EM

Electrical Manual
Cardboard Packer 12
664650-0200
TWA

WARNING
Read and follow all safety precaution instructions throughout this
document and on safety signs attached to this equipment.
Failure to follow all safety precaution instructions could result in death or
serious injury.

Doc. No. EM-3515867-0102

Copyright © 2017 Tetra Pak International S.A.
All rights reserved. No part of this document may be reproduced or copied in any form or by
any means without written permission from Tetra Pak Packaging Solutions AB.

, Tetra Pak, and all other trademarks displayed in this document are the property of the
Tetra Pak International SA. Tetra Pak Packaging Solutions AB together with Tetra Pak
International SA form part of ‘the Tetra Pak Group’. The content of this document is in
accordance with the design and construction of the machine or equipment at the time of
publishing. The Tetra Pak Group reserves the right to introduce design modifications without
prior notice.
The English language version of this document contains the original instructions. All other
language versions are translations of the original instructions.
This document was produced and printed by:
Tetra Pak Packaging Solutions AB
Ruben Rausings gata
SE-221 86 Lund
Sweden

Doc. No. EM-3515867-0102

Issue 2017-12
This document is valid for:
Serial No. / Machine No.
Year of Manufacture
Introduction
Safety Precautions
1 Electrical Systems Description
Sign. 2 Document List
3 Position Summary
4 Circuit Diagrams

EM
Electrical Manual
5
6
7
8
Line Summary
Cabinet Terminal Summary
Terminal Strip Overview
Cable Connection List
9 Drawing Remarks
10 Other Information

Cardboard Packer 12
664650-0200

Machine or equipment configurations that

this document is valid for are described on
the next page.

Doc. No. EM-3515867-0102

Issue 2017-12

Tetra Pak Packaging Solutions AB

Valid for:
Name Drawing Specification and Additional Information
Development Step

Cardboard Packer 12 664650-0200 Volume and Package Shape for

TWA:
- 200 S
- 200 S underfilled 180 ml
 Update Log for Doc. No. EM-3515867-0102
This table shows all changes made to this document, including installed
rebuilding kits, added or removed pages. Page numbering on added pages
begins with UP.

Date Installed Kit Added Pages Removed Pages Signature

(Doc. No.)
Date Installed Kit Added Pages Removed Pages Signature
(Doc. No.)
 Introduction

®
Doc. No. EM-3515867-0102 7 (294)
 Introduction

Description
This chapter contains basic information about this manual and the related
Tetra Pak® equipment.

8 (294) Doc. No. EM-3515867-0102

®
Introduction Table of Contents

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Abbreviations and Terminology ..............................11

Manual Information ............................................. 12
Delivered Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
EM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
IM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
MM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
OM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
SPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
TeM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Page Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Page Numbering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Typographical Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Machine Introduction .......................................... 16

Intended Use of the Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Manufacturer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Identification ..................................................... 17
EAC Compliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
China RoHS2 Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Machine Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Delivered Design Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Orientation........................................................ 20
Hygiene ............................................................ 21
Environment...................................................... 22
Waste Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Fluids and Chemical Products . . . . . . . . . . . . . . . . . . . . . . . . . 22
Cooling Media . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
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Doc. No. EM-3515867-0102 9 (294)
Table of Contents Introduction

Separation of Materials and Components. . . . . . . . . . . . . . . 22

Electrical Components. . . . . . . . . . . . . . . . . . . . . . . . . . 22
Packaging and Additional Material . . . . . . . . . . . . . . 23

How to Use This EM ............................................ 24

Reference Designation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
List of Function Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
How to Trace an Electrical Component . . . . . . . . . . . . . . . . . . . . 27
Example 1: How to Trace a Line . . . . . . . . . . . . . . . . . . . . . . . . 28
Line Connection Order. . . . . . . . . . . . . . . . . . . . . . . . . . 28
How to Trace a Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Example 2: How to Trace a Contactor. . . . . . . . . . . . . . . . . . . 30
Example 3: How to Trace a Terminal in the Electrical
Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Example 4: How to Trace a Terminal Outside the
Electrical Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Example 5: How to Trace a Network . . . . . . . . . . . . . . . . . . . . 33
Example 6: How to Find Electrical Components
Using the SPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Assistance and Inquiries...................................... 37

10 (294) Doc. No. EM-3515867-0102

®
Introduction Abbreviations and Terminology

Abbreviations and Terminology*

Abbreviation/Terminology Meaning Translation
CE Conformité Conformité
Européenne/European Européenne/European
Conformity Conformity
EAC EurAsian Conformity EurAsian Conformity
EM Electrical Manual Electrical Manual
IM Installation Manual Installation Manual
MM Maintenance Manual Maintenance Manual
OM Operation Manual Operation Manual
PBB Polybrominated Polybrominated
biphenyls biphenyls
PBDE Polybrominated Polybrominated
diphenyl ethers diphenyl ethers
PLC Programmable Logic Programmable Logic
Controller Controller
RoHS2 Restriction of
Hazardous Substances
SPC Spare Parts Catalogue Spare Parts Catalogue
UP Update Pages Update Pages
UV Ultra Violet Ultra Violet

®
Doc. No. EM-3515867-0102 11 (294)
Manual Information Introduction

Manual Information
The Tetra Pak Group recommends reading all delivered manuals carefully. Make
sure that the delivered manuals are available to personnel who operate or maintain
the equipment.

It is important to keep this manual for the lifetime of the equipment and to pass the
manual on to any subsequent holder or user.
Any item that is named specifically in this manual is to be considered a designated
item for the equipment. Designated items are verified by the Tetra Pak Group for use
with the equipment.

The Tetra Pak Group will not be held responsible for any damage, loss, injury, or
death caused by not following the instructions in the manuals that accompany this
equipment, or by a failure to use designated items specified in the manuals that
accompany this equipment.

Delivered Manuals
Manuals delivered with this equipment:

EM
The Electrical Manual provides technicians with information about the equipment’s
electrical system.

IM
The Installation Manual provides technicians with information required to safely
install the equipment.

MM
The Maintenance Manual provides technicians with information on maintaining the
equipment.

OM
The Operation Manual provides the operator with information on handling and
operating the equipment before, during, and after production.

SPC
The Spare Parts Catalogue provides the information necessary to order spare parts
from the Tetra Pak Group.

TeM
The Technical Manual provides technicians with information that is specified in How
to use this TeM.

12 (294) Doc. No. EM-3515867-0102

®
Introduction Manual Information

Page Layout
Every main page in a manual contains a header and a footer. The page header
contains the chapter name (1) and the section name (2). The page footer contains
the page number (3), and the document number (4). See also the Page Numbering
section.

1 2

9 General 9.2 Technical Data

Doc. No. MM-2730517-0103 41 (60)

4 3
1 Chapter name
2 Section name
3 Page number
4 Document number
.

®
Doc. No. EM-3515867-0102 13 (294)
Manual Information Introduction

Page Numbering
A page number has two parts:
• consecutive page number (1)
• total number of pages (2) in user manual

31 (356)
1 2
1 Consecutive page
number
2 Total number of pages

Note! The letters UP (3) may appear before the consecutive page number (4) if the
user manual includes update pages. The consecutive page number (4) and the total
number of pages (5) of update pages do not follow the existing sequential page
numbering of the user manual.

UP-11 (18)
3 4 5
3 UP
4 Consecutive page
number
5 Total number of pages
.

Typographical Conventions
Physical buttons on the operator panel, emergency stop devices, program steps,
and program tasks are printed in CAPITAL LETTERS.
Names of buttons, entry fields, menu items, or other objects that allow the user to
control the user interface are printed in Courier.

Information that is displayed on the user interface, is to be repeated in the user

manual, but is not used to control the user interface, is printed in COURIER CAPITAL
LETTERS.
Cross-references are underlined.

14 (294) Doc. No. EM-3515867-0102

®
Introduction Manual Information

Symbols
Symbols used in illustrations.

A pointer arrow indicates the position of

an object.

A zoom arrow indicates that an object

view is enlarged. The arrow points
towards the enlarged view of the object.

A rotation movement arrow indicates

rotational movement of an object. The
arrow points in the direction of rotation.
A straight movement arrow indicates
movement of an object.
The arrow points in the direction of
movement.
.

®
Doc. No. EM-3515867-0102 15 (294)
Machine Introduction Introduction

Machine Introduction
Intended Use of the Equipment
The intended use of this Tetra Pak® equipment is to place packages approved by
Tetra Pak Group into units made of corrugated cardboard.

All other use is prohibited. The Tetra Pak Group will not be held responsible for
injury or damage if the equipment is used for any other purpose than the intended
use described above.

Manufacturer
This Tetra Pak® equipment has been manufactured by
Tetra Pak Packaging Solutions AB
Ruben Rausings gata

SE-221 86 Lund

.
Sweden

Declaration of Conformity
A copy of the Declaration of Conformity can be found in the Installation Manual. The
signed Declaration of Conformity is delivered separately with the equipment.

16 (294) Doc. No. EM-3515867-0102

®
Introduction Identification

Identification
EAC Compliance
This equipment complies with the regulations of the Eurasian Customs Union.

China RoHS2 Compliance

This equipment may contain one or more of the following substances: Pb, Hg, Cd,
Cr6+, PBB, and PBDE.

The Environmental Protection Use Period is 25 years.

The Hazardous Substances Disclosure Table can be found in the Disassembly and
Removal chapter in the IM.

®
Doc. No. EM-3515867-0102 17 (294)
Identification Introduction

Machine Plate
The illustration shows an example of the machine plate and its location on the
equipment. The machine plate carries data needed when contacting the
Tetra Pak Group concerning this specific equipment.
Make sure that the equipment data in the front pages of this manual corresponds to
the machine plate data and the machine specification.

1 2 3 4

10 9 8 7 6 5
1 Machine type 5 China RoHS2 mark 8 Month of manufacture
2 Drawing specifications 6 EAC mark 9 Year of manufacture
3 Serial number of 7 CE mark 10 Country of final
equipment assembly
4 Name and address of
manufacturer
.

Delivered Design Label

The illustration below shows an example of the delivered design label and its
location on the equipment. The delivered design label lists information tracking any
rebuilding done to the electrical design, and any alterations done in the electrical
cabinet and to related electrical components.

The delivered design label is filled in by the person performing the rebuilding or
alteration.
(Cont’d)

18 (294) Doc. No. EM-3515867-0102

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Introduction Identification

(Cont’d)

®
Doc. No. EM-3515867-0102 19 (294)
Orientation Introduction

Orientation
The illustration below shows the orientation of the equipment. This orientation
information will be used throughout this manual. The arrows indicate the flow of
material.

D A

Package flow

D A

Cardboard blank flow

D A

Cardboard box flow

A - Front; B - Right hand side; C - Left hand side; D - Back

.

20 (294) Doc. No. EM-3515867-0102

®
Introduction Hygiene

Hygiene
• Keep your hands clean.
• Always wear some type of hair protection (cap or hairnet) and clean clothes
(preferably white).
• Do not wear a watch, ring, necklace, earrings, or any other exposed jewellery.

®
Doc. No. EM-3515867-0102 21 (294)
Environment Introduction

Environment
Waste Management
Separate, recycle, or dispose of all material and components in a safe, and
environmentally responsible way, or according to national legislation or local
regulations. If there is any uncertainty regarding what material a component is made
of, contact the Tetra Pak Group. Use a certified (ISO 14001 or similar) scrapping or
waste handling company.

Fluids and Chemical Products

Drain all liquids into collecting vessels. Do not mix different liquids into the same
vessel. Follow the instructions in the Safety Data Sheets for the disposal of the
different fluids and dispose of according to national legislation or local regulations.

Cooling Media
Equipment containing any kind of cooling media must be dismantled, but only as far
as can be considered safe without any cooling media leakage. Follow national
legislation or local regulations. Send the cooling media to an authorized company
for proper handling.
For further details see the Hazardous Substances section in the Safety Precautions
chapter.

Separation of Materials and Components

Separate the following materials. Recycle or dispose of the materials as
appropriate. Follow specific recycling instructions, if such are given by the
component supplier.
• stainless steel (panels and doors)
• cast iron (frames)
• brass
• glass (windows, and so on)
• rubber (seals, O-rings, and so on)
• nylon and other plastics
• electrical cables
• hydraulic hoses
• central lubrication hoses
• pneumatic hoses
• electrical components
• batteries
• mercury (UV-lamp)

Electrical Components
Electrical components and batteries may need to be disposed of in special waste
management systems. Follow national legislation or local regulations.

22 (294) Doc. No. EM-3515867-0102

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Introduction Environment

Packaging and Additional Material

Remaining packaging material and additional material such as strips, caps, tops,
corrugated cardboard, and plastic film wrapping shall be sent for recycling or
disposed of according to national legislation or local regulations.

®
Doc. No. EM-3515867-0102 23 (294)
How to Use This EM Introduction

How to Use This EM

Chapters in this EM.

Chapter Name Drawing No.

i Introduction
ii Safety Precautions
1 Electrical Systems Description 3025056-0003
2 Document List 3025056-0001
3 Position Summary 3025056-0002
4 Circuit Diagrams 3025056-0003
5 Line Summary 3025056-0004
6 Cabinet Terminal Summary 3025056-0005
7 Terminal Strip Overview 3025056-0006
8 Cable Connection List 3025056-0007
9 Mains Connection 3025056-0008
10 Drawing Remarks 3025056-0098
11 Other Information 3025056-0099

The Document List chapter is a table of contents for the chapters 3 to 11, listing all
drawings included.
In the Circuit Diagrams, the first pages are reserved for distribution terminals and
the last pages can be used for pre-connected cables. Pre-connected cables are
connected to spare terminals and are reserved for future use.

The diagrams in the Mains Connection chapter show how the machine should be
connected to the local supply, the dimensions of the connection cable, and the
connection of the matching transformer, when used.
The Drawing Remarks chapter lists the drawing remarks indicated with a number in
the drawing.

The documents and drawings are identified by drawing number (1), version
code (2), and page number (3). The page number is the consecutive numbering of
the pages that belong to the main number and is used as a reference in the
diagrams.

Date Machine
2002-07-31 PT21-0600
Denomination Page Type

CIRCUIT DIAGRAM INFEED MOTOR

Document No. Doc. type Version Page

2557519-0003 ELD AA 007

1 2 3
1 Drawing number
2 Version code
3 Page number
.

24 (294) Doc. No. EM-3515867-0102

®
Introduction How to Use This EM

Reference Designation
Components are identified by the reference designation, defined by a function
code (1), and a component code (2).
The object code for the group level (3) refers to the purpose or task of the group level
that the component serves or supplies. See the List of Function Codes section.

The object code for the component level (4) refers to the purpose or task of the
current object. The letter is in accordance with international standards.
Examples: Code P for components that present information, such as an alarm lamp,
a clock, or a volt meter. Code M for components that provide mechanical energy
such as an actuator, or an electric motor.

Tetra Pak has chosen to always use the function oriented structure for reference
designation. The prefix indicating function oriented structure (=) is not shown in the
reference designation.

1 2
U V W

V37M0001 M
3~

V37M0001 Machine

Page Type
?

Document No. Doc. type Version Page

3 4
1 Function code
2 Component code
3 Object code, group
level
4 Object code,
component level
.

®
Doc. No. EM-3515867-0102 25 (294)
How to Use This EM Introduction

List of Function Codes

Function codes for this equipment.

Function Code Identification

W10 External infeed
W20 Infeed
T31 Group TWA
T32 Group TWA
T35 Merge TWA
T36 Merge TWA
W51 Box transport
W52 Box transport
T60 Box folding
C70 Magazine
W75 Box outfeed & final folder
W76 Box outfeed & final folder
W90 External discharge
A01 Electric equipment
V01 Supply unit
P01 Control panel
F01 Safety
.

26 (294) Doc. No. EM-3515867-0102

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Introduction How to Use This EM

Optional Equipment
An optional equipment designation indicates that the component belongs to specific
optional equipment. The designation numbers for this equipment are explained in the
Drawing Remarks chapter.
1 2 3 4 5 6 7 8 9 10
1.1L+
L-

L-
A01W0703
A01W0043
A01K0321
A01X0315 A01X0746 A01X0005 A01X0700
2 L.GN/BK
B12/D1
28 2 130 9
SPARE
I0121

3 BU/BK
A12/D2
29 3 131 10
SPARE
I0122

A01X0316 A01X0747
2 L.GN SPARE
B11/D3
58 2 132 11
I0123

SPARE
3 BU
A11/D4
59 3 133 12
I0124
A01W0704

L.BU/BK
B10/D5
134 13
I0125

01

01
A01W1282 A01W1279 A01B1279 A01W1279
A01X1163 A01X1161 A01X1161
2 BN BK GN/BK
A10/D6 A-VALVE POSITION
1 1 25 BU 27 135 14
I0126
2 26

A01W1280 A01B1280 A01W1280

BN BK L.BU
B9/D7 B-VALVE POSITION
28 BU 30 136 15
I0127
29

A01W1281 A01B1281 A01W1281

A01X1161
/ AAK BN BK GN
A9/D8 B02 C-VALVE POSITION
31 BU 33 137 16
/ AAL COM
I0128
32
1.1L+
L-

L-
Version Designer Version Date Machine
XXX 2009-12-31 Machine
ECM No Denomination Page Type

ECM No. CIRCUIT DIAGRAM PLC IN

Information Security Class Document No. Doc. type Version Page

Tetra Pak Internal Drawing_number-0003 ELD AA 135

.

How to Trace an Electrical Component

Start tracing an electrical component by finding the correct list with page and column
references to the Circuit Diagram.

Example 1: How to Trace a Line on page 28 illustrates how to trace a Line. Use the
Line Summary.
Example 2: How to Trace a Contactor on page 30 illustrates how to trace a contactor.
Find page references in the Position Summary. The procedure is identical when
tracing sensors or other components. For cables, the page references are in the
Cable Connection List. The number of spare cores is shown in the cable connection
list.
Example 3: How to Trace a Terminal in the Electrical Cabinet on page 30 and
Example 4: How to Trace a Terminal Outside the Electrical Cabinet on page 31
illustrate how to trace a terminal. Find page references for terminals in the electrical
cabinet in the Cabinet Terminal Summary, and page references for terminals outside
the electrical cabinet in the Terminal Strip Overview.
(Cont’d)

®
Doc. No. EM-3515867-0102 27 (294)
How to Use This EM Introduction

(Cont’d)

Example 5: How to Trace a Network on page 33 illustrates how to trace a network

(DeviceNet, Ethernet etc.). The last pages of the Circuit Diagrams are reserved for
the network layout; these provide an overview of the network with cross references
to locate the components in the circuit diagrams.
Example 6: How to Find Electrical Components Using the SPC on page 35
illustrates how to locate a component in the Spare Parts Catalogue, SPC.

Example 1: How to Trace a Line

Line Connection Order
The line connection order is shown in the Line Summary.

28 (294) Doc. No. EM-3515867-0102

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Introduction How to Use This EM

How to Trace a Line

The illustration below shows how to trace line connection L- from the component
terminal A01X1163:2 to A01K0321:B02.
1 2 3 4 5 6 7 8 9 10
1.1L+
L-

L-
A01W0703
A01W0043
A01K0321
A01X0315 A01X0746 A01X0005 A01X0700
2 L.GN/BK
B12/D1
28 2 130 9
SPARE
I0121

3 BU/BK
A12/D2
29 3 131 10
SPARE
I0122

A01X0316 A01X0747
2 L.GN SPARE
B11/D3
58 2 132 11
I0123

SPARE
3 BU
A11/D4
59 3 133 12
I0124
A01W0704

L.BU/BK
B10/D5
134 13
I0125

01

01
A01W1282 A01W1279 A01B1279 A01W1279
A01X1163 A01X1161 A01X1161
2 BN BK GN/BK
A10/D6 A-VALVE POSITION
1 1 25 BU 27 135 14
I0126
2 26

A01W1280 A01B1280 A01W1280

BN BK L.BU
B9/D7 B-VALVE POSITION
28 BU 30 136 15
I0127
29

A01W1281 A01B1281 A01W1281

A01X1161
/ AAK BN BK GN
A9/D8 B02 C-VALVE POSITION
31 BU 33 137 16
/ AAL COM
I0128
32
1.1L+
L-

L-
Version Designer Version Date Machine
XXX 2009-12-31 Machine
ECM No Denomination Page Type

ECM No. CIRCUIT DIAGRAM PLC IN

Information Security Class Document No. Doc. type Version Page

Tetra Pak Internal Drawing_number-0003 ELD AA 135

1 2 3

Line summary : Drawing_number-0003

Net Page.Col. Option Area/Color Net

L-

A01X0010:1 001.2 0,75 BU

A01X1163:2 135.1 0,75 BU

A01K0321:B02 135.8

®
Doc. No. EM-3515867-0102 29 (294)
How to Use This EM Introduction

Example 2: How to Trace a Contactor

The illustration below shows how to trace contactor G34K0110 to page 114, column
6 in the Circuit diagram.

Related contacts are traced with a cross reference to page 014, column 5.
Note! For master and slave components, such as coils and contacts, only the
master is reported in the Position Summary. The slave shows the page and column
references of the master.
1 2 3

Position summary of Drawing_number-0003

Component Page .Col. Opt. Component
V42Q0120 014.2

A01A0076 114.1

A01B1279 135.4

A01B1280 135.4

A01B1281 135.4

A01K0321 135.7

V42E1120 014.2

V42F0120 014.2

V42K0120 114.6

G34F0110 014.5

G34K0110 114.6

G34M1110 014.5

1 2 3 4 5 6 7 8 9 10
1.1L+
L-

L-
A01A0076

1
Q0001

11

2 /014:2
V42K0120

2 10 LIGHTING MACHINE
2

1
Q0002

2 /014:5
4 /014:5
6 /014:5
G34K0110

2 10 FAN CIRCULATION AIR

3
Q0003
1
3
5

4
Q0004

5
Q0005

6
Q0006

7
Q0007

20

8
Q0008
1.1L+
L-

L-

Version Designer Version Date Machine

XXX 2009-12-31 Machine
ECM No Denomination Page Type

ECM No. CIRCUIT DIAGRAM OUTPUT SIGNALS

Information Security Class Document No. Doc. type Version Page

Tetra Pak Internal Drawing_number-0003 ELD AA 114

.

Example 3: How to Trace a Terminal in the Electrical

Cabinet
The Cabinet Terminal Summary refers to the page and column where the relevant
terminal is to be found.
(Cont’d)

30 (294) Doc. No. EM-3515867-0102

®
Introduction How to Use This EM

(Cont’d)

The illustration below shows how to trace terminal A01X0005:130 to page 135,
column 6 in the Circuit diagram.
1 2 3

Cabinet terminal summary of Drawing_number-0003

A01X0005 Page .Col. Opt.

A01X0005:130 135.6

A01X0005:131 135.6

A01X0005:132 135.6

A01X0005:133 135.6

A01X0005:134 135.6

A01X0005:135 135.6

A01X0005:136 135.6

A01X0005:137 135.6

1 2 3 4 5 6 7 8 9 10
1.1L+
L-

L-
A01W0703
A01W0043
A01K0321
A01X0315 A01X0746 A01X0005 A01X0700
2 L.GN/BK
B12/D1
28 2 130 9
SPARE
I0121

3 BU/BK
A12/D2
29 3 131 10
SPARE
I0122

A01X0316 A01X0747
2 L.GN SPARE
B11/D3
58 2 132 11
I0123

SPARE
3 BU
A11/D4
59 3 133 12
I0124
A01W0704

L.BU/BK
B10/D5
134 13
I0125

01

01
A01W1282 A01W1279 A01B1279 A01W1279
A01X1163 A01X1161 A01X1161
2 BN BK GN/BK
A10/D6 A-VALVE POSITION
1 1 25 BU 27 135 14
I0126
2 26

A01W1280 A01B1280 A01W1280

BN BK L.BU
B9/D7 B-VALVE POSITION
28 BU 30 136 15
I0127
29

A01W1281 A01B1281 A01W1281

A01X1161
/ AAK BN BK GN
A9/D8 B02 C-VALVE POSITION
31 BU 33 137 16
/ AAL COM
I0128
32
1.1L+
L-

L-

Version Designer Version Date Machine

XXX 2009-12-31 Machine
ECM No Denomination Page Type

ECM No. CIRCUIT DIAGRAM PLC IN

Information Security Class Document No. Doc. type Version Page

Tetra Pak Internal Drawing_number-0003 ELD AA 135

.

Example 4: How to Trace a Terminal Outside the Electrical

Cabinet
The Terminal Strip Overview refer to the page and column where the relevant
terminal is to be found.
(Cont’d)

®
Doc. No. EM-3515867-0102 31 (294)
How to Use This EM Introduction

(Cont’d)

The illustration below shows how to trace terminal A01X1161:26 to page 135,
column 2 in the Circuit diagram. Note the connected component, A01B1279.
1 2 3 4 5 6 7 8 9 10

Terminal strip of Drawing_number-0003

A01X1161

Internal External
From Cable Terminal Cable To Page.Col. Option Function text
Jumper Jumper

A01X1163:1 A01W1282-2 25 A01W1279-BN A01B1279 135.2 A-VALVE POSITION

A01X1163:2 A01W1282-1 26 A01W1279-BU A01B1279 135.2 A-VALVE POSITION

A01B1279 A01W1279-BK 27 A01X0005:135 135.5

28 A01W1280-BN A01B1280 135.2 B-VALVE POSITION
29 A01W1280-BU A01B1280 135.2 B-VALVE POSITION

A01B1280 A01W1280-BK 30 A01X0005:136 135.5

31 A01W1281-BN A01B1281 135.2 C-VALVE POSITION
32 A01W1281-BU A01B1281 135.2 C-VALVE POSITION

A01B1281 A01W1281-BK 33 A01X0005:137 135.5

1 2 3 4 5 6 7 8 9 10
1.1L+
L-

L-
A01W0703
A01W0043
A01K0321
A01X0315 A01X0746 A01X0005 A01X0700
2 L.GN/BK
B12/D1
28 2 130 9
SPARE
I0121

3 BU/BK
A12/D2
29 3 131 10
SPARE
I0122

A01X0316 A01X0747
2 L.GN SPARE
B11/D3
58 2 132 11
I0123

SPARE
3 BU
A11/D4
59 3 133 12
I0124
A01W0704

L.BU/BK
B10/D5
134 13
I0125

01

01
A01W1282 A01W1279 A01B1279 A01W1279
A01X1163 A01X1161 A01X1161
2 BN BK GN/BK
A10/D6 A-VALVE POSITION
1 1 25 BU 27 135 14
I0126
2 26

A01W1280 A01B1280 A01W1280

BN BK L.BU
B9/D7 B-VALVE POSITION
28 BU 30 136 15
I0127
29

A01W1281 A01B1281 A01W1281

A01X1161
/ AAK BN BK GN
A9/D8 B02 C-VALVE POSITION
31 BU 33 137 16
/ AAL COM
I0128
32
1.1L+
L-

L-

Version Designer Version Date Machine

XXX 2009-12-31 Machine
ECM No Denomination Page Type

ECM No. CIRCUIT DIAGRAM PLC IN

Information Security Class Document No. Doc. type Version Page

Tetra Pak Internal Drawing_number-0003 ELD AA 135

.

32 (294) Doc. No. EM-3515867-0102

®
Introduction How to Use This EM

Example 5: How to Trace a Network

The illustration below shows how to find the terminal strip A01X9300 and the network
cable A01W9300 in the network overview page(s).
1 2 3 4 5 6 7 8 9 10

A01K0115 A01K0116
/196:3

/ A01K0115_V+ ETHERNET

RJ45 ETHER_MST /
/ A01K0115_V-

V+ (RD)

CAN-H (WH)

SHIELD

(BU)
CAN-L

(BK)
V-

A01K9300
X
DRAIN

LOCAL 15
WH
RD

BU

BK

A01W9300 LOCAL 16

A01X9300
/196:3
RD WH DRN BU BK

RD WH DRN BU BK

REFERENCE NETWORK DRAWING

DeviceNet

Version Designer Version Date Machine

XXX 2009-12-31 Machine
ECM No Denomination Page Type

ECM No. CIRCUIT DIAGRAM PLC:A01K0115, A01K0116

Information Security Class Document No. Doc. type Version Page

Tetra Pak Internal Drawing_number-0003 ELD AA 072

.

(Cont’d)

®
Doc. No. EM-3515867-0102 33 (294)
How to Use This EM Introduction

(Cont’d)

The figure reference, for example; “fig F” in the Network Overview page, refers to
the Network Figure Drawing which provides a description of the component wiring.
See the illustration.
1 2 3 4 5 6 7 8 9 10

Dnet
A01K0115 fig D
/072:5
R A01R0115
NODE [0]
CONTROL PANEL TERMINATION
PLC DEVICE NET MODULE RESISTOR
LOCAL 15
PLC MODULE

A01W9300

A01X9300
/072:2

fig F
VFD / 195:2

A01W9309
A01K0901
A01K0902
A01K0903
A01K0904
A01K0905
A01K0906
A01K0907
A01K0908
A01K0909
A01K0910
A01K0911
A01K0912

A01K0914
A01K0915
A01K0916
A01K0917
A01K0918
A01K0919

A01K0921
A01K0922
A01K0923

A01K0925
A01K0926

A01K0928

A01K0929
A01K0930
A01K0931
A01T0913

A01T0920

A01T0924

A01T0927

A01T0929
Dnet

fig B Dnet

A01W0900
EPS FPD FPD FPD ( 22 )
NODE [9]
ADN DISTRIBUTED I/O
FUSE PANEL
1734/ADN

A01W9308
A01K0801
A01K0802
A01K0803
A01K0804
A01K0805
A01K0806
A01K0807
A01K0808
A01K0809
A01K0810
A01K0811
A01K0812

A01K0814
A01K0815
A01K0816

A01K0818
A01K0819

A01K0831
A01K0832
A01K0833
A01K0834
A01T0813

A01T0817

A01T0830

Dnet

fig C Dnet

A01R0800 R
TERMINATING A01W0800
EPS FPD FPD

RESISTOR NODE [8]

ADN DISTRIBUTED I/O
SWINGING FRAME
1734/ADN

fig B,C,D2 Reference Network Connections Figure Drawings sheet 220.

Version Designer Version Date Machine

XXX 2009-12-31 Machine
ECM No Denomination Page Type

ECM No. CIRCUIT DIAGRAM DeviceNet Network 3 Diagram

Information Security Class Document No. Doc. type Version Page

Tetra Pak Internal Drawing_number-0003 ELD AA 196

1 2 3 4 5 6 7 8 9 10

Dnet single cable connect Dnet double cable connect Dnet double cable connect w chassis gnd Dnet single cable w termination resistor Dnet plc card w power / terminator

FIGURE A FIGURE B FIGURE B2 FIGURE C FIGURE D

FIGURE E

BLK BLK
BLK BLK BLK
BLK
BLU BLU
BLU BLU BLU
BLU
DRN DRN
DRN DRN DRN
WHT WHT DRN
WHT WHT WHT
CABLE
RED RED CLAMP WHT
RED RED RED
GND
RED
CABLE CONNECTION WITH BU +
CHASSIS FROM TERMINATION RESISTOR BU -
GND PLC
FERRITE BU +
FERRITE
BU -

FIGURE F CHASSI
GND
T
N

ED
U
K

H
R
BL

BL

W
D

R
BLK

RED
BLU

DRN

WHT

Dnet Festo valve bank M12 connections

RS232 to RS485 adapter RS485 RJ45 adapter w termination RS485 RJ45 adapter daisy chain RS485 RJ45 adapter w termination
FIGURE H
shield out grounded shield out grounded ungrounded shield
FIGURE W FIGURE Z FIGURE Z1 FIGURE Z2
BUS BUS PWR
RS485 OUT pin 8 pin 1 pin 8 pin 1 pin 8 pin 1
OUT IN IN

YE
GN 4 cm
SH TWISTED TERMINATION (max)
TERMINATION
SOCKET PIN SOCKET PAIR RESISTOR
YEGN 4 cm RESISTOR
4 4
2 U 1 TB2 TB1
(max)
1 5 3 3 5 1
BAUD RATE (pin 5) (pin 4)
U

3 4
U

2 2 TB2 TB1 TB2 TB1

SET TO "AUTO"
Pin 1 Drain Pin 1 +24V Control (pin 5) (pin 4) (pin 5) (pin 4)
GN
YE

YE
GN

GN
YE

Pin 2 V+ Pin 2 +24V Load

GN
YE

Pin 3 V- Pin 3 0V Control RS232 IN TWISTED TWISTED TWISTED TWISTED

Pin 4 CAN_H Pin 4 0V Load (FROM PLC) PAIR OUT PAIR IN PAIR OUT PAIR IN
Pin 5 CAN_L

Version Designer Version Date Machine

XXX 2009-12-31 Machine
ECM No Denomination Page Type

ECM No. CIRCUIT DIAGRAM Network Connection Figure Drawings

Information Security Class Document No. Doc. type Version Page

Tetra Pak Internal Drawing_number-0003 ELD AA 191

.

34 (294) Doc. No. EM-3515867-0102

®
Introduction How to Use This EM

Example 6: How to Find Electrical Components Using the

SPC
The Reference Designation Parts Index in the Spare Parts Catalogue, SPC, is used
to locate electrical parts. For SPCs without a Reference Designation Parts Index,
see the Component Location chapter in this manual.
(Cont’d)

®
Doc. No. EM-3515867-0102 35 (294)
How to Use This EM Introduction

(Cont’d)

The illustration below shows how to find component A04B0041 in the SPC. The
Reference Designation Parts Index refers to page 2-5. In the drawing on page 2-4,
the position number is the same as the reference designation for the component.

T etra P ak
Used in group:
Pos. 020 C HA IN G UIDE Drawing file: 2690623-1 _1_AA.hpgl
2-4 (6)

ECM: 209071 - 50001231

Group number: 2690623-0100
Assembly Drawing: 2690623-1_1_AA This list covers pages from 2-2 to 2-5

Pos Part No UN Qty Description Page No Pos Part No UN Qty Description Page No
-
010 2597877-0000 8 CHAIN GUIDE
020 2653358-0000 40 CHAIN GUIDE
030 2653365-0000 4 SUPPORT
040 2653366-0000 4 SUPPORT
050 2653367-0000 8 PLATE
060 2653368-0000 4 PLATE
070 2653369-0000 8 CHAIN GUIDE
080 2690632-0000 1 HOLDER
090 2690633-0000 1 HOLDER
100 2730969-0000 4 CHAIN GUIDE
110 2730970-0000 4 CHAIN GUIDE
200 90458-0072 8 SCREW ISO 7380 S M6X12 A2
210 312105-0287 16 SCREW M6S ISO4017 M4X8 A470
220 312105-0364 18 SCREW M6S ISO 4017 M6X10 A480
230 312105-0368 40 SCREW M6S ISO 4017 M6X16 A480
240 312155-0291 24 SCREW DIN 7991 MF6S M4X12 A4 70
250 312155-0370 4 SCREW DIN 7991 MF6S M6X20 A4 70
260 312605-0312 24 HEXAGON NUT, M6M M4 A280
270 312605-0316 168 HEXAGON NUT, M6M M6 A280
280 315105-0146 40 WASHER BRB5,3X10RFR
285 315105-0153 2 WASHER BRB6,4X12RFR
290 315402-0156 164 LOCK WASHER FBB 6,5
300 312155-0368 164 SCREW DIN 7991 MF6S M6X16 A4 70
400 90459-3898 1 WARNING SIGN ISO, LASER RADIATION
A04W0041 351312-0050 1 ACTUATOR/SENSOR CABLE RKWTN 4-225/5M
A04W0031 351312-0050 1 ACTUATOR/SENSOR CABLE RKWTN 4-225/5M
A04B0041 90459-5012 1 LASER SENSOR, YD24PA3
C05C0041 2690632-0000 1 HOLDER
C05C0031 2653367-0000 8 PLATE
T04B0031 90459-5012 1 LASER SENSOR, YD24PA3
T05C0041 2653369-0000 8 CHAIN GUIDE
T05C0031 2653368-0000 4 PLATE

iv-2 (4)
Tetra Pak Doc No: SPC-654654-0101

Pos Part No Description Page No Pos Part No Description Page No

A Machine Type Group Description Used-In Group Number Page No
F09A0332 .......90220-0059 ...... THERMOCOUPLE CABLE K/PVC/20AWG 2X0,5MM2 .......................... 1-3, 1-5
T03A0321 .......90220-3359 ...... THERMOCOUPLE CABLE K/PVC/20AWG 2X0,5MM2 .......................... 1-3, 1-5
T03A0322 .......90206-0030 ...... HEATING ELEMENT, 3000W, 220V ...................................................... 1-3, 1-5
B
A04B0041 ......90459-5012 ...... LASER SENSOR, YD24PA3 ..................................................................
Tetra Pak 123654
2-3, 2-5
CHAIN GUIDE Pos. 020 2690623-0100 2-5 (6)
C01B0001 ......351120-0145 .... CABLE SILFLEX SIHF 3X2,5 0046020 ................................................... 1-3, 1-5
Doc No: SPC-654654-0101
C32B0001 ......90220-2259 ...... THERMOCOUPLE CABLE K/PVC/20AWG 2X0,5MM2 .......................... 1-3, 1-5
T04B0031 .......90459-5012 ...... LASER SENSOR, YD24PA3 .................................................................. 2-3, 2-5
C
C05C0031 ......2653367-0000 .. PLATE .................................................................................................... 2-3, 2-5
C05C0041 ......2690632-0000 .. HOLDER ................................................................................................ 2-3, 2-5
T05C0031 .......2653368-0000 .. PLATE .................................................................................................... 2-3, 2-5
T05C041 .........2653369-0000 .. CHAIN GUIDE ........................................................................................ 2-3, 2-5
D
F09D332 .........90220-1159 ...... THERMOCOUPLE CABLE K/PVC/20AWG 2X0,5MM2 .......................... 1-3, 1-5
K
T03K001 .........90459-5590 ...... THERMOCOUPLE, 5110082-002 ........................................................... 1-3, 1-5
T04K001 .........90459-4053 ...... THERMOCOUPLE, 5110082-001 ........................................................... 1-3, 1-5
W
A04W031 .......351312-0050 .... ACTUATOR/SENSOR CABLE RKWTN 4-225/5M ................................. 2-3, 2-5

36 (294) Doc. No. EM-3515867-0102

®
Introduction Assistance and Inquiries

Assistance and Inquiries

For assistance when operating this equipment, submit your questions using the
QuTI-P tool. The QuTI-P tool shall also be used for all other inquiries, comments, or
suggestions that you may have, as well as giving feedback concerning the user
manuals delivered with this equipment.
If access to the Tetra Pak® intranet is available, access the QuTI-P tool by typing
“QuTI-P” in the address field of your browser. If access to QuTI-P is not available,
request access by contacting the Global Service Desk.

If access to the Tetra Pak intranet is not available, contact the nearest Tetra Pak
representative.

®
Doc. No. EM-3515867-0102 37 (294)
Assistance and Inquiries Introduction

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38 (294) Doc. No. EM-3515867-0102

®
 Safety Precautions

®
Doc. No. EM-3515867-0102 39 (294)
 Safety Precautions

Description
Safety Precaution Instructions

WARNING
Read and understand this manual before using the machine.
Failure to follow safety precautions and instructions can result in death or serious
injury.

40 (294) Doc. No. EM-3515867-0102

®
Safety Precautions Table of Contents

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Safety Messages Description ................................ 43

Personnel Requirements...................................... 44
Skilled Person . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Instructed Person . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Safety Signs ...................................................... 45

Locations of Safety Signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Protective Devices .............................................. 52

Emergency Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Emergency Stop Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Safeguards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Indicating Tower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Safe Manual Handling.......................................... 57

Personal Protection ............................................ 58
Noise. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Entanglement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Hazardous Substances ........................................ 59

Disposal of Chemical Substances . . . . . . . . . . . . . . . . . . . . . . . . . 59

Supply Systems ................................................. 60

Definition of Lockout Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Electrical Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Residual Voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Electrical Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Socket Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Air Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Hot Melt Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Working at Height ............................................... 66

®
Doc. No. EM-3515867-0102 41 (294)
 Safety Precautions

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42 (294) Doc. No. EM-3515867-0102

®
Safety Precautions Safety Messages Description

Safety Messages Description

A safety message is always accompanied by a safety alert symbol and a signal
word.

The safety alert symbol is used to alert about potential personal injury hazards. To
avoid hazards, obey all safety messages that follow this symbol.
The following safety alert symbols and signal words are used in this manual to inform
the user of hazards.

Danger indicates an imminently

DANGERI
DANGER hazardous situation which, if not
avoided, will result in death or serious
injury.

Warning indicates a potentially

WARNING hazardous situation which, if not
avoided, could result in death or
serious injury.

Caution indicates a potentially

CAUTION hazardous situation which, if not
avoided, may result in minor or
moderate injury. It may also be used to
alert against unsafe practices.
CAUTION Caution without the safety alert symbol
indicates a potentially hazardous
situation which, if not avoided, may
result in property damage.

®
Doc. No. EM-3515867-0102 43 (294)
Personnel Requirements Safety Precautions

Personnel Requirements
Note! Personnel includes all persons working on or near this equipment.
Only skilled or instructed persons are allowed to work with this equipment.

Skilled Person
A skilled person must have relevant education and experience to enable him or her
to identify hazards, analyse risks, and avoid hazards which electricity, machinery,
chemicals, other energies, and supply systems on this equipment can create.
Skilled persons must meet local regulations, such as certifications and qualifications
for working with these energies and systems.

Instructed Person
An instructed person must be adequately advised or supervised by a skilled person.
The skilled person enables the instructed person to identify hazards, analyse risks,
and avoid hazards which electricity, machinery, chemicals, other energies, and
supply systems on this equipment can create.

44 (294) Doc. No. EM-3515867-0102

®
Safety Precautions Safety Signs

Safety Signs
WARNING
Damaged or missing safety signs.
Safety signs are used to indicate safety hazards. If the signs are missing or
damaged, they can not fulfil this function. Replace all missing or damaged safety
signs immediately.
Safety signs are attached to the equipment. The table below lists all the signs that
are used, and illustrations show their locations on the equipment. Each position
number refers to two standards of a safety sign in the table, but only one is used on
the equipment.

• Make sure that each safety sign is legible and in its correct position after
installation and maintenance.
• Replace all missing or damaged safety signs immediately.

Pos ISO Standard ANSI Standard (Not applicable)

11

5 MIN.

Hazardous residual voltage on capacitors.

Will shock, burn or cause death.
Disconnect power and wait 5 minutes before opening.
Follow instructions for safe work practices.
12

Hazardous voltage with power supply disconnector switched off.

Can shock, burn, or cause death.
Do not touch.
16

Hazardous voltage.
Can shock, burn, or cause death.
Read Maintenance Manual (MM) before using this socket outlet.
24

Risk of equipment damage.

Do not let water into this area.

(Cont’d)

®
Doc. No. EM-3515867-0102 45 (294)
Safety Signs Safety Precautions

(Cont’d)

Pos ISO Standard ANSI Standard (Not applicable)

27

Hot surface.
Do not touch.
Follow lockout procedure before maintenance.
28

Trapped pneumatic energy.

Moving parts could cause serious injury.
Follow lockout procedure before maintenance.
33

Do NOT step or stand on this plate.

35

Do not reach in.

Moving parts may cause injury.
Follow instructions for safe work practice.
38

To prevent serious injury:

Do not operate this machine unless all doors are closed and guards are in
place and operating. Read manual before first operating machine. If
manual is missing, contact Tetra Pak.

46 (294) Doc. No. EM-3515867-0102

®
Safety Precautions Safety Signs

Locations of Safety Signs

25

25
9
28

17

(Cont’d)

®
Doc. No. EM-3515867-0102 47 (294)
Safety Signs Safety Precautions

(Cont’d)

9
9
9
9 7
7

19 19
17
(Cont’d)

48 (294) Doc. No. EM-3515867-0102

®
Safety Precautions Safety Signs

(Cont’d)

20

20
(Cont’d)

®
Doc. No. EM-3515867-0102 49 (294)
Safety Signs Safety Precautions

(Cont’d)

19

11

23
19

(Cont’d)

50 (294) Doc. No. EM-3515867-0102

®
Safety Precautions Safety Signs

(Cont’d)

9
9 9

®
Doc. No. EM-3515867-0102 51 (294)
Protective Devices Safety Precautions

Protective Devices
There are different kinds of protective device designed to ensure safe use of the
equipment. See the sections below.

WARNING
Hazardous zones.
Hazardous zones are safeguarded and provided with protective devices. Do not
inch or run this equipment if any protective device is inoperative.
Change inoperative components of the safety system immediately.

For the locations of safeguards and/or other protective devices not mentioned in this
section, see the Maintenance Manual.

Emergency Stop
DANGERI
DANGER
Hazardous voltage.
Will shock, burn, or cause death.
Hazardous voltage remains ON after activating an EMERGENCY STOP.
Emergency stop devices are used to stop this equipment immediately in a
hazardous situation. Learn the positions of all emergency stop devices and how to
use them.
Instructions for a normal production stop are included in the Stop chapter of the
Operation Manual.

52 (294) Doc. No. EM-3515867-0102

®
Safety Precautions Protective Devices

Emergency Stop Buttons

Push one of the EMERGENCY STOP buttons to stop this equipment immediately.

The location of each EMERGENCY STOP button is shown by an arrow.

LH side view

RH side view
.
.

®
Doc. No. EM-3515867-0102 53 (294)
Protective Devices Safety Precautions

Safeguards

WARNING
Moving machinery parts.
Never defeat or bypass the interlocking devices.
Movable guards, for example, doors and covers leading to hazardous zones, are
fitted with interlocking devices where required. These devices are usually electric
safety switches that are parts of the safety system and must never be defeated,
bypassed, or otherwise made inoperative.
Where movable guards (doors) are equipped with means to be locked in a
nonclosed position, any person with the intention to preside, for any reason, behind
such a guard must lock the guard in the nonclosed position by use of a padlock.
Note! For work on the electrical equipment, the electrical power must also be
disconnected.

CAUTION
Corners and edges.
Close the doors, guards, or parts of the equipment unless they must be open during
work.

CAUTION
Burn hazard.
Parts of the equipment protected by guards may be hot after operation. Allow
components to cool down or use personal protective equipment.
After installation and maintenance, and before this equipment is inched or run,
check that all safeguards are in place and that they operate correctly.

CAUTION
Equipment damage.
The equipment can be damaged if it is not stopped in the correct way. Never stop
this equipment by opening a movable guard, for example, a door or cover, equipped
with an interlocking device.
.

(Cont’d)

54 (294) Doc. No. EM-3515867-0102

®
Safety Precautions Protective Devices

(Cont’d)

The location of each interlocking device is shown by an arrow.

RH side view
.

®
Doc. No. EM-3515867-0102 55 (294)
Protective Devices Safety Precautions

Indicating Tower
An indicating tower is a column of warning lights:
• A red light (1) indicates a hazardous condition. This is a situation that requires
immediate action.
• A yellow light (2) indicates an abnormal or impending critical condition. This is a
condition calling for action by the operator.
• A blue light (3) indicates that operator action is required.
• A green light (4) indicates a normal condition.

1
2
3
4

1 Red light
2 Yellow light
3 Blue light
4 Green light
.

56 (294) Doc. No. EM-3515867-0102

®
Safety Precautions Safe Manual Handling

Safe Manual Handling

Use mechanical lifting aids whenever possible. If mechanical lifting aids are not
available, do not attempt to lift loads over 23 kg without the assistance of a
colleague. Avoid lifting below knee height and above shoulder height. If it is
necessary to lift from the floor, follow the instructions below to reduce the risk of back
and disc injuries.

• Use safety shoes and be sure that the surface of the floor is not slippery.
• Get close to the load.
• Take a wide stance and find the best positions for your feet.
• Bend your hips and knees, and use your leg muscles.
• Keep the load close to your body.
• Do not twist your body while moving the load.
• Take small steps when turning.

In order to reduce the risk of injury to discs and back muscles, be careful to not bend
or twist your back when lifting. Keep the load close to your body to reduce the strain
on your back.

To reduce the ergonomic risks to each individual operator, job rotation is

recommended, so that recovery and variety are provided.

®
Doc. No. EM-3515867-0102 57 (294)
Personal Protection Safety Precautions

Personal Protection
This section applies to all personnel at all times when this equipment is in operation.
For special personal protective equipment required when handling hazardous
substances, see the Hazardous Substances section.

Noise
CAUTION
Hazardous noise.
May cause impaired hearing.
Hearing protection is recommended whenever this equipment is in operation.

Entanglement

WARNING
Risk of entanglement.
Do not wear jewellery or loose clothing when working on or near this equipment.
Restrain long hair with, for example, clips or rubber bands.

58 (294) Doc. No. EM-3515867-0102

®
Safety Precautions Hazardous Substances

Hazardous Substances
WARNING
Contact with chemicals can cause death, serious injury, or illness.
Always read and follow the instructions in the safety data sheet supplied by the
manufacturer or local supplier, when handling chemicals.
Make sure that
• the safety data sheet is available
• preparations have been done to ensure that the stated safety measures in the
safety data sheet can be followed
• the locations of the first aid equipment are learned in order to act immediately in
case of an accident

Disposal of Chemical Substances

Always read and follow the disposal instructions in the safety data sheet supplied by
the manufacturer or local supplier.

It is strongly recommended that used chemical containers are

• disposed of according to the instructions immediately after use
• not used as disposal containers for other chemicals in order to avoid uncontrolled
chemical reactions within the container
.

®
Doc. No. EM-3515867-0102 59 (294)
Supply Systems Safety Precautions

Supply Systems
Definition of Lockout Procedure
A lockout procedure is a procedure to put each necessary energy isolating device in
its safe position to prevent the energisation of the equipment, such as when a
maintenance procedure should be carried out.
A lockout is the use of a device, for example, a padlock, to make sure that an energy
isolating device cannot be operated.

An energy isolating device is a mechanical device that physically prevents

transmission or release of energy, such as an electrical supply disconnecting
device.
A detailed instruction for the specific lockout procedure(s) for this equipment is
found in the Maintenance Manual.

60 (294) Doc. No. EM-3515867-0102

®
Safety Precautions Supply Systems

Electrical Supply

DANGERI
DANGER
Hazardous voltage and moving machinery.
The electrical supply disconnecting device must be in position O (OFF) and secured
with a lock before any work with the equipment that requires the electrical supply to
be disconnected. See the Machine Status section of the Procedure Start Table.
Note! The key to the lock must be removed by the technician and retained in his/her
possession until all work is completed.

DANGERI
DANGER
Hazardous voltage can be present with the electrical supply disconnecting
device in position O (OFF).
Circuits identified by orange-coloured conductors are not disconnected by the main
electrical supply disconnecting device. The location of the electrical supply
disconnecting device of these circuits is described in the procedures that include
work on these types of circuit.
Certain procedures may require that the electrical supply disconnecting device is in
position | (ON). These exceptions are clearly stated in the manuals.
The illustrations show the electrical supply disconnecting device and its location.

Residual Voltage

DANGERI
DANGER
Hazardous voltage.
Will shock, burn, or cause death.
After the electrical supply disconnecting device is turned to position O (OFF),
residual voltage remains in the capacitor circuits. Wait five minutes before opening
the enclosure containing these circuits. Ensure that no residual voltage remains on
the capacitors before touching them.

®
Doc. No. EM-3515867-0102 61 (294)
Supply Systems Safety Precautions

Electrical Cabinet

DANGERI
DANGER
Hazardous voltage.
Will shock, burn, or cause death.
Parts behind doors to the electrical cabinet may be live. The electrical supply
disconnecting device must be turned to position O (OFF) and secured with a lock
before performing maintenance inside the electrical cabinet.
Note! The key to the lock must be removed by the technician and retained in
his/her possession until all work is completed.
The use of a key or a tool is necessary to access to the electrical cabinet.

Make sure that the electrical cabinet doors are closed after working inside the
electrical cabinet. Doors with locks must be locked.
The location of each electrical cabinet is shown by an arrow.

.
.

62 (294) Doc. No. EM-3515867-0102

®
Safety Precautions Supply Systems

Socket Outlet

WARNING
Hazardous voltage.
Can shock, burn, or cause death.
Read the Maintenance Manual before using this socket outlet.
The socket outlet (1) is connected to a residual current device (2) to protect users
against electrical shock if there is an earth fault in the connected equipment. The
residual current device must be tested each time before the socket outlet is being
used. See the Maintenance Manual for test procedure.
The illustrations show the socket outlet, the residual current device, and their
locations.

2
1

1 Socket outlet
2 Residual current
device
.

Air Supply

WARNING
Compressed air and moving machinery.
Close the main air valve and lock it, and safely release compressed air from the air
system before any work with the equipment that requires the air supply to be closed.
See the Machine Status section of the Procedure Start Table.
Note! The key to the lock must be removed by the technician and retained in his/her
possession until all work is completed.
(Cont’d)

®
Doc. No. EM-3515867-0102 63 (294)
Supply Systems Safety Precautions

(Cont’d)

Certain procedures may require air supply systems to be on. These exceptions are
clearly stated in the manuals.
The illustrations show the main air valve (1), the lock (2), and their location.

1
2

1 Main air valve

2 Lock
.

Hot Melt Supply

WARNING
Burn hazard.
During heating and production the hot melt unit and the contained adhesive get hot.
Wear safety glasses, protective gloves, and other protective clothing to avoid
injuries from hot parts or adhesive. Safely drain the hot melt unit before any work on
parts with adhesive, such as hoses, nozzles and filters, that requires the hot melt
unit to be drained. These occasions are clearly stated in the user manuals.
Certain procedures may require hot melt supply systems to be on. These exceptions
are clearly stated in the user manuals.
(Cont’d)

64 (294) Doc. No. EM-3515867-0102

®
Safety Precautions Supply Systems

(Cont’d)

The illustrations shows the hot melt unit and its location in the machine.

®
Doc. No. EM-3515867-0102 65 (294)
Working at Height Safety Precautions

Working at Height
This equipment is provided with a means of access to all locations where routine
tasks for operation and maintenance need to be carried out.

WARNING
Risk of falling.
For any kind of work at height, always ensure that safe means of access is available
and used. Where additional safe means of access other than provided with the
equipment is required, follow local work at height regulations and guidelines. Use
scaffolds or a mobile work platform and a safety harness. Create a safety perimeter
around the working area and secure tools or other objects from falling.

66 (294) Doc. No. EM-3515867-0102

®
 1 Electrical Systems
Description

®
Doc. No. EM-3515867-0102 67 (294)
 1 Electrical Systems Description

About the Electrical Systems Description Chapter

This chapter contains a description of the safety system connections.

68 (294) Doc. No. EM-3515867-0102

®
1 Electrical Systems Description Table of Contents

About the Electrical Systems Description

Chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

1.1 Emergency Stops ............................................... 71

1.2 Safety Relay ...................................................... 72
1.3 Door Circuit....................................................... 76

®
Doc. No. EM-3515867-0102 69 (294)
 1 Electrical Systems Description

This page intentionally left blank

70 (294) Doc. No. EM-3515867-0102

®
 This drawing must not without the consent of Tetra Pak
RELEASED be copied, transmitted or disclosed to any third party.

1 2 3 4 5 6 7 8 9 10

A-PULSE
1.3L+
23

®
P01W0100 P01W0100 W90W0101 F01W1050 F01W1050 W90W0101 A01W0301 F01W1020 F01W1020
CONTROL PANEL BOX CONVERGER INFEED

F01S1010 F01S1050 F01S1020

21 22 W90X0101 W90X1000 21 22 W90X1000 21 22
12 14 2 2 4 4 10 2 4
12 16 11 12 18 14 2 2 16 1 11 12 3 18 4 4 10 10 1 11 12 3 12

11 13 1 GNYE 3 9 GNYE
11 15 17 13 1 1 15 17 3 3 9 9 11

Þ E3 Þ E2

FBL / 047:6
1 Electrical Systems Description

A01W0301
A01W0201 F01W1030 BOX HANDLING F01W1030

F01S1030

12 11 2 21 22 4
14 16 18 20 12 11 18 1 11 12 3 20

11 10 GNYE
13 15 17 19 11 10 17 19

Þ E3 Þ E1 Þ E9
6 6
1.1 Emergency Stops

Doc. No. EM-3515867-0102

F01W1040 F01W1040
OUTFEED A01W0201

F01S1040
21 22 A01X2000
2 4 13 AFP / 048:4
22 1 11 12 3 24 26 28 13

GNYE 12 AFQ / 048:4

21 23 25 27 12
6
Þ E10 Þ E11

1.3L+
A-PULSE
Version Designer Version Date Machine
R JGU 2016-04-06 CBP12 for TWA - 0200
ECM No Denomination Page Type

782545 CIRCUIT DIAGRAM EMERGENCY STOP CIRCUIT

Information Security Class Document No. Doc. type Version Page

Tetra Pak Public 3439867-0003 ELD AA 046

71 (294)
1.1 Emergency Stops
 This drawing must not without the consent of Tetra Pak
RELEASED be copied, transmitted or disclosed to any third party.

1 2 3 4 5 6 7 8 9 10

72 (294)
1.1L+
1.4L+
1L-
A-PULSE
F01K0001
/049:5
24V 0V

E-STOP CIRCUIT CH1 046:7 / AFP I0 IQ10 A-PULSE

E-STOP CIRCUIT CH2 046:7 / AFQ I1 IQ11 RST / 047:2 SAFETY RESET BUTTON
1.2 Safety Relay

DOOR GUARDS GROUPING SECTION 052:3 / AAK I2 IQ12 FBA / 059:6 INFO
RESET BUTTON PUSHED

DOOR GUARDS BOX HANDLING SECTION 053:3 / AAL I3 IQ13 SPARE

SPARE I4 IQ14 SPARE

SPARE I5 IQ15 SPARE

SPARE I6 IQ16 SPARE

SPARE I7 IQ17 AAP / 059:6 INFO

SAFETY PLC ERROR

0L Q0 FAB / 055:2 AIR SUPPLY E-STOP ZONE

1L Q1 FAC / 055:2 AIR SUPPLY DOOR ZONE

1.2 Safety Relay

Q2 AAT / 050:6 EXPANSION MODULES

E-STOP ZONE
A

Q3 AAV / 051:6 EXPANSION MODULES

DOOR ZONE

4L Q4

Q5
F01X0001
Þ E1

Doc. No. EM-3515867-0102

COMMUNICATION F01R0001 CH F01F0001
1
3

17 BU
CL ID ID-FIX
2
4
AC

Þ E2
BK
1L-

10

1.1L+
1.4L+
A-PULSE

Version Designer Version Date Machine

R JGU 2016-04-06 CBP12 for TWA - 0200
ECM No Denomination Page Type

782545 CIRCUIT DIAGRAM PLUTO SAFETY PLC

Information Security Class Document No. Doc. type Version Page

Tetra Pak Public 3439867-0003 ELD AA 048

®
1 Electrical Systems Description

(Cont’d)
 This drawing must not without the consent of Tetra Pak
RELEASED be copied, transmitted or disclosed to any third party.

1 2 3 4 5 6 7 8 9 10

A-PULSE
1L-
F01K0001
(Cont’d)

/048:5
33 0V
F01X0130 F01X0130
SELECTION I30 IQ20 AAN / 059:6 INFO
6 7

®
TFA 1000 EMERGENCY STOP ZONE OK

SPARE I31 IQ21 AFF / 058:6 INFO

EMERGENCY STOP OK

SPARE I32 IQ22 FAE / 059:6 INFO

DOOR ZONE OK

BLANKS INLET SAFETY LEFT 047:7 / AAQ I33 IQ23 ADF / 059:6 INFO
DOOR OPEN

BLANKS INLET SAFETY RIGHT 047:7 / AAR I34 IQ24 AAO / 059:6 INFO
BLANKS MAGAZINE
1 Electrical Systems Description

AIR ENABLE REQUEST 084:3 / FAA I35 IQ25 SPARE

E-STOP ZONE

AIR ENABLE REQUEST 084:3 / FAD I36 IQ26 SPARE

DOOR ZONE
B
FEEDBACK AIR PRESSURE E-STOP ZONE 055:7 / ADB I37 IQ27 SPARE
059:6 / ADM
B
FEEDBACK AIR PRESSURE DOOR ZONE 055:7 / ADC I40
059:6 / ADO

FEEDBACK CONTACTORS 050:6 / ABF I41

E-STOP ZONE

FEEDBACK CONTACTORS 051:4 / AAI I42

DOOR ZONE

SPARE 054:3 / AAS I43

SPARE I44

SPARE I45

Doc. No. EM-3515867-0102

SPARE I46

SPARE I47
1L-

A-PULSE
Version Designer Version Date Machine
R JGU 2016-04-06 CBP12 for TWA - 0200
ECM No Denomination Page Type

782545 CIRCUIT DIAGRAM PLUTO SAFETY PLC

Information Security Class Document No. Doc. type Version Page

Tetra Pak Public 3439867-0003 ELD AA 049

(Cont’d)

73 (294)
1.2 Safety Relay
 This drawing must not without the consent of Tetra Pak
RELEASED be copied, transmitted or disclosed to any third party.

1 2 3 4 5 6 7 8 9 10

74 (294)
1.1L+
1.2L+
1.4L+
1.4.1L+
1L-
A-PULSE
1L-
1.4.1L+
1.2.1L+
1.2.2L+
(Cont’d)

F01K0002
B
A1 A2 AAT / 048:6
E-STOP ZONE EXPANSION RELAY

S14 S24
C
1.2 Safety Relay

13 14

23 24

33 34
FREQUENCY DRIVE SAFETY CHANNEL 1

43 44
F01Q0001 F01Q0002 FREQUENCY DRIVE SAFETY CHANNEL 2
21 22 21 22
X1 X2 ABF / 049:4
/050:5 /050:5

/012:2
/012:2
/012:2

F01Q0001
REDUNDANCE CONTACTOR
2
4
6
22 /050:2

A1 A2 E-STOP ZONE
1
3
5
21

/012:2
/012:2

F01Q0002
REDUNDANCE CONTACTOR
2 /012:2
4
6
22 /050:2

A1 A2 E-STOP ZONE
1
3
5
21

Doc. No. EM-3515867-0102

1L-
1L-

1.1L+
1.2L+
1.4L+
1.4.1L+
1.4.1L+
1.2.1L+
1.2.2L+

A-PULSE
Version Designer Version Date Machine
R JGU 2016-04-06 CBP12 for TWA - 0200
ECM No Denomination Page Type

782545 CIRCUIT DIAGRAM SAFETY EXPANSION RELAY

Information Security Class Document No. Doc. type Version Page

Tetra Pak Public 3439867-0003 ELD AA 050

®
1 Electrical Systems Description

(Cont’d)
 This drawing must not without the consent of Tetra Pak
RELEASED be copied, transmitted or disclosed to any third party.

1 2 3 4 5 6 7 8 9 10

1.2L+
1L-
A-PULSE
1.2.3L+
1.2.4L+
(Cont’d)

F01K0003
B
A1 A2 AAV / 048:6

®
DOOR ZONE SAFETY
EXPANSION MODULE

S14 S24 AAX / 051:6

C
REDUNDANCE CONTACTOR
DOOR ZONE
13 14

FREQUENCY DRIVE SAFETY CHANNEL 1

23 24

FREQUENCY DRIVE SAFETY CHANNEL 2

33 34

43 44
1 Electrical Systems Description

X1 X2

F01K0004
D
A1 A2 AAX / 051:6
SERVO SAFETY EXPANSION MODULE
0,5 S DELAY
049:4 / AAI X1 X2

S14 S24
E

SERVO DRIVES SAFETY CHANNEL 1

13 14 FEP / 015:7

SERVO DRIVES SAFETY CHANNEL 2

23 24 FES / 015:7

33 34

43 44

Doc. No. EM-3515867-0102

1L-
1.2L+
1.2.3L+
1.2.4L+

A-PULSE
Version Designer Version Date Machine
R JGU 2016-04-06 CBP12 for TWA - 0200
ECM No Denomination Page Type

782545 CIRCUIT DIAGRAM SAFETY EXPANSION RELAY

Information Security Class Document No. Doc. type Version Page

Tetra Pak Public 3439867-0003 ELD AA 051

75 (294)
1.2 Safety Relay
 This drawing must not without the consent of Tetra Pak
RELEASED be copied, transmitted or disclosed to any third party.

1 2 3 4 5 6 7 8 9 10

76 (294)
1L-
A-PULSE
F01W1255 F01W1255 A01W0411
F01B1255
A01X4000 A01X4000 A01X0411
BN BK 21 BLANKS INLET SAFETY LEFT
101:1 / ABA AAQ / 049:4
121+ BU 121 21
101:1 / ABB
121-
1.3 Door Circuit

F01W1265 F01W1265

F01B1265
BN BK 22 BLANKS INLET SAFETY RIGHT
102:1 / AEO AAR / 049:4
122+ BU 122 22
102:1 / AEP
122-

P01W0100 F01S0001

F01R0002 51 52
P01X1100 P01X1100
15 13 14 SAFETY RESET BUTTON
048:6 / RST FBL / 046:2
15 19 14
1 2
LGT / 083:6
13
1.3 Door Circuit

Doc. No. EM-3515867-0102

1L-
A-PULSE

Version Designer Version Date Machine

R JGU 2016-04-06 CBP12 for TWA - 0200
ECM No Denomination Page Type

782545 CIRCUIT DIAGRAM MAGAZINE SAFETY, SAFETY RESET BUTTON

Information Security Class Document No. Doc. type Version Page

Tetra Pak Public 3439867-0003 ELD AA 047

®
1 Electrical Systems Description

(Cont’d)
 This drawing must not without the consent of Tetra Pak
RELEASED be copied, transmitted or disclosed to any third party.

1 2 3 4 5 6 7 8 9 10

INFEED LINE 1 INFEED LINE 2 GROUP LINE 1-1 GROUP LINE 1-2 INFEED TUNNEL GROUP LINE 2-1 GROUP LINE 2-2 TINA 1A
(Cont’d)

F01B1111
F01B1121
F01B1131
F01B1141
F01B1151
F01B1161
F01B1171

®
+ - + - + - + - + - + - + -

F01B1110
F01B1120
F01B1130
F01B1140
F01B1150
F01B1160
F01B1170

SH
BN
WH
BU
BK
GY
SH
BN
WH
BU
BK
GY
SH
BN
WH
BU
BK
GY
SH
BN
WH
BU
BK
GY
SH
BN
WH
BU
BK
GY
SH
BN
WH
BU
BK
GY
SH
BN
WH
BU
BK
GY

F01W1110
F01W1120
F01W1130
F01W1140
F01W1150
F01W1160
F01W1170
1 Electrical Systems Description

+ -
F01B1183

F01X1100

IN
IN
IN
IN
IN
IN
IN
IN

0V
0V
0V
0V
0V
0V
0V
0V

OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT

+24V
+24V
+24V
+24V
+24V
+24V
+24V
+24V

INFO
INFO
INFO
INFO
INFO
INFO
INFO
INFO

Tina 8A

INFO FROM PLUG:

1
2
3
4
5
6
7
8
SUM

+24V
IN
0V
OUT

1
2
3
4
5
6
7
8
9
10
11
12
13

SH
BN
WH
BU
BK
F01W1100

1
2
3
4
E
F01X0110

0,75 mm² GNYE

Doc. No. EM-3515867-0102

A01X0002
Þ E66

AAK / 048:4

1.3L+ 1.3L+
1L- 1L-
A-PULSE A-PULSE

Version Designer Version Date Machine

R JGU 2016-04-06 CBP12 for TWA - 0200
ECM No Denomination Page Type

782545 CIRCUIT DIAGRAM DOOR GUARDS INFEED AND GROUPING

Information Security Class Document No. Doc. type Version Page

Tetra Pak Public 3439867-0003 ELD AA 052

(Cont’d)

77 (294)
1.3 Door Circuit
 This drawing must not without the consent of Tetra Pak
RELEASED be copied, transmitted or disclosed to any third party.

1 2 3 4 5 6 7 8 9 10

78 (294)
BOX HANDLING BOX HANDLING BOX HANDLING BOX HANDLING TINA 1A OUTFEED LINE 1 OUTFEED LINE 2
TINA 1A
LINE 1-1 LINE 1-2 LINE 2-1 LINE 2-2
(Cont’d)

F01B1211
F01B1221
F01B1231
F01B1241
F01B1271
F01B1281
1.3 Door Circuit

+ - + - + - + - + - + -

F01B1210
F01B1220
F01B1230
F01B1240
F01B1270
F01B1280

SH
BN
WH
BU
BK
GY
SH
BN
WH
BU
BK
GY
SH
BN
WH
BU
BK
GY
SH
BN
WH
BU
BK
GY
SH
BN
WH
BU
BK
GY
SH
BN
WH
BU
BK
GY

F01W1210
F01W1220
F01W1230
F01W1240
F01W1270
F01W1280
- + -
+

F01B1263

F01B1253
F01X1200

IN
IN
IN
IN
IN
IN
IN
IN

0V
0V
0V
0V
0V
0V
0V
0V

OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT

+24V
+24V
+24V
+24V
+24V
+24V
+24V
+24V

INFO
INFO
INFO
INFO
INFO
INFO
INFO
INFO

Tina 8A

INFO FROM PLUG:

1
2
3
4
5
6
7
8
SUM

+24V
IN
0V
OUT

1
2
3
4
5
6
7
8
9
10
11
12
13

SH
BN
WH
BU
BK
F01W1200

1
2
3
4
E
F01X0120

0,75 mm² GNYE

Doc. No. EM-3515867-0102

A01X0002
Þ E67

-AAL / 048:4

1.3L+ 1.3L+
1L- 1L-
A-PULSE A-PULSE

Version Designer Version Date Machine

R JGU 2016-04-06 CBP12 for TWA - 0200
ECM No Denomination Page Type

782545 CIRCUIT DIAGRAM DOOR GUARDS BOX HANDLING AND OUTFEED

Information Security Class Document No. Doc. type Version Page

Tetra Pak Public 3439867-0003 ELD AA 053

®
1 Electrical Systems Description

(Cont’d)
 This drawing must not without the consent of Tetra Pak
RELEASED be copied, transmitted or disclosed to any third party.

1 2 3 4 5 6 7 8 9 10
(Cont’d)

®
1 Electrical Systems Description

F01X0130
1 2 3 4 E

0,75 mm² GNYE

Doc. No. EM-3515867-0102

A01X0002
Þ E91

AAS / 049:4

1.3L+ 1.3L+
1L- 1L-
A-PULSE A-PULSE

Version Designer Version Date Machine

R JGU 2016-04-06 CBP12 for TWA - 0200
ECM No Denomination Page Type

782545 CIRCUIT DIAGRAM DOOR GUARDS SPARE

Information Security Class Document No. Doc. type Version Page

Tetra Pak Public 3439867-0003 ELD AA 054

79 (294)
1.3 Door Circuit
1.3 Door Circuit 1 Electrical Systems Description

This page intentionally left blank

80 (294) Doc. No. EM-3515867-0102

®
 2 Document List

®
Doc. No. EM-3515867-0102 81 (294)
 2 Document List

About the Document List Chapter

This chapter is a table of contents that includes the drawing specification for each
electrical document valid for the document.

82 (294) Doc. No. EM-3515867-0102

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2 Document List 2.1 Document List

2.1 Document List

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84 (294) Doc. No. EM-3515867-0102

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86 (294) Doc. No. EM-3515867-0102

®
2 Document List 2.1 Document List

(Cont’d)

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Doc. No. EM-3515867-0102 87 (294)
2.1 Document List 2 Document List

This page intentionally left blank

88 (294) Doc. No. EM-3515867-0102

®
 3 Position Summary

®
Doc. No. EM-3515867-0102 89 (294)
 3 Position Summary

About the Position Summary Chapter

This chapter is a list of all electrical components that are shown in the electrical
drawings, with page references to the drawings where they are located.

90 (294) Doc. No. EM-3515867-0102

®
 5IJT
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3 Position Summary

"&  ",  ".  "6 

"&  ",  "1  "6 

"&  ",  "1  "6 

"&  ",  "1  "6 

"&  ",  "1  "6 

"&  ",  "1  "6 

"'  ",  "1  "6 

"'  ",  "2  "6 

"'  ",  "2  "6 

"'  ",  "3  015*0/ "6 

"'  ",  "3  "6 

"'  ",  "3  "6 

"'  ",  "5  "6 

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"'  ",  "6  "9 

3.1 Position Summary

"'  ",  "6  "9 

"'  ",  "6  "9 

Doc. No. EM-3515867-0102

",  ",  "6  "9 

",  ",  "6  "9 

",  ",  "6  "9 

",  ",  "6  "9 

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91 (294)
3.1 Position Summary
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92 (294)
$PNQPOFOU 1BHF

$PM 0QUJPO $PNQPOFOU 1BHF

$PM 0QUJPO $PNQPOFOU 1BHF

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(Cont’d)
$#  '#  '4  5' 

$#  '#  '4  5, 

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$#  '#  '4  5, 

$,  '#  '4  015*0/ 5, 

$,  '#  '9  5, 

$,  '#  '9  5, 

3.1 Position Summary

$,  '#  14  5, 

$,  '#  1"  5, 

$4  '#  1'  5, 

'#  '#  1'  5, 

'#  '#  1'  5, 

'#  '#  1,  5, 

'#  '#  1.  5, 

'#  '#  11  5, 

'#  '$  11  5, 

'#  ''  14  5. 

'#  ',  14  5. 

'#  ',  15  5. 

'#  ',  5#  5. 

'#  ',  5#  5. 

'#  ',  5#  5. 

Doc. No. EM-3515867-0102

'#  ',  5#  55 

'#  '2  5#  55 

'#  '2  5'  55 

'#  '3  5'  55 

'#  '3  5'  55 

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(Cont’d)

5'  55  5#  5. 

5'  55  5#  5. 

®
5'  55  5#  55 

5'  55  5#  55 

3 Position Summary

5'  5#  5#  7' 

5,  5#  5#  72 

5,  5#  5,  77 

5,  5#  5,  8' 

5,  5#  5,  8' 

5,  5#  5,  8' 

5,  5#  5.  8, 

5,  5#  5.  8, 

5,  5#  55  8, 

5,  5#  55  8. 

5,  5#  5#  82 

5,  5,  5#  82 

5,  5,  5#  85 

5,  5,  5#  8# 

5,  5,  5#  8# 

5,  5.  5#  8# 

5.  5.  5#  8' 

Doc. No. EM-3515867-0102

5.  55  5,  8' 

5.  55  5,  8, 

5.  5#  5,  8, 

5.  5#  5,  8, 

5.  5#  5,  8, 

55  5#  5,  8, 

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93 (294)
3.1 Position Summary
 5IJT
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94 (294)
$PNQPOFOU 1BHF

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(Cont’d)
8,  8#  8,  8#  015*0/

8,  8#  8,  8#  015*0/

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8.  8#  8,  8' 

85  8#  8.  8' 

85  8#  85  8' 

8#  8#  8#  8,  015*0/

3.1 Position Summary

8#  8#  8#  8,  015*0/

8#  8#  8#  8, 

8#  8#  8#  8, 

8#  8#  8#  8,  015*0/

8#  8#  8'  8. 

8#  8#  8,  8. 

8#  8,  8,  8.  015*0/

8#  8,  8,  8. 

8#  8,  8,  82 

8#  8,  8,  82 

8#  8,  8,  82  015*0/

8#  8.  8.  82 

8#  85  85  82 

8,  8#  8#  015*0/ 82 

8,  8#  8#  015*0/ 85  015*0/

Doc. No. EM-3515867-0102

8,  8#  8#  015*0/ 859 

8,  8#  8#  015*0/ 859 

8,  8#  8#  015*0/ 859 

8.  8'  8#  015*0/ 859 

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3 Position Summary
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859 

859 

®
85  015*0/

859 
3 Position Summary

859 

859 

859 

859 

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859 

859 

Doc. No. EM-3515867-0102

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95 (294)
3.1 Position Summary
3.1 Position Summary 3 Position Summary

This page intentionally left blank

96 (294) Doc. No. EM-3515867-0102

®
 4 Circuit Diagrams

®
Doc. No. EM-3515867-0102 97 (294)
 4 Circuit Diagrams

About the Circuit Diagrams Chapter

This chapter contains all component drawings, such as programmable logic
controller (PLC) modules, terminals, and cables.

98 (294) Doc. No. EM-3515867-0102

®
 5IJT
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Doc. No. EM-3515867-0102


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UIF
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PG
5FUSB
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Doc. No. EM-3515867-0102

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119 (294)
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 5IJT
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Doc. No. EM-3515867-0102

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 5IJT
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UIF
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PG
5FUSB
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Doc. No. EM-3515867-0102

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121 (294)
4.1 Circuit Diagrams
 5IJT
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5FUSB
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Doc. No. EM-3515867-0102

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 5IJT
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PG
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PS
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Doc. No. EM-3515867-0102

7FSTJPO
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123 (294)
4.1 Circuit Diagrams
 5IJT
ESBXJOH
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5FUSB
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DPQJFE
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PS
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124 (294)
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89

Doc. No. EM-3515867-0102

7FSTJPO
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 5IJT
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Doc. No. EM-3515867-0102


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125 (294)
4.1 Circuit Diagrams
 5IJT
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126 (294)
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Doc. No. EM-3515867-0102


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 5IJT
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Doc. No. EM-3515867-0102


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127 (294)
4.1 Circuit Diagrams
 5IJT
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128 (294)
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Doc. No. EM-3515867-0102


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 5IJT
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Doc. No. EM-3515867-0102


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129 (294)
4.1 Circuit Diagrams
 5IJT
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130 (294)
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Doc. No. EM-3515867-0102


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 5IJT
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UIJSE
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Doc. No. EM-3515867-0102


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131 (294)
4.1 Circuit Diagrams
 5IJT
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132 (294)
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Doc. No. EM-3515867-0102


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Doc. No. EM-3515867-0102


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Doc. No. EM-3515867-0102


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Doc. No. EM-3515867-0102


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135 (294)
4.1 Circuit Diagrams
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Doc. No. EM-3515867-0102


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Doc. No. EM-3515867-0102


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137 (294)
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Doc. No. EM-3515867-0102


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Doc. No. EM-3515867-0102


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139 (294)
4.1 Circuit Diagrams
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140 (294)
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Doc. No. EM-3515867-0102

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Doc. No. EM-3515867-0102

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141 (294)
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Doc. No. EM-3515867-0102

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143 (294)
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Doc. No. EM-3515867-0102

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Doc. No. EM-3515867-0102

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2

Doc. No. EM-3515867-0102

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Doc. No. EM-3515867-0102

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Doc. No. EM-3515867-0102

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Doc. No. EM-3515867-0102

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Doc. No. EM-3515867-0102

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Doc. No. EM-3515867-0102

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163 (294)
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 5IJT
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Doc. No. EM-3515867-0102

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Doc. No. EM-3515867-0102

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165 (294)
4.1 Circuit Diagrams
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Doc. No. EM-3515867-0102

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Doc. No. EM-3515867-0102

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167 (294)
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Doc. No. EM-3515867-0102


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Doc. No. EM-3515867-0102

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169 (294)
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Doc. No. EM-3515867-0102


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NVTU
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XJUIPVU
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Doc. No. EM-3515867-0102


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Doc. No. EM-3515867-0102

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Doc. No. EM-3515867-0102

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Doc. No. EM-3515867-0102

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Doc. No. EM-3515867-0102

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Doc. No. EM-3515867-0102

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Doc. No. EM-3515867-0102




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Doc. No. EM-3515867-0102


  


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Doc. No. EM-3515867-0102

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Doc. No. EM-3515867-0102

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Doc. No. EM-3515867-0102

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Doc. No. EM-3515867-0102

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Doc. No. EM-3515867-0102

   
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Doc. No. EM-3515867-0102

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Doc. No. EM-3515867-0102

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Doc. No. EM-3515867-0102

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Doc. No. EM-3515867-0102 211 (294)
 5 Line Summary

About the Line Summary Chapter

All connections inside the electrical cabinet are listed in this chapter.

212 (294) Doc. No. EM-3515867-0102

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Doc. No. EM-3515867-0102 219 (294)
 6 Cabinet Terminal Summary

About the Cabinet Terminal Summary Chapter

All terminals inside the electrical cabinet are listed in this chapter. The field Opt.
specifies if the terminal is reserved for an option.

220 (294) Doc. No. EM-3515867-0102

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Doc. No. EM-3515867-0102

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223 (294)
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224 (294)
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19 
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6 Cabinet Terminal Summary

'9  '9& 

19 
19 
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'9 '9 19 
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'9 '9 19
19 

Doc. No. EM-3515867-0102

'9 '9 19
19 
'9&  19
19 1BHF

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6.1 Cabinet Terminal Summary
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226 (294)
19 1BHF

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$PM 0QUJPO
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19  59  59  59 

19  59  59  59 

19  59  59  59 

19  59  59  59 

19  59  59  59 

19  59 59 59

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59 1BHF

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6.1 Cabinet Terminal Summary

59  59  59  59 

59  59  59  59 

59  59  59  59 

59  59  59  59 

59 59 59 59

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59 1BHF

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$PM 0QUJPO
59  59  59  79 

59  59  59  79 

Doc. No. EM-3515867-0102

59  59  59  79 

59  59  59  79 

59  59  59  79

59 59 59 79

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6 Cabinet Terminal Summary

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89 

Doc. No. EM-3515867-0102

89
89 
89 1BHF

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89
89  89
89 
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228 (294)
89 1BHF

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(Cont’d)

89 

89 

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89

89& 
6.1 Cabinet Terminal Summary

Doc. No. EM-3515867-0102

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®
6 Cabinet Terminal Summary
7 Terminal Strip Overview

®
Doc. No. EM-3515867-0102 229 (294)
 7 Terminal Strip Overview

About the Terminal Strip Overview Chapter

All terminals outside the electrical cabinet are listed in this chapter with a page
reference to the circuit diagrams.

230 (294) Doc. No. EM-3515867-0102

®
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7 Terminal Strip Overview

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Doc. No. EM-3515867-0102

 

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231 (294)
7.1 Terminal Strip Overview
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232 (294)
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Doc. No. EM-3515867-0102

 
 

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7 Terminal Strip Overview

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Doc. No. EM-3515867-0102

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Doc. No. EM-3515867-0102

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Doc. No. EM-3515867-0102

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Doc. No. EM-3515867-0102

 
 

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Doc. No. EM-3515867-0102

 
 
 
 
 
 
 
 
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Doc. No. EM-3515867-0102

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256 (294) Doc. No. EM-3515867-0102

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Doc. No. EM-3515867-0102 257 (294)
 8 Cable Connection List

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59  5.6 
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59  5.7 
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8.1 Cable Connection List

59  5.8 

5.# #, 557 
59 (/:& 5.Þ 
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58 "9 #/ 5# 

59  5.6  "9 #6 5# 

59  5.7  "9 #, 5# 

Doc. No. EM-3515867-0102

59  5.8 

59 (/:& 5.Þ  58

59 4) (/%@$-".1  55&5) &5) 55&5) 

58 58
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59  5575 

59  5585 

58
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58
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Doc. No. EM-3515867-0102

59 4) (/%@$-".1 
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58
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269 (294)
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58 58
59  5.7  59  5.6 

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59 (/:& 5.Þ  59  5.8 

59 4) (/%@$-".1  59 (/:& 5.Þ 

59 4) (/%@$-".1 

58
59  5565  58
59  5575  59  5565 

59  5585  59  5575 

8.1 Cable Connection List

59 (/:& 55Þ  59  5585 

59 4) (/%@$-".1  59 (/:& 55Þ 

59 4) (/%@$-".1 

58
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"99 &5) 55 

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59  5.6  58
59  5.7  (/%@$-".1 4) (/%@$-".1 

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Doc. No. EM-3515867-0102

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8 Cable Connection List

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58
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Doc. No. EM-3515867-0102

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271 (294)
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272 (294)
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58 58
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8.1 Cable Connection List

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Doc. No. EM-3515867-0102

4) 58
5.& #6 59  55&5) &5) 55&5) 

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58 58

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58 "9 #, 59 

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8 Cable Connection List

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"9 #, 5#  "9 #/ 5# 

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58 "9 #, 5# 

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58
58
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Doc. No. EM-3515867-0102

"9 #6 5# 
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58
58
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273 (294)
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274 (294)
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8.1 Cable Connection List

5.( 8) 55  "9 #, 5# 

58 58

55&5) &5) 55&5)  "9  5, 

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58

Doc. No. EM-3515867-0102

"9 #/ 5# 

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58
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78


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79  77- 
89  89 
79  77/ 

8 Cable Connection List

79& (/:& 77Þ 




78 89  89 
79  77  

79  77  89  89 

79  77  89  89 
79  77  89& (/:& 89& 
79  77 

79  77  88

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88
88
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Doc. No. EM-3515867-0102

89  89 


88

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276 (294)
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88 88
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89  &95&3/"-  89 (/:& 85Þ 

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89  &95&3/"- 
8.1 Cable Connection List

89  &95&3/"- 

88
89  8.6 
88
89  8.7 
89& (/:& &95&3/"-  89  8.8 
89  &95&3/"-  89 (/:& 8.Þ 
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89  &95&3/"- 
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88
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88

Doc. No. EM-3515867-0102

89  8.6 
88
89  8.7 
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Doc. No. EM-3515867-0102

"9 #6 8# 
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8.1 Cable Connection List

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88 "9 #/ 8# 

Doc. No. EM-3515867-0102

"9 #/ 8#  "9 #6 8# 
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88
88 85&5) &5) 85&5) 
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(Cont’d)
8 Cable Connection List
 5IJT
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(Cont’d)

"9 #, 8# 

88

®
"9 #/ 8# 
88
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"9 #6 8# 

"9 #, 8# 

8 Cable Connection List

88
"9 #/ 8# 
88
"9 #6 8# 
"9 #/ 8# 
"9 #, 8# 
"9 #6 8# 

"9 #, 8# 

88
"9 #/ 8# 
88
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"9 #, 8# 

88
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88
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"9 #, 8# 

88
"9 #, 8, 
88
"9 #, 8, 
"9 #/ 8# 

"9 #6 8# 

88
"9 #, 8# 

Doc. No. EM-3515867-0102

"9 #/ 8# 

"9 #6 8# 

88
"9 #, 8# 
"9 #/ 8# 

"9 #6 8# 

88
"9 #, 8# 
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279 (294)
8.1 Cable Connection List
 5IJT
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280 (294)
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(Cont’d)

88 88
"9 #/ 8#  "9 #/ 8# 

"9 #6 8#  "9 #6 8# 

"9 #, 8#  "9 #, 8# 

88 88
89  8.6  "9 #/ 8# 

89  8.7  "9 #6 8# 

89  8.8  "9 #, 8# 

89 (/:& 8.Þ 

8.1 Cable Connection List

89 4) (/%@$-".1  88

"9  8, 
88 "9  8, 

89  8565  "9& (/:& 8,Þ 

89  8575 

89  8585  88

89 (/:& 85Þ  "9  8, 
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88
"99 &5) 85  88
"9 #/ 8# 
88 "9 #6 8# 

"9 #/ 8#  "9 #, 8# 

"9 #6 8# 

"9 #, 8#  88

Doc. No. EM-3515867-0102

89  8.6 
88 89  8.7 

"9 #/ 8#  89  8.8 

"9 #6 8#  89 (/:& 8.Þ 

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(Cont’d)
8 Cable Connection List
 5IJT
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NVTU
OPU
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88

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89  8565 
88
89  8575 
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89  8585 
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89 (/:& 85Þ 
"9& (/:& 8,Þ 
8 Cable Connection List

89 4) (/%@$-".1 

88
88
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88
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88
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88 89  89 
"9 #/ 8#  89  89 
"9 #6 8#  89  89 
"9 #, 8#  89& (/:& 89& 

88

Doc. No. EM-3515867-0102

88
"9 #/ 8#  89  859 
"9 #6 8#  89  859 
"9 #, 8#  89  859 

89  859 

88 89  859 

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281 (294)
8.1 Cable Connection List
 5IJT
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282 (294)
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89  89 

88
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89& (/:& 89& 
89  859 

89  859 

88
89  859 
89  8.6 

89  8.7 

89  8.8 

89& (/:& 8.Þ 
89  859 

89  859 

8.1 Cable Connection List


88
89 859 

89& (/:& 859  89  82 

89  82 

89  82 

88
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88
859 859 

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82 (/:& 859 

88
89  89 


88
89 89 

89  89  8.6  859 

89& (/:& 89&  8.7  859 

8.8  859 

8.Þ (/:& 859 

Doc. No. EM-3515867-0102

88
(/%@$-".1 4) (/%@$-".1 
89  8.6 

89  8.7 


88
89 8.8 

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8 Cable Connection List
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88 88

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89  82  89 #/ 8, 

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89  82  (/:&

89& (/:& 82Þ 

8 Cable Connection List

88
88 89 #/ 8# 

82  859  89 #6 8# 

82  859  89 #, 8# 

82  859 

82 (/:& 859  88

89 #/ 8# 
88 89 #6 8# 

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89 #/ 8# 
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89 #6 8# 

89 #, 8#  88

Doc. No. EM-3515867-0102

89 #/ 8# 
88 89 #6 8# 

89 #/ 8#  89 #, 8# 

89 #6 8# 

89 #, 8#  88

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283 (294)
8.1 Cable Connection List
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284 (294)
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(Cont’d)

88
#, 8# 

88
89 #/ 8# 

89 #6 8# 

89 #, 8# 

88
8.1 Cable Connection List

89 #/ 8# 

89 #6 8# 

89 #, 8# 

Doc. No. EM-3515867-0102

7FSTJPO
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®
8 Cable Connection List
 9 Drawing Remarks

®
Doc. No. EM-3515867-0102 285 (294)
 9 Drawing Remarks

About the Drawing Remarks Chapter

This chapter contains drawing remarks.

286 (294) Doc. No. EM-3515867-0102

®
9 Drawing Remarks 9.1 Drawing Remarks

9.1 Drawing Remarks

Drawing No. Page Note Remark
3439867-0003 027 –
041, One turn through ferrite.
01
043,
044
027 –
041, Connected to ground via clamp.
02
043,
044
027 –
041, Connected to ground by compr. Gland.
03
043,
044
04
05
046 06 To be removed if additional emergency stops are connected.
111 07 Level 6 communication up-stream.
015 – Connect earth braid from power rail to mounting plate.
08
024
09
004, Supplementary bonding to the buildings equipotential net.
10
048
004,
11 Shorter than 100 mm.
007
110 12 To be removed when external signal is used.
013, Connect only to heavy duty connector.
13
090
007 14 Grounded via Earth Braid.
15
007 The cable shield must be clamped to the door as close to the connector as
16 possible.
048 17 Removed when downstream eq. installed.
18
042 –
044, 19 Optional Equipment external outfeed conveyor.
111
057, Optional Equipment for communication with A1 -0800 Filling machine.
20
111
057 Resistor to be installed if SNP Gateway is the last node on a RS-485
21 multidrop network.
007 22 Only for I-line.
046 23 Only if box converger is installed.
109 24 Only if box reject unit is installed.
065, Only used on package patterns with 6 faces per layer.
25
067
Photocell is used on following volumes:
26 • 250UF220 48P
• 500 24P
27

(Cont’d)
®
Doc. No. EM-3515867-0102 287 (294)
9.1 Drawing Remarks 9 Drawing Remarks

(Cont’d)

Drawing No. Page Note Remark

28
008 Phase sequence-sensitive cooling unit; Switch two conductors if the cooling
29 unit does not start after installation.
Turn off the mains switch first!
108 30 Leave insulated and unconnected in connection box.
007,
015 –
024,
027 –
041, See network overview page for ethernet connections.
31
043 –
045,
056,
057,
091
049 32 Remove jumper if package volume is TFA 1000ml

Drawing Remarks
Document identity Document type Version ECM
3439867-0098 ELD AD 856882

288 (294) Doc. No. EM-3515867-0102

®
 10 Other Information

®
Doc. No. EM-3515867-0102 289 (294)
 10 Other Information

About the Other Information Chapter

This chapter contains Engineering Change Description.

290 (294) Doc. No. EM-3515867-0102

®
10 Other Information 10.1 Engineering Change Description

10.1 Engineering Change Description

ECM No. Drawing No. Alteration
856882 3439867 Version AA
Documentation created
856882 3439867 Version AB
Moved connections to safety contactor
F01Q0001.
Updated wiring for reset button F01S0001.
Safety I/Os F01K0001:IQ12 and IQ13 rewired.
I/O link valve panel tag names updated.
Corrected symbol and power supply wiring to
A01K0401.
Fixed A01W0070 not showing connections in
cable connection list.
Fixed A01X2000 showed in 3439867-0005
instead of -0006
856882 3439867 Version AC
Moved earth wires on A01X0002 (from → to):
11 → 77, 8 → 11, 2 → 3, 3 → 8, 5 → 2, 6 → 4,
7 → 6, 4 → 7.
856882 3439867 Version AD
Page 082: Introduced relays A01K3101,
A01K3102, A01K3103, A01K3104 for lamp
tower
Page 082: Moved lamp tower to new page -
090
Page 090: New page inserted with Lamp
Tower, and new relay contacts.

Engineering Change Description

Document identity Document type Version ECM
3439867-0099 ELD AD 856882
.

®
Doc. No. EM-3515867-0102 291 (294)
10.1 Engineering Change Description 10 Other Information

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