Production/Process Time: 1430 HRS Date : 22-12-2010

Cement Mill - I
(OPC Cement Grinding)
Residue on 170 2
Blain (cm2/grm)
A Mill discharging air slide A 67.80 32.20 2355
B Coarse from air separator B 57.90 42.10 1290
C Fine from air separator C 95.90 4.10 2948
From Cementmill sampler 3.60 3040
From Cyclone discharge
D Production of fine by air separator D 59.46 Mill feed rate 62.00 t/hr
E Efficiency of air separator E 36.85 D.separator rpm 514 rpm
F Feed to air separator per unit of time F 228.22 Noise Level 1st -- %
Efficiency formula Noise Level 2nd -- %
E= 100C(A - B) Coarse return -- ton
A(C - B) Duct damper (open)
B/Elevator load 52 Amps
E= ### 95.90 67.80 57.90 FK pump load 76 Amps
67.80 95.90 57.90

E= 94941.0
2576.4

E= 36.85

% of Recirculation load = 100 (C – A)

A-B

= 2810
9.90

= 283.84
= 283.84 59 = 4.8 x 100 477.38 %

Capacity F= D (C - B)
A–B

F= 2259.40
9.90

F= 228.22

S.Naqi Haider Naqvi

(DGM Q.C.)

c.c.
Director Technical - HOU
G.M. (Production)
Production/Process Date : 03-06-2006

Cement Mill - II
(OPC Cement Grinding)
Residue on 170 2 Blain (cm2/grm)
A Mill discharging air slide A 79.60 20.40 2048
B Coarse from air separator B 11.16 88.84 482
C Fine from air separator C 88.50 11.50 2631
From Cementmill sampler 11.20 3143
From E.P discharge 1.90 3684
D Production of fine by air separator D 58.41 Mill feed rate 66.00 t/hr
E Efficiency of air separator 98.39 EP fan damper 38 %
F Feed to air separator per unit of time 66.01 O.Sepa rpm 328 rpm
Efficiency formula Noise Level 1st 18 %
E= 100C(A - B) Noise Level 2nd %
A(C - B) Coarse return 13 ton
F.K.Pump Load amps
E= ### 88.50 79.60 11.16
79.60 88.50 11.16

E= 605694.0
6156.264

E= 98.39

% of Recirculation load = 100 (C – A)

A-B

= 890
68.44

= 13.00
= 13.00 58 = 0.2 x 100 22.26 %

Capacity F= D (C - B)
A–B

F= 4517.43
68.44

F= 66.01

S.Naqi Haider Naqvi

(Sr.Manager P. & Q.C.)

c.c.
Director Technical
D.G.M. (Production)
Production/Process Date : 27-05-2006

Cement Mill - I
(OPC Cement Grinding)
Residue on 170 2 Blain (cm2/grm)
A Mill discharging air slide A 79.30 20.70 2350
B Coarse from air separator B 39.50 60.50 721
C Fine from air separator C 89.50 10.50 2846
From Cementmill sampler 9.80 2929
From Cyclone discharge 10.80 2746 rpm
D Production of fine by air separator D 64.44 Mill feed rate 72.00 t/hr
E Efficiency of air separator 89.84 D.separator rpm 442 rpm
F Feed to air separator per unit of time 80.95 Noise Level 1st 46 %
Efficiency formula Noise Level 2nd -- %
E= 100C(A - B) Coarse return -- ton
A(C - B) Duct damper (open) 62%
B/Elevator load 37 Amps
E= ### 89.50 79.30 39.50 FK pump load 126 Amps
79.30 89.50 39.50

E= 356210.0
3965

E= 89.84

% of Recirculation load = 100 (C – A)

A-B

= 1020
39.80

= 25.63
= 25.63 64 = 0.4 x 100 39.77 %

Capacity F= D (C - B)
A–B

F= 3222.00
39.80

F= 80.95

Shaheen Sultan S.Naqi Haider Naqvi

(Manager Process) (Sr.Manager P. & Q.C.)

c.c.
Director Technical
D.G.M. (Production)
Production/Process Date : 12-05-2006

Cement Mill - I
(OPC Cement Grinding)
Residue on 170 2 Blain (cm2/grm)
A Mill discharging air slide A 70.10 29.90 1766
B Coarse from air separator B 26.70 73.30 721
C Fine from air separator C 92.00 8.00 2821
From Cementmill sampler 7.40 2973
From Cyclone discharge 8.30 2784 rpm
D Production of fine by air separator D 64.40 Mill feed rate 70.00 t/hr
E Efficiency of air separator 87.23 D.separator rpm 500 rpm
F Feed to air separator per unit of time 96.90 Noise Level 1st 32 %
Efficiency formula Noise Level 2nd -- %
E= 100C(A - B) Coarse return -- ton
A(C - B) Duct damper (open) 86%
B/Elevator load 43 Amps
E= ### 92.00 70.10 26.70 FK pump load 151 Amps
70.10 92.00 26.70

E= 399280.0
4577.53

E= 87.23

% of Recirculation load = 100 (C – A)

A-B

= 2190
43.40

= 50.46
= 50.46 64 = 0.8 x 100 78.36 %

Capacity F= D (C - B)
A–B

F= 4205.32
43.40

F= 96.90

S.Naqi Haider Naqvi

(Sr.Manager P. & Q.C.)

c.c.
Director Technical
D.G.M. (Production)
Production/Process Date : 28-04-2006

Cement Mill - II
(OPC Cement Grinding)
Residue on 170 2 Blain (cm2/grm)
A Mill discharging air slide A 72.50 27.50 1938
B Coarse from air separator B 46.20 53.80 983
C Fine from air separator C 88.70 11.30 2392
From Cementmill sampler 10.60 2746
From E.P discharge 2.80 4005
D Production of fine by air separator D 79.83 Mill feed rate 90.00 t/hr
E Efficiency of air separator 75.71 EP fan damper 36 %
F Feed to air separator per unit of time 129.00 O.Sepa rpm 374 rpm
Efficiency formula Noise Level 1st 26 %
E= 100C(A - B) Noise Level 2nd %
A(C - B) Coarse return 95 ton
Duct damper (open) -
E= ### 88.70 72.50 46.20
72.50 88.70 46.20

E= 233281.0
3081.25

E= 75.71

% of Recirculation load = 100 (C – A)

A-B

= 1620
26.30

= 61.60
= 61.60 80 = 0.8 x 100 77.16 %

Capacity F= D (C - B)
A–B

F= 3392.78
26.30

F= 129.00

S.Naqi Haider Naqvi

(Sr.Manager P. & Q.C.)

c.c.
Director Technical
D.G.M. (Production)
Production/Process Date : 21-04-2006

Cement Mill - I
(OPC Cement Grinding)
Residue on 170 2 Blain (cm2/grm)
A Mill discharging air slide A 70.65 29.35 2089
B Coarse from air separator B 31.50 68.50 921
C Fine from air separator C 89.10 10.90 2702
From Cementmill sampler 9.30 2893
From Cyclone discharge 10.30 2646 rpm
D Production of fine by air separator D 74.84 Mill feed rate 84.00 t/hr
E Efficiency of air separator 85.72 D.separator rpm 530 rpm
F Feed to air separator per unit of time 110.12 Noise Level 1st 36 %
Efficiency formula Noise Level 2nd -- %
E= 100C(A - B) Coarse return -- ton
A(C - B) Duct damper (open) -

E= ### 89.10 70.65 31.50

70.65 89.10 31.50

E= 348826.5
4069.44

E= 85.72

% of Recirculation load = 100 (C – A)

A-B

= 1845
39.15

= 47.13
= 47.13 75 = 0.6 x 100 62.97 %

Capacity F= D (C - B)
A–B

F= 4311.01
39.15

F= 110.12

S.Naqi Haider Naqvi

(Sr.Manager P. & Q.C.)

c.c.
Director Technical
D.G.M. (Production)
Production/Process Date : 13-04-2006

Cement Mill - I
(OPC Cement Grinding)
Residue on 170 2 Blain (cm2/grm)
A Mill discharging air slide A 67.30 32.70 1621
B Coarse from air separator B 39.60 60.40 1046
C Fine from air separator C 92.80 7.20 2729
From Cementmill sampler 6.64 2847
From E.P discharge 0.00
D Production of fine by air separator D 77.95 Mill feed rate 84.00 t/hr
E Efficiency of air separator 71.80 D.separator rpm 600 rpm
F Feed to air separator per unit of time 149.71 Noise Level 1st 37 %
Efficiency formula Noise Level 2nd -- %
E= 100C(A - B) Coarse return -- ton
A(C - B) Duct damper (open) -

E= ### 92.80 67.30 39.60

67.30 92.80 39.60

E= 257056.0
3580.36

E= 71.80

% of Recirculation load = 100 (C – A)

A-B

= 2550
27.70

= 92.06
= 92.06 78 = 1.2 x 100 118.10 %

Capacity F= D (C - B)
A–B

F= 4147.05
27.70

F= 149.71

S.Naqi Haider Naqvi

(Sr.Manager P. & Q.C.)

c.c.
Director Technical
D.G.M. (Production)
Production/Process Date : 13-04-2006

Cement Mill - II
(OPC Cement Grinding)
Residue on 170 2 Blain (cm2/grm)
A Mill discharging air slide A 70.20 29.80 2005
B Coarse from air separator B 44.50 55.50 1126
C Fine from air separator C 88.20 11.80 2682
From Cementmill sampler 10.90 3016
From E.P discharge 2.60 3563
D Production of fine by air separator D 52.92 Mill feed rate 60.00 t/hr
E Efficiency of air separator 73.89 EP fan damper 32 %
F Feed to air separator per unit of time 89.98 O.Sepa rpm 324 rpm
Efficiency formula Noise Level 1st 21 %
E= 100C(A - B) Noise Level 2nd %
A(C - B) Coarse return 26 ton
Duct damper (open) -
E= ### 88.20 70.20 44.50
70.20 88.20 44.50

E= 226674.0
3067.74

E= 73.89

% of Recirculation load = 100 (C – A)

A-B

= 1800
25.70

= 70.04
= 70.04 53 = 1.3 x 100 132.35 %

Capacity F= D (C - B)
A–B

F= 2312.60
25.70

F= 89.98

S.Naqi Haider Naqvi

(Sr.Manager P. & Q.C.)

c.c.
Director Technical
D.G.M. (Production)
Production/Process Date : 21-12-05

Cement Mill - II
(SRC Cement Grinding)
Residue on 170 2 Blain (cm2/grm)
A Mill discharging air slide A 64.20 35.80 2005
B Coarse from air separator B 52.80 47.20 1126
C Fine from air separator C 90.50 9.50 2682
From Cementmill sampler 7.35 3016
From E.P discharge 0.10 3563
D Production of fine by air separator D 65.16 Mill feed rate 72.00 t/hr
E Efficiency of air separator 42.63 EP fan damper 70 %
F Feed to air separator per unit of time 215.49 O.Sepa rpm 525 rpm
Efficiency formula Noise Level 1st 31 %
E= 100C(A - B) Noise Level 2nd 14 %
A(C - B) Coarse return ton
Duct damper (open) -
E= ### 90.50 64.20 52.80
64.20 90.50 52.80

E= 103170.0
2420.34

E= 42.63

% of Recirculation load = 100 (C – A)

A-B

= 2630
11.40

= 230.70
= 230.70 65 = 3.5 x 100 354.05 %

Capacity F= D (C - B)
A–B

F= 2456.53
11.40

F= 215.49

S.Naqi Haider Naqvi

(Sr.Manager P. & Q.C.)

c.c.
Director Technical (HOU)
Director Technical
D.G.M. (Production)
Production/Process Date : 11-12-05

Cement Mill - II
(SRC Cement Grinding)
Residue on 170 2 Blain (cm2/grm)
A Mill discharging air slide A 70.00 30.00 2094
B Coarse from air separator B 58.80 41.20 1376
C Fine from air separator C 93.90 6.10 2819
From Cementmill sampler 5.40 2950
From E.P discharge 0.00 4195
D Production of fine by air separator D 70.43 Mill feed rate 75.00 t/hr
E Efficiency of air separator 42.80 EP fan damper 100 %
F Feed to air separator per unit of time 220.71 O.Sepa rpm 540 rpm
Efficiency formula Noise Level 1st 0%
E= 100C(A - B) Noise Level 2nd 0%
A(C - B) Coarse return 158 ton
Duct damper (open) -
E= ### 93.90 70.00 58.80
70.00 93.90 58.80

E= 105168.0
2457

E= 42.80

% of Recirculation load = 100 (C – A)

A-B

= 2390
11.20

= 213.39
= 213.39 70 = 3 x 100 303.01 %

Capacity F= D (C - B)
A–B

F= 2471.92
11.20

F= 220.71

S.Naqi Haider Naqvi

(Sr.Manager P. & Q.C.)

c.c.
Director Technical (HOU)
Director Technical
D.G.M. (Production)
Production/Process Date : 05-12-05

Cement Mill - II
(SRC Cement Grinding)
Residue on 170 2 Blain (cm2/grm)
A Mill discharging air slide A 67.80 32.20 2072
B Coarse from air separator B 55.90 44.10 1685
C Fine from air separator C 91.40 8.60 2716
From Cementmill sampler 6.30 3075
From E.P discharge 0.60 4172
D Production of fine by air separator D 56.66 Mill feed rate 62.00 t/hr
E Efficiency of air separator 45.19 EP fan damper 63 %
F Feed to air separator per unit of time 169.03 O.Sepa rpm 556 rpm
Efficiency formula Noise Level 1st 28 %
E= 100C(A - B) Noise Level 2nd 8%
A(C - B) Coarse return 160 ton
Duct damper (open) -
E= ### 91.40 67.80 55.90
67.80 91.40 55.90

E= 108766.0
2406.9

E= 45.19

% of Recirculation load = 100 (C – A)

A-B

= 2360
11.90

= 198.32
= 198.32 57 = 3.5 x 100 350.02 %

Capacity F= D (C - B)
A–B

F= 2011.43
11.90

F= 169.03

S.Naqi Haider Naqvi

(Sr.Manager P. & Q.C.)

c.c.
Director Technical (HOU)
Director Technical
D.G.M. (Production)
Production/Process Date : 24-11-05

Cement Mill - II
(SRC Cement Grinding)
Residue on 170 2 Blain (cm2/grm)
A Mill discharging air slide A 64.00 36.00 2498
B Coarse from air separator B 55.10 44.90 1305
C Fine from air separator C 87.50 12.50 2751
From Cementmill sampler 12.00 3080
From E.P discharge 0.40 3480
D Production of fine by air separator D 64.75 Mill feed rate 74.00 t/hr
E Efficiency of air separator 37.56 EP fan damper 60 %
F Feed to air separator per unit of time 235.72 O.Sepa rpm 450 rpm
Efficiency formula Noise Level 1st 17 %
E= 100C(A - B) Noise Level 2nd 8%
A(C - B) Coarse return 110 ton
Duct damper (open) -
E= ### 87.50 64.00 55.10
64.00 87.50 55.10

E= 77875.0
2073.6

E= 37.56

% of Recirculation load = 100 (C – A)

A-B

= 2350
8.90

= 264.04
= 264.04 65 = 4.1 x 100 407.79 %

Capacity F= D (C - B)
A–B

F= 2097.90
8.90

F= 235.72

S.Naqi Haider Naqvi

(Sr.Manager P. & Q.C.)

c.c.
Director Technical (HOU)
Director Technical
D.G.M. (Production)
Production/Process Date : 25-07-05

Cement Mill - II
(Slag Cement Grinding)
Residue on 170 2 Blain (cm2/grm)
A Mill discharging air slide A 78.00 22.00 2218
B Coarse from air separator B 65.80 34.20 1305
C Fine from air separator C 94.60 5.40 3136
FromCementmill sampler 4.80 3255
From E.P discharge 0.00 4.30 3284
D Production of fine by air separator D 70.95 Mill feed rate 75.00 t/hr
E Efficiency of air separator 51.38 EP fan damper 100 %
F Feed to air separator per unit of time 167.49 O.Sepa rpm 660
Efficiency formula Noise Level 1st 27 %
E= 100C(A - B) 2nd 20 %
A(C - B) Coarse return 110 ton
Duct damper (open) 10%
E= ### 94.60 78.00 65.80
78.00 94.60 65.80

E= 115412.0
2246.4

E= 51.38

% of Recirculation load = 100 (C – A)

A-B

= 1660
12.20

= 136.07
= 136.07 71 = 1.9 x 100 191.78 %

Capacity F= D (C - B)
A–B

F= 2043.36
12.20

F= 167.49

S.Naqi Haider Naqvi

(Sr.Manager Production)

c.c.
Director Technical (HOU)
Director Technical
D.G.M. (Production)
Production/Process Time 12:50hrs. Date : 30-05-05

Cement Mill - II
(Slag Cement Grinding)
Residue on 170 2 Blain (cm2/grm)
A Mill discharging air slide A 68.70 31.30 2180
B Coarse from air separator B 56.00 44.00 1475
C Fine from air separator C 88.90 11.10 2951
FromCementmill sampler 10.20 3050
From E.P discharge 0.00 0.00 6660
D Production of fine by air separator D 75.00 Mill feed rate 75.00 t/hr
E Efficiency of air separator EP fan damper 35 %
F Feed to air separator per unit of time O.Sepa rpm 480
Efficiency formula Noise Level 1st 32 %
E= 100C(A - B) 2nd 7%
A(C - B) Coarse return 110 ton

E= 100 88.90 68.70 56.00

68.70 88.90 56.00

E= 112903.0
2260.23

E= 49.95

% of Recirculation load = 100 C – A

A-B

= 2020
12.70

= 159.06
= 159.06 75 = 2 x 100 212.07 %
Capacity F= D (C - B)
A–B

F= 2467.50
12.70

F= 194.29

S.Naqi Haider Naqvi

(Sr.Manager Production)

c.c.
Director Technical (HOU)
Director Technical
D.G.M. (Production)
Production/Process 30-01-05

Cement Mill - I
Residue on 170 2 Blain
A Mill discharging air slide A 60.30 39.70 1258
B Coarse from air separator B 47.00 53.00 770
C Fine from air separator C 96.30 11.10 2814
From Cement mill sampler 2.90 2918
From Deduster Q.B discharge 0.00 4221
D Production of fine by air separator D 80.00 Mill feed rate 80 t/hr
E Efficiency of air separator
F Feed to air separator per unit of time
Efficiency formula
E= 100C(A - B)
A(C - B)

E= 100 96.30 60.30 47.00

60.30 96.30 47.00

E= 128079.0
2972.79

E= 43.08

% of Recirculation load = 100 C – A

A-B

= 3600
13.30

= 270.68

Capacity F= D (C - B)
A–B

F= 3944.00
13.30

F= 296.54

S.Naqi Haider Naqvi

(Manager Production)

c.c.
Director Technical (HOU)
Director Technical
D.G.M. (Production)
Production/Process 18-01-05

Cement Mill - II #NAME? L-1

Residue on 170 2 Blain
A Mill discharging air slide A 77.10 22.90 1834
B Coarse from air separator B 67.00 33.00 1407
C Fine from air separator C 90.50 9.50 2918
FromCementmill sampler 10.00 2951
From E.P discharge 8.50 2814
D Production of fine by air separator D 80.00 Mill feed rate 80 t/hr
E Efficiency of air separator
F Feed to air separator per unit of time
Efficiency formula
E= 100C(A - B)
A(C - B)

E= 100 90.50 77.10 67.00

77.10 90.50 67.00

E= 91405.0
1811.85

E= 50.45

% of Recirculation load = 100 C – A

A-B

= 1340
10.10

= 132.67

Capacity F= D (C - B)
A–B

F= 1880.00
10.10

F= 186.14

S.Naqi Haider Naqvi

(Manager Production)
Production/Process 18-01-05

Cement Mill - II
Residue on 170 2 Blain
A Mill discharging air slide A 77.10 22.90 1834
B Coarse from air separator B 67.00 33.00 1407
C Fine from air separator C 90.50 9.50 2918
FromCementmill sampler 10.00 2951
From E.P discharge 8.50 2814
D Production of fine by air separator D 80.00 Mill feed rate 80 t/hr
E Efficiency of air separator
F Feed to air separator per unit of time
Efficiency formula
E= 100C(A - B)
A(C - B)

E= 100 90.50 77.10 67.00

77.10 90.50 67.00

E= 91405.0
1811.85

E= 50.45

% of Recirculation load = 100 C – A

A-B

= 1340
10.10

= 132.67

Capacity F= D (C - B)
A–B

F= 1880.00
10.10

F= 186.14

S.Naqi Haider Naqvi

(Manager Production)