Technical Documentation Operation, Maintenance, Mounting and Disassembly Instructions for the Series L3NG Screw Pump © 186 5177Ie:rev.9oo Beee) L3NG os Contents 1. General . Page 1 4.1. Application Page 1 1.2. Information about the Product Page 1 1.2.1. Addressing of the Manual Page 1 1.22. Manufacturing Page 1 1.23. Name, Types and Size Page 1 1.2.4. Serial Number and Type Plate Page 1 1.25. Date of Manual Execution Page 1 1.26. Change Notes and Manual Numbers Page 1 1.27. Copy Rights Page 1 1.28. Technical Documentation and Data Sheet Page 1 1.29. Customer Service Page 1 1.2.10. Quality Assurance and Quality testing Page 1 4.2.11. Warranty Page 1 2. Safety . Page 2 2.4. General Rules and Advice Page 2 2.2. Dangers of not observing the Safety Advice Page 2 2.3. Safety conscious Working Page 2 2.4. Warning and Advice signs Page 2 25. Safety Advice for the Operator Page 2 2.8. Safety Advice for the Service, Inspection and Mounting Page 2 2.7. Denial of Modifications and Changes without Approval Page 2 2.8. Unallowable Running Conditions Page 2 2.9. Other Operations and Safely Hazards Page 2 3. Transport and Intermediate Storage Page 3 3.1. Safely Measures Page 3 3.2. Transport Precautions Page 3 3.3. Unpacking Page 3 3.4, Intermediate Storage Page 3 3.5. Preservation Page 3 3.5.1. Aging of Preservation Page 3 3.5.2. Re-Preservation Page 3 3.5.3, Removal of the Preservation Page 3 3.6. Protecting from the Environment Page 3 4, Description of the Pump Page 4 4.1, General Description Page 4 4.2, Assembly and Operation Page 4 4.3, Construction of the Parts Page 4 43.1, Pump casing Page 4 4.3.2. Spindle Set Page 4 4.3.3. Shaft Seal Page 4 4.3.4, Casing Gasketing Page 4 435. Bearing Page 4 4.38, End Cover Page 4 423.7. Drive Side Cover Page 4 43.8. Pressure Relief Valve Page 4 4.3.9, Nozzles Page 4 4.3.10, Drive and Shaft coupling Page 5 4.4, Dimensioning and Geometry Page 5 4.4.1, Standard Overall and Single Dimension Drawings Page 5 4.4.2. Standard Assembly Drawings Page 5 E 185517I¢:r0%.3 Pagetoo Lolstritz agi -3NG os 4.4.3. Standard Sectional Drawings Page 5 45, Execution Modifications .. a ce Page 5 4.5.1. Type key Page 5 4.5.2. Standard Material of Construction Page 5 46. Operating Page 5 4.6.1. General Operation Fields Page 5 4.6.2. Temperature- and Pressure Limitations Page 5 4.6.3, Performance Data and Speeds ce Page 5 4.6.3.1. Performance Tables Page 5 4.6.3.2. Power Consumption Diagrams Page 5 4.6.4, Installation Page 5 4.6.4.1. Necessary Space for Operation and Maintenance Page 5 4.6.4.2. Allowable Environmental Influences Page 5 4.6.4.3. Base, Foundation and Anchoring Page 6 4.6.4.4. Suction and Discharge Piping Page 6 4.6.45. Support Connections Page 6 5. Mounting and Installation ceeseeeeees Page 7 5.1. Tools: Page 7 5.2. Initial Installation of the Pump Page 7 5.3. Initial Installation of the Pump Unit Page 7 6. Start up - Shut down . cieeeeeee Page 8 6.1. Technical Documentation Page & 6.2, Pipes schematic and Measuring Points .... co Page & 6.3, Preparation for Start up... o ce : Page 8 64. Startup Page 8 6.5. Shut down of the Pump Page 8 66. Re-starting Page 8 67, Stil stand - co Page & 6.7.1, Shut down for up to 3 Months Page 8 6.7.2. Shut down from 3 to 6 Months Page 8 6.7.3. Shut down for more than 6 Months Page 8 6.8, Operation Supervision ... o ce : Page 8 6.9, Bearing of the Power Rotor : : Page 9 7. Maintenance Page 10 7.4. General Page 10 7.2. Maintenance and Inspection Page 10 7.3. Disassembly and Assembly Page 10 7.3.1. General Precaution Page 10 7.3.2. Customer Service / Personal | Danger Page 10 7.3.3. Disassembly and Assembly Advice Page 10 7.3.4, Necessary Assembly Tools, Page 10 7.4. Disassembly of the Pump Page 10 7.5. Assembly of the Pump Page 11 7.8. Spare Parts Page 12 8 Trouble Shooting Page 13, 8.1, Table to define Reason and solving of Problems Page 13 82. Torque Requirements Page 14 8.3. Allowable Pipe Forces and Moments Page 14 84. Changes to the technical Documentation Page 14 9, Drawings, Data Sheets and Appendix ... Page 14 Appendix E 185517I¢:r0%.3 PagetLelstritz 4. General 4.4. Application “This sew pump is used for pumping olor ther ubicting mesa pressures up 1 18 bar. 4.2. Information about the Product 4124. Addressing ofthe Manuat ‘This manval was made forthe pump series L SN. Foralarexectonscifernt anal are vali. They may be ordered from tha manufacturer separately et on hand 4122, Manufacturing ‘The manufacturer ofthe serew pump type L3NG. LLEISTRITZ Purmpen GmbH resiging inthe Federal Republle of Germany 90459 Numberg, Merigrafenstrate 29-39 or 0014 Nimberg, Postfach 30 44 DIN- Pars, accessrios an adettonal pars are purchased tom sub-supplers. 4.23, Names, Types and Sizes Name: Three-rotor screw pump Type: L3NG. Sizes: 20,25, 32, 38, 45,52, 60, 70, 80,80, 100, 112,125, 140,160, 480,200, 225, 250 and 275 For adationalinermaton see te type key. 4.24. Seri Number and Type Pate Each units equipped wih a standard ype plate, which shows the manufacturersseral number and ype key. Enlarged ype plates are ‘valanle on request 4.25, Date of Manual Execution Dated October 17,1204, “octal and design changes. improvements ana amendmonts may be made wihout nate. 4126. Change Notes and Manual Numbers [executes changes ae listed onthe fal page of his manual, The ‘ype of change, date, exeotor and proof reader are noted foro! sraings, 12.7. Copy Rights ‘Al manuals, documents and dravings ar copy righted according to owas 4.28, Technical Documentation and Data Sheet Forin depth explanations see the folowing chapters: Safely raptor 2 “Transport ané Storage Onapter 3. Description of ne Pump Chapeer 4 Mounting and nsaaion Crapeer 5 Mounting al Start-up aré Shut down Captor 6 Maintenance Onapter 7 Trouble Shooting Cnapter 6 Drawings and documents Chapter 8 4129. Customer Service Ir senda s required or questons need o be answsred pase contact ‘urheadquarters or someone in ou sales organization, 412.10. quality Assurance and Qualiy testing ‘complex qalty assurance eytem guaranties high quay stands levels for Lest sorew pumps. Te qualy assurance, accoraing 0 DIN 1S0 900%, covers al production sap, whieh ara necessary to fd lal he quality requirments forts product. ‘ua assurance measures (.0. sie, ype of test and caritication) ae issued by he purchase in wing, ndusing the necessary fos fang document. Prot t shipment all puns are rgorousy tested ‘ny ums whicn full the confirmed tet data willbe shipped Use of nis manual wi halp to assure a vouble tae operation an fl tow perormance, The proa lst data onthe bench flows the go fal est recommendations fo rlary postive dsslacement ures per OMA 24284, “W" por DIN 55360 P18, 4.24. Warranty (ur bit for defects of rine goods i outed incur every and ayant condtons, which ar part of o Sales Condtons and Tors. Damages which may occur a result of disregard of the insrton ‘manualand eplacamentconstons are not covered under waranty. ‘taleter date operation canons change, or example diferent rod uct, viscosity, tmparature, speed alt condton, hase conions have to be reviewed and acknowledges by LEISTRITZ fro other agroomentshave boon made with LEISTRITZ he delvered pumps can oly be disassembled and mode by LEISTRITZ or LEISTRITZ~ Service Representatives. Otherwise the waranty for occured d= 292s wl bo vices. E185 51770; rov 5 1 of Page 14Leistrit= 2. Safety 24. General Rules and Advice ‘This manual includes general rules which have tobe observes for rstalaton oparaton and maininanco, Theor this aval has to be read bets nsalaon and operation bythe inal, as wel as by the respansble specialstuser, thas a be made avalaoe atthe te forreference ata later date 22, Dangers of not observing the Safety Advice Ignoring to safety advice can endanger people, the environment and the pump unt. For example DDamageto the pump unts or cen functons of these uns, can en anger personnel trough electric, mechanical and chemical i= ‘ences, endangering he envionment by leakage of harmful prod eds and eter pola, 23, Safety conscious Working ‘Tho saety ules sedi his manual applicable prventve practices ‘2 wel as intemal safety les of the user always have o be flowed 24. Waring and Advice Signs nts manual safety symbol are mentoned which can hap to prevent _secidonts fo poronnel. A goneral safely sign iderdfes hazard which vil endanger he unt an ts function, “The word ‘Aten is neradin ha otto not these acstionl ac- ‘oe signs andi lala crt onthe un Attention For example Direction of Ration and Flow Elctncal Curent Waring Marking ofthe Nozzles (let, cult rows) Marking Vent and Drain Opening "No ruby" sign and thors 25. Safety Advice for the Operator aie leal dl) “Hot or extremly cold machine pats are potential dangers and must be protected against access. Coupling guards, which protect he exo coupling and shaft fom ‘806s, shall NOT be remaved uring running ft equiprent. “Leakage of hazardous produts a he sea, by suchas, explosive, Tox or hot ie ret be collected and drained oa sate place not to endanger operating personnal and the envionment. [All general rules oflaw, applicable he ste nave tobe flowed 28, Safety Advice forthe Service, Inspection and Mounting ‘The entre scope of serio, inclusng inspection and mounting, has be done by an auto2ed peda, who has knomledge ofthis manval, Any work onthe machine ion allowed whon tho units standing stil, The shut down of the unt described inthe manual has to be fo. lowed Immectatly atte end of any work al safety and protec tion devices have to be instlas completely. 2efore start-up, pins mentioned under 6.4 have be oloned, 2:7, Denial of Modifications and Changes without Approval (Changes ot mofcations onthe unt which have net bn confirmed by Leitz, are not atowes, 2.8. Unallowable Running Conditions “Te operational safety ofthe devared unt Is only assured by operat ing according tothe confirms design and data Units should rot be used under aferen operating conatons without the manufacturers approval The Imitation of he perfomance data sheets should never be exceeded, Safoty hazards may resuli they are exceeded. 29. Other Operations and Safety Hazards ‘Allpacking material of he pump orth unit shal only be removed sect before the installation of te pu. [No foreign paricles ar allowed to ener the pump! ‘The danger ofan accident tntaltion and mounting of the unithas tobe observed at any tine. Balance stably always has to be exiting, assembly parts have tobe secured again ling Loose pats have tobe secures by proper moans. ‘Te pump unt isnt alowed tobe lowered or ited by the power supply Ines bythe piping. ‘Connecting he power supp Ineo he Motor state has tobe done an Elecrician and folowing the electrical iy ‘outol he mole sup. Proper dmensioning fhe nes has tobe cbservd.Allcangers by electcal energy have tobe alminated. NEMAYVDA rules andthe rues of eo al Energy and Supply eorpany have tobe observed as wal Vig) MIKK 185 517716; 3 Page 2 of Page 4