Afr 100 CX

AF-R100CX
AF-R120CX
SERVICE MANUAL
S3203AFR12CX/
AIR CONDITIONER
MODELS AF-R100CX
AF-R120CX
In the interest of user-safety the air conditioner should be restored to
its original condition and only parts identical to those specified should
be used.
TABLE OF CONTENTS
Page
SPECIFICATIONS ................................................................................................................................................. 2
WIRING DIAGRAM ................................................................................................................................................ 3
EXTERNAL DIMENSIONS .................................................................................................................................... 3
OPERATION INSTRUCTIONS ............................................................................................................................. 4
INSTALLATION INSTRUCTIONS ........................................................................................................................ 6
DISASSEMBLING PROCEDURE ......................................................................................................................... 8
HOW TO REPAIR REFRIGERATION ................................................................................................................ 12
ELECTRICAL COMPONENT TEST .................................................................................................................... 14
MICROCOMPUTER CONTROL SYSTEM .......................................................................................................... 15
TROUBLESHOOTING GUIDE ............................................................................................................................ 19
COOLING LOAD ESTIMATE FORM ................................................................................................................... 24
RUNNING CONDITION ....................................................................................................................................... 26
PACKING AND ACCESSORIES ......................................................................................................................... 27
REPLACEMENT PARTS LIST ............................................................................................................................ 28
SHARP CORPORATION This document has been published to be used for after
sales service only.
The contents are subject to change without notice.
1
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AF-R100CX
AF-R120CX
SPECIFICATIONS
Models AF-R100CX AF-R120CX

Cooling capacity BTU/h 10000 12000
Moisture removal Pints/h 2.7 3.3
ELECTRICAL DATA
Phase Single
Rated frequency Hz 60
Rated voltage Volts 115
Rated current Amps 9.0 11.5
Rated input Watts 1000 1200
Power factor % 97 91
EER BTU/Wh 10.0 10.0
COMPRESSOR
Type (Hermetically sealed rotary type)
Model, Remarks 44R251AC-AJS, 840 W 44B124HX1EF, 1000W
REFRIGERANT SYSTEM
Evaporator Slit fin, Grooved tube, Ø 9.53 mm Hair pin
Condenser Louver fin, Grooved tube, 7mm Hair pin
Control O.D. x I.D. x Length x Q'ty(mm) Capillary tube 2.7 x 1.4 x 400 x 1 Capillary tube 2.7 x 1.2 x 800 x 2
Refrigerant volume R-22(OZ) 18.3(Factory charged) 19.4(Factory charged)
NET DIMENSIONS
Width Height Depth inches(mm) 22-1/16(560) x 14-3/4(375) x 24-5/16(617)
Net Weight lbs 83 85
GROSS DIMENSIONS
Width Height Depth inches(mm) 25-25/32(655) x 18-29/32(480) x 27-7/8(708)
Gross Weight lbs 94 96
FAN SYSTEM
Indoor side(Evaporator) Centrifugal fan
Outdoor side(Condenser) Propeller fan
Air flow rate(indoor side) CFM (High/Med/Low) 304 / 254 / 223 (High/Med/Low) 318 / 254 / 219
OTHERS
Safety devices Compressor: Overload relay
Fan motor: Internal thermal protector
Air filter Polypropylene net
Power cord length ft 4.3
Power plug type 125V, 15A
ELECTRICAL PARTS
Running capacitor 250V-60µF 370V-50µF
Fan capacitor 250V-6µF x 2 250V-6µF x 2
Thermistor 15k at 78˚F
Fan motor ARS030ZUEA/SHP(MLA895) ARS030ZUEA/SHP(MLA895)
Overload relay MRA4789-9053 MRA98693-12007
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AF-R120CX
WIRING DIAGRAM
POWER SUPPLY CORD 3A 125V WIRE COLOR

115V 60Hz BK : BLACK
NON RIBBED IN FU1 BL : BLUE
MRY CONTROL RE : RED
GR OUT BOAD UNIT WH : WHITE
BK GR : GREEN
OVERLOAD NR GY : GRAY
C1 OR : ORANGE
PROTECTOR
BK
COMPRESSORC TR THERMISTOR
RIBBED MOTOR CN1 (ROOM TEMP)
RUNNING CAPACITOR
RUNNING R S
AF-R100CX AF-R120CX CAPACITOR YELLOW TH1
RE WH CNR1
250V 60µF 370V 50µF
FAN MOTOR CNR2 CN2 BCN2
CAPACITOR GY
250V 6µF x 2 8 CNR3
GY DISPLAY
BL BK 7
RE RY1 BOARD
1
OR RY2 UNIT
3
WH RY3
BL BK 5
1 2 3 6 5 4 CONNECTOR BCN1 CN3 BCN3
BL BK GY RE OR WH
H M L
THERMAL FAN MOTOR
PROTECTOR
BK M.C
BL A.C
Figure W-1
EXTERNAL DIMENSIONS
22-1/16"
38-19/32"
1-3/8"
24-5/16"
27-5/32" 5-3/16"
16-23/32"
14-3/4"
19/32"
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AF-R120CX
OPERATION INSTRUCTIONS
UNIT
1 Front panel 5 6
2 Air inlet (Indoor side) 4
3 Louvers 7
4 Air outlet (Indoor side) 3 8
5 Exhaust lever
9
6 Control panel
7 Cabinet 10
2
8 Air outlet (Outdoor side)
9 Air inlet (Outdoor side) 1
10 Filter (Pull the filter handle to the right to remove.) 12
11
11 Filter handle
12 Power cord
CONTROL PANEL
1 SELECTOR indicator 1 2 3
2 Receiver window for remote control
signal HIGH COOL
3 Display MED COOL F

LOW COOL hr
4 SELECTOR pad
FAN ONLY
5 TIMER ON/OFF pad
TEMP
6 TIMER indicator
TIMER ENERGY POWER
SELECTOR
7 TEMPERATURE setting pad ON/OFF SAVER ON/OFF
----Lower temp.
----Raise temp.
8 ENERGY SAVER pad
4 5 6 7 8 9 10 11
9 ENERGY SAVER indicator
10 POWER ON/OFF pad
11 POWER indicator
HOW TO OPERATE
COOLING OPERATION
Procedure Pad Display / Indicator
1. Touch POWER ON/OFF pad. F

POWER hr
ON/OFF
• The unit is preset at 74°F and HIGH
COOL. This will show in the display • POWER indicator and SELECTOR
when the power is first turned on. indicator (HIGH COOL) will light.
2. To turn off the unit, touch POWER ON/ POWER

• POWER indicator and SELECTOR
OFF pad again. ON/OFF indicator will go off.
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AF-R120CX
TO CHANGE TEMPERATURE SETTING
During cooling operation TEMP

F
Touch the TEMPERATURE setting pad to hr
adjust the temperature setting.
• It can be set within the range of ---Lower temp. • Display will change as you touch the
64°F to 86°F. pad.
---Raise temp.
The latest temperature setting will be memorized and will appear on the display the next time the unit is
turned on.
NOTE:
In cases of power outages or when the unit is disconnected; when the power is restored or the unit is
plugged in, the unit and display will return to the preset conditions of 74°F and HIGH COOL. The unit will
not automatically turn back on. The user must touch POWER ON/OFF to resume operation.
TO CHANGE FAN SPEED

During operation • SELECTOR indicator will

light in order as you touch.
Touch SELECTOR pad and select SELECTOR
the desired fan speed. HIGH COOL
MED
MED COOL
COOL
LOW COOL
FAN ONLY
NOTES ON FAN SPEED

Fan and cooling at maximum performance.
HIGH COOL
Unit is preset to HIGH COOL when first turned on after unit is plugged in.
MED COOL Fan operates at medium speed; cooling power at medium.
LOW COOL Cooling for sleeping comfort with low fan speed.
FAN ONLY OPERATION

This setting can be used to circulate air whenever cooling is not desired.
The fan will operate at medium speed.
During operation • SELECTOR indicator FAN ONLY will

light, and the temperature display will
Touch SELECTOR pad and select FAN SELECTOR go off. After 5 seconds, the compressor
ONLY. will stop and the unit will operate in
FAN ONLY mode.
When the unit is turned off, the last fan speed will be stored in memory.
The next time the air conditioner is used, the memorized fan speed will start automatically.
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AF-R120CX
ENERGY SAVER
During normal operation, the thermostat automatically controls cooling and the fan runs continuously. When the
ENERGY SAVER is selected, the thermostat automatically controls cooling and the fan automatically stops when
the compressor is not operating. (Fan will stop 30 seconds after the compressor stops.)
During cooling operation

ENERGY • ENERGY SAVER indicator will light.
1. Touch ENERGY SAVER pad. SAVER
2. To cancel, touch ENERGY SAVER pad

again. ENERGY • ENERGY SAVER indicator will go off.
SAVER
NOTE: ENERGY SAVER cannot be set during FAN ONLY mode operation.
TO CHANGE AIR FLOW DIRECTION

Adjust the louvers to change the direction of air flow for uniform and efficient cooling of the room.
Vertical louvers
EXHAUST Adjusts LEFT/RIGHT air flow
Horizontal louvers
If air in your room is stale, set the EXHAUST lever Adjusts UP/DOWN air flow
to the OPEN position. This will exhaust stale air to
the outside. The EXHAUST lever should normally
be kept in the CLOSED position during cooling for
maximum efficiency.
EXHAUST Lever
CLOSED OPEN
INSTALLATION INSTRUCTIONS
ITEMS PACKED WITH THIS UNIT

1
No. Accessories Q'ty
6
1 Right closure assembly 1
2 8
2 Left closure assembly 1
3 Window sash foam seal 1
7
Window sash foam seal
4 (adhesive type)
1 6
3
5 Bottom gasket 1
6 Screws(L=1", 25.4mm) 8 8
7 Screws(L= 13/ 32", 10mm) 6 4
5 9
8 Remote control 1
2
9 Battery 2 10
10 Remote control hook 1
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AF-R120CX
SUGGESTED TOOLS CAUTION Do not remove any material (ex.

1. Screw driver (medium size Phillips) styrofoam, etc.) from inside the unit.
2. Tape measure or ruler
3. Knife or scissors
INSTALLATION
These models can also be installed through the wall with
the optional through the wall mounting kit, model AZ-
80WK. To order this kit either contact your dealer or call
1-800-BE-SHARP.
The wall opening dimensions for through the wall installation
are:
25" (635mm) (W) x 17 -1/ 4 " (438mm) to 17-3/ 4"
(451mm) (H) x 4" (102mm) minimum (D).
4. Insert the right closure assembly and the left closure
Complete instructions are included with the wall mounting
assembly into the top angle and the bottom channels.
kit.
Secure the right and left closure to the cabinet with 6
WARNING: Make sure the unit is turned off and
of the provided screws. (L= 13/ 32 ", 10 mm)
unplugged before working.
Closure assembly
1-1. Cut the window sash foam seal (adhesive type) to the
proper length and attach it to the underside of the
window sash.
1-2. Attach the bottom gasket to the outer side of the
window sill.
window sash foam seal 5. Open the window sash and place the cabinet on the
(adhesive type)
sill. Close the window sash securely behind the top
angle.If there is space between the bottom channel
and the sill, fill the gap with a thin board or other hard
bottom gasket
filler.
2-1. Unscrew the 2 screws at the corners of the front panel.
Keep them as they will be used later.
2-2. Remove the front panel by pulling the front panel at the
lower corners towards you about an inch.
Next lift it up and pull it towards you.
CAUTION: Take care not to damage the exhaust
lever when removing the front panel.
WARNING:
At this step, make sure the cabinet is inclined
approximately 1 cm (3/8”) to the back. If the cabinet is
Horizontal
not properly inclined, the water collected in the bottom
Louver tray during operation will not drain properly and may
flow into the room where the air conditioner is installed.
Cabinet
Front panel
Front Exhaust Lever
panel
3-1. Unscrew the 6 stopper screws of the cabinet. Keep

the 4 screws from the top and front , as they will be
sill incline backwards about 1cm (3/8")
used later.
3-2. Slide the chassis out from the cabinet by pulling on the
hand hold located at the bottom center of the chassis.
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AF-R120CX
6. Insert the closure assemblies on both sides into the

rails of the jamb.
Jamb
(Left)
Closure assembly
(Left)
Closure assembly
(Left)
Sill
1/2 inch 9-1 Replace the front panel. Slip the exhaust lever through
(13mm)
the opening between the horizontal louver and the
Stool
front panel then, hook the cabinet top.
CAUTION:Take care not to damage the exhaust lever with
the front panel.
9-2. Screw the front cabinet on at the bottom corners with
2 screws removed in step 2.
7-1. Secure the cabinet to the window stool with 3 screws
(L=1", 25.4 mm), working from the inside of the cabinet.
7-2. Secure the top angle and the closure assemblies to
the window sash with 3 screws (L=1", 25.4 mm).
Horizontal
7-3. Secure the closure assemblies to the sill with 2 screws Louver
(L=1", 25.4 mm). Top angle
Front Exhaust Lever

Panel
10.Cut the window sash foam seal to the proper length
and seal the opening between the top of the inside
window sash and the outside window sash.
Window sash foam seal
8-1. Slide the chassis back into the cabinet.

8-2. Replace the 4 screws removed in step 3 to the top
and side of the cabinet .
DISASSEMBLING PROCEDURE
CAUTION: DISCONNECT THE ROOM AIR CONDITIONER FROM THE POWER SUPPLY BEFORE ANY SERVICE
1. Unscrew the two screws holding the front panel on each 2. Remove the front panel by pulling it at the lower corner
side. toward you about 1 inch and next lift up and pull it
toward you.
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AF-R120CX
3. Unscrew the four screws holding the cabinet. 8. Unscrew the one screw holding earth wire .
Two screws are on top side.
Two screws are on each side.
9. Cut the fixing band holding the wires.
4. Slide the chassis away from the cabinet by pulling on

each corner of the base pan.
10.Remove the control unit.
5. Unscrew the four screws holding the control unit.

Two screws are on front side.
Two screws are on right side.
11.Unscrew the four screws holding control box cover.

Two are on the right side, one is on the left side, one is
on the back side.
CAUTION: DISCHARGE THE FAN MOTOR CAPACITOR
AND RUNNING CAPACITOR BEFORE
TOUCHING THOSE CAPACITORS OR
OTHER COMPONENTS OR WIRING.
6. Unscrew the one screw holding the power supply cord.
12.Detach each terminals of fan motors by using long-nose

pliers.
7. Unscrew the one screw holding the wire holder.

Pull out thermistor holder.
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AF-R120CX
13.Remove the putty and unfasten the one nut at the top of
compressor holding the terminal cover.
Then remove the wiring connector of the compressor
cord.
18.Unfasten the one nut holding propeller fan by rotating it

clockwise. And remove the propeller fan.
14.Unscrew the five screws holding the connecting stay.
19.Unscrew the three screws holding condenser shroud.

Note: Seal three female screws with siliconsealer
before re-installing.
15.Unscrew the two screws holding the shroud cover.
20.Unscrew the four screws holding the evaporator.

Two are on left side.
16.Unscrew the six screws holding the condenser and Two are on right side.
condenser shroud.
Two screws are on the back side.
Four screws are on the each side.
Unscrew the two screws holding the condenser cover .
21.Remove the evaporator.
17.Remove the condenser by liftting up about 1 inch and

pull it toward you and move to right.
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AF-R120CX
22.Unscrew the four screws holding the bulkhead.

Three screws are on the each side.
One screw is on the bottom side.
Note: Seal one female screws with siliconsealer
before re-installing.
27.Unscrew the three screws holding the printed wiring

board.
23.Unscrew the two screws holding the orifice
28.Detach terminals by using long-nose pliers.
24.Unfasten the one screw holding the centrifugal fan by

rotating it counterclockwise.
29.Unscrew the five screws.

Two screws are holding the fan motor capacitors.
One screw is holding the capacitor clamp.
Two screws are holding the transformer.
Unfasten the three spacers of the control box unit.
25.Unscrew the one screw holding the fan motor lead wire.
26.Remove the fan motor by unscrewing the four screws

that have large head holding it with bulkhead.
Note: Torque is 7 - 10 kgf.cm at re-installing.
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HOW TO REPAIR REFRIGERATION

Before sealed system work can be preformed a refrigerant recovery EPA and LOCALLY approved certification is
required, additionally, EPA and LOCALLY approved refrigerant recovery equipment is required.
SEALED SYSTEM REPAIR

Sealed system repairs should be properly diagnosed before entering into a repair of the system.
It is important to follow proper procedures when doing a system repair for safety reasons and that the repair will result in a
restoration of the system to proper factory standards.
SAFETY REMINDERS
1) Do not heat any system component with an open flame for any reason.
2) Do not solder until you are sure that all refrigerant has been removed from the system.
3) Do not heat the charging cylinder with an open flame. Use warm water only and do not exceed 125˚F (not too hot to
keep your hand in.)
;;
4) Do not over fill any charging cylinders, as they could explode when over
filled.
;;
;; ;;
5) Use proper wrenches.
6) Use safety goggles when working with refrigerants. GOOD FIT POOR FIT
7) Keep a fire extinguisher within easy reach.
;;
;; ;;
;;
8) Watch flame direction when soldering so as not to burn clothing, wiring or
other components.
;; ;;
PROPER
9) Solder in a well ventilated area. If a high concentration of freon is present, JOINT FIT
an open flame will create phosgene gas which can be harmful. CLEARANCE
.001"TO .003"
PROPER SOLDERING Joint Clearance.

Joint clearances should be maintained so that the brazing alloy will flow
between the closely mated surfaces rather than forming large fillets. Figure 1
This films make the strongest joints, capillary attraction also work best with
close tolerance.
The best clearance is between 0.001" to 0.003", the amount of lap will be
approximately 3/8" depending on the swaging tool used. (Figure 1.) EMERY CLOTH
;;;
CLEANING TUBING
To make a sound, leak tight joint, the brazing alloy when raised to brazing ;;;
;;; KEEP TUBE IN
;;;
DOWNWARD POSITION
temperature, must wet and flow freely over the entire surface of the tubing in
the joint area.
To assure this, the tubing surfaces must be free of all dirt, grease, oil and
oxides otherwise the alloy will not wet and flow properly over any surface with
these elements present. Cleaning can be done with an abrasive cloth or steel Cleaning Tubing.
wool. Never blow into the tubing because this will introduce a lot of moisture
into the system. Open tubing joints should be covered if exposed for long Figure 2
periods of time.
PROPER FLUXING
Flux is necessary when using silver solder; it is not required when using silfos 3/8"
on copper to copper joints. SILVER ALLOY
To do a good job the flux should cover the tube surface completely. Be careful
not to introduce any flux inside the tubing.
Fluxing should be done after the tubing is mated together and just before
brazing is done. Do not allow it to dry out.
When brazing, the flux should become entirely liquid and clear, like water. The INNER CONE
temperature will be at 1100˚F and only a little more heat will allow the alloy
to flow freely into the joint. TORCH STEM
Directing Torch Flame to Copper Tubing.

Figure 3
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AF-R120CX
HEATING THE TUBING

Direct the torch flame so that the larger tube receives most of the heat. Silver
solder flows at 1200˚F and silfos flows at 1300˚F.
Heat all around the tubing. OUTER CONE
The flame is composed of two cones, a smaller inner cone (pale blue) in color and HOTTEST PART
a much larger outer cone. The hottest part of the flame is at the tip of the inner OF FLAME
cone. The flame should be directed at the joint with the tip of the cone just touching INNER CONE
the surface of the tubing. Figure 3 and 4.
TORCH STEM
Composition of Torch Flame.

Figure 4
DEHYDRATING SEALED SYSTEM

Many servicers feel that since air conditioners run with evaporator temperatures above 33˚F, moisture will not present a
problem. Nothing is further from the truth. Oxygen in moisture plus the heat produced during compression will react with the
refrigerant oil to produce harmful acids in the system which will break down motor winding insulation, create sludge and pit
component parts, reducing efficiency of the air conditioner and shortening the life of compressors.
There it becomes mandatory that good dehydrating practices be adhered to at all times.
Proper hook up procedures as shown in Figure 5 must be used in order to pull and good vacuum from the system.
The use of a good vacuum pump is very important so that the boiling point of any water in the system will be lowered to a
point where it will vaporize and be expelled from the system in the form of vapor.
Type of evacuation methods

1. Piston Type Compressor No good. ELECTRIC
DIAL-CHARGE
CHARGING CYLINDER
System parts must be above 110 ˚F. VACUUM
GAUGE
LOW SIDE HIGH SIDE
2. Rotary Vacuum Pump Disavantages. GAUGE GAUGE
Low CFMC. 4 oil gets dirty. HIGH VACUUM

TO RELATED SERVICE
MANIFOLD
VALVE OR PROCESS
3. Single State Vacuum Pump will not clean oil. TUBES OF THE UNIT.
Oil must be changed often. LARGE DIAMETER

BRAIDED VACUUM
HOSES
4. Two Stage Vacuum Pump will reach 50 microns.
First stage is below atmospheric pressure.
Moisture is removed into second stage which works up
to atmospheric pressure thus keeping oil clean.
Manometer cannot be read to 1/2 mm. Micron gauge
reads from 25,400 microns to 0.
Hook up for Evacuation and charging HIGH VACUUM PUMP
Figure 5
It becomes clear that good equipment and maintained properly must be used in order to remove air and moisture from the
system.
When a vacuum of 1,000 to 500 microns is reached, block off the vacuum pump from the system.
This is done by closing the value between the pump and system. If the micron gauge does not increase above 1,000, the
system is free of moisture and no leak exists. If the micron gauge increases to higher levels moisture or a leak exists.
LEAKS
Several methods are used to detect leaks in systems.
Electronic Leak Detectors are very sensitive and are able to detect leaks down to 1/2 ounce per year.
A good electronic leak detector is generally far better in locating very small leaks.
Halide Torch be sure the room is free from refrigerant vapors. Watch the flame for the slightest change in color.
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AF-R120CX
A very faint green indicates a small leak. The flame will be unmistakably changed to green or purple when large leaks
are encountered. To simplify leak detection pressurize the system to approximately 75 lbs.
Some leaks can be located by a visual inspection of the system components and solder joints and if oil is found at any
given location it generally is a sign that a leak exists at that point due to the fact that flame does carry oil with it travels
through the system.
Soap Bubbles
Liquid detergents can sometimes assist in finding small leaks by brushing detergent on the suspect area and
watching for bubbles. Before applying detergent be sure that the system is pressurized.
Tap line devices are permissible for diagnosis only they are not suitable when evacuating the system. After the diagnosis
has been made they must be removed so that the system will be restored to a hermeticly sealed condition.
ELECTRICAL COMPONENT TEST
RUNNING CAPACITOR AND FAN CAPACITOR

CAUTION: DISCHARGE THE RUNNING CAPACITOR AND FAN CAPACITOR BEFORE TOUCHING CAPACITOR
OR WIRING.
(1) Discharge capacitor by shorting terminals.
(2) Take the wires off the capacitor terminals.
(3) Set the selector switch of a volt-ohm-meter(or a tester) on the resistance range.
(4) Connect the probes to the capacitor terminals and watch the indicator swing.
The indicator does not swing at all ..... Open.
The indicator swings but does not return ..... Shorted.
The indicator swings, then returns a moment later ..... Good.
FAN CAPACITOR RUNNING CAPACITOR

INSULATION TEST
Check the resistance between the terminals and case.
Reading must be more than 10M at DC 500V.
OVERLOAD RELAY
Check continuity between terminals with volt-ohm-meter.
INSULATION TEST
Check resistance between terminals and the relay case.
COMPRESSOR
(1) Take the wires off compressor terminals.
(2) Set selector switch of volt-ohm-meter on the resistance range.
(3) Put the probes on the terminals of the compressor and check continuity between each terminal.
INSULATION TEST
Check the resistance between the terminals and the copper tube.
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MICROCOMPUTER CONTROL SYSTEM

1. Temperature control characteristic 3. Fan speed
Fan speeds are given by the fan motor, “H”, “M” and
1-1 COOL operation “L”, which are available in the following operation
In the “COOL” mode, the thermostat circuit is controlled mode.
by two thermostat lines (C1, C2).
Table Y-1
Selector Fan motor
86 C1
HIGH COOL H
84 C2 MED COOL M
Room temperature (°F)
LOW COOL L
FAN ONLY M
4. 12-hours timer
64
4-1 OFF-TIMER operation
Set the delay timer during operation.
62
The unit will turn off automatically according to your
setting. Timer duration can be set by 0.5 hours to
maximum 12 hours. Up to 9.5 hours, you can set by 0.5
hours increments and from 10 to 12 hours, by 1 hour
increment.
64 86
If you touch button “POWER ON/OFF” during OFF-
Preset temperature (°F) TIMER operation, then the unit turns off and OFF-
("THERMO" switch)
TIMER operation is cancelled.
Figure Y-1 4-2 ON-TIMER operation
Set the delay timer when unit is not operating.
2. Operation mode The unit will turn on automatically according to your
setting. Timer duration can be set by 0.5 hours to
2-1 COOL operation maximum 12 hours. Up to 9.5 hours, you can set by
The compressor turns on or off, at thermostat lines C1 0.5 hours increments and from 10 to 12 hours, by 1
and C2. The fan motor is also controlled with the hour increment.
compressor. If you touch button “POWER ON/OFF” during ON-
TIMER operation, then the unit turns on and ON-TIMER
States 1 & 3 : Compressor ON operation is cancelled.
States 2 : Compressor OFF ON-TIME and OFF-TIME display will count down the
remaining time.
3 C1
from 0.5 to 9.5 ..... 0.5 hours
1
from 10 to 12 ....... 1 hour
Room temperature (°C)
C2 5. Energy saver
During normal operation, the thermostat automatically
controls cooling and the fan runs continuously whenever
the air conditioner is in operation.
When the ENERGY SAVER is set, the thermostat
2 automatically controls cooling and the fan automatically
stop when compressor is not operating. (Fan will stop
in 30 seconds after the compressor stops.)
Room temperature transition
ON
Compressor
Preset temperature (°C) OFF
Figure Y-2 ON
Fan
2-2 FAN ONLY operation OFF
The fan motor always turns on.
30 seconds
Figure Y-3
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AF-R120CX
6. Safety start
When you turn the air conditioner OFF and restart again soon, wait at least 3 minutes before the cooling operation
starts.
7. Test mode
Keep pushing both buttons “POWER ON/OFF” and “ " ” and supply the power, the system will go to the test mode.
In this mode, the output operation is switched by pushing buttons. Normal outputs are shown in Table Y-2.
Table Y-2
No. Push key Input-check LED lighting Output-check Check item

(Switch) and Remark
TH1 HIGH MED LOW FAN POWER TIMER ENERGY FAN COMP
LED1 Open/Short check COOL COOL COOL ONLY ON/OFF SAVER output output
Indicator by LED2 [LED2] [LED3] [LED4] [LED5] [LED6] [LED7] [LED8]
0 Plug in the power supply 8.8 OFF OFF All LEDs lighting
cord while pushing
POWER ON/OFF key
and (down) key.
1 SLECTOR (SW3) 0.1 TH: OK LOW OFF FAN output check
2 SLECTOR (SW3) 0.1 TH: OK MED OFF
3 SLECTOR (SW3) 0.1 TH: OK HIGH OFF
4 POWER "ON/OFF" (SW4) 0.2 OFF OFF Key operation check
5 UP (SW5) 0.3 TH: OK LOW OFF
6 DOWN (SW6) 0.4 TH: OK MED OFF
7 TIMER (SW2) 0.5 TH: OK HIGH OFF
8 ENERGY SAVER (SW1) 0.6 OFF OFF
9 POWER ON/OFF 0.6 TH: OK LOW OFF Remote control operation
by the Remote control check (Receive)
TH1: OPEN/SHORTcheck( =OK) Comp.: Not output
= Thermistor check included, = Thermistor check not included
Table Y-3
T(˚C) T(˚F) R(k ) V(volts) T(˚C) T(˚F) R(k ) V(volts)

0 32.0 49.33 1.17 21 69.8 17.93 2.28
1 33.8 46.86 1.21 22 71.6 17.14 2.33
2 35.6 44.53 1.26 23 73.4 16.39 2.39
3 37.4 42.33 1.31 24 75.2 15.68 2.44
4 39.2 40.25 1.36 25 77.0 15.00 2.50
5 41.0 38.29 1.41 26 78.8 14.36 2.55
6 42.8 36.44 1.46 27 80.6 13.74 2.61
7 44.6 34.68 1.51 28 82.4 13.16 2.66
8 46.4 33.02 1.56 29 84.2 12.60 2.71
9 48.2 31.45 1.61 30 86.0 12.07 2.77
10 50.0 29.96 1.67 31 87.8 11.57 2.82
11 51.8 28.55 1.72 32 89.6 11.09 2.87
12 53.6 27.22 1.78 33 91.4 10.63 2.93
13 55.4 25.96 1.83 34 93.2 10.19 2.98
14 57.2 24.76 1.89 35 95.0 9.78 3.03
15 59.0 23.62 1.94 36 96.8 9.38 3.08
16 60.8 22.56 2.00 37 98.6 9.00 3.13
17 62.8 21.52 2.05 38 100.4 8.64 3.17
18 64.4 20.55 2.11 39 102.2 8.30 3.22
19 66.2 19.63 2.17 40 104.0 7.97 3.27
20 68.0 18.76 2.22
V ....... Input the voltage of microcomputer (No. 10-port).
16
HEATSINK COLOR
LED2, LED3, LED4, LED5 GREEN
LED7, LED8 YELLOW
D17 LED6 RED
POWER SUPPLY FU1 TR 7812 LED10 ORANGE
D1 - D4
IN OUT
115V AC IC2
D1 D2 KRA101M 0V
3A COM (DTA143ES)
60Hz Q5
MRY 125V C1 C2 C3 C4 C5 C6 C7
+ + +
ZD1 C8
250V 25V 25V 25V 25V 10V 25V R2
0.1µF 1000µ 0.1µ 0.1µ 47µ COM
HZ4A-2 15K 25V LED2 COOL/H
100µ 0.1µ
D3 D4 IN OUT 0.1µ
OVERLOARD IC3 LED3 COOL/M
PROTECTOR NR 79L05
271 LED4 COOL/L
R1 Q6
KRC101M 18 LED1 10 LED5 FAN
22K R3
C (DTC143ES) 12V 5V
COMPRESSOR 10K LED6 ON/OFF
MOTOR Q8
R4
C9
16V C10 1
88 9 LED7 TIMER

20k 0.01µ Q9 LED8 ENERGY
SAVER
R S C12 Q10
5V 25V
+ C11
16V
0.1µ 10µ CN2
R8 C20 Q8 ~ Q10
RUNNING CAPACITOR 2.7K Q7: KRA106M 7
(DTA143ZS) C21 KRA222M
AF-R100CX AF-R120CX RUNNING 5V 6
Q7 (DTB123EA)
CAPACITOR D7 D6 C22
250V 60µF 370V 50µF Q1: KRA105M 5 IC4
GRAY D8 D5 (DTA123JS)
BZ 4
R18
FAN MOTOR +
BCN1 3 C18
R6
CAPACITOR
10K
C17 16V
R21
10K
250V 6µF x 2 OSC 2
R17
6 COMP 10µ
MRY Q1 1
7 FAN H R7
R16
PHOTO
GRAY RY1 Q2 5V 10K BCN2
DETECTOR
BL RY1 FAN M 4MHz R5 UNIT
R15
10K
1 RY2 Q3
RED CNR1 5V
FAN L
RY3
16V 10µF
Q4 TEST
R20
10K
1 X OUT Vdd 28
R14
BK RY2 +
3 2 X IN HOLD 27
E/SAVER
TIMER
SELECTOR
POWER
UP-KEY
QWN-KEY
ORANGE CNR2 Q2, Q3, Q4

R13
KRA106M 3 RESET R92 26

C19
RY3 12V
C15
17
5 (DTA143ZS) 4 R70 R91 25
R12
WHITE CNR3 5 R71 R90 24

SW5
SW1
SW2
SW3
SW4
SW6
R9 6 R72 R83 23
BL
BK
GY
RE
GR
WH
10K
R11
7 R40 INT1 22 R11 ~ R18

C16
1 2 3 6 5 4 CONNECTOR CNR1 - CNR3 8 R41 R81 21 5V

9 R42 INT2 20 150Ω x 8
OR
10 R43 R63 19
WH
RE
TMP47C443N
+ + R10 11 R50 R62 18
H M L 4 15K(F) 12 R51 R61 17
D14
BK
D10
D11
D12
D13
D15
3 13 R52 R60 16
25˚C C13 C14 R22 14 V SS R53 15 CA1 CN3 BCN3
BL
2 16V -5V
GY
TH1(15k) 1 IC1 1
10µ
ROOM YELLOW 2
M A Temp CN1 5V 3
BK 4
BL 5
6
FAN 7
MOTOR 8
NO INSERT PART RA1
SW1: ENERGY SAVER
SW2: TIMER CA1: 1000pF x 8
C13 16V 10µF SW3: SELECTOR RA1: 10kΩ x 8 5V
R22 10k(F) SW4: POWER
SW5: UP-KEY
SW6: DOWN-KEY
CA1: 1000pF x 8 (CAPACITOR ARRAY)

RA1: 10kΩ x 8 (RESISTOR ARRAY)
IF NOT SPECIFIED 1/5W, ±5% (RESISTOR)

IF NOT SPECIFIED 50V 1000pF (CAPACITOR)
IF NOT SPECIFIED 1SS133T-72 (DIODE)
: INDICATED POSITION IS FUNCTION TEST POINT
Electronic Control Circuit Diagram
AF-R120CX
AF-R100CX
AF-R100CX
AF-R120CX
QPWBFB376JBZZ DPWBFA193JBKZ
LED2 7 1 8 1
GREEN JP33
COOL/ H 18 10 BCN2 BCN3
JP32 B C E
LED3 JP40
JP34 JP36 Q10
R18
R11
GREEN JP39
COOL/ M GREEN JP37 B C E
LED4 JP35 JP38 B C E
JP30
JP31
Q8 Q9
C18
COOL/ L 1 9
IC4
JP28
JP29
LED5 LED1
GREEN C17
YELLOW YELLOW RED
FAN LED7 LED8 LED8
JP24
JP25
JP27
JP26
JP22
JP19
JP20
JP23
R16
R13
R15
R17
R12
R14
TIMER ENERGY ON/OFF
SAVER
SW3 SW6 SW5 SW1 SW4
SW2
D13
D14
D10
D15
JP21
D12
D11
JP15
JP17
JP16
JP18
SELECTOR TIMER DWN-KEY UP-KEY E/SAVER POWER
8888 8 VB
AE2A V0
94V0 R AE2B V0
1 CN1 4 QPWBFB376JBZZ JP12 BZ
R1
Q5
R4
C9
ZD1
R9
B B B
MRY
OUT
Q7
C CB C C COMP
R2 E E
JP14
E
Q6
DPWBFAA193JBKZ JP11
JP10 R8
C14
C3 JP36 B
OSC
JP7
14
R10
C10
B B B
C2 C
JP6 TEST
E
R3
JP9 Q1
E
Q2
Q4
15 28 JP5 E E
Q3
JP8
CA1 IC1
R21 5V
IC2
R5
OUT RA1 R20

IN C12
D5
OUT
C15
CN2
IN
D4
12V POWER CORD

D3
IC3
D17 C21
C4 7
8 1 C20 C11
COM
CN3 1 C22
D1
D2
C5
125V 3A
JP1
JP2 R6 D8 JP4 D7 GND D6

RY2
RY1
FU1
C19
C6
JP3
C16
R7
C7
C1
RY3
NR
VB
AE2A V0
AE2B V0
CNR3 CNR2
8888 8
8 CNR1
1
R
(GRAY) BCN3 (FAN MOTOR) (RED)
94V0
Printed Wiring Board
18
AF-R100CX
AF-R120CX
No cooling
(Operation not at all.)
TROUBLESHOOTING GUIDE
Measure the power supply under 100V
voltage at receptacle.
120V(over 100V) The house fuse or circuit not open.
breaker open ?
open
Is it proper current capacity of the Ask the power supply
house fuse or the circuit breaker ? proper company for check.
not proper
Change the house fuse and
the circuit breaker turn on.
Is it sufficient current capacity insufficient

of power equipment ?
Is it small wiring for power Ask the power supply
supply equipment ? company for check.
sufficient
Is plug disconnecting ? disconnecting
connecting Connect plug properly.
Check the power supply cord. imperfect contact
OK Change the power supply cord.
Check the fuse on PWB ass'y. open
OK Change the fuse on PWB ass'y.
Measure the secondary under 14V(AC)

voltage of transformer.
over 14V(AC)
Measure the voltage between NG
-12V and GND on PWB ass'y.
OK(12V, DC)
Measure the voltage between NG
-5V and GND on PWB ass'y.
OK(5V, DC) Change PWB ass'y.
If unit operate, dose the house YES

fuse or the circuit breaker open ?
NO Measure the insulation NG(under 10MΩ)
resistance of compressor.
OK(over 10MΩ) Change the compressor.
Measure the insulation NG(under 10MΩ)

resistance of fan motor.
OK(over 10MΩ) Change the fan motor.
Can the Compressor operate ? can't operate
can operate Change the compressor.
Checking complete.
19
AF-R100CX
AF-R120CX
No cooling
(Fan operate but the
compressor doesn't operate.)
Measure the power under 100V

supply voltage at
receptacle.
Ask the power supply
120V(over 100V) company for check.
Is it sufficient current insufficient
capacity of power
equipment ? Ask the power supply
Is it small wiring for power company for check.
supply equipment ?
sufficient
Measure the current in no current
compressor circuit.
current Check the open
Check the imperfect contact overload relay.
overload relay. short Change the
OK Change the overload relay.
overload relay.
Is the connector disconnecting

Check the NG disconnecting ?
running capacitor. connecting Connect properly.
OK Change the running
capacitor.
Check the compressor NG

relay.(MRY on PWB)
OK Change PWB ass'y.
Check the thermister. NG
OK Change the thermistor.
Measure the resistance NG

of compressor coil.
OK Change the compressor.
Checking method for the compressor relay.
(MRY on PWB)
Turn off the
Is there high heat there is power supply.
source near the unit.
there isn't Remove the high heat
source or stop. Measure the NG
resistance of its coil.
OK(160Ω at 20ûC)
Is the outdoor over 43ûC
temperature too high ? Turn on the power
under 43ûC Avoid sun light and supplty as operating the
ventilate well for outdoor compressor.
heat exchanger.
Measure the NG
Check the outdoor heat dirty voltage to its coil.
exchanger. OK(12V, DC)
not dirty Clean them with steam
cleaner or another method. OK NG
Can the compressor can't operate

operate ?
can operate Change the compressor.
Checking complete.
20
AF-R100CX
AF-R120CX
No cooling
(The compressor operate but
the fan motor doesn't operate)
crack at the solder part Check BNC1 on PWB disconnecting the connector
ass'y
Repair with over solder. OK Connect the connector
properly.
Check the fan motor NG

capacitor.
OK Change the fan motor
capacitor

of compressor coil.
OK Change the fan motor.
Is the fan locked ? locked
Is the fan touched to touch

another parts ?
no touch Change fan or another
parts, or adjust.
Change the fan motor.
Checking complete
The compressor doesn't

turn off.
Check the thermister disconnecting

connector.
OK Connect the connector
properly.
Check the thermister NG

resistance.
OK Change the thermister.
Checking method for the compressor relay.

(MRY and PWB)
Check the compressor NG
relay. Turn off the power
OK Change PWB ass'y. supply.
Checking complete.
Measure the contact short
resistance.
open
OK NG
21
AF-R100CX
AF-R120CX
Insufficient cooling(Both compressor and compressor operate)
too high
Check the temperature setting.
OK
Set the lower temperature.
dirty
Check the air filter.
not dirty
Clean the air filter.
Is there high heat source or there is

any object restricting heat
radiation near the unit. Remove the high heat
there isn't source or stop.
open
Check doors and windows.
close
Doors and windows
must be kept closed.
Check the outdoor and indoor dirty

heat exchanger.
not dirty Clean them with steam
cleaner or another method.
Calculate heat load wit using Undersized air conditioner

Cooling load estimate form.
OK Change unit to proper
Check rotating direction of sized air conditioner.
NG
centrifugal fan.(to clockwise)
OK
Check changing fan speed NG
properly.
NG
OK Check the fan motor connector.
OK
Connect properly.
of fan motor coil.
over 40ûC
Is the outdoor temperature
too high ?
Avoid sun light and ventilate well for
under 40ûC outdoor heat exchanger.
NG
Check the thermister.
OK
Change the thermister.
Measure temperature difference under 10ûC

between inlet and outlet air at indoor.
over 10ûC Is frost sticking to capillary tube ? YES
Or is indoor heat exchanger no cold ?
YES
NO Is the refrigerant leaked ?
NO
Repair leakage and recharge
The capillary tube restrict, the refrigerant.
and change the capillary tube.
Measure the emperature No temperature difference

difference between discharge
tube and suction tube. The compressor is defective.
temperature difference
Change the compressor.
Checking complete.
22
AF-R100CX
AF-R120CX
Excessive vibration
or Abnormal noise
At fan only mode, YES

Excessive vibration
or Abnormal noise Check the air filter dirty
NO
not dirty Clean the air filter.
Check rotating NG
direction of centrifugal
fan.(to clockwise) Check the fan motor NG
OK connector.
OK Connect properly.
of fan motor coil.
Is the fan deformed or deform or broken

broken.
OK Change the fan
Is loosened screw loosened

and nut fixing fan ?
OK Tighten up.
Checking complete
Is each screws loosen

loosened ?
OK Tighten up
Is pipe touching to touching

another parts.
OK Repair with adjusting
shape of pipes.
Check mounting of NG
compressor.
OK Repair mounting or
change compressor
cushion.
Check compressor too big

noise and vibration.
OK Change compressor.
Checking complete
23
AF-R100CX
AF-R120CX
COOLING LOAD ESTIMATE FORM
INSTRUCTIONS FOR USING COOLING LOAD ESTIMATE FORM FOR ROOM AIR CONDITIONERS
(AHAM PUB. NO. RAC-1)
A. This cooling load estimate form is suitable for estimating the cooling load for comfort air conditioning installations
which do not require specific conditions of inside temperature and humidity.
B. The form is based on an outside design temperature of 95˚F dry bulb and 75˚F wet bulb. It can be used for areas in
the continental United States having other outside design temperature by applying a correction factor for the
particular locality as determined from the map.
C. The form includes "day" factors for calculating cooling loads in rooms where daytime comfort (such as living rooms,
offices, etc.).
D. The numbers of the following paragraphs refer to the correspondingly numbered item on the form:
1. Multiply the square feet of window area for each exposure by the applicable factor. The window area is the area
of the wall opening in which the window is installed. For windows shaded by inside shades or venetian blinds, use
the factor for "Inside Shades". For windows shades by outside awnings or by both outside awnings and inside
shades (or venetian blinds), use the factor for "Outside Awnings". "Single Glass" includes all types of single
thickness windows, and "Double Glass" includes sealed air space types, storm windows, and glass block. Only
one number should be entered in the right-hand column for item 1, and this number should represent only the
exposure with the largest load.
2. Multiply the total square feet of all windows in the room by the applicable factor.
3a. Multiply the total length (linear feet) of all walls exposed to the outside by the applicable factor. Doors should be
considered as being part of the wall. Outside walls facing due north should be calculated separately from outside
walls facing other directions. Walls which are permanently shaded by adjacent structures should be considered
as being "North Exposure". Do not consider trees and shrubbery as providing permanent shading. An insulated
frame wall or a masonry wall 8 inches or less in thickness is considered "Light Construction". An insulated frame
wall or a masonry wall over 8 inches in thickness is considered "Heavy Construction".
3b. Multiply the total length (linear feet) of all inside walls between the space to be conditioned and any unconditioned
spaces by the given factor. Do not include inside walls which separate other air conditioned rooms.
4. Multiply the total square feet of roof or ceiling area by the factor given for the type of construction most nearly
describing the particular application. (Use one line only.)
5. Multiply the total square feet of floor area by the factor given. Disregard this item if the floor is directly on the
ground or over a basement.
6. Multiply the number of people who normally occupy the space to be air conditioned by the factory given. Use a
minimum of 2 people.
7. Determine the total number of watts for lights and electrical equipment, except the air conditioner itself, that will
be in use when the room air conditioning is operating. Multiply the total wattage by the factor given.
8. Multiply the total width (linear feet) of any doors or arches which are continually open to an unconditioned space
by the applicable factor.
NOTE: Where the width of the doors or arches is more than 5 feet, the actual load may exceed the calculated
value. In such cases, both adjoining rooms should be considered as a single large room, and the room air
conditioner unit or units should be selected according to a calculation made on this new basis.
9. Total the loads estimated for the foregoing 8 items.
10. Multiply the sub total obtained in item 9 by the proper correction factor, selected from the map, for the particular
locality. The result is the total estimated design cooling load in BTU per hour.
E. For best results a room air conditioner unit or units having a cooling capacity rating(determined in accordance with the
NEMA Standards Publication for Room Air Conditioners, CN 1-1960) as close as possible to the estimated load
should be selected. In general, a greatly oversized unit which would operate intermittently will be much less
satisfactory than one which is slightly undersized and which would operate more nearly continuously.
F. Intermittent loads such as kitchen and laundry equipment are not included in this form.
24
AF-R100CX
AF-R120CX
FACTORS BTU/Hr
HEAT GAIN FROM QUANTITY (Quantity
DAY x Factor)
No Inside Outside (Area a

Shades Shades Shades Factor)
1. WINDOWS: Heat gain from sun.
Northeast sq ft 60 25 20 Use
Southeast sq ft 80 40 25 only
South sq ft 75 30 20 the
Southwest 75 35 20 largest
sq ft 110 45 30 load
Southeast
West sq ft 150 65 45 Use
Northwest sq ft 120 50 35 only
North sq ft 0 0 0 only
These factors are for single glass only. For glass block, multiply the above factors
by 0.5: for double-glass or storm windows, multiply the above factors by 0.8.
2. WINDOWS: Heat gain by conduction.

(Total of all windows)
Single glass sq ft 14
sq ft 7
Double glass or glass block
3. WALLS: (Based on linear feet of wall.) Light Construction Heavy Construction

a. Outside walls
Noth exposure ft 30 20
Other than North exposure ft 60 30
b. Inside Walls (between conditioned
and unconditioned spaces only) ft 30
4. ROOF OR CEILING: (Use one only.)

a. Roof, uninsulated sq ft 19
b. Roof, 1 inch or more insulation sq ft 8
c. Ceiling, occupied space above. sq ft 3
d. Ceiling, insulated with attic space
above sq ft 5
e. Ceiling, uninsulated, with attic space
above sq ft 12
5. FLOOR: (Disregard if floor is directly

on ground or over basement.) sq ft 3
6. NUMBER OF PEOPLE: 600
7. LIGHTS AND ELECTRICAL

EQUIPMENT IN USE watts 3
8. DOORS AND ARCHES

CONTINUOUSLY OPENED TO
UNCONDITIONED SPACE:
(Linear feet of width.) ft 300
9. SUB-TOTAL xxxxx xxxxx
10. TOTAL COOLING LOAD:

(BTU per hour to be used for selection
of room air conditioner(s).) (Item 9) x (Factor from Map) =
FARGO ROCHESTER
EUGENE
ALBANY
GREEN BAY
NEW HAVEN
RENO
SACRAMENT
FRESNO LAS VEGAS WICHITA

PUEBLO
COLUMBIA
BIRMINGHAM
PHOENIX
ATLANTA
SAN ANTONIO
25
AF-R100CX
AF-R120CX
RUNNING CONDITION
Note:
1. Select mode of the Running Condition of a Room Air Conditioner.
SELECTOR ................................................ HIGH COOL
TEMPERATURE .................................................... 64°F
2. Data of Performance Curve is measured between 40RH% and 70RH%.
If you measure the Room Air Conditioner above or below this rating, the data may miss the range of the performance
curve.
3. Outlet air temp. is influenced by the method of measurement. Measurement examples are shown.
4. Use power input data when checking the Running Condition.
RUNNING CONDITION FOR

RUNNING CONDITION FOR
MODEL AF-R120CX
MODEL AF-R100CX
PERFORMANCE CURVE
PERFORMANCE CURVE
1100 1500
1000 1400
Power input (Wa tt)
900 1300
Power input (Wa tt)

800 1200
700 1100
600 1000
900
10 800
Line current(Amp.)
9 13
Line current(Amp.)
8 12
7 11
6 10
35 9
(96)
30 30
Outlet air temp. C ( F)
(88) (88)
25 25
Outlet air temp. C ( F)
(77) (77)
20 20
(68) (68)
15 15
(59) (59)
10 10
(50) (50)
5
25 30 35 40 (41)
(77) (86) (96) (104)
Outside air temp. C( F) 25 30 35 40
(77) (86) (96) (104)
Outside air temp. C( F)
26
AF-R100CX
AF-R120CX
PACKING AND ACCESSORIES
Closure ass'y
4
Top pad B
Top pad F
Packing case
2
Bag
Bottom pad ass'y
27
AF-R100CX
AF-R120CX
REPLACEMENT PARTS LIST

REF. NO. PART NO. DESCRIPTION Q'TY CODE
CABINET AND UNIT PARTS
1- 1 CMOTLA895JBEZ Fan motor 1 BN
1- 2 DCHS-A442JBTA Base pan ass’y [AF-R100CX] 1 BC
1- 2 DCHS-A440JBTA Base pan ass’y [AF-R120CX] 1 BC
1- 3 DCAB-A094JBTA Cabinet ass’y 1 BF
1- 4 PSEL-B150JBE0 Cabinet seal 2 AD
1- 5 HPNLCA770JBFA Control panel 1 AF
1- 6 PSEL-C059JBEZ Evaporator insulator 1 AD
1- 7 LANG-A459JBWZ Conecting stay 1 AC
1- 8 LANG-A355JBTA Top inst. Angle 1 AP
1- 9 LHLD-A482JBFZ Thermistor holder 1 AE
1-10 CLEV-A035JBKZ Damper ass’y 1 AE
1-11 NFANPA092JBFZ Propeller fan 1 AV
1-12 NFANSA030JBFZ Centrifugal fan 1 AU
1-13 PFILMA116JBEB Air filter 1 AN
1-14 PFPFPB466JBE0 Insulator 2 AC
1-15 PKESPA082JBTA Condenser shroud 1 AV
1-16 PKESPA083JBFA Orifice 1 AQ
1-17 LBND-A046JBE0 Wire fixing band 1 AE
1-18 LCOV-A002JBF0 Shroud cover 1 AM
1-19 PCOV-A320JBP0 Motor cover 1 AC
1-20 PSEL-C057JBEZ Tube insulator 1 AD
1-21 LANG-A356JBTA Bottom inst. Angle 1 AE
1-22 PSKR-A207JBFA Bulkhead 1 BA
1-23 PSRA-A120JBFZ Drain tray 1 AE
1-24 TLAB-C206JBRZ Energy card [AF-R100CX] 1 AC
1-24 TLAB-C205JBRZ Energy card [AF-R120CX] 1 AC
1-25 TSPC-E052JBRZ Name badge [AF-R100CX] 1 AC
1-25 TSPC-E051JBRZ Name badge [AF-R120CX] 1 AC
1-26 GWAKPA136JBFB Louver duct 1 AH
1-27 GWAKPA135JBFB Front panel 1 AT
1-28 TLABBA110JBRA SHARP badge 1 AB
1-29 LANGAA038JBFB Left closure frame 1 AK
1-30 LANGAA039JBFB Right closure frame 1 AK
1-31 PPLTPA013JBFB Closure 2 AL
1-32 PSPRCA010JBE0 Spring 1 AD
1-33 TLABKA564JBE0 Number card 1 AC
1-35 CWAK-C095JBKZ Front panel ass’y 1 AX
1-36 MJNTPA074JBFB Louver link 2 AC
1-37 MLOV-A252JBFB Vertical louver A 4 AB
1-38 MLOV-A253JBFB Vertical louver B 2 AC
1-39 PSEL-B360JBE0 Cabinet insulator 1 AB
1-40 PSEL-C064JBEZ Drain tray insulator 1 AC
1-41 PSEL-B361JBE0 Cabinet insulator 2 AE
1-42 PSEL-B367JBE0 Cabinet insulator 2 AC
1-43 PSEL-B516JBE0 Base pan insulator 2 AC
1-45 PSEL-C063JBEZ Bulkhead insulator 1 AC
1-46 PSEL-B519JBE0 Angle insulator 1 AD
1-47 PSEL-C056JBEZ Motor seal 1 AE
1-48 LHLDW0367JBE0 Wire holder 1 AA
1-50 PFPFPB528JBE0 Panel insulator 1 AD
1-51 PSEL-A432JBE0 Damper insulator 1 AC
1-52 PFPFPB611JBE0 Insulator 1 AG
1-53 PSEL-B532JBE0 Damper insulator 1 AB
1-54 PSEL-B394JBE0 Panel insulator 1 AB
1-55 PSEL-B560JBE0 Damper insulator 1 AB
1-56 LANG-A507JBWZ Fan motor angle 1 AH
1-57 HPNLCA771JBEA Decoration panel 1 AM
1-58 PSEL-B366JBE0 Panel insulator 1 AD
1-59 PSEL-C104JBEZ Insulator 1 AB
1-60 PSEL-C105JBEZ Cabinet insulator 1 AE
1-62 PSHE-A191JBEZ Sheet 1 AE
1-63 LHLD-A356JBE0 Wire holder [AF-R120CX] 1 AE
28
AF-R100CX
AF-R120CX

CONTROL BOX PARTS
2- 1 LBNDKA078JBWZ Capacitor clamp [AF-R100CX] 1 AD
2- 1 LBNDKA096JBWZ Capacitor clamp [AF-R120CX] 1 AC
2- 2 LPLTMA128JBW0 Control box cover 1 AK
2- 3 DPLT-A047JBW0 Cont. box angle ass’y 1 AS
2- 4 QACC-A263JBZZ Power supply cord 1 AT
2- 5 RH-HXA011JBZZ Thermistor 1 AL
2- 6 QW-VZD104JBE0 Lead wire 1 AD
2- 7 QW-IZA037JBZZ Lead wire [AF-R100CX] 1 AS
2- 7 QW-IZA036JBZZ Lead wire [AF-R120CX] 1 AS
2- 8 RC-HZA256JBE0 Fan motor capacitor 2 AM
2- 9 RC-HZA435JBZZ Running capacitor [AF-R100CX] 1 AY
2- 9 RC-HZA407JBZZ Running capacitor [AF-R120CX] 1 AY
2-10 TLABCB579JBRZ Wiring diagram [AF-R100CX] 1 AA
2-10 TLABCB377JBRZ Wiring diagram [AF-R120CX] 1 AC
2-11 DPWBFA193JBKZ Control board unit 1 BC
2-12 PSPA-A084JBE0 Spacer 2 AC
2-13 PSPA-A085JBE0 Spacer 1 AC
2-14 QFS-AA048JBE0 Fuse 1 AB
2-15 LBND-A042JBE0 Wire fixing band 4 AC
CYCLE PARTS
3- 1 PCMPRA360JBEZ Compressor [AF-R100CX] 1 CB
3- 1 PCMPRA359JBEZ Compressor [AF-R120CX] 1 CC
3- 2 PPIPCF657JB1Z Discharge tube [AF-R100CX] 1 AP
3- 2 PPIPCF655JB1Z Discharge tube [AF-R120CX] 1 AR
3- 3 PPIPCF656JB1Z Suction tube [AF-R100CX] 1 AP
3- 3 PPIPCF654JB1Z Suction tube [AF-R120CX] 1 AS
3- 4 RHOG-A199JBZZ Overload relay [AF-R100CX] 1 AU
3- 4 RHOG-A198JBZZ Overload relay [AF-R120CX] 1 AT
3- 5 DCON-A166JBKZ Condenser ass’y [AF-R100CX] 1 BT
3- 5 DCON-A167JBKZ Condenser ass’y [AF-R120CX] 1 BT
3- 6 PEVA-A429JBEZ Evaporator [AF-R100CX] 1 BP
3- 6 PEVA-A424JBEZ Evaporator [AF-R120CX] 1 BQ
3- 7 GLEG-A103JBE0 Compressor cushion [AF-R100CX] 3 AG
3- 7 GLEG-A105JBE0 Compressor cushion [AF-R120CX] 3 AF
3- 8 PSEL-B161JBE0 Gasket washer [AF-R100CX] 1 AH
3- 9 PCOV-A371JBE0 Terminal cover [AF-R100CX] 1 AF
3- 9 PCOV-A321JBE0 Terminal cover [AF-R120CX] 1 AR
3-10 PSEL-B160JBE0 Terminal gasket [AF-R100CX] 1 AH
3-10 PSEL-A971JBE0 Terminal gasket [AF-R120CX] 1 AN
3-11 DCPY-A235JBKZ Capillary tube ass’y [AF-R100CX] 1 AT
3-11 DCPY-A234JBKZ Capillary tube ass’y [AF-R120CX) 1 AW
3-12 MSPR-A129JBE0 Cycle spring 1 AD
3-13 PGUM-0034JBE0 Damper rubber 1 AF
3-14 MSPR-A114JBE0 Protector spring [AF-R100CX] 1 AF
3-14 MSPR-A136JBE0 Protector spring [AF-R120CX] 1 AF
3-15 LPLTMA114JBW0 Condenser stay 2 AH
ACCESSORY PARTS
4- 1 TINSEA320JBRZ Operation manual 1 AD
4- 2 PSEL-A349JBE0 Window insulator 1 AE
4- 3 PSEL-A350JBE0 Window insulator 1 AD
4- 4 PSEL-B365JBE0 Window insulator 1 AD
4- 5 TCAD-A351JBEZ Consummer card 1 AB
4- 6 DX-BZA027JBK0 Screws kit 1 AE
4- 7 CRMC-A526JBEZ Remote control 1 AT
4- 8 LHLD-A389JBFB Controller holder 1 AE
4- 9 SSAKAA017YDE0 Bag 1 AC
4-10 UBATUA027JBE0 Battery pack 1 AE
PACKING PARTS
5- 1 CPADBA688YDK0 Top pad ass’y 1 AL
5- 2 CPADBA009JBK0 Bottom pad ass’y 1 AT
5- 3 SPAKCA986JBEZ Packing case [AF-R100CX] 1 AX
5- 3 SPAKCA985JBEZ Packing case [AF-R120CX] 1 AX
5- 4 SSAKHA314YDE0 Protect 1 AD
5- 5 PPAK-A007JBE0 Inner packing 1 AG
5- 6 TLABMA309JBRZ Feature card 1 AB
5- 7 SSAKAA053YDE0 Bag 1 AB
29
AF-R100CX
AF-R120CX

SCREWS AND NUTS
6- 1 XTTSD40P12000 Tapping screw 22 AA
6- 2 LX-BZA236JBE0 Special screw 1 AC
6- 3 XHTSD40P08000 Tap tight screw 8 AA
6- 4 LX-NZA148JBE0 Special nut [AF-R100CX] 1 AD
6- 4 LX-NZA136JBE0 Special nut [AF-R120CX] 1 AL
6- 5 LX-HZA001JBE0 Special screw 6 AB
6- 6 XCTSD40P10000 Tapping screw 19 AA
6- 7 LX-NZA074JBE0 Special nut 1 AB
6- 8 LX-NZA028JBE0 Special nut 3 AB
6- 9 XTPSD40P08000 Tapping screw 3 AA
6-10 XCTSD40P06000 Tapping screw 16 AA
6-11 XBPSD40P12J00 Machine screw 2 AB
6-12 LX-CZA038WRE0 Special screw 6 AA
6-13 XHTSD40P10000 Tap tight screw 2 AA
6-14 XTPSD40P12000 Tapping screw 2 AA
HOW TO ORDER REPLACEMENT PARTS
To have your order filled promptly and correctly, please furnish the following information.
1. MODEL NUMBER 2. REF. NO.

3. PART NO. 4. DESCRIPTION
2 3 4 5 6
CONTROL BOX PARTS 6-3 6-3 6-13

A
2-8 A
6-3
2-10
2-2
2-14 6-3
B 2-11 6-3 2-1 B
6-9
1-5
2-9
1-57 2-7
C C
2-3 2-4
6-11
2-4
D 6-14 2-15 D
2-6
2-13 6-1
2-12
6-3
2 3 4 5 6
30
F
E
B
A
H
D
C
1
1
4-10 1-29 1-24 5-3

1-35 4-9 4-8 1-8
4-7 1-31
1-60 1-28 5-4
1-38 1-36 5-5
1-46 1-33
1-32 1-37 5-1
4-6 1-30 6-1
1-50 4-4 5-2
4-2
2
2
1-4
CABINET PARTS
1-58 4-3
1-38 4-5

4-1 6-6
1-37 1-3
1-13 1-42 5-7
1-26 1-41 6-10 6-12 2-4
1-54 6-1
1-39 6-12 6-6
3
3
1-14 1-25
1-7 6-1 6-1 6-6 1-42
1-18 6-6
1-27 6-5 1-41 1-14
6-6 6-5 1-63 1-4 6-12
1-49 1-19 6-5
31
6-6
5-6 1-17
1-1 1-21 6-6
4
4
1-56 6-7 6-5

6-6
1-10 1-47 6-5 1-15
1-22 1-23
1-55 1-53 1-34
1-51 1-40 6-6
6-2 1-11
1-16 1-56
1-20 6-12 1-43
6-6
5
5
1-62
1-45 1-52 1-43
1-48 6-1 1-59 6-1
6-1
1-12 6-12
1-6
6
6
F
1-2 6-1
E
B
A
H
D
C
G
AF-R120CX
AF-R100CX
AF-R100CX
AF-R120CX
1 2 3 4 5 6
A 6-4 A
CYCLE PARTS 3-8
3-9
3-14
3-10 3-4 2-7
B 1-44 B
6-10
3-5
3-2
C 3-15 C
3-13
6-10
3-12 3-3
6-10
6-1 3-11
3-1
D D
3-6 6-8
2-6 3-7
1-61
6-3 6-1 6-4
1-9 6-1
2-5 3-9
3-14
AF-R100CX 3-10 3-4 2-7

E E
1-44
6-10
3-5
F 3-11 F
3-2
3-13
3-15
3-12
6-10
3-1 3-3
G 6-10 G
6-1
6-1
3-6 6-8
2-6 3-7
1-61
6-3 6-1
6-1
1-9
H 2-5 H
AF-R120CX
1 2 3 4 5 6
'02 SHARP CORP. (2S0.85E) Printed in U.S.A.
32

Afr 100 CX

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Afr 100 CX

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Available Formats

AF-R100CX

Models AF-R100CX AF-R120CX

POWER SUPPLY CORD 3A 125V WIRE COLOR

3 Display MED COOL F

Procedure Pad Display / Indicator

1. Touch POWER ON/OFF pad. F

2. To turn off the unit, touch POWER ON/ POWER

TO CHANGE TEMPERATURE SETTING

Procedure Pad Display / Indicator

During cooling operation TEMP

TO CHANGE FAN SPEED

During operation • SELECTOR indicator will

NOTES ON FAN SPEED

MED COOL Fan operates at medium speed; cooling power at medium.

FAN ONLY OPERATION

During operation • SELECTOR indicator FAN ONLY will

Procedure Pad Display / Indicator

During cooling operation

2. To cancel, touch ENERGY SAVER pad

TO CHANGE AIR FLOW DIRECTION

ITEMS PACKED WITH THIS UNIT

SUGGESTED TOOLS CAUTION Do not remove any material (ex.

3-1. Unscrew the 6 stopper screws of the cabinet. Keep

6. Insert the closure assemblies on both sides into the

Front Exhaust Lever

8-1. Slide the chassis back into the cabinet.

9. Cut the fixing band holding the wires.

4. Slide the chassis away from the cabinet by pulling on

10.Remove the control unit.

5. Unscrew the four screws holding the control unit.

11.Unscrew the four screws holding control box cover.

12.Detach each terminals of fan motors by using long-nose

7. Unscrew the one screw holding the wire holder.

18.Unfasten the one nut holding propeller fan by rotating it

14.Unscrew the five screws holding the connecting stay.

19.Unscrew the three screws holding condenser shroud.

15.Unscrew the two screws holding the shroud cover.

20.Unscrew the four screws holding the evaporator.

21.Remove the evaporator.

17.Remove the condenser by liftting up about 1 inch and

22.Unscrew the four screws holding the bulkhead.

27.Unscrew the three screws holding the printed wiring

23.Unscrew the two screws holding the orifice

28.Detach terminals by using long-nose pliers.

24.Unfasten the one screw holding the centrifugal fan by

29.Unscrew the five screws.

26.Remove the fan motor by unscrewing the four screws

HOW TO REPAIR REFRIGERATION

SEALED SYSTEM REPAIR

PROPER SOLDERING Joint Clearance.

Directing Torch Flame to Copper Tubing.

HEATING THE TUBING

Composition of Torch Flame.

DEHYDRATING SEALED SYSTEM

Type of evacuation methods

Low CFMC. 4 oil gets dirty. HIGH VACUUM

Oil must be changed often. LARGE DIAMETER

ELECTRICAL COMPONENT TEST

RUNNING CAPACITOR AND FAN CAPACITOR

FAN CAPACITOR RUNNING CAPACITOR

MICROCOMPUTER CONTROL SYSTEM

No. Push key Input-check LED lighting Output-check Check item

= Thermistor check included, = Thermistor check not included