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Airport Paving Quality

I
n the Fall of 1993, the Vancouver to the flexural test specimen and is less tained early to provide the quality
Airport Authority (YVRAA) sensitive to curing conditions and assurance aspects of the project; they-
management made the decision to handling. had direct input into quality control and
prepare contract documents for a 4. Cost of fabricating and testing pavement specifications prior to bid-
pavement expansion project stating strength specimens is less. ding. The YVRAA stressed the desire
that the contractor would be responsi- 5. Certified technicians are more fa- to have an organization in the field that
ble for the quality control of the job. miliar with the compressive strength would work with the contractor’s per-
Pavement work included 144,000 m* test which is more user friendly. some1 as a construction team.
( 172,224 yd*) of 380 mm (15 in.) thick 6. Standards for concrete control given
apron paving around the new intema- in AC1 214 apply to compressive Provisions
tional terminal and 338,000 m* strength testing. The contract documents specified the
(404,248 yd*) of 380 mm thick con- 7. Proven concrete quality accep- requirements for quality control. They
crete in a new 3030 m (9941 ft) long tance criteria already exists for the required the contractor to provide a
east-west runway and taxiways on the compressive strength test including cri- quality control manager and to prepare
north side of the existing airfield. teria for investigation of low strength. a program for review that specifically
In addition to contractor quality con- 8. Quality control by compressive detailed how the quality of work would
trol, the YVRAA also elected to follow strength is more likely to avoid low be maintained by inspection and testing.
the recommendations of several con- strength problems resulting from ques- The contract documents also speci-
crete technologists knowledgeable in tionable test results. fied the qualification of inspection and
quality control, and use the standard 9. Acceptance criteria eliminates the testing personnel within the quality
compressive strength test for concrete need for strength pay factor equations, control organization, the laboratory re-
control.‘** The standard compressive as applied by such agencies as the Fed- quirements, and the tests and testing
strength test was selected for the fol- eral Aviation Administration (payment frequencies.
lowing reasons: for pavement), and the contractor is not One month prior to submittal for ac-
1. Actual variation in concrete likely to be penalized by improper test- ceptance, the contractor was required
strength is reflected best in the com- ing practices by subcontracted labora- to have the source of coarse and fine
pressive strength test when compared tory services. aggregates tested by a certified labora-
to other strength test methods. tory. The contractor was then required
2. Concrete can be sampled and Quality control program to prepare four laboratory trial mixes
specimens can be fabricated in the A quality control/quality assurance with proposed materials at watcr-ce-
field instead of transporting them to program and technical specifications mentitious materials ratios (w/cm) of
the laboratory. that met the design and construction 0.40 to 0.55 in 0.05 increments at the
3. Specimen size is more convenient needs were developed. A quality assur- upper limit for slump and air content.
for handling in the field in comparison ance manager and testing firm were re- Testing of each mix included temper-

(Design Concept 1

strength relationship.

4s
Flexural t%mngth

Fig. 1 - General design concept for flexural-compressive


1 Fig. 2 - General design concept for compressive strength-
w/(c+p) relationship.

Concrete International
ature, slump, air content, unit weight, unit weight, yield, and compressive 1. 4 MPa (580 psi) flexural strength
time of setting, compressive strength at strength at 7 and 28 days (two speci- at 28 days on runway and taxiways
7 and 28 days, and flexural strength at mens at each age) was required for each except Taxiway 14.
7 and 28 days. The flexural test was 500 m3 (654 yd3) batched but no less 2.4.8 MPa (696 psi) flexural strength
specified to be third-point loading. At than one test per shift during paving. at 28 days on apron paving and Taxi-
least three specimens were to be tested The batch to be sampled was randomly way 14.
at each age. The contractor was then re- selected. The contractor was then required to
quired to prepare curves showing the For the runway and taxiways, two select a w/cm and submit mix propor-
flexural-compressive strength and the record tests were required at the start of tions that would produce a compressive
relationship of w/cm to compressive paving and for each 25,000 m3 (32,700 strength of 15 percent above the speci-
strength, as depicted in Fig. 1 and 2. yd3) batched but no less than once per fied compressive strength.
These mixes were to be made within 45 month to include flexural strength cor- The specifications provided for the
days of submittal for acceptance. relation tests at 7 and 28 days (average adjustment of concrete mixes based on
Trial mix requirements stated, “Mix of three specimens at each age) on the statistical analysis, satisfactory perfor-
proportions shall be selected to provide same batch of concrete. For apron pav- mance, and correlation tests comparing
the required workability, compactabili- ing, four flexural strength correlation flexural and compressive strength.
ty, and finishability for slipform and tests were required at the start of paving During production, 7-day compressive
side-formed paving work without ex- and for each 5000 m3 (6540 yd3) strength was monitored and, if found to
cessive line aggregate content.” The in- batched thereafter. be less than 75 percent of the specified
tent of this provision was to provide a As seen from the previous criteria, 28-day strength, the mix was immedi-
flag that excessive line aggregate con- most of the concrete control, including ately checked and adjusted to meet the
tent in paving mixes should be avoided. routine and record testing, was based criteria.
on concrete plant sampling and testing. The concrete mix was required to
Tests and testing frequency The reason for this was twofold. One, it meet the compressive strength require-
Once the concrete mix was selected prevented unacceptable concrete from ments of CAN/CSA-A23.1.4 For stan-
that met the standards contained in the leaving the plant and being placed. dard cured cylinders, the strength level
specification criteria, quality control Two, the tests on the plant samples of each class of concrete would be con-
consisted of routine aggregate produc- would be most representative of the ac- sidered satisfactory if the averages of
tion control, concrete plant control, and tual uniformity of concrete produced all sets of three consecutive strength
construction control at the placement. for the job and testing could be per- tests for that class at one age equaled or
Aggregate plant control was one grada- formed under better conditions than at exceeded the specified strength, and no
tion test per day for each aggregate size the paver. individual strength test was no more
range and one test per week or 2000 m3 Furthermore, strength testing would than 3.5 MPa (508 psi) below the spec-
(2616 yd3) for flat and elongated parti- be more conservative since the con- ified strength.
cles, crushed particles, and sand crete would be fresh from the plant and CANICSA-A23.1 a l s o p r o v i d e d
equivalent. would not be affected by haul distance, means to address strength issues should
Routine concrete plant control con- loss of slump, loss of air, or gain in the compressive strength tests fail to
sisted of scale certification and mixer temperature, all of which tend to in- meet the above requirements. If the test
performance tests at the start of produc- crease indicated strength.3 In other results indicated that the concrete was
tion. Aggregate moisture content of words, concrete plant samples will nor- not of the specified quality, the owner
each size range was determined before mally produce lower strength than the would have the right to require one or
the beginning of production each day same concrete that is sampled at the more of the following:
and during each shift thereafter or paver. Routine testing at the paver was a. Changes in the mix proportions for
whenever the material changed. One intended to monitor actual concrete the remainder of the work.
gradation and crushed particles test placed in the work and provide infor- b. Additional curing on portions of
was to be made per production shift. mation for adjustment of the mix at the the pavement represented by the test
One test per week was required for ag- concrete plant. specimens that failed to meet the spec-
gregate specific gravity and absorption, To confirm that proper quality con- ified requirements.
flat and elongated particles, and sand trol was maintained, the quality assur- c. Nondestructive testing.
equivalent. ance organization conducted d. Cores be drilled from the portions
Concrete plant control also included companion testing at a rate of approxi- of the pavement in question and tested.
one test for slump, air content, and tem- mately 10 percent of the quality control e. Additional tests that the owner
perature for each of the first two batches testing with the exception of compan- may specify.
each day and each 100 m3 (131 yd3) ion testing for flexural strength, which
thereafter or whenever changes in the was required to be one test for every
Acceptance criteria for core tests
uniformity of concrete were observed. two tests conducted by quality control. Concrete in the area represented by the
Routine construction control in the core tests would be considered adequate:
field included one test for slump, air a. If the average of each set of three
content, and temperature for the first
Pavement cores from the portion of the pavement
load of each day’s production and for specification provisions in question equaled at least 85 percent
each 1000 m2 (1308 yd2) placed after. The contractor was required to select of the specified strength.
Finally, record tests were performed the specified compressive strength b. If no single core was less than 75
on concrete plant samples. One record based on the laboratory trial mixes that percent of the specified strength.
test consisting of slump, air content, would produce the following: If, after carrying out the appropriate

September 1997 47
6. A nominal maximum size coarse
Table 1 - Laboratory trial mix data aggregate of 40 mm (l-1/2 in.) which
was required to be separated into two
size ranges of approximately equal pro-
portion for gradation control.
7. A limit on variation in the fine-
ness modulus of the fine aggregate to
+/- 0.10.

1994 apron paving


The contract was awarded and notice to
proceed was given in mid-March,
1994. The construction schedule re-
quired completion of 27,600 mZ
(33,000 yd2) of apron paving by July
15, 1994 to permit relocation of aircraft
parking for the construction of the new
terminal. Scheduled completion of the
work was critical.
The contractor made two series of
laboratory trial mixes which were com-
pleted in May; one series with a high
fineness modulus (FM = 3.10) manu-
factured line aggregate and one series
with a medium fineness modulus (FM
= 2.70) local natural sand.
Because of the harsh nature of the
concrete made with the manufactured
fine aggregate, the contractor elected to
use the natural sand fine aggregate.
The trial mix series and test results
with the natural sand are given in Table 1.
This series of trial mixes contained all
of the materials that the contractor pro-
posed for the work. Although the labo-
ratory trial mixes did not follow the
specified water-cement plus pozzolan
ratios [w/(c+p)], they did cover a sufft-
cient range to develop a reasonable flex-
ural-compressive strength relationship.
The relationship is shown in Fig. 3,
and indicated that the 4.8 MPa (696
psi) specified flexural strength required
requirements, the owner was not satis- Additional provisions
for the apron paving could be achieved
tied that the concrete in the pavement In addition to strength provisions, other at a compressive strength of 33.2 MPa
was of the specified quality, he could provisions were included for the pro- (4814 psi). Therefore, the paving mix
require replacement of those portions duction of concrete for pavement to as- should be proportioned at a w/(c+p)
deemed unsatisfactory. sure uniform, high-quality concrete. that would produce a 15 percent over-
Other requirements of the concrete The provisions included: design compressive strength of 38.2
mix included a minimum cementitious 1. An on-site central mix, computer MPa (5539 psi).
content of 300 kg/m3 (506 lb/yd3) and controlled, automatic batching plant. Fig. 4 shows the compressive
supplementary cementing material 2. A minimum of 60 percent crushed strength-to-w/(c+p) relationship. The
(Class F fly ash) not to exceed 25 per- particles in the coarse aggregate frac- indicated w/cm was 0.42. Using an av-
cent by mass. tion (at least one fractured face). erage water demand of 13 1 l/m3 (221
Prior to producing the concrete, the 3. Stockpiling of coarse aggregate in lb/yd3) from the laboratory mixes, the
contractor was required to verify the horizontal layers not to exceed 1.5 m required cementitious materials con-
flexural strength/compressive strength (4.9 ft). tent would be 312 kg/m3 (526 lb/yd3).
relationship for the selected mix with 4. Coarse aggregate cleanness that All laboratory trial mixes were made
full-size batches using the plant and limited the passing 80 micron seive with 20 percent fly ash by mass of to-

/
processed materials proposed for the size fines to less than 0.50 percent and tal cementitious material.
work. The mix or materials could not was more restrictive than ASTM C 33. The contractor had the on-site batch
be changed without approval and if a 5. A limit of 15 percent flat and elon- plant certified and ready for concrete
materials source changed, the proposed gated particles in coarse aggregate production in early May. This was nec-
mix had to be resubmitted. (length-to-thickness ratio greater than 5). essary for the production of a ce-
I

48 Concrete International
/Laboratory Trial Mixtures - Mav 1994 1 1Laboratow Trial Mixtures - Mav 1994 1

4.5 5 5.5
28 W Flexural Strength, MP~
0.472 o’5
0.56

Fg:3- Results of laboratory trial mixes forflexural-compressive Fig. 4 - Results of laboratory trial mixes for compressive
strength relationship. strenath-w/(c+d relationshio.

/ Plant Trial Mixtures - May 1994 1


1Plant Trial Mixtures - May 1994 1
80 I

0.4 0.45 0.5 0.55


4.5 5 5.5 8 6.5
wl(c+P)
26 Oay Flemal Strength. MPa

Fig. 5 - Results of plant trial mixes for flexural-compressive Fig. 6 - Results of plant trial mixes for compressive strength-
strength relationship. w/fc+d relationshin.

ment-stabilized base that was required meet the construction schedule. The sus w/(c+p) in Fig. 6 showed unusually
prior to portland cement concrete pav- only recourse was to propose a conser- low compressive strength at the indi-
ing work. In addition, the construction vative mix based on both laboratory tri- cated w/cm. Even though the contractor
schedule required that the concrete als and early strengths on plant trials, stated that the water meter had been cal-
paving begin by the end of May to and offer to conduct comparative flex- ibrated, the batch water or w/cm did not
complete the critical 1994 apron work Ural-compressive strength testing that correspond well with the laboratory tri-
by July 15. Accordingly, there was no could be used for the remaining paving. als. In addition, the indicated water de-
time to wait for the completion of the The mix selected contained 345 kg/m3 mand, which averaged 118 l/m3 (199
laboratory trial mix program before (582 lb/yd3) of cementitious material. lb/yd3) in the plant trials, was well be-
making plant trial batches to confirm Both the mix and testing was agreed to low what the author had experienced
laboratory proportions. Therefore, by the YVBAA. with similar materials and mixes.
plant trial mixes began on May 12. The 28-day test results of the plant Another manner of examining the re-
Three series of the trials were con- trial mixes are shown in Fig. 5. As can sults of both the laboratory and plant
ducted with 2 m3 (2.6 yd3) batches at be seen, the curve for the flexural-com- trial mix would be to relate compres-
cementitious materials ratios of 300, pressive strength relationship did not sive strength to the content of cementi-
345, and 390 kg/m3 (506,582, and 658 agree with the laboratory trial mixes. tious material for both the laboratory
lb/yd3) for each series between May 12 The curve for the plant trials appeared and plant-mixed specimens. This is
and May 26. Each series contained a to be much flatter. For the specified 4.8 shown in Fig. 7 and 8, respectively.
slightly different coarse aggregate MPa (696 psi) paving mix, the corre- Again, the plant trial mixes indicated an
blend. sponding specified compressive unusually high value for content of ce-
It became apparent that the contrac- strength was 34.9 MPa (5061 psi). For mentitious material considering the
tor would not have 28-day test results the 15 percent overdesign factor, it was quality of materials used.
in time to develop a mix that would 40.1 MPa (5815 psi). The contractor began concrete pav-
meet the specified criteria, and still The plot of compressive strength ver- ing on May 3 1 - the submitted mix is

September 1997 49
I Laboratory Trial Mixtures - May 1994 1 Plant Trial Mixtures - May 1994 1

3or...--- _ 1 , , I :. --l-

mo 250 300 350 400 450 200 250 300 350 400 4x
I Cementltious Metarial, kg/m3

Fig. 7- Results of laboratory trial mixes for compressive Fig. 8 - Results of plant trial mixes for compressive strength-
strenoth-cementitious materials relationship. cementitious materials relationship.

Table 2 - Submitted mix proportions for


11994 Apron Paving 1994 paving
Portland cement,* kg/m3 (Ib/yd3) 1 276 (465) 1

1Class F fly ash,’ kg/m’ (Ib/yd3)


Coarse aggregate’
40 to 20 mm (l’/* to 3/4 in.), kg/m3 (lb/yd3) [35 percent]
20 to 5 mm (3/4 in. to No. 4). kg/m3 (lb/yd3) [28 percent]

Fine aggregate: kg/m3 (Ib/yd3) [37 percent] 693 (1168)

Water, l/m3 (lb/yd3) 122 (206)


flex. avg.=5.4
1AEA, l/m3 (ozfyd)) 1 0.173 (4.5) 1

WRA, l/m3 (oz/yd3) 0.656 (16.9)

Unit weight, kg/m3 (lb/ft3) 2370 (148)

Fig. 9 - Results of 1994 apron paving for flexural-compressive


strenath relatiOnShiD.

11994 Apron Paving given in Table 2. Between May 31 and


July 7, 47 comparative record tests were
60 c 1 made on the submitted mix during the
1994 apron paving. Average. maximum-
g 55 47 Tests Laboratory
Trial Mixtures“l minimum values on the batch weights.
sip 50 1 / slump, air content, unit weight. yield. and
strength are given in Table 3.
e!
m
a l 45 Strength test results
3
fg 4 0 l The comparative results on the flexural-
E compressive strength tests at 28 days for
s 35
the 1994 paving are shown in Fig. 9. Re-
P sults indicate a slightly flatter correlation
n flex. avg.=5.4 curve than provided by the laboratory trial
R 30
mixes, as shown in Fig. 10. The plant trial
25
---a
k 1 I I , ,
mix correlation curve is below actual pro-
4 4.5 5 5.5 6 6.5 duction values (see Fig. 11) but appears to
28 Day Flexural Strength, MPa be reasonably parallel.
The average 7-day compressive strength
Fig. 10 - Results of 1994 apron paving for flexural-compressive strength was 97.9 percent of the specified compres-
relationship including the curve for laboratory trial mixes. sive strength of 33.2 MPa (48 14 psi). The

50 Concrete International
lowest individual test value was 67.8
percent of the specified compressive lame 3 - summary OT oarcn welgntsm
strength and occurred early in the pav-
ing work. At no time did the average 7-
day compressive strength fall below 75
percent of the specified compressive
strength.

Statistical summary
A statistical summary of 28-day
strength testing for the 47 tests is
shown in Table 4.
A standard deviation of 2.52 MPa
(365 psi) is considered to be excellent
control for general construction testing
of compressive strength according to
AC1 2 14.5 The coefficient of variation
was identical for both tests. Further-
more, the comparative testing suggests
a recommended maximum standard de- Test data
viation of approximately 0.40 MPa (58 Slump, mm (in.) 35 (1.4) 110 (4.3)
psi) for excellent general construction
Ah content, percent 6.1 8.5
control testing for flexural strength,
which is not currently covered in AC1 Concrete temperature, C (P) 21 (70) 25 (77)
2 14. The standard of control maintained Air temperature, C (P) 20 (68) 24 (75)
on this work certainly supports the ade- Unit weight, kg/m3 (lb/ft3) 2358 (147.2) 2416 (150.8)
quacy of the technical provisions that “8. ;, 1 0 3 . 7
Yteld factor 100.5
were incorporated into the contract.
Compressive strength, MPa (psi):
The three test-moving average as re-
3 days 24.3 (3524) 30.6 (4437)
quired for acceptance of strength tests
7 days 32.5 (4713) 36.6 (5307)
by CANICSA-A23.1 is shown in Fig. 14 days 36.7 (5322) 42.0 (6090)
12. No individual tests were below the 28 days 42.6 (6177) 49.1 (7120)
specified strength of 33.2 MPa (4814
Flexural strength, MPa (psi):
psi). Fig. 13 shows the three test-mov-
3 days 3.5 (508) 4.5 (653)
ing averages for flexural strength. 7 days 4.4 (638) 5.0 (725)
Only one individual test fell below the 14 days 4.8 (696) 5.7 (827)
specified flexural strength of 4.8 MPa 28 days 5.4 (783) 6.3 (914)
(696 psi). The individual value was 4.6 56 days 5.8 (841) 6.3 (914)
MPa (667 psi) and was the result of * Based on yield of 1.000 m3 (l.GOO yd3) and test data.
testing a batch of concrete with an air
content of 8.5 percent, which should
have been rejects d.
The statistical summary shows that Table 4 - Summary of 28-day strength testing
the mix containing 345 kg/m3 (582 Critical
Standard Coefficient of
lb/yd”) was conservative. The results averagefcr*
Average deviation qation, percent
show that the flexural strength contri-
bution was 5.41345 = 0.0157 MPalkg of Compressive 42.62 MPa 2.52 MPa
5.9
36.42 MPa
cementitious material. The optimum strength I (6180 psi) (365 psi) (5281 psi)
mix would be 5.4 - 5.21 = 0.19 MPa 5.40 MPa 0.32 MPa 5.21 MPa
Plexural strength 5.9
and 345 - (0.19/0.0156) = 333 kg/m3 (783 psi) (4 psi) (756 psi)
I
(561 lb/yd3) of cementitious material * Based en probability of one in 10 tests failing below the specified suenath.
for the 4.8 MPa (696 psi) flexural
strength requirement based on the con-
trol that was maintained. the predicted average compressive (5539 psi) compressive strength, which
A flexural-compressive strength rela- strength would be 39.46 MPa (5722 is the 15 percent overdesign strength
tionship was developed by the U.S. psi), which is 7.4 percent below the ac- based on the laboratory trial mixes, it
Army Engineer Waterways Experi- tual average value of 42.62 MPa (6 180 would not have produced an average
ment Station.6 Based on approximately psi) obtained. This difference would flexural strength sufficient for no more
190 series of testings, they obtained the support the need to develop the flexural- than 10 percent of the tests below 4.8
following compressive strength relationship for MPa (696 psi).
compressive strength (psi) = -2123 the specific materials used in each The comparative test data from this
+ (10.02 x flexural strength (psi)) project. project suggests that mix proportions
Using the average flexural strength Results also show that if the mix had should be selected to produce at least a
of 5.40 MPa (783 psi) from this project, been proportioned to produce 38.2 MPa 20 percent overdesign in compressive

September 1997 51
/ 1994 Apron Paving [ 1994 Apron Paving

L
$ 55 ; 47 Tests

f t
ii 45 F 1 fc avg.= 42.6
‘p 40 t n

5 35: n
c*
c- Trial Mixtures
[30; *CC--
/ flex. avg. = 5.4
25i.--. -L----J Fig. 12 -Three test-moving average on 28-day compressive
4 4.5 5 55 6 6.5
28 Day Flexural Stm@h. MPa strenath for 1994 apron pavina.

Fig. II- Results of 1994 apron paving forflexural-compressive


strenath relationshio includina the curve for plant trial mixes. I1994 Apron Paving 1
I
g 55 47 Tests
i 1994 Apron Paving 1

i flex. avg.=5 4

I
251, j ”
4 4.5 5 55 6 65
28 Day Flexural strer@h, MPa

Fig. 14-Results of 1994apron pavingforflexural-compressive


Fig. 13 - Three test-moving average on 28-day flexural strength relationship including critical average strength fcr
strength for 1994 apron paving. (dash lines) calculated from flexural strength test results.

,I994 Apron Paving 1 1


strength results, strength testing only. A factor in this
working backwards decision was that it was clear that the
from thex.r. The ad- minimum content of cementitious ma-
justed f,, and speci- terial of 300 kg/m3 (506 lb/yd3) would
fied compressive easily achieve the 4.0 MPa (580 psi)
strength are shown in flexural strength for the runway and
Fig. 15. This proce- taxiway paving with the control that
dure provides the was being maintained.
most reasonable and It is hoped that presentation of the data
accurate means of developed from the 1994 paving can be
establishing control used by others to better understand the
of flexural strength flexural-compressive strength relationship
Fig. 15 - Critical average compressive strength fc, based on by compressive so that concrete control by compressive
1994 apron paving flexural strength test results. strength testing. The strength will be more widely accepted.
disadvantage of us-
strength. Furthermore, a sufficient ing this procedure is on small paving
number of comparative tests should be projects, where there may not be justi- Summary
made to establish the f,, for flexural fication for the extent of comparative The Vancouver International Airport
strength. This value should then be flexural-compressive strength testing Expansion Project was an excellent op-
used with the production correlation needed. portunity to apply concrete control by
curve to establish the fcr for compres- Despite the favorable results ob- compressive strength. It had manage-
sive strength, as shown in Fig. 14. The tained from the 1994 apron paving ment support in the preparation of the
specified compressive strength should work, the contractor and YVRAA quality control/quality assurance provi-
then be determined from the standard agreed to discontinue comparative test- sions and pavement provisions for the
deviation on comparative compressive ing and complete work with flexural work.

52 Concrete International
The concept specified was a practical cient comparative testing be used dur- Evaluation of Sttength Test Results of Concrete,
means of developing the flexural-com- ing initial construction to develop anfCl MCP-2, American Concrete Institute, Detroit, 1989.
6. “Concrete Strength Relationships,” Army
pressive strength relationship and mon- value for flexural strength and deter- Engineer Waterways Expertment Statton, Publr-
itoring actual concrete production. mine an appropriate specified compres- catmz AD/A-003 170, National Technical Infor-
Required materials and production fa- sive strength based on that value. mation Service, Dec. 1974.
cihties were intended to assure high
quality, consistent concrete from batch Acknowledgment Selected for reader interest by the editors.
to batch, which is essential in slipform This article is dedicated to Mr. Ken Strauss, Con-
paving. struction Manager for the Vancouver Airport Ex-
pansion Project, who passed away of cancer AC1 Fellow Gary R.
Because of constraints in the con- during the summer of 1994, during initial con- : Mass is a concrete
struction schedule, proper prepaving struction of the project. Ken was the driving force consultant in Little-
testing was not possible. However, the behind getting the concepts that are presented in ton, Colo. He was a
this article incorporated into the project specifi- member of the
decision on the concrete mix to be used cations for the airfield paving work.
and on the extent of comparative test- Denver Int’l Airport
project manage-
ing proved to be appropriate under the References ment team for the
conditions. Analysis of the quality con- 1. Walker, S., and Bloem, D.L., “‘Studies of airfield pavement during construc-
troi data showed that excellent con- Flexural Strength of Concrete: Part 3 - Effects tion of the airport, and was involved
struction control was obtained in the of Variations in Testing Procedures,” Joint Re-
in the quality control/quality assur-
1994 apron paving work and that the search Laboratory Publicarion No. 6, National
Sand and Gravel Association and National ante program for the Vancouver,
concrete mix proportions met specifi- Ready-Mixed Concrete Association, Aug. 1957. British Columbia Airport paving ex-
cation criteria. The coefficient of varia- 2. Meininger, R.C., and Nelson, N.R., “Con- pansion project. He is a member of
tion was identical (5.9 percent) for both Crete Mix Evaluation and Acceptance for Air ACI Committees 210, Deterioration
flexural and compressive strength test- Field Pavements,” NRMCA Publication No. 178, of Concrete in Hydraulic Structures;
National Ready-Mixed Concrete Association, 211, Proportioning of Concrete Mix-
ing. The analysis also indicated that a Sept. 1991.
20 percent overdesign factor on com- tures; 221, Aggregates; 304, Mea-
3. ‘Brthill, Lewis H., “Games People Play with suring, Mixing, Transporting, and
pressive strength is advisable in the se- Concrete,” AC1 JOURNAL , Proceedings V. 73, No.
Placing Concrete; 309,
lection of mix proportions from the 12, Dec. 1976, pp. 671-678. Consolida-
4. “Concrete Materials and Methods of Con- tion of Concrete; 325, Concrete
flexural-compressive strength relation- Crete Construction,” CAN/CSA-A23.1-M90, Ca- Pavements: and 552. Geotechnical
ship developed in the laboratory. nadian Standards Association, Mar. 1990.
Cement Grouting.
Finally, it is recommended that sufti- 5. AC1 214-77(89), Recommended Practice for

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