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HeavyCargoHandling - 1st Edition 21dec2014
HeavyCargoHandling - 1st Edition 21dec2014
trSmpm
MuD;rm;av;vHwJh yp©nf;rsm;udk MuD;rm;aomu&def;MuD;rsm;toHk;NyKí vkyfudkif&
aomtvkyfNzpfaomaMumifh rdrdvkyfudkif&rnfhtvkyfudk usGrf;usifzdkh vdktyfygonf/
'Dpmtkyfudka&;&Ncif;rSm rdrdvkyfief;ESifhywfoufaomtaMumif;t&mrsm; pkpkpnf;pnf;Nzpfapzdkh
Nzpfygonf/
'Dpmtkyfudk zwfoifhaomolrsm;rSm
1) u&def;ESifh tvkyfvkyf&olrsm;?
2) Lifting Engineer rsm;?
8) pdwf0ifpm;NyD; avhvmcsifolrsm;?
9) pufrSKtif*sifeD,mrsm;?
10) ya&m*suftif*sifeD,mrsm;?
11) qdkuftif*sifeD,mrsm;?
12) enf;ynmwuúodkvfausmif;olausmif;om;rsm;?
13) GTC / GTI ausmif;olausmif;om;rsm;NzpfMuygonf/
av;pm;pGmNzifh
xGef;NrifhaX;(pufrSKtif*sifeD,m)
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rmwdum
CHAPTER (1) HEAVY CARGO HANDLING pmrsufESm 5 - 8
1.1/ av;vHaom yp©nf;qdkonfrSmbmvJ/
1.2/ av;vHaom yp©nf;rsm;udk b,fvdkudkifwG,fvkyfudkif&ovJ/
1.3/ av;vHaom yp©nf;rsm;udk b,fvdko,f,lydkhaqmif&ovJ/
1.4/ av;vHaom yp©nf;rsm;udk o,f,lydkhaqmifNcif;/
1.5/ o,f,lydkhaqmifrnfhvrf;aMumif;udk avhvmNcif;/
1.6/ erlem"mwfyHkrsm;/
CHAPTER (2) HEAVY CARGO HANDLING FADAMENTALS pmrsufESm 9 - 18
2.1/ o,f,lvmaom,mOfay: rNyD; aNrNyifay:csNcif; (odkh) oabFmay:twiftcsNyKvkyfNcif;
2.2/ oabFmNzifh (odkh) ukef;vrf;ay: ydkhaqmifNcif;
2.3/ &Snfvsm;MuD;rm;av;vHaomyp©nf;udk puf&HkwGif Install vkyfNcif;
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CHAPTER (1)
HEAVY CARGO HANDLING
1.1/ av;vHaom yp©nf;qdkonfrSm bmvJ/
av;vHaom yp©nf;rsm;udk wae&mrSwae&m o,f,lydkhaqmifNcif;? wnfaqmufNcif;vkyfief;
rsm;vkyfudkif&mwGif tav;csdefwpfwefrSonf wefaygif;axmifausmftxd vkyfudkifMu&NyD; wcsdKhqdk t&Snf
rDwmwpf&mausmfxd &Snfvsm;ygonf/ wae&mrSwae&mqdk&mwGif wEdkifiHrSwEkdifiHvnf; NzpfEdkifygonf/
Generators, Turbines, Reactors, Boilers, Towers, Casting, Heaters, Presses, Locomotives,
Boats, Satellites, Military equipment and parts of Oil Rigs and Production platforms ponfNzifh
&Snfvsm;MuD;rm;av;vHaomyp©nf;rsm;udkcsKHNyD; Heavy Cargo vdkh ac:ygonf/
1.6/ erlem"mwfyHkrsm;/
"mwfyHkrsm;udk az:Nyay;Ncif;Nzifh pmzwfoludk NrefNrefqefqefem;vnfapEdkifygonf/ "mwfyHkrsm;udk
usGefawmfvkyfcJhaom ya&m*sufrsm;rSvnf;aumif;? tifwmeufrSvnf;aumif; &&Sdygonf/ "mwfyHkxJwGif
em;rvnfaom taMumif;t&mrsm;udk aemuftcef;awGrSm qufzwf&if em;vnfvmygvdrfhrnf/
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Record-breaking transport operation from Turkey to Arbil of a 247 ton refinery boiler 62 meters long
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CHAPTER (2)
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qdyfurf;rsm;wGif Gantry cranes, bridge cranes, and overhead cranes rsm; wyfqifxm;NyD;
NrefNrefqefqef twiftcs vkyfay;Edkifygonf/
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A jin-pole or gin pole (the more common spelling) is a rigid pole with a pulley or Block
and tackle on the end used for the purpose of lifting. The lower portion of the gin-pole is set
in a shallow hole in the ground and the top secured with three or more guy-wires. The wires
or ropes can be manipulated to position the object being lifted. or attached to the upper
exterior of an existing tower or structure. The gin-pole's free end extends above the location
the object is to be lifted. When used to create a segmented tower or antenna, the gin-pole
can be detached, raised and re-attached to the just completed segment for the purpose of
lifting the next segment. The process is repeated until the top most portion of the tower is
completed. Gin pole is also considered to be a form of derricks, called standing derrick or
pole derrick
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CHAPTER (3)
CRAWLER CRANE
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Crawler Crane rsm;wGif toHk;rsm;aom CC 2800-1 (600 Ton Capacity) Crane taMumif;
Oyrmay;NyD; az:Nyygrnf/
3.2. CC2800-1 (600 Ton Capacity) Crawler Crane
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Track \oauFwyHk
(2) Counterweight
Counterweight \oauFwyHk
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CC 2800-1 (600 Ton) Crawler Crane Superlift Radius (Standard-SL=11, 13, 15m)
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Load radius uawmh vkyfief;ay:rSm rlwnfNyD; trsdK;rsdK; NzpfEdkifygonf/ Lifting Plan Nyifenf;rSm
tao;pdwf az:Nyygrnf/
Mobile Crane awGrSm Boom udk toGif;txkwfvkyfEdkifayrJh Crawler Crane rSmawmh Boom
Length [m taoNzpfaeygonf/ Crawler Crane udk oHk;awmhr,fqdk&if udk,frrJh Load awG&Jh
tNrifhtaetxm; tav;csdef ponfhvdktyfcsufawGay:rlwnfwGufcsufNyD; Boom Length qHk;Nzwfí
u&def;ukrÜPDudk Information NynfhNynfhpHkpHkay;NyD; Crawler Crane wnfaqmufcdkif;&ygonf/ tu,fí
vuf&Sd Boom Length eJh b,fvdkrS r&Edkifawmh&if u&def;ukrÜPDudk Boom Length aNymif;zdkh
qufoG,ftaMumif;Mum;NyD; vkyfcdkif;&ygonf/
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Boom Type (SW) = Main Boom 30m to 66m + Fly Jib = 24m to 84m
Boom Type (SWSL) = Main Boom 54m to 108m + Fly Jib = 24m to 96m
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Fixed Fly Jib qdkwm Fly Jib u Angle utaowpfckeJh tvkyfvkyfwmudk ac:wmyg/
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Technical Description
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atmufrSm Nyxm;wJh Load Chart Munfhyg/ Counterweight 160 Ton yJ oHk;awmh rEdkifwJh yrmP
usoGm;ygw,f/ Counterweight u ta&;MuD;ygw,f/
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1 Study for load to be hoisted Following weight shall be checked up at each stage rrnfhyp©n;f \tav;csdef&Sm&mwGif
iSif;tav;csdefwpfckwnf;Nzifh
rrnfhyp©nf;udk yxrqHk;avhvmNcif; 1 Equipment Weight pOf;pm;vdhk r&yg/ yp©n;f udk
csnfrnfhMudK;awG? u&def; Hook
2 Rigging Weight tav;csdefygaygif;&ygonf/
3 Crane Hook Weight
2 Confirmation of installation Check up the installation location as per inquiry Equipment rrnfhae&m&Jh Plot
position document and related drawings Plan drawing, Elevation
Drawing awG pkaqmif;&ygrnf/
3 Study for operation radius Following radius shall be checked up at each stage Confirm obstacles when upper
machine is slued around
4 Study for boom length After height of rigging tools is added into the height Boom length udk wGufcsuf&m
of equipment to be required for installation, suitable wGif Equipment height omru
boom length is considered. Lifting Gear &Jh height udkyg
pOf;pm;&ygrnf/
It is important that there is a room height in
planning to actual crane height.
5 Study for slue Check up radius of upper machine at SD boom and u&ef;udk vSnfhEkdif&ef boom
radius of super lift counter weight tray or wagon at awG super lift counter weight
SSL boom tray awG[m ab;rSm&SdwJh
equipment awGeJh vGwr f vGwf
Munfh&ygrnf/
6 Study for crane position When the cane position is considered, shall check up u&ef;udk b,fvdkxm;&rvJ
the all obstacles to be cleared during operation qdkwm avhvm&rnf/
7 Study for crane assembly and Enough length and width shall be confirmed. Crawler Crane[m MuD;rm;wJh
dismantling area twGuf u&def;oHk;zdkhae&m vHk
avmufwJh ae&mvdktyfygonf/
8 Study for bearing load Refer to the reinforcement of ground study. Article 3.6.6. rSm Munfhyg/
9 Study for bearing load Schedule, distance and method of mobilization and u&ef;udk b,ftcsdefrSmoH;k r,f?
demobilization, and cost shall be checked up. b,ftcsdefNyefNzKwfr,fqdkwm
aocsmwGufcsuf&ygrnf/
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Reactor Detail:
Length (Height) = 40 m
Diameter = 4.4 m
tck Reactor udk r wJhtcg Spreader Beam vdkygonf/ Spreader Beam &Jh tav;csdefudk
xyfaygif; xnfh&ygonf/
Weight of Reactor = 276 Ton
Rigging = 6 Ton
Hook Block Weight udk Crane Specification uae MunfhEdkifygonf/ u&def;wdkif;rSm Crane
Specification &Sdygonf/ Crane Model od&if Internet uae tvG,fwul a'gif;vkyfqGJvdkh &ygonf/
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txufyg Z,m;uae Hook Block Weight eJh Number of lines udk MunfhEdkifygonf
3.6.1. Hook Block
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CC 2800-1 (600 Ton) Crawler Crane wGif Boom Length 36m uae 138m xd
a&G;cs,fEdkifygonf/ tck Reactor tNrifh 40 m &SdwJhtwGuf Boom Length 66m udk a&G;ygonf/
3.6.4. Safe Work Load
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tcka&G;xm;wmu SSL Boom, Original Counter Weight = 180 Ton, ZB = Zentralballast Weight
= 60 Ton, Superlift Counter Weight = 300 Ton, Superlift Counter Weight Radius = 17 m, Working
Radius = 16 m, Boom Length = 66 m uae Munfhvdkuf&if Safe Work Load = 409 Ton &ygonf/
= 1.4
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CC 2800-1 (600 Ton) u&def;&Jh pkpkaygif; tav;csdef[m 360 wef&SdNyD; Ground Pressure u 14
N/cm2 &Sdygonf/
1 kg = 9.81 N
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Effective Area
txufygyHkwGif Main Crane tNzpf CC 2800-1 (600 Ton) u&def;udk oHk;xm;NyD; Tailing Crane
tNzpf CCH 2000 (200 Ton) u&def;udk oHk;xm;onf/
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Pick up
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Up Right
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Installation
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CHAPTER (4)
MOBILE CRANE
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bGef;t&Snf = 48rDwm
Working Radius = 40rDwm
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4.6.2. Outrigger
Outrigger’s Symbol
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4.6.4. Conterweight
Conterweight’s Symbol
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LTM1500 (500 Ton Mobile Crane) Counterweight 105 Ton’s Load Chart
Superlift’s Symbol
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4.7.2. Lifting Capacities and Lifting heights on guyed telescopic boom (TY)
4.7.3. Lifting Capacities and Lifting heights on the lattice fly jib (TF)
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4.7.4. Lifting Capacities and Lifting heights on the luffing lattice jib with telescopic boom (TN)
'DyHkpHuawmh luffing lattice jib udk wyfqiftok;NyKNcif; Nzpfygonf/ luffing lattice jib onf
vGwfvyfpGm twiftcsNyKvkyfEdkifygonf/ vyfzif;vwfwpf*spfudk t&Snf 21rDwmrSpNyD; 28rDwm?
35rDwm? 42rDwm? 49rDwm? 56rDwm? 63rDwm? 70rDwm? 77rDwm? 84rDwm? 91rDwmtxd
vkyfief;vdktyfovdk wyfqiftoHk;NyKEdkifygonf/ tNrifhudkvnf;wif csifw,f?
rcsifwJhyp©nf;uvnf;av;w,fqdk&if 'DyHkpHudka&G;cs,fEdkifygonf/
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4.7.5. Lifting Capacities and Lifting heights on the luffing lattice jib with guyed telescopic boom
(TYN)
'DyHkpHuawmh luffing lattice jib udk guyed telescopic boom eJhwGJoHk;Ncif;NzpfNyD; yHkpHig;rsdK;xJrSm
taumif;qHk;vdkhaNymEdkifNyD; tNrifhay:udk av;vHaomyp©nf;rsm; rcsif&if a&G;Edkifygonf/
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4.8. Sample Lifting Plan by using LTM1500 -500 Ton Mobile Crane
Working Radius = 18 m
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CHAPTER (5)
TOWER CRANE
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5.2. List of Model of Tower Cranes Type Approved for Use in Singapore (Approved Date 2006-2008)
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5.2.9. TEREX Comedil CYL 260-18H20 Tower Crane (Page no. 11)
yHk(5.10) TEREX Comedil CYL 260-18H20 Tower Crane \Equipment Data Sheet
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5.3. wm0gu&def;trsdK;tpm;rsm;
wm0gu&def;oHk;rsdK;&Sdygonf/
(1) A special vertical boom arrangement (tower attachment) on a mobile crane,
(2) A mobile crane superstructure mounted atop a tower,
(3) A vertical tower with a jib.
eHygwf(3)wm0gu&def;onf toHk;trsm;qHk;Nzpfygonf/
5.3.1/ A special vertical boom arrangement (tower attachment) on a mobile crane
'DeHygwf(1) trsdK;tpm;wm0gu&def;onf toHk;enf;aom trsdK;tpm;Nzpfaomfvnf; &uftenf;
i,fom toHk;NyKcsifaomae&mrsm;wGif tvGeftoHk;0ifygonf/ u&def;NyifqifcsdefwGif wm0gu&def;rsm;
wGif tNrefqHk;Nzpfygonf/
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yHk(5.17) Liebherr MK110 Mobile Tower Crane \Elevated Jib 30 Degree Load Chart
5.3.2/ A mobile crane superstructure mounted atop a tower
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yHk(5.20) A vertical tower with a jib J180LPA Tower Crane \Load Chart
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CHAPTER (6)
LORRY CRANE
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CHAPETR (7)
TRANSPORTORS
7.1.4/ Transportors
7.1.4.1/ Semi Low Loaders
Weight qdkonfrSm Trailer &Jh tav;csdefNzpfygonf/ Maximum Axleline Load qdkonfrSm 0ef&dk;wpfckrS
cHEdkifaom tm;Nzpfygonf/
7.1.4.3/ Platform Trailers Cometto MX-Series
High Bed Trailers wGif 30’ Trailer, 40’ Trailer vdkhvnf; ac:Muygonf/
CHAPTER (8)
RINGER CRANE
Ring cranes are larger cranes mounted on a ring. Both the ring and the crane are
assembled on site. The crane is on wheels on one end of the ring, while the counterweight is
on wheels at the opposite side of the ring (12 o’clock and 6 o’clock). Movement of the crane
and the counterweight along the ring are synchronized. With this system the crane can have a
very large counterweight which provides a large lifting capacity (loads range from 2.000 –
3.200 tons). However due to the fact that the ring is assembled on the ground ring cranes are
stationary. Most of the ring-cranes in mammoet’s fleet are constructed in such a way that the
individual components are either container sized or can fit into a container, this allows easier
mobilization of the crane.
CHAPTER (9)
FLOATING CRANE
CHAPTER (10)
LIFTING GEAR
REFERENCES