Contiform faults

Contiform Faults
zenOn 6.20 English
 Contiform faults
026 safety circuit guard blowing machine
Malfunction of one of the contactors =HM1.1201.-K231, =BM1.1201.-K352,
=BM1.1201.-K353, =BM1.1201.-K354, =HM1.1201.-K352 (in Blocs also
Fault 026
=HM1.1201.-K241, =HM1.2001.-K314, =HM1.2001.-K317) or one of the
guard switches.\nPlease inform a qualified electrician.\nChange the faulty
part if necessary.

Reset at the control panel.

 Contiform faults
028 safety circuit emergency stop blowing machine
Malfunction of one of the contactors =HM1.1101.-C151,\n=HM1.1101.-C201,
=HM1.1101.-C202 or one of the emergency-stop switches.\nPlease inform a
Fault 028
qualified electrician.\nChange the faulty part if necessary.

Reset at the control panel.

Contiform faults

Fault 030
Contiform faults

Fault 059
 Contiform faults
064 motor overload drives 3
Malfunction of a motor overload switch or connected part.
Please inform a qualified electrician. Check motor overload circuit.
Plc-inputs: I 48.0 (and I 3.0 with synchronous drive) !
Fault 064
Electrical schematics:\npages =BM1.2001.20, =HM1.2001.90

Reset at the control panel.

 Contiform faults
065 motor overload preform cooling fans
Malfunction of a motor overload switch or connected\npart.
Please inform a qualified electrician.
Fault 065
Check\nmotor overload circuit.\nPlc-inputs: I 52.0, I 82.0 !
Electrical schematics: page =HM1.3303.90

Reset at the control panel.

Control cabinet 4
Contiform faults

Fault 086i
 Contiform faults
088 pressure drop water supply base spraying device
There is no water or the operating pressure\nhas been set too low or the main
valve of the\nwater service unit is closed (=BM1.3501.-B124).
Fault 088
Reset at the control panel.
 Contiform faults
089 pressure drop preblowing air supply
There is no compressed air or the main valve of the\nair service unit is closed
or the pressure regulator\nor the pressure transmitter is defective
Fault 089
(=BM1.5301.-M161, =BM1.5301.-B201).

Reset at the control panel.

Contiform faults

Fault p089 Pressure drop preblow air supply

P1

Proportonal valve
 Contiform faults
090 pressure drop final blowing air supply
There is no compressed air or the main valve of the\nair service unit is closed
or the pressure regulator\nis defective (=BM1.5301.-M171 and =BM1.1501.-
B122).
Fault 090
Reset at the control panel.
Contiform faults
Fault p090 Pressure drop final blowing air supply

P2

Proportonal valve
Contiform faults

Fault 091

Min 9 bar
 Contiform faults
092 pressure drop flushing air
There is no compressed air or the main valve of the\nair service unit is closed
or the pressure regulator\nis defective (=BM1.5301.-M111).
Fault 092
Reset at the control panel.
 Contiform faults
093 pressure drop stretching
There is no compressed air or the operating pressure\nhas been set too low or
the main valve of the\nair service unit is closed (=BM1.1501.-B122).
Fault 093
Reset at the control panel.

Min switch 6 bar

Contiform faults

Fault 095
Contiform faults
Fault p095 Pressure chain tightener heating too loo / too high

Chain tensioner
pressure
Kettenspanner
 Contiform faults
099 back-up transfer to the air conveyor
Back-up at the transfer position to\nthe air conveyor (=BM1.1701.-B134).\nIt
is not possible to empty the blowing machine.\nBottles have jammed on the
Fault 099
conveyor.

Reset at the control panel.

1. PE sensor activates bottle pusher

 Contiform faults
100 back-up discharge
Back-up at the transfer position to\nthe air conveyor (=BM1.1701.-B131).\nIt
is not possible to empty the blowing machine.\nBottles have jammed on the
Fault 100
conveyor.

Reset at the control panel.

2. PE sensor activates 1.bottle dump gate

 Contiform faults
101 back-up discharge (air conveyor)
Back-up at bottle discharge up to the blowing machine\n (=BM1.4001.-
B111).\nIt is not possible to empty the blowing machine.\nBottles have either
Fault 101
jammed on the conveyor or the\nback-up switches at page =HM1.9704 have
not\nbeen actuated.

Reset at the control panel.

Contiform faults
Fault p101 Back up discharge ( air conveyor)

2. PE sensor
Activates 1.bottle
dump gate

3. PE sensor
Activates 2.bottle
dump gate
 Contiform faults
102 back-up rejection area
Remove the bottles and preforms from the rejection area
(=BM1.1501.-B163)
Fault 102
Reset at the control panel.
 Contiform faults
106 Malfunction infeed star wheel of heating module

Preform jammed at infeed star wheel of heating module

(=HM1.1501.-P171).
Fault 106
Check whether parts are damaged.

Reset at the control panel.

Eine Preform hat sich am Einlaufstern Heizmodul Eine Preform hat sich am Einlaufstern Heizmodul
verkeilt\n(HM1.1501.-P171). Kontrollieren Sie, ob Teile verkeilt\n(HM1.1501.-P171). Kontrollieren Sie, ob Teile
beschädigt\nwurden.\nQuittieren am Kommandokasten. beschädigt\nwurden.\nQuittieren am Kommandokasten.

Eine Preform hat sich am Einlaufstern Heizmodul

verkeilt\n(HM1.1501.-P171). Kontrollieren Sie, ob Teile
beschädigt\nwurden.\nQuittieren am Kommandokasten. .
Contiform faults

Fault 109i
Contiform faults

Fault 109
 Contiform faults
0110 safety clutch infeed starwheel of blowing wheel
The proximity switch =BM1.1501.-P181 for monitoring safety
clutch has been actuated.\nCheck clutch, proximity switch and respective

Fault 110
cabeling.Rotate the heating module until it catches.

Reset at the control panel.

 Contiform faults
0111 safety clutch discharge starwheel of blowing wheel
The proximity switch =BM1.1501.-P182 for monitoring safety
clutch has been actuated.\nCheck clutch, proximity switch and respective

Fault 111
cabeling.Rotate the heating module until it catches.

Reset at the control panel.

Contiform faults

Fault 113
 Contiform faults
0116 malfunction hight detection heating mandrel
malfunction height detection heating mandrel
(=HM1.1501.-LS141)

Fault 116
Reset at the control panel.

E 62.1
 Contiform faults
0117 Chain heating module broken
One Chain for heating mandrel rotation broken or wrong tension.
The proximity switches =HM1.1501.-P144 and =HM1.1501.-P154 must be
active
Fault 117
Reset at the control panel.

Chain tensioner rotation chain

 Contiform faults
0118 malfunction fitting preform
Several consecutive preforms could not be fitted to the heating mandrel
or the proximity switch is actuated all the time (=HM1.1501.-P202.)
Fault 118
Reset at the control panel.

HM1.1501 P202
 Contiform faults
0119 malfunction: incorrect fitted preform was not rejected
A preform could not be rejected (=HM1.1501.-P202).\nRemove the preform.

Fault 119
Reset at the control panel.

HM1.1505 P202
Contiform faults

Fault 121
Contiform faults
Fault p121 Malfunction transport chain heating module

Sensor
 Contiform faults
0122 preform stuck in the heating module
Remove the preform at the discharge of the\nheating module (=HM1.1501.-
LS145).\n.

Fault 122
Reset at the control panel.

HM1.1505 LS145 E 62.7

Contiform faults

Fault 124

Base cam
 Contiform faults

Fault 125

Proximity switch mould not closed

 Contiform faults
0126 malfunction mould locking cam
The mould locking cam has been mechanically
overloaded (=BM1.1501.-P133).

Fault 126
Check all moulds for functionality and for possible bottle fragments

Reset at the control panel.

Proximity switch Locking-unlocking cam

CBT-111
 Contiform faults
0127 mould base bottom at discharge of blowing wheel
The proximity switch =BM1.1501.-P134 for the mould base
monitoring at discharge of blowing wheel has been actuated.

Fault 127
Either a form was manually opened and then closed\nimproperly
(mould base was not raised) or a form\nhas opened by itself.
Please confirm that the mould base cannot crash against the mould walls from
below when the machine restarts.
Reset at the control panel.
 Contiform faults
0128 cam malfunction, fitting to preform mandrel
The heating mandrel cam has been mechanically overloaded
(=HM1.1501.-P201).Remove the preform

Fault 128
Reset at the control panel.
 Contiform faults
0129 malfunction on the discharge starwheel/ back-up transfer to starwheel 1 and 2
A bottle is in the transfer position at the discharge of the blowing module
stuck. Remove the bottle at the discharge of the blowing module
Fault 129
(=BM1.1501.-LS152)

Reset at the control panel.

Only S40K double discharge

 Contiform faults
0130 malfunction cooling heating module
No cold water circulation present in the oven\n (=BM1.3501.-B121).
Open the water supply and switch on the water\ncooling system.

Fault 130
Reset at the control panel.
 Contiform faults
0131 malfunction cooling mould wall
No cold water circulation present in the oven\n (=BM1.3501.-B122).
Open the water supply and switch on the water\ncooling system.

Fault 131
Reset at the control panel.
 Contiform faults
0132 malfunction cooling mould base
No cold water circulation present in the oven\n (=BM1.3501.-B123).
Open the water supply and switch on the water\ncooling system.

Fault 132
Reset at the control panel.
 Contiform faults
0135 malfunction cooling units
The cooling unit is not ready. The preform stop
opens again after the solution of the problem.

Fault 135
Reset at the control panel.
Contiform faults

Fault 136
 Contiform faults
0138 malfunction preform supply
The preform supply is not ready. The preform stop opens and the preform
supply works again after the solution of the problem.
Fault 138
Reset at the control panel.
Contiform faults
Fault p138 Malfunction preform supply
5 = ejection blowing 3= Stop rollers, stop vertical
4 2= Stop vertical
Speed = 75% x 40%
33%
Speed = 100% x
40%
40%

1= conveyor hopper
 Contiform faults
0143 malfunction mould carrier temperature measurement 1
The left mould carrier temperature measurement (PT100)
is not responding.

Fault 143
Check the PT100 =BM1.5401.-B141, its cabeling and the terminals
(for a possible open circuit.)

Reset at the control panel.

 Contiform faults
0146 malfunction oven temperature measurement 1+2
The oven temperature measurement (PT100) is not responding.
Check the PT100 =HM1.5401.-RTD111, its cabeling and the
Fault 146
terminals (for a possible open circuit).

Reset at the control panel.

Pt100
 Contiform faults
0151 malfunction blowing pressure measurement
The measurement of the blowing pressure is\nnot responding.\nCheck the
pressure regulator =BM1.5301.-M101, its cabeling\nand the terminals (for a
Fault 151
possible open circuit).

Reset at the control panel.

Contiform faults
Fault p151 Malfunction blowing pressure measurement

No actual value

P2

Compensator pressure
 Contiform faults
0152 malfunction preblowing pressure measurement
The measurement of the preblowing pressure is\nnot responding.\nCheck the
pressure transmitter =BM1.5301.-B201, its cabeling\nand the terminals (for a
Fault 152
possible open circuit).

Reset at the control panel.

Contiform faults

Fault p152 Malfunction preblow pressure measurement

P1

No actual value
 Contiform faults
0153 malfunction flushing pressure measurement
The measurement of the flushing pressure is\nnot responding.\nCheck the
pressure regulator =BM1.5301.-M111, its cabeling\nand the terminals (for a
Fault 153
possible open circuit).

Reset at the control panel.

Contiform faults
Fault p153 Malfunction flushing pressure measurement

No actual value
 Contiform faults
0154 malfunction encoder machine control
The encoder =BM1.1701.-ENC101 no longer reacts.
Electrical schematics: page =BM1.1701.10

Fault 154
Please inform a qualified electrician.

Reset at the control panel.

 Contiform faults
0161 drives not synchronised --> turn on machine
In order to synchronize the drives, the\nblowing machine must be turned on.

Fault 161
Reset at the control panel.
 Contiform faults
0164 fault fine clock pulse monitoring
Despite the machine was turned on, the encoder
=BM.1701.-B101 did not recognize a rotation. Please let the whole main

Fault 164
drive, frequency converter (=HM1.2001.-ENC101)
and encoder be checked by a qualified electrician.

Reset at the control panel.

 Contiform faults
0165 consecutive fault "preform present" infeed heating module
The p.e. cell =HM1.1701.-PE123 has not detected any performs
despite a back-up at the infeed and an opened perform stop.
Fault 165
Clean the optical sensor or check its functionality and respective cabeling.

Reset at the control panel.

 Contiform faults
0166 consecutive fault "preform present" infeed blowing wheel
The p.e. cell =BM1.1701.-PE121 has not detected any preforms.
They fell down from the mandrels or the p.e. cell is defective.
Fault 166
Clean the optical sensor or check ist functionality and respective cabeling.
Check the functionality of the preform stopper.
Reset at the control panel.

=BM.1701 PE 121
 Contiform faults
0170 consecutive fault blowing mould not locked
Several consecutive blowing moulds were not closed and locked
(=BM1.1501.-P133).
Fault 170
Check the closing and locking mechanisms.

Reset at the control panel.

Locking-unlocking cam

CBT-111
 Contiform faults
0171 consecutive fault recording of blowing sequence
Several consecutively blown bottles did not have the required blowing
values.\nOptimize the heating and blowing parameters as

Fault 171
well as the preblowing pressure or select the\nproper limit values.

Reset at the control panel.

 Contiform faults
172 consecutive fault widths measurement
Several consecutively blown bottles did not have the required
diameter. Optimize the heating and blowing parameters as

Fault 172
well as the preblowing pressure or select the\nproper limit values

Reset at the control panel.

Contiform faults
Fault p172 Consecutive fault width measurement
 Contiform faults
0187 broken spring ionisation mandrel
Change the faulty spring.\n\nReset at the control panel.
(=IS1.1501.-B121)
Fault 187
Reset at the control panel.
 Contiform faults
0208 safety clutch discharge starwheels
The proximity switch =BM1.1501.-P191 for monitoring safety
clutch has been actuated\nat the discharge of the way 1.

Fault 208
Check clutch, proximity switch and respective cabeling.
Rotate the infeed star wheel of the blowing wheel
until it catches.

Reset at the control panel.

 Contiform faults
0232 Malfunction blow-moulding machine break 1
The proximity switch =BM1.2001.-B211 E 90.4 for monitoring
sblow-moulding machine break 1 has been actuated.

Fault 232
Check proximity switch and respective cabeling.

Reset at the control panel.

 Contiform faults
0233 Malfunction blow-moulding machine break 2
The proximity switch =BM1.2001.-B211 E 90.5 for monitoring
sblow-moulding machine break 1 has been actuated.

Fault 233
Check proximity switch and respective cabeling.

Reset at the control panel.

 Contiform faults
0234 Malfunction blow-moulding machine break 3
The proximity switch =BM1.2001.-B211 E 90.6 for monitoring
sblow-moulding machine break 1 has been actuated.

Fault 234
Check proximity switch and respective cabeling.

Reset at the control panel.

 Contiform faults
0252 Lack of preforms at infeed
Check that enough preforms are supplied

Fault 252

„Minimum“P.E sensor
 Contiform faults
0560 malfunction stretching rod monitoring blowing mould 1
The stretching cylinder was not retracted at the end\nof the blowing process.
Check the stretching unit.\nAttention!\nNot fixing the possible fault can lead
Fault 560
to serious mechanical damage.

Reset at the control panel.