REFERENCE IS THE ORIGINAL IT ALIAN EDITION
±0.5*

Sect. A-A
CONFIDENTIAL

* radial constant

COPYRIGHT FCA ITALY SPA

 Page 6
00237 Change

TOLERANCES FOR SINGLE PLATE PRESSED ITEMS

Geometrical
Dimen-
Tolerance
Characteristics Description sional Graphic Example
ISO/UNI-
Tolerance
ASME

±0.5*

±0.5*

Sect. D-D

±0.5*

B
AESTHETIC SURFACES ±0.5 0.5

±0.5*
Sect. B-B
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULA TED TO THE THIRD PARTIES
WITHOUT PRIOR WRIT TEN CONSENT BY FIAT AUTO S.P.A. IN CASE OF DISPUTE
THE ONLY VALID REFERENCE IS THE ORIGINAL IT ALIAN EDITION

±0.5*

±0.5*
CONFIDENTIAL

Sect. A-A

±0.5*

* radial constant

COPYRIGHT FCA ITALY SPA

 Page 7
Change
00237
TOLERANCES FOR SINGLE PLATE PRESSED ITEMS
Geometrical
Dimen-
Tolerance
Characteristics Description sional Graphic Example
ISO/UNI-AS
Tolerance
ME

±0.5*
AESTHETIC SURFACES ±0.5 0.5

±0.5*
S ect. C-C

Sect. B-B

NOT AESTHETIC REVERSED

THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULA TED TO THE THIRD PARTIES
±0.8*
±0.8
EDGES
WITHOUT PRIOR WRIT TEN CONSENT BY FIAT AUTO S.P.A. IN CASE OF DISPUTE
C THE ONLY VALID REFERENCE IS THE ORIGINAL IT ALIAN EDITION
CONFIDENTIAL

- ±0.8*

±0.8*

Sect. C-C

* radial constant

COPYRIGHT FCA ITALY SPA

 Page 8
00237 Change

TOLERANCES FOR SINGLE PLATE PRESSED ITEMS

Geometrical
Dimen-
Tolerance
Characteristics Description sional Graphic Example
ISO/UNI-AS
Tolerance
ME

E
D

Sect. E-E

Sect. D-D
-

±0.8*

±0.8*

Sect. A-A

NOT AESTHETIC REVERSED

±0.8
EDGES

±0.8*

C
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULA TED TO THE THIRD PARTIES

-
WITHOUT PRIOR WRIT TEN CONSENT BY FIAT AUTO S.P.A. IN CASE OF DISPUTE

±0.8*
THE ONLY VALID REFERENCE IS THE ORIGINAL IT ALIAN EDITION

Sect. C-C
CONFIDENTIAL

* radial constant

COPYRIGHT FCA ITALY SPA

 Page 9
Change
00237
TOLERANCES FOR SINGLE PLATE PRESSED ITEMS
Geometrical
Dimen-
Tolerance
Characteristics Description sional Graphic Example
ISO/UNI-AS
Tolerance
ME

A
±0.7*

±0.5*
Sect. A-A

±0.5*

Sect. B-B
PACKETS
SIDES FRAMEWORK
MOVABLE PARTS
±0.7*

±0.7*
±0.5 -
NOTE: the package tolerance has to be
meant as correlation between
surfaces/profiles

Sect. C-C ±0.7*

THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULA TED TO THE THIRD PARTIES
WITHOUT PRIOR WRIT TEN CONSENT BY FIAT AUTO S.P.A. IN CASE OF DISPUTE
THE ONLY VALID REFERENCE IS THE ORIGINAL IT ALIAN EDITION
Sect. D-D
CONFIDENTIAL

±0.7*

* radial constant

COPYRIGHT FCA ITALY SPA

 Page 10
00237 Change

TOLERANCES FOR SINGLE PLATE PRESSED ITEMS

Geometrical
Dimen-
Tolerance
Characteristics Description sional Graphic Example
ISO/UNI-AS
Tolerance
ME

±0.5*

Sect. A-A

±0.5 0.5 Sect. B-B

COUPLED FINS AND ZONES
±0.5*

±0. 5*
Sect. C-C
±0.5*
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULA TED TO THE THIRD PARTIES
WITHOUT PRIOR WRIT TEN CONSENT BY FIAT AUTO S.P.A. IN CASE OF DISPUTE
THE ONLY VALID REFERENCE IS THE ORIGINAL IT ALIAN EDITION
CONFIDENTIAL

±0.5*

* radial constant

COPYRIGHT FCA ITALY SPA

 Page 11
Change
00237
TOLERANCES FOR SINGLE PLATE PRESSED ITEMS
Geometrical
Dimen-
Tolerance
Characteristics Description sional Graphic Example
ISO/UNI-AS
Tolerance
ME

Sect. A-A

±0.8*

NOT COUPLED NOT AESTHETIC

SURFACES Sect. B-B ±0.8*
±0.8 -
NOTE : specific tolerance for elastic
spring backs specified in the
drawing

±0.8* ±0.8*

THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULA TED TO THE THIRD PARTIES
WITHOUT PRIOR WRIT TEN CONSENT BY FIAT AUTO S.P.A. IN CASE OF DISPUTE
THE ONLY VALID REFERENCE IS THE ORIGINAL IT ALIAN EDITION
CONFIDENTIAL

±0.8* Sect. C-C

* radial constant

COPYRIGHT FCA ITALY SPA

 Page 12
00237 Change

TOLERANCES FOR SINGLE PLATE PRESSED ITEMS

Geometrical
Dimen-
Tolerance
Characteristics Description sional Graphic Example
ISO/UNI-AS
Tolerance
ME

A
±1 -
STIFFENING REVERSED FINS

Sect. A-A

±1*

±0.5
FRAMEWORKS
SUBJECT TO
±0.5 -
CLINCHING
Out of projection
Projection

Framework

FRAMEWORKS
SUBJECT TO 0
-
CLINCHING -0.5
Within projection
Trimming
0 -0.5
Profiles

±0.8
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULA TED TO THE THIRD PARTIES
WITHOUT PRIOR WRIT TEN CONSENT BY FIAT AUTO S.P.A. IN CASE OF DISPUTE

Outer
fin
THE ONLY VALID REFERENCE IS THE ORIGINAL IT ALIAN EDITION

SEALS
±0.8 -
STOP
2 (Rated) Outer
inner

±0.8
CONFIDENTIAL

* radial constant

COPYRIGHT FCA ITALY SPA

 Page 13
Change
00237
TOLERANCES FOR SINGLE PLATE PRESSED ITEMS
Geometrical
Dimen-
Tolerance
Characteristics Description sional Graphic Example
ISO/UNI-AS
Tolerance
ME

±0.8

1.3 (rated) *
BRAZED ZONES ±0.8 -

Trimming
Profiles * Radius tangency start

±1
REMAINING
±1 -
CASES

SUBJECT TO
CLINCHING See
(MEDIUM AND RE-
Standard - h±0.5
DUCED RADII TA-
00216
PERED)
h 2.5 to 6 mm

SUBJECT TO See
CLINCHING Standard - h±0.7
h :2:8 mm 00216

WITH REGARD TO
OTHER CASES See
+2
WITH Standard -
h 0
h 3.5 to 10 mm 00216
(e.g.: stiffening)

Covering
Fins Dimen- WITH REGARD TO
sions FINS WITH
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULA TED TO THE THIRD PARTIES
h >3.5 mm ±0.8 - Framework
WITHOUT PRIOR WRIT TEN CONSENT BY FIAT AUTO S.P.A. IN CASE OF DISPUTE
(e.g.: sealing seat
hood framework) THE ONLY VALID REFERENCE IS THE ORIGINAL IT ALIAN EDITION
h±0.8

WITH REGARD TO
h±1
OTHER CASES
WITH ±1 -
CONFIDENTIAL

h :2:10 mm
(e.g.: Roof panel)

±0.8

See
SEAL STOP Standard -
00217
±0.8

COPYRIGHT FCA ITALY SPA

 Page 14
00237 Change

TOLERANCES FOR SINGLE PLATE PRESSED ITEMS

Geometrical
Dimen-
Tolerance
Characteristics Description sional Graphic Example
ISO/UNI-AS
Tolerance
ME

Covering +0.5*

INDENTATION/PLANS POSITION +0.5

-
SEALING ZONE -1 Framework

-1*

+0.5
+0.2 R. Secondary
For clinching -
Em-
bossed
RADII
(R) Important and/or +1
-
aesthetic interest 0
R. Clinching
+2 R. Important
Secondary -
0

POSITION
TOLERANCES

With regard to R/A See

Class drillings used as
reference for following Standard 0 0.4
AXLE 00285
POSITION operations
AND
DRILLING See
DIMEN- With regard to
SION Standard 01
Class A drillings
01328

See x
With regard to
Standard 02
Class B drillings 01328
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULA TED TO THE THIRD PARTIES

* radial constant
WITHOUT PRIOR WRIT TEN CONSENT BY FIAT AUTO S.P.A. IN CASE OF DISPUTE

REMARKS: Tolerance of the correlation dimension among drillings has to be always specified in the
THE ONLY VALID REFERENCE IS THE ORIGINAL IT ALIAN EDITION

drawing

NOTES
� It is a shape and not position tolerance. With regard to all the not included characteristics, refer to Fiat
CONFIDENTIAL

Standards 00223 and 01376/02.

� With regard to specifications in the drawings, see Fiat Standard 01376 and ISO 1101, UNI 7226/01
and ASME 14.5 .

COPYRIGHT FCA ITALY SPA