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7.

IS-7 PARTS ILLUSTRATIONS & LISTINGS


7.1 ORDERING INFORMATION

PARTS ILLUSTRATIONS & LISTINGS

To place an order for any of the parts in the accompanying Parts Illustrations & Listings call, fax or
write the Enhance Packaging Technologies Parts & Service Department:

Enhance Packaging Technologies Inc.

201 South Blair Street

Whitby, Ontario

Canada

L1N 5S6

Phone: (905) 666-7015

Fax: (905) 666-7040

Normal Whitby business hours: Monday to Friday, 0800-1700 hours (ET)

IS-7 OPERATOR’S MANUAL October 2001 Page 7 - 1


7. IS-7 PARTS ILLUSTRATIONS & LISTINGS
7.2 LIST OF ILLUSTRATIONS

170000 1/2 Machine Cabinet Components - Front 176000 1/2 Fill Valve Actuator
170000 2/2 Machine Cabinet Components - Rear 176000 2/2 Fill Tube & Valve

170500 1/2 Markem Coder Compponents 176500 1/4 Head Tank


170500 2/2 Markem Coder Components 176500 2/4 Head Tank Level Control System
176500 3/4 Head Tank Level Control Fittings
171000 1/1 Film Roll Suspended Unwind 176500 4/4 Air Supply Components

171500 1/3 Film Unwind Drive 177000 1A/2C.I.P. Tubing - IS-7


171500 2/3 Film Unwind Rollers 177000 1B/2C.I.P. Tubing - IS-7M
171500 3/3 Unwind Dancer Rollers 177000 2/2 Product Supply Piping
178000 1/2 Cooling Water System
172000 1/2 Film Forming Section 178000 2/2 Cooling Water Inlet Details
172000 2/2 Film Forming Plates
EL7-1 Operator Control Panel
172500 1/4 IS-7 Drive Camshaft Encoder EL7-2 System Control Panel
172500 2/4 IS-7 Drive Brake Section EL7-3 Electrical Control Panel
172500 3/4 IS-7 Drive Clutch Section EL7-4 Electrical Control Panel
172500 4/4 IS-7 Drive Motor/Reducer EL7-5 Vortex Cooler

173000 1/2 Vertical Jaw Section


173000 2/2 Vertical Jaw Drive Linkage

174000 1/3 Film Feed Roller Section


174000 2/3 Film Feed Clutch & Brake
174000 3/3 Film Feed Drive

175000 1/4 Horizontal Element Jaw


175000 2/4 Horizontal Backup Jaw
175000 3/4 Horizontal Seal Ram
175000 4/4 Horizontal Seal Cam & Rocker Arm

IS-7 OPERATOR’S MANUAL October 2001 Page 7 - 3


Lamp Body 7E151
Mtg. Base 7E152
Support Tube 7E153
Base Gasket 7E154
6X459 Hinge Bulb 7E155
7C038 Outer Mtg. Plate 6X562 Gaskets
7C040 Inner Mtg. Plate

6X749 Key
Switch 7E159 7E159 Switch 7C084 Mtg. Plate
68022 68021 Mtg. Plate
Mtg. Plate

1106

B0268 Gasket
G
ER E
NC
EM

ST
OP

Outer Mtg. Plate 7C041


Inner Mtg. Plate 7C042
Handle 6X504
Extension 7C045
Latch 7C044

68033

WARNING
PINCH POINT
DO NOT PUT HANDS
IN JAW AREA

68032
7C036A

7X469

7C036B

Gasket B0268

60048 10"
32257 9"
32258 7"
B0150 Leg Locking Sleeve DWG. NO. 170000 1/2
MACHINE CABINET
SEPTEMBER 1997 COMPONENTS - FRONT
7. IS-7 PARTS ILLUSTRATIONS & LISTINGS
7.3 PARTS LISTING DWG# 170000 1/2

PART# DESCRIPTION PART# DESCRIPTION

1106 Control Knob


32257 Machine Legs - 9”
32258 Machine Legs - 7”
60048 Machine Legs - 10”
68021 Limit Switch Mounting Bracket ‘A’ Head
68022 Limit Switch Mounting Bracket ‘B’ Head
68032 Roll of Warning Tape
68033 Warning Sticker
6X459 Door Hinge, 95 mm
6X504 Door Handle
6X562 Panel Gasket
6X749 Key for Part # 6X748
7C036A Door Panel “A”
7C036B Door Panel “B”
7C038 Outer Mounting Plate Front Door
7C040 Inner Mounting Plate Front Door
7C041 Front Door Outer Mounting Flange
7C042 Front Door Inner Mounting Plate
7C044 Front Door Latch
7C045 Door Latch Extension
7C084 Interlock Key Mounting Plate
7E151 Beacon Lamp Body
7E152 Beacon Lamp Mounting Base
7E153 Beacon Lamp Support Tube 100 mm
7E154 Beacon Lamp Gasket
7E155 Beacon Lamp Bulb 24V 6.5W
7E159 Key Operated Limit Switch
7X469 Triangle Lock Door Key
B0150 Leg Locking Sleeve
B0268 Sponge Gasket

IS-7 OPERATOR’S MANUAL October 2001 Page 7 - 5


6X562 Gasket

6X729 Switch Assembly


6X783 Head Only

B0010
6X452 6X452
Handle Handle
7C030
7C030 Latch Latch

69320 Operator
7E159 69250 Switch Body
G
69153 Nameplate
ER E
6X765 N/O Contact
NC
EM

6X749
Y

S
TOP

7B049 'A' Head


7B050 'B' Head

7X423 Retainer 6X459


7X424 Stud 1/4 Turn
7X426 Receptacle

60036

7B090
60074 50043 Hook for 6X504 Handle
Mandrel 60036 Latch
Handles

6X480

68495 Unwind Stop


1685 Pop Rivet
B0242 Label-Do Not Step Pictogram

B0268 B0239 Label- Do Not Operate Without Guards DWG. NO. 170000 2/2
In Place
MACHINE CABINET
SEPTEMBER 1999 COMPONENTS - REAR
7. IS-7 PARTS ILLUSTRATIONS & LISTINGS
7.3 PARTS LISTING DWG# 170000 2/2

PART# DESCRIPTION PART# DESCRIPTION

1685 Pop Rivet


50043 Film Door Hinge
60036 Film Door Latch
60074 Film Door Cable
68495 Unwind Stop
69153 Emergency Stop Nameplate
69250 Emergency Stop Switch Body
69320 Operator Mushroom Push/Pull Red
6X452 Safety Door Handle
6X459 Door Hinge, 95 mm
6X480 Shackle
6X504 Door Handle
6X562 Panel Gasket
6X729 Door Switch
6X749 Key for Part # 6X748
6X783 Limit Switch Head
7B049 Rear Inner Safety Door ‘A’ Head
7B050 Rear Inner Safety Door ‘B’ Head
7B090 Hook For Mandrel Handles
7C030 Upper Rear Door Latch
7E159 Key Operated Limit Switch
7X423 Quarter-Turn Retainer
7X424 Quarter-Turn Stud
7X426 Quarter-Turn Receptacle
B0010 Sponge Gasket 1”x3/4” Wide
B0239 Do Not Operate Without Guards In Place
B0242 Do Not Step Pictogram
B0268 Neoprene Gasket 3/8”x1/2” Wide

IS-7 OPERATOR’S MANUAL October 2001 Page 7 - 7


33034 Extended Mtg. Bar Ass’y

33016 Thermistor Probe


375mm Support Bar 33036

* *
Optional Components

*
(special coding needs)

33035

NOVEMBER 2000
275mm Support
33019
33007
33011
Radial Typeholder
Rubber Type Stop
33020
Heater Cartridge-Ink Roll
Heater Cartridge-Typeholder * 33037 Tie Plate

** - For Brass Code


see Parts Listings

33006 Axial Typeholder


33010 Rubber Type Stop
31006 Brass Type Stop
31006S Type Stop Setscrew

6CE028 33017 Worktable Pad

33022 Printhead
33022R Rebuilt Printhead

33002

7H087

MARKEM 9880
DWG. NO. 170500 1/2

CODER COMPONENTS
7. IS-7 PARTS ILLUSTRATIONS & LISTINGS
7.3 PARTS LISTING DWG# 170500 1/2

PART# DESCRIPTION PART# DESCRIPTION

31006 Brass Type Stop


31006S Setscrew-Brass Type Stop
33006 Axial Typeholder
33007 Radial Typeholder
33010 Rubber Type Stop 9 Pin Axial
33011 Rubber Type Stop 13 Pin Radial
33016 Thermistor Probe
33017 Worktable Pad
33019 Heater Cartridge-Ink Roll
33020 Heater Cartridge-Typeholder
33035 Coder Mounting Bar-275mm Long
33036 Coder Extended Mounting Bar-375mm
Long
33037 Coder Mounting Bar Tie Plate
6CE027 Markem Coder Support-Version 1
6CE028 Coder Support Backup Plate
7C166 Markem Coder Support-Version 2

IS-7 OPERATOR’S MANUAL October 2001 Page 7 - 9


33015 Connecting Link Spring Plate

33048 Transformer

33021 Control Board

33030 Fault Indicator Cable


33049 Signal Cable
33050 Fault Indicator Cable - 15 Foot
33051 Power Cord - Female 20 Foot
33014 Ink Roll Pivot Block

33044 Signal Plug


33042 Fault Reverse Plug

33041 Clamp/Sleeve

33018 Stepper Motor


33040 Print Head Plug

Ink Roll Sleeve 33013

Ink Roll 1.5”


33026 Lt. Blue
33027 Dk. Blue
33028 Black
33029 Red

Spare Parts Kit - Part # 33012


(consisting of)
Qty. Description DuPont Part #
2 Heater Cartridge-Typeholder 33020
3 Heater Cartridge-Ink Roll 33019
2 Thermistor 33016
1 Fuse - 1.6A 33052
1 Fuse - 3.15A 33053
2 Fuse - 6.3A 6X788
1’ Shrink Tubing .187-.09 Black --
6.5" Silicone Tubing-187ID-.25OD --
1" Silicone Tubing .375ID-.50OD --
1 Connecting Link Spring Plate Kit --

DWG. NO. 170500 2/2


MARKEM 9880
NOVEMBER 2000 CODER COMPONENTS
7. IS-7 PARTS ILLUSTRATIONS & LISTINGS
7.3 PARTS LISTING DWG# 170500 2/2

PART# DESCRIPTION PART# DESCRIPTION

33012 Spare Parts Kit


33014 Ink Roll Pivot Block
33015 Connecting Link Spring Plate
33018 Stepper Motor
33021 Coder Control Board 9880

IS-7 OPERATOR’S MANUAL October 2001 Page 7 - 11


7C712 273mm, Dia. 22mm, Pitch 2.0mm
7C715 273mm, Dia. 22mm, Pitch 2.5mm
7C119 273mm, Dia. 25mm, Pitch 2.0mm 7C152 Film Guide for 40 mm Dia. Roller
7C713 324mm, Dia. 22mm, Pitch 2.0mm 6XX30 O-Ring
7C716 324mm, Dia. 22mm, Pitch 2.5mm
7C705 Roller, Bearing & Shaft
7C116 324mm, Dia. 25mm, Pitch 2.0mm
7C149 Roller Tube
7C714 383mm, Dia. 22mm, Pitch 2.0mm 7C144 Shaft 7C159 273/324mm, Bore 22mm
7C717 383mm, Dia. 22mm, Pitch 2.5mm 7X448 Roller Bearing 7C071A 273/324mm, Bore 25mm
7C118 383mm, Dia. 25mm, Pitch 2.0mm 7C071B 383mm, Bore 22mm
7C071 383 mm, Bore 25mm
7E129
7C051
7E173 Cable Connector
1529
7E171

1828
1535
7C059 1608
7C049

7C711 Bore 22mm


69134
7C052 Bore 25mm

7C117 Pitch 2.0mm


7C710 Pitch 2.5 mm

7C063

7E187 7C064
7C061
1826

68452 1532
*
7C065 1541

7C055 1829
7C115
7E125 7C062
6X160 7C058 7C024
1594 6X288 Handle
7C114 1532 Screw

Roller, Bearing & Shaft 7C704


Shaft Only 7C145 1594
Tube Only 7C150
Roller Bearing Only 7X448
7C025

7C048
- 68452 - includes both arms
*

DWG. NO. 171000 1/1


FILM ROLL
JULY 2001 SUSPENDED UNWIND
7. IS-7 PARTS ILLUSTRATIONS & LISTINGS
7.3 PARTS LISTING DWG# 171000 1/1

PART# DESCRIPTION PART# DESCRIPTION

1529 Machine Screw, SS 4x12 7C117 Unwind Threaded Chuck, Pitch 2.0mm
1532 Machine Screw, SS 5x20 7C118 Unwind Threaded Shaft, 383 mm Film,
1535 Screw, SS Hexhead 6x10 Dia. 25mm
1541 Screw, SS Hexhead 8x20 7C119 Unwind Threaded Shaft, 273 mm Film,
1594 Screw, SS Flat Head 6x16 Dia. 25mm
1608 Setscrew, SS Dog Point 8x16 7C144 Roller Shaft 446 mm Long
1826 Washer, SS 4 mm 7C145 Shaft Only
1828 Washer, SS 6 mm 7C149 Roller Tube
1829 Washer, SS 8 mm 7C150 Tube Only
69134 Reflector-Photo Cell 7C152 Film Guide for 38 mm ø SS Roller
6X160 Shoulder Bushing 14x18x22x14 7C159 Unwind Fixed Chuck, 273/324mm Film,
6X288 Handle Bore 22mm
6XX30 O-Ring - R28 Silicone 7C704 Unwind Brake Roller Assembly
7C024 Unwind Glide Support 7C705 Roller Assembly
7C025 Unwind Glide - Plastic 7C710 Unwind Threaded Chuck, Pitch 2.5mm
7C048 Unwind Chassis 7C711 Unwind Brake Drum, Bore 22mm
7C049 End-of-Film Guide 7C712 Unwind Threaded Shaft, 273mm Film,
7C051 Unwind Shaft Lifting Handle Dia. 22mm, Pitch 2.0mm
7C052 Unwind Brake Drum 7C713 Unwind Threaded Shaft, 324mm Film,
7C055 Unwind Brake Arm Axle Dia. 22mm, Pitch 2.0mm
7C058 Unwind Brake Arm Pivot Bushing 7C714 Unwind Threaded Shaft, 383mm Film,
7C059 End-of-Film Sensor Support Dia. 22mm, Pitch 2.0mm
7C061 Unwind Brake Strap 7C715 Unwind Threaded Shaft, 273mm Film,
7C062 Brake Strap Pin Dia. 22mm, Pitch 2.5mm
7C063 Brake Strap Holder 7C716 Unwind Threaded Shaft, 324mm Film,
7C064 Unwind Brake Strap Clamp Dia. 22mm, Pitch 2.5mm
7C065 Unwind Brake Strap/Dancer Anchor 7C717 Unwind Threaded Shaft, 383mm Film,
7C067 Unwind Brake Arm Dia. 22mm, Pitch 2.5mm
7C071 Unwind Fixed Chuck, 383mm Film Bore 7E125 Micro Change Cable
25mm 7E129 Retractable Cable
7C071A Unwind Fixed Chuck, 273/324mm Film, 7E171 Photoelectric Sensor
Bore 25mm 7E173 Eurofast Connector
7C071B Unwind Fixed Chuck, 383mm Film, Bore 7E187 Near-End-of-Film Photo Sensor
22mm 7X448 Roller Bearing
7C114 Unwind Shaft Support Axle
7C115 Unwind Shaft Support Wheel
7C116 Unwind Threaded Shaft, 324 mm Film,
Dia. 25mm

IS-7 OPERATOR’S MANUAL October 2001 Page 7 - 13


6X456
1581

61544 31T
7M046 23T
B0235 11T

SEPTEMBER 1997
6XX53

61543

1542 1829
1001

61547

22528
6X478

6X279
1528

1826
21516 64049
1536
21508 1580
21532
22527
6XX98
1608
6X301 1642
21532
1826
21514
1536
21517
ASSEMBLY
0977

1523

DRIVE
21180A 0.1 mm 6X300
21180B 0.2 mm

FILM UNWIND
21180C 0.5 mm
Shims 0978

DWG. NO. 171500 1/3


1120
7. IS-7 PARTS ILLUSTRATIONS & LISTINGS
7.3 PARTS LISTING DWG# 171500 1/3

PART# DESCRIPTION PART# DESCRIPTION

0977 Clutch Disc 63 mm ø


0978 Clutch Plate 63 mm ø
1001 Roller Bearing 15x35x11
1120 Clutch Coil 63 mm ø
1523 Machine Screw, SS 3x8
1536 Screw, SS Hexhead 6x12
1542 Screw, SS Hexhead 8x35
1580 Setscrew, AS 8x10
1581 Setscrew, AS 8x30
1608 Screw, Allen Head Dog Point 8x15
1642 Screw, SS Socket Head 4x10
1826 Washer, SS 4 mm
1829 Washer, SS 8 mm
21180A Shim, 0.01 mm
21180B Shim, 0.02 mm
21180C Shim, 0.05 mm
21508 Unwind Clutch Spacer
21514 Sprocket 23T British Standard 3/8” Pitch
(Part of 21517)
21516 Unwind Clutch Cover
21517 Unwind Clutch Disk Support with
Sprocket 23T
21532 Washer
22527 Bevel Gear 16T
22528 Bevel Gear 32 T
61543 Unwind Drive Shaft
61544 Sprocket 31T British Standard 3/8” Pitch
61547 Unwind Drive Bearing Support Block
64049 Unwind Bevel Gear Spacing Washer
6X279 Connecting Link British Standard 3/8”
Pitch
6X300 Retaining Ring External 30 mm
6X301 Roller Bearing 12x32x14
6X456 Roller Chain British Standard 3/8”
6X478 Offset Link 9.25
6XX53 Retaining Ring Internal 35 mm
6XX98 Retaining Ring Internal 32 mm
7M046 Sprocket 23T British Standard 3/8” Pitch
B0235 Sprocket 11T British Standard 3/8” Pitch

IS-7 OPERATOR’S MANUAL October 2001 Page 7 - 15


21530 R 21503 R
6X287 3XX22
21530 21503

7C010 61545L

SEPTEMBER 1997
61545R
1507

21518

21528

3XX21 1831

3XX28 6CE106 1687

21531

1548

7C083 6X286

61548

1808 21526

ROLLERS
FILM UNWIND
DWG. NO. 171500 2/3
7. IS-7 PARTS ILLUSTRATIONS & LISTINGS
7.3 PARTS LISTING DWG# 171500 2/3

PART# DESCRIPTION PART# DESCRIPTION

1507 Capscrew, SS Socket Head 6x20


1541 Screw M8X20
1548 Screw, SS Flat Hex Socket 8x20
1687 Screw, SS Hexhead 12x25
1808 Nut, SS 12 mm
1829 Flatwasher
1831 Washer, SS 12 mm
21503 Unwind Rubber Idler Roller
21503R Rebuilt Unwind Rubber Idler Roller
21518 Unwind Driven Roller Support - Drive End
21526 Unwind Driven Roller Support - Idler End
21528 Unwind Pressure Pin
21530 Unwind Rubber Driven Roller
21530R Rebuilt Unwind Rubber Driven Roller
21531 Unwind Roller Axle
3XX21 Unwind Roller Pressure Spring - Outer
3XX22 Key
3XX28 Unwind Roller Pressure Spring - Inner
61548 Unwind Pressure Adjusting Screw
61545R Unwind Support Bracket Right
61545L Unwind Support Bracket Left
6CE106 Unwind Side Plate
6X286 Self-Aligning Ball Bearing 17x40x16
6X287 Ball Bearing 12x37x12
7C010 Unwind Roller Axle End
7C083 Unwind Tie Bar

IS-7 OPERATOR’S MANUAL October 2001 Page 7 - 17


7B078 'A' Head
7B081 'B' Head

7C101

7X425

7X427

1823
1822

7X426

1577 7X428 7C077


7C083

7C079

1575

1644 7C080

7X448 1537 7C078

7X402 1666

7E125
7B079

7M043 7C087

7E131

7C086

7C151 7C146
1829 7B080
SS Hex head 1537
1578
6mm Washer 1828

7C719 DWG. NO. 171500 3/3


UNWIND DANCER
SEPTEMBER 1997 ROLLERS
7. IS-7 PARTS ILLUSTRATIONS & LISTINGS
7.3 PARTS LISTING DWG# 171500 3/3

PART# DESCRIPTION PART# DESCRIPTION

1507 Screw, SS Socket Head 6x20


1537 Screw, SS Hexhead 6x16
1575 Screw, SS Socket Head 8x40
1577 Screw, SS Flat Head 2.5x20
1578 Screw, SS Hexhead 8x25
1644 Screw, SS Hex Head 6x6
1666 Screw, SS Socket Head 6x50
1822 Nut, SS 2.5 mm
1823 Washer, SS 2.5 mm
1828 Washer, SS 6 mm
1829 Washer, SS 8 mm
7B078 Unwind SS Guard, ‘A’ Head
7B079 Unwind Fixed Roller Bracket, Left
7B080 Unwind Fixed Roller Bracket, Right
7B081 Unwind SS Guard, ‘B’ Head
7C077 Unwind Shaft Support, Left
7C078 Unwind Shaft Support, Right
7C079 Unwind Support Shaft
7C080 Unwind Dancer Block
7C083 Unwind Support Bar
7C086 Unwind Proximity Shaft
7C087 Unwind Proximity Block
7C101 Unwind Guard Standoff
7C146 Unwind Dancer Roller Axle
7C151 Unwind Roller SS Tube
7C719 Roller Assembly
7E125 Micro Change Cable
7E131 Proximity Switch, 8 mm
7M043 Unwind Fixed Roller Axle
7X402 Linear Ball Bearing
7X425 Quarter Turn Receptacle
7X426 Quarter Turn Receptacle
7X427 Quarter Turn Spring Retracting Stud -
242 Long
7X428 Quarter Turn Spring Retracting Stud -
142 Long
7X448 Roller Tube Bushing

IS-7 OPERATOR’S MANUAL October 2001 Page 7 - 19


7C705 Roller Bearing
7C149 Roller Tube
7C144 Roller shaft

JANUARY 1998
6XX30 7C152 7C705 Roller Tube, Bearing & Shaft

7C108

1808
3XX20
52054

6X481

7C006 7C005
1828
7C003
7C705
1501

7C120

1828

1535

52121

1826

1528

DWG. NO. 172000 1/2

FILM FORMING SECTION


7. IS-7 PARTS ILLUSTRATIONS & LISTINGS
7.3 PARTS LISTING DWG# 172000 1/2

PART# DESCRIPTION PART# DESCRIPTION

1501 Capscrew, SS Socket Head, 6x16


1528 Machine Screw, SS 4x10
1535 Screw, SS Hexhead 6x10
1808 Nut, SS 12 mm
1826 Washer, SS 4 mm
1828 Washer, SS 6 mm
3XX20 Spring Clip
52054 Adjusting Screw
52121 Splash Guard
6XX30 O-Ring R28 Silicone
6X481 Spring Clip
7C003 Tracking Roller Support
7C005 Roller Support, Left
7C006 Roller Support, Right
7C108 Forming Plate Frame
7C120 SS Adjustable Frame
7C144 Roller Shaft
7C149 Roller Tube
7C152 Film Guide
7C705 Roller Assembly
7X448 Roller Bearing for Plastic Roller

IS-7 OPERATOR’S MANUAL October 2001 Page 7 - 21


7B069 273 mm Film Width 7B070 273 mm Film Width
7B062 324 mm Film Width 7B063 324 mm Film Width
7B073 383 mm Film Width 7B074 383 mm Film Width

7B072 273 mm Film Width


7B065 324 mm Film Width
7B076 383 mm Film Width

62078 62056 1535 7B054

7B066
7B068
7B067
1801
62084
0825

62101 1231
1533 1826
1117 1571

1826

1835

1536 1576
1635
1828
1232
1230

7C096 1235
52032

6XX33

1828 1803A
1807B
1803
1233

1236

1234 6XX33

1655 1828

6XX34

1237

7C123 62105 6CE015 1106 7B071 273 mm Film Width


7B064 324 mm Film Width
7B075 383 mm Film Width

DWG. NO. 172000 2/2

FILM FORMING PLATES


SEPTEMBER 1997
7. IS-7 PARTS ILLUSTRATIONS & LISTINGS
7.3 PARTS LISTING DWG# 172000 2/2

PART# DESCRIPTION PART# DESCRIPTION

0825 Forming Door Latch 7B064 Centre Forming Plate 324 mm


1106 Knob 7B065 Back Forming Plate 324 mm
1117 Spring Forming Door 7B066 Forming Flap Hinge Pin
1230 Film Guide Drive Eccentric Shaft 7B067 Half Hinge Plate for Forming Flap
1231 Film Guide Idler Eccentric Shaft 7B068 Forming Hinge Backup Plate
1232 Bracket, Right Side 7B069 Left Flap 273 mm
1233 Bracket, Left Side 7B070 Right Flap 273 mm
1234 Wheel Guide Spring 7B071 Centre Forming Plate 273 mm
1235 Wheel Axle, Right Side 7B072 Back Forming Plate 273mm
1236 Wheel Axle, Left Side 7B073 Left Flap 383 mm
1237 Nylon Wheel 7B074 Right Flap 383 mm
1533 Screw, SS Hexhead 5x10 7B075 Centre Forming Plate 383 mm
1535 Screw, SS Hexhead 6x10 7B076 Back Forming Plate 383 mm
1536 Screw, SS Hexhead 6x12 7C096 Centre Plate Nut
1571 Cotter Pin 2x20 7C123 Tracking Adjustment Rod Support Brkt.
1576 Screw, SS Hexhead 6x30
1635 Acorn Nut, SS 4 mm
1655 Nut, SS 18 mm
1801 Nut, SS 4 mm
1803 Nut, SS 6 mm
1803A Locknut, SS 6 mm
1807B Jam Nut, SS 10 mm
1826 Washer, SS 4 mm
1828 Washer, SS 6 mm
1835 Washer, Brass 6 mm
52032 Bushing for Lever
62056 Film Guide
62078 Film Guide Pin
62084 Film Guide Rod
62101 Film Guide Bar
62105 Bushing for Tracking Extension Rod
6CE015 Tracking Extension Rod
6XX33 Snap Ring
6XX34 O-Ring for Overlap Roller R-15
7B054 Clamp Block
7B062 Left Flap 324 mm
7B063 Right Flap 324 mm

IS-7 OPERATOR’S MANUAL October 2001 Page 7 - 23


Guard 7B077

¼ Turn Receptacle 7X425


Into Casting
Stud 7X427
Receptacle 7X426
Into Side Frame
Stud 7X428

7E132

1576

1828
1825
7C029

1829

1578

1545 6CE013
7E158

6CE014

6XX60 6XX57
Bearing Insert Only

1595
6XX57

6XX60
Bearing Insert Only

DWG. NO. 172500 1/4


IS-7 DRIVE :
SEPTEMBER 1997 CAMSHAFT ENCODER
7. IS-7 PARTS ILLUSTRATIONS & LISTINGS
7.3 PARTS LISTING DWG# # 172500 1/4

PART# DESCRIPTION PART# DESCRIPTION

1545 Machine Screw, SS 3x12


1576 Screw, SS Hexhead 6x30
1578 Screw, SS Hexhead 8x25
1595 Capscrew, AS Socket Head 16x45
1825 Washer, SS 3 mm
1828 Washer, SS 6 mm
1829 Washer, SS 8 mm
6CE013 Encoder Support Plate
6CE014 Camshaft Encoder Stud
6XX57 Pillow Block & Bearing Insert
6XX60 Bearing Insert
7C029 Encoder Mounting Bracket
7E132 Encoder E6B2 Assembly
7E158 Encoder Flexible Coupling

IS-7 OPERATOR’S MANUAL October 2001 Page 7 - 25


6XX29

62620

6XX23

1538
1621
1828
62541

1828
1803A

62553

6XX59

62539

62540

6XX58
1608

6XX62
Bearing Insert Only

DWG. NO. 172500 2/4


IS-7 DRIVE :
JANUARY 1998 BRAKE SECTION
7. IS-7 PARTS ILLUSTRATIONS & LISTINGS
7.3 PARTS LISTING DWG# 172500 2/4

PART# DESCRIPTION PART# DESCRIPTION

1538 Screw, SS Hexhead 6x20


1621 Machine Screw, SS 5x8
1803A Lock Nut, SS 6 mm
1828 Washer, SS 6 mm
62539 Coil Brake Bushing
62540 Spacer
62541 Brake Support
62553 Brake Coil c/w Bushing
62620 Driving Disc Support
6XX23 Driving Disc
6XX29 O-Ring - R22
6XX58 Pillow Block & Bearing Insert
6XX59 Bushing 30x38x30
6XX62 Bearing Insert

IS-7 OPERATOR’S MANUAL October 2001 Page 7 - 27


'A' Head 6CE090
Complete with
62580 & 62532 6CE089 'B' Head
Complete with
62540 62579 & 62532

1608
6XX36
6XX61
Bearing Insert Only

1595

'A' Head 62580 62583 'A' Head


'B' Head 62579 62584 'B' Head

1598

1598
62532

6X542
Clutch Only

Clutch Complete With 1502


6X543
25 Tooth Sprocket 6X495

0.1 mm 6X566 6X545


0.2 mm 6X567
0.5 mm 6X568

62582 6X544

25 Tooth 62581

6XX38

6XX39

1622

1828

1587 62523

1831
DWG. NO. 172500 3/4
IS-7 DRIVE :
CLUTCH SECTION
SEPTEMBER 1997
7. IS-7 PARTS ILLUSTRATIONS & LISTINGS
7.3 PARTS LISTING DWG# 172500 3/4

PART# DESCRIPTION PART# DESCRIPTION

1502 Capscrew, SS Socket Head 4x10


1587 Capscrew, SS Hexhead 12x30
1595 Capscrew, SS Socket Head 16x45
1598 Capscrew, SS Socket Head 5x25
1608 Setscrew, AS Dog Point 8x25
1622 Capscrew, SS Hexhead 6x40 Partial
Thread
1828 Washer, SS 6 mm
1831 Washer, SS 12 mm
62523 Washer
62532 Key
62540 Spacer
62579 Spacer Sleeve, B Head
62580 Spacer Sleeve, A Head
62582 Spacer, Tourco
62583 Main Clutch Restraint, Tourco, A Head
62584 Main Clutch Restraint, Tourco, B Head
6CE090 Main Camshaft, A Head
6CE089 Main Camshaft, B Head
6X495 Bearing, Tourco Clutch
6X542 Tourco Clutch
6X543 Tourco Clutch, Complete with Sprocket
6X544 Shoulder Screw, Tourco
6X545 Draw Back Spring, Tourco
6X566 Shims 40x30.1x0.1 mm
6X567 Shims 40x30.1x0.2 mm
6X568 Shims 40x30.1x0.5 mm
6XX36 Pillow Block & Bearing Insert
6XX38 Bearing
6XX39 Snap Ring
6XX61 Bearing Insert
7C109 Clutch Sprocket 25 Tooth

IS-7 OPERATOR’S MANUAL October 2001 Page 7 - 29


62547

1831

1690

Motor
6X945

Motor & Reducer


7X487 (24.9:1) Ass'y
7X486 (29.05:1) Ass'y

7C102
62545 Reducer
62563 7X404 Ratio 24.9:1
7X429 Ratio 29.05:1

1599 62546

1808 1597

1831
62542
1571

1509
1808

1831

7C021

7C020 IS-7 - 25 Tooth


7M049 IS-7M - 27 Tooth

62576

6X513

B0011

7X430 6X473

1808
6X474

6X475

1831 1809

7X431

1831 DWG. NO. 172500 4/4


B0152 IS-7 DRIVE :
MOTOR / REDUCER
SEPTEMBER 1997
7. IS-7 PARTS ILLUSTRATIONS & LISTINGS
7.3 PARTS LISTING DWG# 172500 4/4

PART# DESCRIPTION PART# DESCRIPTION

1509 Capscrew, AS Socket Head 8x20


1571 Cotter Pin 2x20
1597 Nut, SS 16 mm
1599 Threaded Rod, AS 12x45
1690 Capscrew, SS Hex Head 12x70
1809 Jam Nut, SS 12 mm
1831 Washer, SS 12 mm
62542 Fixed Motor Support
62545 Motor Support Pin
62546 Motor Tensioner
62547 Spacer Block
62563 Angle Support
62576 Motor Support
6X473 Offset Link, RC60
6X474 Roller Link, RC60
6X475 Coupler Link, RC60
6X513 Roller Chain RC60, per foot
6X945 Motor for SK-30VF Reducer
7C020 Motor Sprocket, 25 Teeth
7C021 Chain Tensioner Bracket
7C102 Spacer
7M049 Motor Sprocket, 27 Teeth
7X404 Reducer SK-30VF, Ratio 24.9:1
7X429 Reducer SK-30VF, Ratio 29.05:1
7X430 Drive Chain Tensioner Arm
7X431 Drive Chain Tensioner
7X486 Motoreducer, Ratio 29.05:1
7X487 Motoreducer, Ratio 24.9:1
B0011 Fenalok Bushing
B0152 Capscrew, SS Hexhead 12x55

IS-7 OPERATOR’S MANUAL October 2001 Page 7 - 31


0819 A
0820
SEALING ELEMENT

1805

SEPTEMBER 1997
6X161
6XX48 23013

1533
1835
1827 1808 309 mm
1009
1561 0957 1831

0890
6X209
0909
7C009
6X221 7X485 7C092
53015 1803
1828
1578 1828
1829
58018 1832
53017
1806
1803
7C093 1803
1592
6X154 1518
1601 54077
6X160
53043
6X162
6X221 Front of Rear of
Machine Machine

7C088 1517

1592 1828 7X454

7C090 7C089 1836 6XX48 7E146 'A' Head


7E149 'B' Head

6X117
23014 1845

1631
1129

SECTION
VERTICAL JAW
DWG. NO. 173000 1/2
7. IS-7 PARTS ILLUSTRATIONS & LISTINGS
7.3 PARTS LISTING DWG# 173000 1/2

PART# DESCRIPTION PART# DESCRIPTION

0819A Vertical Element, 309 mm 6X161 Bushing 12x15x12


0820 Insulating Washer 6X162 Bushing 8x11x8
0890 Spring Mount, Vertical 6X209 Bushing 12x16x16
0909 Winding Shaft 6X221 Grease Fitting 6 mm
0957 Teflon Tape, 3/4” 6XX48 Power Cable
1009 Teflon Scroll, 13” x 36” 7C009 Vertical Support Arm
1129 Turning Knob 7C088 Vertical Jaw Support Arm
1517 Setscrew, SS 6x60 7C089 Vertical Seal Bar, 323 mm
1518 Roll Pin, 3x20 mm 7C090 Vertical Jaw Support
1533 Capscrew, SS Hexhead 5x10 7C092 Fill Tube Bumper
1561 Threaded Rod, Brass 6x50 7C093 Bronze Ring Washer
1578 Capscrew, SS Hexhead 8x25 7E146 Cable, Vert. A
1592 Capscrew, Hexhead 6x25 7E149 Cable, Vert. B
1601 Capscrew, SS Hexhead 8x45 7X454 Swivel Elbow 1/8”NPT D.8 Tube
1631 Setscrew, SS 6x10 7X485 6x8 Polyamide Tubing Green
1803 Nut, SS 6 mm
1805 Nut, Brass 6 mm
1806 Nut, SS 8 mm
1808 Nut, SS 12 mm
1827 Washer, SS 5 mm
1828 Washer, SS 6 mm
1829 Washer, SS 8 mm
1831 Washer, SS 12 mm
1832 Lock Washer, SS 6 mm
1834 Belleville Washer, 8 mm
1835 Washer, Brass 6 mm
1836 Washer, Brass 8 mm
23013 Stud
23014 Spring Clip
53015 Pin
53017 Fill Tube Bumper Rod
53043 Pin
54077 Spring Clip
58018 Insulator for Casting
6X117 Bushing 12x16x12
6X154 Bushing 12x17x22x16
6X160 Bushing 14x18x22x14

IS-7 OPERATOR’S MANUAL October 2001 Page 7 - 33


1808

23005

63003

SEPTEMBER 1995
1831
15065
6X211 6XX72
23003 15064
6X163

6X221 1622
62508

53021
6X168
7C158
7C104
53020
63008

6X159
6XX45

7C103 1571
15039
63006
63007

15021
63004
1608
1841
63005
6X158 1518

6XX46
6X159
6X168

1578

VERTICAL JAW
DRIVE LINKAGE
54077

DWG. NO. 173000 2/2


1829
7. IS-7 PARTS ILLUSTRATIONS & LISTINGS
7.3 PARTS LISTING DWG# 173000 2/2

PART# DESCRIPTION PART# DESCRIPTION

1518 Roll Pin 3x20


1571 Cotter Pin 2x20
1578 Capscrew, SS Hexhead 8x25
1608 Setscrew, Dog Point, Allen 8x15
1622 Capscrew, SS Hexhead 6x40
1808 Nut, SS 12 mm
1829 Washer, SS 8 mm
1831 Washer, SS 12 mm
1841 Jam Nut, SS 16 mm
15021 Stopper
15039 Vertical Return Spring
15064 Compression Plate
15065 Compression Plate
23003 Rod
23005 Pin
53020 Vertical Jaw Pin
53021 Pin
54077 Spring Clip
62508 Cam, Vertical Jaw
63003 Bumper Lever
63004 Bracket
63005 Lever
63006 Pin
63007 Pin
63008 Axle
6X158 Bushing 12x16x20
6X159 Bushing 12x16x8
6X163 Bushing 16x20x16
6X168 Bushing 14x18x14
6X211 Bushing 16x20x20
6X221 Grease Fitting 6mm
6XX45 Bearing
6XX46 Bearing, INA Roller
6XX72 Rubber Spring
7C103 Swivel Yoke, SS
7C104 Fixed Yoke
7C158 Vertical Rod Guide

IS-7 OPERATOR’S MANUAL October 2001 Page 7 - 35


7C098
1535

1828

SEPTEMBER1997
54140
1603

1830

54067
54071
1609
6X481

7C034
1828
3XX20 1537
7C099
1537 54019
54017
6XX18
54065 64039 7C076

1615

54015 7C121
54068
54069 3XX20

1829

54014 7C091
0889 7C035
54070
1828 1578
54071
1537
1829

FILM FEED
ROLLER SECTION
DWG. NO. 174000 1/3
7. IS-7 PARTS ILLUSTRATIONS & LISTINGS
7.3 PARTS LISTING DWG# 174000 1/3

PART# DESCRIPTION PART# DESCRIPTION

0889 Spring
1535 Capscrew, SS Hexhead 6x10
1537 Capscrew, SS Hexhead 6x16
1578 Capscrew, SS Hexhead 8x25
1603 Capscrew, SS Hexhead 10x30
1609 Setscrew, SS Cone Point 6x10
1615 Capscrew, SS Hexhead 8x30
1828 Washer, SS 6 mm
1829 Washer, SS 8 mm
1830 Washer, SS 10 mm
3XX20 Spring Clip
54014 Pressure Guide Fork
54015 Driven Roll Shaft
54017 Nylon Gears
54019 Collar
54065 Rubber Roll
54067 Pin
54068 Swing Bolt
54069 Turning Knob
54070 Tension Screw
54071 Support Plate
54140 Nylon Gear Cover
64039 Key
6X481 Spring Clip
6XX18 Bushing 20x26x32x25
7C035 Coupling Shaft
7C034 Drive Shaft
7C076 Coupling
7C091 Nip Roller Gate
7C098 Support, Left Side
7C099 Support, Right Side
7C123 Pin

IS-7 OPERATOR’S MANUAL October 2001 Page 7 - 37


SEPTEMBER 1997
6X167A 0.1 mm
6X167B 0.2 mm
64006 1807A 64009 64011 6XX25 6X469 1587
6X167C 0.5 mm

1831

6XX26 64055 6XX24 6XX26

6X211

1537

6XX24
64013 64023 64024 6X321
1621
6XX50 6XX23 6XX22 6XA22 64012
1501
6XX21 64001
64002

64005 0.1 mm 6X166A 1807


0.2 mm 6X166B
0.5 mm 6X166C

6X451 Complete Assembly


6X451R Rebuilt Assembly

FILM FEED
CLUTCH & BRAKE
DWG. NO 174000 2/3
7. IS-7 PARTS ILLUSTRATIONS & LISTINGS
7.3 PARTS LISTING DWG# 174000 2/3

PART# DESCRIPTION PART# DESCRIPTION

1501 Capscrew, SS Socket Head 6x16


1537 Capscrew, SS Hexhead 6x16
1587 Capscrew, SS Hexhead 12x30
1621 Machine Screw, SS Fillister Head 5x8
1807 Nut, SS 10 mm
1807A Locknut, SS 10 mm
1831 Washer, SS 12 mm
64001 Clutch Support
64002 Brake Support
64005 Shaft
64006 Shaft
64009 Chain Tension Bracket
64011 Washer
64012 Shaft
64013 Key
64023 Key
64024 Sprocket
64055 Disc Spacer
6X166 Shims (A) 0.1mm; (B) 0.2mm; (C) 0.5
mm
6X167 Shims (A) 0.1mm; (B) 0.2mm; (C) 0.5
mm
6X211 Bushing 16x20x20
6X321 Washer
6X451 Clutch and Brake Assembly, Complete
6X451R Clutch and Brake Assembly, Complete,
Rebuilt
6X469 Bearing
6XA22 Clutch Coil
6XX21 Brake Coil
6XX22 Clutch Plate
6XX23 Driving Disc
6XX24 Snap Ring
6XX25 Sprocket
6XX26 Bearing
6XX50 Snap Ring

IS-7 OPERATOR’S MANUAL October 2001 Page 7 - 39


7C168 33T
7M045 21T
6X279 7C011
1509

6XX56
7C013 'A' Head
64022 64031 7C014 'B' Head

1624

6X478 64047
6X456 64039 64025

6XX55

64021

1509 21532

6XX49 1537

64039

1807A
7C019
1830 6XX53
6XX50 6XX82

64040 6XX52

6XX54

1504
64015
1668
1806 Nut
1829 Washer
6XX51

62505

1572
6CE084
64038

1607
D0446

64035X

1605
1607
1608
64036

DWG. NO. 174000 3/3

FILM FEED DRIVE


JANUARY 1998
7. IS-7 PARTS ILLUSTRATIONS & LISTINGS
7.3 PARTS LISTING DWG# 174000 3/3

PART# DESCRIPTION PART# DESCRIPTION

1509 Capscrew, SS Socket Head 8x20 7C011 Pillow Block


1537 Capscrew, SS Hexhead 6x16 7C013 Film Feed Shaft, ‘A’ Head
1572 Roll Pin 4x24 7C014 Film Feed Shaft, ‘ B’ Head
1605 Capscrew, SS Socket Head 8x35 7C019 Shaft
1607 Capscrew, SS Socket Head 10x16 7C168 Sprocket, 33 Teeth
1608 Setscrew, Dog Point Allen 8x15 7M045 Sprocket
1668 Capscrew, Socket Head 8x45 D0446 Nylon Plug
1806 Nut, SS 8mm
1807A Locknut, SS 10 mm
1829 Washer, SS 8 mm
1830 Washer, SS 10 mm
21532 Washer
62505 Cam, Bag Length
64015 Pillow Block
64021 Bevel Gear Sprocket
64022 Bevel Gear Sprocket
64025 Key
64031 Sleeve
64035X Film Length Adjuster and Guide Pin
64036 Film Length Adjuster
64038 Adjusting Capscrew
64039 Key
64040 Key
64047 Pillow Block
6CE084 Activating Arm
6X279 Connecting Link, 9.25
6X456 Roller Chain, RF06B-1
6X478 Offset Link 9.25
6XX49 Snap Ring
6XX50 Snap Ring
6XX51 Bag Length Bearing
6XX52 Bearing
6XX53 Snap Ring
6XX54 Bearing
6XX55 Snap Ring
6XX56 Bearing
6XX82 Bearing

IS-7 OPERATOR’S MANUAL October 2001 Page 7 - 41


Element Length
1225 - 200 mm (7 7/8") 7C130C
1804
1226 - 220 mm (8 5/8")
1828

SEPTEMBER 1997
ELEMENT DETAIL
1573

1104
† 7M024 For 273 mm Film Width
7C073 For 324 mm Film Width)
Element Jaw Assemblies consist of
† parts identified with a "†".
† 7M008 For 273 mm Film Width
7C072 For 324 mm Film Width
7M703 For 273 mm Film Width
7C124 No Insert - for 383 mm Film Width
7C708 For 324 mm Film Width
7C709 For 383 mm Film Width 0820 †
7C022
† 0957

For 273/324 mm Film Width 1225A †


For 383 mm Film Width 1226

7C068

† 1688

NOTE: #0894 includes † 7X484


parts identified by
1829
an '*'.
† 0894

† 1542
0838

† 1827

† 1533

1611

*
1828

*
6X294
* 7X454 †

6XX48 1803

HORIZONTAL
ELEMENT JAW
1625
*
1832 7C706 option

7X485

DWG. NO. 175000 1/4


7. IS-7 PARTS ILLUSTRATIONS & LISTINGS
7.3 PARTS LISTING DWG# 175000 1/4

PART# DESCRIPTION PART# DESCRIPTION

0820 Insulating Washer


0838 Horizontal Spring Support
0894 Black Terminal Post
0957 Teflon Tape, 3/4”
1104 Clamping Rubbers
1225 Horizontal ‘D’ Element, 200 mm
1226 Horizontal ‘D’ Element, 220 mm
1533 Capscrew, SS Hexhead 5x10
1542 Capscrew, SS Hexhead 8x35
1573 Threaded Rod, SS 6x30
1611 Acorn Nut, SS 14 mm
1625 Washer, SS 14 mm
1688 Screw, SS Flat Head 2.5x8
1803 Nut, SS 6 mm
1804 Acorn Nut, SS 6 mm
1827 Washer, SS 5 mm
1828 Washer, SS 6 mm
1829 Washer, SS 8 mm
1832 Lock Washer, SS 6 mm
6X294 Nut
6XX48 Power Cable
7C022 Horizontal Sliding Bar
7C068 Horizontal Jaw Tie Plate
7C072 Seal Bar, 222 mm
7C073 Blue Insert for 324 mm Film
7C124 Seal Bar, 383mm Film
7C130C SS Pouch Deflector
7C708 Horiz. Jaw Ass’y Cpt 324mm Film
7C709 Horiz. Jaw Ass’y Cpt 383mm Film
7M008 Seal Bar, 200 mm
7M024 Blue Insert for 273 mm Film
7M703 Horiz. Jaw Ass’y Cpt - 283mm Film
7X454 Swivel Elbow 1/8” BSPx8mm Tube
7X484 Pipe Plug SS 1/8” BSPT
7X485 Polyurethane Hose 6x8

IS-7 OPERATOR’S MANUAL October 2001 Page 7 - 43


7M010 7C195 7C138
32215 Blue
200mm Long 0833S Red
222 mm Long 0833G

7C128

Mini’s 7M061C
Retail 1834
7C127C

1835

1844

7C131

1804

1828

1537

7C129
1572
0901A

54077 7C138

7M702 Back Jaw Complete IS-7M


7C707 Back Jaw Complete IS-7

DWG. NO. 175000 2/4


HORIZONTAL
SEPTEMBER 1999 BACKUP JAW
7. IS-7 PARTS ILLUSTRATIONS & LISTINGS
7.3 PARTS LISTING DWG# 175000 2/4

PART# DESCRIPTION PART# DESCRIPTION

0833G Red Backup Rubber, 222 mm


0833S Red Backup Rubber, 200 mm
0901A Teflon Scroll 7-7/8" x 36"
1537 Capscrew, SS Hexhead 6x16
1804 Acorn Nut, SS 6 mm
1828 Washer, SS 6 mm
1835 Washer, Brass 6 mm
1844 Washer, Belleville 6 mm SS
1982 Pin, Taper with Lugs 4x12 mm
32215 Blue Backup Rubber, 197 mm
54077 Spring Clip
7C131 Hex Knob
7C138 Horizontal Winding Shaft
7C195 Pin
7H011C Horizontal Backup Jaw - Retail
7H012 Winding Shaft Plate, Right
7H013 Winding Shaft Plate, Left
7H077C Horizontal Backup Jaw - Mini’s
7M010 Spline Shaft Yoke

IS-7 OPERATOR’S MANUAL October 2001 Page 7 - 41


Cross-Section Cross-Section
65067 7X422 7C320 7C157
7C032

6XX32

DECEMBER 2000
7M014 1501A 7X403
1828

3 Lobe 7C157
7C157C Corrosion Resistant
7C320
7X470 4 Groove
7C320C Corrosion Resistant

1828 7C157 no longer available.


When replacing 7C157 with 7C320 or
1538 7C157C with 7C320C, need to replace
7M005 4 Hole
7C137 7M005 with updated model 7M005M.
7M005M 8 Hole
Old 7M005 can be returned for partial
credit, to be reworked to new model.
7X483
65012

65008
6X221

7C195

1501A

1610
7C069
1625
6XX30
1828

7C022 1539

7M010

DWG. NO. 175000 3/4

HORIZONTAL SEAL RAM


7. IS-7 PARTS ILLUSTRATIONS & LISTINGS
7.3 PARTS LISTING DWG# 175000 3/4

PART# DESCRIPTION PART# DESCRIPTION

1501A Capscrew, SS Socket Head 6x8


1538 Capscrew, SS Hexhead 6x20
1539 Capscrew, SS Hexhead 6x35
1610 Nut, SS 14 mm
1625 Washer, SS 14 mm
1828 Washer, SS 6 mm
65008 Cover
65012 Pin
65067 Holder
6X221 Grease Fitting 6 mm
6XX30 O-Ring, R29
6XX32 Horizontal Rubber Spring
7C022 Horiz. Front Jaw Standoff Rod
7C032 Bracket
7C069 Spline Bearing Cover
7C137 Jaw Return Spring
7C157 Horizontal Spline Shaft, 3 Lobe and
Bearing
7C195 Pin
7C320 Horizontal Spline Shaft, 4 Groove
and Bearing
7M005 Spline Bearing Sleeve, 4 Hole
7M005M Spline Bearing Sleeve, 8 Hole
7M010 Spline Shaft Yoke
7M014 Holder
7X403 Hook Wrench HN3
7X422 Wrench, Adjustable Face Pin Style,
4 mm Dia. Pin
7X470 Locknut
7X483 Flange Bushing 10x13x16x10

IS-7 OPERATOR’S MANUAL October 2001 Page 7 - 43


1806

1519

DECEMBER 1999
65015
1626
65016
7C075 6X212

65014
1806 A

1510 6XX28

65055 1806A
1806 A

62565 1503
62564

1623

6XX16
6XX28

1507 65016

6X212

65015

62571
7C153

HORIZONTAL SEAL
DWG. NO. 175000 4/4

CAM & ROCKER ARM


7. IS-7 PARTS ILLUSTRATIONS & LISTINGS
7.3 PARTS LISTING DWG# 175000 4/4

PART# DESCRIPTION PART# DESCRIPTION

1503 Capscrew, SS Socket Head 4x16


1507 Capscrew, SS Socket Head 6x20
1510 Capscrew, SS Socket Head 8x30
1519 Setscrew, SS 8x40
1623 Setscrew, SS Dog Point 8x16
1626 Washer, AS 8.4x25
1806 Nut, SS 8 mm
1806A Jam Nut, SS 8 mm
62564 Capscrew, AS Socket Head 10x30
62565 Key
62571 Horizontal Cam Support
65014 Axle
65015 Pin
65016 Washer
65055 Pin
6X212 Bushing 18x22x26x28
6XX16 Horizontal Cam Follower
6XX28 Horizontal Cam Bearing, INA Roller
7C075 Lever
7C153 Horizontal Cam

IS-7 OPERATOR’S MANUAL October 2001 Page 7 - 49


66024

6x25 mm 1592
6x30 mm 1576

1803
7X465
1828
1508

1615
66098

66025

6XX11
7X454
66099

6XX10
6X354

1519
66020
6XX12
66023 1807 B
66101 1616

66097

66096

66030

66048 1537

66047 1828

66049 B0346 Retaining Ring

26046 6XX13

1828

26048 1803 A

1617

7A028

1828
Complete Assembly - 66100
1537

DWG. NO. 176200 1/2


FILL VALVE ACTUATOR
MARCH 1998
7. IS-7 PARTS ILLUSTRATIONS & LISTINGS
7.3 PARTS LISTING DWG# 176000 1/2

PART# DESCRIPTION PART# DESCRIPTION

1508 Capscrew, SS Socket Head 6x25


1519 Setscrew, SS 8x40
1537 Capscrew, SS Hexhead 6x16
1576 Capscrew, SS Socket Head 6x30
1592 Capscrew, SS Hexhead 6x25
1615 Capscrew, SS Hexhead 8x30
1616 Capscrew, SS Socket Head 6x35
1617 Capscrew, SS Socket Head 4x25
1803 Nut, SS 6 mm
1803A Lock Nut, SS 6 mm
1807B Jam Nut, SS 10 mm
1828 Washer, SS 6 mm
24046 Angle Support
26048 Securing Plate for Bevel Gear
66020 Spring
66023 Adjustment Ring
66024 Fill Cylinder Cross Bar
66025 Pin
66030 Adjustment Nut
66047 Bevel Gear
66048 Bevel Gear
66049 Spacer
66096 Stud
66097 Fill Piston Cylinder
66098 Fill Piston Cover
66099 Fill Piston
66100 Fill Valve Actuating Assembly
66101 Gasket
6X354 O-Ring R31
6XX10 Knob
6XX11 O-Ring R11
6XX12 Setscrew
6XX13 Flexible Cable
7A028 Support Flange
7X454 Hose Fitting 1/8” NPT D.8 Tube
7X465 Polyamide Tubing 6x8 Blue

IS-7 OPERATOR’S MANUAL October 2001 Page 7 - 51


7A067 For 33.7 mm O.D. Fill Tube
7M054 For 26.9 mm O.D. Fill Tube

1806
6XX03
1829

6XX73 6XX06

26044

33.7 mm O.D.Fill 7A068


Tube
26.9 mm O.D. Fill 7M027
Tube

0974 6XX04
1228
0957

7A010

383 mm Film Width 7A051


324mm Film Width 7A071
273 mm Film Width 7M060

7A061
324mm Film Width 6XX07
1828

1592

7A062
66057 273/383mm Film Width
324mm Film Width

66057
7A052 383 mm Film Width
273/383mm Film Width
7A071 324mm Film Width
7M059 273 mm Film Width
For 33.7 mm O.D. 6XX05
Fill Tube 7M705 Spreader Finger Fixed 273 mm
For 26.9 mm O.D. 7X420 (both sides)
Fill Tube

For 26.9 mm O.D.


Fill Tube (273 mm) 66132

For 324 mm Film 7A060 7A070 For 33.7 mm O.D. Fill Tube
Width 7M031 For 26.9 mm O.D. Fill Tube
For 383 mm Film 26043
Width
66107 For 33.7 mm O.D. Fill Tube
7M041 For 26.9 mm O.D. Fill Tube

DWG. NO. 176000 2/2

FILL TUBE & VALVE


SEPTEMBER 1999
7. IS-7 PARTS ILLUSTRATIONS & LISTINGS
7.3 PARTS LISTING DWG# 176000 2/2

PART# DESCRIPTION PART# DESCRIPTION

0957 Teflon Tape, 3/4”


0974 Double-Sided Adhesive Tape
1228 Vertical Backup Rubber
1592 Capscrew, SS Hexhead 6x25
1806 Nut, SS 8 mm
1828 Washer, SS 6 mm
1829 Washer, SS 8 mm
26043 Spreader Finger Spring
26044 Elbow, SS
66057 Spring Clip for Spreader Finger
66107 Spring Clip
66132 Spreader Spring, Mini
6XX04 Ladish Gasket, 1-1/2”
6XX05 O-Ring R28 Silicone
6XX06 Silicone O-Ring, R9
6XX07 Clamp
6XX73 Fill Tube Ring
7A010 Adapter Plate
7A051 Spreader Finger Fixed - 383 mm Film
7A052 Spreader Finger Movable - 383 mm Film
7A060 Spreader Finger Spring
7A061 Spreader Finger Pivot Pin Left
7A062 Spreader Finger Pivot Pin Right
7A067 Fill Rod, for 33.7 mm OD Fill Tube
7A068 Fill Tube, 33.7 mm OD
7A070 Injection Nozzle, for 33.7 mm OD Fill
Tube
7A071 Spreader Finger - 324 mm Film
7M027 Fill Tube, 26.9 mm OD
7M031 Injection Nozzle, for 26.9 mm OD Fill
Tube
7M041 Spring Clip
7M054 Fill Rod, for 26.9 mm OD Fill Tube
7M059 Spreader Finger Flex - 273 mm Film
7M060 Spreader Finger Fixed - 273 mm Film
7M705 Spreader Finger Fixed - 273 mm Film
7X420 O-Ring R21 Silicone

IS-7 OPERATOR’S MANUAL October 2001 Page 7 - 53


56578

7A042

56580

66526 6XX03
1831
7A046 66522

54077
1831
26506

1587
1831

1831
66503 1587

7A005

DWG. NO. 176500 1/5

HEAD TANK
SEPTEMBER 1997
7. IS-7 PARTS ILLUSTRATIONS & LISTINGS
7.3 PARTS LISTING DWG# 176500 1/5

PART# DESCRIPTION PART# DESCRIPTION

1587 Capscrew, SS Hexhead 12x30


1831 Washer, SS 12 mm
26506 Pin for Eye Bolt
54077 Spring Clip
56534 Head Tank Support
56578 Head Tank Flange
56580 Head Tank Gasket, Red
66522 Spool Piece
66526 Wing Nuts 14 mm
6XX03 Clamp 1-1/2”
7A005 Head Tank, 500 mm Dia. 4” Ferrules
7A042 Head Tank Lid, 500 mm Dia. 2” Ferrule
7A046 Head Tank Swing Bolt

IS-7 OPERATOR’S MANUAL October 2001 Page 7 - 55


see details in 176500 3/5
Includes 4" Clamp 32050
Socket 7X447 7A703 Hose
Plug 7C702 7X515 7C702 Plug

7X465
7X464

7X444 7X467
7X468
7X459

7X451

7X449
7X456

7X449

7X464
7X443

7X450
7X498

7X455
7X450

7X452

7E105 7E124

DWG. NO. 176500 2/5


HEAD TANK LEVEL
SEPTEMBER 1997 CONTROL SYSTEM
7. IS-7 PARTS ILLUSTRATIONS & LISTINGS
7.3 PARTS LISTING DWG# 176500 2/5

PART# DESCRIPTION PART# DESCRIPTION

32050 Ladish Level Controller 30-101


7A703 Level Control Hose Assembly
7C702 Quick Connect Plug, 1/8” NPTM
7E105 Pressure Switch
7E124 Pressure Switch 15-174 psi
7X443 Swivel Elbow 1/4” BSPTx8mm Tube
7X444 Straight Fitting 1/4” BSPTx10mm Tube
(Gas Only)
7X447 Quick Connect Socket,1/ 8” NPTM
7X449 Solenoid Valve 11400051
7X450 Solenoid Valve 11400067
7X451 Bulkhead Straight D.8 Tube
7X452 Y Union D.8 Tube
7X455 Branch Swivel Tee 1/4” BSPTx8mm
7X456 Connector Tee D.8 Tube
7X459 Reducer Fitting 10mm Tube x 8mm Tube
7X464 Union Tee 10mm Tube
7X465 Nylon Hose 6x8 Blue
7X467 Hose 8x10 Blue
7X468 Bulkhead Straight D.10 Tube
7X471 Swivel Elbow 1/4” NPT D.10 Tube
7X498 Swivel Elbow 1/4” BSPT x 10mm Tube
7X515 Booster Relay

IS-7 OPERATOR’S MANUAL October 2001 Page 7 - 57


Ladish Level Control Assembly Pt. # 32050

32103 32104

32095

7X411

32106

32094
32096

32104
32099
32098

32097

41404 7X447
7C702
7X459
7X447
7X464

7C702
7C702 7X475

7X444

7X443
7A703
7X515

7X498
FITTINGS USED WITH FITTINGS USED WITH LADISH
STANDARD LADISH VALVE VALVE WITH POSITIONER

DWG. NO. 176500 3/5


LADISH LEVEL
SEPTEMBER 1997 CONTROL
7. IS-7 PARTS ILLUSTRATIONS & LISTINGS
7.3 PARTS LISTING DWG# 176500 3/5

PART# DESCRIPTION PART# DESCRIPTION

32050 Ladish Level Controller 30-101


32094 Air Pilot Assembly
32095 Cover
32096 Hole Plug
32097 Valve Gauge 0-60 psi
32098 Supply Gauge 0-60 psi
32099 Street Tee
32103 Teflon SPacer for Ladish Float Stem
32104 Teflon Spacer for Ladish Float Stop Pin
32106 Ferrule Gasket 4”
41404 Street Elbow 1/8”
7A703 Level Control Hose Assembly
7C702 Quick Connect Plug 1/8” NPTM
7X443 Swivel Elbow 1/4” BSPTx8mm Tube
7X444 Straight Fitting 1/4”BSPT 10mm Tube
7X447 Socket
7X459 Reducer Union D.10/D.8
7X464 Union Tee 10mm Tube
7X475 Quick Connect Plug 1/4” NPTF
7X498 Swivel Elbow 1/4” BSPT x 10mm Tube
7X515 Booster Relay

IS-7 OPERATOR’S MANUAL October 2001 Page 7 - 59


1½" Valve Plugs
1° 6X812
3° 6X806
6° 6X807
9° 6X808
17.5° 6X809

32101

6X811 Tapered Plug 8° for 2" Valve

Ladish Valve Assemblies


1½" Valve 1° Plug 32053
1½" Valve 3° Plug 32052
1½" Valve 6° Plug 32051

7C701

7X409 For 1½" Valve


7X416 For 2“ Valve

32105 For 1½" Valve


7X477
32107 For 2" Valve
7X458

LADISH VALVE WITHOUT VALVE POSITIONER

Port Marking Ladish Valve Assembly with Positioner


7X478 32052P 1.5“ Valve 3° Plug
32051P 1.5“ Valve 6° Plug
7X477 SUPP. 32054P 2“ Valve 8° Plug

7X476

7X444 Port Marking


INST.

7X478

7C701

7X475

7X442

LADISH VALVE WITH POSITIONER

DWG. NO. 176500 4/5


PRODUCT SUPPLY
SEPTEMBER 1997 VALVE
7. IS-7 PARTS ILLUSTRATIONS & LISTINGS
7.3 PARTS LISTING DWG# 176500 4/5

PART# DESCRIPTION PART# DESCRIPTION

32051 Ladish Valve 6°


32051P Ladish Valve 3° with Positioner
32052P Ladish Valve 6° with Positioner
32052 Ladish Valve 3°
32053 Ladish Valve 1°
32054P Ladish Valve 8° with Positioner
32101 O-Ring for Ladish Valve Plug Stem
32105 Body Gasket, Rubber 2-1/2”
32107 Ferrule Gasket
6X806 Tapered Plug 3° for 1 1/2” Valve
6X807 Tapered Plug 6° for 1 1/2” Valve
6X808 Tapered Plug 9° for 1 1/2” Valve
6X809 Tapered Plug 17° for 1 1/2” Valve
6X811 Tapered Plug 8° for 2” Valve
6X812 Tapered Plug 1° for 1 1/2” Valve
7C701 Quick Connect Socket, 1/4” NPTM
7X409 Ferrule Clamp 3”, 2 Segment, HD
7X416 Ferrule Clamp for 2” Ladish Valve Body
7X442 Straight Fitting 1/4” BSPPx8mm Tube
(Gas & Liquid)
7X444 Straight Fitting 1/4”BSPT 10mm Tube
7X458 Quick Exhaust Valve
7X475 Quick Connect Plug, 1/4” NPTF
7X476 Quick Connect Socket, 1/4” NPTF
7X477 Quick Connect Plug 1/4” NPTM
7X478 Street Elbow,1/4” NPT

IS-7 OPERATOR’S MANUAL October 2001 Page 7 - 61


7X442 IS-7 7X465 IS-7
7X432 Yoke 7X438 7X444 IS-7M 7X467 IS-7M

7X436

7X442 7X465

7X439
7X433 Pre-Filter Unit
7X445 Filter Cartridge
7X440

7X434 Coalescing Filter Unit


7X446 Filter Cartridge

7X441 7X435

7X437 7A703

NORGREN AIR GROUP VERSION

7X506
7X502
7X510 7X508 7X503

IS-7 7X442
IS-7M 7X444
IS-7 7X465
IS-7M 7X467

7X439

7X511
3XX41
7X444 7X443 7X503
7X465

7X505
7X443 7X467
7X504 Pre-Filter Unit
7X516 5µ Filter Cartridge
7X501 Coalescing Filter Unit
7X517 0.3µ Filter Cartridge

7A703 7X439
7X437 7X498
7X512
7X514 Bracket

SMC AIR GROUP VERSION DWG. NO. 176500 5/5


AIR SUPPLY
COMPONENTS
SEPTEMBER 1999
7. IS-7 PARTS ILLUSTRATIONS & LISTINGS
7.3 PARTS LISTING DWG# 176500 5/5

PART# DESCRIPTION PART# DESCRIPTION

3XX41 Pipe Nipple 1/4”


7A703 Level Control Hose Assembly
7X432 Yoke
7X433 Pre-Filter Unit
7X434 Coalescing Filter Unit
7X435 Air Regulator
7X437 Air Gauge SS 0 - 2.5 Bar, Fluid
Dampened
7X436 Air Gauge 0-4 Bar
7X438 Tee M/M/M, 1/4” BSP
7X439 Tee F/F/F, 1/4” BSP
7X440 Pipe Nipple 1/4” x 4”
7X441 Straight Elbow 1/4”
7X442 Straight Fitting 1/4” BSPP x 8MM Tube
(Gas & Liquid)
7X443 Swivel Elbow 1/4” BSPTx8mm Tube
7X444 Straight Fitting 1/4” BSPT x 10mm Tube
(Gas Only)
7X445 Filter Cartridge
7X446 Filter Cartridge
7X465 Nylon Tubing Blue 6mm x 8mm
7X467 Nylon Tubing Blue 8mm x 10mm
7X501 Coalescing Filter Unit
7X502 Lockout Valve 1/2”
7X503 T-Type Bracket
7X504 Pre-Filter Unit
7X505 T-Type Spacer 3/8” Outlet
7X506 Differential Gauge
7X508 Cross Spacer 3/8” BSP
7X510 Regulator 3/8”
7X511 Air Gauge
7X512 Precision Regulator 1/4”
7X514 T-Type Bracket
7X516 Filter Cartridge 5 Micron
7X517 Filter Cartridge 0.3 Micron

IS-7 OPERATOR’S MANUAL October 2001 Page 7 - 63


7A034

7A035
7X412

7A036
7X412 90° Elbow 2"

7X414 Tee
7X415 Cross

7A033

7X408 2" Clamp 7A043


6XX14 2" Gasket
7A037
7X406

7A040
7A702 180° Elbow 1 1/2"
7X417 Ladish Cap 1.5“
7A047 Support 7X418 Ladish Cap 2“
32056 Return Bend U-Tube
6XX03 1 1/2" Clamp 2“ X 1 1/2” 180 Degrees
6XX04 1 1/2" Gasket

32115 90° Elbow 1 1/2"

GE
ER
NC
M

S
TOP

7A063
DWG. NO. 177000 1A/2
Support 7A064
Support Pin 7A059
C.I.P. TUBING - IS-7
JANUARY 1998
7. IS-7 PARTS ILLUSTRATIONS & LISTINGS
7.3 PARTS LISTING DWG# 177000 1A/2

PART# DESCRIPTION PART# DESCRIPTION

32056 Return Bend U-Tube 2”x1 1/2”, 180°


32115 Ladish 90° Elbow, SS 1-1/2”
6XX03 Ferrule Clamp, SS 1-1/2”
6XX04 Ferrule Gasket, 1-1/2”
6XX14 Ferrule Gasket, 2”
7A033 Tube, SS 2” x1829 mm
7A034 Tube, SS 2” x678 mm
7A035 CIP Reducer & Tube 2”x1” Drain Side
7A036 CIP Reducer & Tube 2”x1” Supply Side
7A037 Tube, SS 2”x1179 mm
7A040 CIP Reducer Elbow 2”x1 1/2”
7A043 Support Bracket for Overflow Pipe
7A047 Support for 2” CIP Tube 1179 mm Long
7A059 Support Pin
7A063 CIP Fill Tube Adapter 47 mm ID x 1”
Clamp
7A064 CIP Adapter Support for 50mm OD
Adapter
7A702 Return Bend U-Tube, SS 1-1/2”
7X406 Screen for Overflow Pipe, 2”
7X408 Ferrule Clamp, SS 2”
7X412 Ladish 90° Elbow, SS 2”
7X414 Ladish Tee 2”
7X415 Ladish Cross 2”

IS-7 OPERATOR’S MANUAL October 2001 Page 7 - 65


7A034

7A035

7X412

7A036
7X412 90° Elbow 2"

7A033

32115 90° Elbow 1 1/2" 7A043

7X406

6XX03 1 1/2" Clamp 7M056 7M052 7M051


6XX04 1 1/2" Gasket

7A702 180° Elbow 1 1/2" 7X408 2" Clamp 7X414 Tee


6XX14 2" Gasket 7X417 Ladish Cap 1.5 “

GE
ER
NC
M

S
TOP

Support 7M062 7M037


Support Pin 7A059
DWG. NO. 177000 1B/2
C.I.P. TUBING - IS7M
JANUARY 1998
7. IS-7 PARTS ILLUSTRATIONS & LISTINGS
7.3 PARTS LISTING DWG# 177000 1B/2

PART# DESCRIPTION PART# DESCRIPTION

32115 Ladish 90° Elbow, SS 1-1/2”


6XX03 Ferrule Clamp, SS 1-1/2”
6XX04 Ferrule Gasket, 1-1/2”
6XX14 Ferrule Gasket, 2”
7A033 Tube, SS 2” x1829 mm
7A034 Tube, SS 2” x678 mm
7A035 CIP Reducer & Tube 2”x1” Drain Side
7A036 CIP Reducer & Tube 2”x1” Supply Side
7A043 Support Bracket for Overflow Pipe
7A059 Support Pin
7A702 Return Bend U-Tube, SS 1-1/2”
7M037 CIP Adaptor, 26.6 mm OD Fill Tube
7M051 Tube, SS 2”x499 mm
7M052 Short Branch Tee 2”
7M056 Reducer Tube 2”x1 1/2”
7M062 CIP Adapter Support for 38mm OD
Adaptert
7X406 Screen for Overflow Pipe, 2”
7X408 Ferrule Clamp, SS 2”
7X412 Ladish 90° Elbow, SS 2”
7X414 Ladish Tee 2”

IS-7 OPERATOR’S MANUAL October 2001 Page 7 - 67


For IS-7M 7M053 7A041 For IS-7 - Right Hand Machine
7A048 For IS-7 - Left Hand Machine

32105 For 1.5ì Valve


32107 For 2ì Valve

32055 2" X 846 mm (33.3î) Long


7A038 2.5" X 852 mm (33.5") Long

6XX14 2ì
6XX02 2.5"

32106 4"

7X408 2ì
7X410 2.5"

7X411 4"

7A039 637 mm (25") Long


7M047 171 mm (6.75") Long
6XX02

7X413

DWG. NO. 177000 2/2


PRODUCT SUPPLY
SEPTEMBER 1997 PIPING
7. IS-7 PARTS ILLUSTRATIONS & LISTINGS
7.3 PARTS LISTING DWG# 177000 2/2

PART# DESCRIPTION PART# DESCRIPTION

32105 Body Gasket 2 1/2” Rubber


32106 Ferrule Gasket 4”
6XX02 Ferrule Gasket 2 1/2”
7A038 Product Inlet Tube 2.5” Dia. x 852mm
Long
7A039 Product Inlet Tube 2.5” Dia. x 637mm
Long
7A041 Tube Support Rack IS7 Right
7A048 Tube Support Rack IS7 Left
7M047 Product Inlet Tube 2.5” Dia. x 171mm
Long
7M053 Piping Support IS7M
7X410 Ferrule Clamp 2.5”, 2 Segment, Heavy
Duty
7X411 Ferrule Clamp 4”, 2 Segment, Heavy
Duty
7X413 Ladish 90° Elbow SS 2.5”

IS-7 OPERATOR’S MANUAL October 2001 Page 7 - 69


7X485

ERG E
7X460
NC
EM

ST
OP

PINCH POINT
DO NOT PUT HAND
IN JAW AREA
S 7X453
7X485

6X521

6X455 7X466

See Dwg #
178000 2/2
for Details

Drain

Drain
Supply

Water Line Accessed from Cabinet: DWG. NO. 178000 1/2


Tubing Front - 7X485
Front Rear Tubing Rear - 7X466 COOLING WATER
JANUARY 1998 SYSTEM
7. IS-7 PARTS ILLUSTRATIONS & LISTINGS
7.3 PARTS LISTING DWG# 178000 1/2

PART# DESCRIPTION PART# DESCRIPTION

6X455 Flowmeter Knob


6X521 Flowmeter
7X453 Straight Fitting 1/8” BSPP x 8 mm Tube
7X460 Bulkhead Swivel Union 8 mm Tube (Gas
& Liquid)
7X466 Nylon Tubing Green 8mm x 6mm
7X485 Polyurethane Tubing Green 8mm x
5.5mm

IS-7 OPERATOR’S MANUAL October 2001 Page 7 - 71


7X442

B0060
7X457

7X466

7X461

7C105

7C113

7X462

DWG. NO. 178000 2/2


COOLING WATER
SEPTEMBER 1997 INLET DETAILS
7. IS-7 PARTS ILLUSTRATIONS & LISTINGS
7.3 PARTS LISTING DWG# 178000 2/2

PART# DESCRIPTION PART# DESCRIPTION

7C105 Cooling Water Manifold


7C113 Reducer Bushing
7X442 Straight Fitting 1/4” NPT D.8 Tube
7X462 Hose Fitting 3/8” BSP
7X461 Swivel Elbow SS 1/4’ NPT D.8 Tube
7X466 Polyamide Hose 6x8 Green
7X457 Solenoid Valve 11400019

IS-7 OPERATOR’S MANUAL October 2001 Page 7 - 73


Operator 69320 GE
R

N
E
Switch Body 69250

CY
EM
N/O Contact 6X765
Nameplate 69153

S
T O P
7X519 Latch Assembly
AUTO FILL MODE FILL MODE AUTO
RUN OFF RUN
Operator 7E162 START
OFF
START
7X521 Cam
MAN AUTO MAN AUTO
6X794 7X522 Actuator Insert
Switch Body
+ 1 N/O Contact 6X765 7X526 Actuator O-Ring
Bulb 7X527 Housing
7E189

Operator 6X769
AUTO
RUN
Switch Body 6X762 AUTO
RUN
STOP N/O Contact 6X765 STOP
Operator 7E163
Switch Body 69250

Multi-Turn Dial 6X838 538 Lens Cover Red B0146


100K 10-Turn Pot. 6X839 Lens 6X759 542
Lamp Body 6X756
Bulb 6X761
VERTICAL
SEALING VERTICAL
OFF ON SEALING
OFF ON
Operator 6X767
Switch Body 6X762

HORIZONTAL
SEALING
HORIZONTAL
OFF ON SEALING
Operator 6X767 OFF ON
SwitchBody 6X762

Single Turn Dial 6X860


22K Pot. 7E211
517

JAW ACTION

AUTO JAW ACTION


MANUAL CLOSE
AUTO
Operator 6X769 MANUAL CLOSE

Switch Body 6X762


N/O Contact 6X765

Hole Plug 6X792

DWG. NO. EL7-1


OPERATOR CONTROL
JULY 2001 PANEL
7. IS-7 PARTS ILLUSTRATIONS & LISTINGS
7.3 PARTS LISTING DWG# EL7-1

PART# DESCRIPTION PART# DESCRIPTION

69153 Nameplate, Emergency Stop


69250 Switch Body + 1 N/C Contact
69320 Operator Mushroom Push/Pull Red
6X756 Light Assembly, 6 Volt
6X759 Lens, Red (also see B0146)
6X761 Bulb, Light, 6 Volts
6X762 Switch Body +1 Contact N/O
6X765 Contact N/O
6X766 Contact N/C
6X767 Operator, 2-Position, Black
6X769 Operator, 3-Position, Black
6X792 Panel Hole Plug
6X794 Illuminated Switch Body
6X838 Bourn Dial, Multi-turn Pot.
6X839 Potentiometer, 100K Multi-turn
6X860 Single Turn Seal Control Knob
7E101E Nameplate Set, IS-7
7E162 Illuminated Push Button Operator, Green
7E163 Push Button Operator, Red
7E169 Nameplate Holder
7E189 Light Bulb, 28 Volts
7E211 Single Turn 22kΩ Seal Potentiometer
7X519 Single Point 1/4-Turn Latch Assembly
7X521 1/4-Turn Latch Cam
7X522 1/4-Turn Latch Actuator
7X526 1/4-Turn Latch Actuator O-Ring
7X527 1/4-Turn Latch Housing
B0146 Lens Cover, Red

IS-7 OPERATOR’S MANUAL October 2001 Page 7 - 75


7E102 Red Lion Message Display

7E174 Omron NT Display


7E199 Cable NT Display to PLC
7E200 NT Display Programming Cable
7E212 Backlight-Message Display

69012 Operator
69250 Switch Body
POWER SILENCE
Lens Cover,Green B0145 ALARM
Lens 6X758 6X743 Sonalert
Lamp Body 6X757 40661 S/S Alarm Cover
Bulb 7E189

7E162 Operator
MAIN
SYSTEM
MOTOR
CONVEYOR 6X794 Switch Body
START START
START 7E189 Bulb
Operator 7E162
Switch Body 6X794
Bulb 7E189

Operator 7E162 MAIN 69100 Operator


Switch Body 6X794 SYSTEM
STOP
MOTOR CONVEYOR
STOP 69250 Switch Body
STOP
Bulb 7E189

Operator 69100
Switch Body 69250
6X795 Operator
SIDE-A SIDE-B 6X794 Switch Body
Operator 69100 CODER
PRODUCT
VALVE CODER
6X766 +2 N/C Contacts
Switch Body 69250 PREHEAT CLOSED PREHEAT
OFF RUN RUN CIP OFF ON 7E189 Bulb
Operator 6X795
Switch Body 6X794
+2 N/C Contacts 6X766
Bulb 7E189
SIDE-A
PRINTED
SANITIZE SIDE-B 6X795 Operator
MODE PRINTED
FILM
FILM 6X794 Switch Body
OFF ON
OFF RUN 6X765 +1 N/O Contact
7E189 Bulb
Operator 6X767
Switch Body 6X762

6X767 Operator
6X762 Switch Body

Hole Plug 6X792

Operator 6X770
Switch Body 6X762

DWG. NO. EL7-2


SYSTEM CONTROL
SEPTEMBER 1997 PANEL
7. IS-7 PARTS ILLUSTRATIONS & LISTINGS
7.3 PARTS LISTING DWG# EL7-2

PART# DESCRIPTION PART# DESCRIPTION

40661 Cover for Sonalert, S.S


69012 Operator Push Button Yellow
69100 Push Button Operator, Red
69250 Switch + 1 N/C Contact
6X743 Sonalert Siren
6X757 Light Assembly, 24 Volts
6X758 Lens, Green (also see B0145)
6X760 Light Bulb, 24 Volts
6X762 Switch +1 Contact N/O
6X765 Contact N/O
6X766 Contact N/C
6X767 Operator, 2-Position, Black
6X768 Operator, 2-Position, Red
6X792 Panel Hole Plug
6X794 Illuminated Switch Body
6X795 Illuminated Operator, 3-Position, Green
7E102 Message Display - Red Lion (used on
some machines prior to Serial # CA710)
7E162 Illuminated Push Button Operator, Green
7E174 Omron NT Message Display
7E189 Light Bulb, 28 Volts DC
7E199 Cable - NT Display to PLC
7E200 NT Programming Cable
7E212 Back Light, Message Display
B0145 Lens Cover, Green

IS-7 OPERATOR’S MANUAL October 2001 Page 7 - 77


7E118

7E117

6X729
6X783
69309

Relay G7T-1112S-24VDC 7E121


Relay Base P7TF-05 7E195 115 VAC /
24 VDC

DIN Rail Mtg. Clip 7E194

10K 10-Turn Pot. 6X839

Seal Pot. Mtg. Brkt. T0643


6X836

ID212 69408 12
ID2 12
ID2 001
CT 222 17
69105 OC 2
OD 222
OC 7E175A Memory Cassette
(with program)

C200HS 7E127 C200HS - CPU01


CPU01 7E191 C200HS - CPU21
or (used with touch
CPU21 display)
CT001 7E135 2 7E134 Modem & PLC
21 2 Programming Cable
ID 21 1
ID 00 2
CT 22 7
OC 21
OD
69103 Mounting Rack

7E137 C200H PS221


B0171 Cable Strain Relief
& Nut
PS221
115 VAC

B0309 Rubberized Washer


OC222 Module 7E136
Internal Output Relay 69257 7E141 Operating Handle
7E142 Shaft
7E143 Switch Body
7E144 Fuse Cover
20A
20A

OD217 69409
20A

7E145 Terminal Shield


12 A 7E210
10 A 7E209 7E130 Fuse 20A ATMR20
8A 7E208 6X887 Fuse 25A ATMR25
6A 7E276
5A 7E207 6X826 Fuse Holder
MCR
3A 7E206 CRA 4X562 Blown Fuse Indicator
2A 7E205 CRB 6X871 Fuse 12A ATMR12
6X869 Fuse 10A ATMR10
7E138

7E140 Ground Terminal

G3TA 7E120
GT7 7E121
Base Block 7E119 DWG. NO. EL7-3
Cable 7E122
ELECTRICAL CONTROL
SEPTEMBER 1999 PANEL
7. IS-7 PARTS ILLUSTRATIONS & LISTINGS
7.3 PARTS LISTING DWG# EL7-3

PART# DESCRIPTION PART# DESCRIPTION

4X562 Blown Fuse Indicator 7E175A Memory Cassette - specify filler serial
69103 8 Slot Expansion Rack BC081-V2 number
69105 Omron I/O Connect Cable CN311 7E191 Programmable Controller C200HS -
69257 Omron G6B1174P internal O/P Relay for CPU21 (used with Omron touch
OC222 screen)
69309 Regulated Power Supply - Absopulse 7E194 DIN Rail Mounting Clip
69408 Input Unit C200H ID212 7E195 Relay Base Single Omron P7TF-05
69409 Output Unit C200H OD217 (used with 7E121)
6X729 Door Switch 7E205 Circuit Breaker 2A
6X783 Limit Switch Head Only 7E206 Circuit Breaker 3A
6X836 Sealing Power Module 7E207 Circuit Breaker 5A
6X826 Fuse Holder - Ferraz 7E208 Circuit Breaker 8A
6X839 10Kohm 10 Turn Potentiometer 7E209 Circuit Breaker 10A
6X869 10A Fuse Gould ATMR10 7E210 Circuit Breaker 12A
6X871 12A Fuse Gould ATMR12 7E276 Circuit Breaker 6A
7E117 Fluorescent Lamp 18” B0171 Strain Relief 3/4” NPT with Nut
7E118 Fluorescent Lamp Fixture B0309 Rubberized Washer 3/4” NPT
7E119 Relay Block Base 16 PNP O/P T0643 Seal Pot. Mounting Bracket
7E120 Relay 24 VDC G3TA Solid State
7E121 Relay Contact G7T-1112S-24VDC
7E122 Cable for Relay Block Base
7E127 Programmable Controller C200HS -
CPU01 (used with Red Lion Display)
7E130 Fuse ATDR 20 Amp
7E134 Modem & PLC Programming Cable
7E135 High Speed Counter Module CT001
7E136 Output Module OC222
7E137 Rack Mount Power Supply PS221
7E138 Relay 24 VDC
7E139 Terminal Block
7E140 Terminal Ground Block
7E141 Operating Handle, Disconnect Switch
7E142 Shaft, Disconnect Switch
7E143 Disconnect Switch Body
7E144 Fuse Cover, Disconnect Switch
7E145 Terminal Shield, Disconnect Switch

IS-7 OPERATOR’S MANUAL October 2001 Page 7 - 79


6X825 Mitsubishi Inverter
32061 Parameter Unit
7E103
6X880 Allen-Bradley Inverter
2 HP (Main Motor)
6X879 Allen-Bradley Inverter
1/2 HP (Conveyor Motor -
optional)

Overload (7-10 A) 7E177


Mounting Bracket 7E128
69393
OL0 Overload (0.63-1.0 A)
69032
OL1 6X817 Overload (1.0-1.6 A)

7E106 GFCI
7E107 Weatherproof Enclosure MS0
MS1 7E113 2 Level w/Junction
7E114 Jumper Bar
Wireway 45 mm 7E165 7E115 2 Level
Wireway 65 mm 7E166 7E116 End Section

7E140 Ground Terminal


Diode BY133 6X744
Resistor 120Ω ‰W 7E172

7E214 Diode Resistor


Snubber (in
shrink sleeve) 6X744 Diode BY133
7E193 Zener Diode IN5368

7E161

6X483
TRABO T3076
6X482
TRABO T3132
Left Hand m/c Right Hand m/c
Sealing Cables: 'A' Head Vert. 7E149 7E146 5.0 m (16í 5î)
* Left Horiz. 7E148 7E147 4.5m (14í 8î)
Sealing Cables leading to the left or * Right Horiz. 7E149 7E148 3.4 m (11í 2î)
* 'B' Head Vert. 7E146 7E149 4.2 m (13í 9î)
right end of the Horizontal Sealing Jaw
as seen from the the front of the machine. * Left Horiz. 7E148 7E148 3.4 m (11í 2î)
* Right Horiz. 7E147 7E150 2.2 m (7í 3î)
Left Hand m/c - Message Display is on Left Hand side of filler
7E183 Fan Right Hand m/c - Message Display is on Right Hand side of filler
7E184 Power Cord
7E185 Guard
7B106 Bracket
DWG. NO. EL7-4
ELECTRICAL CONTROL
JANUARY 2001 PANEL
7. IS-7 PARTS ILLUSTRATIONS & LISTINGS
7.3 PARTS LISTING DWG# EL7-4

PART# DESCRIPTION PART# DESCRIPTION

32061 Parameter Unit for Inverter


69032 Overload Relay (0.63-1.0A)
69393 Motor Starter LP1D1210
6X482 Horizontal Sealing Transformer
6X825 Frequency Inverter
6X483 Vertical Sealing Transformer
6X744 Diode BY133
6X817 Overload Relay (1.0-1.6A)
6X879 Allen-Bradley Inverter 1/2 HP (optional
Conveyor Motor)
6X880 Allen-Bradley Inverter 2 HP (Main Motor)
7B106 Fan Mounting Bracket
7E103 Transformer 220/120V 1000VA
7E106 Duplex Receptacle GFCI
7E107 Enclosure, Weatherproof
7E113 Terminal Block 2 Level w/Junction
7E114 Jumper Bar, Terminal Block
7E115 Terminal Block 2 Level
7E116 End Section, Terminal Block
7E128 Mounting Bracket, Overload Relay
7E140 Ground Terminal
7E146 Sealing Cable, Vertical 5.0 m
7E147 Sealing Cable, Horizontal 4.5 m
7E148 Sealing Cable, Horizontal 3.4 m
7E149 Sealing Cable, Vertical 4.2 m
7E150 Sealing Cable, Horizontal 2.2 m
7E161 Cover, Sealing Transformers
7E165 Wireway 45 mm
7E166 Wireway 65 mm
7E172 Resistor 120Ω 1/2W
7E177 Overload Relay (7-10A)
7E183 Fan
7E184 Fan Power Cord
7E185 Fan Guard
7E193 Zener Diode IN5368 (used on Main
Clutch Coil)
7E214 Diode/Resistor Snubber

IS-7 OPERATOR’S MANUAL October 2001 Page 7 - 81


7X491

41804

7X442

7X495

7X496

B0227
Top of Machine
Electrical Cabinet

7X492

7X494

7X493

DWG. NO. EL7-5

VORTEX COOLER
SEPTEMBER 1997
7. IS-7 PARTS ILLUSTRATIONS & LISTINGS
7.3 PARTS LISTING DWG# EL7-5

PART# DESCRIPTION PART# DESCRIPTION

41804 Air Pressure Regulator 1/8”


7X442 Fitting Straight 1/4” BSPP x 8 mm Tube
7X491 Vortex Cooler
7X492 “F” Plug
7X493 Cold Air Duct Kit
7X494 Thermo switch
7X495 Air Filter Vortex Cooler
7X496 Solenoid Valve
B0227 Strain Relief PG9

IS-7 OPERATOR’S MANUAL October 2001 Page 7 - 83

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