4.0 en-US 2023-01 IOM - MultiSmart

Installation, Operation, and
Maintenance manual
885660_4.0
WS008445
Flygt MultiSmart
Table of Contents
Table of Contents
1 Introduction and Safety........................................................................................................ 3
1.1 Introduction....................................................................................................................3
1.2 Safety terminology and symbols....................................................................................3
1.3 User safety.................................................................................................................... 4
1.3.1 Power lock-out........................................................................................................ 4
1.3.2 Qualification of personnel....................................................................................... 4
1.4 End-of-life product disposal........................................................................................... 4
1.5 Spare parts.................................................................................................................... 5
1.6 Warranty........................................................................................................................ 5
1.7 Support.......................................................................................................................... 5
2 Transportation and Storage................................................................................................. 6

2.1 Inspect the delivery........................................................................................................6
3 Product Description..............................................................................................................7
3.1 Product design...............................................................................................................7
3.2 Parts.............................................................................................................................. 7
3.3 Software modules..........................................................................................................7
3.4 Source code.................................................................................................................. 8
3.5 Boards........................................................................................................................... 8
3.5.1 Pump Control I/O board.......................................................................................... 8
3.5.2 CPU board.............................................................................................................. 9
3.5.3 DSP board............................................................................................................ 10
3.5.4 Energy Monitoring and Motor Protection board.................................................... 11
4 Mechanical Installation.......................................................................................................12
4.1 Precautions..................................................................................................................12
4.2 Do not install in an explosive zone.............................................................................. 12
4.3 Facility requirements................................................................................................... 12
4.4 Install the controller..................................................................................................... 12
5 Electrical Installation.......................................................................................................... 13
5.1 Precautions..................................................................................................................13
5.2 Requirements.............................................................................................................. 13
5.3 Cables......................................................................................................................... 13
5.4 Electromagnetic compatibility (EMC)...........................................................................14
5.5 Plan for installation...................................................................................................... 14
5.6 Power supply............................................................................................................... 14
5.7 Connect the sensor and the power cables.................................................................. 14
5.8 Connect the mains voltage monitoring........................................................................ 15
5.9 Connect the insulation resistance tester......................................................................16
5.10 Connect the current monitoring................................................................................. 16
5.11 Connect the CAN bus cable...................................................................................... 17
6 System Setup.....................................................................................................................18
6.1 Precautions..................................................................................................................18
6.2 Commissioning............................................................................................................ 18
6.2.1 SETUP WIZARD...................................................................................................18
6.3 Application overview....................................................................................................19
6.3.1 HOME................................................................................................................... 19
Flygt MultiSmart Installation, Operation, and Maintenance manual 1

Table of Contents
6.3.2 ALARMS............................................................................................................... 23
6.3.3 HISTORY.............................................................................................................. 23
6.3.4 INFO..................................................................................................................... 24
6.3.5 SETTINGS............................................................................................................ 26
6.3.6 LOG IN..................................................................................................................46
7 Operation........................................................................................................................... 47
7.1 Modify pump and alarm levels setpoints..................................................................... 47
7.1.1 Modify pump setpoints.......................................................................................... 47
7.1.2 Modify alarms activation and deactivation points..................................................47
8 Maintenance.......................................................................................................................48
8.1 Precautions..................................................................................................................48
8.2 Upgrade the firmware.................................................................................................. 48
8.3 Back up the configuration settings...............................................................................48
8.4 Restore the configuration settings............................................................................... 49
8.5 Restart the controller................................................................................................... 49
8.6 Backup battery replacement........................................................................................49
9 Troubleshooting................................................................................................................. 50
9.1 Precautions..................................................................................................................50
9.2 The controller starts in the Fail Safe mode..................................................................50
9.3 A Current Config Failure fault is displayed.................................................................. 50
9.4 No level display indication from the 4–20 mA level device.......................................... 50
9.5 No level display indication from the sensor................................................................. 51
9.6 A Contactor Auxiliary fault is displayed every time a pump starts............................... 51
9.7 PPP2 Manager Connection Error................................................................................ 51
10 Technical Reference........................................................................................................ 52
10.1 Communication and event log................................................................................... 52
10.2 Cable length for different baud rates......................................................................... 52
10.3 Dimensions................................................................................................................53
10.4 Level sensor and pump connections to the I/O board............................................... 53
10.5 Serial pin configuration.............................................................................................. 57
2 Flygt MultiSmart Installation, Operation, and Maintenance manual

1 Introduction and Safety

1.1 Introduction
Purpose of the manual
The purpose of this manual is to provide necessary information for installation, operation,
and maintenance of the unit.
Read and keep the manual
Save this manual for future reference, and keep it readily available at the location of the unit.
CAUTION:
Read this manual carefully before installing and using the product. Improper use of the
product can cause personal injury and damage to property, and may void the warranty.
The equipment, and its functioning, may be impaired if used in a manner not specified by the
manufacturer.
Intended use
WARNING:
Operating, installing, or maintaining the unit in any way that is not covered in this manual
could cause death, serious personal injury, or damage to the equipment and the
surroundings. This includes any modification to the equipment or use of parts not provided
by Xylem. If there is a question regarding the intended use of the equipment, please contact
a Xylem representative before proceeding.
1.2 Safety terminology and symbols

About safety messages
It is extremely important that you read, understand, and follow the safety messages and
regulations carefully before handling the product. They are published to help prevent these
hazards:
• Personal accidents and health problems
• Damage to the product and its surroundings
• Product malfunction
Hazard levels
Hazard level Indication

DANGER: A hazardous situation which, if not avoided, will
result in death or serious injury
WARNING: A hazardous situation which, if not avoided, could

result in death or serious injury
CAUTION: A hazardous situation which, if not avoided, could

result in minor or moderate injury

Hazard level Indication

NOTICE: Notices are used when there is a risk of equipment
damage or decreased performance, but not
personal injury.
Special symbols
Some hazard categories have specific symbols, as shown in the following table.
Electrical hazard Magnetic fields hazard

Electrical Hazard: CAUTION:
1.3 User safety

Introduction
All government regulations, local health and safety directives must be observed.
Prevent danger due to electricity
All danger due to electricity must be avoided. Electrical connections must always be carried
out in compliance with the following:
• The standard connections shown in the product documentation that is delivered together
with the product
• All international, national, state, and local regulations. (For details, consult the regulations
of your local electricity supplier.)
For more information about requirements, see sections dealing specifically with electrical
connections.
1.3.1 Power lock-out

DANGER: Electrical Hazard
Before starting work on the unit, make sure that the unit and the control panel are isolated
from the power supply and cannot be energized. This applies to the control circuit as well.
1.3.2 Qualification of personnel

WARNING: Electrical Hazard
Risk of electrical shock or burn. A certified electrician must supervise all electrical work.
Comply with all local codes and regulations.
All work on the product must be carried out by certified electricians or Xylem authorized
mechanics.
Xylem disclaims all responsibility for work done by untrained, unauthorized personnel.
1.4 End-of-life product disposal

Handle and dispose of all waste in compliance with local laws and regulations.

EU and UK only: Correct disposal of this product — waste electrical and electronic equipment
• EU: Directive 2012/19/EU on waste electrical and electronic equipment (WEEE)
• UK: SI 2013 No. 3113
WS009973B
This marking on the product, accessories, or literature shows that the product should not be
disposed of with other waste at the end of its working life.
EU and UK only: Correct disposal of batteries in this product
WS009974A
This marking on the battery, manual, or packaging shows that the batteries in this product
should not be disposed of with other waste at the end of its working life. Where marked, the
chemical symbols Hg, Cd, or Pb indicate that the battery contains mercury, cadmium, or lead
above the reference levels in 2006/66/EC or UK SI 2008 No. 2164. If batteries are not
properly disposed of, these substances can cause harm to human health or the
environment.
To protect natural resources and to promote material reuse, please separate batteries from
other types of waste and recycle them through your local, free battery return system.
1.5 Spare parts

CAUTION:
Only use the manufacturer’s original spare parts to replace any worn or faulty components.
The use of unsuitable spare parts may cause malfunctions, damage, and injuries as well as
void the warranty.
1.6 Warranty
For information about warranty, see the sales contract.
1.7 Support
Xylem only supports products that have been tested and approved. Xylem does not support
unapproved equipment.

2 Transportation and Storage
2 Transportation and Storage

2.1 Inspect the delivery
Inspect the package
1. Inspect the package for damaged or missing items upon delivery.
2. Note any damaged or missing items on the receipt and freight bill.
3. File a claim with the shipping company if anything is out of order.
If the product has been picked up at a distributor, make a claim directly to the distributor.
Inspect the product
1. Remove packing materials from the product.
Dispose of all packing materials in accordance with local regulations.
2. Inspect the product to determine if any parts are damaged or missing.
3. If applicable, unfasten the product by removing any screws, bolts, or straps.
For your personal safety, be careful when you handle nails and straps.
4. Contact your sales representative if anything is out of order.

3 Product Description
3.1 Product design
The MultiSmart controller is designed to monitor and control pump stations, reservoirs, or
can be configured as an Remote Telemetry Unit (RTU). The controller can be connected to
an HMI display which is a touchscreen interface that provides indication, control, and
supervision. The functions of the controller are determined based on the software modules
that are used.
The controller can communicate with different SCADA systems. The controller can manage
a pump station with three pumps. If the station has more than three pumps, the controller
can be connected in pairs to manage up to six pumps.
Product versions
The product can be configured differently.
Version Description
Pump station manager This version monitors and controls water and
sewage stations. The controller can communicate
with SCADA system and the HMI display has
options for configuration.
Reservoir Monitor This version is used for monitoring reservoirs and
communicating with a remote pump station with an
HMI display has options for configuration.
Remote Telemetry Unit This version is a standard I/O based RTU with
ISaGRAF PLC functionality.
3.2 Parts
WS008444A
WS007523A
Figure 2: HMI display
Figure 1: Controller
The controller is installed on a 35 mm DIN rail.
3.3 Software modules

The basic functionality of the controller is based on software modules used. The controller is
delivered either with software modules enabled in the factory, or to be enabled on-site, with
the appropriate activation code. The following are the available modules:

DNP3 RTU with security

Security key Key that is based on iButton, Dallas key
VFD Variable frequency drive control
ISaGRAF PLC programming, IEC 61131-3
Well mixer Mixers are used instead of pumps
PumpView Web-based monitoring and control software, via cellular network
AquaCom Enables communication to AquaView, a monitor and control software
SMS server Server for sending alarms
3.4 Source code

Module Software License Description
Boot loader Das U-Boot GPL v2 Loads the operating
system
Operating system Linux v 2.6, customized GPL v2 Operating system
Web server Lighttpd Revised BSD License Implements the web
server
Utilities BusyBox GPL v2 Configures the
application functions
Access request
The different modules that are included in the source code are available on request. For
more information, contact your local sales and service representative.
3.5 Boards
The controller has four board slots. The following boards are used:
• Pump Control I/O board
• CPU board
• DSP board
• Energy Monitoring and Motor Protection board
3.5.1 Pump Control I/O board

Description
The Pump Control I/O board incorporates the following terminals:
• Voltage supply terminals
• Digital input and output terminals with 20 inputs and 7 outputs
• Analog input and output terminals with two inputs and 1 output
Parts
WS007161
1 2 3 4 5
Number Terminal Properties

1 Mains voltage The terminals monitors the mains voltage changes.
monitoring


2 Digital outputs The digital outputs are 240 V, 5 A and digital voltage free. It is recommended
that snubbers are fitted to the contactor coils that are driven by the digital
outputs.
• Terminals 1 to 4 are isolated contacts.
• Terminals 5 to 7 are common rail contacts.
Multiple sources can be assigned to a digital output with the option of AND,
OR, and XOR operations that are performed on the source.
3 Digital inputs The digital inputs are voltage free. The following terminals have extra
capability:
• Terminal 1 is used for the fail-safe sensor input.
• Terminals 16 to 18 are used for the Flygt CLS sensor.
• Terminals 19 to 20 are high-speed inputs used for high-speed pulse
inputs, with a frequency up to 1 kHz.
4 Analog in Isolated 4-20 mA analog inputs, with a maximum impedance of 120 ohms and
with a resolution of 0.2%.
5 Analog out Non-isolated analog output, with a maximum impedance of 800 ohms, a
resolution of 0.2% which produce a 4-20 mA output signal. The signal
transmits the water level or any other analog input that is connected to the
controller. The signal can also control a VFD.
3.5.2 CPU board

Description
The CPU board, with the microprocessor, incorporates several communication ports and a
memory slot.
Parts
1 2 3 4 5 6 WS007162
Number Port Properties

1 Ethernet Used for SCADA communication and connecting to the HMI display. It is a 10
Mbit/s, RJ54 port.
2 USB Allows USB memory sticks to be connected for the following purposes:
• Extra storage for logging data
• Install new firmware
• Load or save configuration files from or to the controller
3 RS485 Connects third-party external I/O modules
4 iButton Used for security
5 SD card slot Allows Secure Digital cards to be connected with same purposes as for USB
memory sticks.
6 Serial Used for digital communication with standard pin setup. It is a DB-9 male serial
port. Use a cross over cable to connect a computer or similar. For more
information about the standard pin setup for RS232 DB-9 ports, see Serial pin
configuration on page 57.

3.5.3 DSP board

Description
The Digital Signal Processor (DSP) board incorporates the I/O and communicates with
multiple I/O modules. The main power supply to the controller is also located on the DSP
board.
Parts
WS007163
1 2 3 4 5
Number Terminals Proprieties

1 Power supply Supplies the controller with power.
2 CAN bus I/O Terminals that are used to connect a master of slave controller.
expansion module
3 CAN bus status Offline • Off, the CAN bus subsystem is in operation mode.
Communication between slave and master unit has been
established.
• On, the subsystem is not in operation mode and
communication between slave and master unit has not been
established.
Error • Off, status is ok.
• On, the slave unit is in error passive mode and does not send
data only receive.
• Flashing, the slave unit is in off mode and does not
communicate.
TX Flashing, data is transmitted on the CAN bus.
RX Flashing, data is received on the CAN bus.
4 Dial switches CAN ID Device id number that is unique and none zero for each device
on the CAN bus.
CAN Communication speed on the CAN bus. All devices on the bus
BAUD must have the same communication speed setting. For more
information bout cable length and communication speed, see
Cable length for different baud rates on page 52.
5 DSP status COP • Off, the DSP board wait for the first communication in the bus.
• Slow flashing, the main software runs.
• Quick flash, the bootloader runs and waiting for commands.
Power On, the controller is on and works.
Offline • Off, the software and I/O run.
• On, the bootloader runs, the software and I/O does not run.
Fault • Off, status is ok.
• On, one of the I/O boards have data that the firmware cannot
handle.
• Flashing, one of the I/O boards are not compatible with the
firmware.

3.5.4 Energy Monitoring and Motor Protection board

Description
The Energy monitoring and Motor protection board monitors current direct from a current
transformer, and provides motor protection and power monitoring. The board incorporates
the following terminals:
• Three insulation resistance terminals
• Five digital output terminals
• Nine current input terminals
• Three analog output terminals
Parts
WS007164A
1 Insulation resistance test Automatic 1000 V DC insulation
resistance test (IRT) CAT III The
terminals are connected to the
motor windings and periodically
measures the resistance.
Selectable voltages:
• 250
• 500
• 1000
2 Digital output The digital outputs are 240 V, 5 A
and digital voltage free.
3 Current inputs The terminals are connected to
three-phase inputs that are
measured between 0–5 A. Use
external current transformers to
monitor the current input.
4 Analog outputs The non-isolated analog output
has a maximum impedance of
800 ohms, a resolution of 0.2%
which produces a 4–20 mA output
signal.
Power supply monitoring requires the three-phase voltage and current supply to be
connected to the same controller. Single phase supply can also be monitored.

4 Mechanical Installation
4 Mechanical Installation
4.1 Precautions
Before starting work, make sure that the safety instructions in the chapter Introduction and
Safety on page 3 have been read and understood.
4.2 Do not install in an explosive zone

NOTICE:
Do not use this unit in environments that may contain flammable/explosive or chemically
aggressive gases or powders.
4.3 Facility requirements

Environment properties Values
Ambient temperature ˗ 10°C–60°C (14°F–140°F)
Working humidity 20–90 % relative humidity, non-condensing
Storage temperature ˗ 40°C–85°C (˗ 40°F–185°F)
Storage humidity 10–95 % relative humidity, non-condensing
Pollution degree 2
Altitude Maximum 2000 m (6562 ft)
IP rating • Controller: IP20 (Nema 1 equivalent)
• Display: IP65 (Nema 4 equivalent)
4.4 Install the controller

1. Attach the unit over the top edge of the DIN rail.
2. Press the unit downwards until it snaps into position.
3. Install the HMI display.
For more information, see the Installation manual that is delivered with the HMI display.

5 Electrical Installation
5.1 Precautions
Before starting work, make sure that the safety instructions have been read and understood.


All electrical equipment must be grounded (earthed). Test the ground (earth) lead to verify
that it is connected correctly and that the path to ground is continuous.

Risk of electrical shock or burn. A certified electrician must supervise all electrical work.
Comply with all local codes and regulations.

There is a risk of electrical shock or explosion if the electrical connections are not correctly
carried out, or if there is fault or damage on the product. Visually inspect equipment for
damaged cables, cracked casings or other signs of damage. Make sure that electrical
connections have been correctly made.
CAUTION: Electrical Hazard

Prevent cables from becoming sharply bent or damaged.
5.2 Requirements
These requirements apply for the electrical installation:
• The mains voltage and frequency must agree with the specifications for the product.
• Circuit breakers must be installed between the main voltage line and this unit.
• All fuses and circuit breakers must have the proper rating, and comply with local
regulations.
• The cables must be in accordance with the local rules and regulations.
• If the power cable is jerked loose, then the ground (earth) conductor must be the last
conductor to come loose from its terminal. Make sure that the ground (earth) conductor is
longer than the phase conductors at both ends of the cable.
Requirements for external equipment
• The display unit must only be used during normal operation.
• Measurement category III is for measurement performed in the building installation.
5.3 Cables
These requirements apply for power and Ethernet cable installation:

• The cables must be in good condition, not have any sharp bends, and not be pinched.
• The sheathing must not be damaged and must not have indentations or be embossed at
the cable entry.
• The minimum bending radius must not be below the accepted value.
• The cables must have the appropriate temperature rating.
5.4 Electromagnetic compatibility (EMC)

The equipment must be installed and used only in industrial electromagnetic environments
(Class A), such as pumping stations and treatment plants. It must not be used in a home or
small office environment (Class B) with a direct low voltage supply from the public mains
network.
5.5 Plan for installation

Install the cables so that the electric and magnetic disturbances are minimal. Sources of
interference include relay coils, solenoid valves, switches, thyristor units, ground (earth)
currents and static electrical discharges. These requirements apply for electrical installation:
• Always run cables with different signal types, analog, and digital, separately.
• Isolate the monitor cables from all mains cables by at least 30 cm (11.8 in) with separate
metal conduits and/or grounded (earthed) cable trays.
• Isolate the monitor cables from all motor cables by at least 50 cm (19.7 in) with separate
metal conduits and/or grounded (earthed) cable trays.
• Do not intersect the monitor cables and the power cables unless it is necessary, and then
only at 90º.
• Note that cable lengths, screening, and interference suppression all affect the
interference level.
5.6 Power supply

The controller operates from an external power supply.
Power properties Values

Volt 11–25 VDC
Voltage tolerance ±5%
Power consumption, start up <30 W
Power consumption, continuous operation 15 W
5.7 Connect the sensor and the power cables

The insulation rating of external circuits must be Class I or II.
The level sensors, the pumps, the HMI, and the power to the unit must be connected before
the unit is energized.
The wiring depends on the following factors:
• Type of level sensor
• Number of pumps
• Type of monitor equipment
1. Connect the level sensor and the pump control cables to the pump control I/O board.
For a list of connection alternatives, see the wiring tables in Technical Reference on page
52.

WS008463A
2. Connect the HMI to one of the RJ45 Ethernet sockets on the CPU board.
Do not connect the HMI to the DISPLAY port.
WS007178B
3. Connect the power supply to the DSP board.
DC SUPPLY GND BATTERY

12-24 V LEVEL
1.2 A MAX
+ - +
WS007165C
30V DC MAX
+
12-24 VDC
-
4. If a back-up battery is used, then connect the battery to the BATTERY LEVEL terminal.
BATTERY LEVEL monitors the external battery.
5.8 Connect the mains voltage monitoring

Connect the mains supply monitoring cables to the pump control I/O board.
WS007169B
1 2 3 4
1. Phase A
2. Phase B
3. Phase C
4. Ground (earth)

5.9 Connect the insulation resistance tester

The insulation resistance test only works if the motor windings are connected in a star or
delta configuration, even when the motor has stopped.
1. Connect one winding from each motor to the insulation resistance testing ports on the
Energy Monitoring and Motor Protection Board.
2. Connect the ground (earth) to the Protective Conductor Terminal port.
MOTOR PROTECTION
INSULATION RESISTANCE TESTING (CAT III)
IRT 1 IRT 2 IRT 3
M1 M3
WS007182B
M2
5.10 Connect the current monitoring

• Make sure that the Current Transformers (CTs) are wired with the correct polarity.
• Make sure that the current phase corresponds to the voltage phase.
• Use shielded twisted pair cables.
1. Connect the CTs to the Energy Monitoring and Motor Protection board.
1
WS007184B
2 M1

1. CT
2. Pump motor
2. Connect the shielded ground (earth) cable.
Predominate interference Shielded ground (earth) connection
Electrical Controller only
Magnetic Controller and CT
5.11 Connect the CAN bus cable

The Controller Area Network (CAN) bus cable connects two or more controllers.
1. Connect the CAN bus cable between the DSP boards of the controllers.
WS007181A
2
3
4
5
1 V- Black
2 CANL Blue
3 Shield -
4 CANH White
5 V+ Red
2. Set the CAN bus termination to ON on the last device on the network.
This setting is also valid for a stand-alone device.
3. Set the CAN bus termination to OFF on the master and all slaves that are not last on the
network.
Master unit First slave Second slave

Hardware
configuration CAN Bus CAN ID CAN Bus CAN ID CAN Bus CAN ID
termination termination termination
Master device only ON 1 – – – –
Master + slave OFF 1 ON 2 – –
Master + slaves OFF 1 OFF 2 ON 3

6 System Setup
6 System Setup
6.1 Precautions
NOTICE:
CAUTION:
The operator must be aware of safety precautions to prevent physical injury.
6.2 Commissioning
The setup wizard on the HMI display appears when the controller turns on for the first time.
6.2.1 SETUP WIZARD

Overview
SETUP WIZARD on the Settings screen provides setup and commissioning of the controller
for standard water and wastewater applications.
Selectable pump controller configurations

Use the setup wizard to configure the controller for any custom installation, or the following
standard installations:
• 2 pumps with a Probe/Duo probe
• 3 pumps with a Probe/Duo probe
• 2 pumps with a 4–20 mA level device
• 3 pumps with a 4–20 mA level device
For more information on the standard configurations, see Level sensor and pump
connections to the I/O board on page 53.
Setup wizard preparation
The settings in the following table cannot be changed during the operation and requires
running the setup wizard again. During the setup, the memory and existing configuration
settings are deleted and must be re-entered.
Certain controller functions are enabled with software modules. The modules are enabled
with a Site Key, that is entered in the HMI display during operation.
Setting Options
Station type • Pump Station
• Reservoir: This option requires the Reservoir Monitor module.
• RTU - No pump control or display: This option requires the following modules: Calc
Stats, Event Logger, Fault Module, DNP slave/master or Modbus Slave/master, I/O
module, Snapshot, and RTU.
Modules are enabled with Site Key.
Station mode • Empty: Discharge mode.
• Fill: Charge mode.
Number of • A unit is defined as a casing containing a DSP board with a Pump Control I/O board.
controllers • Several controllers are interconnected through the CAN bus.
• The setup wizard includes the DEMO CASE option, that is selected when the demo
enclosure is used.

6 System Setup
Setting Options
Number of wells An installation can contain up to three wells.
Number of • The maximum number of pumps is 3, 6 or 9, depending on the software and
pumps per well hardware options purchased.
• When more than 3 pumps are specified, the I/O defaults do note apply as specified
in Level sensor and pump connections to the I/O board on page 53.
Board type, if • 3PC: Extra Pump Control I/O board.
used • 3MP: Energy Monitoring and Motor Protection board.
Level devices • Analog: Typically a pressure transducer, or ultrasonic probe.
• Probe: A conductive probe that can be equipped with Fail Safe signal.
• Duo Probe: A conductive probe with pressure transducer.
• Remote Level: Typically used were the pump station pumps to a reservoir.
• Backup level devices, if used: Float Switches or Probe.
Thermal or seal • Thermal/Seal
device, if used • Flygt FLS
Voltage settings Phase to phase voltage and settings for Insulation Resistance Test.
Telemetry • DNP3
Protocol • Modbus
• AquaCom
6.3 Application overview

The HMI can only be operated under normal operation.
6.3.1 HOME
Screen Overview
HOME is the main screen when the HMI display is activated. It gives an overview of the
connected pumps and the sump level in the pump station. The screen saver of the HMI
display screen activates after five minutes of inactivity to minimize power consumption.
1 2 3
WS008468A

6 System Setup
Number Item Description

1 Menu Opens each screen
2 Pumps Shows the operation data, and basic start and stop controls of maximum six pumps.
Use the arrow on the left or right to browse between the pumps. Tap MORE DETAILS
for more information.
3 Level Shows the start and stop levels of the lead, lag, and standby pumps. The blue bar
shows the actual level of the well. The numerical value of the level is also shown in
the top of the level. Tap More for detailed information of the well.
Pump mode buttons

Auto Automatic operation depending on the level in the well.
Off Turns off the pump.
Manual Manually starts the pump, but resets automatically to Auto mode at the deactivation
setpoint. To continue pumping beyond the deactivation setpoint, when the pump is
in Off mode, tap and hold the button. The pump runs until the button is released.
6.3.1.1 Operating status
The operating status appears above the pump name.
• STOPPED
• STARTING IN x seconds: A start delay counts down.
• RUNNING
• STOPPING IN x seconds: A stop delay counts down.
• NEXT TO RUN: The next pump to operate. This status is not applicable in multiple well
configurations.
• REQUEST TO RUN: The controller awaits feedback from the contactor.
• EXTERNAL RUN: The pump starts by an external control method. The contactor is
closed but no run command is sent by the controller. The pump station manager
continues to update the run-time statistics and other relevant historical data, including
faults and warnings.
• REVERSING IN x seconds: The pump is about to reverse.
• REVERSING FOR x seconds: The pump is reversing.
• DECOMMISSIONED: The pump is out of service.
6.3.1.2 Pump
When tapping on MORE DETAILS for a pump on the main screen, the Pump screen opens.
Use the buttons on the bottom of the screen to see detailed information of flow, energy, and
efficiency.
Page Description
Ampere meter - The ampere meter shows the
actual power consumption of the
pump, the number of starts and
the run time for the day.
Green marking The safe range of ± 10% of the
nominal current. 10% is the
acceptable power consumption
deviation.
<> Use the arrows to see the details
of the other pumps.
Pump control buttons For more information, see HOME
on page 19.

6 System Setup
Page Description
GENERAL Run Time The run time for the day,
yesterday, and in total.
Starts The number of starts for today,
the day before, and in total.
Power (KW) The actual power consumption,
including the power factor.
Insulation Resistance The insulation of the pump motor.
A Megger test is performed every
fourth hour. The test measures
the isolation resistance between
the coil and ground (earth) for 60
seconds. Enable and edit settings
for the test in SETTINGS > Pump
%d IRT
Active? The LED symbol is green when
the controller performs a test.
FLOW Outflow Rate The current flow rate. The value is
usually calculated, based on the
last pump cycles. In metered
mode, it displays the actual value.
Enable and edit the flow settings
in Settings > General Flow
Settings.
Volume The total volume that is pumped
for different intervals.
ENERGY - The total energy consumption for
different intervals.
EFFICIENCY - The pump efficiency for different
time intervals. The efficiency is
the relation between flow and
energy. The unit is set in Settings
> General Flow Settings >
Efficiency Units.
To return to the main status screen, tap Back at the bottom of the screen.
6.3.1.3 Level
When tapping on More on the main screen, the level screen is displayed.
Use the buttons on the bottom of the screen to see detailed information for SET POINTS,
SWITCH PROFILE, and LEVEL SIMULATION.
SET POINTS
Screen Description
SET POINTS Start Level The start and stop levels,
Stop Level according to the unit set, for the
Lead, Lag, and Standby pumps.
Use the arrow on the left or right
to browse to extra standby
pumps. Tap Save on the bottom
of the screen to activate the new
settings.

6 System Setup
SWITCH PROFILE
Screen Description
SWITCH PROFILE The HMI display provides 6
default profiles for the start and
stop levels. Tap any button and
return to SET POINTS to edit the
start- and stop levels.
• Spill Management: Is used to
minimize down stream
pumping by setting start and
stop levels.
• GenSet/Load Shedding: Is
used to minimize power
consumption, for example
when powered by generator, or
when power supply insufficient.
TREND
Screen Description
TREND The graph shows the level in the
well in a time window of
690 seconds (11.5 minutes).
LEVEL SIMULATION
This function facilitates the testing of the pump and alarm levels. Level Simulation mode
simulates the pump station levels, and is used for testing the setup of the controller during
commissioning.
Parameter Description
Active? Green color indicates that the function is turned on.
Time Remaining (secs) The time remaining before the level simulation
mode is turned off.
Duration The time the function is activated. Tap Save to
change the default value.
Level simulation is activated by tapping ACTIVATE at the bottom of the screen.

When the level simulation is active, the level can be altered manually on the main screen by
tapping the up or down arrows. The level changes in increments of 1%.
The controller operates the connected pumps when LEVEL SIMULATION is activated, just
as it would to a real level. Never operate pumps, including level simulation runs, without
liquid in the pump well.
Tap Back to return to the main status screen.

6 System Setup
6.3.2 ALARMS
Screen overview
ALARMS displays all the active alarms.
WS008469A
Alarm description The type of alarm that occurred, as defined in the
configuration.
Status The fault status and what is required.
• FAULT PRESENT
• ACK REQUIRED: A fault condition has cleared
and is not holding out the pump, but requires
acknowledgement.
• RESET REQUIRED: A fault condition has
cleared and is holding out the pump, so requires
reset.
• RESET IN x seconds: Auto-reset when the
countdown is complete.
Triggered The start time of the alarm.
Warning symbol The warning level of the alarm.
To acknowledge or reset an alarm, highlight it and tap RESET on the bottom of the screen.
6.3.3 HISTORY
Screen overview
HISTORY displays the operation and alarms for the station. The capacity is 100 000 events.

6 System Setup
WS008470A
Use the buttons on the bottom of the screen to REFRESH, or browse through the historical
events.
6.3.4 INFO
Screen overview
INFO displays the I/O information of the pump station.
WS008471A
• System on page 25: Displays information about the system, DC voltage, top and bottom
board version, and probe.
• Version Information on page 25: Displays information on installed hardware modules
and software versions.
• Flow on page 25: Displays flow data, if the optional flow module is installed.
• Top Board on page 25: Displays status for I/O signals of the top board of the unit.
• Bottom Board on page 25: Displays status for I/O signals of the bottom board of the
unit.

6 System Setup
6.3.4.1 System
This screen displays system information for the connected unit. The Enabled LED symbol
indicates with green color that the DSP board works correctly. The Comms FaultLED symbol
indicates if there is an error on one of the I/O boards. The information on this screen is used
for troubleshooting.
To return to INFO, tap Back on the bottom of the screen.
6.3.4.2 Version Information
The screen displays the version information for the firmware of the connected controller.
6.3.4.3 Flow
The screen displays the pump station statistics for flow and overflow.
6.3.4.4 Top Board
The screen displays the status of the top board of the controller.
Digital inputs The status of the signal. Green color indicates that
the input is active.
Analog inputs and outputs The value that is displayed is a scaled value from 0
to 100 of the analog signal.
Digital outputs The status of the signal. Green color indicates that
the signal is active.
Voltage 1–3 The phase-to-phase voltage.
When tapping the buttons at the bottom of the screen, detailed information of the signals is
shown.
Screen Description
DINS The details of the digital inputs. For example, the
scaled value, edge count, number of times each
signal has been active, resistance, sensitivity, and if
the signal is inverted.
DOUTS The details of the digital outputs. For example, the
signal is inverted, flashed or non-volatile, and the
open and close time.
AINS The details of the analog inputs. For example, the
scaled and raw value, and if the signal and other
data are above or below the range.
AOUTS The details of the analog outputs. For example, the
scaled and raw value, source, delay, and if the
signal has activated the Open Circuit Fault.
VINS The details of the voltage inputs. For example, the
phase-to-phase value, frequency, phase angle, and
the range.
To return to INFO, tap Back at the bottom of the screen.

6.3.4.5 Bottom Board
The screen displays the status of the bottom board of the unit.
Digital outputs The status of signal. Green indicates that the signal
is active.

6 System Setup
Analog outputs The value that is displayed is a scaled value from 0
to 100 of the analog input signal.
Current inputs 1–3 The actual current value for each phase.
Power 1–3 The actual power value for each phase.
Tap the buttons at the bottom of the screen to access detailed information of the signals.
Screen Description
AOUTS The details of the analog outputs. For example, the
scaled and raw value, source, delay, and if the
signal has activated the Open Circuit Fault.
DOUTS The details of the digital outputs. For example, if
the signal is inverted, flashed or non-volatile, and
the open and close time.
IINS The details of the current inputs. For example,
ampere value, phase angle, and CT primary and
secondary range.
IRT The details of the insulation resistance test for each
pump. For example, if it is enabled, activated and
aborted, green color indicates active test, the value,
the duration and the last test status. 0 means that
last test was successful. A non-zero value means
that there was an error.
POWER The details of the power for the connected pumps.
For example: actual power, power factor, energy,
and apparent power and energy.
To return to the parent screen, tap Back at the bottom of the screen.
6.3.5 SETTINGS
Screen overview
This screen contains all the settings that can be made for the controller.
WS008472A
At the bottom of the screen are the following buttons:

6 System Setup
• SETUP WIZARD: Performs a complete configuration of the pump station. This function
runs when the HMI display turns on for the first time. For more information, see section
SETUP WIZARD on page 18.
• BACKUP / RESTORE: Displays the backup options for the configurations stored on the
controller. For more information, see BACKUP / RESTORE on page 45.
• DATE/TIME: Displays the date and time settings for the controller. For more information,
see DATE/TIME on page 45.
• MODULES: Displays the modules that are enabled and disabled for the controller. For
more information, see MODULES on page 45.
• MAINTENANCE MODE: Displays the maintenance mode function, which is used to give
a level of isolation for operators. The maintenance mode prevents remote control of
pumps from SCADA via DNP3 or Modbus. For more information, see MAINTENANCE
MODE on page 46.
• RESTART: Restarts the controller unit. The unit saves the current values and reboots
immediately before performing any further configuration changes. After the restart, the
unit resumes the usual operation.
Tap NEXT to see all functions.
6.3.5.1 Information
Language The language for the HMI display and the
controller.
IP Address The IP address of the controller.
Subnet Mask The subnet mask IP address, usually
255.255.255.0.
Site Name The name of the pump station.
MAC Address The MAC address of the controller.
Serial Number The serial number of the controller.
Software Version The software version of the controller.
6.3.5.2 Level/Control Set Points
Level Units The unit that is used for pump well level.
Custom Units The user defined unit, if the default units are not
used. Select Custom in Level Units to use a user
defined unit.
Level Full At The level that indicates that the well is full. This
parameter is used to limit the range display of the
level. For example, if the well is 5 m deep but
pumps only operate within a range of 2 m, then it
may be desirable to limit this value to 2 m.
Negative Offset (Datum Point) This parameter defines a datum, or reference point
for level and set points, in the unit that is selected.
For example, setting this value to 30 defines the
level and all set points relative to 30%. If the well is
20% full, then the screen shows -10%. A setpoint of
60% shows 30%.
Depth of Well The depth of the well in the unit that is selected.
Lead/Lag/Standby The start and stop values for the Lead, Lag, and
Start Level Standby pumps.
Lead/Lag/Standby
Stop Level

6 System Setup
Invalid set point values are not saved.

6.3.5.3 Level Alarms
The function provides up to four independent alarm levels per pump well. The alarm levels
operate in the same way for the Fill and Empty modes.
Parameter Options Description

High-High Alarm Enabled On Set Point, Off Set Point The alarm values can individually
High Alarm Enabled be enabled and set.
Low Alarm Enabled

Low-Low Alarm Enabled
6.3.5.4 Delays
This function is used to delay the start and stop of a pump.
Station Start-Start Delay (seconds) The delay is used to avoid huge power surges.
Station Stop-Stop Delay (seconds) The delay is used to avoid water hammer.
Station Start-Stop Delay (seconds) The delay is used to avoid huge power surges and
water hammer.
Station Stop-Start Delay (seconds) The delay is used to avoid huge power surges and
water hammer.
Activation Delay, for Lead, Lag, and Standby The delay that is used before the pump starts. The
pumps delay is used to avoid huge power surges.
Deactivation Delay, for Lead, Lag, and Standby The delay that is used before the pump stops. The
pumps delay is used to avoid water hammer.
6.3.5.5 Pump Alternation

Depending on the application, the pump alternation can be set to different modes.

6 System Setup
Parameter Option Description

Group %d Alternation Fixed Strict The pumps do not alternate with each start. If a
Mode pump faults, the next pump in the cycle does not
take over until the start level for that pump is
reached.
Fixed (std) The pumps do not alternate with each start. If a
pump faults, the next pump in the cycle takes over.
Alternation (std) When a pump stops, it is pushed to the back of the
queue. For example the pump becomes the lag/
standby pump. Alternation (std) is the default value.
Alternation Special Only the duty pump is pushed to the back of the
queue when it stops. If a standby pump is triggered,
then it does not alternate when it stops, meaning
that it does not operate as the duty pump in the
next cycle.
Hours Run When a pump stops, the pump queue is arranged
according to the pump run time. The pump with the
least accumulated run time is set as the duty pump.
Pump Starts When a pump stops, the pump queue is scheduled
according to the number of pump starts. The pump
with the least number of pump starts is set as the
duty pump.
Efficiency When a pump stops, the pump queue is scheduled
according to the pump efficiency. The most efficient
pump is set as the duty pump, and remains as the
duty pump on an N to 1 ratio.
That is, if N to 1 is defined as 10, then the most
efficient pump operates as the duty pump for 10
pumps cycles, and the least efficient pump runs as
the duty pump for 1 cycle.
The efficiency deadband defines when pump
efficiencies are considered to be equal. For
example, if the efficiency deadband is set to 5%
and pump 1 is 3% more efficient than pump 2, then
the pumps are considered to be equally efficient,
and each pump runs as the duty pump according to
a 1:1 cycle.
N to 1 N to 1 forces the first pump in the group to operate
as the duty pump according to the N to 1 ratio. A
ratio of 10:1 means that the first pump starts 10
times more often than the other pumps.
First On First Off Usually, the lead pump activates first, and
deactivates last. This alternation option reverses
this order, such that any standby pumps that are
activated, stops after the lead pump. That is, the
deactivation set points are swapped.
N to M N to M is similar to the N to 1 ratio, except that it
allows the ratio to be set individually for all the three
pumps. For example 10:3:2.
Group %d Efficiency Deadband (%) The pumps in the group alternate according to
Alternation (std). All the pumps in the group are
considered equally efficient as long as the
efficiency among the pumps are not outside the
predefined deadband.

6 System Setup
Parameter Option Description

Group %d Alternation N to 1 This value applies to the to the N to 1 alternation
mode. For example, a value of 10 means that the
first pump in the group starts 10 times more often
than the other pumps.
%d is a consecutive number.
6.3.5.6 General Flow Settings
These parameters define how the calculation of flow rates and volumes are made. Flow
values can be based on a flow meter or a pulse counter, or can be calculated based on the
configured volumes in the well. The flow meter is of type 4-20mA and measures the
instantaneous flow. The pulse counter measures the total flow.

Flow Enabled - Activate or deactivate the flow
calculations.
Flow Mode Calculated The flow that is displayed is
calculated from the last pump
cycles. The value that is
displayed updates after the pump
cycle is complete. When this
option is selected, the volumes of
the well must be defined in on
page 31.
Metered F & V The flow module uses an analog
input for instantaneous flow (F)
and a pulse counter input for
volume (V).
Metered flow (der. vol) The flow module uses an analog
input to measure the flow, and
derives the total volume. If the
flow rate is less than 1 gal/s or 1
litre/s, the total flow will not be
accumulated. This method
supports more than one flow
meter.
Metered volume (der. flow) The flow that is displayed is
metered using a digital input to
count pulses from a flow meter.
The counted pulses are used to
measure the volume pumped,
and periodically it derives the flow
rates.
Flow Units - The unit that is used to display
the flow.
Flow Volume Units - The prefix multiplier that is used
to display the flow.
Efficiency Units - The unit that is used to display
the efficiency.
Overflow Enabled - Activate or deactivate the
function.
Overflow Level (%) - Defines the level at which the
overflow level is set.
Averaging Cycles - The number of cycles that are
used in the outflow averaging
calculations.

6 System Setup
6.3.5.7
The settings are used to define the flow volumes which are used by the flow calculation
function when the Calculated flow mode is selected. These parameter values defines the
volumes at different percentages of the well in order to facilitate these calculations. These
settings are also used when the metered mode is selected, where these volumes are used
to calculate inflow rates.
The percentage of the total volume of the wells.
The default value is 10% of the corresponding
volume.
The volume at the specified level of the well. A flow
sensor represents the volume at this level. This
may or may not correspond to a physical probe
sensor.
When a probe is used, the volume between each sensor must be added to each entry box.
Enter the volume in liters or gallons.
When a 4-20 mA level device is used, for example a pressure transducer or a ultrasonic,
enter the percentage level for each volume.
Flow volumes example
In a 5 m (16.4 ft) well, the lead pump starts at 1.5 m (4.9 ft) from the bottom, and stops at
0.5 m (1.6 ft). That is, the activation point is 30% and the deactivation point is 10%. Since
the set points can change, and the level can rise above the activation point, the following
level values are recommended:
• 10%
• 15%
• 20%
• 25%
• 30%
• 35%
• 40%
• 60%
• 80%
• 100%
Calculate the corresponding volume and enter in the table.
If the unit is centimeters, then the calculated volume is in cm3. Convert this value to liters by
dividing with 1000. If the unit is inches, then the calculated volume is in3. Convert to gallons
by dividing with 231.
6.3.5.8 Station Flow Alarm Settings
These parameters are used to set alarm limits on low flow rates for the station. The values
are all defined as a percentage of the nominal flow rate.
Minimum Flow Rate The minimal flow rate represents the expected flow
rate for a station. This parameter is used by station
flow rate alarms. The default value is 100.
Low Flow Warning Enabled Activate or deactivate the warning for low flow.
Low Flow Warning Level The percentage value of the minimal flow rate when
a warning is triggered.
Low Flow Enabled Activate or deactivate the low flow warning.

6 System Setup
Station Low Flow Level The percentage value of the minimal flow rate when
a warning is triggered.
6.3.5.9 Pump Flow Alarm Settings 1–3

These parameters are used to set the limit alarms on high and low flow rates for each pump.
The values are all defined as a percentage of the nominal flow rate.
Nominal Flow Rate The minimal flow rate represents the expected flow
rate for a pump. This parameter is used by pump
flow rate alarms. The default value is 100.
High Flow Fault Enabled Activate or deactivate the fault for high flow. The
default value is deactivated.
High Flow Fault Level The percentage value of the nominal flow rate
when a fault is triggered.
High Flow Warning Enabled Activate or deactivate the warning for high flow.
The default value is deactivated.
High Flow Warning Level The percentage value of the nominal flow rate
when a warning is triggered.
Low Flow Fault Enabled Activate or deactivate the fault for low flow. The
default value is deactivated.
Low Flow Fault Level The percentage value of the nominal flow rate
when a fault is triggered.
6.3.5.10 Pump Reversals

This function allows the pump to operate in reverse. It is done to help avoid blockages or for
pump cleaning. Pump reversals are configured to operate on a fixed number of cycles or
under certain fault conditions.
Parameter Value Description

Pump Reversals Mode Disabled -
On Pump Start Pump reversal is performed
before the pump starts.
On Pump Stop Pump reversal is performed after
the pump stops.
Pump Cycles - The number of pump cycles
between each pump reversal.
Lead/Lag/Standby - The time after a fault is triggered
Pump Reverse Duration and before the pump operates in
(seconds) reverse direction.
Lead/Lag/Standby - The time delay after the pump
Pump Reverse-Start Delay reversal and when the pump
(seconds) starts. This setting applise for the
On Pump Start mode.
Lead/Lag/Standby - The time delay after the pump
Pump Stop-Reverse Delay stops and the pump reversal. This
(seconds) setting applies for the On Pump
Stop mode.
Lead/Lag/Standby - The time that each pump
Pump Fault-Reverse Delay operates in reverse direction.
(seconds)

6 System Setup
6.3.5.11 Odor Reduction

This function is used to reduce odor in sewage pumping stations. During periods of low
usage, it takes the station a few days to reach the activation level for the pump. The long
retention time causes the sewage to become septic. This function allows a time limit to be
set, for how long the station can be inactive. After this time, the pump station is emptied to
reduce septic odors.
6.3.5.12 Maximum Pump Run Time
This function limits the run time of the pumps. If this duration is exceeded, then another
pump is started and a fault is triggered. The fault notifies operators of potential problems
within the station.
Max Run Time Enabled Activate or deactivate the function.
Duration (seconds) The maximum time that a pump can run.
Trigger Fault Activate or deactivate a fault to be triggered.
Stop Pumps If the maximum run time is exceeded, then the
pump stops. If this parameter is set to false, then
this function is an alarm-only condition.
When a pump stops because it exceeds the run time, a second pump starts. If the level is
above the activation point for a pump in empty mode, or below the activation point for a
pump in fill mode, then the pump does not stop.
These settings only affect the default profile.
6.3.5.13 Station Max Pumps to Run
This function limits the total number of pumps that operate simultaneously. This action is
done to prevent damage to equipment from either electric or hydraulic overload. Electrical
supply restrictions, delivery, or discharge pipework is probably the reason.

Mode Disabled -
Stop further pumps When the quantity of maximum
pumps is reached, all other
pumps are prevented from
operating.
Stop running pumps When the quantity of maximum
pumps is reached, a running
pump stop and allow a new pump
to run.
Quantity - The number of pumps that are
allowed to run simultaneously.
For example, the maximum pumps quantity is set to 2, and two pumps are operating. When
the activation point for pump 3 is reached, an operating pump will turn off, and pump 3 will
start.
These settings apply only to the default profile.
6.3.5.14 Maintenance Run
This function specifies the settings for a periodic maintenance operation when the pump is
idle for a certain time. Maintenance operation is recommended for certain types of pumps, in
order to prevent seals from deteriorating and the impeller from jamming.
Enabled Activate or deactivate the function.

6 System Setup
Interval (seconds) The time interval between the maintenance
operations. The default value is 345 600 seconds
(4 days).
Run Duration (seconds) The duration of the maintenance operation.
The maintenance operation is triggered regardless of the liquid level, but is canceled when
the pump is unavailable or in the off mode.
6.3.5.15 Minimize Fat Buildup
This function sets a random activation delay for a pump to stop fat from building up at the
activation level of the well.
Lead Pump Random On Delay (seconds) The time that the lead pump operates. If the time is
set to 0, then the function is not in use.
Override Level (%) The override level, of the maximum well level. If the
well level is above this value, then the pumps start,
in order to prevent an overflow. The default is
100%.
6.3.5.16 Well Cleanout

The well cleanout function allows the pumps to be run below the normal deactivation level, to
empty the well. The clean out function is set to run to a certain level. If level measurement is
not possible to achieve below the deactivation level, then the function is set to run for a
certain time.

Mode Pump Cycles The cleanout starts after the
defined number of cycles in
Number of Cycles.
Timers The cleanout starts when the
timer becomes active.
Pump Cycles and Timers The cleanout starts after the
defined number of cycles or when
the timer becomes active.
Delay Adjustment (seconds) - The time the lead pump continues
running, after the deactivation
level have been passed.
Level Adjustment (%) - The level adjustment that is used
to change the deactivation set
point below the normal stop level.
The default value is 10%.
Number of Cycles - The well cleanout starts after the
defined number of pump cycles.
Use Profile Set Points - Select this option to use the well
clean out settings that are defined
in each profile instead of these
settings.
The function only affects the default profile. Use the Configurator software to apply these
functions to other profiles.
6.3.5.17 Minimize Excessive Starts
The function limits the number of starts that the pumps perform. Excessive starts can occur
when the activation and deactivation setpoints are set too close. The function adjusts the

6 System Setup
activation level upwards to minimize the number of starts whenever the settings are
exceeded.
Level Adjustment (%) The level adjustment that is used to move the
activation setpoint upwards.
Override Level (%) The well level where the pumps are allowed to
start, to avoid overflow.
Target Period (seconds) The target time for pump idling.
• If the pump starts within this period, the
activation setpoint moves temporarily upwards
with the Level Adjustment (%) value, but only to
the Override Level (%) value.
• If the pump starts outside this period, the
activation setpoint moves downwards with the
Level Adjustment (%) value, but only to the
normal activation setpoint.
Target Window (seconds) The target window defines an offset period on
either side of the minimum time for which no
adjustment is made.
Example
The Minimize Excessive Starts function are configured with the following parameter values:
Level adjustment: 10 %. Override Level: 0 %. Target period: 30 minutes. Target Window: 5
minutes. Actual profile activation level: 60 %.
Depending on the current pump idle period, the settings result in the following adjustments
alternatives:
• The pump idle period is between 25 and 35 minutes: No adjustments are made.
• The pump idle period is shorter than 25 minutes: The pump's activation setpoint will be
increased with the level adjustment of 10 %, to 70%.
• The pump idle period is longer than 35 minutes, and the level adjustment is currently
greater than zero: The activation setpoint will be decreased with 10 %, to 50 %.
• The pump idle period is longer than 35 minutes, and the level adjustment is currently
zero: No adjustments are made.
6.3.5.18 High Inflow
This function measures the inflow rate, to prevent from flooding the well.

Mode Monitor Only The high inflow is monitored. No
action istaken.
Start Lead Pump The lead pump starts when high
inflow is detected.
Level Change (%) - The percentage change in the
level that activates the high inflow
measurement.
Interval - The time interval, in seconds, that
measures the change in level. If
the level changes within the
interval set, and depending on the
mode that is selected, an alarm is
activated, or the pump starts.
Delay (seconds) - The delay before an alarm is
activated, or the pump starts.

6 System Setup
6.3.5.19 Well Washer

This function is used to clean the well with a nozzle.
Activation Level (%) The well washing function starts at this level.
Activation Delay (seconds) The time delay before the well washer function
starts when the activation level is reached.
Max On Time (seconds) The maximum run time for the well washer function.
Inter Start Period (seconds) The time period that passes before the well
washing function runs again.
Max Off Time (seconds) The maximum time the well-washer function can be
turned off. This function ensures that the washer is
run at a minimum interval even if the well level has
not reached the activation level.
The well washer activates under the following conditions:

• During a new pump cycle
• During a pump operation
• Once the level is below the activation set point
• After the interstart period has elapsed
A digital output needs to be configured to activate the well washer. The digital output signal
is set to the Well Washer Active tag. Digital outputs are configured with the Configurator
software, see Configurator Installation, Operation and Maintenance manual.
6.3.5.20 Well Mixer
The settings are used to allow control of a well mixer.

Mode Every x Hours The mixer operates every x hour.
Every Pump Cycle The mixer operates every pump
cycle.
Delay Pumps Activate or deactivate the delay of
when the pumps start.
Minimum Level (%) The minimum well level that is
allowed for the function to
operate.
Run Duration (seconds) The run time of the mixer.
Frequency (seconds) The time interval between two
runs of the well mixer function.
A digital output needs to be configured to activate the well mixer. The digital output signal is
set to the Well Mixer Active tag. Digital outputs are configured with the Configurator
software, see Configurator Installation, Operation and Maintenance manual.
6.3.5.21 Blocked Pump Detection
This function detects when the lead pump does not turn off, and the lag pump keeps turning
on and off. A blocked pump alarm is activated, when the number of lag pump starts exceeds
a defined value.

Enabled - Activate or deactivate the
function.

6 System Setup

Mode Reset on Pump Stop The alarm resets when the lead
pump stops.
Reset on Good Pump Run The alarm resets when the lead
pump completes a normal pump
cycle. A normal pump cycle is
defined as when the lead pump
starts and stops without the lag
pump starting.
Quantity - The number of lag pump starts
that is allowed before the alarm is
activated.
6.3.5.22 Pump Max Starts 1–3

This function limits the number of starts that are allowed per hour.
Max Starts Per Hour The maximum number of starts per hour allowed.
Override Level (%) The override level of the maximum well level. If the
well level is above this value, the pumps start to
avoid an overflow. The default is 90 %.
6.3.5.23 ProfileSet Points 0–3

This function defines the default profiles, with the start and stop levels and the delays.
The profiles can be switched in HOME > More > SWITCH PROFILE.
The profiles can also be switched in the following ways:
• By a digital input or other digital signal, for example an alarm condition
• By a timer, that can be activated at different times of the day
• Via SCADA
• By some external application, for example, a Logic Engine script or an ISaGRAF
program.
ProfileName The name that is used for the
profiles. The default profiles that
are defined and named are
Default, Spill Management, and
GenSet/Load Shedding.
Lead/Lag/StandbyPump Start Level The start level for the selected
pump.
Stop Level The stop level for the selected
pump.
OnDelay The delay before the selected
pump starts.
OffDelay The delay before the selected
pump stops.
Pump Holdout
This function is used to take specific pumps out of operation for the profile selected. Select
the necessary pumps to take out of operation.
6.3.5.24 VFD Settings
The settings are used to configure the VFD control function.

6 System Setup
Compensation The compensation factor, in %, is used to adjust
the algorithm averages of the speeds of multiple
pumps. This is necessary to account for losses in
the system. For example, losses in the discharge
pipe work. The value is in the range of 50 % to - 50
%.
Fixed Start Speed Enabled Activate or deactivate fixed start speed.
Fixed Start Speed The start speed, 0-100%.
Fixed Start Speed Duration The time in seconds for how long the pump uses
the fixed start speed.
Fixed Manual Speed Enabled Activate or deactivate fixed manual speed, when
running in manual/hand mode. A common situation
would be where operators want the pump to
operate at full speed when used in manual mode.
Fixed Manual Speed The manual speed that is used, 0-100%.
Well Clean Out Speed The fixed speed when the Well Cleanout function is
active. This is 100% so that the well cleanout is
completed in the shortest time possible. .
Use Profile Full Speed Level Profile behaviour VFDFullSpeedLevel is used when
this parameter is activated. If deactivated, the
standard VFDFullSpeedLevel is used.
Lead/Lag/Standby The start speed for each pump.
Start Speed
Lead/Lag/Standby The minimum speed that is allowed for each pump.
Minimum Speed The minimum speed setting of the actual VFD unit
may override this value.
Lead/Lag/Standby The full speed limit for each pump.
Full Speed Level
The pump controller controls VFD drives through an analog output. This is an optional
function that is enabled with a Site Key on the pump controller before it can be used.
6.3.5.25 Pump Current 1–3
The current settings for each pump are configured in this function. The motor currents are
monitored by the Current Transformers (CT) that are wired into the Energy Monitoring and
Motor Protection board (3MP). The ratio of the CTs is entered to calculate the correct
currents.
Full Load Current (Amps) The full load current of the pump motor. This setting
must be correctly entered by the user for the
threshold values for fault detection to work
correctly.
CT Primary Range The primary range for the CT.
CT Secondary Range The secondary range for the CT. 5A is the
maximum CT secondary current allowable.
The default configuration is for a 50:5A current transformer for each current input.
6.3.5.26 Pump Over Current 1–3
This function detects overcurrent conditions. The threshold value defines the level of
overcurrent, where a fault is activated.

6 System Setup
Threshold The measurement threshold where a fault condition
is activated.
Manual Reset Required Activate or deactivate reset, that is manually
performed. When deactivated, the fault is reset
automatically. However, the operator must still
manually acknowledge the fault via the display or
SCADA before it is cleared from the screen.
Threshold (%) Set this value to protect the pumps from
overcurrent conditions.
The factory default value is intentionally set very
low to alert the user. All pumps are different and
require individual values of the Full Load Current
(FLC).
This value is expressed as a percentage of the
FLC. The normal value is about 200%. Note that
the startup current for a pump is approximately 6
times the FLC, so there is also an activation delay
on this fault, with a default of 20 seconds.
Activation Delay (seconds) The delay before the fault is activated once the fault
condition is triggered.
Deactivation Delay (seconds) The delay before the fault is deactivated once the
fault condition is cleared.
ªStation Unavailable? When set to true, any pump that is associated with
this fault is made unavailable when the fault is
activated.
Manual Reset Required Activate or deactivate that an operator is required
to reset the fault manually. Even if auto-reset is
selected, an operator must still manually
acknowledge the fault via the display or via SCADA
before it is cleared from the screen.
Manual Reset Required After (number of faults) If the fault requires a manual reset, it automatically
Manual Reset Required Within resets the number of times specified in this
parameter. Then it locks out until a manual reset is
done. Setting this parameter to 1 makes it
necessary to reset manually after one fault.If this
parameter is more than 1, then consecutive faults
must occur within the Manual Reset Period time
frame to be counted as a fault.
Example: Manual Reset After is set to 3 and
Manual Reset Period is set to 10 minutes. If three
faults occur within 10 minutes, then the fault locks
out and requires a manual reset. If the time
between one fault deactivating and the next fault
activating is more than 10 minutes, then the fault
count resets to zero and a manual reset is not
required.

6 System Setup
Manual Reset - Reset Count on Pump Cycle? This parameter specifies if the fault count must be
reset in a successful pump cycle.
Example: A manual reset is required after three
instances of the fault. If the fault occurs for two
consecutive pump cycles, but the pump runs
successfully without any fault, then the fault count
resets to zero when this parameter is set to true.
6.3.5.27 Pump Over Current I²T 1–3

This function protects the pump in conditions where excess current is drawn over time. The
Over Current fault protects against short peak currents, but does not protect the pumps
when the current is over the rated current but below the overcurrent threshold. The Over
Current I²T fault overcomes this limitation by calculating the square of this excess current
and integrating the result over time.
6.3.5.28 Pump Under Current 1–3
This function detects an undercurrent condition. The threshold value sets the level of
undercurrent required before a fault condition exists. An undercurrent condition is triggered
by the pump running dry, by a broken impeller, or by a burst pipe.
is activated.
Threshold (%) Set this value to protect the pumps from under-
current conditions.
The factory default is very low to alert the user,
each pump is different and needs the actual FLC
(Full Load Current) to be set.
This value is represented as a percentage of FLC.
The typical value is around 25%.
activated.

6 System Setup
required.
6.3.5.29 Pump Amps Phase Imbalance 1-3

This function detects a current imbalance between the phases. The threshold value sets the
limit of imbalance that is acceptable before a fault condition occurs. For a three-phase
system, an imbalance alarm is activated when the measured current on one phase is
significantly different from the currents on the other two phases. The error may be caused by
a failure with the three-phase supply, or triggered by one of the pump windings shorting to
earth.
is activated.
Threshold (%) The percentage of imbalance between phases
above which the alarm is triggered.
activated.

6 System Setup
required.
6.3.5.30 Pump IRT 1–3

These settings configure the Insulation Resistance Test (IRT). The IRT is incorporated in the
energy monitoring and motor protection board. It is configured to conduct tests at regular
intervals and activates a pump fault if the test fails.
6.3.5.31 Pump IRT Warning 1–3
This function triggers an IRT warning. Unlike the insulation resistance test, described in
section Pump IRT 1–3 on page 42, this function does not activate a pump fault.
6.3.5.32 Modbus Slave
The settings are used for when the pump controller is used as a subordinate in a SCADA
system.

Enabled - Activate or deactivate the
function.
Communications Channel Serial 1Serial 2,RS485 ARS485 The port used for receiving and
B, TCP/IP 1, TCP/IP 2TCP/IP sending data to the SCADA
3PSTN, Modem 1 system.
Slave Address - The Modbus ID that is used by
the subordinate.
Link Type TCP, ASCII, RTU, PLUS The variant of the Modbus
protocol that is used for the
communication.
6.3.5.33 Serial 1 / Serial 2

The function configures the parameters of serial communication.

6 System Setup

Baud Rate - The baud rate for the serial port,
which is the number of bits
transferred per second.
Parity Odd, Even, None The type of error detection used.
Number of Data Bits - The number of data bits that is
used in the message.
Number of Stop Bits - The number of stop bits that is
used in the message.
First Char Timeout (ms) - The time-out that is used for
waiting for the first character.
Inter Char Timeout (ms) - The time-out that is used for
waiting for data during
communication.
RTS Control - Activation of flow control using
Request To Send (RTS) in serial
communication.
Radio On Time (ms) - The waiting time after raising the
RTS and before transmitting the
message. If the RTS is disabled,
then this time defines the waiting
time before transmitting the
message.
Radio Off Time (ms) - The waiting time after the
transmission is completed, before
lowering the RTS. If the RTS is
disabled, then this time defines
the waiting time after transmitting
the message.
6.3.5.34 RS485 A / RS485 B

The function configures the parameters for the serial communication over RS-485.

Baud Rate - The baud rate for the serial port,
which is the number of bits
Preamble Time (ms) - The time that the controller waits
before transmitting the message.
Postable Time (ms) - The time that the controller waits
high after transmitting the
message.
6.3.5.35 TCP/IP 1/TCP/IP 2/TCP/IP 3

The function configures the parameters of the communication over TCP/IP.

Connection Type Initiating end-point/Listening end- The connection type that is used.
point/Dual end-point/UDP
Destination IP Address - The IP address of the receiver.
TCP Port - The TCP port number, provided
that TCP mode is used.
Dual End-point Port - The dual end point port number,
provided that Dual end-point is
selected as connection type.

6 System Setup

Local UDP Port - The local UDP port number,
provided that UDP is selected as
connection type.
Destination UDP Port - Enter the destination UDP port
number provided that UDP is
selected as connection type.
Idle Timeout (s) - The time period after which the
connection is closed. This setting
is applicable only to TCP as UDP
is a connectionless protocol.
Setting this time to zero will
disable the idle timeout.
Keep-alive Timeout (s) - The time period after which a
keep-alive message is sent when
no response is being received
from the remote host. This setting
applies only to TCP as UDP is a
connectionless protocol.
6.3.5.36 PSTN
The settings control the parameters for a Public Switched Telephone Network (PSTN)
connection. These settings is normally modified by an experienced modem user.

Phone Number - The phone number to the
receiver.
Baud Rate - The baud rate in the modem. The
baud rate is the number of bits
Parity None, Odd, Even The error detection used.
Number of Data Bits - The number of data bits that is
used in a message.
Number of Stop Bits - The number of stop bits that is
used in a message.
Initialisation String 1-3 - The initialization string.
Connect Timeout (s) - The time period that is used to
establish the connection before
the connection times out.
This parameter should be set to
account for the number of ring
signals before an auto-answer
activates.. For example, if a
modem is configured to ring 10
times before auto-answer, it will
need a much longer Connect
Timeout value than a modem
configured to auto-answer after
two signals.
Retry Delay (s) - The time period before retrying
communication after a failed
connection.
Idle Timeout (s) - The waiting time after the last
data transmission before
terminating the communication.

6 System Setup

Communications Port Serial 1, Serial 2 The port that is used for the
communication.
The default initialization string that is used in the modem is

AT&FE0Q1M0V1S0=2&C1&D2W2&Y0. This setting and other advanced settings are set
using the Configurator software, see Configurator Installation, Operation and Maintenance
manual.
6.3.5.37 SETUP WIZARD
This function performs a complete configuration of the pump station. For more information,
see section SETUP WIZARD on page 18.
6.3.5.38 BACKUP / RESTORE
The controller automatically stores a copy of the previous settings whenever a change is
made.
Backup Current Configuration Back up the current configuration to an internal
backup file, SD card, or USB media. A
configuration requires about 3 MB.
Restore Backup Restore a backup configuration from the RTU, SD
card, or USB media.
There are three options to restore the configuration
settings:
• Restore the previously automatically saved
configuration. Select RTU Previous and follow
the instructions on the screen.
• Restore from the internal backup file.
• Restore from an SD card or via USB, where the
backup file must be stored in the root directory.
Backup Log Files Save the fault and event data into a SD card or
USB media.
Bulk Configurations Back up and restore bulk configurations and WITS-
DNP3 incremental configurations.
ISaGRAF Files Copy ISaGRAF configuration files from a SD card
or USB media.
Logic Engine Scripts Copy logic engine scripts from a SD card or USB
media.
When the current configuration becomes corrupt it is displayed as an Application Failure. In

this case, the controller loads the Previous Configuration, and if this load also fails, the
Backup Configuration is loaded.
To return to SETTINGS, tap Back at the bottom of the screen.
6.3.5.39 DATE/TIME
Date, time, and time zone are set here. Select from the list and tap Save to change the date
and time settings.
6.3.5.40 MODULES
The screen displays the modules that are enabled and disabled for the controller.
A Site Key is entered before the controller leaves the factory, enabling all software modules
that are purchased with the controller. A new Site Key is needed to activate any further
modules that are bought later.

6 System Setup
To enter a new Site Key and view the site code for the controller, tap MODIFY. Tap SAVE to
activate.
6.3.5.41 MAINTENANCE MODE
The MAINTENANCE MODE function is used for a level of isolation for operators.
MAINTENANCE MODE prevents remote control of pumps from SCADA via DNP3 or
Modbus. The function does not apply to SCADA via AquaCom.
Active? Green color indicates that the function is turned on.
Time Remaining (secs) The time remaining before the maintenance mode
is turned off.
Duration The time the function is activated. Tap Save to
change the default value.
Tap ACTIVATE at the bottom of the screen to activate the maintenance mode. To disable
this function or to change the default settings, go to SETTINGS > Maintenance Run.
Tap Back at the bottom of the screen to return to SETTINGS.
When the pump station manager is in maintenance mode, the following conditions apply:
• Data sent to the SCADA system is flagged “Out of service”.
• Data sent to the SCADA system by DNP3 is flagged “Suspect”.
• A flashing tool symbol is displayed in the level area on the main status screen.
• The maintenance mode persists even if the pump station manager restarts.
To change the restrictions of the maintenance mode, for example to permit the controller to
send data and alarms to the SCADA system or accepting commands from the SCADA
system in the maintenance mode, use the Multismart Configurator software. For more
information, see the Multismart Configurator Installation, Operations, and Maintenance
manual.
Maintenance mode and sudden restarts
WARNING: Crush Hazard

Risk of automatic restart.
Automatic restart can occur due to the following:

• If the pump is equipped with an automatic level control or internal contactor, there is a
risk of sudden restart.
• When the controller is in the maintenance mode, pumps and other equipment that are not
electrically isolated can still operate locally.
• When the controller is in the maintenance mode and is instructed to accept commands
from SCADA, then pumps and other equipment that have not been electrically isolated
can start unexpectedly.
• Depending on the flags that are set, SCADA can be programmed to create alarms or
take other actions that are deemed appropriate.
6.3.6 LOG IN
The login function limits user permissions for different user groups. To set up user
persmission, use the Configurator software. For more information, see the Configurator
software Installation, Operation, and Maintenance manual.

7 Operation
7 Operation
7.1 Modify pump and alarm levels setpoints
7.1.1 Modify pump setpoints
1. On the main status screen, tap MORE and edit the setpoints for the Lead, the Lag, or the
Standby pumps.
2. Tap Save to activate the new settings.
7.1.2 Modify alarms activation and deactivation points

The controller supports up to four independent alarm levels per pump well.
• High-High Level
• High Level
• Low Level
• Low-Low Level
These alarms can individually be enabled or disabled. Alarm levels operate similarly for both
Fill, and Empty mode.
1. Go to SETTINGS > Level Alarms.
2. Enable the necessary alarms and edit the On and Off Set Point levels. Tap SAVE to
activate the new levels.

8 Maintenance
8 Maintenance
8.1 Precautions
NOTICE:
CAUTION:
The operator must be aware of safety precautions to prevent physical injury.
8.2 Upgrade the firmware

NOTICE:
The unit does not control the pump station during the restart and upgrade processes. A
backup method for level monitoring and pump control may be required.
1. Save the current configuration.

For more information, see Back up the configuration settings on page 48.
2. Insert the storage device containing the new firmware to the USB or SD card slot.
3. Restart the unit.
For more information, see Restart the controller on page 49.
The unit displays version information for both the new and the currently installed
firmware.
4. Tap the applicable option, when prompted.
– Update the firmware and wait for the update installation to complete.
– Wait until the controller restarts normally.
A firmware update takes approximately six minutes. The existing configuration settings
are saved to the new installation. New settings that are introduced with the new firmware
are set to their default values.
8.3 Back up the configuration settings

The controller automatically stores a copy of the previous settings when a change is made. It
is also possible to back up the current configuration to the internal memory, to SD card or a
USB media.
One internal backup with the previous settings can be stored in addition to the backup with
the current settings. The reason for having two internal backups is that if the current
configuration file becomes corrupt, the unit automatically loads the backup with the current
settings. If that fails, the internal backup with previous settings is loaded.
1. Insert the storage device into the USB or SD card slot.
2. Go to SETTINGS > BACKUP / RESTORE > Backup Current Configuration and tap NEW,
or select the existing configuration and tap OVERWRITE.
3. Select the location and a name for the backup and tap SAVE.
4. To include the HMI display files in the backup, tap YES. The HMI display files can be
edited using the Configurator software. An example is, if further customization of the HMI
display and functionality is needed.

8 Maintenance
8.4 Restore the configuration settings

1. Insert the storage device containing the configuration backups to the USB or SD card
slot.
2. Go to SETTINGS > BACKUP / RESTORE > Restore Backup and select the necessary
backup in the list.
The source for the backup file is found in the left column. RTU indicates internal backup
or a previous version.
3. Tap Restore Backup to load the backup.
8.5 Restart the controller

1. Tap SETTINGS > NEXT > RESTART.
2. Tap Yes to confirm the restart.
Other restart options include remote restart and programmable restart via ISaGRAF, using
ISaGRAF software, or the logic engine, customized functionality using the Configurator
software.
8.6 Backup battery replacement

Always use the same type of battery with the same rating the battery is replaced.
The backup battery is connected to the BATTERY LEVEL terminal. The BATTERY LEVEL
monitors the external battery.

9 Troubleshooting
9 Troubleshooting
9.1 Precautions
Before starting work, make sure that the safety instructions have been read and understood.

Troubleshooting a live control panel exposes personnel to hazardous voltages. Electrical
troubleshooting must be done by a qualified electrician.

9.2 The controller starts in the Fail Safe mode

Cause Remedy
A conflict with one or more enabled modules. • Run the setup wizard again. See Run the Setup
A conflict with the specified bottom board, when Wizard.
running the setup wizard. • Load a backup configuration file appropriate for
the unit. See Restore the configuration settings
A forced restart. on page 49.
A list of enabled and disabled software modules is available in the Fail Safe mode.
9.3 A Current Config Failure fault is displayed

Cause Remedy
A conflict with one or more enabled modules. • Run the setup wizard again. See Run the Setup
A conflict with the specified bottom card. Wizard.
• Load a backup configuration file appropriate for
Other conflicts. the unit. See Restore the configuration settings
on page 49.
Loading a configuration file that is generated from one unit into another unit requires that all
specified modules and hardware options are enabled and available.
9.4 No level display indication from the 4–20 mA level device

To see the status of the relevant board, go to INFO > Top Board or Bottom Board to see the
analog inputs. Tap AINS for detailed information.

9 Troubleshooting
Cause Remedy
The level device is not properly connected or • Check the connections.
configured. • Reconfigure the levels for the sensor from:
There is a problem with the I/O card. This problem SETTINGS > Level/Control Set Points and Level
can often be checked from INFO > System. Alarms.
• If a new sensor is used, the sensor has to be
The input reading is active and the level device is reconfigured with the Configurator software.
not properly configured. An example is a wrong
analog input or device type. • Run the setup wizard again. See Run the Setup
Wizard.
9.5 No level display indication from the sensor

Cause Remedy
The sensor is not properly connected. Ensure that the actual wiring of the sensors is the
There is a problem with the I/O card.1 same as in the setup in the controller. See Level
sensor and pump connections to the I/O board on
page 53.
• Check thge connections.
• Check that the ground return is connected.
The sensor is not properly configured due to wrong • Reconfigure the sensor with the Configurator
device type or wrong sensor configuration. software.
• Run the setup wizard again. See Run the Setup
Wizard.
9.6 A Contactor Auxiliary fault is displayed every time a pump starts

Cause Remedy
The pump output relay is not connected to the Check the wiring.
contactor.
The contactor has failed.
The output relay is incorrectly reconfigured. Reconfigure the output relay correctly.
There is a problem with the output relay. Replace the relay.
An unused auxiliary contactor signals a fault. The Use the Configurator software to remove the
contactor is only connected according to the unused auxiliary contactor input.
software but not physically.
9.7 PPP2 Manager Connection Error

Cause Remedy
The modem is not correctly configured. Reconfigure the modem.
1 For the system status, see INFO > System. For the card status, see INFO > Top Board or Bottom Board.

10 Technical Reference
10.1 Communication and event log
Protocol • DNP3 level 2
• Modbus
• AquaCom
Media • TCP/IP
• UDP/IP
• PPPM
• RS232
• RS458
Data logging • Change of state for digital, deadbanding for analog
• Date, time and quality stamped
• 50,000 events stored, more with SD card option
10.2 Cable length for different baud rates

CAN baud setting Baud rate, kb/s m ft
0 1252 500 1640
1 10 1000 3280
2 20 1000 3280
3 50 1000 3280
4 100 500 1640
5 125 500 1640
6 250 250 820
7 500 100 328
8 800 50 164
9 1000 25 82
2 Default communication speed.

10.3 Dimensions
Controller
217 mm (8.5 in)
173 mm (6.75in)
160 mm (6.25 in)
WS007160B
HMI Display
2
1
3
WS008442A
1. 42 mm (1.65 in)
2. 203 mm (8.0 in)
3. 147 mm (5.8 in)
10.4 Level sensor and pump connections to the I/O board

I/O board digital and analog connections
The tables in the following sections show how the connections to the I/O board for the
different configurations are made.

WS008463A
10–sensor probe
Table 1: Digital inputs
Digital input 10-sensor probe 10-sensor probe and 10-sensor probe 10-sensor probe and
and two pumps with two pumps with and three pumps three pumps with
Flygt FLS thermal sensor with Flygt FLS thermal sensor
1 Probe Fail-Safe Probe Fail-Safe (FS), Probe Fail-Safe Probe Fail-Safe (FS),
(FS), red red (FS), red red
2 Probe Fail-Safe Probe Fail-Safe (FS), Probe Fail-Safe Probe Fail-Safe (FS),
(FS), black or 10- black or 10-sensor (FS), black or 10- black or 10-sensor
sensor probe, S1 probe, S1 sensor probe, S1 probe, S1
3 10-sensor probe, 10-sensor probe, S2 10-sensor probe, 10-sensor probe, S2
S2 S2
S3 S3
S4 S4
S5 S5
S6 S6
S7 S7
S8 S8
S9 S9
S10 S10
COM Digital common Digital common Digital common Digital common
12 P1, FLS P1, motor overtemp P1, FLS P1, motor overtemp
13 P1, circuit breaker P1, seal, conductive P1, circuit breaker P1, seal, conductive
off/trip off/trip
14 P1, thermal P1, thermal overload P1, thermal P1, thermal overload
overload overload
15 P1, contactor P1, contactor P2, FLS P2, motor overtemp
auxiliary auxiliary
16 P2, FLS P2, motor overtemp P2, circuit breaker P2, seal, conductive
off/trip
17 P2, circuit breaker P2, seal, conductive P2, thermal P2, thermal overload
off/trip overload

Digital input 10-sensor probe 10-sensor probe and 10-sensor probe 10-sensor probe and
and two pumps with two pumps with and three pumps three pumps with
18 P2, thermal P2, thermal overload P3, FLS P3, motor overtemp
overload
19 P2, contactor P2, contactor P3, circuit breaker P3, seal, conductive
auxiliary auxiliary off/trip
20 Non-applicable Non-applicable P3, thermal P3, thermal overload
overload
Table 2: Analog output
Type Denomination Description

Analog output 1+ Level output 4-20 mA (+)
1- Level output 4-20 mA (-)
Analog level sensor
Digital input Analog level sensor Analog level sensor Analog level sensor Analog level sensor and
and two pumps with and two pumps with and three pumps three pumps with
1 P1, FLS P1, motor overtemp P1, FLS P1, motor overtemp
2 Non-applicable P1, seal, conductive Non-applicable P1, seal, conductive
3 P1, thermal P1, thermal overload P1, thermal P1, thermal overload
overload overload
4 P1, contactor P1, contactor P1, contactor P1, contactor auxiliary
auxiliary auxiliary auxiliary
5 P1, circuit breaker P1, circuit breaker P1, circuit breaker P1, circuit breaker off/
off/trip off/trip off/trip trip
6 Non-applicable Non-applicable Non-applicable Non-applicable
7 Non-applicable Non-applicable P2, FLS P2, motor overtemp
8 Non-applicable Non-applicable Non-applicable P2, seal, conductive
9 Non-applicable Non-applicable P2, thermal P2, thermal overload
overload
10 Non-applicable Non-applicable P2, contactor P2, contactor auxiliary
auxiliary
11 Non-applicable Non-applicable P2, circuit breaker P2, circuit breaker off/
off/trip trip
12 P2, FLS P2, motor overtemp Non-applicable Non-applicable
13 Non-applicable P2, seal, conductive P3, FLS P3, motor overtemp
14 P2, thermal P2, thermal overload Non-applicable P3, seal, conductive
overload
15 P2, contactor P2, contactor P3, thermal P3, thermal overload
auxiliary auxiliary overload
16 P2, circuit breaker P2, circuit breaker P3, contactor P3, contactor auxiliary
off/trip off/trip auxiliary
17 Non-applicable Non-applicable P3, circuit breaker P3, circuit breaker off/
off/trip trip

Digital input Analog level sensor Analog level sensor Analog level sensor Analog level sensor and
and two pumps with and two pumps with and three pumps three pumps with
Table 4: Analog input and output

Analog input 1+ Level input 4-20 mA (+)
1- Level input 4-20 mA (-)
DuoProbe
Digital input DuoProbe and three pumps DuoProbe and three pumps with
with Flygt FLS thermal sensor
1 Non-applicable Non-applicable
2 DuoProbe, S1 DuoProbe, S1
COM Digital common Digital common
12 P1, FLS P1, motor overtemp
13 P1, circuit breaker off/trip P1, seal, conductive
14 P1, thermal overload P1, thermal overload
COM Digital common Digital common
Table 6: Analog input and output

Analog input 1+ DuoProbe pressure input, black
1- Ground earth


10.5 Serial pin configuration

Pin Name Abbreviation Direction
1 Carrier detect CD Input
2 Receive data RX Input
3 Transmit data TX Output
4 Data terminal ready DTR Output
5 System ground GND Output
6 Data set ready DSR Input
7 Request to send RTS Output
8 Clear to send CTS Input
9 Ring indicator RI Input

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885660_4.0_en-US_2023-01_IOM_Flygt MultiSmart

4.0 en-US 2023-01 IOM - MultiSmart

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Installation, Operation, and

2 Transportation and Storage................................................................................................. 6

Flygt MultiSmart Installation, Operation, and Maintenance manual 1

2 Flygt MultiSmart Installation, Operation, and Maintenance manual

1 Introduction and Safety

1.2 Safety terminology and symbols

Hazard level Indication

WARNING: A hazardous situation which, if not avoided, could

CAUTION: A hazardous situation which, if not avoided, could

Flygt MultiSmart Installation, Operation, and Maintenance manual 3

Hazard level Indication

Electrical hazard Magnetic fields hazard

1.3 User safety

1.3.1 Power lock-out

1.3.2 Qualification of personnel

1.4 End-of-life product disposal

4 Flygt MultiSmart Installation, Operation, and Maintenance manual

1.5 Spare parts

Flygt MultiSmart Installation, Operation, and Maintenance manual 5

2 Transportation and Storage

6 Flygt MultiSmart Installation, Operation, and Maintenance manual

Figure 2: HMI display

The controller is installed on a 35 mm DIN rail.

3.3 Software modules

Flygt MultiSmart Installation, Operation, and Maintenance manual 7

DNP3 RTU with security

3.4 Source code

3.5.1 Pump Control I/O board

Number Terminal Properties

8 Flygt MultiSmart Installation, Operation, and Maintenance manual

Number Terminal Properties

3.5.2 CPU board

Number Port Properties

Flygt MultiSmart Installation, Operation, and Maintenance manual 9

3.5.3 DSP board

Number Terminals Proprieties

10 Flygt MultiSmart Installation, Operation, and Maintenance manual

3.5.4 Energy Monitoring and Motor Protection board

Flygt MultiSmart Installation, Operation, and Maintenance manual 11

4.2 Do not install in an explosive zone

4.3 Facility requirements

4.4 Install the controller

12 Flygt MultiSmart Installation, Operation, and Maintenance manual

DANGER: Electrical Hazard

DANGER: Electrical Hazard

WARNING: Electrical Hazard

WARNING: Electrical Hazard

CAUTION: Electrical Hazard

Flygt MultiSmart Installation, Operation, and Maintenance manual 13

5.4 Electromagnetic compatibility (EMC)

5.5 Plan for installation

5.6 Power supply

Power properties Values

5.7 Connect the sensor and the power cables

14 Flygt MultiSmart Installation, Operation, and Maintenance manual

DC SUPPLY GND BATTERY

5.8 Connect the mains voltage monitoring

Flygt MultiSmart Installation, Operation, and Maintenance manual 15

5.9 Connect the insulation resistance tester

INSULATION RESISTANCE TESTING (CAT III)

IRT 1 IRT 2 IRT 3

5.10 Connect the current monitoring