Contents

Ⅰ. Scope Page
(1) Scope 1
(2) Work Descriptions 1

Ⅱ. Test Items 2

Ⅲ. Test Procedures 3
 Page. 1

Ⅰ. Scope and Work Description

(1) Scope
This Test Procedures are applied to the on-site work on GIS written below.
【Target GIS】
Site Name： 500 kV Meikhtila SS / Taungoo SS
Product Name： 500 kV SF6 GAS INSULATED SWITCHGEAR
Bay No.： =BO3 ～ =BO7

(2) Work Descritions

The Tests written in this procedure shall be performed before/during/after the work written below.
work(a): To install 500kV GIS
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Ⅱ. Test Items

Table.2-1 Test Items in this Work

Test Timing
No. Itesms before during after
the work(a) the work(a) the work(a)

1 Dielectric test on the main circuit ― ― 〇

Insulation resistance test on auxiliary

2 ― ― 〇
and control circuits including of LCCs

3 Measurement of the resistance of the main circuit ― ― 〇

4 Tightness Test ― ― 〇

5 Checks and verifications ― ― 〇

6 Mechanical operation tests ― ― 〇

7 Gas quality verifications ― ― 〇

8 Test on Gas density detectors ― ― 〇

9 Test on CTs ― ― 〇

10 ― ― ― ―

11 ― ― ― ―

12 ― ― ― ―

13 ― ― ― ―

14 ― ― ― ―

15 ― ― ― ―

16 ― ― ― ―

17 ― ― ― ―

18 ― ― ― ―

19 ― ― ― ―

20 ― ― ― ―
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Ⅲ. Test Procedures
1 Dielectric test on the main circuit
【Description】
(1)Measurement of the insulation resistance
The insulation resistance between the main circuit and Earth shall be measured
with a 1000V-meggar before and after this dielectric test.

(2)Power-frequency voltage test

Test Voltage : 560 kV
Test duration : 60s
GIS Circuits : Phase to Earth
Gas pressure : the Rated pressure 0.6 MPa (at 20℃)
Test Voltage as conditioning 560kV 60s.
[kV]

500kV

400kV

318kV 60s.

200kV

100kV

Test duration
1 Fig.1 Volatge Steps
1
※ It shall check if the apply voltage and leak current (charging current) are stable
at each voltage steps. For reference, leak current shall be recorded at 318kV and 560kV.

(3)Service voltage test

Test Voltage : 550 / √3 =318 kV
Test duration : 30 min.
GIS Circuits : Phase to Earth
Gas pressure : the Rated pressure 0.6 MPa (at 20℃)

【Criteria】
(1)More Than 2000 MΩ with a 1000V-meggar

(2)To be withstood

(3)To be withstood

2 Insulation resistance test on auxiliary and control circuits including of LCCs

【Description】
(1)Measurement of the insulation resistance
The insulation resistance between the auxiliary/control circuits and Earth shall be measured
with a 500V-meggar before/after this dielectric test.

【Criteria】
(1)More Than 5 MΩ with a 500V-meggar
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3 Measurement of the resistance of the main circuit

【Description】
(1)The resistance of the main circuit shall be measured.
Test Current : 100 Adc

【Criteria】
(1)Within ±10 % of the factory data or design values

4 Tightness Test
【Description】
(1)To measure gas-leakage, all gas seal surfaces are to be covered with plastic bags.
The first measurement is to obtain initial value and the secound one after 12 hours passed is
to obtain amount of gas leakage. The gas pressure must be rated during this test.
Gas Pressure : Rated Gas Pressure
Test duration : More than 12 hours

In addition of the tigtness test,

The gas pressure shall be monitored for at least 7 days, which is checked
by gas density device equipped with each compartment.
In this monitor, it shall check that the gas pressure must be constant at rated pressure.

【Criteria】
(1)Less than 0.1% / year (Less than 8 ppm)
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5 Checks and verifications

5.1 Design and Visual Checks
【Description】
(1)Conformity of the assembly with the manufacturer's drawings and instructions
(2)Conformity of all pipe junctions and the tightness of bolts and connections.

【Criteria】
(1)To be as the manufacturer's drawings and instructions
(2)No loosen bolts and no damages on all pipes.

5.2 Comformity of the wiring between LCCs and GIS units with the diagrams
【Description】
(1)Continuity checks with a buzzer
(2)Proper function of the electrical, pneumatic and other interlocks
(3)Proper function of the control, measuring, protective and regulating equipment
including heating and lightning

【Criteria】
(1)To be as the drawings.
(2)To be as the drawings.
(3)To be as the drawings.
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6 Mechanical operation test

6.1 GCB test
(a) Operation test
【Description】
(1)GCB shall be operated under the each conditions which are shown in the table.1.
1 Open operation shall be performed by using each Trip coil 1 & 2.

1 Table.1 Conditions for the operation test

Operation times
No. Control Voltage [Vdc] Hydraulic Pressure [MPa]
C O CO OCO
1 220 31.5 1 time 1 time 1 time 1 time
2 230 31.5 1 time 1 time 1 time 1 time

【Criteria】
(1)To be operated normally.

(b) Timing test

【Description】
1
(1)Timing test for C, O, OCO shall be performed at the condition No.1 and No.2 in the table 1.
CB coil current shall be measured in this test for reference.

1 Open operation shall be performed by using each Trip coil 1 & 2.

【Criteria】
1 (1)Timing test will be evaluated under No.1 condition in the table 1.

・for close operation,

Closing time : Less than 100.0 ms
Time difference : Less than 5.0 ms
Pre-insertion time : 10.0 ± 2.0 ms

・for open operation,

Opening time : Less than (20.0 ms + 10 %)
Time difference : Less than 3.0 ms

・for OCO operation,

Dead time : Less than 300.0 ms
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(c) Test on GCB control mechanism

(c-1)Measurement of the resistance of heaters and of the control coils
【Description】
1
(1)The resistance of heaters, coils and motors in the operation box shall be measured.

【Criteria】
(1)Heaters SPH1 ： 377.9 ± 10％ Ω
SPH2 ： 1058.0 ± 10％ Ω
Coils for closing ： 4.86 ～ 5.94 Ω (at 20℃)
series resistors for closing ： 73.8 ～ 90.2 Ω
1
Coils for opening ： 4.86 ～ 5.94 Ω (at 20℃) ※each Trip coil 1 & 2
series resistors for opening ： 73.8 ～ 90.2 Ω
1 Hydraulic motor ： for reference

(c-2)Design and visual checks

【Description】
(1)Wiring check in the control box
(2)Auxiliary contact check
(3)Inspeciton of the inside box

【Criteria】
(1)To be as the drawings.
(2)To be as the drawings.
(3)No damage and no loosen bolts in the control box

(c-3)Charging duration test

【Description】
(1)the time to pump up from 0 MPa to 33.5 MPa shall be measured.
(2)N2 gas pressure in the accumulator shall be measured for reference.
1 (3)No load current and current at 31.5MPa shall be measured for reference.

【Criteria】
(1)Less than 15min. to pump up to 33.5 MPa.
(2)For reference
1 (3)For reference

(c-4)Functional performance of pressure relief valve

【Description】
(1)the pressure which is balanced by the valve's working shall be checked.

【Criteria】
(1)Balance pressure : 38.0 ～ 39.5 MPa
(1)10min. after stopping pump : more than 34.5 MPa
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(c-5)Operation of electrical, mechanical or hydraulic interlocks and siginaling device

【Description】
(1)Oil pressure switch test
(2)Stored energy test
(3)Indicator check for close/open position

【Criteria】
(1)Oil pressure switch shall be performed as per the table.2.

Table.2 Set and Re-set pressure for pressure switches

No. Usage of pressure switch Set [MPa] Re-set [MPa]
1 Low pressure alarm & closing lock 27.0±0.7 28.0±0.7
2 Reclosing condition 29.0±0.7 30.0±0.7
3 Tripping block (#1, #2) 25.5±0.7 26.5±0.7
4 Motor control 31.5±0.7 33.5±0.7
5 High alarm 37.0±0.7 36.0±0.7

(2)two-times-C/O operation shall be made without any pump operation.

(3)Indicator for close/open position shall be visible clearly.

(c-6)Oil leakage test

【Description】
(1)Oil leakage in the control mechanism shall be measured.
The pressure in starting test : 33.5 MPa
Test duraion time : 1 hours
CB Position : Close and Open respectively.
【Criteria】
(1)the difference between start and end pressure of the test shall be less than 0.4 MPa (at 20℃).

(c-7)Checking of anti-pumping function

【Description】
(1)Electrical commands for C and O applied to GCB continiously,
and confirm if GCB is made to be pumping.

【Criteria】
(1)Not pumping
 Page. 9

6.2 DS, ES and HSES test

(a) Operation test
【Description】
(1)DS,ES and HSES shall be operated under the conditions which are shown in the table.3.
(2)Also manual operation shall be performed.
1 Table.3 Conditions for the operation test
Operation times
No. Control / Motor Voltage [Vdc]
C O
1 220 1 time 1 time
2 230 1 time 1 time

【Criteria】
(1)To be operated normally.
(2)To be operated normally.

1 (b) Timing test

【Description】
(1)Timing test shall be performed at the condition No.1 and No.2 in the table.3
Motor load current will be obtained for reference.

【Criteria】
(1)Timing test will be evaluated under No.1 condition in the table 3.
・for close operation,
ES/DS Closing time : Less than 5 s
HSES Closing time : Less than 0.1 s ※from releasing spring to the main contact touch

・for open operation,

ES/DS Opening time : Less than 5 s
HSES Opening time : Less than 0.1 s ※from releasing spring to the main contact off

(c) Test on DS, ES and HSES control mechanism

1 (c-1)Measurement of the resistance of the motor's coils
【Description】
(1)The resistance of the motor's coils in the operation box shall be measured.

【Criteria】
(1)For reference

(c-2)Design and visual checks

【Description】
(1)Wiring check in the control box
(2)Auxiliary contact check
(3)Inspeciton of the inside box

【Criteria】
(1)To be as the drawings.
(2)To be as the drawings.
(3)No damage and no loosen bolts in the control box
 Page. 10

7 Gas quality verifications

【Description】
(1)Gas moisture content shall be measured by a dew point meter.
(2)Gas purity shall be checked.

【Criteria】
(1)GCB : Less than 150 ppm, GIS : Less than 300 ppm
(2)More than 97 %

8 Test on Gas density detectors

【Description】
(1)The set and re-set pressure for Gas density detectors shall be checked.

【Criteria】
(1)The set and re-set pressure shall be as the table.4.

Table.4 Criteria for Gas Density Detectors Unit： MPa

No. Gas Section Rated Usage Make Reset
1 1st alarm 0.53 ～ 0.57 Maked ～ 0.58
GCB 0.60
2 2nd alarm 0.48 ～ 0.52 Maked ～ 0.53
3 1st alarm 0.55 ～ 0.59 Maked ～ 0.60
GIS 0.60
4 2nd alarm 0.53 ～ 0.57 Maked ～ 0.58

9 Test on CTs
【Description】
(1)Polarity check
(2)Ratio check
1 (3)Measurement of the secondary winding resistance for reference
1 (4)Magnetization curve check for reference
1 (5)Measurement of the insulation resistance of the secondary winding

【Criteria】
(1)To be as the drawings.
(2)±10% of the calculated value
1 (3)For reference
1 (4)For reference
(5)More Than 5 MΩ with a 500V-meggar
1