ThyssenKrupp - SAMSON Feeder Technical Proposal R0

AUMUND ENGINEERING PRIVATE LIMITED
AUMUND Engg. Pvt. Ltd.,

Lakshmi Neela Rite Choice Chambers, 2nd Floor, 9, Bazullah Road, T. Nagar, Chennai – 600 017
th
Offer Ref.: P.19.216368 dated 25 October 2019
______________________________________________________________________
Technical Proposal
From – AUMUND Engineering Private Limited To – Mr. Shivsagar R. Patil
Offer Number : P.19.216369 Client : JSW Cement – Dolwi works
Clients Reference : Email dated 21st October

Date : 25th October 2019
2019
File Reference : Rev 0 Telephone : +91 20 6612 4611
Issue Number : Cell : +91 80070 34717
Date Revised : Email : shivsagar.patil@thyssenkrupp.com
Number of Pages : 11 Attachments : none
Dear Sir,
Reference: SAMSON Feeder to handle Coal at Haldia project, West Bengal.
With reference your email enquiry dated 21st October 2019 for SAMSON Feeder to handle Coal,
we are pleased to provide our Technical proposal and outline specification as follows:
1) Project Description
SAMSON to receive bulk material like Coal from 7 m3 capacity wheel loader for an output feed rate
of 220 TPH (design) direct to an ongoing conveying system located perpendicular to the SAMSON
Feeder having a centre line height as per the enquiry drawings ( till the top of skirt board) from the
ground.
Note: This picture is for illustration purpose only.
Page - 1 -
th
______________________________________________________________________
2) Outline Proposal
Our proposal is based on the SAMSON Surface Feeder design as manufactured by AUMUND
Group for over 25 years during which time we have installed more than 800 units in many
industries around the world.
The SAMSON detail design is illustrated in our leaflets and data sheets and incorporates the
following standard features for this application: -
a) SAMSON with Deflected Chassis design with inclined discharge section to raise the material
to the discharge height providing simplified transfer to the onward conveyor equipment.
Deflected chassis helps in easy unloading of material onto the feeder.
b) Unique High performance, Trapezoidal form load bearing Double Apron Bars located every
pitch of the conveyor chain.
c) Electro-Mechanical drive comprising direct-coupled electric geared motor with shaft mounted
bevel helical reduction gear (or) AC Motor with planetary gearbox.
d) Levelling Blade output controller providing a regulated Volumetric discharge to the following
conveyor proportional to the SAMSON belt speed, the blade is Semi-Adjustable generally for
fixing on final commissioning.
e) Unique design for adjustable Double Blade pivoting Belt Cleaner with additional wiper blade
to rear chute elevation ensures optimum performance.
f) Integral head chute to transfer the material from the SAMSON to the following conveyor feed,
incorporates double inspection doors and safety mesh.
g) Supporting legs to local ground level terminates with footplates to be welded to the insert
plates of the concrete foundations.
Page - 2 -
th
______________________________________________________________________
3) General Dimensions
Item No BRU-01 & 02

SAMSON Type 800 Series
Material Handled Coal
200 tph (rated)
Output rate – TPH
220 tph (design)
Dimension – A 4.0 m
Dimension – B 10.5 m
System length (A+B) 14.5 m
System length Horizontal (c-c) 13.668 m
Dimension – C 4.7 m
Dimension – D 230
Method of Feeding to SAMSON Feeder By wheel loaders (7 m3 cap.)
Approximate Pit depth⃰ Not required
⃰ Pit depth may vary depending on the truck tippler / wheel loader design and size.
4) Basis of design
 Entry Capacity : ~ 15 Tons
 Truck / wheel loader Type : 7 m3 Tons load. Unloaded by Wheel loader.
 Unloading method : Sideways dumping

Note: Minimum. 2.5 m height is considered as wheel loader discharge height.
Page - 3 -
th
______________________________________________________________________
5) Specification
Item no BRU-01 & 02
Quantity No 2
SAMSON Type 800 Series
Design Deflected Chassis
Length between shaft centres (c-c) Mtrs 13.668 m
Inclination angle Degree 23°
Nominal Discharge Height to Shaft Centre Mtrs 4.7 m
SAMSON Entry Design Straight (Parallel)

SAMSON Entry Width Mtrs 3.0
3
Material Density for Volumetric Calc. T/m 0.8
3
Material Density for Drive Calculation T/m 1.2
200 tph (rated)
Rated Output rate TPH
220 tph (design)
Output Control System Levelling Blade
Design Belt Speed m/min 3.10
Theoretical Absorbed Power at Shaft kW Max. 10.8
Installed power kW 1 x 15 kW
VFD considered Yes/No No
6) Scope of Supply
SAMSON FEEDER (Modular Construction for Site Assembly) - the following would be part of our
scope of supply:
 Deflected Chassis Design.
 Plain Bearing Chains with Grease Nipple to each pin.
 Drive and Driven Sprockets.
 Double Apron Bar.
 Levelling Blade.
 Head Chute and its liners along with matching flanges, fasteners and gaskets.
 Electro-Mechanical Drive consists of 1 no. Geared Motor + 1 no. Bevel Helical Gear (or) 1
no. AC motor + 1 no. Planetary gearbox.
 Standard Supporting Legs with Foot Plates
 Tail Shaft Rotation Sensor, Head Chute Blockage Detector
 Pull Chord Switch
Page - 4 -
th
______________________________________________________________________
 Local push button station (Start / Stop)

 Total quantity of O&M Manuals Included - 3 Copies
 Material of construction
 Structural Fabrication : Mild steel (IS 2062)
 Liners : Hardox 400
7) Exclusions
The following are excluded from our scope of supply:
 Site Assembly – Local Labour, Drilling, Tapping, Lifting Equipment and hand tools.
 Drilling and Tapping of Apron Bars and fixing of the Belt to the Apron bars at site.
 Enclosure & Rubber Curtains for the SAMSON Feeder
 Dust collector / Bag Filter / Related Duct and Supports
 Control panel
 VFD with Panel (if any).
 Supply & Site wiring of electrical controls from panel to supply and instrumentation.
 Platforms, ladders etc.
 All lubrication oils and greases.
 Civil works where applicable.
 Reject grill (grizzly)
 Any O&M and insurance spares.
 Site supervision during erection & commissioning.
8) Painting
Outer Surface:
 Wire Brush Cleaning
 Primer (One coat)
 Red oxide Zinc Chromate. 20 to 25 Microns each coat
 Finish paint (One coat)
 Regency Grey Synthetic Enamel. 20 to 25 Microns each coat
Total coating thickness: 40 to 50 Microns
Inner Surface: One coat of red oxide - 20 Microns

Bought-outs: Painting specifications shall be as per the vendor’s standard practice.
9) Lubricants
Bearings of drive shafts and tail axles are supplied ready for operation with grease filling.
Lubricants for gearboxes and hydraulic oil for hydraulic couplings (if any) will not be supplied.
We shall, however, provide a list of makes and with appropriate oil types & quantity.
Page - 5 -
th
______________________________________________________________________
10) List of Makes
Item Makes
Geared Motor Nord / Bonfiglioli / Power build (Elecon) / IC-Bauer
Helical / Planetary Gearbox Flender / Nord / Bonfiglioli / Elecon
Chain & Sprocket AUMUND
Bearing SKF / FAG
Belt Dynamic Rubber / Hindustan Rubber
VFD Yaskawa
Pull cord switch Jayashree / Kana / Proto control
Zero speed switch Jayashree / P&F / Turck / Proto control
Chute block detector Sapcon / Jayashree / Proto control
11) Performance
The equipment specified will be designed to achieve the following performance handling the
materials as specified: -
Material Specification: -
Material Coal
Material Temperature °C Ambient
3
Density for Volumetric Design t/m 0.8
Density for Power Design t/m3 1.2
Repose Angle (Assumed) ° 35°
Moisture % 30% Max.
Max Lump Size (Assumed) mm (-) 10 mm
Design Performance:
Typical Truck Capacity : 7 m3 by Wheel loader
Required Average Output Rate : 200 TPH (rated) / 220 TPH (design)
Local and Ambient Conditions:

Site Location : Haldia Project
Ambient Temperature (Design) : 5 to 50 degrees C
Page - 6 -
th
______________________________________________________________________
12) PRICE: (per Unit)

Item no. BRU-01 & 02
SAMSON Series 800 Series
SAMSON Length Between Terminal Shaft Centres 13.668 m
Installed Motor Power – kW 1 x 15 kW
Quantity required 2
PRICE each Later
TOTAL Price (2 nos.) Shall be submitted later upon the

Ex-Works (excluding taxes, duties and levies) receipt of technical clearance.
All prices quoted are exclusive of all taxes and duties.
Page - 7 -
th
______________________________________________________________________
13) Price Basis

The quoted prices are firm prices for an order placed by the indicated validity date and a
delivery as indicated.
The above quoted price, is valid for your acceptance for a period of 60 (sixty) days from to-
day, after which it will be subject to our written confirmation.
14) Terms of Delivery

The quoted price is to be understood as Ex-works excluding, duties, levies, taxes, etc.
15) Terms of Payment

 20% advance payment along with order against a Bank Guarantee.
 10% advance payment against submission of GA drawings.
 Balance 70% together with all taxes and duties, against Proforma Invoice prior to
despatch.
 Performance Bank Guarantee for a value of 10% of the contract value shall be
submitted along with the last despatch.
 All the payment to be released within 15 days from the date of invoice.
16) Delivery Time

The despatch of goods ex-works will start from the 7th month from the date of approval of the
GA drawing and completed within 8 months.
17) Warranty
For the efficient functioning of the equipment supplied, the goods carry a warranty of 12
months from date of commissioning provided that the equipment is erected and
commissioned under the supervision of an AUMUND – supervisor and that it will be
maintained and operated properly, normal wear & tear being excluded.
Under this warranty, AUMUND will repair or replace at their choice all those parts free for
charge, which have become faulty or defective due to circumstance occurring before the
transfer of risk. We must be informed about the appearance of such a defect immediately in
writing.
If commissioning is delayed for any reasons beyond our control, the warranty period will end
not later than 18 months after the agreed delivery date.
Page - 8 -
th
______________________________________________________________________
18) Technical Documentation

The AUMUND standard documentation is provided in 3 copies. Requests for any further
documentation will be charged extra.
1. For the operation - Operating instructions, consisting of:

 General arrangement drawing(s)
 Operating instructions
 Maintenance instructions
 Lubricating instructions
 Electric circuit- and terminal diagrams
2. For the spare parts - spare parts lists

3. For erection (does not apply in case erection will be carried out by AUMUND) - General
erection instructions required drawings
Contents, execution and scope of the above mentioned individual components of the technical
documentation are prepared at the discretion of AUMUND and are subject to alterations.
The standard documentation will be provided in 3 copies in English.
Requests for a documentation deviating from the above will be met against additional costs.
19) Acceptance and Quality Assurance

a) Acceptance
The quality assurance including the intra-company quality documentation is independent of
an acceptance of the individual construction parts by the customer. However, in order to
avoid any delays of deadlines, it has to be confirmed upon award of order whether the
customer will effect the acceptance.
In the framework of the acceptance the customer can:-

 Effect visual controls
 Check the dimensions of construction parts
 Look at parts' lists for control of pre-assembled construction parts.
20) Liquidated Damages
a) Due to Delays in Delivery:

In case delivery of the equipment is delayed beyond the agreed dates, Liquidated
damages @ 0.5% of the value of the equipment per week will be deducted to a maximum
of 5% of the value of the equipment. LD for delays in delivery will be subject to the Force
Majeure Clause contained in the Tender.
Page - 9 -
th
______________________________________________________________________
b) Due to shortfalls in the Capacity:

For every 10 tonnes shortfall of capacity, 1% of the equipment value will be deducted
subject to a maximum of 5%.
c) Overall limits for Liquidated Damages:

The overall limits for Liquidated Damages for both delays in supplies as well as shortfalls
in the performance will be upto a maximum of 10% of the total value of the contract.
21) Liability
We are liable for any deficiencies of the installation supplied, including the liability for
guaranteed features which are not fulfilled subject to a maximum of 10% of the contract
value. We are, however, not liable for any consequential damages, such as loss of profits,
loss of production etc.
22) Performance guarantee

If the guaranteed conveying capacity of the installation is not fulfilled, we reserve the right to
exchange parts at site free of charge to you within 6 months from date of commissioning, in
order to achieve the promised capacities.
23) Assembly/Supervision of commissioning

For the supervision of the erection and commissioning we recommend one of our
supervisors.
Assembly
Should you decide not to request the delegation of an AUMUND supervisor you should be
aware of the fact that commissioning would take longer due to the necessary check-ups.
Commissioning
The employment of an AUMUND supervisor is the condition for our acceptance of any
possible warranty claims resulting from AUMUND's contractual obligations. If you do not use
our supervisors for the commissioning you will be abandoning your claims on the warranty.
Supervision Charges:
The services of a Supervisor from AUMUND India for supervision and commissioning will be
charged on a per diem (of 8 hours of working) rate of Rs. 9,500/-. The expenses towards Air
travel / II A/C Train fare, boarding & lodging, as well as local conveyance from Airport
/ Railway station, hotel / guest house to your site and back will have to be borne by you. In
case of Train & Air travel, original tickets / e-tickets will be submitted along with the bills.
Also, the applicable GST will be paid by you.
The above rate will be chargeable from time of departure from Headquarters or from the location
from where our Engineer is being diverted to your site till return to Headquarters or the next
location where our Engineer would be deputed.
Page - 10 -
th
______________________________________________________________________
Assembly, commissioning and acceptance interruptions

Regarding the assembly, we assume a trouble-free course without any idle time caused by
the customer as well as any external influence. For any possible assembly delays for which
AUMUND is not responsible (e. g. insufficient access, obstacles, operational failure,
provision defaults, missing energy, absence or shortfall of required tools, tackles, manpower
etc., bad weather, frost etc.) the costs will be to customer's account and will be invoiced at
the rates being valid upon assembly.
In case, deadlines are not met for reason that AUMUND is not responsible, the deadline
commitments including penalty and further indications concerning deadlines will become invalid
and will have to be re-negotiated.
Yours faithfully,
RAJU GUPTA SUDIP KUMAR HAZRA

MANAGING DIRECTOR GENERAL MANAGER - MARKETING
Page - 11 -

ThyssenKrupp - SAMSON Feeder Technical Proposal R0

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

ThyssenKrupp - SAMSON Feeder Technical Proposal R0

Uploaded by

Copyright:

Available Formats

AUMUND ENGINEERING PRIVATE LIMITED

AUMUND Engg. Pvt. Ltd.,

Offer Number : P.19.216369 Client : JSW Cement – Dolwi works

Clients Reference : Email dated 21st October

Reference: SAMSON Feeder to handle Coal at Haldia project, West Bengal.

Note: This picture is for illustration purpose only.

Item No BRU-01 & 02

Nominal Discharge Height to Shaft Centre Mtrs 4.7 m

SAMSON Entry Design Straight (Parallel)

 Local push button station (Start / Stop)

Total coating thickness: 40 to 50 Microns

Inner Surface: One coat of red oxide - 20 Microns

10) List of Makes

Local and Ambient Conditions:

12) PRICE: (per Unit)

Material Handled Coal

TOTAL Price (2 nos.) Shall be submitted later upon the

All prices quoted are exclusive of all taxes and duties.

13) Price Basis

14) Terms of Delivery

15) Terms of Payment

16) Delivery Time

18) Technical Documentation

1. For the operation - Operating instructions, consisting of:

2. For the spare parts - spare parts lists

19) Acceptance and Quality Assurance

In the framework of the acceptance the customer can:-

20) Liquidated Damages

a) Due to Delays in Delivery:

b) Due to shortfalls in the Capacity:

c) Overall limits for Liquidated Damages:

22) Performance guarantee

23) Assembly/Supervision of commissioning

Assembly, commissioning and acceptance interruptions

RAJU GUPTA SUDIP KUMAR HAZRA

You might also like