Component Locations Tap Locations KENR6653-01

Description
Part
Number
Machine
Location
Schematic
Location
Pressure, Sampling, and Sensor January 2008 FLUID POWER SYMBOLS
Tap Schematic
Cylinder Gp - Hydraulic (Apron Fold) 270-3560 1 C-4 Description BASIC COMPONENT SYMBOLS
Number Location
Cylinder Gp - Hydraulic (Auger) Left 194-7259 2 B-7
AA Left Propel Forward E-8
Right 194-7260 3 B-7
BB Left Propel Reverse E-7 MAIN AUX.
PUMP: VARIABLE and
Cylinder Gp - Hydraulic (Grade Control, Tow Point) Note C Left 4 D-7 SPRING CONTROL VALVES LINE RESTRICTION
195-2884 CC Right Propel Reverse E-6 PUMP or MOTOR FLUID CONDITIONER RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)
Right 5 C-6
DD Right Propel Forward E-6
Note D Left 4 D-7
195-2883 EE LH Propel / RH Feeder Charge E-4
Right 5 C-6
FF RH Propel / LH Feeder Charge E-2 PRESSURE HYDRAULIC PNEUMATIC
VARIABILITY SPRING LINE RESTRICTION LINE RESTRICTION ATTACHMENT
Cylinder Gp - Hydraulic (Hopper Hoist, Tow Point) Left 6 D-7 COMPENSATION VARIABLE and PRESSURE
275-0895 GG LH Propel Case D-7 (ADJUSTABLE) (VARIABLE) ENERGY TRIANGLES
COMPENSATED
Right 7 D-5
HH RH Propel Case D-5
Cylinder Gp - Hydraulic (Screed Lift) Left 8 B-6 VALVE ENVELOPES
VALVES
270-2436 II LH Auger Forward E-5 VALVE PORTS
Right 9 B-6
JJ LH Auger Reverse E-5
Cylinder Gp - Hydraulic (Tension) Left 10 F-6
8C-9493 KK LH Conveyor Forward E-3
Right 11 F-8
LL LH Conveyor Reverse E-3 ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY
Filter Element As - Oil (Hydraulic Tank) 255-1193 12 B-3
MM RH Auger Forward E-3
Filter Gp - Oil (Hydraulic Tank) 176-9415 13 B-3 CONTROL VALVES CHECK VALVES
NN RH Auger Reverse E-3
Hitch Gp - Truck (OSC)
Manifold Auxiliary
301-1468

107-0003
14
15
C-5
C-8
OO
PP
RH Conveyor Forward
RH Conveyor Reverse
E-1
E-1
XX AB AB

Tank Return 16 B-3 P T P T

QQ Generator Pump Outlet C-2 NORMAL POSITION SHIFTED POSITION INFINITE POSITION
BASIC SPRING SHUTTLE PILOT
Motor Gp - Fan 312-3652 17 B-2 SYMBOL LOADED CONTROLLED

Motor Gp - Gear (Paver Ventilation) 235-4849 18 B-8

RR
SS
Generator Motor Supply
Tamper Pump
C-2
B-5
Located at the Hydraulic Tank. FLUID STORAGE RESERVOIRS
Motor Gp - Piston (Auger) Left 19 F-5
190-8789 TT Apron Fold B-4
Right 20 F-2
UU Auxiliary System Pressure C-6
Motor Gp - Piston (Conveyor) Left 21 F-4
230-9384 VV Propel Shaft Pressure Truck Hitch B-7 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
Right 22 F-1
WW Truck Hitch C-5

AP655D Asphalt Paver

Motor Gp - Piston (Generator) Note A 227-5104 23 C-1 MEASUREMENT ROTATING SHAFTS
XX Hydraulic Oil Sampling - SOS B-3
Note B 310-8545 23 C-1
YY Left Grade and Hopper Press. Reducing C-7
Motor Gp - Piston (Propel) Left 24 F-8
291-9119 ZZ Right Grade and Hopper Press. Reducing C-6

Hydraulic Oil Sampling - SOS Hydraulic System

Right 25 F-6 PRESSURE FLOW
A1 Brake Release Pressure B-7 TEMPERATURE UNIDIRECTIONAL BIDIRECTIONAL
Pump & Valve Gp - Brake (Manual Release) 193-8539 26 B-7
A2 Generator / Propel Pressure D-6
Pump Gp - Gear (Hydraulic Fan) 291-2605 27 B-2 COMBINATION CONTROLS
Pump Gp - Piston (Auxiliary) 230-9385 28 C-8
Pump Gp - Piston (Generator) Note A 289-5227 29 C-2 MAN1-UP
Note B 313-6525 29 C-2
Pump Gp - Piston (Material Feed) Left 30 E-4
MAT1-UP SOLENOID SOLENOID
or MANUAL
SOLENOID
and PILOT
SOLENOID and
PILOT or MANUAL
SERVO THERMAL DETENT
269-0533
Right 31 E-2
MANUAL CONTROL SYMBOLS
Pump Gp - Piston (Propel) Left
Right
285-4088
32
33
E-7
E-6
A1
Pump Gp - Piston (Vibratory) 269-0542 34 B-5
Radiator & Hyd Oil Cooler Gp 270-4271 35 C-3 PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
Strainer - Suction 1G-7663 36 B-3
PILOT CONTROL SYMBOLS
250-2783 37 B-3 RELEASED PRESSURE REMOTE SUPPLY PRESSURE
Tank As - Hydraulic 271-6439 38 B-3
Valve - Check (Generator) Note A 200-6311 39 C-1
Note B 281-5965 39 C-1
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
Valve Gp - Control (Apron Fold) 270-3549 40 C-4 SUPPLY PRESSURE
Valve Gp - Control (Generator) 276-2261 41 C-2 ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS
Valve Gp - Control (Main Aux) Note C 269-0536 42 A-8
Note D 269-0535 43 A-4
Valve Gp - Control (Truck Hitch) 230-9160 44 C-5 SPRING LOADED LINES JOINING SINGLE ACTING
GAS CHARGED LINES CROSSING DOUBLE ACTING
Valve Gp - Cooler Bypass 299-3362 45 C-3
Valve Gp - Counterbalance (Hopper Hoist, Tow Point) Left 46 C-6 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
292-9094
Right 47 C-5
Valve Gp - Flow Control (Ventilation) 269-0539 48 B-8 FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION
Valve Gp - Solenoid (Grade Control) Left 49 C-7
Right
219-3005
50 C-6
Pressure tap (A1) is located under the operator platform on the
Valve Gp - Solenoid (Screed) (Vibration Control) 269-0589 51 B-4 left side of the machine. The deck plates provide access to this UNIDIRECTIONAL UNIDIRECTIONAL

Valve Gp - Track Tensioner Left

236-2580
52 E-6 component. The brake release pressure can be measured at CROSS
FLOW IN ONE PARALLEL FLOW ALLOWED IN
Right 53 E-8
pressure tap (A1). BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION

Note A: For 25kW Generator Circuit.

Note B: For 35kW Generator Circuit (MAN Version Only)
Note C: MAT Version
© 2008 Caterpillar Printed in U.S.A.
Note D: MAN Version
* Refer to Parts Manual for your specific machine.
Brake Release Pressure All Rights Reserved

Electrical Symbols Table

19 3 42 43 26 48 38 18 52 23 39 16 7 46 49 11 Hydraulic Symbols (Electrical)

GG
G M
31 30
DD Transducer Transducer Generator Electric Motor
15 (Fluid) (Gas / Air)

(Dimensions: 39 inches x 28 inches)

HH

KENR6653-01
Pressure Switch Pressure Switch Temperature Switch Electrical Wire
(Adjustable)
CC
Electrical Symbols (Electrical)
Located at left propel feed pump. Located at right propel feed pump. 33 28 32
T

Pressure Temperature Level Flow

The hydraulic pumps are located on the right side of the machine, Symbol Symbol Symbol Symbol
behind the access door. The machine is equipped with following
pump stacks: rear upper (31), front upper (30), rear lower (33),
Wire Number Identification Codes
and front lower (32).
(30) Front upper pump stack Electrical Schematic Example Hydraulic Schematic Example
BB (31) Rear upper pump stack
Current Standard Current Standard
(32) Front lower pump stack
Harness identification code
(33) Rear lower pump stack This example indicates
EE

30 Page,
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification
20 51 2 13 36 12 37 44 40 34 27 28 6 47 50 10 1 325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard

8 9 21 22 45 17 35 30 31 33 DD NN PP MM OO LL JJ II KK
Wire
Wire Color

325-PK-14
Located at left propel feed pump. Located at right propel feed pump and B A
left material feed pump. Circuit Number
Identification
Wire Gauge
(EXAMPLE VALVE)

AA
31
FF

30

24 25 31 29 41 4 5 Located at right material feed pump.

Located at left propel feed pump.

COMPONENT LOCATIONS PROPEL and MATERIAL FEED PUMPS

 8 7 6 5 4 3 2 1

MOTOR GP
PISTON
MOTOR GP (RIGHT CONVEYOR)
MOTOR GP MOTOR GP 230-9384
PISTON MOTOR GP
PISTON PISTON MOTOR GP
BRAKE BRAKE ALT B (CONVEYOR, LEFT) ALT B ALT A PISTON ALT A
(PROPEL, LEFT) (PROPEL, RIGHT) PISTON
L1 L2 230-9384 L1 (AUGER, RIGHT) L2
F 291-9119 291-9119 L1 L2 L2
(AUGER,
B A
L1
190-8789 A
F
A
LEFT)
M4
LEFT
190-8789 LEFT RIGHT RIGHT
RIGHT TRACK M4 LEFT TRACK AUGER CONVEYOR AUGER CONVEYOR

disp.
disp.

min.
min.
TAKE UP CYLINDER TAKE UP MOTOR MOTOR MOTOR MOTOR
HYDRAULIC L3 L3
CYLINDER L3
A B L3 B
(TENSION, B
HYDRAULIC L1
L1 L2 L2
(TENSION, LEFT) ALT A
ALT A ALT B ALT B
RIGHT) 8C-9493
8C-9493 C
C A B B A

M5 GEAR SHIFT M5 GEAR SHIFT EE FF

T M3 T M3
JJ MM
AA BB DD CC MB L3 M5 M4 M3 L2 M4 M5 L1 MC MB L3 M5 M4 M3 L2 M4 M5 L1 MC
OO
P P
B C B C
LEFT AUGER PUMP LEFT CONVEYOR RIGHT AUGER PUMP RIGHT CONVEYOR
A M1 M2 B VALVE GP BB A M1 M2 B
VALVE GP AA PUMP GP PUMP PUMP
PISTON TRACK SEE LOC
TRACK SEE LOC LL
(PROPEL, LEFT) TENSIONER A-3
TENSIONER A-3
285-4088 (LEFT)
(RIGHT)
236-2580 PUMP GP
236-2580
E PISTON E
(PROPEL, RIGHT)
285-4088 NN PP

A D A D
E E
II KK
MA MD MA MD
M3 M3 E E
D D

S S
X1 X1 C1 C2 C2 C1 C1 C2 C2 C1

GG HH
LEFT CONVEYOR / AUGER PUMP GP RIGHT CONVEYOR / AUGER PUMP GP
PISTON (MATERIAL FEED, LEFT) PISTON
L2
UPPER RIGHT PUMP STACK 269-0533
UPPER LEFT PUMP STACK (MATERIAL FEED, RIGHT)
L2
M5 M4 L1 M5 M4 L1 269-0533

LEFT PROPEL PUMP RIGHT PROPEL PUMP

LOWER RIGHT PUMP STACK LOWER LEFT PUMP STACK
X2 X2 A2

D D

CYLINDER GP CYLINDER GP CYLINDER GP CYLINDER GP

HYDRAULIC HYDRAULIC HYDRAULIC
(HOPPER HOIST,
HYDRAULIC APRON FOLD CIRCUIT
(GRADE CONTROL, (GRADE CONTROL,
TOW POINT, LEFT) TOW POINT, LEFT) TOW POINT, RIGHT)
(HOPPER HOIST,
(OPTIONAL SYSTEM) RADIATOR & HYD OIL VALVE GP GENERATOR CIRCUIT
TOW POINT, COOLER GP
275-0895 CONTROL (OPTIONAL SYSTEM)
(Dimensions: 39 inches x 28 inches)

195-2884 NOTE C 195-2884 NOTE C RIGHT) CYLINDER GP

270-4271 (GENERATOR)
195-2883 NOTE D C2 C1 HL1 HL2 195-2883 NOTE D C2 C1 HL1 HL2
275-0895 HYDRAULIC
(APRON FOLD) 276-2261 TP TA
QQ RR
L2 S 270-3560 FLOW
GAIN VALVE GP P
CONTROL
COUNTERBALANCE HITCH GP A
M4
(HOPPER HOIST, TRUCK (OSC) TRUCK HITCH FC TC
G
TOW POINT, VALVE GP 301-1468 (OPTIONAL SYSTEM)
LEFT) COUNTERBALANCE C VALVE
KENR6653-01

292-9094 VALVE GP CHECK (GENERATOR)

M2 A B A B (HOPPER HOIST, T MOTOR GP
VALVE GP CONTROL LS
200-6311 NOTE A
TOW POINT, F PISTON (GENERATOR)
SOLENOID VALVE GP (APRON FOLD) 281-5965 NOTE B
RIGHT) 227-5104 NOTE A
C (GRADE CONTROL,
T
VALVE GP
T 292-9094 CONTROL 270-3549 C
L1 LEFT) P SOLENOID P (TRUCK HITCH) WW X
310-8545 NOTE B
C1 C2
219-3005 (GRADE CONTROL, 230-9160 E
B G2 G P T G2 G P T
MANIFOLD RIGHT)
X
PUMP GP (AUXILIARY) 219-3005 ZZ UU G C1 C2 D
PISTON 107-0003
A YY PUMP GP
(AUXILARY) D F
230-9385 PISTON (GENERATOR)
H G B
289-5227 NOTE A
P #1 313-6525 NOTE B
A B
C E #2
B
VALVE GP M2
T J H COOLER BYPASS
T P G T
L.BRAKE 299-3362
NOTE A: FOR 25kW GENERATOR CIRCUIT
L.SHIFT NOTE B: FOR 35kW GENERATOR CIRCUIT (MAN ONLY)
TT SEE LOC
R.BRAKE NOTE C: MAT VERSION
30 Page, Color 2,

E-8 B MANIFOLD NOTE D: MAN VERSION

R.SHIFT D F
AA (TANK, RETURN) L2 * REFER TO PARTS MANUAL FOR YOUR SPECIFIC MACHINE.
CYLINDER GP G L1
107-0003 S
HYDRAULIC H
(AUGER, RH) CYLINDER GP
TAMPER CIRCUIT PUMP GP BB C E FILTER GP
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
PISTON SEE LOC A LEFT PROPEL CHARGE PUMP AND CIRCUIT
194-7260 A1
HYDRAULIC (VIBRATORY) E-6 OIL (HYDRAULIC TANK) RIGHT PROPEL CHARGE PUMP AND CIRCUITS

(SCREED LIFT, RIGHT) C2 C1 176-9415 LEFT AND RIGHT TRACK TAKE-UP CIRCUITS
B 269-0542 AUXILIARY PUMP OUTPUT AND VENTILATION CIRCUIT
CYLINDER GP 270-2436 FAN CIRCUIT HAND BRAKE PUMP AND CIRCUIT
HYDRAULIC CYLINDER GP XX RIGHT PROPEL PUMP AND CIRCUIT
(AUGER, LH) HYDRAULIC M5 M3
SS SEE SCREED HYD TAMPER CIRCUIT
B VALVE GP
194-7259 (SCREED LIFT,
A SCHEMATICS FOR DETAILS P1
#1
SUPPLY LINE B
FLOW CONTROL 1 LEFT) DRAIN / RETURN LINE

(VENTLATION) AUX T STRAINER BRAKE COOLING MOTOR, PUMP AND CIRCUITS

270-2436 SHIFTING CIRCUIT
269-0539 #2 SUCTION MOTOR GP
AUGER HOIST AND SCREED HOIST CURCUIT
VV M4 250-2783 FAN RIGHT GRADE AND HOPPER HOIST CIRCUIT
2
#3
312-3652 LEFT GRADE AND HOPPER HOIST CIRCUIT
APRON FOLD CIRCUIT
MOTOR GP AL1 AL2 BRK G1 FDS SCD3 SCD1 SCD2 G2
GEAR SEE SCREED FLOW OUT B
GENERATOR PUMP, MOTOR AND CIRCUIT
TRUCK HITCH CIRCUIT
STRAINER
(PAVER PUMP & VALVE GP HYD SCHEMATICS L2 SUCTION
OIL CONNECTING LINES
RIGHT CONVEYOR PUMP AND CIRCUIT
VENTILATION) BRAKE (MANUAL RELEASE) PUMP GP
235-4849 193-8539 FOR DETAILS 1 3 1G-7663 GEAR (HYDRAULIC FAN)
RIGHT AUGER PUMP AND CIRCUIT

MAIN AUXILIARY VALVE SCREED EXTENDERS AND VALVE GP

B1 B2
291-2605
TAMPER PILOT PUMP AND CIRCUIT
LEFT CONVEYOR PUMP AND CIRCUIT
SEE BELOW FOR DETAILS OTHER SCREED FUNCTIONS B SOLENOID (SCREED) LEFT PROPEL PUMP AND CIRCUIT
(VIBRATION CONTROL) LEFT AUGER PUMP AND CIRCUIT
“MAN” AND “MAT” VERSIONS L1 S
269-0589
P P1

T T1 LINE PATTERNS
TANK AS
Pressure Line
HYDRAULIC
271-6439 FILTER ELEMENT AS Pilot / Load Sensing Pressure
OIL (HYDRAULIC TANK)
255-1193 Drain / Return Lines
AL1 AL2 BRK G1 FDS SCD3 SCD1 SCD2 G2 AL1 AL2 BRK G1 FDS SCD3 SCD1 SCD2 G2
VALVE GP Component Group
ASSIST ASSIST
CONTROL #4 #4
Attachment
(MAIN AUXILIARY) #9 VALVE GP
#7 #7
A NOTE D CONTROL Air Line A
269-0535 (MAIN AUXILIARY)
#3 #3
LOWER LIFT LOWER LIFT NOTE C CALLOUTS
#1 #2 #1 #2
269-0536 YY Taps (Pressure, Sampling,Sensor) by letter
#5 #6 #8 #5 #6
52 Components by number

P P1 P P1
THIS SCHEMATIC IS FOR THE AP665D ASPHALT PAVER HYDRAULIC SYSTEM
T T1 T T1
PART NUMBER: 269-3832, CHANGE: 03, VERSION: -
Components are shown installed on a fully operable machine.

MAN VERSION MAT VERSION Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1