Engine Catalog

VED12D Volvo

A
Notes Page
 Volvo Parts North America, Inc.

This publication contains information on the Volvo VE D12 D Engine.

This publication should be used for reference purposes only.

For the most up to date information and Engine information specific to your
Chassis, please use IMPACT.

Additional copies can be ordered through Smartworks using publication

number PV512-015.

Volvo Parts North America, Inc. Street Address

P.O. Box 26115 7900 National Service Rd. Telephone: 336-393-2629
Greensboro, NC 27402-6115 Greensboro, NC 27409 Telefax: 336-393-3170
Notes Page
 D12D -
D12D BOM Sequence D12D
BOM Number Description Page BOM Number Description Page
TB-74435450-1 Replacement Kits (Engi 2 20464376 Fuel Filter Assembly 124
TB-73989639-1 Fuel Pump Replacement 4 TB-79184406-3 Fuel Lines, Engine Ass 126
TB-74432584-1 Turbocharger Replaceme 6 TB-65805048-2 Injectors 128
20501191 EGR Valve Repair Kit 8 TB-70775235-1 Intake and Exhaust Mai 130
TB-74432586-1 Air Compressor Replace 10 TB-70766181-4 Exhaust Brake, VEB 132
TB-74432587-1 Air Compressor Replace 12 1638185 GOVERNOR, EXH PRESS 134
TB-74432589-1 Coolant Pump Replaceme 14 TB-71147082-3 Exhaust Brake, EPG 136
TB-74432590-1 EGR Cooler Replacement 16 TB-81727653-3 EGR Cooler, Piping 138
20501192 EGR Cooler Repair Kit 18 TB-70775250-6 EGR Cooler 140
TB-74432591-1 EGR Valve Replacement 20 20567966 Assembly 142
TB-74432592-1 Oil Cooler Replacement 22 TB-81853638-1 Turbocharger 144
TB-74432593-1 Cylinder Head Replacem 24 TB-73926942-1 Crankcase Ventilation 146
3099100 Cylinder Head Gasket K 26 TB-70775491-1 Crankcase Ventilation 148
TB-70769751-1 Engine 28 TB-70775493-3 Coolant Pump and Therm 150
TB-70770411-2 Cylinder Head 30 20431135 Coolant Pump Assembly 152
3165130 HOUSING 32 8170312 HOUSING 154
3165133 HOUSING 34 TB-66766600-5 Engine, Control System 156
3165136 HOUSING 36 TB-81727846-3 EGR Heat Shield and Se 158
85103632 Supplemental Engine Ov 38 TB-73177187-1 Pre-heater (Engine) 160
85104134 Injector Sleeve Repair 42 TB-73765624-1 Air Compressor, Single 162
TB-70771087-1 Cylinder Block and Cov 44 20382348 COMPRESSOR,, WABCO 352 164
20451181 Cylinder Block Assembl 46 TB-73765625-3 Air Compressor, Dual W 166
TB-70772661-1 Cylinder Block 48
TB-71869865-2 Flywheel Housing 50
20451347 Flywheel Assembly 52
TB-62488432-1 Cylinder Liner and Pis 54
270950 Cylinder Liner Sealing 56
85103624 Piston Ring Repair Kit 58
TB-70773183-2 Valve Mechanism, EBR 60
20381702 Rocker Arm Assembly 64
20441679 Rocker Arm Assembly 66
20441787 Rocker Arm Assembly 68
20571251 Rocker Arm Assembly 70
TB-70773831-1 Camshaft 72
TB-70766185-1 Timing Gears, VN 74
20511839 Driving Device 76
TB-70766290-1 Timing Gears, VHD 78
TB-72956634-2 Repair Kits, Main and 80
TB-70765580-2 Crank Mechanism, VHD 82
20533089 Assembly 84
TB-70765737-1 Crank Mechanism, VN 86
TB-71383372-2 Oil Pan, VN 88
TB-71383373-1 Oil Pan, VHD FAP2940 90
20459664 Oil Pan Assembly 92
TB-71383375-1 Oil Pan, VHD FAP2380 94
20464906 Oil Pan Assembly 96
TB-72957652-1 Oil Pump, VN/VHD, FAP2 98
8170261 Oil Pump Assembly 100
TB-72957653-1 Oil Pump, VN/VHD, FAP2 102
TB-71147081-1 Oil Pump, VN/VHD, FAP2 104
TB-70765961-1 Oil Pump, VN/VHD, FAP2 106
TB-70775233-1 Oil Filter and Housing 108
20463828 Oil Filter Housing Ass 110
TB-86079607-1 Oil Filter and Housing 112
TB-70775234-2 Oil Cooler 114
TB-66647964-1 Fuel Pump Assembly 116
20441875 Fuel Pump Repair Kit 118
85102444 Fuel Pump Repair Kit 120
TB-75928876-1 Fuel Filter, Engine 122
20464376 Fuel Filter Assembly 124
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Page I
Notes Page
 D12D -
D12D Description Sequence D12D
BOM Number Description Page BOM Number Description Page
TB-74432586-1 Air Compressor Replace 10
TB-74432587-1 Air Compressor Replace 12
TB-73765625-3 Air Compressor, Dual W 166
TB-73765624-1 Air Compressor, Single 162
20533089 Assembly 84
20567966 Assembly 142
TB-70773831-1 Camshaft 72
20382348 COMPRESSOR,, WABCO 352 164
TB-70775493-3 Coolant Pump and Therm 150
20431135 Coolant Pump Assembly 152
TB-74432589-1 Coolant Pump Replaceme 14
TB-70765580-2 Crank Mechanism, VHD 82
TB-70765737-1 Crank Mechanism, VN 86
TB-70775491-1 Crankcase Ventilation 148
TB-73926942-1 Crankcase Ventilation 146
TB-70772661-1 Cylinder Block 48
TB-70771087-1 Cylinder Block and Cov 44
20451181 Cylinder Block Assembl 46
TB-70770411-2 Cylinder Head 30
3099100 Cylinder Head Gasket K 26
TB-74432593-1 Cylinder Head Replacem 24
TB-62488432-1 Cylinder Liner and Pis 54
270950 Cylinder Liner Sealing 56
20511839 Driving Device 76
TB-70775250-6 EGR Cooler 140
20501192 EGR Cooler Repair Kit 18
TB-74432590-1 EGR Cooler Replacement 16
TB-81727653-3 EGR Cooler, Piping 138
TB-81727846-3 EGR Heat Shield and Se 158
20501191 EGR Valve Repair Kit 8
TB-74432591-1 EGR Valve Replacement 20
TB-70769751-1 Engine 28
TB-66766600-5 Engine, Control System 156
TB-71147082-3 Exhaust Brake, EPG 136
TB-70766181-4 Exhaust Brake, VEB 132
20451347 Flywheel Assembly 52
TB-71869865-2 Flywheel Housing 50
20464376 Fuel Filter Assembly 124
TB-75928876-1 Fuel Filter, Engine 122
TB-79184406-3 Fuel Lines, Engine Ass 126
TB-66647964-1 Fuel Pump Assembly 116
20441875 Fuel Pump Repair Kit 118
85102444 Fuel Pump Repair Kit 120
TB-73989639-1 Fuel Pump Replacement 4
1638185 GOVERNOR, EXH PRESS 134
3165130 HOUSING 32
3165133 HOUSING 34
3165136 HOUSING 36
8170312 HOUSING 154
85104134 Injector Sleeve Repair 42
TB-65805048-2 Injectors 128
TB-70775235-1 Intake and Exhaust Mai 130
TB-70775234-2 Oil Cooler 114
TB-74432592-1 Oil Cooler Replacement 22
TB-70775233-1 Oil Filter and Housing 108
TB-86079607-1 Oil Filter and Housing 112
20463828 Oil Filter Housing Ass 110
20459664 Oil Pan Assembly 92
20464906 Oil Pan Assembly 96
TB-71383375-1 Oil Pan, VHD FAP2380 94
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Page II
Notes Page
Variant Index Variant Index
Variant Variant Description
1COMP530 COMPRESSOR, 1 CYL. 530 L/MIN. WABCO
2COM1080 COMPRESSOR, 2 CYL.1080 L/MIN. WABCO
2COMP850 COMPRESSOR, 2 CYL. 850 L/MIN. VOLVO
CD38B-O CLUTCH, 2 (DUAL) PLATE 15" (380MM), ORGANIC, B VERSION
CD40B-O CLUTCH, 2 (DUAL) PLATE 16" (400MM), ORGANIC, B VERSION
CL39D-C CLUTCH, 2 PLATE 15.5" (394 MM) CERAMETALLIC
CL43M-O CLUTCH, 1 PLATE 17" (430MM) MERITOR ORGANIC
CL43S-O CLUTCH, 1 PLATE 17" (430 MM) ORGANIC
CL43S-OR CLUTCH, 1 PLATE 17" (430 MM), ORGANIC REINFORCED
CONSTRUC CONSTRUCTION HOODLENGTH
CS43B-O CLUTCH, 1 (SINGLE) PLATE 17" (430MM), ORGANIC, B VERSION
CS43B-OR CLUTCH, 1 (SINGLE) PLATE 17" (430MM), ORGANIC REINFORCED, B VERSION
D12D365 3102 365BHP /1830
D12D395 3102 395BHP/1965NM
D12D425 3102 425HP/1800,1980NM
D12D435 3102 435BHP /2100NM
D12D465 3102 465BHP /2235NM
EBR-EPG EXHAUST PRESSURE GOVERNOR
EBR-VEB VOLVO ENGINE BRAKE INCLUDING EXHAUST PRESSURE GOVERNOR
EM-USA02 USA 2002 LEVEL ENGINE EMISSION
ENG-VE12 12 L. VOLVO ENGINE
ETOR1710 1631 NM - 1710 NM ,ENGINE TORQUE RANGES
ETOR1850 1781 NM - 1850 NM ,ENGINE TORQUE RANGES
ETOR1980 1911 NM - 1980 NM ,ENGINE TORQUE RANGES
ETOR2040 1981 NM - 2040 NM ,ENGINE TORQUE RANGES
ETOR2110 2041 NM - 2110 NM ,ENGINE TORQUE RANGES
ETOR2250 2181 NM - 2250 NM ,ENGINE TORQUE RANGES
ETOR2400 2251 NM - 2400 NM ,ENGINE TORQUE RANGES
FAA11 1 FRONT AXLE, 1 DRIVEN
FAP2380 AXLE FORWARD VHD
FAP2940 AXLE BACK VHD
FUELSEC1 SINGLE ENGINE MOUNTED FUEL FILTER
HYDRTRAN HYDRAULIC TRANSMISSION
LONG LONG HOOD LENGTH
MEDIUM MEDIUM HOOD LENGTH
PTOF-DIF PTO FLYWHEEL, DISC CLUTCH, FLANGE
PTOF-DIH PTO FLYWHEEL, DISC CLUTCH, HYDRAULIC
RC-VROUG CONSTRUCTION CLASS
TURBO-C WITH TURBO COMPOUND
UCLUTCH WITHOUT CLUTCH
UPTOFLYW WITHOUT PTO FLYWHEEL
UTURBOC WITHOUT TURBO COMPOUND
VERS-NAM NORTH AMERICAN VERSION
TB-74435450-1 TB-74435450-1
Replacement Kits (Engine)

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Page 1
TB-74435450-1 TB-74435450-1
Replacement Kits (Engine)

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 85104384 X Cylinder head kit
1a TB-74432593-1 Cylinder Head Replacement
2 85104382 X Oil cooler kit
2a TB-74432592-1 Oil Cooler Replacement Kit
3 85104373 X Fuel pump kit
3a TB-73989639-1 Fuel Pump Replacement Kit
4 85104379 X Egr valve Replacement Kit
4a TB-74432591-1 EGR Valve Replacement Kit
5 85104380 X Egr cooler Replacement Kit
5a TB-74432590-1 EGR Cooler Replacement Kit
6 85104635 X Turbo Replacement
6a TB-74432584-1 Turbocharger Repl. Kit
7 85104374 X Water pump kit
7a TB-74432589-1 Coolant Pump Replacement Kit
8 85104644 X Compressor kit 1COMP530
8 85104663 X Compressor kit 2COM1080
8a TB-74432586-1 Air Compressor Replacement Kit 2COM1080
8a TB-74432587-1 Air Compressor Replacement Kit 1COMP530

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TB-73989639-1 TB-73989639-1
Fuel Pump Replacement Kit

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Page 3
TB-73989639-1 TB-73989639-1
Fuel Pump Replacement Kit

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 20440371 1 Fuel pump
1a TB-66647964-1 x Fuel Pump Assembly
2 3964833 1 Gasket
3 955984 2 O-ring
4 969011 2 Gasket
5 999999 To ECU Cooler
6 999999 To Fuel Filter
7 85104621 1 Instructions

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Page 4
TB-74432584-1 TB-74432584-1
Turbocharger Replacement Kit

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Page 5
TB-74432584-1 TB-74432584-1
Turbocharger Replacement Kit

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 276807 1 Gasket kit
2 471622 4 Nut
3 470467 4 Spacer Sleeve
4 20501191 1 Kit
5 20504406 AWB56800059 4 Clamp
6 20495666 4 Gasket
7 20555359 1 Gasket
8 85104637 1 Instructions

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20501191 20501191
EGR Valve Repair Kit

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Page 7
20501191 20501191
EGR Valve Repair Kit

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 20495670 2 Gasket
2 20504408 AWB56800085 2 Clamp

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Page 8
TB-74432586-1 TB-74432586-1
Air Compressor Replacement Kit

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Page 9
TB-74432586-1 TB-74432586-1
Air Compressor Replacement Kit

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 85000117 1 Compressor, exch
2 948983 1 O-ring
3 471708 1 Sealing ring
4 20367063 1 Hose
5 946652 1 Rubber hose
6 943472 4 Hose clamp
7 85104645 1 Instructions

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TB-74432587-1 TB-74432587-1
Air Compressor Replacement Kit

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Page 11
TB-74432587-1 TB-74432587-1
Air Compressor Replacement Kit

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 85000118 1 Compressor, exch
2 948983 1 O-ring
3 471708 1 Sealing ring
4 20367063 1 Hose
5 946652 1 Rubber hose
6 943472 4 Hose clamp
7 85104623 1 Instructions

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Page 12
TB-74432589-1 TB-74432589-1
Coolant Pump Replacement Kit

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Page 13
TB-74432589-1 TB-74432589-1
Coolant Pump Replacement Kit

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 85000076 1 Bearing housing, exch
2 975687 1 O-ring
3 946173 3 Flange screw
4 1547254 4 Sealing ring
5 8170514 2 Gasket
6 925255 1 O-ring
7 8130185 1 Gasket
8 948980 1 O-ring
9 85104622 1 Instructions

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TB-74432590-1 TB-74432590-1
EGR Cooler Replacement Kit

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TB-74432590-1 TB-74432590-1
EGR Cooler Replacement Kit

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 20499605 1 Egr cooler
2 20501192 1 Kit
3 85104625 1 Instructions

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20501192 20501192
EGR Cooler Repair Kit

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Page 17
20501192 20501192
EGR Cooler Repair Kit

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 20495666 4 Gasket
2 20504406 AWB56800059 5 Clamp
3 967944 1 O-ring

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TB-74432591-1 TB-74432591-1
EGR Valve Replacement Kit

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TB-74432591-1 TB-74432591-1
EGR Valve Replacement Kit

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 20506894 1 Valve
2 20501191 1 Kit
3 20504406 AWB56800059 4 Clamp
4 20495666 4 Gasket
5 85104624 1 Instructions

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TB-74432592-1 TB-74432592-1
Oil Cooler Replacement Kit

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TB-74432592-1 TB-74432592-1
Oil Cooler Replacement Kit

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 8130186 1 Oil cooler
2 977523 4 Flange screw
3 1677656 1 Gasket
4 8130185 1 Gasket
5 420641 1 Gasket
6 420643 1 Gasket
7 471622 4 Nut
8 470467 4 Spacer Sleeve
9 8170959 6 Gasket
10 1547254 2 Sealing ring
11 8170519 1 Gasket
12 1544710 1 Sealing ring
13 8149301 1 Gasket
14 8170514 1 Gasket
15 948980 1 O-ring
16 20501191 1 Kit
17 20501192 1 Kit
18 20551483 2 Sealing ring
19 85104626 1 Instructions
20 20555359 1 Gasket

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TB-74432593-1 TB-74432593-1
Cylinder Head Replacement Kit

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TB-74432593-1 TB-74432593-1
Cylinder Head Replacement Kit

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 20502817 1 Cylinder head
2 85107007 1 Kit Contains Items #3-41
3 3099100 1 Gasket kit
4 8170116 1 Sealing moulding
5 8170514 1 Gasket
6 3964604 16 Bushing
7 20441079 6 Flange screw
8 1544710 1 Sealing ring
9 20526706 1 Sealing strip
10 3165097 1 Sealing ring
11 20489341 1 Sealing strip
12 276948 6 O-ring kit
13 1677370 2 Sealing ring
14 20526428 1 Sealing ring
15 1161231 1 Sealing agent silicon
16 3979639 2 Gasket
17 20555359 1 Gasket
18 478344 4 Spacer sleeve
19 471622 4 Nut
20 420641 1 Gasket
21 420643 1 Gasket
22 8170959 6 Gasket
23 1547254 2 Sealing ring
24 8170519 1 Gasket
25 1547252 1 Sealing ring
26 8149301 1 Gasket
27 20501191 1 Kit
28 20501192 1 Kit
29 1547886 6 Screw
30 949659 12 O-ring
31 949721 1 O-ring
32 983472 12 Cable tie
33 11996 BSH2916710611 5 Gasket
34 976971 1 O-ring
34 967944 1 O-ring
35 20429371 6 Housing
37 20375186 ASI19299900 24 Cable terminal
38 970772 ASI828904-1 6 Cable seal
39 469601 1 Sealing ring
40 3830184 1 Seal
41 28429850 1 Retaining clip
999 85104628 1 Instructions

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3099100 3099100
Cylinder Head Gasket Kit

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Page 25
3099100 3099100
Cylinder Head Gasket Kit

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 20412953 1 Gasket
2 3093256 1 Assembly instructions

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TB-70769751-1 TB-70769751-1
Engine

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TB-70769751-1 TB-70769751-1
Engine

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 1638780 1 Engine VN,D12D465,EBR-VEB,EM-USA02
1 1638782 1 Engine VN,D12D365-D12D435,EBR-VEB,EM-USA
1 1638784 1 Engine VN,D12D365-D12D435,EBR-EPG,EM-USA
1 1638786 1 Engine VHD,FAP2940, D12D465, EBR-VEB, EM-U
1 1638787 1 Engine VHD,FAP2380, D12D465, EBR-VEB, EM-U
1 1638788 1 Engine VHD,FAP2940, D12D465, EBR-EPG, EM-U
1 1638789 1 Engine VHD,FAP2380, D12D465, EBR-EPG, EM-U
1 1638790 1 Engine VHD,FAP2940,D12D365-435,EBR-VEB,EM
1 1638791 1 Engine VHD,FAP2380,D12D365-435,EBR-VEB,EM
1 1638792 1 Engine VHD,FAP2940,D12D365-435,EBR-EPG,EM
1 1638793 1 Engine VHD,FAP2380,D12D365-435,EBR-EPG,EM
1 1638961 1 Engine VN, D12D465, EBR-EPG, EM-USA02
1 1639309 1 Engine VNM,D12D365-435,EBR-VEB, EM-USA04
1 1639310 1 Engine VNM,D12D365-435,EBR-EPG, EM-USA04
1 1639311 1 Engine VNM, D12D465, EBR-VEB, EM-USA04
1 1639312 1 Engine VNM, D12D465, EBR-EPG, EM-USA04
1 1639400 1 Engine VHD, FAP2380, D12D435, EBR-VEB, EM-U
1 1639401 1 Engine VHD, FAP2940, D12D435, EBR-VEB, EM-U
1 1639402 1 Engine VHD,FAP2380,D12D365-435,EBR-EPG,EM
1 1639403 1 Engine VHD,FAP2940,D12D365-435,EBR-EPG,EM
1 1639404 1 Engine VHD,FAP2380, D12D465, EBR-VEB, EM-U
1 1639405 1 Engine VHD,FAP2940, D12D465, EBR-VEB, EM-U
1 1639406 1 Engine VHD,FAP2380, D12D465, EBR-EPG, EM-U
1 1639407 1 Engine VHD,FAP2940, D12D465, EBR-EPG, EM-U

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TB-70770411-2 TB-70770411-2
Cylinder Head

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TB-70770411-2 TB-70770411-2
Cylinder Head

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 20502817 1 Cylinder head
2a 3165130 1 Bearing housing
2b 3165133 5 Bearing housing
2c 3165136 1 Bearing housing
3 8170626 7 Stud
4 1547889 14 Screw M10x127
5 1547888 1 Screw M10x106
6 1677283 6 Screw M10x70
7 3165303 24 Valve guide
8 20482579 12 Valve seat
9 20463800 12 Inlet valve
10 1677963 12 Guide pin
11 859171 24 Valve seal
12 3183211 12 Valve spring
13 1546487 24 Valve spring washer
14 1677875 48 Valve collet
15 3183211 12 Valve spring
16 3183210 12 Valve spring
17 3169366 12 Valve seat
18 20441945 12 Exhaust valve
19 968062 2 Plug
20 422426 1 Pin
21 947281 ZFL0634801205 1 Gasket
22 968060 1 Plug
23 8170553 1 Cap plug
24 1544710 1 Sealing ring
25 85104134 X Kit
26 85104134 X Kit
27 949659 1 O-ring
28 3155171 1 Plug
29 8131707 11 Cap plug
30 8148863 9 Stud
31 28429850 X Retaining clip
32 1547894 X Cable tie
33 20566300 1 Heat shield
34 946441 2 Flange screw
35 20545669 1 Valve cover
36 3964604 16 Bushing
37 8148488 11 Cap nut
38 8170116 1 Sealing moulding
39 3099100 1 Gasket kit
40 950562 X Pin
41 1546484 X Sleeve
42 85103632 1 Gasket kit
43 85104384 1 Cylinder head kit
43a TB-74432593-1 1 Cylinder Head Replacement
44 1547419 38 Screw

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 NOTES

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3165130 3165130
HOUSING

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

950542 BSH1423100031 01 PIN

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 NOTES

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3165133 3165133
HOUSING

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

950542 BSH1423100031 01 PIN

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 NOTES

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3165136 3165136
HOUSING

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

950542 BSH1423100031 01 PIN

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Page 36
85103632 85103632
Supplemental Engine Overhaul Kit

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Page 37
85103632 85103632
Supplemental Engine Overhaul Kit

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 999999 X This Kit Contains The
1 999999 x Orings and Gaskets Needed
1 999999 x To Overhaul the Engine
1a 11994 BSHA12X18DIN7603CU 1 Gasket Dearration Line
1a 11996 BSH2916710611 8 Gasket Cylinder Block
1a 11998 2 Gasket
1a 1526474 1 O-ring
1a 1543896 1 Crankshaft seal
1a 1544710 1 Sealing ring
1a 1547252 2 Sealing ring
1a 1547254 8 Sealing ring
1a 1547951 2 Sealing ring
1a 1636309 2 Sealing ring
1a 1638051 4 Sealing ring
1a 1638052 2 Sealing ring
1a 1677118 1 O-ring
1a 1677370 3 Sealing ring
1a 1677516 2 Sealing ring
1a 1677656 1 Gasket
1a 18665 BSH2916710606 1 Gasket
1a 18677 BSH2916720311 2 Gasket
1a 18813 1 Gasket
1a 20489341 1 Sealing strip
1a 20526428 2 Sealing ring
1a 276948 6 O-ring kit
1a 3165097 1 Sealing ring
1a 3165747 6 O-ring
1a 3964833 1 Gasket
1a 420641 1 Gasket
1a 420643 1 Gasket
1a 421158 1 Sealing ring
1a 421629 1 Sealing ring
1a 465784 1 Sealing ring
1a 469508 1 Sealing ring
1a 469509 1 Sealing ring
1a 469601 1 Sealing ring
1a 469846 3 Sealing ring
1a 470939 1 Gasket
1a 8130106 2 Sealing strip
1a 8148471 2 Sealing ring
1a 8170452 1 Gasket
1a 8170473 1 Sealing moulding
1a 8170514 2 Gasket
1a 8170515 1 Gasket
1a 8170519 1 Gasket
1a 8170534 1 Gasket
1a 8170558 1 Sealing ring
1a 945512 1 O-ring
1a 947281 ZFL0634801205 1 Gasket
1a 947620 BSH2-916-710-603 6 Gasket
1a 947622 3 Gasket
1a 948610 2 O-ring
1a 948980 1 O-ring
1a 949658 1 O-ring
1a 949659 2 O-ring
1a 957173 1 Gasket

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 38
85103632 85103632
Supplemental Engine Overhaul Kit

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 39
85103632 85103632
Supplemental Engine Overhaul Kit

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1a 957173 1 Gasket
1a 957185 WAB8970450504 1 Gasket
1a 967344 1 O-ring
1a 969011 4 Gasket
1a 974673 2 O-ring
1a 975664 1 O-ring
1a 975687 1 O-ring
1a 976013 1 O-ring
1a 976971 1 O-ring

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 40
85104134 85104134
Injector Sleeve Repair Kit

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 41
85104134 85104134
Injector Sleeve Repair Kit

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 3165747 1 O-ring
2 3183368 1 Sleeve

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 42
TB-70771087-1 TB-70771087-1
Cylinder Block and Cover

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 43
TB-70771087-1 TB-70771087-1
Cylinder Block and Cover

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 20451181 1 Cylinder block
2 981735 2 Cap plug
3 8170389 2 Guide sleeve
4 20411014 1 Cover
5 960631 1 Plug
6 947622 1 Gasket
7 1546528 2 Plug
8 1547252 2 Sealing ring
9 1546532 2 Lock brace
10 972542 2 Screw
11 975664 1 O-ring
12 471752 1 Casing
13 946544 2 Flange screw
14 1677656 1 Gasket
15 965180 7 Flange screw
16 945444 20 Flange screw
17 18677 BSH2916720311 1 Gasket
18 960634 1 Plug
19 947620 BSH2-916-710-603 1 Gasket
20 946440 1 Flange screw

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 44
20451181 20451181
Cylinder Block Assembly

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 45
20451181 20451181
Cylinder Block Assembly

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 422426 1 Pin
2 1547040 14 Screw
3 18677 BSH2916720311 2 Gasket
4 960634 2 Plug
5 8170666 1 Plug
6 11996 BSH2916710611 2 Gasket
7 960631 2 Plug
8 11992 1 Washer
9 946440 1 Flange screw

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 46
TB-70772661-1 TB-70772661-1
Cylinder Block

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 47
TB-70772661-1 TB-70772661-1
Cylinder Block

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 20451181 1 Cylinder block
2 11996 BSH2916710611 2 Gasket
3 960631 2 Plug
4 981245 1 Plug
5 422426 1 Pin
6 1547040 14 Screw
7 981735 3 Cap plug
8 8170666 1 Plug
9 8170389 2 Guide sleeve
10 1546624 3 Restricting washer
11 3165099 2 Plug
12 976038 2 O-ring
13 18677 BSH2916720311 1 Gasket
14 960634 1 Plug
15 20430405 1 Reinforcing member RC-VROUG,FAA11
15 3183414 1 Reinforcing member
16 973523 20 Hex. socket screw
17 965187 6 Flange screw

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 48
TB-71869865-2 TB-71869865-2
Flywheel Housing

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 49
TB-71869865-2 TB-71869865-2
Flywheel Housing

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 479606 1 Breather cap
2 946544 2 Flange screw
3 966364 8 Flange screw
4 966366 2 Flange screw
5 966371 2 Flange screw
6 1677894 1 Adjusting washer
7 20508011 1 Sensor
8 940326 1 Hex. socket screw
9 20451347 1 Flywheel housing

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 50
20451347 20451347
Flywheel Assembly

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 51
20451347 20451347
Flywheel Assembly

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 20451304 1 Flywheel housing
2 1543896 1 Crankshaft seal
3 312312 1 Expansion plug
4 421158 1 Sealing ring
5 974673 1 O-ring
6 20411391 1 Plug

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 52
TB-62488432-1 TB-62488432-1
Cylinder Liner and Piston Assembly

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 53
TB-62488432-1 TB-62488432-1
Cylinder Liner and Piston Assembly

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 85103628 6 Cylinder liner kit
2 270950 1 Sealing ring kit
3 470922 1 Sealing ring
4 470190 2 Sealing ring
5 424833 1 Sealing ring
6 3155115 1 Piston pin
7 914530 2 Snap ring
8 85103624 1 Piston ring kit

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 54
270950 270950
Cylinder Liner Sealing Ring Repair Kit

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 55
270950 270950
Cylinder Liner Sealing Ring Repair Kit

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 470922 1 Sealing ring
2 470190 2 Sealing ring
3 424833 1 Sealing ring

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 56
85103624 85103624
Piston Ring Repair Kit

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 57
85103624 85103624
Piston Ring Repair Kit

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 20411224 1 Compression ring
2 20576259 1 Compression ring
3 3183053 1 Oil scraper ring

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 58
TB-70773183-2 TB-70773183-2
Valve Mechanism, EBR

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 59
TB-70773183-2 TB-70773183-2
Valve Mechanism, EBR

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 8170158 1 Rocker arm shaft
2 980176 1 Expansion plug
3 20441787 6 Rocker arm
4 946911 1 Nut
5 1546458 1 Ball stud
6 20441753 X Ball socket
7 968757 1 O-ring
8 20441755 1 Ball socket Intake
9 1547919 6 Valve caliper
9a 1543368 1 Adjusting screw
10 20381702 6 Rocker arm
9b 946911 1 Nut
11 1546775 1 Ball stud
12 1677396 1 Nut
13 3964817 1 Nozzle
14 20441679 6 Rocker arm EBR-EPG
14 20571251 6 Rocker arm EBR-VEB
15 20441753 1 Ball socket
16 944364 1 O-ring
17 67089 BW 201327 1 Ball
17a 20430415 1 Piston CLASS 2
17a 20430417 1 Piston CLASS 4
17a 20430416 1 Piston CLASS 3
18 1547967 X Adjusting washer THK 2.00
18 1547968 X Adjusting washer THK 2.05
18 1547969 X Adjusting washer THK 2.10
18 1547970 X Adjusting washer THK 2.15
18 1547971 X Adjusting washer THK 2.20
18 1547972 X Adjusting washer THK 2.25
18 1547973 X Adjusting washer THK 2.30
18 1547974 X Adjusting washer THK 2.35
18 1547975 X Adjusting washer THK 2.40
18 1547976 X Adjusting washer THK 2.45
18 1547977 X Adjusting washer THK 2.50
18 1547978 X Adjusting washer THK 2.55
18 1547979 X Adjusting washer THK 2.60
18 1547980 X Adjusting washer THK 2.65
18 1547981 X Adjusting washer THK 2.70
18 1547982 X Adjusting washer THK 2.75
18 1547983 X Adjusting washer THK 2.80
18 1547984 X Adjusting washer THK 2.85
18 1677347 X Adjusting washer THK 2.90
18 1677348 X Adjusting washer THK 2.95
18 1677349 X Adjusting washer THK 3.00
18 1677350 X Adjusting washer THK 3.05
18 1677351 X Adjusting washer THK 3.10
18 1677352 X Adjusting washer THK 3.15
18 1677353 X Adjusting washer THK 3.20
18 1677354 X Adjusting washer THK 3.25
18 1677355 X Adjusting washer THK 3.30
18 1677356 X Adjusting washer THK 3.35
18 1677357 X Adjusting washer THK 3.40
18 1677358 X Adjusting washer THK 3.45
18 1677359 X Adjusting washer THK 3.50
18 1677360 X Adjusting washer THK 3.55
18 1677361 X Adjusting washer THK 3.60

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 60
TB-70773183-2 TB-70773183-2
Valve Mechanism, EBR

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 61
TB-70773183-2 TB-70773183-2
Valve Mechanism, EBR

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

18 1677361 X Adjusting washer THK 3.60
18 1677362 X Adjusting washer THK 3.65
18 1677363 X Adjusting washer THK 3.70
18 1677364 X Adjusting washer THK 3.75
18 1677365 X Adjusting washer THK 3.80
18 1677366 X Adjusting washer THK 3.85
18 1677367 X Adjusting washer THK 3.90
18 1677368 X Adjusting washer THK 3.95
18 1677369 1 Shim
19 1677713 6 Flange nut
20 1677906 6 Leaf spring
21 1547889 14 Screw
22 1547929 6 Valve caliper Exhaust
23 1547924 1 Adjusting screw

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 62
20381702 20381702
Rocker Arm Assembly

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 63
20381702 20381702
Rocker Arm Assembly

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 1677396 1 Nut
2 1546775 1 Ball stud
3 3964817 2 Nozzle

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 64
20441679 20441679
Rocker Arm Assembly

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 65
20441679 20441679
Rocker Arm Assembly

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 1546458 1 Ball stud
2 946911 1 Nut
3 20441753 1 Ball socket
4 944364 1 O-ring

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 66
20441787 20441787
Rocker Arm Assembly

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 67
20441787 20441787
Rocker Arm Assembly

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 1546458 1 Ball stud
2 946911 1 Nut
3 20441753 1 Ball socket
4 944364 1 O-ring

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 68
20571251 20571251
Rocker Arm Assembly

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 69
20571251 20571251
Rocker Arm Assembly

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 67089 BW 201327 1 Ball
2 20441753 1 Ball socket
3 944364 1 O-ring

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 70
TB-70773831-1 TB-70773831-1
Camshaft

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 71
TB-70773831-1 TB-70773831-1
Camshaft

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 20487979 1 Camshaft EBR-EPG/EBR-EPGL,EM-USA02/EM-USA
1 8187476 1 Camshaft EBR-VEB,EM-USA02/EM-USA04
2 20503200 1 Bearing shell kit STD
2 20503201 1 Bearing shell kit 0.25mm
2 20503202 1 Bearing shell kit 0.5mm
2 20503203 1 Bearing shell kit 0.75mm
3 276630 6 Bearing shell kit STD
3 276631 6 Bearing shell kit 0.25mm
3 276632 6 Bearing shell kit 0.5mm
3 276633 6 Bearing shell kit 0.75mm
4 20450344 1 Gear
4a 950645 1 Pin
5 8170954 1 Oscillation damper
6 3155166 1 Tooth wheel MEDIUM/LONG,TYPE-N
6 8170567 1 Tooth wheel CONSTRUC,TYPE-N
7 20441079 6 Flange screw
8 20440991 1 Spacer

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 72
TB-70766185-1 TB-70766185-1
Timing Gears, VN

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 73
TB-70766185-1 TB-70766185-1
Timing Gears, VN

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 8170561 1 Timing gear plate
2 946470 17 Flange screw
3 8170473 1 Sealing moulding
4 8170237 1 Cover
5 946473 4 Flange screw
6 8170193 1 Idler gear
7 8170219 1 Hub
8 8170220 X Thrust washer
9 3184865 X Thrust washer
10 3184868 X Bearing shield
11 1547886 18 Screw
12 8170195 1 Idler gear
13 8170197 1 Idler gear
14 8170199 1 Hub
15 20512768 1 Timing gear cover
16 3165095 1 Cup
17 965182 3 Flange screw
18 965183 1 Flange screw
19 965190 1 Flange screw
20 965223 1 Flange screw
21 8170452 1 Gasket
22 968553 1 Flange screw
23 8170235 1 Noise shield
24 972542 16 Screw
25 3165064 1 Timing gear cover
26 1547940 1 Guide sleeve
27 956022 1 Thread insert
28 973096 4 Flange screw
29 947790 2 Flange screw
30 965217 11 Flange screw
31 965183 1 Flange screw
32 20511839 1 Driving device
33 967344 1 O-ring
34 969542 1 Screw
35 3830184 1 Seal

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 74
20511839 20511839
Driving Device

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 75
20511839 20511839
Driving Device

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 425784
2 906634
3 1546480
4 3979190
5 20480809
6 20463034
7 20480665
8 20463040
1 Taper roller bearing
SKFKM6 1 Round nut
1 Sealing ring
1 Roller bearing
1 Gear
1 Bearing housing
1 Shaft
1 Hub

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 76
TB-70766290-1 TB-70766290-1
Timing Gears, VHD

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 77
TB-70766290-1 TB-70766290-1
Timing Gears, VHD

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 8170561 1 Timing gear plate
2 946470 17 Flange screw
3 8170473 1 Sealing moulding
4 8170237 1 Cover
5 946473 4 Flange screw
6 8170193 1 Idler gear
7 8170219 1 Hub
8 8170220 X Thrust washer
9 3184865 X Thrust washer
10 3184868 X Bearing shield
11 1547886 18 Screw
12 8170195 1 Idler gear
13 8170197 1 Idler gear
14 8170199 1 Hub
15 20515878 1 Timing gear cover
16 968553 1 Flange screw
17 965182 3 Flange screw
18 965183 1 Flange screw
19 965190 1 Flange screw
20 965223 1 Flange screw
21 8170452 1 Gasket
22 969542 3 Screw
23 8170235 1 Noise shield
24 972542 16 Screw
25 3165064 1 Timing gear cover
26 1547940 1 Guide sleeve
27 956022 1 Thread insert
28 973096 4 Flange screw
29 947790 2 Flange screw
30 965217 11 Flange screw
31 965183 1 Flange screw
32 20511839 1 Driving device
33 965190 1 Flange screw
34 3825169 1 Sealing ring With Front PTO
34 999999 X Without Front PTO

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 78
TB-72956634-2 TB-72956634-2
Repair Kits, Main and Big-end Bearings

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 79
TB-72956634-2 TB-72956634-2
Repair Kits, Main and Big-end Bearings

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 20530916 7 Main bearing STD.DIM
1 20578624 7 Main bearing 0.25 mm U.S.
1 20578625 7 Main bearing 0.50 mm U.S.
1 20578626 7 Main bearing 0.75 mm U.S.
1 20578627 7 Main bearing 1.00 mm U.S.
1 20578628 7 Main bearing 1.25 mm U.S.
2 3093651 1 Thrust washer kit STD.DIM
2 3093652 1 Thrust washer kit 0.1 mm O.S
2 3093653 1 Thrust washer kit 0.2 mm O.S
2 3093654 1 Thrust washer kit 0.3 mm O.S
3 276134 6 Big-end bearing kit STD.DIM
3 276135 6 Big-end bearing kit 0.25 mm U.S.
3 276136 6 Big-end bearing kit 0.50 mm U.S.
3 276137 6 Big-end bearing kit 0.75 mm U.S.
3 276334 6 Big-end bearing kit 1.00 mm U.S.
3 276349 6 Big-end bearing kit 1.25 mm U.S.

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 80
TB-70765580-2 TB-70765580-2
Crank Mechanism, VHD

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 81
TB-70765580-2 TB-70765580-2
Crank Mechanism, VHD

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 20533089 1 Crankshaft
2 TB-72956634-2 Repair Kits, Main and Big-end Bearings
3 TB-72956634-2 Repair Kits, Main and Big-end Bearings
4 TB-72956634-2 Repair Kits, Main and Big-end Bearings
5 20412200 6 Connecting rod
6 1543035 2 Screw
7 20381185 6 Bushing
8 1549407 1 Hub
9 945512 1 O-ring
10 422124 1 Washer
11 1543316 1 Screw
12 20441534 1 Vibration damper
13 959243 6 Screw M10*50
13 965188 FLXBF00357ADD 6 Flange screw M10*70
14 1549592 1 Flywheel HYDRTRAN
14 1656879 1 Flywheel UCLUTCH
14 20490795 1 Flywheel CL39D-C/CL39D-C2/CL39D-C3
15 8193939 1 Gear ring
16 1543563 14 Washer
17 1543506 14 Screw M16*1, 5*50
17 1677893 14 Screw M16*1, 5*43
17 20571880 14 Screw M16*1, 5*160
18 8170192 1 Gear
19 20411885 1 Companion flange

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 82
20533089 20533089
Assembly

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 83
20533089 20533089
Assembly

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 422253 1 Woodruff key
2 950645 1 Pin

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 84
TB-70765737-1 TB-70765737-1
Crank Mechanism, VN

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 85
TB-70765737-1 TB-70765737-1
Crank Mechanism, VN

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 20533089 1 Crankshaft
2 TB-72956634-2 Repair Kits, Main and Big-end Bearings
3 TB-72956634-2 Repair Kits, Main and Big-end Bearings
4 TB-72956634-2 Repair Kits, Main and Big-end Bearings
5 20412200 6 Connecting rod
6 20381185 6 Bushing
7 1543035 2 Screw
8 1546491 1 Hub
9 422124 1 Washer
10 1543316 1 Screw
11 20441534 1 Vibration damper
12 8193962 1 Washer
13 965185 6 Flange screw
14 1549592 1 Flywheel HYDRTRAN
14 1656879 1 Flywheel UCLUTCH
14 20490795 1 Flywheel CL39D-C/CL39D-C2/CL39D-C3
14 8170617 1 Flywheel CL43M-O
15 8193939 1 Gear ring
16 1543563 14 Washer
17 1677893 14 Screw
18 1652986 1 Ball bearing
19 8170192 1 Gear

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 86
TB-71383372-2 TB-71383372-2
Oil Pan, VN

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 87
TB-71383372-2 TB-71383372-2
Oil Pan, VN

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 20573510 1 Oil pan
2 18813 1 Gasket
3 1524290 1 Plug
3a 20571854 1 Magnetic plug
3b 20579690 1 Gasket
4 968209 2 O-ring
5 968612 2 Plug
6 3173797 1 Oil level sensor
6a 944126 1 O-ring
7 948356 3 Flange screw
8 8130088 3 Clip
9 946934 ITT917.085 2 Flange screw
10 20464233 1 Pipe
11 949656 1 O-ring
12 946440 1 Flange screw
13 20538726 16 Flange screw
14 8130106 1 Sealing strip
15 20441746 1 Retainer

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 88
TB-71383373-1 TB-71383373-1
Oil Pan, VHD FAP2940

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 89
TB-71383373-1 TB-71383373-1
Oil Pan, VHD FAP2940

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 20459664 1 Oil pan
2 3173797 1 Oil level sensor
2a 944126 1 O-ring
3 944126 1 O-ring
4 8130088 5 Clip
5 8170906 1 Bracket
6 949278 2 Flange lock nut
7 468947 1 Sealing ring
8 8170861 1 Connector
9 20464233 1 Pipe
10 949656 1 O-ring
11 946440 1 Flange screw
12 20440188 1 Retainer
13 1547562 1 Sealing moulding
14 1547559 1 Clamping strip
15 20441380 1 Clamping strip
16 20441382 2 Clamping strip
17 947760 28 Flange screw
18 468948 1 Nut
19 20405288 1 Nut
20 976043 1 O-ring
21 965176 3 Flange screw
99 20538726 1 Flange screw

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 90
20459664 20459664
Oil Pan Assembly

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 91
20459664 20459664
Oil Pan Assembly

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 949329 TDA949329 1 Gasket
2 981281 TDA981281 1 Plug
2a 20571854 1 Magnetic plug
2b 20579690 1 Gasket
3 925064 1 O-ring
4 20459656 1 Hexagon nut
5 968209 1 O-ring
6 968612 1 Plug
7 20451693 1 Nipple

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 92
TB-71383375-1 TB-71383375-1
Oil Pan, VHD FAP2380

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 93
TB-71383375-1 TB-71383375-1
Oil Pan, VHD FAP2380

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 20464906 1 Oil pan
2 3173797 1 Oil level sensor
2a 944126 1 O-ring
3 948356 3 Flange screw
4 953035 2 Stud
5 20464233 1 Pipe
6 946173 1 Flange screw
7 924062 2 Stud
8 8130088 3 Clip
9 20441380 1 Clamping strip
10 20441382 2 Clamping strip
11 1547562 1 Sealing moulding
12 1547559 1 Clamping strip
13 947760 28 Flange screw
99 20538726 1 Flange screw

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 94
20464906 20464906
Oil Pan Assembly

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 95
20464906 20464906
Oil Pan Assembly

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 949175 1 Magnetic plug
1a 20571854 1 Magnetic plug
1b 20579690 1 Gasket
2 18813 1 Gasket
3 3964803 1 Plug
4 421629 2 Sealing ring
5 946440 4 Flange screw
6 1549140 1 Plug
7 1547255 1 Sealing ring
8 968612 1 Plug
9 979285 1 Nipple
10 947628 WABSF240112 2 Gasket
11 479977 1 Plug
12 968209 1 O-ring
13 3964803 1 Plug
14 20477709 1 Plug
15 944126 1 O-ring
16 945407 BSH2915011007 2 Flange nut
17 953035 2 Stud

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 96
TB-72957652-1 TB-72957652-1
Oil Pump, VN/VHD, FAP2380 VEB

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 97
TB-72957652-1 TB-72957652-1
Oil Pump, VN/VHD, FAP2380 VEB

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 8170261 1 Oil pump
2 965181 4 Flange screw
3 8170558 1 Sealing ring
4 20411298 1 Pressure pipe
5 980788 1 Ferrule
6 960631 2 Plug
7 947622 2 Gasket
8 3155151 6 Jet
9 966378 6 Screw M8x16
11 946470 1 Flange screw M8x35
10 8170583 1 Nozzle
12 471706 1 Reducing valve
13 471707 1 Reducing valve
14 469846 2 Sealing ring
15 948610 2 O-ring
16 1547934 2 Cover
17 3165056 1 Oil pressure pipe
18 420641 1 Gasket
19 946470 2 Flange screw M8x35
20 1547592 1 Oil return pipe
21 420643 1 Gasket
22 8148729 1 Connector
23 469601 1 Sealing ring
24 469543 1 Flange
25 947760 2 Flange screw
26 1547255 1 Sealing ring
27 20431694 1 Suction pipe
28 465784 1 Sealing ring
29 965180 2 Flange screw M8x60
30 946173 2 Flange screw M8x20
31 3979001 1 Connection plate

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 98
8170261 8170261
Oil Pump Assembly

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 99
8170261 8170261
Oil Pump Assembly

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 946470 2 Flange screw
2 422426 2 Pin
3 1546076 1 Pin
4 8170264 1 Gear
5 8170265 1 Idler gear
6 8170454 1 Hub
7 1677510 1 Thrust washer
8 1677509 1 Bearing shield
9 948217 3 Flange screw

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 100
TB-72957653-1 TB-72957653-1
Oil Pump, VN/VHD, FAP2380 EPG

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 101
TB-72957653-1 TB-72957653-1
Oil Pump, VN/VHD, FAP2380 EPG

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 8170261 1 Oil pump
2 965181 4 Flange screw
3 8170558 1 Sealing ring
4 20411298 1 Pressure pipe
5 980788 1 Ferrule
6 960631 2 Plug
7 947622 2 Gasket
8 3155151 6 Jet
9 966378 6 Screw M8x16
11 946470 1 Flange screw M8x35
10 8170583 1 Nozzle
12 471706 1 Reducing valve
13 471707 1 Reducing valve
14 469846 2 Sealing ring
15 948610 2 O-ring
16 1547934 2 Cover
17 3165056 1 Oil pressure pipe
18 420641 1 Gasket
19 946470 2 Flange screw M8x35
20 1547592 1 Oil return pipe
21 420643 1 Gasket
22 8148729 1 Connector
23 469601 1 Sealing ring
24 469543 1 Flange
25 947760 2 Flange screw M8x40
26 1547255 1 Sealing ring
27 8193971 1 Outlet pipe
28 1677370 2 Sealing ring
29 20483890 1 Intermediate section
30 20526428 1 Sealing ring
31 3165142 1 Flange screw
32 3155068 2 Retaining clip
33 20431694 1 Suction pipe
34 465784 1 Sealing ring
35 965180 2 Flange screw M8x60
36 946173 1 Flange screw M8x20
37 3979001 1 Connection plate

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 102
TB-71147081-1 TB-71147081-1
Oil Pump, VN/VHD, FAP2940 VEB

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 103
TB-71147081-1 TB-71147081-1
Oil Pump, VN/VHD, FAP2940 VEB

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 8170261 1 Oil pump
2 965181 4 Flange screw
3 8170558 1 Sealing ring
4 20411298 1 Pressure pipe
5 980788 1 Ferrule
6 960631 2 Plug
7 947622 2 Gasket
8 3155151 6 Jet
9 966378 6 Screw M8x16
10 8170583 1 Nozzle
11 946470 1 Flange screw M8x35
12 471706 1 Reducing valve
13 471707 1 Reducing valve
14 469846 2 Sealing ring
15 948610 2 O-ring
16 1547934 2 Cover
17 20460725 1 Oil pressure pipe
18 420641 1 Gasket
19 946470 2 Flange screw M8x35
20 1547592 1 Oil return pipe
21 420643 1 Gasket
22 8148729 1 Connector
23 469601 1 Sealing ring
24 469543 1 Flange
25 947760 2 Flange screw
26 1547255 1 Sealing ring
27 8170878 1 Suction pipe
28 465784 1 Sealing ring
29 965180 3 Flange screw M8x60
30 968842 1 Flange screw M8x110

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 104
TB-70765961-1 TB-70765961-1
Oil Pump, VN/VHD, FAP2940 EPG

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 105
TB-70765961-1 TB-70765961-1
Oil Pump, VN/VHD, FAP2940 EPG

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 8170261 1 Oil pump
2 965181 4 Flange screw
3 8170558 1 Sealing ring
4 20411298 1 Pressure pipe
5 980788 1 Ferrule
6 960631 2 Plug
7 947622 2 Gasket
8 3155151 6 Jet
9 966378 6 Screw M8x16
10 8170583 1 Nozzle
11 946470 1 Flange screw M8x35
12 471706 1 Reducing valve
13 471707 1 Reducing valve
14 469846 2 Sealing ring
15 948610 2 O-ring
16 1547934 2 Cover
17 20460725 1 Oil pressure pipe
18 420641 1 Gasket
19 946470 2 Flange screw M8x35
20 1547592 1 Oil return pipe
21 420643 1 Gasket
22 8148729 1 Connector
23 469601 1 Sealing ring
24 469543 1 Flange
25 947760 2 Flange screw M8x40
26 1547255 1 Sealing ring
27 8193971 1 Outlet pipe
28 1677370 2 Sealing ring
29 20483890 1 Intermediate section
30 20526428 1 Sealing ring
31 955083 1 Cap plug
32 3165142 2 Flange screw M8x83
33 3155068 2 Retaining clip
34 8170878 1 Suction pipe
35 465784 1 Sealing ring
36 965180 3 Flange screw M8x60
37 968842 1 Flange screw M8x110

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 106
TB-70775233-1 TB-70775233-1
Oil Filter and Housing (Engine)

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 107
TB-70775233-1 TB-70775233-1
Oil Filter and Housing (Engine)

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 20463828 1 Oil filter housing
2 478736 2 Oil filter Long Life
3 477556 1 Oil filter By Pass
4 20510082 1 Gasket
5 999999 x Oil Pump
6 969225 3 Flange screw M8x120
7 945444 7 Flange screw M8x25

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 108
20463828 20463828
Oil Filter Housing Assembly

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 109
20463828 20463828
Oil Filter Housing Assembly

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 8131707 3 Cap plug
2 11998 1 Gasket
3 960632 1 Plug
4 3169689 1 Relief valve
5 949659 1 O-ring
5 949659 1 O-ring
6 980936 1 O-ring
7 947542 4 Flange screw
8 471085 2 Valve
9 466653 2 Compression spring
10 18677 BSH2916720311 2 Gasket
11 471598 2 Plug
12 946778 1 Cap plug
13 469846 1 Sealing ring
14 1546305 1 Reduction valve
15 471648 1 Cover
16 466623 NFMT2672C 2 Nipple
17 469904 TRI51461-6 1 Nipple

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 110
TB-86079607-1 TB-86079607-1
Oil Filter and Housing (Frame)

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 111
TB-86079607-1 TB-86079607-1
Oil Filter and Housing (Frame)

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 24425833 HUD73190 1 Oil filter
1a HUD73187 1 Service kit
1b HUD73165 1 Filter pack
1c HUD70938 1 Air cart
2 24425838 1 Bracket
3 975120 3 Flange screw
4 981059 3 Flange lock nut
5 6782610 4 Screw
6 971095 4 Flange nut
7 948981 1 O-ring
8 20504748 1 Adapter
9 3082920 PH VS218P-6 1 Plug
10 8084358 2 Nipple
11 8397720 NOR95453012M 1 Fitting
12 3973713 PH 149F-8-8 1 Elbow nipple
13 20520015 AQ FF32242708S 1 Adapter
14 20579585 1 Hose
15 945461 1 Tube
16 20579583 1 Hose
17 965543 1 Bracket
18 980464 6 Cable tie
19 969422 2 Six point socket screw
20 949278 2 Flange lock nut
21 999999 X Use existing hardware
22 8397805 NOR94451406 1 Fitting
23 965545 1 Bracket

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 112
TB-70775234-2 TB-70775234-2
Oil Cooler

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 113
TB-70775234-2 TB-70775234-2
Oil Cooler

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 8130186 1 Oil cooler
2 20551483 2 Sealing ring
3 980366 4 Flange screw
4 85104382 1 Oil cooler kit

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 114
TB-66647964-1 TB-66647964-1
Fuel Pump Assembly

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 115
TB-66647964-1 TB-66647964-1
Fuel Pump Assembly

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 20440371 1 Fuel pump
2 3165866 1 Housing
2a 20381218 1 Cover
3 969408 5 Screw
4 940090 BOA778080 5 Washer
5 8148471 2 Sealing ring
5a 976013 1 O-ring
5b 951085 BSH2916663008 1 Snap ring
5c 3165863 1 Spacer
6 950501 2 Pin
7 1677545 1 Plug
8 947622 3 Gasket
9 76706 BSH2444615006 1 Spring
10 20430099 1 Valve peg
11 1677545 2 Plug
12 20405026 1 Valve peg
13 20431469 1 Compression spring
14 1547951 1 Sealing ring
15 1677217 1 Sealing plug
16 74033 1 Hollow screw
17 947620 BSH2-916-710-603 5 Gasket
17a 18665 BSH2916710606 1 Gasket
18 949873 2 Spacer washer
19 20430101 1 Valve
20 8148570 1 Plug
21 8148472 1 Sealing plug
22 3184837 1 Flange screw
23 3964833 1 Gasket
24 965220 2 Flange screw
25 965190 1 Flange screw
26 20441875 1 Valve kit
27 85102444 1 Repair kit
28 85104373 X Fuel pump kit

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 116
20441875 20441875
Fuel Pump Repair Kit

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 117
20441875 20441875
Fuel Pump Repair Kit

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 947620 BSH2-916-710-603 5 Gasket
2 1677545 1 Plug
4 20405026 1 Valve peg
5 20430099 1 Valve peg
6 20430101 1 Valve
7 18665 BSH2916710606 1 Gasket
8 20431469 1 Compression spring
9 85103810 1 Assembly instructions
10 947622 2 Gasket

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 118
85102444 85102444
Fuel Pump Repair Kit

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 119
85102444 85102444
Fuel Pump Repair Kit

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 947622 2 Gasket
2 76706 BSH2444615006 2 Spring
3 20430099 2 Valve peg

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 120
TB-75928876-1 TB-75928876-1
Fuel Filter, Engine

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 121
TB-75928876-1 TB-75928876-1
Fuel Filter, Engine

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 20464376 1 Housing
2 20430751 1 Fuel filter
3 946671 3 Flange screw
4 967344 1 O-ring
5 3169577 1 Bowl

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 122
20464376 20464376
Fuel Filter Assembly

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 123
20464376 20464376
Fuel Filter Assembly

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 656456 1 Rubber cap
2 972409 1 Six point socket screw
3 975981 7 Six point socket screw
4 3169572 1 Seal
5 3169573 1 Seal
6 3169575 1 Cover
7 3963413 ASI965687 1 Attaching ring
8 20484678 1 Sensor
9 968559 1 O-ring
10 20431599 1 Housing
11 20460729 1 Bracket
12 20463866 1 Cover
13 20409321 1 Wires
14 3169582 1 Fuel pump

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 124
TB-79184406-3 TB-79184406-3
Fuel Lines, Engine Assembly

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 125
TB-79184406-3 TB-79184406-3
Fuel Lines, Engine Assembly

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 20562394 1 Radiator
2 946934 ITT917.085 8 Flange screw
3 20440152 1 Fuel pipe
4 969011 8 Gasket
5 25167 BSH2911202703 4 Hollow screw
6 20412659 1 Fuel pipe
7 11996 BSH2916710611 2 Gasket
8 3095479 1 Overflow valve
9 20481305 1 Fuel pipe
10 955984 2 O-ring
11 3169680 1 Fuel pipe
12 20463383 1 Fuel pipe
13 969011 2 Gasket
14 25167 BSH2911202703 1 Hollow screw
15 11996 BSH2916710611 2 Gasket
16 941686 1 Hollow screw
17 20573058 1 Air vent pipe
18 947281 ZFL0634801205 2 Gasket
19 968177 1 Hollow screw
20 947760 1 Flange screw
21 11996 BSH2916710611 2 Gasket
22 20478064 1 Hollow screw
23 48634 BSH2911205701 1 Hollow screw
24 947281 ZFL0634801205 2 Gasket
25 3545508 X Retainer

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 126
TB-65805048-2 TB-65805048-2
Injectors

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 127
TB-65805048-2 TB-65805048-2
Injectors

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 20510724 6 Unit injector D12D365-D12D435
1 20517502 6 Unit injector D12D465
2 276935 BSHF00VX99992 2 O-ring kit
3 20440280 6 Yoke
4 8131597 6 Flange screw
5 20381702 6 Rocker arm
5a 1677396 1 Nut
5b 1546775 1 Ball stud
5c 3964817 1 Nozzle
6 1677396 6 Nut
7 1546775 6 Ball stud

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 128
TB-70775235-1 TB-70775235-1
Intake and Exhaust Mainfold

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 129
TB-70775235-1 TB-70775235-1
Intake and Exhaust Mainfold

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 20463856 1 Inlet manifold
2 20496244 1 Exhaust manifold
3 8170973 2 Exhaust manifold
4 20487035 1 Clamping ring kit
5 965180 11 Flange screw
6 968892 1 Flange screw
7 968061 1 Plug
8 947281 ZFL0634801205 1 Gasket
9 960628 1 Plug
10 8170959 6 Gasket
11 965189 20 Flange screw
12 1546517 20 Sleeve
13 1161231 X Sealing agent silicon

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 130
TB-70766181-4 TB-70766181-4
Exhaust Brake, VEB

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 131
TB-70766181-4 TB-70766181-4
Exhaust Brake, VEB

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 20563718 1 Air valve
2 946173 1 Flange screw
3 20405400 1 Pipe set UPTOENGR
3 20548263 1 Pipe set PTOENG-R
4 942400 2 Clamp
5 946440 2 Flange screw
6 1638167 1 Shutter housing
7 1638185 1 Exhaust pressure governor
8 945444 4 Flange screw
9 973924 1 Flange screw
10 948645 1 Flange lock nut
11 1556930 1 Clamp
12 20564734 1 Control valve
13 20526428 1 Sealing ring
14 24426574 1 Solenoid valve
15 20556016 1 Control valve
16 1677370 1 Sealing ring
17 8193971 1 Outlet pipe

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 132
1638185 1638185
GOVERNOR, EXH PRESS

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 133
1638185 1638185
GOVERNOR, EXH PRESS

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

0005 1638055 01 COVER
0010 1638197 01 COVER, CYLINDER
0015 1638186 01 DISC, THROTTLE
0020 1638198 01 HOUSING, CYLINDER
0025 1677875 02 LOCK, COLLET
0030 977639 01 NIPPLE, 6*M12
0035 940197 BSH2-915-012-007 04 NUT, HEX, M6*5,2
0040 945408 04 FLANGE NUT M8*8
0045 1677118 01 O-RING
0050 949658 01 O-RING
0055 1638016 01 PISTON
0060 1638050 01 RETAINER, SPRING
0065 1638051 02 RING, SEAL
0070 1638052 01 RING, SEAL
0075 977523 04 SCREW, FLANGE
0080 948746 04 SCREW, FLANGE, M6*16
0085 965212 04 SCREW, FLANGE, M6*35
0090 1638053 01 SCREW, SET
0095 1638043 01 SECTION, CENTER
0100 1638015 01 SHAFT
0105 1638054 01 SHIELD, HEAT
0110 1638048 01 SPRING, COMP
0115 1638049 01 SPRING, COMP

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 134
TB-71147082-3 TB-71147082-3
Exhaust Brake, EPG

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 135
TB-71147082-3 TB-71147082-3
Exhaust Brake, EPG

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 20563718 1 Air valve
2 946173 1 Flange screw
3 20405400 1 Pipe set UPTOENGR
3 20548263 1 Pipe set PTOENG-R
4 942400 2 Clamp
6 1638167 1 Shutter housing
7 1638185 1 Exhaust pressure governor
8 945444 4 Flange screw
9 973924 1 Flange screw
10 948645 1 Flange lock nut
11 1556930 1 Clamp

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 136
TB-81727653-3 TB-81727653-3
EGR Cooler, Piping

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 137
TB-81727653-3 TB-81727653-3
EGR Cooler, Piping

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 20541204 1 Pipe SUPPLY
2 20496540 1 Hose
3 20561536 1 Hose
4 20561538 1 Hose
5 20500322 1 Pipe RETURN
6 471708 4 Sealing ring
7 20451156 4 Lock brace
8 946440 6 Flange screw
9 20451128 1 Bracket
10 946441 1 Flange screw
11 1075753 1 Clamp
12 20506274 1 Bracket
13 943924 1 O-ring
14 20518768 1 Bracket
15 20519739 1 Pipe DEAERATION
16 978869 1 Clamp
17 946440 1 Flange screw
18 969299 1 Hollow screw
19 11994 BSHA12X18DIN7603CU 2 Gasket
20 943471 1 Hose clamp
21 942542 1 Clamp

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 138
TB-70775250-6 TB-70775250-6
EGR Cooler

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 139
TB-70775250-6 TB-70775250-6
EGR Cooler

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 20567966 1 Egr cooler
1a 20536970 1 Bracket
2 20451130 1 Pipe
3 20451110 1 Charge air pipe VHD
3 20519514 1 Charge air pipe VN
4 20535900 1 Bracket
4a 20523740 1 Tensioning band
4b 20527864 1 Tensioning band
4c 20451050 1 Pad
4d 20498054 1 Bracket
4e 8148489 5 Anchorage
4f 845884 3 Spacer sleeve
4g 965186 3 Flange screw
4h 973924 1 Flange screw
4i 848229 1 Spacer sleeve
4j 20527860 1 Bracket
4k 20527858 1 Bracket
4l 1586847 6 Spacer sleeve
4m 946470 2 Flange screw
4n 946752 4 Flange screw
4o 971095 4 Flange nut
4p 975522 3 Six point socket screw
4q 945408 2 Flange nut
4r 948645 1 Flange lock nut
5 948645 4 Flange lock nut
6 20586193 2 Valve 90 deg
6 20586195 2 Valve Straight
6a 978249 2 Nipple
7 20431718 1 Pipe
8 20431722 1 Pipe
9 20501192 1 Kit V-Clamps and Gaskets
10 20495666 4 Gasket
11 20504406 AWB56800059 5 Clamp
12 967944 1 O-ring
13 20499300 1 Bracket
14 20497028 1 Heat shield
15 946441 2 Flange screw
16 8148489 1 Anchorage
17 20543668 1 Vibration damper
18 20529776 2 Screw M6*60
19 946671 2 Flange screw M8*30
20 20570938 X Egr valve Kit Up to N372305
20 20576748 X Egr valve Kit From N372306
21 85104380 X Egr cooler Kit
21a TB-74432590-1 EGR Cooler Replacement Kit
22 961169 1 Washer
23 20451132 1 Pipe
24 981711 3 Hose clamp
25 20451138 1 Hose
26 20571631 X Pipe EGR VALVE VENT
27 20490680 1 Heat shield
28 946173 2 Flange screw

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 140
20567966 20567966
Assembly

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 141
20567966 20567966
Assembly

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 20563171 1 Egr cooler
2 20430023 1 Housing
3 20441353 1 Gasket
4 20529776 8 Screw
5 955892 BOA778117 2 Washer
5 955896 FLX43SWSF2Z 3 Washer
6 20536970 1 Bracket

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 142
 NOTES

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 143
TB-81853638-1 TB-81853638-1
Turbocharger

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 20488006 HS 3598947 1 Turbocharger VN,D12D365-D12D435
1 20488010 HS 3598945 1 Turbocharger VHD,D12D365-D12D435
1 20516147 HS 3599998 1 Turbocharger VN, D12D465
1 20516242 HS 3599997 1 Turbocharger VHD, D12D465
2 977581 3 Stud
3 470467 4 Spacer Sleeve
4 471622 3 Nut
5 981000 1 Flange Screw
6 20493649 1 Gasket
7 85104635 1 Turbo Replacement
7a TB-74432584-1 1 Turbocharger Repl. Kit

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 144
TB-73926942-1 TB-73926942-1
Crankcase Ventilation (Side)

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 145
TB-73926942-1 TB-73926942-1
Crankcase Ventilation (Side)

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 980464 1 Cable tie
2 8193839 1 Hose
3 941976 3 Clamp
4 946440 2 Flange screw
5 470609 1 Spacer sleeve
6 946173 1 Flange screw
7 965552 1 Bracket
8 948645 1 Flange lock nut
9 965216 1 Flange screw

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 146
TB-70775491-1 TB-70775491-1
Crankcase Ventilation (Front)

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 147
TB-70775491-1 TB-70775491-1
Crankcase Ventilation (Front)

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 3165001
2 943476
3 946934
4 3165126
5 3165097
6 945444
1 Breather pipe
1 Hose clamp
ITT917.085 1 Flange screw
1 Flange
1 Sealing ring
2 Flange screw

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 148
TB-70775493-3 TB-70775493-3
Coolant Pump and Thermostat

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 149
TB-70775493-3 TB-70775493-3
Coolant Pump and Thermostat

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 1676622 1 Nipple
2 476279 1 Protecting plug
3 18677 BSH2916720311 1 Gasket
4 8170312 1 Rear section
5 20431135 1 Bearing housing
6 975687 1 O-ring
7 946173 3 Flange screw
8 948980 1 O-ring
9 947790 4 Flange screw
10 20458769 1 Coolant filter A-FR37OW/A-FREEZE/A-FREE40/A-FREE
10 20458771 FG WF2129HT 1 Coolant filter A-FREE37
11 20441656 1 Pipe connection
12 8130185 1 Gasket
13 945444 1 Flange screw
14 948217 2 Flange screw
15 8170314 1 Coolant pipe
16 1547254 2 Sealing ring
17 8170513 1 Pipe connection
18 8170514 1 Gasket
19 946173 2 Flange screw
20 1544710 1 Sealing ring
21 8149182 1 Thermostat
22 3155100 1 Connector
23 8170519 1 Gasket
24 471734 3 Screw
25 968063 1 Plug
26 20562430 1 Coolant pipe
27 1547254 2 Sealing ring
28 8170513 1 Pipe connection
29 8170514 1 Gasket
30 946173 2 Flange screw
31 85104374 1 Water pump kit
31a TB-74432589-1 Coolant Pump Replacement Kit
32 20486063 1 Pipe
33 8149301 1 Gasket

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 150
20431135 20431135
Coolant Pump Assembly

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 151
20431135 20431135
Coolant Pump Assembly

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 1676432 1 Sealing ring
2 8170309 1 Geaar

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 152
8170312 8170312
HOUSING

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 153
8170312 8170312
HOUSING

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1676554 01 NIPPLE
1677695 01 SLEEVE
3979940 01 SPINDLE
951972 01 PIN, SPRING
968725 01 O-RING
979947 01 PLUG, M26*1

PRINTED IN THE UNITED STATES OF AMERICA

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Page 154
TB-66766600-5 TB-66766600-5
Engine, Control System

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 155
TB-66766600-5 TB-66766600-5
Engine, Control System

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 20412511 1 Control unit
3 947760 4 Flange screw
4 20553275 1 Wiring harness
5 3963413 ASI965687 1 Attaching ring
6 948211 ISR60517 X Cable tie
6 983472 X Cable tie
7 949746 X Clamp
8 946441 8 Flange screw
9 20508011 2 Sensor
10 974673 2 O-ring
11 1677894 2 Adjusting washer
12 940326 2 Hex. socket screw
13 20484676 1 Map sensor
14 968559 2 O-ring
15 20429956 1 Ect sensor
16 949656 1 O-ring
17 946671 1 Flange screw
18 20700060 1 Sensor
19 975632 1 O-ring
20 946934 ITT917.085 2 Flange screw
21 1578046 2 Retainer
22 949652 2 Screw
23 20450150 1 Adapter
24 949997 1 Clamp
25 947760 1 Flange screw
26 20374157 X Cap
27 20520688 1 Bracket
28 20552308 1 Sensor
29 20491253 1 Cable channel
30 20512399 1 Heat shield
31 20429993 1 Pass-through
32 3985509 1 Bracket
33 946329 1 Flange screw
34 1077574 1 Sensor

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 156
TB-81727846-3 TB-81727846-3
EGR Heat Shield and Sensor

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 157
TB-81727846-3 TB-81727846-3
EGR Heat Shield and Sensor

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 20491253 1 Cable channel
1a 946440 3 Flange screw
2 20514410 1 Heat shield
2a 945408 1 Flange nut
2b 965217 1 Flange screw
3 20520688 1 Bracket
3a 946173 3 Flange screw
4 20552308 1 Sensor
5 20495744 1 Heat shield

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 158
TB-73177187-1 TB-73177187-1
Pre-heater (Engine)

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 159
TB-73177187-1 TB-73177187-1
Pre-heater (Engine)

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 1676806 1 Intermediate section Built Without Preheater
1 20483811 1 Starter element Preheater
2 3979639 2 Gasket
3 968842 4 Flange screw

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 160
TB-73765624-1 TB-73765624-1
Air Compressor, Single WABCO

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 161
TB-73765624-1 TB-73765624-1
Air Compressor, Single WABCO

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 20382348 1 Air compressor
2 948983 1 O-ring
3 8170446 1 Gear
4 946473 4 Flange screw
5 946440 1 Flange screw
6 1546531 1 Lock brace
7 471708 1 Sealing ring
8 979270 3 Elbow nipple
9 943472 4 Hose clamp
10 20456429 1 Hose
11 976923 1 Nipple
12 977639 2 Nipple
13 980803 1 Hose assembly
14 949647 1 O-ring
15 20367063 1 Hose
16 85104376 1 Compressor kit

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Page 162
20382348 20382348
COMPRESSOR,, WABCO 352

PRINTED IN THE UNITED STATES OF AMERICA

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Page 163
20382348 20382348
COMPRESSOR,, WABCO 352

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

0005 85000118 RF COMPRESSOR 352, EXCHANGE
0010 85102273 RF GASKET KIT
0015 85104246 RF CYLINDER HEAD KIT/REBUILD

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 164
TB-73765625-3 TB-73765625-3
Air Compressor, Dual WABCO

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 165
TB-73765625-3 TB-73765625-3
Air Compressor, Dual WABCO

ITEM PART NUMBER VENDOR PIN QTY DESCRIPTION NOTES

1 20569224 1 Compressor
2 948983 1 O-ring
3 8170446 1 Gear
4 946473 4 Flange screw
5 946440 1 Flange screw
6 1546531 1 Lock brace
7 471708 1 Sealing ring
8 979270 3 Elbow nipple
9 943472 4 Hose clamp
10 20456429 1 Hose
11 976923 1 Nipple
12 977639 2 Nipple
13 980358 1 Hose assembly
14 949647 1 O-ring
15 20367063 1 Hose
16 85104644 1 Compressor kit

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT @2003 VOLVO PARTS CORPORATION NOV 2004
Page 166
Notes Page
Notes Page
Notes Page
Notes Page
Notes Page
Notes Page
 A
Volvo Trucks North America, Inc.
P.O. Box 26115, Greensboro, NC 27402-6115
Volvo Trucks Canada, Inc.
5600A Cancross Court, Mississauga, Ontario L5R 3E9
http://www.volvotrucks.volvo.com
PV512-015
Publication Date: 11/15/2004 © Volvo Trucks North America, Inc. 2004