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C H A P T E R

24
Trichoderma Enzymes for Food Industries
Adinarayana Kunamneni*, Francisco J. Plou, Miguel Alcalde,
Antonio Ballesteros
Departamento de Biocatálisis, Instituto de Catálisis y Petroleoquímica, CSIC, Madrid, Spain
*Corresponding author email: adikunamneni@rediffmail.com

O U T L I N E
Introduction339 β-Mannanase342
α-L-Arabinofuranosidase342
Fungus of Industrial Interest 340
Food Industry 342
Trichoderma Enzymes for Industries 340
Perspectives for Biotechnological Production
Xylanases341
of Enzymes by Trichoderma 343
Cellulases341
Other Enzymes 342

INTRODUCTION and yeasts produce most enzymes, microbial sources are


more advantageous than their equivalents from animal
The application of microorganisms, such as bacteria, or vegetable sources. The advantages assets comprise
yeasts and principally fungi, by the food industry has led lower production costs, possibility of large-scale produc-
to a highly diversified food industry with relevant eco- tion in industrial fermentors, wide range of physical and
nomical assets. Fermentation, with special reference to chemical characteristics, possibility of genetic manipu-
the production of alcoholic beverages, bioethanol, dairy lation, absence of effects brought about by seasonality,
products, organic acids and drugs which also comprise rapid culture development and the use of nonburden-
antibiotics, is the most important example of microbio- some methods. The above characteristics make micro-
logical processes. bial enzymes suitable biocatalysts for various industrial
The enzyme industry, as it is currently known, is the applications (Hasan et al., 2006).
result of a rapid development of biotechnology, ­especially Therefore, the identification and the dissemination
during the past four decades (Alcalde et al., 2006). Since of new microbial sources, mainly those which are non-
ancient times, enzymes found in nature have been used toxic to humans, are of high strategic interest. Besides
in the production of food products such as cheese, beer, guaranteeing enzyme supply to different industrial
wine and vinegar (Kirk et al., 2002). processes, the development of new enzymatic systems
Enzymes which decompose complex molecules into which cannot be obtained from plants or animals is
smaller units, such as carbohydrates into sugars, are nat- made possible and important progress in the food
ural substances involved in all biochemical p ­ rocesses. industry may be achieved. In this book chapter, we
Due to the enzymes' specificities, each substrate has a have described the properties, production, and appli-
corresponding enzyme. Although plants, fungi, bacteria cations of Trichoderma enzymes in the food industry.

Biotechnology and Biology of Trichoderma 339


http://dx.doi.org/10.1016/B978-0-444-59576-8.00024-2 Copyright © 2014 Elsevier B.V. All rights reserved.
340 24. TRICHODERMA ENZYMES FOR FOOD INDUSTRIES

FUNGUS OF INDUSTRIAL INTEREST Moreover, T. reesei not only produces various enzymes
but it is one of the few species of the fungus kingdom
Owing to progress in the knowledge of enzymes, classified as GRAS (Generally Recognized as Safe) by
fungi acquired great importance in several industries the Food and Drug Administration (FDA). The species
since they may improve various aspects of the final is used in the production of enzymes, its cell mass is
product. used as a component in animal feed and its fermenta-
In fact, the fungi kingdom has approximately 20 tion ­produces organic acids and other compounds of
known species of Trichoderma which produce enzymes. high economic value (Blumenthal, 2004; Schuster and
They are isolated from soil, decomposing plants and air. Schmoll, 2010).
Trichoderma actually produces a great number of extra-
cellular enzymes, many of which are applied in biotech-
nology. Trichoderma reesei, Trichoderma viride, Trichoderma TRICHODERMA ENZYMES FOR
atroviride, Trichoderma virens, Trichoderma harzianum, INDUSTRIES
Trichoderma lignorum, and Trichoderma longibrachiatum are
the best known. Trichoderma reesei produces a number of extracellar
The remarkable interest in T. reesei, a species of great enzymes (Tables 24.1–24.3). It produces at least four
commercial interest with a highly promising future and endo-1,4-β-xylanases (XYN I, II, III and IV, EC 3.2.1.8,
already widely applied in modern biotechnology, is due Table 24.1), two β-xylosidases (EC 3.2.1.37), two endo-1,
to its several and diverse reactions (Lorito et al., 2010). 4-β-D-glucan cellobiohydrolases (CBH I and II, EC

TABLE 24.1 Biochemical Properties of Purified T. reesei Xylanases


Xylanase MW* (kDa) pI Optimum pH Stability Specific Activity§ (IU/mg) pH Stability References

XYN I 19 5.5 4.0–4.5 24 h, 40 °C 70 2.5–4.5 Tenkanen et al. (1992),


Torronen et al. (1992)

XYN II 20 9.0 5.0–5.5 24 h, 45 °C 231 4.0–7.5 Tenkanen et al. (1992),


Torronen et al. (1992)

XYN III 32 9.1 6.0–6.5 24 h, 50 °C 258 5.0–8.0 Xu et al. (1998)

XYN IV 43 7.0 3.5–4.0 – – – Clarkson et al. (2001)

* MW, molecular weight in SDS-PAGE.


§ Specific activity was measured at 50 °C, pH 6.0, in 1% birch wood xylan solution by Xu et al. (1998). The specific activity of XYN I and II was reported to be 120 IU/mg and

810 IU/mg, respectively, at 60 °C by Lappalainen et al. (2000).

TABLE 24.2 Physical Properties of T. reesei Cellulases


Number of
Residues

Total Core Molecular Weight* (kDa) Isoelectric Point (pI) Position of the CBD Reference

CBH I (cel 7A) 497 430 59–68 3.5–4.2 C Reinikainen (1994)

CBH II (cel 6A) 447 367 50–58 5.1–6.3 N Reinikainen (1994)

EG I (cel 7B) 437 368 50–55 4.0–6.0 C Reinikainen (1994)

EG II (cel 5A) 397 327 48 5.5 N Reinikainen (1994)

EG III (cel 12A) 218 218 25 7.5 No Reinikainen (1994)

EG IV (cel 61A) 344 344 55 – C Karlsson et al. (2001)

EG V (cel 45A) 225 166 23 – C Reinikainen (1994)

BGL I (cel 3A) 713 713 75 8.7 No Reinikainen (1994)

BGL II (cel 1A) 700 700 114 4.8 – Foreman et al. (2003);
Viikari et al. (2001)

Abbreviations: CBH, cellobiohydrolase; EG, endoglucanase; BGL, β-D-glucosidases; CBD, cellulose binding domain; C, C-terminal; N, N-terminal.
* SDS-PAGE results.

F. INDUSTRIAL APPLICATIONS
Cellulases 341
TABLE 24.3 Selected T. reesei Enzymes with Industrial Potential
Enzyme Function Application References

β-Mannanase Degradation of mannan Delignification of pulp Ohmiya et al. (1997)

α-L-Arabinofuranosidase Cleavage of side groups in xylan Feed and baking Roche et al. (1995)

α-Galactosidase Cleavage of side groups in xylan Digestion of guar gum; medicine Golubev et al. (2004)

Pectin methyl esterases De-esterification and gelling of pectins Clarification of cider Haltmeier, et al (1983), Bhat, (2000)

Acetylxylan esterases Hydrolysis of acetyl side groups of xylan Cooperation with xylanase Hakulinen et al. (2000)

Laccases Oxidation of wide variety of compounds Textile bleaching, biosensors, etc. Kiiskinen et al. (2004)

3.2.1.91), five endo-1,4-β-D-glucan-4-glucanohydrolases 10 glycosyl hydrolase, first characterized from T. reesei


(EG I, II, III, IV and V, EC 3.2.1.4, Table 24.1) and two β-D- PC-3-7 (Xu et al., 1998). The pH optimum for xylanase
glucosidases (BGL I and II, EC 3.2.1.21) (Bailey et al., I is at pH 4.0–4.5, for xylanase II at pH 4.0–6.0 and for
1993; Karlsson et al., 2001; Nogawa et al., 2001; Xu et al., xylanase III at pH 6.0–6.5. Of the total xylanase activity
1998; Zeilinger et al., 1996). Several other enzymes are in T. reesei PC-3-7 produced on a cellulose-based growth
also produced by T. reesei: β-mannanase (EC 3.2.1.78), medium, xylanase III accounted for over 25% (Xu et al.,
β-mannosidase (EC 3.2.1.25), α-L-arabinofuranosidase 1998). Xylanase IV (pI 7.0, 43 kDa) was described in a
(EC 3.2.1.55), α-galactosidase (EC 3.2.1.22), acetylxylan recent patent (Tenkanen et al., 2013). Its pH optimum is
esterases (EC 3.1.1.72) and laccases (benzenediol:oxygen at pH 3.5–4.0. The activity of xylanase IV increases effi-
oxidoreductases, EC 1.10.3.2) (Karlsson et al., 2001; ciently when it is combined with other xylanases. The
Roche et al., 1995; Shabalin et al., 2002). different properties of T. reesei xylanases are summarized
in Table 24.1.
The crystal structures of different family 11 xylanases
XYLANASES have been resolved, including the structures of T. reesei
xylanases I and II (Hakulinen et al., 2003; Lopez et al.,
The use of xylanases for the production of xylooli- 2011). The protein structure is composed of two β-sheets
gosaccharides is an interesting application of these and a single α-helix forming a right hand-like structure.
enzymes in the food industry. Many bacterial and fungal Based on the structural information, a large number of
species can produce a mixture of xylanase, β-xylosidase protein engineering studies have been performed with
and accessory side-group cleaving enzymes in order family 11 xylanases utilizing site directed mutagenesis,
to utilize xylan, a complex polymer which is the and also random mutagenesis techniques (Turunen
major component of hemicellulose in the plant cell et al., 2004).
wall. Xylan found in nature consists of a β-1,4-linked
xylopyranose backbone substituted with acetyl, arabi-
nosyl and glucuronosyl side chains (Kar et al., 2013). CELLULASES
Enzymatic hydrolysis of xylan to xylose is catalyzed
by endo-1,4-β-xylanase and β-xylosidase, the former Cellulose is degraded by three major classes of hydro-
randomly hydrolyzing xylan to xylooligomers and the lases (Table 24.3). Endoglucanases digest the amorphous
latter producing xylose from xylooligomers. The side regions of cellulose, cellobiohydrolases cut the cellulose
chain groups are liberated by α-L-arabinofuranosidase, to cellobiose from the free chain end and β-glucosidases
α-D-glucuronidase, α-galactosidase and acetyl xylan degrade small soluble oligosaccharides and cellobiose
esterase (Subramaniyan and Prema, 2002). β-Xylosidase to glucose. Efficient enzymatic degradation of insolu-
shows high activity toward xylobiose but no activity ble polysaccharides often requires a tight interaction
toward xylan (Bajpai, 1997). However, some xylanases between the enzymes and their substrates. In the case
may also have an ability to hydrolyze xylooligomers of cellulose degradation, many cellulases are known to
to xylose, especially in the cross-linked enzyme crystal bind to crystalline and/or amorphous cellulose via cel-
form (Finell et al., 2002). lulose-binding domains (CBDs) which are distinct from
The xylanase activity of T. reesei is composed of xyl- the catalytic domains (Ohmiya et al., 1997).
anases I, II, III and IV, and xylan-digesting cellulases. Cellulases are currently sold to the textile industry
Xylanases I and II (pI 5.5 and 9, respectively) are approx- for cotton softening and denim finishing and to deter-
imately 20 kDa proteins belonging to the family 11 of gent markets for color care, cleaning and antiredeposi-
glycosyl hydrolases (Lopez et al., 2011; Torronen and tion in washing powders (Cherry and Fidantsef, 2003).
Rouvinen, 1997). Xylanase III (pI 9.1, 32 kDa) is a family Alkaline cellulase when it attacks cotton fiber relaxes

F. INDUSTRIAL APPLICATIONS
342 24. TRICHODERMA ENZYMES FOR FOOD INDUSTRIES

the rigidity of the fiber and releases the stains within the galactoglucomannans are the main groups of hemicel-
interior of the fiber (Ohmiya et al., 1997). In the pulp and luloses in softwoods. It may have an application also in
paper industry, cellulases are used together with hemi- medicine for the treatment of Fabry disease (Golubev
cellulases to improve the drainage and runnability of the et al., 2004; Shabalin et al., 2002; Zeilinger et al., 1993).
paper machines and to enhance the deinking of recycled Pectinases are a group of enzymes (polygalacturo-
fibers (Cao and Tan, 2002; Viikari et al., 1994). nase, pectin lyase, pectate lyase, and pectin esterase) that
Cellulases have replaced the use of volcanic lava stones break the glycosidic bonds of the long chains of galact-
in the treatment of denim in order to achieve the so-called uronic acid residues in pectic substances, which are the
“stone-washed” or abraded look appreciated by the con- structural polysaccharides of plant cells. The pectinases
sumers. The stones caused considerable damage to the have applications in fruit juice clarification and wine
machines and fibers, and nowadays the same effect can production. A potential utilization of pectinases is treat-
be obtained by the use of cellulases (Ibrahim et al., 2011). ment of softwoods, which has been shown to improve
In the future, the cellulase market is expected to the efficiency of preservative treatment by rendering the
increase dramatically if economical conversion of cel- wood more permeable for chemical preservatives (De
lulosic biomaterial to ethanol can be demonstrated. The Gregorio et al., 2002; Haltmeier et al., 1983).
major barrier for this expansion is the current cost of cel- Acetylxylan esterases represent a group of carbohy-
lulases in biomass saccharification (Cherry and Fidant- drate esterases with great potential in biotechnology
sef, 2003; Kataria and Ghosh, 2011). and carbohydrate chemistry. They deacetylate partially
­acetylated 4-O-methyl-D-glucuronoxylan, the main hard-
wood hemicellulose, or its fragments generated upon
OTHER ENZYMES the action of endo-1,4-β-xylanases (Hakulinen et al.,
2000). Other important enzymes, such as laccases and
Besides xylanases and cellulases listed above (Tables proteases, are also secreted by T. reesei (Eneyskaya et al.,
24.2 and 24.3), T. reesei is an efficient producer of many 1999; ­Kiiskinen et al., 2004). Laccases catalyze oxidation
other enzymes also, which are listed in Table 24.3. of a wide variety of substrates, such as carbohydrates,
unsaturated fatty acids, phenols, and thiol-containing
proteins, are important components of various foods
β-Mannanase and beverages. Their modification by laccase may lead
Mannans and xylans are the main components of to new f­ unctionality, quality improvement, or cost reduc-
wood besides cellulose and lignin. For the complete tion (Kirk et al., 2002; Minussi et al., 2002). Trichoderma
hydrolysis of mannans the synergistic action of endo- reesei protease digests the proteins in the medium under
1,4-β-mannanases, β-mannosidases, β-glucosidases, acidic conditions (pH below 2.7). At higher pH, the pro-
α-galactosidases and acetyl mannan esterases is teolytic reaction is limited. Glucose and cellobiose repress
required. Endo-1,4-β-mannanase, which hydrolyzes the p­ roteolysis of cellobiohydrolase in a concentration-
mannan yielding mannotriose and mannobiose, has dependent manner (Eneyskaya et al., 1999).
been reported to be produced by T. reesei (Stalbrand
et al., 1993). Mannases are also currently employed in
washing powders for removal of food-base stains. FOOD INDUSTRY

With their long history of safe industrial scale enzyme


α-L-Arabinofuranosidase production, Trichoderma spp. have been extensively
d-Xylose and l-arabinose are two most widespread applied for production of food additives and related
pentose sugars in biosphere. Arabinan, arabinoxylan products (Blumenthal, 2004; Nevalainen et al., 1994).
and some other arabinose-containing polysaccharides Currently, various Trichoderma enzymes are applied to
release arabinose when hydrolyzed by T. reesei α-L- improve the brewing process (β-glucanases), as mac-
arabinofuranosidase (Roche et al., 1995). erating enzymes in fruit juice production (pectinases,
α-Galactosidase catalyses cleavage of terminal cellulases, hemicellulases), as feed additive in livestock
α-galactose residues from α-O-galactosides includ- farming (xylanases) and for pet food. Cellulases are
ing galactose-containing oligosaccharides and mainly applied in baking, malting, and grain alcohol
branched polysaccharides, such as galactomannans production (Schuster and Schmoll, 2010).
and g­ alactoglucomannans. It may have an application However, not only enzymes but also metabolites of
in digestion of guar gum, which contains about 40% Trichoderma spp. are used as additives. One of the first
galactoses with α-1,6-linkages on a β-mannosyl back- products isolated from T. viride was a chemical with charac-
bone. α-galactosidase can be used in modification of teristic coconut-like aroma, a 6-pentyl-α-pyrone with anti-
wood-derived materials because galactomannans and biotic properties, the production of which was constantly

F. INDUSTRIAL APPLICATIONS
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