ren eeitir ty ii Tiorsraae Teoor POS Series Swimming Pool Ozone Systems INSTALLATION & OPERATIONS MANUALTABLE OF CONTENTS SECTION 1. GENERAL INFORMATION.. 1A. Important Safe Instructions 4B. System Description. 1C. System Specifications. 2A. Location... 2A-1 location Requirements. 2A-2 location for POS System. 2A-3 Dimension & Weight for POS.. 2B. Wiring for POS System. 2B-1 Wiring for Main Power Line.. 2B-2 Wiring for Remote Control 2B-P Wiring for Oil-less Air Pump. 28-3 Wi 2c. 20-4 2€-P Plumbing for Oil-less Air Pump...4 2€-2 Plumbing for Degas Valve. .g for Water Boost Pump.. Rb BBB BER RE KBOKHHH OSES mbing for POS System. jumbing for Water Boost Pump...4 2C-3 Plumbing by Applications. 2C-3-A Plumbing for Single POS.. 2C-3-B Plumbing for Multiple POS. SECTION 3. OPERATION 3A. Gener: 3A-1 Instruction.. 3B. Normal Opera' 3B-1 System Turn ON. 3B-1-a Turn on Main Power Breaket 3B-1-b Turn ON Power Switch. 3B-1-c Bypass Valve Adjus 3€. System Shut-Down.. 3€-1 Daily Shut-Down... 3€-2 Shut-Down for Storage. SECTION 4. MAINTENANCE AND SERVICE. 4A. System Overview. 4A-1. Inner & Front View. Left, Back & Right View. 4D. Standard Replacement Parts Li APPENDIX: “A”. CD Ozone & PSA Oxygen Module.. APPEND. POS SERIES OZONE SYSTEMS ARE CE LISTEDAQUA ‘Torstar Seour SECTION 1 General Informa’ 1A. IMPORTANT SAFETY INSTRUCTIONS ‘Read this manual completely before installation by qualified electric 7 & plumber, * Locate ozone system at least 5 feet from walls to achieve enough service clearance & install the system on 2 platform no less than 1 foot above floor to prevent water flooding, plumbing with nonmetallic tubing, * Connect to a grounded, grounding type receptacle only, follow all applicable electrical codes. * Warning - To reduce the risk of electrical shock, replace damaged cord immediately. + Electric shock hazard. Be sure to turn power OFF and disconnect from power source before any service work is performed. Failure to do so could result in serious injury or death. + Warning - Short term inhalation of high concentrations of ozone and long term inhalation of low concentrations of ozone can cause serious harmful physiological effects. DO NOT inhale ozone gas produced by this device. + For safety, do not store or use gasoline, chemicals or other flammable liquids or vapors near ozone system. 4B. System Description The POS-CD series are turn-key, skid-mount, air-cooled, CD type ozone/water contacting systems specifically designed for swimming pool applications. The system incorporates complete CD type ozone generator, oll-less compressor(s), system operation & function indicating control panel, ozone injector with bypass valve, water backflow prevention device, PVC contacting vessel with degas valve, gray epoxy powder coated mild steel cabinet with stainless steel mounting base and with the main function of full system On/Off remote control, ozone On/Off remote control, 4-20mA ozone output auto adjusting PID control & ozone safe interlock. The water boost pump, ORP controller & ozone destructor are optional 1€.Systom Specifications SPECIFICATION POS-10 POS-20 POS-30 POS-40 Ozone Output 10g/hr | ——20g/hr | «30a 40g/he Matched Pool Volume* | Upto450M3 | _Upto900M3_| _Upto13500M3_| Upto 1S00N3, Eavipped Compressor one one ano wo aby (60LPM@2bar) | (60LPM@2bar) | (120LPM@2bar)_ | (120LPM@2bar) (Flow @ Pressure) Water Inlet: 1.5'750mm | Inlet: 1.5°/50mm | Inlet: 5%/50mm | tnlet: 1.5°/50mm Connection Size | Outlet: 1.5"/50mm | Outlet:1.5"/50mm | Outlet:1.5°/50mm | Outlet: 1.5°/50mm Power Requirement ** | 120/240V 60/S0HZ | 120/240V 60/S0Hz | 120/240v 60/50HZ | 120/240V 60/50Hz (Single Phase) 450W 000w 10s0w 1200 Optional Water Boost 2M3.@4omHead | 2M3@40OmHead | 2M3.@4omHead | 23 @ 4om Head Pump Requirement | | Optional ORP Controlled | ___ Option Option Option Option Note: “* “For indoor hotel pool with middle bather load & chlorine as secondary sanitizer only. Not include ozone boost water pump’s power consumption.AQUA SECTION 2 System Installation 2A.Location 2A-1Location Req ments Ambient Temp: 5°C - 38°C, indoor use only. Ventilation: Room should provide 6 air changes per hour minimum. Protection from weather elements must be provided for outdoor installations. Operating outside of the recommended temperature ranges may result in damage not covered under the manufacturer's warranty. 2A-2 Location for POS System POS system is designed for floor mounting and must be located a dry, clean, free-dust, water proof in door. The system must be kept away from fire source and many other heavily oxidation source. It is recommended that the space around POS system is at least 5 feet to achieve enough service clearance & POS system must be installed on a platform no less than 1 foot above floor to prevent water flooding, 2A-3 Dimension & Weight for POS System Note: size in mm POS System Weight: Net:95Kg Gross: 115Kg External Oil-less Compressor Weight: Net:12.5Kg Gross: 15Kg 736 32 (per compressor)2B. Wiring for POS System 2B-4 Wiring for Main Power Line ‘TWousraiac Srour Use two at least 2.5mm2 copper wires one end to connect with the terminals locate on top of main power breaker, another end connect with the main power line. Note: You must use another one at least 1.0mm2 copper wires as a ground wire one end to connect with the metal chassis inner of POS cabinet and another end to connect with external ground. 2B-2 Wiring for Remote Control (For oRP remote contro! connection, please see “Appendix D” ) The POS's remote control terminals were shorted by short circuit wires at factory to set POS system in basic working function; to use full remote control functions, please learn the definition of terminals 2s follow: #1, #2: Remote Contro!—Whole system ON/OFF 43, #4: Ozone Control-—-Only ozone section ON/OFF 5, 6: 4-20 wuto adjust ozone output level by external 4-20mA feedback signal. The POS-10/20 (POS-30/40) is equipped with one (two) external “OP-2" oll-less air pumps). For wiring oll-less air pump(s) as follow: 1). Locate oil-less air pump(s) beside of POS ; 2). Insert the plug of cil-less air pump into the socket locate on the right side of POS labeled with “Air Pump Socket”.ay ‘TWousrarac Sroor 2B-3 Wiring for Ozone Water Boost Pump Note: The recommended ozone water boost pump model of CH2-40 (for POS-4/6/8UV) & CH4-40 (For POS-30/40), watts in 550/750w, brand in GRUNDFOS ecre Cable for Wat 2C-1 Plumbing for Water Boost Pump PVC Hard Pipe 2C-P Plumbing for Oit- Air Pump ( {use extomal compressed air source, please see “Appendix I" ) Use OD 8mm compressed air hose, one end connect with the connector locate on the right side of POS labeled with “ Compressed Air Inlet”; another end connect with the connector located side of OP-2 oll-ess air pumps.AQUA ———— 2C-2 Plumbing for Degas Valve Due to reduce the package size to keep freight in low, the degas valve was removed and located on the rear of, POS system; for degas valve re-installation, please follow up the steps below:2C-3 Plumbing by Applications POS are full integrated ozone systems for varies water treatment applications, the typical plumbing for swimming. pool as follow: 2C-3-A Plumbing for Single POS MAIN RETURN LINE —— “ : ele TT oat i 8 Note: — Waterline --- SignalCable ~— Ozone Gas Line 1, *#"is isolation valve. 2. “WATER BOOST PUMP” should be synchronization with "MAIN RECIRCULATION PUMP”.‘Wousrnin. Sroor, 2C-3-B Plumbing for Mulee Tivosraaw trou SECTION 3 Operation 3A.General Open the isolation valves before ozone water boost water pump & after POS system and allows whole system to be filled with water and the exclusion of the air inside to avoid the pump running dry and water hammer occurs. 3A-1 Instruction 3A-2-a Main Power Breaker 3A-2-b Power Switch FLOWMETER: Indicating oxygen flow though out the system range around 8-10L/Min PRESSURE: Indicating the pressure at ozone output port range around -5 inkig OZONE OUTPUT: Regulating ozone output range within 10-100% SYSTEM STATUS: LED bar graph: Indicating ozone output level as reference Main Power: Indicating the main power was supplied to system system ON: Indicating of POS system turned ON Ozone ON: Indicating of POS system production ozone Remote OFF: Indicating of POS in suspend stateAQUA Tas eerAcSOTT 3B. Normal Operation 3B-1 System Turn ON 3-1-a Turn ON the main power breaker 3B-1-b Turn ON the power switch 3B-1-c Bypass Valve Adjusting Keeping pressure gauge pointer within middle of green zone by follow steps:‘Wousrniae Seour 3C. System Shut-Down 3641 Daily Shut-Down: 1. Turn Power Switch OFF 2. Open POS's Door and Turn Main Power Breaker OFF, then close & lock POS's door 3-2 Shut-Down for Storage 1, Shut down POS as Daily Shut-Down above 2. Open the system drain valve locates at right bottom of contacting vessel to empty the stored water. SECTION 4 Maintenance and Service 4A. System Overview 4A1. Inner & Front View (POS-40) ie ai L Les] #1 46] #8) Inner Front Item Parts Name Item ene aL Control Panel #8 Cooling Fan #2 Power Switch #9 Main Power Breaker 3 Cooling Air Filter, #10 Power Distribution PCB | 4 Door Lock LL PDM Regulating PCB 45, ‘Mount Base #12 Double-deck power supply 46 Ozone Module 13 Door Safe Switch 7 PSA Oxygen Module 10ay 42-2. Left, Back & Right View a4 ne. as a7 #16 ns; Left Back Right item Parts Name Item Parts Name 1 Ozone Off-gas Valve #11 | Water inlet Connection Port #2 Water Boost Pump Power Connection Box | #12 __| Water Outlet Connection Port #8 CORP Probe Cable Threading Box #13 | Water Drain Hose 4 Ozone Destructor #14 | Compressed air inlet #1 5S Water Auto Drain Valve #15 | Compressed Air Inlet #2 #6 System Drain Valve #16 _| Air Pump Socket #1 #7 Water Inlet Pressure Gauge #27 _| Air Pump Socket #2 #8 Water Outlet Pressure Gauge #18 __| Panel Window for ORP Controller #9 Bypass Valve #19 __| Blind Plate for Power Cable Gland #10 | Venturi injector 48. Preventative Maintenance Schedul DAIL Check POS system for proper operation; . Make sure any warning indicator light is illuminated; . Make sure LED bar graph for ozone output; . Make sure ozone water boost pump is running and no leakage; ‘Make sure the pressure gauge pointer within middle of green zone; Make sure if ozone destructor is getting warm (if equipped) 1 1 2 3, Make sure flow meter is indicating proper air flow (6-8L/min); 4 . 6 MONTHLY: 1. Shut off POS; 2. Clean inside and outside of POS; 2a. Use compresses air spraying: 2d. Use dry & soft cloth cleani 2c. Use the bush brushing dust on the face of inner components. 3. Clean air pump inside & outside; 4, Cleaning filter elements location on the POS's door & on each side of OP-2 air pump uuAQ ‘Woetraise Seour Appendix: C Pneumatic 3-in-1 Assembly If use end user’s compressed air source to feed POS, the optional “Pneumatic 3-in-1 Assembly” should bbe ordered from manufacturer and its installation & connection should be done as shown below:AQUA ‘Wousrniac Sroor, Appendix: D ORP Controller & Probe Installations POS systems were designed to use the optional ORP controller/probe model in BL982411 from HANNA instruments Inc.; for complete the instalation, please follow up the following steps:ea ‘Trovsraae Srour Appendix: E System Electrical Wiring DiagramAppendix: E (Cont.) System Electrical Wiring Diagram