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Heavy Cargo Handling

HEAVY CARGO HANDLING

HTUN MYINT HTAY (M.E.,MECHANICAL)


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Heavy Cargo Handling

trSmpm
MuD;rm;av;vHwJh yp©nf;rsm;udk MuD;rm;aomu&def;MuD;rsm;toHk;NyKí vkyfudkif&
aomtvkyfNzpfaomaMumifh rdrdvkyfudkif&rnfhtvkyfudk usGrf;usifzdkh vdktyfygonf/
'Dpmtkyfudka&;&Ncif;rSm rdrdvkyfief;ESifhywfoufaomtaMumif;t&mrsm; pkpkpnf;pnf;Nzpfapzdkh
Nzpfygonf/
'Dpmtkyfudk zwfoifhaomolrsm;rSm
1) u&def;ESifh tvkyfvkyf&olrsm;?
2) Lifting Engineer rsm;?

3) Lifting Plan Nyif&olrsm;?

4) Lifting Supervisor rsm;?

5) Rigger / Signalman rsm;?

6) Crane Operator rsm;?

7) Fresher Engineer rsm;?

8) pdwf0ifpm;NyD; avhvmcsifolrsm;?
9) pufrSKtif*sifeD,mrsm;?
10) ya&m*suftif*sifeD,mrsm;?
11) qdkuftif*sifeD,mrsm;?
12) enf;ynmwuúodkvfausmif;olausmif;om;rsm;?
13) GTC / GTI ausmif;olausmif;om;rsm;NzpfMuygonf/

trSm;t,Gif;wpHkw&mygygu qufvufNyD; NynfhpHkatmif a&;oGm;ygrnf/


,cka&;NyD;orSsonf pmtkyf&JhaMum&dk;rSsom &Sdygao;onf/

av;pm;pGmNzifh
xGef;NrifhaX;(pufrSKtif*sifeD,m)

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Heavy Cargo Handling

rmwdum
CHAPTER (1) HEAVY CARGO HANDLING pmrsufESm 5 - 8
1.1/ av;vHaom yp©nf;qdkonfrSmbmvJ/
1.2/ av;vHaom yp©nf;rsm;udk b,fvdkudkifwG,fvkyfudkif&ovJ/
1.3/ av;vHaom yp©nf;rsm;udk b,fvdko,f,lydkhaqmif&ovJ/
1.4/ av;vHaom yp©nf;rsm;udk o,f,lydkhaqmifNcif;/
1.5/ o,f,lydkhaqmifrnfhvrf;aMumif;udk avhvmNcif;/
1.6/ erlem"mwfyHkrsm;/
CHAPTER (2) HEAVY CARGO HANDLING FADAMENTALS pmrsufESm 9 - 18
2.1/ o,f,lvmaom,mOfay: rNyD; aNrNyifay:csNcif; (odkh) oabFmay:twiftcsNyKvkyfNcif;
2.2/ oabFmNzifh (odkh) ukef;vrf;ay: ydkhaqmifNcif;
2.3/ &Snfvsm;MuD;rm;av;vHaomyp©nf;udk puf&HkwGif Install vkyfNcif;

CHAPTER (3) CRAWLAR CRANE pmrsufESm 19 - 45


3.1/ Crawler Crane qdkwm bmvJ/
3.2/ CC2800-1 (600 Ton Capacity) Crawler Crane
3.3/ Crawler Crane \t"du tpdwftydkif;rsm;
CHAPTER (4) MOBILE CRANE pmrsufESm 46 - 76
4.1/ rdkbdkif;u&def;qdkwm bmvJ/
4.2/ Rough-Terrain Crane and All-Terain Crane
4.3/ LTM1080 (80 Ton Crane) wef(80)u&def;
4.4/ rdkbdkif;u&def;wGif yg0ifaom t"dutpdwftydkif;rsm;
4.5/ Sample Lifting Plan
4.6/ 500 Ton Mobile Crane wGif yg0ifaom t"dutpdwftydkif;rsm;
4.7/ LTM1500 (500 Ton Mobile Crane) Lifting Capacities
4.8/ Sample Lifting Plan by using LTM1500 -500 Ton Mobile Crane
4.9/ LTM11200 -9.1 (1500wef rdkbdkif;u&def;)

CHAPTER (5) TOWER CRANE pmrsufESm 77 - 98


5.1/ wm0gu&def;qdkwm bmvJ/
5.2/ List of Model of Tower Cranes Type Approved for Use in Singapore
5.3/ wm0gu&def;trsdK;tpm;rsm;
5.4/ tvGefMuD;rm;aom wm0gu&def;MuD;rsm;

CHAPTER (6) LORRY CRANE pmrsufESm 99 - 104


6.1/ avmf&Du&def;qdkwm bmvJ/

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Heavy Cargo Handling

CHAPTER (7) TRANSPORTORS pmrsufESm 105 - 113


7.1/ Transportor qdkwm bmvJ/

CHAPTER (8) RING CRANE pmrsufESm 114 - 116


8.1/ &if;*sm;u&def;qdkwm bmvJ/

CHAPTER (9) FLOATING CRANE pmrsufESm 117


9.1/ zvkyfwD;u&def;qdkwm bmvJ/

CHAPTER (10) LIFTING GEAR pmrsufESm 118 - 125


10.1/ Lifting Gears
10.2/ Lifting Gears trsdK;tpm;rsm;
10.3/ Guidebook for Lifting Supervisor

References pmrsufESm 126

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Heavy Cargo Handling

CHAPTER (1)
HEAVY CARGO HANDLING
1.1/ av;vHaom yp©nf;qdkonfrSm bmvJ/
av;vHaom yp©nf;rsm;udk wae&mrSwae&m o,f,lydkhaqmifNcif;? wnfaqmufNcif;vkyfief;
rsm;vkyfudkif&mwGif tav;csdefwpfwefrSonf wefaygif;axmifausmftxd vkyfudkifMu&NyD; wcsdKhqdk t&Snf
rDwmwpf&mausmfxd &Snfvsm;ygonf/ wae&mrSwae&mqdk&mwGif wEdkifiHrSwEkdifiHvnf; NzpfEdkifygonf/
Generators, Turbines, Reactors, Boilers, Towers, Casting, Heaters, Presses, Locomotives,
Boats, Satellites, Military equipment and parts of Oil Rigs and Production platforms ponfNzifh
&Snfvsm;MuD;rm;av;vHaomyp©nf;rsm;udkcsKHNyD; Heavy Cargo vdkh ac:ygonf/

1.2/ av;vHaom yp©nf;rsm;udk b,fvdkudkifwG,fvkyfudkif&ovJ/


o,faqmifay;&rnfh yp©nf;&Jhtaetxm;ay:rlwnfNyD; b,fvdko,f,lr,f? b,fu&def;
awGoHk;r,f? b,fvdk,mOfawGoHk;r,fqdkwmudk MudKwifwGufcsufavhvm&ygonf/

1.3/ av;vHaom yp©nf;rsm;udk b,fvdko,f,lydkhaqmif&ovJ/


av;vHaom yp©nf;rsm;udk o,faqmif&mwGif ukef;vrf;? a&vrf;? avaMumif;vrf;wdkhESifh
o,f,lydkhaqmifygonf/ Oyrm rif;"r®ukef;awmfay:wGif wnfxm;aom ausmufawmfMuD;bk&m;qif;
wkawmfudk rwÅ&muae &efukefo,f,l&mwGif vrf;wHwm;rsm;onf wef60yJ cHEdkif&nf&SdoNzifh
a&aMumif;vrf;udk a&G;cs,f&NyD; {&m0wDNrpfaMumif;twkdif; o,f,l&ygonf/ NrefrmEkdifiH pufrSkzGHhNzdK;
vmonfESifhtrSs &Snfvsm;MuD;rm;av;vHaomyp©nf;rsm; o,f,lydkhaqmifNcif; vkyfief;wGifus,fvmyg
vdrfhrnf/

1.4/ av;vHaom yp©nf;rsm;udk o,f,lydkhaqmifNcif;


&Snfvsm;MuD;rm;av;vHaomyp©nf;rsm;udk o,f,lydkhaqmif&mwGif py,f&S,f,mOfrsm;?
usGrf;usifolrsm;? enf;pepfrsm; vdktyfoNzifh 'Dvdk vkyfief;rsdK;udk py,f&S,fvpfukrÜPDawGuyJ
wm0ef,lvkyfEdkifygonf/

1.5/ o,f,lydkhaqmifrnfhvrf;aMumif;udk avhvmNcif;


yp©nf;rsm;onf av;vHonfhtwGuf vrf;wHwm;rsm;cHEdkif&nf &Sdr&Sdudk avhvm&ygonf/
&Snfvsm;onfhyp©nf;rsm;udk o,f,l&mwGif vrf;wGif tauGhrsm;wGif auGhaomtcg vrf;ab;&Sdaomt
&mrsm;ESifh vGwfrvGwf avhvm&ygonf/

1.6/ erlem"mwfyHkrsm;/
"mwfyHkrsm;udk az:Nyay;Ncif;Nzifh pmzwfoludk NrefNrefqefqefem;vnfapEdkifygonf/ "mwfyHkrsm;udk
usGefawmfvkyfcJhaom ya&m*sufrsm;rSvnf;aumif;? tifwmeufrSvnf;aumif; &&Sdygonf/ "mwfyHkxJwGif
em;rvnfaom taMumif;t&mrsm;udk aemuftcef;awGrSm qufzwf&if em;vnfvmygvdrfhrnf/

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Heavy Cargo Handling

yHk (1.1) (Tower) wm0go,f,lyhdkaqmifNcif;

txufygyHkwGif wm0g\ tav;csdefonf 16wefyJ&Sdygonf/ 'Dwm0gudk o,f,l&mwGif


tav;csdefu Nyóemr&SdayrJh t&Snfu 32rDwm &SdwJhtwGuf yHkrSmNyxm;wJhtwdkif; o,fydkh,mOfESpfydkif;
vkyf&ygonf/ 'grSom vrf;auGhrsm;wGif auGhEdkifrnfNzpfygonf/

yHk (1.2) (Reactor) &Dtufwm o,f,lydkhaqmifNcif;

txufygyHkwGif &Dtufwmonf 265wefav;NyD; rDwmav;q,f&SnfwJhtwGuf pyg,f&S,f


,mOfeJhrS o,f,lEdkifygonf/ þ,mOftaMumif;udk tao;pdwfa&;xm;aomtcef;rSm zwfEdkifygonf/

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Heavy Cargo Handling

yHk (1.3) &Dtufwmudk a&aMumif;Nzifh o,f,lydkhaqmifNcif;

'DyHkuawmh tif'dkeD&Sm;EdkifiHu ya&m*sufwpfcku yHkyg/ &Dtufwmtav;csdefu 527wef


av;ygonf/ a&aMumif;vrf;u o,f,lyHkNzpfygonf/ Deck Barge u 180ayNzpfNyD; Dead Weight
1600 wefudk toHk;NyKxm;ygonf/ a&Shuae oabFmav;eJh qGJ,lygonf/

Record-breaking transport operation from Turkey to Arbil of a 247 ton refinery boiler 62 meters long

yHk (1.4) (Boiler) bdkifvm o,f,lydkhaqmifNcif;

'DyHkawGuawmh Facebook uae&wmNzpfygonf/ a&eHcsufpuf&kH bdkifvmwpfvHk; t&Snf


62rDwm&SdNyD; tav;csdef 247wef&Sdygonf/ olwdkho,faqmifwm[m pHcsdefcsdK;vdkufNyDvdkh
bmaMumifhaNymvJqdkawmh wl&uDEdkifiHuae tD&wfEdkifiH tmbD;NrdKha&mufatmif ukef;vrf;uaeyJ
o,foGm;vdkh Nzpfygonf/

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Heavy Cargo Handling

yHk (1.5)bdkifvmudk wl&uDEdkifiHrS tD&wfEdkifiH o,f,lydkhaqmifNcif; vrf;aMumif;

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Heavy Cargo Handling

CHAPTER (2)

HEAVY CARGO HANDLING FUNDAMENTALS

Fundamental qdkwJhpum;vHk;onf tif*sifeD,mynm&yfwGif tao;pdwfavhvmNcif;?


ESKdufEdSKufcsGwfcsGwfavhvmNcif; t"dyÜg,f oufa&mufygonf/

&Snfvsm;MuD;rm;av;vHaomyp©nf;rsm;udk udkifwG,fNcif; t"du tpdwftydkif;rsm; oHk;ydkif;&Sdygonf/

2.1? o,f,lvmaom,mOfay:rS rNyD; aNrNyifay:csNcif; (odkh) oabFmay:twiftcsNyKvkyfNcif;

2.2? oabFm(odkh) ukef;ay:wGif ydkhaqmifNcif;

2.3? &Snfvsm;MuD;rm;av;vHaomyp©nf;udk puf&HkwGif Install vkyfNcif;

2.1.? o,f,lvmaom,mOfay:rS rNyD; aNrNyifay:csNcif; (Offloading / Unloading)

av;vHaomyp©nf;rsm;udk Offload vkyfonfh enf;vrf;rsm;pGm&SdNyD; toHk;rsm;wJhenf;rsm;


az:Nyygrnf/ Offload vkyf&mwGif oabFmay:rS ukef;ay:wifNcif;enf;vrf;rsm;rSm atmufygtwdkif;
Nzpfygonf/
(1) Floating Crane Nzifh rí csNcif;
(2) Derrick equipped with vessel Nzifh rí csNcif;
(3) Roll off method toHk;NyKNcif;
(4) Derrick set on ground toHk;NyKNcif;
(5) Derrick Crane toHk;NyKNcif;
(6) Movable crane set on ground toHk;NyKNcif;

(1) Floating Crane Nzifh rí csNcif;

yHk(2.1) Floating Crane Nzifh rí csaeyHk

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Heavy Cargo Handling

(2) Derrick equipped with vessel Nzifh rí csNcif;


oabFmrsm;wGif yp©nf;rsm;udk twiftcsNyKvkyf&ef cargo-handling gear yg&SdNyD; yp©nf;rsm;udk
twiftcsNyKvkyfygonf/ acwfrDoabFmrsm;wGif vsSyfppf(odkh) [dkuf'a&mvpf&def;udk wyfqifxm;ygonf/

yHk(2.2) oabFmwGifygaom u&def;Nzifh csNcif;


oabFmMuD;awGrSm udk,fydkifu&def;awGyg&SdNyD; NrefNrefqefqef csay;Edkifygonf/
(3) Roll off method toHk;NyKNcif;
Roll-on/roll-off method udk &dk&dkoabFmawGrSm oHk;NyD; twiftcsvkyfygonf/ &dk&dkoabFmrsm;
onf bD;ygwJhawG o,f,lydkhaqmifzdkh pyg,f&S,foabFmawG Nzpfygonf/ &dk&dkoabFmrsm;Nzifh
automobiles, trucks, semi-trailer trucks, trailers, and railroad cars ponfwdkhudk o,f,lEdkifyg
onf/ o,f,lrnfh,mOfonf oabFmay:txdarmif;wufEdkifNyD; u&def;rygyJ twiftcsvkyfygonf/

yHk (2.3) um;wifoabFmyHk


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Heavy Cargo Handling

yHk(2.4) oabFmu wifaqmifrJh,mOfay:wifay;EdkifwJh enf;yg/

(5) Derrick Crane toHk;NyKNcif;

yHk(2.5) qdyfurf;rSm&SdwJh Derrick Crane toHk;NyKNyD; twiftcsNyKvkyfNcif;


Derrick Crane qdkonfrSm qdyfurf;wGif wyfqifxm;aomu&def;Nzpfygonf/

(6) Movable crane set on ground toHk;NyKNcif;

qdyfurf;rsm;wGif Gantry cranes, bridge cranes, and overhead cranes rsm; wyfqifxm;NyD;
NrefNrefqefqef twiftcs vkyfay;Edkifygonf/

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Heavy Cargo Handling

yHk(2.6) qdyfurf;rSm&SdwJh Gantry Crane toHk;NyKNyD; twiftcsNyKvkyfNcif;

yHk(2.7) qdyfurf;rSm&SdwJh Movable Crane toHk;NyKNyD; csNcif;

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Heavy Cargo Handling

2.1.2? oabFm(odkh) ukef;ay:wGif ydkhaqmifNcif; (Inland transportation)


ukef;vrf;ydkhaqmifNzif;wGif trsdK;rsdK;Nzpfekifygonf/ oabFmay:wifzdkh? oabFmay:rS csNyD; ya&m
*sufawGqDydkhzdkhawG Nzpfygonf/ xdkodkhydkhaqmif&mwGif Heavy cargo &Jh tav;csdefESifh t&Snfay:rlwnfNyD;
b,fvdkrsdK; Transporter udk a&G;cs,f&rvJqdkwm pOf;pm;qHk;Nzpf&ygonf/ Transportation Method
(3) rsdK;&SdNyD; atmufrSm az:Nyygrnf/

(i) Transportation by SPMT (Self Propelled Module Transporter)


'D Transporter udk SPMT (Self Propelled Module Transporter) vdkh ac:NyD; av;vH&Snf
vsm;aom Heavy cargo awGudk o,f,l&mwGif toHk;NyKygonf/

yHk(2.8) SPMT toHk;NyKNyD; o,f,lydkhaqmifNcif;

yHk(2.9) SPMT toHk;NyKNyD; o,f,lydkhaqmifNcif;


'D,mOfawGtaMumif; Chapter topfwpfcka&;rS NynfhpHkrSmrdkh aemuf Chapter awG
zwfEkifygonf/

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(ii) Transportation by non-self-propelled unit dolly

yHk(2.10) non-self-propelled unit dolly Nzifh o,f,lydkhaqmifNcif;


(iii) Transportation by trailer

yHk(2.11) Trailer Nzifh o,f,lydkhaqmifNcif;

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Heavy Cargo Handling

2.1.3? &Snfvsm;MuD;rm;av;vHaomyp©nf;udk puf&HkwGif Install vkyfNcif;

puf&HkqdkonfrSm a&eHcsufpuf&Hk? a&eH"mwkaA'puf&Hk? vsSyfppf"mwftm;ay;puf&Hk? yvyfpwpfpuf


&Hk? "mwfaNrMoZmpuf&Hk? oHrPdpuf&Hk ponfNzifh trsdK;rsdK;NzpfEdkifygonf/ atmufygenf;vrf;rsm;udk
toHk;NyKNyD; &Snfvsm;MuD;rm;av;vHaomyp©nf;udk puf&Hkrsm;wGif wnfaqmufygonf/
(i) Heavy equipment installation by movable cranes
(ii) Heavy equipment installation by gin pole
(iii) Heavy equipment installation by jacking system
(iv) Heavy equipment installation by jacking system of SMTP and unit dolly
(v) Heavy equipment installation by overhead crane equipped in building

(i) Heavy equipment installation by movable cranes

'Denf;uawmh u&def;udk toHk;NyKNyD; MuD;rm;av;vHwJh equipment rsm;udk wnfaqmufNcif;


Nzpfygonf/ Chapter (3) Crawler Crane eSifh Chapter (4) Mobile Crane wGif tao;pdwfa&;xm;yg
onf/

yHk(2.12) Hydraulic Crane toHk;NyKNy;D wyfqifNcif;

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(ii) Heavy equipment installation by gin pole

A jin-pole or gin pole (the more common spelling) is a rigid pole with a pulley or Block
and tackle on the end used for the purpose of lifting. The lower portion of the gin-pole is set
in a shallow hole in the ground and the top secured with three or more guy-wires. The wires
or ropes can be manipulated to position the object being lifted. or attached to the upper
exterior of an existing tower or structure. The gin-pole's free end extends above the location
the object is to be lifted. When used to create a segmented tower or antenna, the gin-pole
can be detached, raised and re-attached to the just completed segment for the purpose of
lifting the next segment. The process is repeated until the top most portion of the tower is
completed. Gin pole is also considered to be a form of derricks, called standing derrick or
pole derrick

yHk(2.13) Gin pole toHk;NyKNy;D wyfqifNcif;

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Heavy Cargo Handling

(iii) Heavy equipment installation by jacking system


One of our alternative lift methods is the 1,100t capacity modular hydraulic jacking system (MHJS).

yHk(2.14) jacking system toHk;NyKNy;D wyfqifNcif;

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Heavy Cargo Handling

(iv) Heavy equipment installation by overhead crane equipped in building

yHk(2.15) overhead crane toHk;NyKNy;D wyfqifNcif;

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Heavy Cargo Handling

CHAPTER (3)

CRAWLER CRANE

3.1. Crawler Crane qdkwm bmvJ/


u&def;udk toHk;NyKí av;vHaom yp©nf;rsm;r&mü Crawler Crane awGonf tvGeftoHk;0ifNyD;
toHk;rsm;aom u&def;trsdK;tpm;Nzpfygonf/ Crawler Crane rsm;udk txyfNrifhwdkufwmtdk; tdrfrsm;?
aqmufvkyfa&;vkyfief;rsm;? a&eHcsufpuf&Hkpaompuf&Hkrsm;aqmufvkyfa&;vkyfief;rsm; tNcm;av;vHaom
yp©nf;rsm;Nzifh vkyfudkif&aom vkyfief;rsm;wGif toHkNyKMuygonf/
Crawler Crane xkwfvkyfaom ukrÜPDrsm;rSm
1. Demag
2. Liebherr
3. IHI
4. Kobelco wdkhNzpfygonf/ tNcm; ukrÜPDrsm;vnf; &Sdygonf/
MuD;rm;aom Crawler Crane rsm;rSm atmufyg Z,m;wGif awGhEdkifygonf/
Crane Model Manufacturing Co., Capacity Nos. in World Owner
CC-12600 Demag 1,600 Ton 2 Mammoet
CC-8800 Demag 1,600 Ton 10 Tiong Woon
LR-11350 Liebherr 1,250 Ton 6 Mammoet
LR-11200 Liebherr 1,200 Ton 5 MIC
SL-13000 Kobelco 800 Ton 8 MIC
CC-6800 Demag 790 Ton 4 Tiong Woon
CC-4800-I Demag 740 Ton 5 Mammoet
CC-4800-II Demag 700 Ton 5 Mammoet
CC-4800-III Demag 800 Ton 5 Mammoet
LR-1800 Liebherr 800 Ton 4 Mammoet
LR-1750 Liebherr 750 Ton 4 Mammoet
CC-2800 Demag 600 Ton 20 Mammoet / Tat
Hong
CC-2600 Demag 500 Ton 30 Mammoet/
Saren
u&def;MuD;rsm;iSm;&rf;aom puFmylukrÜPDrsm;rSm
1.Tat Hong
2.Tiong Woon
3.Mammoet
4.Hiap Tong Crane
5.Bok Seng
ponfNzifh MOM (Ministry of Manpower) udk rSwfyHkwifxm;aom ukrÜPDaygif; (124) ck &Sdygonf/
u&def;iSm;aomtcg u&def;ukrÜPDrS rrnfhae&modkhvma&muf wyfqifay;NyD; u&def;armif;ol
Crane Operator udk u&def;eJhtwl wm0efay;ygonf/ u&def;armif;olonf u&def;toHk;NyKoliSm;oavmuf
aehpOf armif;ESifay;&ygonf/ u&def;taMumif;a&;aeayrJh u&def;armif;ESifyHk? u&def;NylNyifxdef;odrf;yHkawG
awGh&rSm r[kwfyJ u&def;udk iSm;NyD; b,fvdk toHk;NyK&rvJ? b,favmuftav;csdefudk b,fu&def;udk
a&G;rvJqdkwmawGyJ t"dua&;om;ygrnf/

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Heavy Cargo Handling

Crawler Crane rsm;wGif toHk;rsm;aom CC 2800-1 (600 Ton Capacity) Crane taMumif;
Oyrmay;NyD; az:Nyygrnf/
3.2. CC2800-1 (600 Ton Capacity) Crawler Crane

u&def;awGudk ac:Mu&mwGif trsm;em;vnfatmif vG,fulatmif 600 Ton Crane ponfNzifh


ac:MuayrJh 600 Ton Crane [m 600 Ton Load udk Boom Length 24.0 m eJh Working Radius 6.0 m rSmyJ
rEdkifygw,f/ Working Radius rsm;vm&if Boom Length udk &Snfay;&NyD; rEdkifwJh yrmPvnf;
enf;oGm;ygonf/

CC 2800-1 (600 Ton) Crawler Crane yHk

Crawler Crane \tm;omcsuf tm;enf;csuf


Crawler Crane \t"dutm;omcsufuawmh Load udk rNyD; a&GSEdkifNcif;ESifh Site xJu
rcsifwJhae&mudk tvG,fwul oGm;vmEdkifNcif; Nzpfygonf/ tm;enf;csufuawmh tNcm; Site udk
a&GScsif&if tvGefav;vHNcif; NyefvnfNzKwfNyD; o,f,l&Ncif; ae&mopfrSm Mobile Crane wpfpD;Nzifh
xyfrH wnfaqmuf&Ncif; ponfwdkhNzpfygonf/

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Heavy Cargo Handling

3.3. Crawler Crane \t"du tpdwftydkif;rsm;


(1) Track

Track \oauFwyHk

CC 2800-1 (600 Ton) Crawler Crane Truck (8.4 m)

(2) Counterweight

Counterweight \oauFwyHk

Page 21 of 126
Heavy Cargo Handling

CC 2800-1 (600 Ton) Crawler Crane Counterweight (180 Ton)

(3) Superlift Counterweight

Superlift Counterweight \oauFwyHk

CC 2800-1 (600 Ton) Crawler Crane Superlift Counterweight ( 0 ~ 300 Ton)

(4) Superlift Radius (15 m)

Superlift Radius \oauFwyHk

CC 2800-1 (600 Ton) Crawler Crane Superlift Radius (Standard-SL=11, 13, 15m)

Page 22 of 126
Heavy Cargo Handling

(5) Load radius

Load radius uawmh vkyfief;ay:rSm rlwnfNyD; trsdK;rsdK; NzpfEdkifygonf/ Lifting Plan Nyifenf;rSm
tao;pdwf az:Nyygrnf/

Load Radius \oauFwyHk

(6) Main Boom

Main Boom \oauFwyHk

CC 2800-1 (600 Ton) Crawler Crane Boom Combinations

Boom Type (SH) = 24m to 84m

Boom Type (SH/LH) =78m to 108m

Boom Type (SSL) = 54m to 108m

Mobile Crane awGrSm Boom udk toGif;txkwfvkyfEdkifayrJh Crawler Crane rSmawmh Boom
Length [m taoNzpfaeygonf/ Crawler Crane udk oHk;awmhr,fqdk&if udk,frrJh Load awG&Jh
tNrifhtaetxm; tav;csdef ponfhvdktyfcsufawGay:rlwnfwGufcsufNyD; Boom Length qHk;Nzwfí
u&def;ukrÜPDudk Information NynfhNynfhpHkpHkay;NyD; Crawler Crane wnfaqmufcdkif;&ygonf/ tu,fí
vuf&Sd Boom Length eJh b,fvdkrS r&Edkifawmh&if u&def;ukrÜPDudk Boom Length aNymif;zdkh
qufoG,ftaMumif;Mum;NyD; vkyfcdkif;&ygonf/

Page 23 of 126
Heavy Cargo Handling

(7) Fly Jib

Fly Jib \oauFwyHk

CC 2800-1 (600 Ton) Crawler Crane Boom Combinations

Boom Type (SSL / LSL) = Main Boom 90m to 138m

Boom Type (SW) = Main Boom 30m to 66m + Fly Jib = 24m to 84m

Boom Type (SWSL) = Main Boom 54m to 108m + Fly Jib = 24m to 96m

(8) Main Boom Angle

Main Boom Angle \oauFwyHk

Main Boom Angle uta&;MuD;ygw,f/ Angle ay:rSm rlwnfNyD; rEdkifwJh yrmP


aNymif;vJoGm;ygonf/

Page 24 of 126
Heavy Cargo Handling

(9) Fly Jib Angle

Fly Jib Angle \oauFwyHk

Fly Jib Angle vnf;ta&;MuD;ygw,f/ Angle ay:rSm rlwnfNyD; rEdkifwJh yrmP


aNymif;vJoGm;ygonf/
(10) Distance of Hook Block and Boom

Distance of Hook Block and Boom \oauFwyHk

Lifting Plan NyifwJh tcgrSm'DtuGmta0;av;udk xnfhpOf;pm;&ygw,f/


(11) tNcm; ta&;ygwJhoauFweJh owfrSwfcsufawG odxm;&ygr,f/
1. S = Heavy
2. L = Light
3. H = Main Boom
4. W = Luffing Fly Jib
5. F = Fixed Fly Jib
6. SL = Superlift
7. SGL = Heavy Base Length

(12) Fixed Fly Jib

Fixed Fly Jib qdkwm Fly Jib u Angle utaowpfckeJh tvkyfvkyfwmudk ac:wmyg/

Page 25 of 126
Heavy Cargo Handling

(13) Luffing Fly Jib

Luffing Fly Jib onf vdktyfovdk twiftcsNyKvkyfí &ygonf/

Technical Description

Boom Configurations S and L

SH: Main Boom lengths: 24m to 84m

Page 26 of 126
Heavy Cargo Handling

3.4. u&def; Load Chart Munfhenf;

atmufrSm Nyxm;wJh Load Chart Munfhyg/ 24.0 m uae 84.0m xd a&NyifnDNyxm;wm[m


Main Boom lengths: 24m to 84m Nzpfygw,f/ Counterweight u 180 wef + 60 wefuawmh
Zentraballast Weight Nzpfygw,f/ a'gifvdkufNyxm;wmuawmh Load Radius (Working Radius) NzpfNyD;
Radius a0;wmeJhtrSs rEdkifwJh Safe Work Load wefcsdefenf;vmwmawG&ygvdrfhr,f/

atmufrSm Nyxm;wJh Load Chart Munfhyg/ Counterweight 160 Ton yJ oHk;awmh rEdkifwJh yrmP
usoGm;ygw,f/ Counterweight u ta&;MuD;ygw,f/

Page 27 of 126
Heavy Cargo Handling

3.5. Selection of Crane


No Description Detail Note

1 Study for load to be hoisted Following weight shall be checked up at each stage rrnfhyp©n;f \tav;csdef&Sm&mwGif
iSif;tav;csdefwpfckwnf;Nzifh
rrnfhyp©nf;udk yxrqHk;avhvmNcif; 1 Equipment Weight pOf;pm;vdhk r&yg/ yp©n;f udk
csnfrnfhMudK;awG? u&def; Hook
2 Rigging Weight tav;csdefygaygif;&ygonf/
3 Crane Hook Weight

Total Load to b e hoisted

2 Confirmation of installation Check up the installation location as per inquiry Equipment rrnfhae&m&Jh Plot
position document and related drawings Plan drawing, Elevation
Drawing awG pkaqmif;&ygrnf/

3 Study for operation radius Following radius shall be checked up at each stage Confirm obstacles when upper
machine is slued around

Crane &Jh Working Radius 1 Pack up equipment 1 Equipment


avhvm&mwGif (1) u&def;u
b,fvdk rNyD; (2) Boom up or 2 Boom up and /or down if necessary 2 Boom / Pendant
down (3) vSnfh&mwGif ab;rSm&SdwJh wire/ Hoisting wire
equipment awGeJh vGwfrvGwf
Munfh&ygrnf/ 3 Slue if necessary 3 Upper
Machine/Gentry

4 Installation 4 Ground Condition

4 Study for boom length After height of rigging tools is added into the height Boom length udk wGufcsuf&m
of equipment to be required for installation, suitable wGif Equipment height omru
boom length is considered. Lifting Gear &Jh height udkyg
pOf;pm;&ygrnf/
It is important that there is a room height in
planning to actual crane height.

Shall confirm that between rigging tools and boom


are not contacted.

5 Study for slue Check up radius of upper machine at SD boom and u&ef;udk vSnfhEkdif&ef boom
radius of super lift counter weight tray or wagon at awG super lift counter weight
SSL boom tray awG[m ab;rSm&SdwJh
equipment awGeJh vGwr f vGwf
Munfh&ygrnf/

6 Study for crane position When the cane position is considered, shall check up u&ef;udk b,fvdkxm;&rvJ
the all obstacles to be cleared during operation qdkwm avhvm&rnf/

7 Study for crane assembly and Enough length and width shall be confirmed. Crawler Crane[m MuD;rm;wJh
dismantling area twGuf u&def;oHk;zdkhae&m vHk
avmufwJh ae&mvdktyfygonf/

8 Study for bearing load Refer to the reinforcement of ground study. Article 3.6.6. rSm Munfhyg/

9 Study for bearing load Schedule, distance and method of mobilization and u&ef;udk b,ftcsdefrSmoH;k r,f?
demobilization, and cost shall be checked up. b,ftcsdefNyefNzKwfr,fqdkwm
aocsmwGufcsuf&ygrnf/

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Heavy Cargo Handling

3.6. Lifting Plan NyKvkyfNcif;

u&def;Nzifh tvkyfvkyfwJhtcg tEÅ&m,fuif;&Sif;ap&ef Lifting Plan NyKvkyf&ygonf/ udk,frrJh


yp©nf;tav;csdef? t&G,ftpm;? wnfae&mtNrifhtaetxm;? rdrdEdkifiHwGif &Edkifaomu&def;
trsdK;tpm;awGay:rSm rlwnfNyD; u&def;a&G;cs,f&ygonf/
tck Reactor wpfckudk u&def;Nzifh rNyD;wyfqifzdkh &Sdygw,f/ Reactor &Jh tcsuftvufawGudk
Equipment General Assembly uae &Edkifygonf/

Reactor Detail:

Length (Height) = 40 m

Diameter = 4.4 m

Weight = 276 Ton

Load Weight udk wGufwJhtcgrSm rrJhyp©nf;tav;csdefwpfckyJ pOf;pm;vdkhr&ygbl;/ u&def; Hook


Block, Lifting Gear Weight wdkhudk xyfaygif; xnfh&ygonf/

tck Reactor udk r wJhtcg Spreader Beam vdkygonf/ Spreader Beam &Jh tav;csdefudk
xyfaygif; xnfh&ygonf/
Weight of Reactor = 276 Ton

Hook Block Weight = 10 Ton

Rigging = 6 Ton

Total Lifting Weight = 292 Ton

Hook Block Weight udk Crane Specification uae MunfhEdkifygonf/ u&def;wdkif;rSm Crane
Specification &Sdygonf/ Crane Model od&if Internet uae tvG,fwul a'gif;vkyfqGJvdkh &ygonf/

Page 29 of 126
Heavy Cargo Handling

txufyg Z,m;uae Hook Block Weight eJh Number of lines udk MunfhEdkifygonf
3.6.1. Hook Block

u&def;wpfpD;twGuf Hook Block awGudk 'DZdkif;trsdK;rsdK;eJh xkwfvkyfxm;ygonf/


rrnfhyp©nf;&Jhtav;csdefay:rlwnfNyD; Hook Block udk a&G;cs,f&ygonf/ Oyrm wef 200ausmf
rrnfhtvkyfwGif 160 wef Hook Block udk a&G;cs,fvdkh r&yg/ wef 400 Hook Block udk
a&G;cs,f&ygonf/ Hook Block ESifhtwl Number of lines udk twl a&G;cs,f&ygonf/
3.6.2. Working Radius

Working Radiusudk yxrtMurf;avmuf cefhrSef;&ygonf/ twdtus&edkif&ef AutoCAD eJh


pau;twdtus qGJNyD; wdkif;wmMunfh&if Working Radius twdtus xGufvmygonf/ Lifting Plan
Nyifaomolonf AutoCAD oHk;rSom twdtus&edkifygonf/
3.6.3. Boom Length

Lifting Plan wpfckNyif&mwGif ta&;MuD;qHk; tcsufrsm;rSm


(1) Weight of Equipment (rrnfhyp©nf;&Jhtav;csdef)
(2) Working Radius (u&def;uae rrnfhyp©nf;&Jh tuGmta0;)
(3) Boom Length (u&def; Boom &Jht&Snf) wdkh NzpfMuygonf/

Page 30 of 126
Heavy Cargo Handling

CC 2800-1 (600 Ton) Crawler Crane wGif Boom Length 36m uae 138m xd
a&G;cs,fEdkifygonf/ tck Reactor tNrifh 40 m &SdwJhtwGuf Boom Length 66m udk a&G;ygonf/
3.6.4. Safe Work Load

Weight of Equipment (rrnfhyp©nf;&Jhtav;csdef)? Working Radius (u&def;uaerrnfhyp©nf;&Jh


tuGmta0;)? Boom Length (u&def; Boom &Jht&Snf) wdkh od&if Safe Work Load udk Load Chart
uaeMunfh&if &ygNyD/

Page 31 of 126
Heavy Cargo Handling

tcka&G;xm;wmu SSL Boom, Original Counter Weight = 180 Ton, ZB = Zentralballast Weight
= 60 Ton, Superlift Counter Weight = 300 Ton, Superlift Counter Weight Radius = 17 m, Working
Radius = 16 m, Boom Length = 66 m uae Munfhvdkuf&if Safe Work Load = 409 Ton &ygonf/

Total Lifting Weight = 292 Ton

3.6.5. Safety Factor

Safety qdkonfrSm tvkyfvkyf&mwGif rNrifEdkifaom Load rsm; oufa&muf


Factor
vmEdkifwJhtwGuf tEÅ&m,fuif;&Sif;ap&ef ydkNyD; wGufxm;Ncif; Nzpfygonf/ rsm;aomtm;Nzifh 25%
ydkNyD;wGuf&ygonf/ Safety Factor onf 1.25 xuf ydk&ygrnf/ 1.25 r&ygu Weight Radius
avsmhvdkh&rvm;? AutoCAD rSm a&GhMunfhyg/ r&ygu Boom Length wdkMunfhyg/ aemufqHk; b,fvdkrS
r&Edkif&ifawmh olxufMuD;wJh u&def;udk pOf;pm;&ygrnf/
Safety Factor = Safe Work Load / Total Lifting Weight

= 409 Ton / 292 Ton

= 1.4

Safety Factor &wJhtwGuf


1.4 'Du&def;udk a&G;cs,fvdkufygNyD/ u&def;iSm;wJh ukrÜPDudk
atmufygowif;awG ay;&ygvdrfhrnf/
(1) CC 2800-1 Crawler Crane (600 Ton)
(2) Boom Length = 66 meter

Page 32 of 126
Heavy Cargo Handling

(3) Superlift Counter Weight = 300 Ton


(4) Original Counter Weight = 180 Ton + 60 Ton ZB
(5) Hook Block = 400 Ton (Own Weight = 10 ton)

3.6.6. Ground Pressure

CC 2800-1 (600 Ton) u&def;&Jh pkpkaygif; tav;csdef[m 360 wef&SdNyD; Ground Pressure u 14
N/cm2 &Sdygonf/

1 kg = 9.81 N

14 N / cm2 = 14.27 Ton / m2

3.6.7. Reinforcement of Ground

u&def;MuD;rm;av;vHNcif;? rrnfhyp©nf;awGu MuD;rm;av;vHNcif;aMumifh u&def;atmufrSm&SdwJh


aNray:wGif tm;rsmpGmoufa&mufrSKaMumifh aNrMuD;csdKifh0ifNyD; u&def;vJoGm;Edkifygonf/ tu,fí
aNratmufydkufvdkif;rsm;&Sdygu ysufpD;Edkifygonf/ xdkhaMumifh u&def;atmufwGif Steel Mat awG
cif;ay;&ygrnf/ txufygyHkwGif CL= Crawler Length = 10.33 m NzpfNyD; CMW = Crane Mat Width
qdkonfrSm u&def;atmufwGif Steel Mat awG cif;ay;&rnfh tus,fNzpfygonf/

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Heavy Cargo Handling

Effective Area

Under Crane Mat CL x CMW

H1 (CMW + 2 X H1 X tan 30) X (CL + 2 X H1 X tan 30)

H2 (CMW + 2 X H2 X tan 30) X (CL + 2 X H2 X tan 30)

3.6.8. Tandem Lift

qdkonfrSm rrnfhyp©nf;onf&SnfaeonfhtwGuf u&def;ESpfpD;? ESpfpD;xufydkNyD;


Tandem Lift
twlwuG ronfh vkyfief;udk Nzpfygonf/

txufygyHkwGif Main Crane tNzpf CC 2800-1 (600 Ton) u&def;udk oHk;xm;NyD; Tailing Crane
tNzpf CCH 2000 (200 Ton) u&def;udk oHk;xm;onf/

Page 34 of 126
Heavy Cargo Handling

3.6.9. Sample Lifting Plan

atmuffygyHkuawmh u&def;ESpfpD;\ wnfae&m? rrnfhyp©nf; xm;rnfhae&m? u&def;vSnfhrnfh


taetxm;wdkhudk qGJxm;wJhyHk Nzpfygonf/ 'DyHkqGJ&mwGif AutoCAD udk toHk;NyKí pau;us
qGJ&ygonf/

txufygyHk twdkif; u&def;awG? rrnfhyp©nf;udk ae&mcsxm;vdkh &ygonf/

Page 35 of 126
Heavy Cargo Handling

Pick up

Page 36 of 126
Heavy Cargo Handling

Up Right

Page 37 of 126
Heavy Cargo Handling

Installation

Vertical axmifNyD;&if Tailing Crane u MudK;awG NzKwfNyD; Install vkyfrnfhae&mudk vSnfhoGm;&ygonf/


Page 38 of 126
Heavy Cargo Handling

DEMAG CC-12600 Crawler Crane (1600 Ton Crane)

Page 39 of 126
Heavy Cargo Handling

LIEBHERR LR-11350 (1350 Ton Crawler Crane)

Page 40 of 126
Heavy Cargo Handling

DEMAG CC 6800 (1250 Ton Crawler Crane)

Page 41 of 126
Heavy Cargo Handling

DEMAG CC8800-1 (1600 Ton Crawler Crane)

Page 42 of 126
Heavy Cargo Handling

DEMAG CC 4800-1 (740 Ton Crawler Crane)

Page 43 of 126
Heavy Cargo Handling

LIEBHERR LR 1750 (750 Ton Crawler Crane)

Page 44 of 126
Heavy Cargo Handling

DEMAG CC-2600 (500 Ton Crawler Crane)

Page 45 of 126
Heavy Cargo Handling

CHAPTER (4)

MOBILE CRANE

4.1. rdkbdkif;u&def;qdkwm bmvJ/


rdkbdkif;u&def;rsm;&Jh tm;om;csufuawmh tcsdefwdktwGif; wyfqifum rp&m&SdwmrNyD;
NyefvnfxGufcGgzdkh vG,fulygonf/ wpf&ufpmavmuf u&def;ao;&if ae0ufpm tvkyfavmufawmif
tvG,fwul iSm;&rf; toHk;NyKEdkifygonf/ u&def;trsdK;tpm;trsdK;rsdK;&SdNyD; 10 wefuae 1200 wefxd
&Sdygonf/ urÇmay:rSm tMuD;qHk; rdkbdkif;u&def;uawmh LIEBHERR u xkwfxmwJh LTM 11200-9.1
(1500 Ton Crane) Nzpfygonf/ 'Du&def;udk puFmylEdkifiH Hiap Tong Crane & Transport Pte Ltd uae
iSm;&rf; toHk;NyKEdkifygonf/
4.2. Rough-Terrain Crane and All- Terrain Crane

qdkrSm Axles ESpfckwnf;Nzifh wnfaqmufxm;NyD; All- Terrain Crane onf


Rough-Terrain Crane
Axles ESpfckuae aNcmufcktxd&SdNyD; MuD;rm;aomu&def;rsm;wGif Axles &Spfck(okdh)udk;cktxd &Sdygonf/

yHk(4.1) Rough-Terrain Crane QRY70 (China Crane) 70 Ton

Page 46 of 126
Heavy Cargo Handling

yHk(4.2) All- Terrain Crane –Demag AC250 (250 Ton Crane)

rdkbdkif;u&def;rsm;udk xkwfvkyfolawGrsm;Nym;NyD; armf',feHygwfawGuvnf; rsm;Nym;vGef;


aomfvnf; taNccHtcsufawGuawmh twlwlyJ Nzpfygonf/
q,f*Pmef;u&def;rsm;rS LTM1080 (80 Ton Crane),

&m*Pmef;u&def;rsm;rS LTM1500 (500 Ton Mobile Crane),

axmif*Pmef;u&def;rsm;rS LTM11200-9.1 (1500 Ton Mobile Crane), wdkhudk Oyrm tNzpf


azmfNyay;ygrnf/
4.3. LTM1080 (80 Ton Crane) wef&Spfq,fu&def;

'Dtay:yHku wef&Spfq,fu&def;&Jh ab;wdkufNrif&wJhyHkNzpfNyD; u&def;&Jhtwdkif;twmawG vdktyfwJh


tcg oHk;Edkifygonf/ u&def;&Jacgif;ydkif;eJh aemufydkif;tuGmta0;awGonf nDwlnDrSsrNzpfyg/

Page 47 of 126
Heavy Cargo Handling

u&def;&yfNyD;ae&m,lwJhtcg u&def;&Jhacgif;ydkif;udk b,fzufvSnfh&rvJqdkwm Lifting Plan rSm


aocsmNyzdkhvdkygonf/ rrnfhyp©nf;bufudk u&def;&Jhaemufydkif;xm;ygu Working Radius enf;wJht wGuf
ydkNyD; rEdkifrnf Nzpfygonf/ iSif;u&def;wGif 0if&dk;av;ckyg&SdNyD; NrdKhxJvrf;ray:armif;ESifoGm;
vmEdkifygonf/ NrdKhxJvrf;ray:armif;ESifcGifhr&Sdaom u&def;rsm;udk qGJwJh,mOfeJh vdktyfwJhae&mudk
oGm;&ygonf/
Nyif&mwGif vG,fulap&ef toHk;rsm;aom u&def;trsdK;tpm;rsm;udk
Lifting Plan AutoCAD wGif
pau;usqGJxm;oifhygonf/

txufygyHkrSm wef&Spfq,fu&def;&Jh Plan View NzpfNyD; u&def;&Jhtwdkif;twmawG vdktyfwJh tcg


oHk;Edkifygonf/
4.4. rdkbdkif;u&def;wGif yg0ifaom t"du tpdwftydkif;rsm;
4.4.1. Boom Length

rdkbdkif;u&def;wGif Telescopic Boom vdkhac:NyD; Boom udk acgufxD;uJhodkh wdkEdkif&SnfEdkifyg onf/

Boom Length’s Symbol

Page 48 of 126
Heavy Cargo Handling

wef&Spfq,fu&def;wGif bGef;t&Snfrsm;rSm 10.8rDwm? 14.2rDwm? 17.6rDwm? 21.1rDwm?


24.5rDwm? 27.9rDwm? 31.3rDwm? 34.8rDwm? 38.2rDwm? 41.6rDwm? 45rDwm? 48rDwm toD;oD;
&Sdygonf/
4.4.2. Load Chart

Load Chart Munfhwwf&ifyJ awmfawmfav; tvkyfvkyfvdkh &ygNyD/ u&def;wpfckrSm Load Chart


trsdK;rsdK; vkyfxm;avh &Sdygonf/ armf',fNrifhwJhu&def;awGrSm Load Chart u ydkí NynfhNynfhpHkpHk
ygygonf/ Load Chart Munfhzdkh bGeft&Snf? tvkyfvkyfrJh tuGmta0; (Working Radius)
Counterweight tav;csdefod&if Munfhvdkh&ygNyD/

txufrSm Nyxm;wJh Load Chart wGif aumifwm0dwf 16weftwGufNzpfNyD; bGef;t&Snf


10.8rDwm? tuGmta0; 2.5rDwmrSmyJ wef80udk rEdkifygonf/ 'gaMumifh wef80u&def;vdkh
tvG,fac:Ncif; Nzpfygonf/ wef80u&def;onf bGef;t&Snf 48rDwmyJ t&SnfqHk;&SdoNzifh 44rDwm
tuGmta0;xdyJ a&mufEdkifNyD; Safe Work Load 1.2 wefyJ &Sdawmhygonf/
u&def;onf Woking Radius a0;vmwmESifhtrsS rEdkifaom yrmPenf;vmygonf/

Page 49 of 126
Heavy Cargo Handling

txufrSm Nyxm;wJh Load Chart wGif aumifwm0dwf 8.5weftwGufNzpfygonf/

aumifwm0dwftav;csdefenf;wmeJhtrSs rEdkifaom yrmPenf;oGm;ygonf/

4.4.3. Fly Gib

Fly Gib’s Symbol

bGef;t&SnfqHl; 48rDwmeJh rrSDwJhae&mxd rcsif&if Fly Gib udk wyfqifcdkif;&ygonf/ t&Snf


10.8rDwmeSifh 19rDwm&SdNyD; vkyfief;vdktyfcsufay:rlwnfNyD; wyfqifEdkifygonf/ Fly Gib wyfNyD; Safe
Work Load Munfh&mwGif bGef;t&Snf? aumifwm0dwftav;csdef? Fly Gib t&SnfESifh
'D*&Dtapmif;ay:rlwnfNyD; trsdK;rsdK;aNymif;vJEdkifygonf/ yp©nf;udk r rcifrSm tm;vHk;udk ppfaq;ay;
&ygrnf/

Page 50 of 126
Heavy Cargo Handling

4.4.4. Hook Block

rrnfhyp©nf;tav;csdefay:rlwnfNyD; Hook Block udk a&G;cs,f&ygonf/ Lifting Plan rSm


twdtus azmfNyay;&ygonf/ Oyrm 10wefav;wJhyp©nf;udk 5.7wef Hook Block eJh MudK;wpfacsmif;yJ
oHk;rdygu MudK;NywfusEdkifygonf/ Hook Block a&G;cs,fNcif;onf ta&;MuD;wJh tvkyfwpfckNzpfygonf/

Page 51 of 126
Heavy Cargo Handling

rrnfhyp©nf;tav;csdef Sheave ta&twGuf MudK;ta&twGuf Hook Block tav;csdef


wef 80 7 14 500 uDvdk*&rf
wef 58 5 10 450 uDvdk*&rf
wef 38 3 7 520 uDvdk*&rf
wef 16 1 3 360 uDvdk*&rf
wef 5.7 1 110 uDvdk*&rf

4.5. Sample Lifting Plan

12vufr 12rDwmt&SnfydkufawGudk ydkufpif (Pipe Rack) ay:wifzdkh &Sdygw,f/


ydkuf&Jhtav;csdefu 887uDvdk*&rf &Sdygonf/ tav;csdefenf;wJhtwGuf MudK;wpfacsmif;eJhyJ rygrnf/
'gaMumifh Hook Block tav;csdefu 110uDvdk*&rfyJ&Sdygonf/ r&mwGif csnfrnfhMudK;rsm;
csdefbavmufawGtwGuf 50uDvdk*&rfaygif;xnfh&ygrnf/ ydkufudk 40rDwmta0;xda&muf atmif
wifay;&ygrnf/
rrnfhtav;csdef
12vufrydkuftav;csdef = 887uDvdk*&rf (12” –Sch-Std)

Hook Block tav;csdef = 110uDvdk*&rf


Rigging tav;csdef = 50uDvdk*&rf
pkpkaygif; rrnfhtav;csdef = 1047 uDvdk*&rf
bGef;t&Snf
rDwm 40txda&mufatmif r&rnfNzpfoNzifh bGef;t&Snfudk 48rDwmtxd xkwf&ygrnf/
Safe Work Load

bGef;t&Snf = 48rDwm
Working Radius = 40rDwm

Safe Work Load = 1700 uDvdk*&rf

Safety Factor = Safe Work Load / Total Weight

= 1700 uDvdk*&rf / 1047 uDvdk*&rf


= 1.62

Safety Factor onf tenf;qHk; 1.25 &Sd&ygrnf/

Page 52 of 126
Heavy Cargo Handling

qufvufNyD; LTM1500 (500 Ton Mobile Crane) udk azmfNyygrnf/


4.6. 500 Ton Mobile Crane wGif t"dutpdwftydkif;rsm;
4.6.1. Boom Length

Boom Length’s Symbol

LTM1500 (500 Ton) u&def;wGif u tNrifhqHk; 50m xd&Sdygonf/


Boom Length 16.1m
Mum;xJu tNrifhawGuawmh 21.3m, 26.5m, 31.7m, 36.9m, 42.1m, 47.3m wdkh Nzpfygonf/

LTM1500 (500 Ton Crane) yHk

4.6.2. Outrigger

Outrigger qdkonfrSm u&def;rzdkh Nyifaomtcg [dkuf'a&mvpfNzifh ab;zufuae


axmufay;xm;Ncif; Nzpfygonf/

Outrigger’s Symbol

Page 53 of 126
Heavy Cargo Handling

LTM1500 (500 Ton Crane)’s Outrigger

OutriggerwGif Fully Outrigger eJh qdkNyD; ESpfrsdK; &Sdygonf/ rsm;aomtm;Nziffh


Half-Outrigger
Fully Outrigger yJtoHk;NyKMuygonf/ LTM1500 oHk;r,fqdk&if ab;wdkuftus,f 9.6rDwm
tenf;qHk;us,f&ygrnf/ tu,fí Half-Outrigger oHk;&rnfqdkygu 6.25rDwm
tenf;qHk;us,f&ygrnf/

4.6.3. 360 Degree Rotation

360 Degree Rotation’s Symbol

4.6.4. Conterweight

Conterweight’s Symbol

Conterweighttav;csdefay:rlwnfNyD; rEdkifwJh yrmPawG uGmoGm;ygw,f/ LTM1500 wGif


Conterweight tav;csdefrsm;rSm 135wef? 105wef? 90wef? 75wef wdkhNzpfygw,f/ Superlift
Conterweight tav;csdefonf 165wef Nzpfygonf/ 90wef Conterweight wyfxm;NyD; 135wef
Load Chart u Safe Work Load MunfhNyD; r&ifawmh awmfawmfMuD;rm;wJh trSm; NzpfoGm;ygvdrfhr,f/

atmufu Load Chart qdk&if Conterweight 105wef NzpfNyD; trSefwu,f 105wef


wyfxm;rS oufqdkiftav;csdeftwdkif; r EdkifrSm Nzpfygonf/

Page 54 of 126
Heavy Cargo Handling

LTM1500 (500 Ton Mobile Crane) Counterweight 105 Ton’s Load Chart

4.6.5. Working Radius

Working Radius’s Symbol

Working Radius uawmh vkyfief; vdktyfcsufay:rlwnfNyD; trsdK;rsdK; NzpfEdkifayrJh u&def;eSifh


rrnfhyp©nf;NzpfEdkiforSs eD;atmif MudK;pm; r&ygrnf/
4.6.6. Superlift

Superlift’s Symbol

tvG,fwul plygvpfvdkhac:NyD; aumifwm0dwf 165wefwyfqifNyD; toHk;NyKygu yHkrSefenf;enf;


ydkrEdkifygonf/

Page 55 of 126
Heavy Cargo Handling

LTM1500 (500 Ton Mobile Crane) with Superlift

4.7. LTM1500 (500 Ton Mobile Crane) Lifting Capacities

wef500u&def;wGif Lifting Capacity (5) rsdK;&SdNyD; rdrdrvdkaom tav;csdef?


rwif&rnfhyp©nf;tNrifhtaetxm;? vkyfief;MuD;rm;rSkawGay:rSm taNccHí vdktyfovdk
a&G;cs,ftoHk;NyLEdkifygonf/
4.7.1. Lifting Capacities and Lifting heights on telescopic boom (T)

wef500u&def;wGif taNccHbGef;t&Snf50rDwmNzifh aumifwm0dwf 135wef? 105wef? 90wef?


75wefwdkhudk vdktyfovdka&G;cs,f toHk;NyLNcif; Nzpfygon/f/ atmufrSmNyxm;aomyHkwGif rEdkifaom
yrmPESifhtNrifhudk ,SOfwGJNyxm;ygonf/ u&def;&JhwnfaqmufyHkudk tMurf;rsOf;NrifEdkifyg onf/ iSif;yHkudk
ul;,lNyD; Lifting Plan Nyif&mwGif toHk;NyKEdkifygonf/

Page 56 of 126
Heavy Cargo Handling

4.7.2. Lifting Capacities and Lifting heights on guyed telescopic boom (TY)

wef500u&def;wGif tvG,fwul Superlift vdkhac:NyD; guyed telescopic boom vdkhac:wJh


trsdK;tpm;Nzpfygonf/ tav;csdefrsm;rsm;rcsif&if 'DyHkpHudk oHk;ygonf/ 4.4.6. wGif az:NycJhaom
Superlift eJh twlwlyif Nzpfygonf/

4.7.3. Lifting Capacities and Lifting heights on the lattice fly jib (TF)

'DyHkpHuawmh lattice fly jib wyfqiftoHk;NyLNcif; Nzpfygonf/ zvdkif;*spfudk t&Snf 14rDwmrS


21rDwm? 28rDwm? 35rDwm? 42rDwm? 49rDwm? 56rDwm? 63rDwmtxd vdkovdk
wyfqiftoHk;NyKEdkifygonf/ zvdkif;*spfwyfvdkufonfhtwGuf tNrifhrDwmwpf&mausmftxda&mufatmif
wifEdkifaomfvnf; rEdkifonfhyrmPonf avsmhenf;oGm;ygonf/ atmufwGifNyxm;aomyHkwGif
zvdkif;*spfwyfNyD; rEdkifwJh tNrifhudk tvG,fwulodapEdkifNyD; Lifting Plan Nyif&mwGif toHk;NyKEdkifygonf/
lattice fly jib wyfqif&mwGif 0 'D*&D, 20 'D*&D, 40 'D*&D oHk;rsdK;a&G;cs,fEdkifygonf/ 'D*&Day:rlwnfNyD;
rEdkifaom yrmPaNymif;vJEdkifygonf/

Page 57 of 126
Heavy Cargo Handling

Lattice Fly Jib’s Symbol

4.7.4. Lifting Capacities and Lifting heights on the luffing lattice jib with telescopic boom (TN)

'DyHkpHuawmh luffing lattice jib udk wyfqiftok;NyKNcif; Nzpfygonf/ luffing lattice jib onf
vGwfvyfpGm twiftcsNyKvkyfEdkifygonf/ vyfzif;vwfwpf*spfudk t&Snf 21rDwmrSpNyD; 28rDwm?
35rDwm? 42rDwm? 49rDwm? 56rDwm? 63rDwm? 70rDwm? 77rDwm? 84rDwm? 91rDwmtxd
vkyfief;vdktyfovdk wyfqiftoHk;NyKEdkifygonf/ tNrifhudkvnf;wif csifw,f?
rcsifwJhyp©nf;uvnf;av;w,fqdk&if 'DyHkpHudka&G;cs,fEdkifygonf/

Page 58 of 126
Heavy Cargo Handling

Luffing Lattice Jib’s Symbol

4.7.5. Lifting Capacities and Lifting heights on the luffing lattice jib with guyed telescopic boom
(TYN)

'DyHkpHuawmh luffing lattice jib udk guyed telescopic boom eJhwGJoHk;Ncif;NzpfNyD; yHkpHig;rsdK;xJrSm
taumif;qHk;vdkhaNymEdkifNyD; tNrifhay:udk av;vHaomyp©nf;rsm; rcsif&if a&G;Edkifygonf/

Page 59 of 126
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Page 60 of 126
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4.8. Sample Lifting Plan by using LTM1500 -500 Ton Mobile Crane

Equipment Weight = 45.6 Ton

Equipment Detail = 4m x 4m x 17.2m Height

Working Radius = 18 m

Hook Block Weight = 1.8 Ton

Rigging = 0.5 Ton

Total Lifting Weight = 47.9 Ton

Boom Length = 42.1 m

Safe Work Load = 63 Ton

Safety Factor = Safe Work Load / Total Lifting Weight

= 63Ton / 47.9 Ton

= 1.32 > 1.25

Safety Factor = Safe Work Load / Total Lifting Weight

rrnfhyp©nf;tav;csdefu 45.6wef&SdNyD; 4rDwmywfvnf 17.3rDwm&Snfygonf/ u&def;rsm;


udka&G;&if;eJh wef500u&def;eJhrS tqifaNyygw,f/ yp©nf;u &Snfvsm;wJhtwGuf r&mwGif ESpfpD;rrS
tqifaNyygvdrfhrnf/ wef500u&def;onf Main crane tNzpfr&rSmNzpfNyD; Tailing Crane udk
a&G;cs,f&ygrnf/ Tailing u&def;qdkonfrSm rrnfhyp©nf;udk a&NyifnDyHkpHuae a'gifvdkufyHkpHa&muf
atmifray;aom tulu&def;Nzpfygonf/ iSif;tulu&def;onf rrnfhyp©nf;\ w0ufudkom ray;&o
Nzifh u&def;tao;a&G;Edkifygonf/
tckrrnfhyp©nf;tav;csdefu 45.6wef&SdwJhtwGuf tulu&def;onf 28wef rEkdif&if &ygNyD/

Page 61 of 126
Heavy Cargo Handling

ronfhyp©nf;a'gifvdkuftaetxm;a&mufoGm;&if tulu&def;&Jh MudK;awG NzKwfay;&ygrnf/


u&def;tMuD;u vdktyfaomae&ma&mufatmif olh&Jh Lifting Plan twdkif; qufvufroGm;ygrnf/

ronfhyp©nf;udk a&NyifnDuaea'gifvdkuftaetxm;a&mufatmif u&def;ESpfpD;ESifh rNcif;Nzpfyg


onf/ MuD;rm;av;vH&Snfvsm;aom yp©nf;rsm;udk u&def;ESpfpD;rNcif;udk Tandem Lift [kac:ygonf/

Page 62 of 126
Heavy Cargo Handling

tckqdk&if yp©nf;wpfckvHk;udk wef500u&def;u rNyD; vdktyfaomae&mrSm csay;rSm Nzpfygonf/

Page 63 of 126
Heavy Cargo Handling

4.9. LTM11200 -9.1 (1500 wefrdkbdkif;u&def;)

1500 wefrdkbdkif;u&def;onf tMuD;qHk;u&def;NzpfNyD; tpD;a&tuefhtowfeJh&SdNyD; puFmylrSmawmh


iSm;NyD; oHk;Edkifygonf/

Page 64 of 126
Heavy Cargo Handling

1500 wefrdkbdkif;u&def;wGif aumifwm0dwfudk Hydraulic Ballast System udk toHk;NyKxm;NyD;


tav;csdef 202wef&Sdygonf/

Page 65 of 126
Heavy Cargo Handling

1500 wefrdkbdkif;u&def;wGif Axles udk;ck&SdNyD; Axle wpfckudk 12wefeJh 'DZdkif;xkwfxm;wJhtwGuf


tav;csdef 108wef av;ygonf/ Boom udk owfowf Transportor wpfpD;eJh o,f&ygonf/

Page 66 of 126
Heavy Cargo Handling

4.9.1/ 1500 wefrdkbdkif;u&def; wyfqifyHk tqifhqifh


trSwfpOf(1) bGef;udk o,faqmifNcif;

trSwfpOf(2) bGef;udk owfrSwfxm;aomae&mwGif wyfqifNcif;

trSwfpOf(3) ESifh (4) bGef;udk owfrSwfxm;aomae&mwGif Hydraulic Jack Up vkyfNcif;

Page 67 of 126
Heavy Cargo Handling

trSwfpOf(5a) 1500 wefrdkbdkif;u&def;rS qvif'gudk aNrSmuf&ygrnf/

trSwfpOf(6a) 1500 wefrdkbdkif;u&def;&Jh Outrigger udk ab;xkwf&ygrnf/

Page 68 of 126
Heavy Cargo Handling

trSwfpOf(7a) 1500 wefrdkbdkif;u&def;udk bGef;atmuf armif;oGif;ay;&ygrnf/

trSwfpOf(8a) 1500 wefrdkbdkif;u&def;&Jh bGef;udk tedrfhtNrifhcsdefNyD; qvif'gyifwyf&ygrnf/

trSwfpOf(9a) bGef;&Jh Hydraulic Jack udk Nyefodrf;&ygrnf/

trSwfpOf(5a) uae (9a)txdu u&def;a&ShzufuaewyfqifwJh yHkpHNyxm;wmyg/ tck


trSwfpOf (5a) uae (8b)txdu u&def;aemufydkif;uae wyfqifwJh yHkpHNyxm;wmyg/

Page 69 of 126
Heavy Cargo Handling

tckqdk&if 1500 wefrdkbdkif;u&def;udk pwiftoHk;NyKEkdifygNyD;/ wyfqifwmtm;vHk;udk u&def;iSm;wJh


ukrÜPDu wm0ef,lwyfqif;ay;ygrnf/ iSm;&rf;oHk;pGJoltaeeJhvnf; 'DwnfaqmufyHktqifhqifhudk
em;vnfxm;&if ydkaumif;ygonf/

Page 70 of 126
Heavy Cargo Handling

1500 wefrdkbdkif;u&def;udk usGrf;usifolrSom OD;pD;vkyfudkifrnf NzpfonfuwaMumif;?


&Sm;yg;u&def;Nzpf onfuwaMumif;aMumifh Sample Lifting Plan ra&;awmhyJ rl&if;uwfwavmufwif
ay;vdkufygonf/

Page 71 of 126
Heavy Cargo Handling

Page 72 of 126
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Page 76 of 126
Heavy Cargo Handling

CHAPTER (5)

TOWER CRANE

5.1/ wm0gu&def;qdkwm bmvJ/


wm0gu&def;rsm;udk txl;oNzifh txyfNrifhwdkufrsm;wnfaqmufa&; ya&m*sufrsm;wGif us,f
us,fNyefhNyefh toHk;NyKMuygonf/

yHk(5.1) wm0gu&def;udk *a&m*suftpwGif wnfaqmufxm;yHk

Page 77 of 126
Heavy Cargo Handling

5.2. List of Model of Tower Cranes Type Approved for Use in Singapore (Approved Date 2006-2008)

txufygpm&if;onf aNymif;vJrSK&SdEdkifygonf/ rdrdya&m*sufrSm b,fwm0gu&def;trsdK;tpm;oHk;


rvJqdkwm txufygpm&if;wGifygaom wm0gu&def;armf',fawGuae pOf;pm;&rSm Nzpfygonf/
wm0gu&def;rsm;onf rsm;aomtm;Nzifh vlaeywf0ef;usifrsm;wGif toHk;NyKrSkrsm;oNzifh puFmyl
tpdk;&taeNzifh ydkNyD; wif;wif;MuyfMuyf *&kpdkufonf xifygonf/ tNcm;EdkifiHrsm;wGifvnf;
aocsm*&kpdkufwm awGh&ygonf/ txufygpm&if;wGifygaom wm0gu&def;armf',frsm;udk
qufvufaz:Nyygrnf/

Page 78 of 126
Heavy Cargo Handling

5.2.1. JASO J180LPA Tower Crane (Page no. 3)

yHk(5.2) JASO J180LPA Tower Crane \Equipment Data Sheet

Page 79 of 126
Heavy Cargo Handling

5.2.2. JASO J300 Tower Crane (Page no. 4)

yHk(5.3) JASO J300 Tower Crane \Equipment Data Sheet

Page 80 of 126
Heavy Cargo Handling

5.2.3. POTAIN MR 90B Tower Crane (Page no. 5)

yHk(5.4) POTAIN MR 90B Tower Crane \Equipment Data Sheet

Page 81 of 126
Heavy Cargo Handling

5.2.4. POTAIN MC205B Tower Crane (Page no. 6)

yHk(5.5) POTAIN MC205B Tower Crane \Equipment Data Sheet

Page 82 of 126
Heavy Cargo Handling

5.2.5. POTAIN MR 225 Tower Crane (Page no. 7)

yHk(5.6) POTAIN MR 225 Tower Crane \Equipment Data Sheet

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Heavy Cargo Handling

5.2.6. POTAIN MCR 225A Tower Crane (Page no. 8)

yHk(5.7) POTAIN MCR 225A Tower Crane \Equipment Data Sheet

Page 84 of 126
Heavy Cargo Handling

5.2.7. POTAIN MR 160B Tower Crane (Page no. 9)

yHk(5.8) POTAIN MR 160B Tower Crane \Equipment Data Sheet

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Heavy Cargo Handling

5.2.8. POTAIN MC 85B Tower Crane (Page no. 10)

yHk(5.9) POTAIN MC 85B Tower Crane \Equipment Data Sheet

Page 86 of 126
Heavy Cargo Handling

5.2.9. TEREX Comedil CYL 260-18H20 Tower Crane (Page no. 11)

yHk(5.10) TEREX Comedil CYL 260-18H20 Tower Crane \Equipment Data Sheet

Page 87 of 126
Heavy Cargo Handling

5.2.10. POTAIN MC15B Tower Crane (Page no. 12)

yHk(5.11) POTAIN MC15B Tower Crane \Equipment Data Sheet

Page 88 of 126
Heavy Cargo Handling

5.2.11. POTAIN MC310K16 Tower Crane (Page no. 13)

yHk(5.12) POTAIN MC310K16 Tower Crane \Equipment Data Sheet

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Heavy Cargo Handling

5.2.12. TEREX Comedil CTT181/B-8H20 Tower Crane (Page no. 14)

yHk(5.13) TEREX Comedil CTT181/B-8H20 Tower Crane \Equipment Data Sheet

Page 90 of 126
Heavy Cargo Handling

5.2.13. LIEBHERR 160HC-L Tower Crane (Page no. 15)

yHk(5.14) LIEBHERR 160HC-L Tower Crane \Equipment Data Sheet

Page 91 of 126
Heavy Cargo Handling

5.3. wm0gu&def;trsdK;tpm;rsm;
wm0gu&def;oHk;rsdK;&Sdygonf/
(1) A special vertical boom arrangement (tower attachment) on a mobile crane,
(2) A mobile crane superstructure mounted atop a tower,
(3) A vertical tower with a jib.
eHygwf(3)wm0gu&def;onf toHk;trsm;qHk;Nzpfygonf/
5.3.1/ A special vertical boom arrangement (tower attachment) on a mobile crane
'DeHygwf(1) trsdK;tpm;wm0gu&def;onf toHk;enf;aom trsdK;tpm;Nzpfaomfvnf; &uftenf;
i,fom toHk;NyKcsifaomae&mrsm;wGif tvGeftoHk;0ifygonf/ u&def;NyifqifcsdefwGif wm0gu&def;rsm;
wGif tNrefqHk;Nzpfygonf/

yHk(5.15) Liebherr MK110 Mobile Tower Crane

yHk(5.16) Liebherr MK110 Mobile Tower Crane \Load Chart


txufyg Load Chart wGifNyxm;onfhtwdkif; Radius a0;oGm;&if rEdkifaom
yrmPenf;oGm;ygonf/

Page 92 of 126
Heavy Cargo Handling

yHk(5.17) Liebherr MK110 Mobile Tower Crane \Elevated Jib 30 Degree Load Chart
5.3.2/ A mobile crane superstructure mounted atop a tower

yHk(5.18) A mobile crane superstructure mounted atop a tower

Page 93 of 126
Heavy Cargo Handling

5.3.3/ A vertical tower with a jib

yHk(5.19) A vertical tower with a jib J180LPA Tower Crane

Page 94 of 126
Heavy Cargo Handling

yHk(5.20) A vertical tower with a jib J180LPA Tower Crane \Load Chart

Page 95 of 126
Heavy Cargo Handling

5.4/ tvGefMuD;rm;aom wm0gu&def;MuD;rsm;


5.4.1/ KROLL K10000 wm0gu&def;MuD;

Page 96 of 126
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az:Nyyg K10000 wm0gu&def;onf tawmfyifMuD;rm;vSygonf/

Page 98 of 126
Heavy Cargo Handling

CHAPTER (6)

LORRY CRANE

6.1/ avmf&Du&def;qdkwm bmvJ/


avmf&Du&def;rsm;onf yp©nf;udk twiftcsNyKvkyfEkdif&Hkomru wifaqmifNyD; vdktyfaomae&mudk
armif;oGm;EdkifoNzifh awmfawmftoHk;0ifaom u&def;trsdK;tpm;Nzpfygonf/ avmf&Du&def;u &dk;&Sif;vSo
Nzifh PK 42502 wpfpD;pmtaMumif;yJ az:Nyygrnf/

txufygyHkwGifNyxm;onfhtwdkif; bGef;udk ta0;xdef;Nzifh armif;ESifEdkifygonf/ u&def;armif;ol


wpfa,mufwnf;Nzifh tvkyfawmfawmfrsm;rsm;udk vkyfEdkifygonf/ ya&m*sufawGqD yp©nf;ydkhwm o,fwm
awmfawmftoHk;0ifygonf/

Page 99 of 126
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Page 100 of 126


Heavy Cargo Handling

Page 101 of 126


Heavy Cargo Handling

txufyg Load Chart udk u&def;armif;olu tvGwfeD;yg;&ygonf/ avmf&Du&def;qdkNyD;


avsmhrwGufapcsifbl;/ puFmylrSm avmf&Du&def;armif;ol armif;&if;eJh aoqH;zl;ygonf/

Page 102 of 126


Heavy Cargo Handling

Page 103 of 126


Heavy Cargo Handling

avmf&Du&def;uawmh 'DavmufygyJ/ NyD;cJhwJh u&def;oHk;rsdK;taMumif;em;vnf&if avmf&Du&def;u


vG,fvG,fav; Nzpfygonf/

Page 104 of 126


Heavy Cargo Handling

CHAPETR (7)

TRANSPORTORS

7.1/ Transportor qdkwm bmvJ/


Transportor qdkwm olh&Jhemrnftwdkif; Transport vkyfzdkh Nzpfygonf/ Transportor trsdK;tpm;
trsm;MuD; &Sdygonf/
7.1.1/ SPMT (Self Propelled Modular Transporter)
'DtrsdK;tpm;,mOfuawmh MuD;rm;av;vH&Snfvsm;aom yp©nf;awGo,fzdkh pyg,f&S,f 'DZdkif;eJh
vkyfxm;Ncif; Nzpfygonf/ SPMT &Jh tm;omcsufrsm;rSm
(1) 0ef&dk;trsm;MuD;wnfaqmufxm;oNzifh Weight/Axle avsmhenf;oGm;apNcif;?
(2) bD;trsm;MuD;wnfaqmufxm;oNzifhf Distributed Load NzpfapaomaMumifh vrf;wHwm;cHEdkifNcif;?
(3) bD;wpfckcsif;pDu edrfhusoGm;apoNzifh aNrrnDnmaomfvnf; oGm;EdkifNzif;?
(4) bD;rsm;onf olhudk,fydkif0ef&dk;ay:rSm vnfEdkifoNzifh vG,fulpGm auGhEdkifNcif;?
(5) o,f,lrnfhyp©nf;MuD;&ifMuD;oavmuf aygif;pyfwnfaqmufEdkifNcif;? ponfh aumif;rGefwJh
t&nftcsif;awG &Sdygonf/

yHk (7.1) SPMT Nzifh &Dtufwmudk o,f,lyHk


txufygyHkwGif SPMT ESpfckudk ab;wdkufqufxm;ygonf/ yHkwGifNrif&aomvlu
&DrkwfuGefx&dk;Nzifh armif;ESifaeNcif; Nzpfygonf/

Page 105 of 126


Heavy Cargo Handling

yHk (7.2) SPMT Nzifh MuD;rm;av;vH&Snfvsm;aomyp©nf;udk o,f,lyHk

yHk (7.3) SPMT Kamag 2400 Series (Kamag 2404 / 2406)

Page 106 of 126


Heavy Cargo Handling

yHk (7.4) SPMT Kamag 2400 Series (Kamag 2404 / 2406)


txufygyHkwGifNyxm;onfhtwdkif; Kamag 2404 onf Module av;ck wyfqifxm;NyD;
Kamag 2406 onf Module aNcmufck wyfqifxm;ygonf/ SPMT onf aNrrnDonfhvrf;rsm;wGif
oGm;Edkifygonf/ Suspension System onf awmfawmfaumif;rGefygonf/ SPMT &Jh tNrifhudk
twdk;tavsmhvkyfvdkh&Ncif;onfvnf; olh&Jhtm;om;csufwpfck Nzpfygonf/

Page 107 of 126


Heavy Cargo Handling

yHk (7.5) SPMT Kamag 2400 Series (Kamag 2406)


txufygyHkwGifNyxm;onfhtwdkif; Kamag 2400 Series SPMT onf vdkovdk auGhEdkifwm[m
tm;omcsufwpfck Nzpfygonf/

Page 108 of 126


Heavy Cargo Handling

yHk (7.6) SPMT Kamag 2400 Series (Kamag 2406)


txufygyHkwGifNyxm;onfhtwdkif; Kamag 2400 Series SPMT onf vdkovdkudk oGm;Edkifyg
onf/ ab;wdkufoGm;rvm;? wapmif;oGm;rvm;? vdkovdkoGm;EdkifoNzifh Heavy Crago awG
wifaqmifNyD; tEÅ&m,fuif;pGm ydkhaqmifEdkifygonf/

Page 109 of 126


Heavy Cargo Handling

7.1.2/ Non-Self-Propelled Unit Dolly


iSif;udk tvG,fwul Cometto [k ac:Muygonf/

yHk (7.7) Non-Self-Propelled Unit Dolly Nzifh MuD;rm;av;vH&Snfvsm;aomyp©nf;udk o,f,lyHk


txufygyHkwGif a&ShuqGJaom Prime Mover ygygonf/
7.1.3/ Prime Mover
y&dkif;rlbmrsm;onf o,f,lydkhaqmifa&;wGif tvGefta&;ygaom,mOfrsm; Nzpfygonf/

yHk (7.8) Mercedes Benz Prime Mover

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7.1.4/ Transportors
7.1.4.1/ Semi Low Loaders

yHk (7.9) Semi Low Loaders


7.1.4.2/ Platform Trailers Goldhofer THP-Series

yHk (7.10) Platform Trailers Goldhofer THP-Series


Trailer awGudk udk,frrJhyp©nf;ay:rlwnfNyD; a&G;wwfzdkh vdkygonf/ txufygyHkwGif 3 Lines, 4
Lines, 6 Lines, 8 Lines ponfhNzifh &Sdygonf/ Capacity qdkonfrSm wifEdkifaom wefcsdefNzpfygonf/

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Heavy Cargo Handling

Weight qdkonfrSm Trailer &Jh tav;csdefNzpfygonf/ Maximum Axleline Load qdkonfrSm 0ef&dk;wpfckrS
cHEdkifaom tm;Nzpfygonf/
7.1.4.3/ Platform Trailers Cometto MX-Series

yHk (7.11) Platform Trailers Cometto MX-Series

yHk (7.12) Platform Trailers Cometto MX-Series Configuration Examples

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Heavy Cargo Handling

txufygyHkwGifNyxm;onfhtwdkif; rcsifwJh Heavy Cargo &Jh tav;csdef? t&Snf? tay:rl


wnfNyD; Cometto Size udk a&G;cs,f&ygonf/
7.1.4.4/ Semi Low Loader

yHk (7.13) Semi Low Loader


Semi Low Loader udk tvG,fwul Low Bed Trailer vdkhvnf; ac:Muygonf/

7.1.4.5/ High Bed Trailer

High Bed Trailers wGif 30’ Trailer, 40’ Trailer vdkhvnf; ac:Muygonf/

yHk (7.14) High Bed Trailer


'grsdK;axGvmawG vrf;ay:rSm NrifaeMuNzpfNyD; t&rf;toHk;0ifwJh ,mOftrsdK;tpm;Nzpfygonf/

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Heavy Cargo Handling

CHAPTER (8)

RINGER CRANE

8.1/ &if;*sm;u&def;qdkwm bmvJ/


&if;*sm;u&def;rsm;onf tawmfMuD;rm;aomu&def;trsdK;tpm;rsm;NzpfNyD; pufrSKzGHhNzdK;aomEdkifiHMuD;
rsm;wGif toHk;rsm;aom u&def;Nzpfygonf/ A[kokwtaeNzifh az:Nyay;vdkufygonf/
8.1.1/ PTC200-DC (3200 Ton Ringer Crane)

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txufygvkyfcsyfwGif rEdkifaomyrmPudk wefNzifhNyxm;ygonf/ bGef;t&Snf 83rDwm


Working Radius 32rDwmwGif wef 3200udk rEdkifwJhtwGuf awmfawmfMuD;rm;wJh u&def;Nzpfygonf/
Chapter (3) Crawler Crane udk em;vnfygu tck &if;*sm;u&def;udk tvG,fwulem;vnfygvdrfhrnf/

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Ring cranes are larger cranes mounted on a ring. Both the ring and the crane are
assembled on site. The crane is on wheels on one end of the ring, while the counterweight is
on wheels at the opposite side of the ring (12 o’clock and 6 o’clock). Movement of the crane
and the counterweight along the ring are synchronized. With this system the crane can have a
very large counterweight which provides a large lifting capacity (loads range from 2.000 –
3.200 tons). However due to the fact that the ring is assembled on the ground ring cranes are
stationary. Most of the ring-cranes in mammoet’s fleet are constructed in such a way that the
individual components are either container sized or can fit into a container, this allows easier
mobilization of the crane.

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Heavy Cargo Handling

CHAPTER (9)

FLOATING CRANE

9.1/ zvkyfwD;u&def;qdkwm bmvJ/


zvkyfwD;u&def;udk oabFmwnfaqmufa&;vkyfief;? Rig wnfaqmufa&;vkyfief;? tvGef&Snf
vsm;aomwHwm;rsm;wnfaqmufa&;vkyfief;? ponfhvkyfief;rsm;wGif toHk;NyKMuNyD; a&ay:wGif
oGm;vm;Edkifaom txl;wnfaqmufxm;aom oabFmu&def;trsdK;tpm; Nzpfygonf/
zvkyfwD;u&def;udkawmh puFmyloabFmusif;rsm;wGif us,fus,fNyefhNyefh toHk;NyKaewm awG&ygonf/
9.1.1/ urÇmhtMuD;qHk;zvkyfwD;u&def;/
urÇmhtMuD;qHk;zvkyfwD;u&def;udk IHI ukrÜPDu xkwfvkyfNyD; Kaisho [ktrnfay;xm;NyD;
*syefEdkifiHwGif &Sdygonf/ Lifting Capacity 4200 wefNzpfygonf/ A[kokwtNzpfaz:NyNcif;Nzpfygonf/

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Heavy Cargo Handling

CHAPTER (10)

LIFTING GEAR

10.1/ Lifting Gears


Lifting Gears onf tvGefus,fNyefhygonf/ rvdkaom Heavy Cargo &Jh tav;csdef? t&Snf?
tus,f? tNrifh? Lifting Lug ygryg ponfhtrsdK;rsdK;aom taMumif;t&mawGay: rlwnfNyD; Lifting
Gears udk toHk;NyK&ygonf/ Lifting Gears trsdK;tpm;? t&Snf? Safe Work Load? Rigging
Method awGudk Lifting Plan wGif tao;pdwf az:Nyay;&ef vdkygonf/ Lifting Supervisor, Rigger
wdkhuvnf; az:Nyygtwdkif;oHk;zdkhvdkygonf/
10.2/ Lifting Gears trsdK;tpm;rsm;
10.2.1/ Shackle
Shackle wpfckudk roHk;cif ppfaq;ay;&ygonf/ Lifting Gears wdkif;wGif Certificate
&Sd&ygonf/ ppfaq;&mwGif Safe Work Load, Expiry Date, Visual Check ponfh wdkhudk Check list
ESifh ppfaq;&ygonf/ Lifting Gears onf Lifting Operation wGif ta&;MuD;aom tpdwftydkif;Nzpfyg
onf/

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Heavy Cargo Handling

10.2.2/ Webbing Sling

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Heavy Cargo Handling

10.2.3/ Steel Wire

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Heavy Cargo Handling

txufyg azmfNrLvmawGoHk;NyD; 0g,macsmif;ay: oufa&mufrJh tm;? MudK;u cHEdkif&nf&Sdr&Sd


wGufcsuf&ygonf/ t&rf;av;NyD; 0g,macsmif;&EdkifrSKcufcJwJhtaetxm;rsdK;rSmyJ wGufcsufygonf/
tu,fí ydkNyD;MuD;wJhMudK;udk oHk;Edkifygu wGufp&mrvdkyg/
10.2.4/ Lifting Beam

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Heavy Cargo Handling

10.3/ Guidebook for Lifting Supervisor

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Heavy Cargo Handling

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Heavy Cargo Handling

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Heavy Cargo Handling

REFERENCES

Reference pmtkyfrsm;udk Attach pGJay;xm;ygonf/

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