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DIRECT REPLACEMENTS
BLOW
P
SOLUTIONS
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A division
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A MOLDING
SOLUTIONS
P of PHD P
INCREASE PRODUCTION • REDUCE MAINTENANCE • REDUCE DOWNTIME • REDUCE SCRAP
STRETCHING CYLINDERS
NOZZLE CYLINDERS
TRANSFER ARMS
BOTTLE EJECT SLIDES
UNIQUE SOLUTIONS®
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AG INO
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We understand
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your unique
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requirements
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BLOW
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SOLUTIONS
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A division
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A MOLDING
SOLUTIONS
P of PHD P
Focused on the specific needs of the plastic packaging industry,
PHD offers many direct replacements for Sidel® and Krones®
machines such as stretching cylinders, nozzle and needle
cylinders, and transfer arms. PHD also provides the added
benefit of unique designs. Our built-to-need designs address
your specific application issues.
Our components are the actuators of choice. Designed for long

life, PHD products keep your blow molding lines running while
increasing productivity and reducing downtime and scrap.
We also offer the added benefit of our rebuild program which

refurbishes your existing PHD components, enabling even longer
service life and savings.
To request more literature, visit

www.phdinc.com/resources/inforequest/
Direct Replacements
EASY We offer a wide variety of direct replacement components for

DROP-IN Sidel®, Krones® and other machines. Our drop-in components
save you money by reducing costly production downtime and
With longer life,
maintenance costs.
reduced maintenance,
and reduced downtime
Many of our components provide up to twice the life of
the original unit. This means longer up time for higher
production and higher profits.
Superior Delivery
FASTER Excellent delivery saves you money by getting you back to

delivery than business faster.
competitor
Unique Solutions
Special PHD offers a variety of components already designed
Requirements to fit unique requirements. If your application requires
a modified component from outside our large
database of designs, our team is ready to help. We
welcome special requests, regardless of quantity or
frequency of order.
Rebuild Program
Return Our products can be rebuilt and put back in service

to service for continued savings. Plus you will receive a “like new”
warranty. See page 70 for more information.
© Copyright 2017, by PHD, Inc. All Rights Reserved. Printed in the U.S.A.
2
www.phdinc.com • (800) 624-8511
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SIDEL®
Replacement Reference Chart.................... 4
Stretching BCS Stretching Cylinder........................... 5

Cylinders Series1 and Series2 direct replacement with X27 PHD check valve option
BCSU Universal Stretching Cylinder......... 19

Universal direct replacement with X27 PHD check valve option
Universal Stretching Cylinder................... 27

Universal SBO34 direct replacement
Nozzle Series1 Nozzle Cylinders......................... 31

Cylinders Series1 Pneumatic (SBO2-SBO6 HR) and CSD direct replacements
BCZ2 Nozzle Cylinder............................. 35

Series2 CSD & HR direct replacements
BCZUS Universal Nozzle Cylinder............. 45

Universal direct replacement
BCZUD Universal Nozzle Cylinder............. 51

Universal direct replacement
Transfer BST1 Transfer Arm................................ 59

Arms Series1 direct replacement with more robust and precise design
BST2 Transfer Arm................................ 65

Series2 direct replacement with vertical height adjustment
Preform/ ML308222 & ML308876....................... 73

Series1 replacement
Bottle
Eject Slides ML304450 & ML305278....................... 75
Series2 direct replacement
ML308956........................................... 76
Series2 & 2+ direct replacements
ML314059........................................... 77
Universal & Matrix direct replacements
Other Mold Base Cylinder................................. 78

Series1 SBO2 and SBO4 direct replacements
Rebuild Program..................................... 79
Return your unit to service and get a 12 month “like new” warranty
Unique Solutions®................................... 79
PHD offers unlimited design capabilities to fit your needs
Any marks or names referenced herein are either registered trademarks or trademarks of their respective owners. No
association with or endorsement of any company, organization, or product is intended or should be inferred.
3
www.phdinc.com • (800) 624-8511
SIDEL02
Replacement Reference Chart
Sidel® SERIES1
SBO2 PHD Model
Stretching Cylinders Series BCS1 Stretching Cylinder
ML305877 HR (Heat Resistant)
Nozzle Cylinders ML305665 CSD (Cold Set)
ML307217 CSD (Cold Set)
Rotary Transfer Arms ML312140, ML311880
ML304151
Mold Base Cylinders
ML307576 (for oversized rod end)
SBO4 PHD Model

Stretching Cylinders ML312148
Eject Slides ML308222, ML308876
Transfer Arm - Fixed Head BST1 Transfer Arm
SBO6 PHD Model

Stretching Cylinders BCS1 Stretching Cylinder
Eject Slides ML308222, ML308876
Series1 Transfer Arm - Fixed Head BST1 Transfer Arm
SBO10, SBO16, SBO24, SBO32 (Dual Cavity) SBO40 PHD Model

ML308222, ML308876, ML311797, ML310350,
Eject Slides
ML309535
Series1 Transfer Arm - Fixed Head BST1 Transfer Arm
- Preferential Head ML309814
4 Several models were produced in a cam-driven version in relation to the stretching process. Opportunities are also available for transfer arms and ejectors.
Sidel® SERIES2 & SERIES2+

SBO MODELS PHD Model
Nozzle Cylinders BCZ28 Nozzle Cylinder
Preform/Eject Slides ML304450, ML305278, ML308956, ML312136
Series2 Transfer Arm -Fixed Head Standard and Adjustable BST2xx-5
- Head Only BST2x25-1x90-xxxx
- Preferential Head ML311319 Preferential Head Only
UNIVERSAL
SBO Models PHD Model
Stretching Cylinders BCSU Universal Stretching Cylinder
Nozzle Cylinders BCZUS, BCZUD Universal Nozzle Cylinders
Eject Slide ML314059
MATRIX
SBO Models PHD Model
Eject Slide ML314059
4
www.phdinc.com • (800) 624-8511
SIDEL02
BCS
Sidel® Series1 & Series2 Direct Replacement
Stretching Cylinder
MAJOR BENEFITS
Series BCS2 Cylinder
• PHD Cylinder mounts into the same space and bolt pattern. shown with recommended
options X27 and LM
• Provides significantly longer life and reduces maintenance and
downtime. Series2 Replacement
• Internal shock pads are standard, eliminating metal to metal
contact.
• Cushion controls are standard for end of stroke deceleration on
Series1, and Series2 on retract.
• Cylinders are easily field repairable, maximizing your investment.
Series BCS1 Cylinder

Series1 Replacement
increased capacity cushion

controls are easily adjusted and
are field repairable, maximizing built-in shock pads are standard,
your investment absorbing impact energy and
eliminating metal to metal contact
rugged and lightweight

anodized aluminum alloy cylinder features urethane piston
heads, caps, and tube and rod seals for long life
(BCS2 design only) rod seal retention

ring for extreme applications
PTFE wear ring provides piston standard alloy steel and optional
support and enhances durability. corrosion resistant stainless steel
Design 2 [6] increases the width piston rods are hard chrome plated
for superior support for maximum life and durability
effective cushion up to
1.5 in [38.1 mm] for
smooth deceleration at
end of stroke increased piston seal retention
for higher speed applications
5
www.phdinc.com/bcs • (800) 624-8511
SIDEL02
ORDERING DATA: SERIES BCS STRETCHING CYLINDER
FOR SERIES1 MACHINES SBO1, SBO2, SBO4 CONSULT FACTORY
TO ORDER, SPECIFY:
Product, Series, Type, Machine No.,
Design No., Bore Size, Stroke, any BORE SIZE
Options. BORE PISTON AREA
MANDATORY CUSHION CONTROL
mm in mm2 in2
DB - Cushion Controls Both Ends Series1 only*
50 1.969 1963 3.05
DR - Cushion Control Retract Only Series2 only**
PRODUCT TYPE Contact PHD for smaller No other cushion option can be
B - Blow Mold S - Stretching or larger bore sizes. Specified See notes 1, 2 & 3.
B C S 2 - 6 - 50 x 400 - DR - U19-LM-X27
SERIES MACHINE NO. DESIGN NO. METRIC STROKE (BCSxx) CYLINDER OPTIONS
C - Cylinder 1 - Series1 Machine 6 - Metric K_ - Extra Rod Extension in 1 mm increments.
150 psi [10 bar] Air (without Manifold) STANDARD STROKE LENGTHS Length code (BCSxxx) is K5 = 5 mm, K17 = 17 mm,
(100 mm = minimum stroke
2 - Series2 Machine in 1 mm increments) K121 = 121 mm, etc.
(with Manifold) BORE MAXIMUM U19 - MAC ISO 2 Series Valve with DIN connection
[mm] STROKE [mm] LR6 - 6 mm orifice on retract for 2 m/sec retraction
50 450 (4 mm orifice standard)
Contact PHD for shorter or longer strokes. L12 - 1/2 BSPP to 14 mm Elbow Fitting
NOTES: (Replaces Male Run Tee - BCS2 only)
1) Cushions and ports are in positions 1 and 5. LM - High flow muffler (Recommended Option. See Note 5.)
* -DB Cushions in both directions is required on Series1 units only. (BCS1) XD - 4 Threaded holes front (BCS1 only)
** -DR Cushion on retract only is required on Series2 units only. (BCS2) X25 - Adaptor block only attached to manifold
2) Standard Series1 Stretching Cylinder ordering number is as follows: X26 - Adaptor block with in-line check valve attached
BCS1-6-50x406-DB (Stroke may vary) to manifold
3) Standard Series2 Stretching Cylinder ordering number is as follows: X27 - Adaptor block with PHD in-line check valve attached
BCS2-6-50x400-DR (-U19) For CSD machines to manifold (Recommended Option)
BCS2-6-50x400-DR (-U19) -LR6 For HR machines R12 - Unit without spherical bearing rod end (BCS2 only)
-U19 option needs to be specified for valve to be attached to unit.
4) Options not available on Series1 units: (BCS1) RETRACT
-U19, -LR6, -L12, -X25, -X26, -X27 and -R12. END
5) Not compatible with SBO4 or SBO14 Series2.
Check with PHD before ordering. CYLINDER
TOTAL STROKE
POSITION 2 POSITION 1
Full Extend Full Retract
EXTEND
END
MACHINE NO. 1 MACHINE NO. 2
ROD EXTENSION DESIGN 6 DESIGN 6
6
SIDEL02
ENGINEERING DATA: SERIES BCS1 STRETCHING CYLINDER
SPECIFICATIONS IMPERIAL METRIC

TYPE Pneumatic Cylinder
SERIES BCS Stretching Cylinder
BORE SIZE 1.969 in 50 mm
BORE AREA - EXTEND 3.04 in2 1963 mm2
BORE AREA - RETRACT 2.56 in2 1649 mm2
THEORETICAL OUTPUT 264.5 lb @ 87 psi 1176.6 N @ 6 bar
OPERATION Double Acting
OPERATING PRESSURE RANGE 7.5 - 150 psi 0.5 - 10 bar
AMBIENT TEMPERATURE 20 to 180 F 29 to 82 C
MAX. OPERATING PISTON SPEED 80 in/sec 2.03 m/sec
ADJUSTABLE CUSHION Standard
LUBRICATION FDA Regulation 21 CFR 1789.3570
PORT SIZE 1/4 BSPP
MAXIMUM STROKE 17.72 in 450 mm
STROKE TOLERANCE .079/ .000 in 2.0/ 0.0 mm
BASE WEIGHT 4.28 lb 1.94 kg
STROKE ADDER WEIGHT
PER 1 in (25 mm) 0.38 lb 0.17 kg
ALLOWABLE KINETIC ENERGY
WITH CUSHION 60.5 in-lb 6.84 Nm
SHOCK PAD Thermoplastic Polyester Elastomer (TPE)
HEADS & CAPS Anodized Aluminum
CYLINDER TUBE Anodized Aluminum
PISTON ROD Hard Chrome Plated Steel
ROD BEARING Internally Lubricated Polymer
PISTON & ROD SEALS Urethane
Actuator Speeds LUBRICATION

Cylinder speed is up to 80 in/sec [2.03 m/sec]. Series BCS1 Cylinders are lubricated internally at the factory for the life
of the cylinder. PHD uses FDA food grade lubrication per regulation 21
CFR 1789.3570. Any other lubrication to the cylinder may decrease the
Maximum Allowable Kinetic Energy life expectancy.
Series BCS1 is provided with cushions on both extend and retract. Its
maximum kinetic energy rating is 60.5 in-lb [6.84 Nm].
Maintenance
As with most PHD products, these cylinders are field repairable. Repair
Life Expectancy kits, piston and rod assemblies, cushion control cartridge assemblies,
Series BCS1 Cylinders have been lab tested over 20 million and main structural components are available as needed for
trouble-free cycles. extended service.
7
SIDEL02
ENGINEERING DATA: SERIES BCS2 STRETCHING CYLINDER
TYPE Pneumatic Cylinder
SERIES BCS Stretching Cylinder
BORE SIZE 1.969 in 50 mm
BORE AREA - EXTEND 3.04 in2 1963 mm2
BORE AREA - RETRACT 2.56 in2 1649 mm2
THEORETICAL OUTPUT 264.5 lb @ 87 psi 1176.6 N @ 6 bar
AMBIENT TEMPERATURE 20° to 180° F 29° to 82° C
MAX. OPERATING PISTON SPEED 80 in/sec 2.03 m/sec
ADJUSTABLE CUSHION - RETRACT Standard
LUBRICATION; FOOD GRADE FDA Regulation 21 CFR 1789.3570
MAXIMUM STROKE 17.72 in 450 mm
STROKE TOLERANCE .079/-.000 in 2.0/-0.0 mm
WEIGHT 15.1 lb 5.6 kg
RETRACT 181.5 in-lb 20.5 Nm
EXTEND 8.7 in-lb 0.98 Nm
VALVE SPECIFICATIONS
SERIES ISO 2 (ISO 5599/1)
FUNCTION 5/2
OPERATOR Single
PILOT Internal
SPOOL RETURN Spring
SOLENOID 24 Vdc (5.4 W)
VOLTAGE RANGE -15% to +10% from Nominal
ELECTRICAL CONNECTOR DIN 43650, Form A
MANUAL OPERATOR Non-locking Recessed
PILOT EXHAUST Muffled
FLOW 3.0 Cv
FILTRATION 40 Micron
OPERATING PRESSURE RANGE 20 to 150 psi [1.37 to 10 bar]
AMBIENT FLUID TEMPERATURE 0° to 120° F [-18° to 50° C]
Actuator Speeds Life Expectancy

Typical extension cylinder speed is 80 in/sec [2.03 m/sec] but is Series BCS2 Cylinders have been lab tested over 20 million trouble-free
controlled by the blow mold mechanical cam to provide 63.04 in/sec cycles.
[1.6 m/sec]. Retract speed has been restricted to provide 39.4 in/sec
[1.0 m/sec]. An optional orifice (LR6) can be ordered to provide a
velocity of 78.7 in/sec [2.0 m/sec]. LUBRICATION
Series BCS2 Cylinders are lubricated internally at the factory for the life
of the cylinder. PHD uses FDA food grade lubrication per regulation
Maximum Allowable Kinetic Energy 21 CFR 1789.3570. Any other lubrication to the cylinder may decrease
The Series BCS2 is provided with a cushion on retract. Its maximum the life expectancy.
kinetic energy rating is 181.5 in-lb [20.5 Nm].
The BCS2 maximum kinetic energy capacity on extend is 8.7 in-lb Maintenance
[0.98 Nm] which is provided by the bumper only. As with most PHD products, these cylinders are field repairable. Repair
kits, piston and rod assemblies, cushion control cartridge assemblies,
Note: Cushions are adjustable for 1 m/sec operation. External shock and main structural components are available as needed for extended
absorbers are required with cushions adjusted for 2 m/sec operation. service.
8
SIDEL02
DIMENSIONS: SERIES BCS1 STRETCHING CYLINDER
BCS1-6-50 (NON-MANIFOLD UNIT - SERIES1)

DE1
E SQ 4X BG PL1 DE
R SQ AM VD PL
NUT PER f12

ISO 4035 2X EE PC
B
BA
DC
KK THREAD
SW ACROSS
WRENCH FLATS
WH G1 G
f8 + STROKE VA
4X RT THREAD
NOTES:
1) DIMENSIONS SHOWN IN [ ] ARE IN mm.
2) DESIGNATED CENTERLINE IS CENTERLINE OF CYLINDER.
3) UNLESS OTHERWISE DIMENSIONED, MOUNTING HOLE PATTERNS ARE
CENTERED ON DESIGNATED CYLINDER CENTERLINE.
BORE SIZE B VA
[mm] B TOL RT WH R BG VD MAX. G G1 f8 E f12
1.2565 .0025 1.340 1.929 .875 .249 .157 1.358 2.566 5.381 2.697 .315
50 M8 x 1.25
[31.92] [0.06] [34.0] [49.0] [22.2] [6.3] [4.0] [34.5] [65.2] [136.7] [68.5] [8.0]
BORE SIZE SW EE PORT

[mm] (WRENCH FLAT) BA KK AM EE PORT DEPTH PL PL1 PC DE DE1 DC
.630 1.5709 1.417 .354 .728 1.936 .315 .965 2.173 .394
50 M16 x 1.5 G 1/4
[16.0] [39.9] [36.0] [9.0] [18.5] [49.2] [8.0] [24.5] [55.2] [10.0]
HEX NUT DIMENSIONS PER ISO 4035 (DIN 4398)

BORE SIZE A B C D PHD PART PHD PART
[mm] MIN THD NUMBER NUMBER (-Z1)
1.053 .945 .315 M16 x 1.5 19735-003
50 3204-003-01
[26.75] [24.0] [8.0]
D THD
B C
All dimensions are reference only unless specifically toleranced.

9
SIDEL02
DIMENSIONS: SERIES BCS2 STRETCHING CYLINDER
BCS2-6-50 (MANIFOLD UNIT - SERIES2)

ISO 2 VALVE
MOUNT PATTERN
EN
PL
DE 4X RT THRU
CN
AM DC VA
E1 R1
BA
C
G R
G1
E
f8 + STROKE BG
NOTES: SW ACROSS
1) DIMENSIONS SHOWN IN [ ] ARE IN mm. WRENCH FLATS
2) DESIGNATED CENTERLINE IS CENTERLINE OF CYLINDER. KK THREAD
4) 100 mm MINIMUM STROKE REQUIRED FOR STANDARD, CONSULT PHD B
FOR OTHER LENGTHS.
5) FOR ILLUSTRATION PURPOSES, UNIT SHOWN IS AT 100 mm OF STROKE, NUT PER
BUT CHARTED DIMENSION f8 IS AT 0 mm STROKE. ISO 4035
f12
VD
WH
DETAIL
BORE SIZE
[mm] B B TOL C RT WH R R1 BG VD VA G G1 f8
50 1.5350 .0050 .591 .425 2.091 2.362 3.780 5.427 .491 6.388 1.806 1.358 5.212
[38.99] [0.13] [15.0] [10.8] [53.1] [60.0] [96.0] [137.8] [12.5] [162.3] [45.9] [34.5] [132.4]
BORE SIZE SW CN EN
[mm] E E1 f12 (WRENCH FLAT) BA KK AM PL DE DC H9 TOL. h12 TOL.
50 3.250 4.724 .315 .630 1.014 M16 x 1.5 4.125 1.330 1.491 .354 .630 .827
[82.6] [120.0] [8.0] [16.0] [25.8] [104.8] [33.8] [37.9] [9.0] [16.0] [21.0]
D THD
HEX NUT DIMENSIONS PER ISO 4035 (DIN 4398)
BORE SIZE A B2 C D PHD PART PHD PART
A
[mm] MIN THD NUMBER NUMBER (-Z1)
1.053 .945 .315
50 M16 x 1.5 3204-003-01 19735-003
[26.75] [24.0] [8.0]
B2 C

10
SIDEL02
OPTIONS: SERIES BCS STRETCHING CYLINDER
CUSHION CONTROL CUSHION CONTROL
DB IN BOTH DIRECTIONS (BCS1 ONLY) DR ON RETRACT ONLY(BCS2 ONLY)
(standard location 1 & 5) (standard location 8)
PHD cushions are designed for smooth deceleration at the end of PHD cushions are designed for smooth deceleration at the end of
stroke. When the cushion is activated, the remaining volume in the stroke. When the cushion is activated, the remaining volume in the
cylinder must exhaust past an adjustable needle which controls the cylinder must exhaust past an adjustable needle which controls the
amount of deceleration. The effective cushion lengths for each bore amount of deceleration. The effective cushion lengths for each bore size
size are shown in the table below. are shown in the table below.
Note: Cushion controls are standard in locations 1 and 5 only. Note: Cushion control is standard in location 8 only.
1
8
5 2
1
6
6
7 4
2
Cushion 3
3 8 Control
bleed-off hole allows
7 compressed air to pass through
preventing over pressurization
DE and eliminates cylinder bounce
DE1 DE
DC
DC DH HEX ACROSS FLATS
BORE SIZE EFFECTIVE CUSHION BORE SIZE EFFECTIVE CUSHION

[mm] DE1 DC DE LENGTH [mm] DE DC DH LENGTH
2.173 .394 .965 .930 1.992 .354 — 1.496
50 50
[55.2] [10.0] [24.5] [23.6] [50.6] [9.0] [2.5] [29.2]
EXTRA ROD EXTENSION 5.427 + K_

K_ [137.8 + K_]
K_
Extra rod extension can be achieved by specifying the option SERIES BCS2
-K followed by the length code. Rod extension is available in 1 mm
increments. Contact PHD for other combinations.
1.340 + K_
[34.0 + K_]
3.351 + K_
SERIES BCS1 [85.1 + K_]
K_
SERIES BCS2 with
-R12 Option K_
NOTE: -K_ = Extra rod extension in 1 mm increment lengths

code examples: -K5 = 5 mm extension
-K15 = 15 mm extension
6 mm ORIFICE ON RETRACT (BCS2 ONLY) -LR6 option replaces the standard

LR6 4 mm orifice with a 6 mm
The LR6 option is required on all BCS2 HR units and replaces the standard
4 mm orifice which provides 39.4 in/sec [1.0 m/sec] retract velocity with
a 6 mm orifice that increases retract velocity to 78.7 in/sec [2.0 m/sec].
(Required for HR applications).

11
SIDEL02
.551
1/2 BSPP TO 14 mm [14.0]
L12 ELBOW FITTING (BCS2 ONLY)
3.151
The L12 option is required on all BCS2 HR units and replaces the [80.0]
standard 1/2 BSPP male run tee pressure inlet fitting with a 1/2
BSPP to 14 mm elbow fitting. NOTE: The L12 option is only available
if combined with the X26 option. See the X26 option for more
information. (Required for HR applications). 2.383
[60.5]
-L12 option with -X26 option
HIGH FLOW MUFFLER (BCS2 ONLY)

LM Recommended Option
Current BCS2-6-50 with
Compressed Ball Muffler
(Part# 77511-04) 1.725
The LM option provides a high flow muffler to replace the standard

compressed ball muffler. This high flow muffler reduces the potential BCS2-6-50 with
for contamination slowing down cylinder velocity. As the high flow High Flow Muffler
muffler is longer, the dimension must be verified to ensure adequate (Part# 73616)
3.350
clearance. The high flow muffler may be purchased separately
(Part# 73616).
3.351
UNIT WITHOUT SPHERICAL ROD END
R12
[85.1]
(BCS2 ONLY) JAM NUT

INCLUDED
This option is for a cylinder without a spherical rod end.
M16 x 1.5
THREAD
MAC ISO 2 SERIES VALVE DIN

U19 CONNECTION (BCS2 ONLY)
A MAC ISO 2 Series valve is optionally
provided assembled to the unit by specifying
the -U19 option. The valve is equipped with
F
a DIN 43650, shape A connector, and RECTANGULAR
is lubricated with FDA Regulation CONNECTOR H
21 CFR 1789.3570 food grade lubrication. J
Reference valve specification
chart page 8.
VA
PLUMBING SCHEMATIC
CYLINDER
ISO 2 VALVE
BORE SIZE
[mm] F H J VA
4
5.011 4.456 .424 8.135
2 50
[127.3] [113.2] [10.8] [206.6]
5 13 NOTES:
BREATHER VENT
2X MUFFLER 1) DIMENSIONS SHOWN IN [ ] ARE IN mm.
2-WAY PUSH VALVE 2) DESIGNATED CENTERLINE IS CENTERLINE OF CYLINDER.
PORT ORIFICE 3) UNLESS OTHERWISE DIMENSIONED, MOUNTING HOLE PATTERNS ARE
1 CENTERED ON DESIGNATED CYLINDER CENTERLINE.
CHECK VALVE RUN-TEE
1
12
SIDEL02
E SQ
4 THREADED HOLES FRONT
XD (BCS1 ONLY)
R SQ
SECTION
BG1
BORE SIZE BG1

[mm] RT R MIN. E
1.929 .875 2.697
50 M8 x 1.25
[49.0] [22.2] [68.5]
NOTES:
4X RT THREAD
1) DIMENSIONS SHOWN IN [ ] ARE IN mm.
2) DESIGNATED CENTERLINE IS CENTERLINE OF CYLINDER.
ADAPTOR BLOCK ONLY

X25 ATTACHED TO MANIFOLD
(BCS2 ONLY)
This option omits the check valve completely allowing the UNIT INLET ADAPTOR KIT# NOTE:
KIT INCLUDES -
customer to provide the check valve of choice. See the drawing for BCS2650 76066 1 - INLET ADAPTOR ASSEMBLY
thread and port sizing required. This option is assembled at the 1 - 1/8 NPT O-RING SEAL
1 - 1/2 NPT O-RING SEAL
factory, or a kit is available for quick and easy field retrofit. See kit 4 - INLET ADAPTOR TO MANIFOLD SHCS
ordering number. 1 - 1/8 NPT BREATHER VENT
1 - 2 WAY PUSH BUTTON VALVE
4.190 (FITTING NOT INCLUDED)
[14.0] 10.465
1.565 1/2 BSPP [268.0]
[39.8]
2.375
[60.3] 4.000
[101.6]
ADAPTOR BLOCK WITH IN-LINE

X26 CHECK VALVE ATTACHED
TO MANIFOLD (BCS2 ONLY)
The inline check valve with adaptor block assembly is provided THE PHD WARRANTY COVERS THE CYLINDER, ISO VALVE, MANIFOLD
with an inline poppet style check valve to keep incoming air ! AND ALL OTHER COMPONENTS ON THE CYLINDER WITH THE EXCEPTION
OF THE CHECK VALVE. THE CHECK VALVE IS PROVIDED AS A SERVICE
TO THE CUSTOMER, BUT DOES NOT CARRY THE PHD WARRANTY.
from exhausting through the inlet pressure supply tube during
maintenance and keeps the stretch rod from dropping. This option
is assembled at the factory, or a kit is available for quick and easy
NOTE:
field retrofit. See kit ordering number. NOTE: Comes standard INLINE CHECK KIT INCLUDES -
from factory with male run tee. Option -L12 replaces the male run UNIT VALVE KIT# 1 - INLINE CHECK VALVE
BCS2650 80138 1 - BSPP MALE TO NPT MALE NIPPLE
tee with elbow fitting. 1 - SEALING RING
(FITTING NOT INCLUDED)
.551 .551 10.550

[14.0] [14.0] [268.0]
3.210
[81.5]
4.835
[122.8]
3.229
[82]

13
SIDEL02
OPTIONS & ACCESSORIES: SERIES BCS STRETCHING CYLINDER
ADAPTOR BLOCK WITH PHD IN-LINE
X27 CHECK VALVE ATTACHED TO MANIFOLD Recommended Option
(BCS2 ONLY)
The PHD inline check valve with adaptor block assembly is provided
with an inline check seal to keep incoming air from exhausting through
the inlet pressure supply tube during maintenance and keeps the 1.807
2X .551 [14.0]
[45.9]
stretch rod from dropping. This option is assembled at the factory, or ISO 2 VALVE
MOUNT PATTERN 3.398
a kit is available for quick and easy field retrofit. See kit ordering 2.000 [86.3]
number below. [50.8]
NOTE: Comes standard from factory with male run tee. Option -L12 5.023
3.185 [127.6]
replaces the male run tee with elbow fitting. [80.9]
NOTE: OPTION INCLUDES -

1 - INLET ADAPTOR ASSEMBLY 5.788 10.500
1 - 1/8 NPT O-RING SEAL [147.0] [266.7]
1 - 1/2 NPT O-RING SEAL
4 - INLET ADAPTOR TO MANIFOLD SHCS
1 - 1/8 NPT BREATHER VENT
1 - 2 WAY PUSH BUTTON VALVE
1 - INLET CAP ADAPTOR
4 - INLET CAP ADAPTOR MTG SHCS
2 - INLET CAP O-RING SEALS
1 - QUICK EXHAUST SEAL
NOTES:
1) DIMENSIONS SHOWN IN [ ] ARE mm
UNIT -H CODE KIT# DESCRIPTION 2) DESIGNATED CENTERLINE IS CENTERLINE OF CYLINDER
83551 (INLINE CHECK VALVE KIT) 3) UNLESS OTHERWISE DIMENSIONED, MOUNTING HOLE PATTERNS ARE CENTERED ON
BCS2650 H9166
83558 (CHECK VALVE SEAL KIT) DESIGNATED CYLINDER CENTERLINE
H9170
4) 100 mm MINIMUM STROKE REQUIRED FOR STANDARD UNITS, CONSULT PHD FOR
KIT DOES NOT INCLUDE THE FOLLOWING ITEMS- MALE RUN TEE OTHER LENGTHS
FITTING, 2 WAY PUSH BUTTON VALVE, 1/8 NPT BREATHER VENT
ROD EYE MOUNTING

WITH SPHERICAL BEARING
(DIN 8139)
KK THREAD
CE
AX
Ø ER
Ø CN
LE
JAM NUT NOT INCLUDED
BORE SIZE AX CN EN CE LE ER
[mm] KK MIN. H9 h12 MIN. MAX. *KIT
1.102 .630 .827 2.520 .866 .827
50 M16 x 1.5 52493-03-1
[28.0] [16.0] [21.0] [64.0] [22.0] [21.0]
NOTE: * KIT DOES NOT INCLUDE JAM NUT.

14
SIDEL02
EXPLODED VIEW: SERIES BCS1 STRETCHING CYLINDER
KEY PART DESCRIPTION BCS1-6-50
1 Tube Full unit description required followed by -H1300
2 Head Assembly (Extend End) Full unit description required followed by -H1100
2A Head Full unit description required followed by -H1105
2B Rod Seal Sold as part of Seal and Repair Kit
2C Flange Bearing Sold as part of Repair Kit (Full unit description -H9010)
2D Locator 73624
2E SFHCS Sold as part of Repair Kit (Full unit description -H9010)
2F Needle Assembly Sold as part of Cushion Kit (Full unit description -H6530)
3 Cap Assembly Full unit description required followed by -H1200
3A Cap Full unit description required followed by -H1205
3B Needle Assembly Sold as part of Cushion Kit (Full unit description -H6530)
4 Piston and Rod Assembly Full unit description required followed by -H1000
4A Piston —
4B Rod —
5 Piston Seal Sold as part of Seal and Repair Kit
6 Wear Ring Sold as part of Repair Kit (Full unit description -H9010)
7 Multi-Function Impact Seal Sold as part of Seal and Repair Kit
8 Cushion O-Ring Seal Sold as part of Seal and Repair Kit
9 Tierod and Nut Assembly Full unit description required followed by -H1400
9A Tierod Nut —
9B Tierod —
10 Socket Set Screw 82323 9 9A
3B
11 Ball (4 per unit) 1976-004
9B
12 Nut (1 per unit) 3204-003-01
3
KIT DESCRIPTION KIT NUMBER

Seal Kit Full unit description required followed by -H9000 7
1
Repair Kit Full unit description required followed by -H9010
BORE
Cushion Kit Full unit description required followed by -H6530
NOTE: General repair, seal and cushion kits are available for BCS1-5-50
3A
(old design units). Contact PHD for more information.
8
7
2F
2B
5
8
2E
2A 6
4
10
2C
LUBE BEARING I.D.
2D 4A
4B
ALL PISTON
GEOMETRY AND
11 5 SEE FIGURE 3
NOT ON -XD OPTION

12
FILL GROOVE 6
IN THIS LOCATION FIG. 3 5
1
2
ALIGN CUSHION ORIFICE IN HEAD OR CAP WITH
CUSHION ORIFICE HOLE IN MULTI-FUNCTION
= THREAD LOCKER SEAL SO THAT CUSHION ORIFICE HOLE IS NOT
BLOCKED MUST BE FREE FLOW THRU ORIFICE 8
= FOOD GRADE GREASE 10

7
4
MULTI-FUNCTION 3
SEAL ORIFICE 10 .875 .030
1 [22.2 mm .5mm] PORT LOCATION DEFINITION
See Note 2
4 2 NOTES:
CUSHION 1) NUMBERS ENCLOSED BY A HEX
PART DESCRIPTION TORQUE in-lb [Nm] ORIFICE REPRESENT PORT POSITIONS
TIEROD AND NUT ASSEMBLIES 110 [12.4] 2) LOCATION DEFINITION OF PORTS,
3 CUSHION CONTROLS, AND PORT
FLAT HEAD CAP SCREWS 20 [2.3] FIG. 2 CONTROLS
(LOCATOR TO HEAD) FIG. 1 Not on -XD option
CUSHION UNITS (-DB) (No thread extension)

15
SIDEL02
EXPLODED VIEW: SERIES BCS2 STRETCHING CYLINDER
14
24
44
13
13A
19
22
11
19
2D 12
25
2
9
8
23
2C
22
2A 2B
5 7
LUBE BEARING ID
10 4
1 FILL GROOVE
BORE IN THIS
4B LOCATION
5 4A
ALL PISTON
8 7 6 GEOMETRY FIG. 3
3B SEE FIGURE 3 5
6
3C
1
3A
3
2
ALIGN CUSHION ORIFICE IN HEAD OR CAP WITH 8

CUSHION ORIFICE HOLE IN MULTI-FUNCTION
SEAL SO THAT CUSHION ORIFICE HOLE IS NOT PORT LOCATIONS
BLOCKED MUST BE FREE FLOW THRU ORIFICE See Note 2 7
4
1 3
CUSHION NOTES:
ORIFICE 1) NUMBERS ENCLOSED BY A HEX
10 REPRESENT PORT POSITIONS
10 2) LOCATION DEFINITION OF PORTS,
4 2 CUSHION CONTROLS, AND PORT
CONTROLS
MULTI-FUNCTION 3
SEAL ORIFICE FIG. 2
FIG. 1
CUSHION UNITS (-DR) TORQUE CHART 1
KEY PART DESCRIPTION TORQUE in-lb [Nm]
12 FLANGE TO HEAD SHCS 200 [22.6]
= THREAD LOCKER 44 FLANGE TO MANIFOLD SHCS 80 [9.0]
8 SHOULDER BOLT 250 [28.2]
29A -U19 OPTION VALVE ASSEMBLY 100 [11.3]
= FOOD GRADE GREASE
4A & 4B PISTON TO ROD 325 [36.7]
14 MANIFOLD SHCS 80 [9.0]
19 MUFFLER TO MANIFOLD ASSEMBLY HAND TIGHTEN PLUS 1/4 TURN
33 INLET ADAPTOR TO MANIFOLD SHCS 50 [5.6]
50 CAP MOUNTING (SHCS) 125 [14.1]
16
SIDEL02
PARTS LIST AND REPAIR KITS: SERIES BCS2 STRETCHING CYLINDER
KEY PART DESCRIPTION BCS2-6-50
1 Finished Tube Full unit description required followed by -H1300
2 Head Assembly Full unit description required followed by -H1100
2A Head Sold as part of Head Assembly
2B Rod Bearing Sold as part of Head Assembly, Sold as part of Repair Kit (-H9010*)
2C Rod Seal Sold as part of Head Assembly, Sold as part of Seal Kit (-H9000*) and Repair Kit (-H9010*)
2D Retaining Ring Sold as part of Head Assembly, Sold as part of Repair Kit (-H9010*)
3A Cap Sold as part of Cap Assembly
3B Cushion Needle Assembly Sold as part of Cap Assembly, Sold as part of Cushion Kit (-H6530*)
3C Retaining Ring Sold as part of Cap Assembly, Sold as part of Cushion Kit (-H6530*)
4 Piston & Rod Assembly Full unit description required followed by -H1000
4A Piston Sold as part of Piston & Rod Assembly
4B Rod Sold as part of Piston & Rod Assembly
5 Piston Seal Sold as part of Seal Kit (-H9000*) and Repair Kit (-H9010*)
6 Wear Ring Sold as part of Seal Kit (-H9000*) and Repair Kit (-H9010*)
7 Multi-Function Impact Seal Sold as part of Seal Kit (-H9000*) and Repair Kit (-H9010*)
8 Shoulder Bolt w/Female Thread Sold as part of Repair Kit (-H9010*)
9 Flange Full unit description required followed by -H2005
10 Cushion O-Ring Seal Sold as part of Seal Kit (-H9000*) and Repair Kit (-H9010*)
11 Jam Nut Full unit description required followed by -H2001
12 Flange to Head Cap Screw Sold as part of Seal Kit (-H9000*) and Repair Kit (-H9010*)
13 Manifold Block Assembly Full unit description required followed by -H9090
13A Manifold Block Sold as part of Manifold Block Assembly
14 Manifold to Head Cap Screw Sold as part of Repair Kit (-H9010*) or Manifold Assembly Kit (-H9090*)
16 Fitting Adaptor See Chart #1
17 Check Valve See Chart #1
18 Male Run Tee Fitting See Chart #1
20 2 Way Push Button Valve See Chart #1
21 Breather Vent See Chart #1
22 Steel Tubing O-Ring Seal Sold as part of Seal Kit (-H9000*) and Repair Kit (-H9010*)
23 Steel Tube Full unit description required followed by -H1310
24 Rod Eye Sold as part of Kit (52493-03-1)
25 Manifold to Head O-Ring Seal Sold as part of Seal Kit (-H9000*) and Repair Kit (-H9010*)
30 Inlet Adaptor Assembly Sold as part of Inlet Adaptor Kit (-H9150*)
31 1/8 NPT O-Ring Seal Sold as part of Inlet Adaptor Kit (-H9150*), Sold as part of Seal Kit (-H9000*)
32 1/2 NPT O-Ring Seal Sold as part of Inlet Adaptor Kit (-H9150*), Sold as part of Seal Kit (-H9000*)
33 Inlet Adaptor to Manifold Cap Screw Sold as part of Inlet Adaptor Kit (-H9150*), Sold as part of Repair Kit (-H9010*)
39 Sealing Ring See Chart #1
44 Flange to Manifold Cap Screw Sold as part of Repair Kit (-H9010*)
NOTE: *Full unit description required (followed by -Hxxxx)
KIT DESCRIPTION KIT NUMBER -X25 option & -X26 option
(included in both options)
Seal Kit -H9000*
Repair Kit -H9010* SEE NOTE 1
Cushion Kit -H6530* 21
Inlet Adaptor Assembly Kit -H9150* 20
Manifold Assembly Kit -H9090* SEE NOTE 1
30 -X27 option
Inline Check Valve -X23 to -X26 Conversion Kit -H9160*
Inline Check Valve -X26 Kit -H9165* 31
Inline Check Valve -X27 Kit -H9166*
32
NOTE: *Full unit description required (followed by -Hxxxx) SEE NOTE 1 21
CHART 1 20
OPTION CODE SEE NOTE 1

-X26 option 16
KEY -X25 -X26 -X27 additional parts
33 50
16 – 77235 – 39
17 – 80010 – SEE TORQUE CHART
FOR TORQUE SETTING 51
18 – See Chart #2 See Chart #2 17
20 73660 73660 73660
18
21 2804-23 2804-23 2804-23 52
SEE NOTE 1
39 – 77629-004 –
50 – – 14308-025 53
51 – – 80104 = THREAD LOCKER
54
52 – – * 18
= FOOD GRADE GREASE SEE NOTE 1
53 – – *
54 – – * 30
31
NOTE: *Sold as part of inlet adaptor kit (-H9150*) 32
Sold as part of seal kit (-H9000*) 33
CHART 2 - Item #18

OPTION CODE NOTE:
OPTION -X26 -X27 1) Kits do not include items 18, 20 & 21.
STANDARD 61734-040 61734-040 Must reuse existing components or replace separately.
-L12 74345-070 74345-070
17
SIDEL02
18
www.phdinc.com • (800) 624-8511
SIDEL02
BCSU
Sidel® Universal Direct Replacement
Stretching Cylinder
MAJOR BENEFITS
• PHD Cylinder mounts into the same space and bolt patterns.
• Provides significantly longer life and reduces maintenance
and downtime.
• Internal shock pads are standard, eliminating metal to
metal contact.
• Cushion controls are standard for retract end of stroke deceleration.
• -X27 PHD inline check option provides long life check seal and is
designed to prevent the stretch rod from dropping during
maintenance.
-X27 check seal

rugged and lightweight offers long life
aluminum alloy head, effective cushion up to 1.5 in [38.1 mm]
cap and tube for smooth deceleration at
end of stroke
PTFE wear ring provides piston

support and enhances durability
built-in shock pads rod seal retention ring

are standard. for extreme applications
absorbing impact
energy and eliminating
metal to metal contact
alloy steel piston rods are hard
cylinder features chrome plated for maximum life
urethane piston and and durability
rod seals for long life flanged bearing
is retained for extreme
applications
19
www.phdinc.com/bcsu • (800) 624-8511
SIDEL02
ORDERING DATA: SERIES BCSU STRETCHING CYLINDER
THE FOLLOWING IS A CROSS REFERENCE LISTING OF PHD TO SIDEL® UNITS:
PHD SIDEL REPLACES PHD ML#

BCSU-5-50 x 400-DR-U19-X24 1129149801 & 1137662801 ML308217
BCSU-5-50 x 400-DR-X24 ML306987
BCSU-5-50 x 400-DR-LR6-U19-X24 1129263701 & 1137662701 ML309326

BCSU-5-50 x 400-DR-LR6-X24 ML307364
BCSU-5-50 x 400-DR-LR6-X27 ML313256
TO ORDER, SPECIFY:
Product, Series, Type, Machine No., BORE SIZE
Design No., Bore Size, Stroke, any BORE PISTON AREA
Options. mm in mm2 in2
50 1.969 1963 3.05
PRODUCT TYPE Contact PHD for smaller MANDATORY CUSHION CONTROL
B - Blow Mold S - Stretching Cylinder or larger bore sizes. DR - Cushion Control Retract Only*
B C S U - 5 - 50 x 400 - DR - U19-X27
SERIES MACHINE NO. DESIGN NO. METRIC STROKE (BCSxx) CYLINDER OPTIONS
C - Cylinder U - Universal 5 - Metric K_ - Extra Rod Extension in 1 mm increments.
150 psi [10 bar] Air STANDARD STROKE LENGTHS Length code (BCSxxx) is K5 = 5 mm, K17 = 17 mm,
(100 mm = minimum stroke
in 1 mm increments) K121 = 121 mm, etc.
BORE MAXIMUM LR6 - Heat resistant orifice on retract (HR)
[mm] STROKE [mm] U19 - MAC ISO 2 Series Valve with DIN connection (See Note 4)
50 450 R13 - Rod eye attached to rod end of cylinder
NOTES: Contact PHD for shorter or longer strokes. X24 - Adaptor block with pilot opterated check valve
1) * = -DR MUST BE SPECIFIED attached to manifold (See Note 5)
2) STANDARD CSD STRETCHING CYLINDER ORDERING NUMBER IS AS FOLLOWS: X27 - Adaptor block with PHD in-line check valve attached
BCSU-5-50 x 400 - DR -U19 -X27 to manifold (Recommended Option) (See Note 5)
3) STANDARD HR STRETCHING CYLINDER ORDERING NUMBER IS AS FOLLOWS: L23 - Replacement of visual indicator with port plug
BCSU-5-50 x 400 - DR - LR6 -U19 -X27
4) -U19 OPTION MUST BE SPECIFIED FOR VALVE TO BE ATTACHED TO UNIT
CYLINDER
5) -X27 or -X24 CHECK VALVE OPTION MUST BE SELECTED TOTAL STROKE
Stroke lengths set on machine of less than
! 165 mm [6.5 in], consult PHD for proper

needle settings.
ROD EXTENSION
ENGINEERING DATA: SERIES BCSU STRETCHING CYLINDER

SPECIFICATIONS IMPERIAL METRIC VALVE SPECIFICATIONS
TYPE Pneumatic Cylinder SERIES ISO 2 (ISO 5599/1)
SERIES Universal Machines Stretching Cylinder FUNCTION 5/2
BORE SIZE 1.969 in 50 mm OPERATOR Single
BORE AREA - EXTEND 3.04 in2 1963 mm2 PILOT Internal
BORE AREA - RETRACT 2.56 in2 1649 mm2 SPOOL RETURN Spring
THEORETICAL OUTPUT 264.5 lb @ 87 psi 1176.6 N @ 6 bar SOLENOID 24 VDC (5.4 W)
VOLTAGE RANGE 15 to 10 from Nominal
AMBIENT TEMPERATURE 20 to 180 F 29 to 82 C ELECTRICAL CONNECTOR DIN 43650, Form A
ADJUSTABLE CUSHION - RETRACT Standard MANUAL OPERATOR Non-locking Recessed
LUBRICATION; FOOD GRADE FDA Regulation 21 CFR 178.3570 PILOT EXHAUST Muffled
STROKE 15.692 in 400 mm FLOW 3.0 Cv
STROKE TOLERANCE .079/-.000 in 2.0/-0.0 mm LUBRICATION FDA Regulation 21 CFR 1789.3570
SHOCK PAD Thermoplastic Polyester Elastomer (TPE) FILTRATION 40 Micron
HEADS & CAPS Anodized Aluminum OPERATING PRESSURE RANGE 20 to 150 psi [1.37 to 10 bar]
CYLINDER TUBE Anodized Aluminum AMBIENT FLUID TEMPERATURE 0 to 120 F [ 18 to 50 C]
20
SIDEL02
ENGINEERING DATA: SERIES BCSU STRETCHING CYLINDER
Life Expectancy Maintenance
Series BCSU Cylinders have been lab tested over 20 million trouble-free As with most PHD products, these cylinders are field repairable. Repair
cycles. kits, piston and rod assemblies, cushion control cartridge assemblies,
and main structural components are available as needed for extended
service.
LUBRICATION
Series BCSU Cylinders are lubricated internally at the factory for the life
of the cylinder. PHD uses FDA food grade lubrication per regulation 21
CFR 1789.3570. Any other lubrication to the cylinder may decrease the
life expectancy.
DIMENSIONS: SERIES BCSU STRETCHING CYLINDERS

20.870 [530.1] @ 400mm STROKE
2.952
2.486 [75]
[63.1] 2X .875 [22.2]
.787
1.259 [32] 6X .315 [8] [20]
M16 X 1.5 3.450 [87.6] 1.349

[34.3]
DETAIL T
.905
NUT PER ISO 4035 3X .625 [15.9] [23] 1.349
ISO 2 VALVE [34.3]
ACROSS FLATS MOUNTING PATTERN
3.700 [94]
3.150 4.528
[80] [115] 1.250 [31.8]
1.000 1.000 1.850 [47]
4X M5 x 0.8-6H [.276]
Ø 1.142 [29] [25.4] [25.4] 1.225 [31.1] 1.000 [25.4] .375 [9.5]
6X .394 [10]
M10 x 2.713 [68.9]
1.5-6H
4.026 .787 [20] DP
[102.3] .886 [22.5]
2.378 2.777 [70.5]
[60.4] 1.378 T
[35]
1.349 [34.3]
1.378 .039 [1]

.886 [22.5] .394 [10]
[35] 1.673 1.673 Ø .730 [18.5]
[42.5] [42.5] 1.102 [28]
2.165 3.346
[55] [85]

21
SIDEL02
OPTIONS: SERIES BCSU STRETCHING CYLINDER
DR CUSHION CONTROL ON RETRACT
ONLY (Mandatory Option)
PHD cushions are designed for smooth deceleration at the end of
stroke. When the cushion is activated, the remaining volume in the
cylinder must exhaust past an adjustable needle which controls the
amount of deceleration.
1.913 [48.6]
.400 [10.2]
3.273
K_ EXTRA ROD EXTENSION [2.486 (83.1)
+ .787 (20)
[K20]]
Extra rod extension can be achieved by specifying the option

-K followed by the length code. Rod extension is available in 1 mm
increments. Contact PHD for other combinations.
NOTE: -K_ = Extra rod extension in 1 mm increment lengths

code examples: -K5 = 5 mm extension
-K15 = 15 mm extension .787 [20]
-K20 = 20 mm extension
LR6 ORIFICE ON RETRACT

(HR - Heat Resistant Units)
-LR6 option replaces the standard
6 mm orifice with two 6.5 mm orifices
The LR6 option is required on all heat resistant units and replaces the
standard 6 mm orifice which provides 39.4 in/sec [1.0 m/sec] retract
velocity with two 6.5 mm orifices that increases retract velocity to
78.7 in/sec [2.0 m/sec]. (Required for HR applications.)
R13 ROD EYE MOUNTING WITH

SPHERICAL BEARING (DIN 8193)
This option includes a rod eye attached to the rod end of
the cylinder.
5.512 [140.01]
4° JAM NUT INCLUDED
± .203 [5.16]
4°
Ø 1.496 [38]
.827 [21] Ø .630 [16]
H9
22
SIDEL02
OPTIONS: SERIES BCSU STRETCHING CYLINDER
MAC ISO 2 SERIES VALVE
U19 DIN CONNECTION
.166 [4.2] 4.420 [112.3]
A MAC ISO 2 Series valve is optionally provided
DIN 43650 FORM “A”
assembled to the unit by specifying the -U19 CONNECTOR ON VALVE
option. The valve is equipped with a DIN 43650,
shape B connector, and is lubricated with FDA
8.116
Regulation 21 CFR 1789.3570 food grade [206.1]
lubrication.
(1.102 [28]) 3.865 [98.2]
X24 ADAPTOR BLOCK WITH IN-LINE

PILOT-OPERATED CHECK
VALVE ATTACHED
The inline check valve with adaptor block
assembly is provided with an inline poppet- Ø .551 [14]
style check valve to prevent incoming air from
PUSH BUTTON Ø .315 [8]
exhausting through the inlet pressure supply RELIEF VALVE
tube during maintenance and is designed to
prevent the stretch rod from dropping. This
option is assembled at the factory. - BCSU “CSD” UNITS
2X Ø .315 [8]
- BCSU “HR” UNITS
2X Ø .236 [6]
VISUAL
PRESSURE
INDICATOR
X27 ADAPTOR BLOCK WITH PHD

IN-LINE CHECK VALVE
ATTACHED TO MANIFOLD Recommended Option
The PHD inline check valve with adaptor block Ø .551 [14]
assembly is provided with an inline check seal
designed to prevent incoming air from exhausting Ø .315 [8]
through the inlet pressure supply tube during PUSH BUTTON
maintenance and prevent the stretch rod from RELIEF VALVE
dropping. This option is assembled at the factory.
The -X27 check valve does not require the use
of the tubing for the pilot operated check valve
system that comes standard on your universal
machine.
VISUAL
PRESSURE
INDICATOR

23
SIDEL02
EXPLODED VIEW: SERIES BCSU STRETCHING CYLINDER
3 3C
14
3A 8
15 3B
30
16
-U19 OPTION 16 13 18
17
3D
10
7
18
13A 5
9
13B
13C
6
5
20 19 1
2 BORE ID
4A
2B
7
12 2A 4
2C
2D
4B
11
70
-R13 OPTION
MULTI-FUNCTION SEAL ORIFICE APPLY ADHESIVE TO BOTH

SHOULDER & THREADS -X27 OPTION 64
61
10°
10° 63
41
62
60 60A
CUSHION ORIFICE
50 60B 60B
51 43 42
52
53 44
ALIGN CUSHION ORIFICE IN CAP WITH CUSHION
ORIFICE HOLE IN MULTI-FUNCTIONSEAL SO THAT 54
CUSHION ORIFICE HOLE IS NOTBLOCKED MUST WITH -L23 OPTION
BE FREE FLOW THRU ORIFICE
-X24 OPTION 41 40B
= THREAD LOCKER = HYDRAULIC SEALANT 40A
45 40
= FOOD GRADE GREASE = PRIMER 46 42
47
45
48
43
44
KIT DESCRIPTION KIT NUMBER COLOR CODE 49

50 54
Seal Kit Full unit description required followed by -H9000 51 WITH -L23 OPTION
Repair Kit Full unit description required followed by -H9010 52
53
Cushion Needle Kit Full unit description required followed by -H6530
24
SIDEL02
PARTS LIST AND REPAIR KITS: SERIES BCSU STRETCHING CYLINDER
CYLINDER ONLY PARTS LIST -U19 OPTION PARTS LIST
KEY PART DESCRIPTION PART NO. KEY PART DESCRIPTION PART NO.
1 Finished Tube Full unit description required followed by -H1300 30 Mac ISO 2 Valve 78212
2 Head Assembly Full unit description required followed by -H1100
2A Finished Head Sold as part of Head Assembly
-X24 OPTION PARTS LIST
2B Rod Bushing Sold as part of Repair Kit (-H9010*)
KEY PART DESCRIPTION PART NO.
2C Rod Seal Sold as part of Seal kit (-H9000*) & Repair Kit (-H9010*)
40 Inlet Adaptor Assembly 87473
2D Retaining Ring Sold as part of Repair Kit (-H9010*)
40A Inlet Adaptor Sold as part of Inlet Adaptor Assembly
40B Steel Ball Sold as part of Inlet Adaptor Assembly
3A Finished Cap Sold as part of Cap Assembly
41 O-ring Seal Sold as part of Seal kit (-H9000*) & Repair Kit (-H9010*)
Sold as part of Cap Assembly, Sold as part
3B Needle Assembly 42 SHCS Sold as part of Repair Kit (-H9010)
of Cushion Kit -6530
43 Push Button Bleed Valve 85084-02
3C Steel Ball Sold as part of Cap Assembly
44 Mini Pneumatic Indicator 85083
3D Shock Pad Sold as part of Repair Kit (-H9010*)
45 Sealing Washer 77629-004
4 Piston & Rod Assembly Full unit description required followed by -H1000
46 Male to Male Nipple 81525
4A Piston Sold as part of Piston & Rod Assembly
47 BSP Nut 87476
4B Rod Sold as part of Piston & Rod Assembly
48 Pilot Operated Check Valve 77187
5 Piston Seal Sold as part of Seal kit (-H9000) & Repair Kit (-H9010*)
49 Branch Tee Fitting Full unit description required followed by -H4250
6 Wear Ring Sold as part of Repair Kit (-H9010*)
50 Threaded Adaptor Fitting 74345-020
7 Multi-function Impact Seal Sold as part of Seal kit (-H9000*) & Repair Kit (-H9010*)
51 Intermediate Tee Fitting 74345-040
8 Custom Shoulder Bolt Sold as part of Repair Kit (-H9010*)
52 Fitting Reducer 74345-141
9 Mounting Plate 87474
53 Compact Elbow Fitting 61734-150
10 O-ring Cushion Seal Sold as part of Seal kit (-H9000) & Repair Kit (-H9010*)
11 Jam Nut Full unit description required followed by -H2001
12 SHCS Sold as part of Repair Kit (-H9010*)
-X27 OPTION PARTS LIST
13 Manifold Assembly Full unit description required followed by -H9090
60 Inlet Adaptor Assembly 87471
13A Manifold Sold as part of Manifold Assembly
60A Inlet Adaptor Sold as part of Inlet Adaptor Assembly
13B Steel Ball Sold as part of Manifold Assembly
60B Steel Ball Sold as part of Inlet Adaptor Assembly
13C Steel Ball Sold as part of Manifold Assembly
61 Inlet Adaptor Cap 87469
14 SHCS Sold as part of Repair Kit (-H9010)
62 Check Seal 85662
15 Serrated Safety Washer 84141-007-02
16 Muffler 73616
17 Finished Steel Tube Full unit description required followed by -H1310
42 SHCS Sold as part of Repair Kit (-H9010)
43 Push Button Bleed Valve 85084-02
44 Mini Pneumatic Indicator 85083
50 Threaded Adaptor Fitting 74345-020
NOTE: * Full unit description required (followed by -Hxxxx)
51 Intermediate Tee Fitting 74345-040
52 Fitting Reducer 74345-141
53 Compact Elbow Fitting 61734-150
-R13 OPTION PARTS LIST

70 Rod Eye 63429-003-01
-L23 OPTION PARTS LIST

54 Port Plug 1992-001-01
25
SIDEL02
26
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SIDEL02
Sidel® SB034 Universal Direct Replacement
Universal Stretching Cylinder

ML309734, ML310058, ML311138, ML310060 & ML310061
SBO34 ONLY
MAJOR BENEFITS
and downtime.
metal contact.
• Cushion controls are standard for retract end of stroke deceleration.
(BCS1 design only) increased

capacity cushion controls are
easily adjusted and are field
built-in shock pads are standard,
repairable, maximizing
absorbing impact energy and
your investment
eliminating metal to metal contact

anodized aluminum alloy cylinder features urethane piston
heads, caps, and tube and rod seals for long life
effective cushion up to
1.5 in [38.1 mm] for
smooth deceleration at
end of stroke
(BCS2 design only) rod seal retention

ring for extreme applications
PTFE wear ring provides piston standard alloy steel and optional
support and enhances durability. corrosion resistant stainless steel
Design 2 [6] increases the width piston rods are hard chrome plated
for superior support for maximum life and durability
anodized aluminum alloy
heads, caps, and tube
increased piston seal retention
for higher speed applications
27
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SIDEL02
ENGINEERING DATA: ML309734 & ML310058
SPECIFICATIONS IMPERIAL METRIC VALVE SPECIFICATIONS
TYPE Pneumatic Cylinder SERIES ISO 2 (ISO 5599/1)
SERIES BCS Stretching Cylinder FUNCTION 5/2
BORE SIZE 1.969 in 50 mm OPERATOR Single
BORE AREA - EXTEND 3.04 in2 1963 mm2 PILOT Internal
BORE AREA - RETRACT 2.56 in2 1649 mm2 SPOOL RETURN Spring
THEORETICAL OUTPUT 264.5 lb @ 87 psi 1176.6 N @ 6 bar SOLENOID 24 VDC (5.4 W)
OPERATION Double Acting VOLTAGE RANGE 15 to 10 from Nominal
OPERATING PRESSURE RANGE 7.5 - 150 psi 0.5 - 10 bar ELECTRICAL CONNECTOR DIN 43650, Form A
AMBIENT TEMPERATURE 20° to 180° F 29° to 82° C MANUAL OPERATOR Non-locking Recessed
MAX. OPERATING PISTON SPEED 80 in/sec 2.03 m/sec PILOT EXHAUST Muffled
ADJUSTABLE CUSHION - RETRACT Standard FLOW 3.0 Cv
LUBRICATION; FOOD GRADE FDA Regulation 21 CFR 1789.3570 LUBRICATION FDA Regulation 21 CFR 1789.3570
MAXIMUM STROKE 17.72 in 450 mm FILTRATION 40 Micron
STROKE TOLERANCE .079/-.000 in 2.0/-0.0 mm OPERATING PRESSURE RANGE 20 to 150 psi [1.37 to 10 bar]
WEIGHT 15.1 lb 5.6 kg AMBIENT FLUID TEMPERATURE 0 to 120 F [ 18 to 50 C]
RETRACT 181.5 in-lb 20.5 Nm
EXTEND 8.7 in-lb 0.98 Nm
DIMENSIONS: ML309734 & ML310058

ML309734 with valve, ML310058 without valve
50x290 Model SBO34 machines only
.236 [6]
.551 [14]
3.402 .315 [8]
[86.4]
Z 3X .625
[15.9]
Z
16.539 2.486 SECTION Z-Z
[420.1] [63.1]
6.086
BLEED OFF VALVE [154.6] 4.724 [120]
DIN 43650 FORM ‘A’ 4.458 [113.2] 2.439
CONNECTOR ON VALVE 1.461 [37.1] 1.653 [62]
[42]
8.464
[215]
8.578 M10 x 1.5-6H THREAD

[217.9] .354
[9] x DEPTH .709 [18] MIN
5.550 1.063 [27]
[141]
3.425 1.847
.551 [14] 2.598 [47]
2.165 [66] [87]
[55] 1.673 [42.5]
1.673 [42.5] 3.150

.630 [16] [80]
.203 [5.2] 1.102 [28] 4X .394 45
[10] THRU
6.543 [166.2] 5.512 [140] .886 .886
[22.5] [22.5] .984
[25]

28
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SIDEL02
DIMENSIONS: ML311138
ML311138 50x290 Model SBO34 machines only 70° flange with PHD check valve
Ø .551
[14] Ø .315
[8]
3.402 3X .625
[86.4]
Z [15.9]
Z SECTION Z-Z
2.486
16.539 [420.1] [63.1] 3.402
BLEED OFF VALVE [86.4]
6.086 [154.6] 4.409 [112] 3.090 3.043
DIN 43650 FORM “A” CONNECTOR ON VALVE 4.143 [105.2] [78.5] [77.3]
1.146
[29.1]
.945
.394 [24]
6.945 [10]
9.348 [176.4]
[237.5]
2.717 20°
4.195 [69]
.203
[5.16] [106.5]
1.890 3.780
[48] [96]
1.102 Ø .630 1.063 1.890
[28] [16] [27] [48] 7.480
[190]
2.500
6.543 [166.2] 5.512 [140] [63.5]
1.437 5X Ø .394
[36.5] [10] THRU

ML310060 with valve
50x290 Model SBO34 machines only 70° flange with pilot operated check valve
ML310061 without valve
50x290 Model SBO34 machines only 70° flange with pilot operated check valve
Ø .236 [6]
Ø .551 [14]
3.402 Ø .315 [8]
[86.4]
Z
Z 3X .625 [15.9]
16.539 [420.1] 2.486 [63.1]

SECTION Z-Z
6.086 5.536 [140.6]
BLEED OFF VALVE [154.6]
5.270 [133.8]
DIN 43650 FORM “A” CONNECTOR ON VALVE 3.090 2.439
2.577 [65.5] [78.5] [62]
9.234
[234.5] .945
.394 [24]
6.320 [10]
9.348
[237.4] [160.5]
2.717 20°
.203
[5.2] 4.195 [69]
[106.6]
5X Ø .394 1.890 3.780

[10] THRU [48] [96]
1.102 Ø .630 [16] 1.063 1.890 7.480
[28] [27] [48] [190]
6.543 5.512 2.500
[166.2] [140] [63.5] 1.437
[36.5]
29
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SIDEL02
30
www.phdinc.com • (800) 624-8511
SIDEL02
Sidel® Series1 Direct Replacement
Series1 Nozzle Cylinders

ML305877
ML306930
ML305665 Series1 SB02, SB04, SB06
HR Direct Replacements
ML307217
ML308364
MAJOR BENEFITS
• Mounts into the same space and bolt patterns.

and downtime.
ML305877
• Simplified design and maintenance
• Internal shock pads are standard, eliminating metal to metal contact.
• Provides energy savings with enhanced sealing technology.
• Consult PHD for other standard and custom options available.
CSD Direct Replacements

ML305665 & ML307217 (require plumbing modifications)
ML308364
ML306930
polyurethane lip seal, wiper, and rod seals

FDA approved lubrication
provide long life and are easy to replace
throughout the actuator
polymer bushings piston and rod are PTFE

for easy replacement hardcoated aluminum
polymer bushings
provides better wear
for stretching rod
ML305877
long life seals provides longer

life than original equipment
heavy duty shock pads
provide quiet operation, long
life, and smooth deceleration
31
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SIDEL02
DIMENSIONS: Series1 Pneumatic Nozzle Cylinder
ML305877 HR 4.086
[103.8] 8.420
9.207
[233.9]
.840 [213.9] 8.046
[21.3] 5.906
Ø 4.724 5.496 [204.4] [150]
[120] [139.6] 2.795
1.043 [71] 5.118
3.246 [82.4] [130]
RETRACT [26.5]
29 mm STROKE
A A
3.543 2.756
[90] [70]
1.772
[45]
2.555
[64.9] M30 x 1.5 THD 3/4-14 BSPP 3X 1/8-28 BSPP 14 mm STRETCH ROD
BUSHING AND WIPER
2.914 1.378
[74] [35] 4X M8 x 1.25 THRU
Ø 2.162
[54.9]
COMPENSATION PISTON
Ø .9665
[24.5] SECTION A-A
.197 .945
[5] [24]
STROKE #2 STROKE #1
ML306930 HR
1.378
A A
[35]
2.362
Ø .967 [60]
[24.5]
.433
[11] 3/4-14 BSPT PORT
SECTION A-A
1:2 1/4-19 BSPP PORT ON OPPOSITE SIDE
4.028 9.327
[102.3] [236.9]
RETRACT 7.964
31.5 mm STROKE [202.3]
Ø 5.098 5.886
Ø 5.890 [149.5]
[149.6] [129.5] .840 3.185
[21.3] [80.9]
Ø 3.960 Ø 4.587
[100.6] [116.5]
M30 x 1.5 THD
3X 1/8-28 BSPP 14 mm STRETCH ROD

4X M12 x 1.75 THRU BUSHING AND WIPER

32
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SIDEL02
ML307217 CSD (Requires plumbing modification)
5.248 [133.3] 8.431 NOTE:
EXTENDED [214.1] CYLINDER INFORMATION:
51 mm STROKE BORE DIA = 63 mm
1.600 PISTON ROD DIA = 32 mm
[40.6] HP BORE DIA = 35.5 mm
STROKE = 51 mm
STRETCH ROD DIA = 15 mm
Ø .984
[25]
M30 x 1.5 THD
.157
[4] M22 x 1.5 HIGH
CUTOUTS ALLOW ACCESS PRESSURE PORT
2.010 FOR MOUNTING BOLTS
[51.1]
10.081
[256]
4.713 Ø 4.724
Ø 5.098 4X M12 x 1.75 THRU [119.7] [120]
[129.5] 1.005
Ø 5.890 [25.5]
[149.6]
Ø 2.913 4.000
[74] .630 [101.6]
[16]
.531 2X 1/8-28 BSPP 2X 2.000

[13.5] [50.8]
.591
[15] 15 mm STRETCH ROD
BUSHING & WIPER
ML308364 CSD 12.047 [306]

RETRACT
41 mm STROKE 9.930
8.820 [252.2]* 3.543
[224]* [90]
6.660
1.772 Ø 4.724 [169.2]* 2.756
[45] 5.404 [70]
[120]* [137.3]
.840
[21.3]
A A
5.906 5.118
[150] [130]
1.772
[45]
M30 x 1.5 THD 1/2-14 BSPP
2X 1/8-28 BSPP
.472
2.555 [12] 4X M8 x 1.25 THRU 15 mm STRETCH ROD
[64.9] BUSHING AND WIPER
2.717 1.378 .748 Ø 1.974
[69] [35] [19] [50.1]
.157
[4]
Ø 1.768
COMPENSATION PISTON
.980
[24.9] 1.614
Ø .8688 SECTION A-A [41]
[22.1]
6.664
NOTE: [169.3]*
1/4-19 BSPP
DIMENSIONS DENOTED BY * INDICATES
DIMENSIONS DO NOT MATCH CUSTOMER
SUPPLIED CYLINDER.

33
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SIDEL02
ML305665 CSD (Requires plumbing modification)
12.865
[326.8]
4.173 [106] 8.692
RETRACT [220.8]
41 mm STROKE 7.043
[178.9]
2.000
Ø 4.724 .709 [50.8]
[120] [18] 1.157
4X Ø .390 1.600 [29.4]
[9.9] [40.6]
2.782 Ø 3.110
[70.7] [79]
A A
3/4-14 BSPP PORT
LOCATED IN BACK
M30 x 1.5 THREAD
1.875 .787
[47.6] [20] PLUGGED 1/4-BSPP
GAGE PORT
2.974 2X 1/8-28 BSPP PORTS

[75.5]

34
www.phdinc.com • (800) 624-8511
SIDEL02
BCZ2
CSD & HR Nozzle Cylinder
MAJOR BENEFITS
and downtime.
metal contact.
• Consult PHD for other standard and custom options available
• Non-lubed high-pressure section
CSD Nozzle Cylinder HR Nozzle Cylinder
MODEL BCZ2S-8-80x45 CYLINDER MODEL BCZ2D-8-80x43 CYLINDER

Replacement for Sidel® Model Series2 Machines. Replacement for Sidel® Model Series2 Machines.
MODEL BCZ2S-8-80x45-U22 CYLINDER MODEL BCZ2D-8-80x43-U22 CYLINDER

Replacement for Sidel® Model Series2 Machines. Replacement for Sidel® Model Series2 Machines.
Valve manifold provides exceptional response time. Valve manifold provides exceptional response time.
35
www.phdinc.com/bcz • (800) 624-8511
SIDEL02
CUTAWAY VIEWS: SERIES BCZ2 NOZZLE CYLINDER
CSD Nozzle Cylinder
manifold mounted MAC 400 Series valve provides
exceptional response times to the actuator -
optionally provided
FDA compliant lubrication throughout FDA compliant long life seal provides 3x longer life
lower pressure section of the actuator than previous BCZ seals tested in a
lab environment
unitized body is 100% machined FDA compliant polymer bushing

high strength aluminum, providing provides better wear for stretch rod
wear resistance and precise motion
FDA compliant polyurethane rod wiper press
fit with retaining ring - integrated removal
Sidel® Series2 direct grooves to simplify rebuilding
mounting interface
Non-lubricated high pressure section reduces
piston and rod are one piece possible contamination of bottle/preform
100% machined,
PTFE hardcoat aluminum
PTFE composite glide ring
supports piston and protects piston seal
optional locking integrated jack screws
nut kit added to simplify rebuild
polyurethane lip seals, wipers, and rod seals

engineered polymer bushing heavy duty shock pads provide quiet operation,
for easy replacement long life, and smooth deceleration
HR Nozzle Cylinder
Standard Proximity Flag (not shown) manifold mounted MAC 400 Series valve provides
exceptional response times to the actuator -
polyurethane lip seals, wipers, and rod seals optionally provided
FDA compliant composite glide ring

FDA approved lubrication supports piston and protects piston seal
throughout lower pressure
section of the actuator
FDA compliant polymer bushing
provides better wear for stretch rod
Series2 - heat set direct
mounting interface
FDA compliant polyurethane rod wiper
press fit with retaining ring - integrated
piston and rods are PTFE removal grooves to simplify rebuilding
hardcoated aluminum
FDA compliant long life seal provides 3x
longer life than previous BCZ seals tested
in a lab environment*
optional locking
nut kit Non-lubricated high pressure section reduces
possible contamination of bottle/preform
integrated jack screws
engineered polymer bushing added to simplify rebuild
for easy replacement
heavy duty shock pads provide quiet operation,
long life, and smooth deceleration
*As machine set-ups and conditions vary, PHD Inc. cannot guarantee the
same extended life will be seen as that resulting from PHD’s own lab testing
of the stretch rod seal.
36
SIDEL02
ORDERING & ENGINEERING DATA: SERIES BCZ2 NOZZLE CYLINDER
TO ORDER, SPECIFY:
Product, Series, Type, Machine No., Process, Design No., Bore Size,
Stroke Configurations, and any Options.
FITTING OPTIONS*
STROKE CONFIGURATION L1308 - Straight port fitting installed
STD STROKE for 8 mm tubing
PRODUCT TYPE MACHINE NO. BORE SIZE 45 mm (CSD only) L1508 - 90° swivel elbow port fitting
B - Blow Mold Z - Nozzle 2 - Series2 80 mm 43 mm (HR only) installed for 8 mm tubing
B C Z 2 S - 8 - 80 x 45 - U22 - L1308
SERIES PROCESS DESIGN NO. VALVE OPTIONS*

C - Cylinder S - CSD 8 - Metric MC3 - Manifold circuit only for MAC 400 valve
D - HR U22 - Attached MAC 400 valve
NOTES:
1) Consult PHD for additional options such as magnetic piston,
ISO/valve manifold combinations and alternative MAC
400 valve combinations.
2) *If no fittings or valves are required, leave blank.
BCZ2S BCZ2D
CYLINDER SPECIFICATIONS IMPERIAL METRIC IMPERIAL METRIC
TYPE Pneumatic Pneumatic
SERIES BCZ CSD Nozzle Cylinder BCZ HR Nozzle Cylinder
CYLINDER BORE SIZE 3.149 in 80 mm 3.149 in 80 mm
PISTON ROD DIAMETER 1.965 in 50 mm 1.965 in 50 mm
CYLINDER - LOW PRESSURE
BORE AREA - EXTEND 4.109 in2 26.51 cm2 2.368 in2 15.28 cm2
BORE AREA - RETRACT 4.748 in2 30.63 cm2 3.011 in2 19.43 cm2
THEORETICAL EXTEND OUTPUT 357 lb @ 87 psi 1588 N @ 6 bar 206 lb @ 87 psi 916 N @ 6 bar
THEORETICAL RETRACT OUTPUT 413 lb @ 87 psi 1837 N @ 6 bar 262 lb @ 87 psi 1165 N @ 6 bar
OPERATION Double Acting Double Acting
OPERATING PRESSURE RANGE 7.5 - 150 psi 0.5 - 10 bar 7.5 - 150 psi 0.5 - 10 bar
BLOW CYLINDER - HIGH PRESSURE
BORE SIZE 2.165 in 55mm 2.165 in 55mm
BORE AREA 3.094 in2 19.96 cm2 3.437 in2 22.17 cm2
OPERATING PRESSURE 600 psi 41.4 bar 600 psi 41.4 bar
THEORETICAL CLAMP FORCE 1856 lb @ 600 psi 8256 N @ 41.4 bar 2062 lb @ 600 psi 9172 N @ 41.4 bar
AMBIENT & FLUID TEMPERATURE -20 to 180 F -29 to 82 C -20 to 180 F -29 to 82 C
STROKE TIME (TYPICAL)
EXTEND 93 ms
RETRACT 78 ms
FULL RETRACT TO MID POSITION 57 ms
MID POSITION TO FULL EXTEND 75 ms
FULL EXTEND TO MID POSITION 113 ms
MID POSITION TO FULL RETRACT 90 ms
LUBRICATION Food Grade Lubricant Food Grade Lubricant
PORT SIZE G1/8 G1/8
STROKE 1.772 in (+.079 -.000) 45 mm (+2.0 -0.0) 1.693 in (+.098 -.000) 43 mm (+2.5 -0.0)
Life Expectancy Cycle Rate

Series BCZ Cylinders have been designed for 15 million trouble-free Series BCZ Nozzle Cylinders meet or exceed cycle rate of competitor’s
cycles except for high pressure stretch rod seal. Long life stretch rod unit when using optional manifold/valve combinations.
seal provides three times longer life than previous Series BCZ seals
tested in a lab environment. Operation with lubricated air can extend
cylinder life.
LUBRICATION
Series BCZ Nozzle Cylinders are lubricated with FDA approved food
grade lube in the control air section of the unit which provides extended
Maintenance life and better performance. The high pressure or blow air section does
As with most PHD products, these cylinders are field repairable. Repair not require lubrication.
kits, tooling kits, and main structural components are available as
needed for extended service. Optional rebuild service is available. As machine set-ups and conditions vary, PHD Inc. cannot guarantee
the same extended life will be seen as that resulting from PHD’s own
lab testing of the stretch rod seal.
37
SIDEL02
DIMENSIONS: SERIES BCZ2 NOZZLE CYLINDER
MODEL BCZ2S-8-80x45 CSD CYLINDER
9.252 4.724
[235] 7.754 [120]
[197] RETRACTED* 3.750
4.004 [95.25]
[101.7] 3.465
[88] .675
[17.1] 1.948
[49.5] 1.418
.625 [36]
[15.9] .315 [8]
1.18 Ø 1.661
[30] [42.2]
SECTION Y-Y
GE18LR PARKER FITTING
(HIGH PRESSURE SUPPLY)
Y M45 x 1.5 Y
.039 4X M5 x 0.8 THD
[1.0] x .490 DP [12.5]
(SEE NOTE 2) 4X M4 x 0.7
x .400 DP [10.5]
2X 1/8 BSPP PORTS (SEE NOTE 3)
60°
2.244
3.110 [57]
[79]
3.150 1.966
[80] [49.9]
1.926
[48.9]
4.056 4X M8 x 1.25-6H
.788 .945 DP [24] MIN 2.782
1.926 [103] [20] [70.7] 4.724
[48.9] [120]
NOTES: .
ROD WIPER AND BUSHING
FOR 14mm SHAFT 1) DIMENSIONS IN [ ] ARE mm
* DIMENSION FOR EXTEND IS 6.496 [165]
2) M5 MOUNTING HOLES FACILITATE NAMUR INTERFACE
3) M4 MOUNTING HOLES FACILITATE PHD SUPPLIED MANIFOLD INTERFACE
MODEL BCZ2D-8-80x43 HR CYLINDER

10.603
[269.3]
9.113
[231.5]
6.618 4.331
[168.1] [110]
5.618
[142.7] 4.724
[120] RETRACTED*
2.005 2.947 1.425
[50.9] [74.9] .531 1.948
[13.5] [36.2]
[49.5]
2.506 .315
[63.7] [8]
SECTION Y-Y
1.662
[42.2]
GE18LR PARKER FITTING

(HIGH PRESSURE SUPPLY) M45 x 1.5
2X M6 x 1 x .354 [9]
(SEE NOTE 2)
.039 Y Y
[1.0] 3X 1/8 BSPP PORTS 3.375
1.016 [85.7]
3.902
[99.1] [25.8] 1.688
4.048 2.782 [42.9]
[102.8] 1.063 4.724
60° [27] 3.110 [70.66]
[120]
[79]
2.244
[57]
3.150 1.966
[80] [49.9]
1.926
[48.9]
4X M8 x 1.25 -6H
1.926 x .945 [24] MIN
[48.9]
ROD SEAL AND BUSHING
FOR 14 mm SHAFT NOTES:
1) DIMENSIONS IN [ ] ARE mm
* DIMENSION FOR EXTEND IS 6.417 [163]
2) M6 MOUNTING HOLES FACILITATE PHD SUPPLIED MANIFOLD INTERFACE

38
SIDEL02
OPTIONS: SERIES BCZ2 NOZZLE CYLINDER
STRAIGHT PORT FITTING INSTALLED
L1308 FOR 8 mm TUBING
This option provides straight fittings for 8 mm tubing. See page 37
for dimensions of fittings with valve options.
MODEL BCZ2S CSD CYLINDER MODEL BCZ2D HR CYLINDER

For standard units without manifold and/or valve options, two fittings For standard units without manifold and/or valve options, three
will be supplied. For manifold and valve circuit options, only one fitting fittings will be supplied. For manifold and valve circuit options, only
will be supplied. two fittings will be supplied.
.551 [14] HEX
2.005 2.947
.551 [14] HEX [74.9] .531 [13.5]
[50.9]
3.465 [88]
.675 [17.1] .768
8 mm TUBING [19.5]
8 mm
TUBING .713 [18.1]
90° ELBOW PORT FITTING INSTALLED

L1508 FOR 8 mm TUBING
This option provides 90° swivel elbow fittings for 8 mm tubing. See
page 9 for dimensions of fittings with valve options.

For standard units without manifold and/or valve options, two fittings For standard units without manifold and/or valve options, three
will be supplied. For manifold and valve circuit options, only one fitting fittings will be supplied. For manifold and valve circuit options, only
will be supplied. two fittings will be supplied.
.472 [12] HEX
.472 [12] HEX 8 mm TUBING .984

[25]
3.465 [88]
.675 [17.1] 2.005 2.947 .531 .925
8 mm [50.9] [74.9] [13.5] [23.5]
TUBING .984 .936 [23.8]
[25]

39
SIDEL02
ATTACHED MAC 400 VALVE VALVE SPECIFICATIONS
U22 TYPE MAC Series 400
411A-BOA-DM-DDAJ-1JM=4357
This option provides a manifold mounted valve combination that PRESSURE (MAX) 125 psi
uses a MAC 400 Series valve. This option improves reaction time FLOW (MAX) 1.0 Cv
and simplifies plumbing issues. An exhaust orifice is installed in the FUNCTION 5/2
valve so that the cylinder will achieve cycle rates of an OEM cylinder. OPERATOR Single
Removing this orifice will decrease actuation time. PILOT Internal
SPOOL 4-Way Pilot
SOLENOID 24 VDC, (5.4 W)
ELECTRICAL Rectangular,
CONNECTOR DIN 43650
Form B Style
MANUAL OPERATOR Non-locking Recessed
PLUMBING SCHEMATICS
BCZ2S CSD CYLINDER BCZ2D HR CYLINDER
CYCLE OF OPERATION
RETRACT - DEFAULT - (A)
MID-POSITION -(C)
EXTEND -(C+B)
MAC 400 VALVE MID-POSITION - (C)
A B C
HIGH RETRACT - (A)
A B PRESSURE
4 2
600 PSI
5 )( 3 ORIFICE 2X MAC 400 VALVE

HIGH
1
PRESSURE 4 2 4 2
STD PRESSURE 600 PSI
X
150 PSI MAX 2X MUFFLER

1
) (3
X
SOL 1 5 SOL 2 5 3
1 1
ORIFICE
-U22 1 STD PRESSURE

150 PSI MAX

6.575
[167]
2.634
[66.9] 3.024
[76.8]
1.625
[41.3]
1.018 2.441 [62]

[25.8]
1.221 1.337
1/4 NPT PORT .408 [31] [34]
[10.4] 1/4 NPT PORT
MAC 400 RECTANGULAR MAC 400
SERIES VALVE CONNECTOR SERIES
6.134 DIN 43650, VALVE 6.134
[155.8] FORM B STYLE [155.8]
RECTANGULAR 3.559
CONNECTOR 3.366
[85.5] [90.4]
DIN 43650,
FORM B STYLE

40
SIDEL02
-L1308-U22
.551 [14] HEX
8 mm .551 [14] HEX 8 mm TUBING 3.024

TUBING [76.8]
2.634 [66.9]
3.185
3.150 [80] [81]
-L1508-U22
8 mm TUBING .472 [12] HEX
8 mm TUBING
3.024
.472 [12] HEX [76.8]
2.634 [66.9]
3.343
[85]
3.346 [85]
MANIFOLD CIRCUIT ONLY FOR

MC3 MAC 400 VALVE
The MC3 option provides a manifold circuit only for use with MAC
400 Series valves. All hardware relating to mounting the valve such as
mufflers and seals will be provided in kit form. An exhaust orifice is
supplied with the kit so that the cylinder will achieve cycle rates of an
OEM cylinder. Removing this orifice will decrease actuation time.

MANIFOLD PORTING FOR
MAC 400 SERIES VALVES
4.665 [118.5] 1.625 2.441

[41.3] 5.900 [150] [62]
3.366 [85.5] 3.559

[90.4]
NOTE:MUFFLERS, SCREWS AND MANIFOLD O-RINGS WILL BE PROVIDED IN

SEPARATE BAG FOR INSTALLATION OF VALVES
41
SIDEL02
EXPLODED VIEW: SERIES BCZ2S NOZZLE CYLINDER
KEY PART DESCRIPTION BCZ2S-7-80x45 KIT DESCRIPTION KIT NUMBER
1 Body Assembly Full unit description required followed by -H2400 Unit Repair Kit 1 Full unit description required followed by -H9010
1A Body 75824-00 Cap Repair Kit 2 87121
1B Bushing Sold as part of Repair Kit -H9010 Cap Seal Only Kit 3 87122
1C Rod Seal Sold as part of Repair Kit -H9010 Tooling Kit 4 75536
1D Retaining Ring Sold as part of Repair Kit -H9010 Cap Seal Tooling Kit 5 80828
2 Piston and Rod Assembly Full unit description required followed by -H1000 Rod Locking Nut 75102-010-06
2A Piston and Rod 75063 Fastener Kit Full unit description required followed by -H9020
2B Piston Seal Sold as part of Repair Kit -H9010 Manifold Kit 75103
2C Wear Ring Sold as part of Repair Kit -H9010 Orifice Kit 75677
2D Shock Pad Sold as part of Repair Kit -H9010
Sold as part of Repair Kit -H9010 NOTES:
2E High Pressure Piston Seal
Sold as part of Repair Kit -H9010 1) Includes all parts to repair the full unit excluding cap parts.
2F Rod O-Ring
2) Includes all hardware to completely repair cap.
3 Tube 75065
3) Includes rod seal and grease to replace cap seal only.
4) Includes all specialized tools required to rebuild unit.
4A Cap 77169
5) Includes tools to rebuild cap. Tools in this kit are also included in Kit #75536.
4B Bushing Sold as part of Cap Repair Kit
4C Rod Wiper Sold as part of Cap Repair Kit
4D Rod Seal 5 Sold as part of Cap Repair Kit
4E Cap O-Ring Sold as part of Cap Repair Kit
4F Retaining Ring Sold as part of Cap Repair Kit
13
5 Tube O-Ring Sold as part of Repair Kit -H9010
6 Tube Standard Head Cap Screws Sold as part of Fastener Kit -H9020
7 Cap Standard Head Cap Screws Sold as part of Fastener Kit -H9020 19
8 High Pressure Fitting 12135-024
9 Plug 59144-002
OPTIONAL
10 Manifold Plate Assembly 75078 FITTINGS 18
11 Manifold O-Ring Sold As Part of Manifold Kit

12 Manifold SHCS Sold As Part of Manifold Kit 17A
13 Muffler Sold As Part of Manifold Kit
15 Mac 400 Series Valve MAC 411A-B0A-DM-DDAJ-1JM =4357
15
16 Valve Manifold O-Ring Sold As Part of Manifold Kit
17A Straight Port Fitting (-L1308) 62195-024 16
17B
17B Straight Port Fitting
61734-130 12
(-L1308-U22 OR -L1308-MC3)
17C 90 Swivel Port Fitting (-L1508) 62195-007
17D 90 Swivel Port Fitting
61734-014 17C
(-L1508-U22 OR -L1508-MC3)
18 Valve SHCS Sold As Part of Manifold Kit
19 Valve Orifice Sold As Part of Orifice Kit or Manifold Kit 10
17D
2C 11
11
FILL GREASE
DETAIL C RESERVOIR DETAIL B
DETAIL A
C
A 7
B
8 9
4F
4C
CROSS-SECTION 6
4A
5
8 4
1 2B 2D 4B
1 4D
2C 4E
4 2B
2D 3
6 2
4 2
7
5
2
3 3
1A 2E
PORT POSITION DETAIL PORT LOCATION DETAIL
NOTES:
1) NUMBERS INCLUDED IN A KIT 75102-010-06
HEX INDICATE PORT .394 SPANNER WRENCH
POSITION 2F 2A [10] GROOVES
2) NUMBERS INCLUDED IN AN 1D
= HYDRAULIC SEALANT
OVAL INDICATE PORT & PRIMER
LOCATION
BODY BORE = THREAD LOCKER
2.559
1 = FOOD GRADE LUBRICATION [65]
M45 x 1.5
1B
*SEE PHD FOR SPECIFIC Kit 75102-010-6 provides a rod locking nut made
1C LUBRICATION of steel with yellow zinc dichromate plating.
42
SIDEL02
EXPLODED VIEW: SERIES BCZ2D NOZZLE CYLINDER
KEY PART DESCRIPTION BCZ2D-7-80x43 KIT DESCRIPTION KIT NUMBER
1 Body Assembly Full unit description required followed by -H2400 Unit Repair Kit 1 Full unit description required followed by -H9010
1A Double Stage Body 75084-00 Rod Locking Nut 75102-010-06
1B Bushing Sold as part of Repair Kit -H9010 Tooling Kit 3 75537
1C Rod Seal Sold as part of Repair Kit -H9010 Cap Seal Tooling Kit 4 80828
1D Retaining Ring Sold as part of Repair Kit -H9010 Fastener Kit Full unit description required followed by -H9020
2 Piston and Rod Assembly Full unit description required followed by -H1000 Manifold Kit 75696
2A Double Stage Cylinder 1 Piston & Rod 75087 Cap Repair Kit 2 87121
2B Piston Seal Sold as part of Repair Kit -H9010 Cap Seal Repair Kit 87122
2C Shock Pad Sold as part of Repair Kit -H9010 Orifice Kit 75677
2D Intermediate Piston Assembly Full unit description required followed by -H1010
2D1 Piston 75089 NOTES:
2D2 Bushing Sold as part of Repair Kit -H9010 1) Includes all parts to repair the full unit excluding cap parts.
2D3 Rod Seal Sold as part of Repair Kit -H9010 2) Includes all hardware to completely repair cap.
2D4 Piston Seal Sold as part of Repair Kit -H9010 3) Includes all specialized tools required to rebuild unit.
2D5 Shock Pad Sold as part of Repair Kit -H9010 4) Includes tools to rebuild cap. Tools in this kit are also included in Kit #75536.
2D6 Shock Pad Sold as part of Repair Kit -H9010
2E Double Stage Cylinder 2 Piston & Rod 75090
2F High Pressure Piston Seal Sold as part of Repair Kit -H9010
2G Wear Ring Sold as part of Repair Kit -H9010 14
2H Rod O-Ring Sold as part of Repair Kit -H9010
22
3 Double Stage Tube 75065
20
4A
4B
Cap
Bushing
77169
Sold As Part of Cap Repair Kit
OPTIONAL 19
4C Rod Wiper Sold As Part of Cap Repair Kit FITTINGS

4D Rod Seal 4 Sold As Part of Cap Repair Kit
4E Cap O-Ring Sold As Part of Cap Repair Kit
4F Retaining Ring Sold As Part of Cap Repair Kit 17
5 Tube O-Ring Sold as part of Repair Kit -H9010
6 Cap Screw Sold as part of Fastener Kit -H9020 13 16
7 Tube Screws Sold as part of Fastener Kit -H9020
8 High Pressure Fitting 12135-024
9 Plug 59144-002
10 Shock Pad Sold as part of Repair Kit -H9010 18
11 Manifold Plate Assembly 75566 11
12 Manifold O-Ring Sold As Part of Manifold Kit 12
13 Manifold Screw Sold As Part of Manifold Kit
14 Muffler Sold As Part of Manifold Kit
15 Label 6441-494
16 MAC 400 Series Valve MAC 411A-BOA-DM-DDAJ-1 JM = 4357
17 Valve Manifold O-Ring Sold As Part of Manifold Kit
18 8mm Tube Fitting (-L1308) 62195-024 18
18 8mm Tube Fitting (-L1508) 62195-007
18 8mm Tube Fitting (-L1308-U22 OR -L1308-MC3) 61734-130
18 8mm Tube Fitting (-L1508-U22 OR -L1508-MC3) 61734-014
19 Valve Screw Sold As Part of Manifold Kit
20 PTF Port Plug 1992-001
21 Proximity Flag 76232-02
22 Orifice Disk Sold As Part of Orifice Kit or Manifold Kit
2G
FILL GREASE
RESERVOIR
C D .029 ±.015
B E F
DETAIL E
DETAIL C DETAIL D
CROSS-SECTION DETAIL B 4A 6
DETAIL F 8 7
5 9
8 4B
4 1 4F
1 4C
5
2F
6 4E
4 2 2F 4
7
3
2E 4D
2
3
PORT POSITION DETAIL PORT LOCATION DETAIL 3 21

2D3
NOTES:
1) NUMBERS INCLUDED IN
A HEX INDICATE PORT 2D2 2G
POSITION 2D3
2) NUMBERS INCLUDED IN 2D
AN OVAL INDICATE PORT 2B PISTON ROD THREAD
2D6
LOCATION
2B 2D4
10
2D1
2A
2H
2D4 2
1
2D5 KIT 75102-010-06
2C .394 SPANNER WRENCH
[10] GROOVES
= HYDRAULIC SEALANT
& PRIMER
1D
= THREAD LOCKER
2.559
1A M45 x 1.5 [65]
= FOOD GRADE LUBRICATION
1B
PISTON BORE *SEE PHD FOR SPECIFIC Kit 75102-010-6 provides a rod locking nut made
1C LUBRICATION of steel with yellow zinc dichromate plating.
43
SIDEL02
44
www.phdinc.com • (800) 624-8511
SIDEL02
BCZUS
Nozzle Cylinder
MAJOR BENEFITS
• Unit is designed to operate for 20 million cycles

• Direct replacement for OEM Cylinder
• FDA materials used on all soft components inside unit
• Lube-free high pressure section
• Improved geometry over OEM to reduce component fatigue
• Optional internal detent to keep unit in the retract position with
loss of air pressure and during service reducing chance of
damaged transfer arms
• Composite, high wear resistant, rod scraper
• Tooling kit available for in field rebuild
optional retract detent FDA seals
long life rod scraper
retract shock pad

Teflon hard anodized
aluminum coating
bearing grade
polymer diffuser
FDA wear rings
45
www.phdinc.com/bczus • (800) 624-8511
SIDEL02
ORDERING & ENGINEERING DATA: SERIES BCZUS UNIVERSAL NOZZLE CYLINDER
THE FOLLOWING IS A CROSS REFERENCE LISTING OF PHD TO SIDEL® UNITS:
PHD SIDEL
BCZUS-5-7 X 30-U22-CT1 15.01124520804A
BCZUS-5-7 X 30-U22-CT2 15.01131571501

15.01131444603
15.01124638605A
TO ORDER, SPECIFY:
Stroke Configurations, and any Options.
BORE SIZE
BORE AREA BORE AREA METRIC STROKE
PRODUCT TYPE MACHINE (mm) (in) (sq mm) (sq in) STD STROKE
B - Blow Mold Z - Nozzle U - Universal 70 2.756 77.47 3.05 30 mm
B C Z U S - 5 - 70 x 30 - U22 - CT1
SERIES PROCESS DESIGN NO. VALVE OPTIONS

C - Cylinder S - CSD 5 - Metric MC3 - Manifold circuit only for MAC 400 valve
U22 - Attached MAC 400 valve
CT1 - Target attached to body
H55 - Rod retract detent
CYLINDER SPECIFICATIONS IMPERIAL METRIC VALVE SPECIFICATIONS

TYPE Pneumatic Cylinder SERIES Mac 400 series
SERIES BCZU Two Step Nozzle Cylinder PRESSURE [MAX] 125 psi
OPERATION Double Acting FLOW [MAX] 1.0 Cv
BORE SIZE - ACTUATOR 2.756 in 70 mm FUNCTION 5/2
STROKE 1.181 in 30 mm OPERATOR Single
PISTON ROD DIAMETER 2.205 in 56 mm PILOT Internal
BORE AREA EXTEND 3.680 in2 23.74 cm2 SPOOL RETURN 4 way Pilot
BORE AREA RETRACT 2.147 in2 13.85 cm2 SOLENOID 24Vdc, 0.15W
OPERATING PRESSURE RANGE 30 - 145 psi 2.1 - 10 bar ELECTRICAL CONNECTOR Form "B"
BLOW PRESSURE 580 psi 40 bar MANUAL OPERATOR Non-locking Recessed
THEORETICAL EXTEND OUTPUT PILOT EXHAUST Muffled
320.2 lbf 1424.4 N
@ 87 PSI (6 BAR)
THEORETICAL RETRACT OUTPUT
186.7 lbf 830.5 N
@ 87 PSI (6 BAR)
AMBIENT AND FLUID TEMPERATURE -20°F to +180°F -29°C to +82°C
Life Expectancy
Series BCZU Cylinders have been designed for 20 million trouble-free
STROKE TIME -
APPLIED POWER TO END OF STROKE
Extend 50 ms, Retract 110 ms cycles.
STROKE TIME -
START OF MOVEMENT TO END OF Extend 32 ms, Retract 65 ms
STROKE Cycle Rate
LUBRICATION N/A Series BCZU Nozzle Cylinders meet or exceed cycle rate of competitor’s
PORT SIZE N/A unit when using optional manifold/valve combinations.
GLIDE RING FDA Internally Lubricated Engineered Polymer
PISTON & ROD SEALS FDA Internally Lubricated Engineered Polymer
BUMPER FDA Polyurethane Maintenance
CAP Teflon Hard Anodized Aluminum
As with most PHD products, these cylinders are field repairable. Repair
CYLINDER BODY Teflon Hard Anodized Aluminum
kits, tooling kits, and main structural components are available as
PISTON ROD Teflon Hard Anodized Aluminum
needed for extended service. Rebuild service is available.
ROD BEARING FDA Internally Lubricated Engineered Polymer
46
SIDEL02
DIMENSIONS: SERIES BCZUS UNIVERSAL NOZZLE CYLINDER
2X M6 x 1 DP 0.708 [18] MIN
4.134 2.087 [53]
[105] Ø 0.553 [14] THRU DIFFUSER
4X M8 x 1.25 DP 0.790 [20] MIN
.465 [11.8] Ø 4.331 [110]
1.572 BOLT CIRCLE
[39.9]
SQ 4.685 .945 1.969 2.044

[119] [24] [50] [51.9]
45°
.087 .473 [12] USEABLE FLAT

Ø 4.675 [118.7] [2.2]
Ø 2.953 [75]
3.110 [79]
4X M8 x 1.25 DP .945 [24] MIN 4X .276 [7]
2.716 [69]
1.338 [34]
4X M5 x 0.8 DP .473 [12]MIN
LOCK NUT
ACROSS FLATS M55 x 2
1.966 [49.9]
1.969
2.559 [50]
[65] Ø 2.044
[51.9]
Ø 2.201
[55.9] 0.465 [11.8]
2X Ø .236 [6] 3.898
[99] 1.812 [46]
4.156
[105.6] 3.976 [101] RETRACTED
5.157 [131] EXTENDED
OPTIONS: SERIES BCZU UNIVERSAL NOZZLE CYLINDERS

H55 ROD RETRACT DETENT
The H55 option provides additional retract position retention force.
This additional retention force reduces the potential for nozzle dropping
when the air pressure is removed.
CT1 CT2 TARGET ATTACHED TO BODY

The CT1 & CT2 target option is required for sensing of the cylinder
on the machine.
B -CT1 OPTION LETTER DIMENSIONS

UNIT SIZE
A B C D
0.433 1.496 2.756 1.969
BCZUS-5-70-CT1
[11.0] [38.0] [70.0] [50.0]
C
-CT2 OPTION LETTER DIMENSIONS
UNIT SIZE
A B C D
0.826 1.103 2.756 1.969
BCZUS-5-70-CT2
D [21.0] [28.0] [70.0] [50.0]

47
SIDEL02
OPTIONS: SERIES BCZUS UNIVERSAL NOZZLE CYLINDER
MC3 MANIFOLD CIRCUIT ONLY
FOR MAC 400 SERIES VALVE
The MC3 option provides a manifold circuit only for use with MAC 400
Series valves. All hardware relating to mounting the manifold such as
fasteners and seals will be provided in kit form.
1.496 [38]
3.425 [87]
0.197 [5]
2X Ø 0.441 [11.2]
TARGET SIDE 0.177
OF BODY 2X M5 x 0.8-6H [4.5]
0.945
[24]
2.954
[75]
0.473
[12]
0.236 [6] 1.260 [32]

0.866 [22]
1.378 [35]
1.142 [29]
U22 ATTACHED MAC 400 SERIES VALVE

The U22 option provides a manifold mounted valve combination that
uses a MAC 400 Series valve. An exhaust orifice is installed in the valve
so that the cylinder will achieve cycle rates of an OEM cylinder.
2.864 0.103 [2.6]

CYLINDER [72.7]
HIGH PRESSURE
40 BAR [580 PSI] 0.994
MANIFOLD ASSEMBLY [25.3] VALVE
1.417
[36]
VALVE
2.057
2 4 [52.3]
(12) (14)
3 1 5 CONNECTOR PER DIN #43650

FORM “B” CONNECTOR
ORIFICE ISO 6952
2X MUFFLER
1
0.103
[2.6]
Ø .315 [8]
STD PRESSURE INCOMING TUBE SIZE
150 PSI MAX
PLUMBING SCHEMATIC
4.291 4.552
3.991
[109] 3.597 [115.6] [101.4]
[91.4]
2.916 [74.1]

48
SIDEL02
EXPLODED VIEW: SERIES BCZUS UNIVERSAL NOZZLE CYLINDER
9
11 14
14
11
3
1 8
16
12
SPARINGLY
10
13 2
17
5 15
18
7
4
19
70 SHCS
INCLUDED WITH VALVE
71 71
36
38 35
51
52
O-RINGS
37 INCLUDED WITH VALVE
50
32
-CT1 & -CT2 OPTIONS -H55 OPTION 33
-MC3 OPTION
= FOOD GRADE GREASE
-U22 OPTION
= THREAD LOCKER
(INCLUDES -MC3 OPTION)
30 O-RINGS INCLUDED WITH
MANIFOLD ASSEMBLY
KIT DESCRIPTION KIT NUMBER COLOR CODE

Repair Kit Full unit description required followed by -H9010
Detent Kit 85082
Manifold Kit 86255
Orifice Kit 86256
-CT1 Target Kit 86291
Repair Tooling 86257 Not Shown
49
SIDEL02
PARTS LIST: SERIES BCZUS UNIVERSAL NOZZLE CYLINDER
CYLINDER ONLY PARTS LIST

1 Body 86225
2 Cap 86226
3 Piston 86227
4 Shock Pad 86228
5 Diffuser 86229
6 Spacer Tube 86230
7 Retaining Ring Full unit description required followed by -H7101
8 Compression Seal Sold as part of Repair Kit (-H9010*)
9 70mm Piston Seal Sold as part of Repair Kit (-H9010*)
10 56mm Rod Seal Sold as part of Repair Kit (-H9010*)
11 40mm Rod Seal Sold as part of Repair Kit (-H9010*)
12 O-Ring Seal Sold as part of Repair Kit (-H9010*)
13 56mm Wear Ring Sold as part of Repair Kit (-H9010*)
14 40mm Wear Ring Sold as part of Repair Kit (-H9010*)
15 Fastener 61054-118
17 56mm Rod Scraper Sold as part of Repair Kit (-H9010*)
18 Rod Scraper Retainer 86237
19 Locking Nut Full unit description required followed by -H3600
-MC3 OPTION PARTS LIST -CT1 OPTION PARTS LIST

KEY PART DESCRIPTION PART NO. KEY PART DESCRIPTION PART NO.
30 Manifold Assembly 86240 50 Target 86239
32 Fastener 61054-106 51 Fastener 61054-118
33 Serrated Safety Washer 84141-007-02 52 Serrated Safety Washer 84141-008-02
35 Orifice Plug 86242
36 Muffler 86957
37 Elbow Fitting 61734-053 -CT2 OPTION PARTS LIST
50 Target 86259
-U22 OPTION PARTS LIST
51 Fastener 61054-118
30 Manifold Assembly 86240
32 Fastener 61054-106
-H55 OPTION PARTS LIST
70 O-Ring Seal 1950-143-14
36 Muffler 86957 71 Detent Ring 87095
37 Elbow Fitting 61734-053 NOTE: * Full unit description required (followed by -Hxxxx)
38 400 Series Mac Valve 86243
50
SIDEL02
BCZUD
3 Position HR Nozzle Cylinder
MAJOR BENEFITS
• Unit is designed to operate for 20 million cycles

• Direct replacement for Sidel® Universal OEM Nozzle Cylinder
on heat set machines
• FDA materials used on all internal components
• Completely non-lubed unit
MAC 52 Series Valves
• Improved geometry over OEM to reduce component fatigue
PHD Option -U44
• Optional internal detent to keep unit in the retract position with
loss of air pressure
• Composite, high wear resistant, rod scraper
• Tooling kit available for in field rebuild
• Factory rebuild available
MAC 400 Series Valves

PHD Option -U22
long life piston rod optional

retract detent
FDA seals
mid-position
extend
low friction shock pad
rod scraper
mid-position
retract
shock pad
main retract
shock pad
high grade
composite diffuser
FDA wear rings
51
www.phdinc.com/bczud • (800) 624-8511
SIDEL02
ORDERING & ENGINEERING DATA: SERIES BCZUD UNIVERSAL NOZZLE CYLINDER
TO ORDER, SPECIFY:
Stroke Configurations, and any desired Options.
METRIC STROKE
PRODUCT TYPE MACHINE BORE SIZE STD STROKE
B - Blow Mold Z - Nozzle U - Universal 80 mm 42 mm
B C Z U D - 5 - 80 x 42 - U22 - CT1
SERIES PROCESS DESIGN NO. VALVE OPTIONS

C - Cylinder D - HR (3 Position) 5 - Metric MC3 - Manifold circuit only for MAC 400 valves
150 psi [10 bar] air MC6 - Manifold circuit only for MAC 52 valves
U22 - Attached (2) MAC 400 valves
U44 - Attached (3) MAC 52 valves
H55 - Rod retract detent
CYLINDER SPECIFICATIONS IMPERIAL METRIC Life Expectancy

TYPE Pneumatic Series BCZU Cylinders have been designed for 20 million
SERIES BCZU Three Step HR Nozzle Cylinder trouble-free cycles.
MAIN BORE SIZE - ACTUATOR 3.150 in 80 mm
INTERMEDIATE BORE SIZE - ACTUATOR 3.543 in 90 mm Cycle Rate
TOTAL STROKE 1.654 in 42 mm Series BCZU Nozzle Cylinders meet or exceed cycle rate
INTERMEDIATE STROKE 0.787 in 20 mm of competitor’s unit when using optional manifold/valve
PISTON ROD DIAMETER 2.598 in 66 mm combinations.
BORE AREA EXTEND 4.240 in2 27.35 cm2
BORE AREA RETRACT (UNIT RETRACTED)
BORE AREA INTERMEDIATE (UNIT RETRACTED)
3.730 in2
0.730 in2
24.06 cm2
4.71 cm2
Maintenance
As with most PHD products, these cylinders are field repairable.
OPERATING PRESSURE RANGE 35 - 145 psi 2.4 - 10 bar
Repair kits, tooling kits, and all components are available as
HIGH PRESSURE 580 psi max 40 bar max
AMBIENT AND FLUID TEMPERATURE -20°F to +180°F -29°C to +82°C
needed for extended service. Rebuild service is available.
GLIDE RING UHMWPE
PISTON & ROD SEALS UHMWPE
BUMPER Food Grade Urethane
CAP, CYLINDER BODY, MAIN PISTON ROD Anodized Aluminum
INTERMEDIATE PISTON ROD Anodized Aluminum
MAC 400 SERIES MAC 52 SERIES

VALVE VALVE
EXTEND/RETRACT INTERMEDIATE EXTEND RETRACT INTERMEDIATE
SPECIFICATIONS SPECIFICATIONS
MAXIMUM PRESSURE 120 psi MAXIMUM PRES-
120 psi
MAXIMUM FLOW 1.0 Cv SURE
MAXIMUM FLOW 1.5 Cv
FUNCTION 5/2
OPERATOR Single FUNCTION 3/2
PILOT Internal OPERATOR Single/ N.C. Main Single/ N.O. Main Single/ N.C. Main
SPOOL RETURN 4 way Pilot PILOT Internal
SOLENOID 24VDC, 5.4W SPOOL RETURN 3 way Pilot
ELECTRICAL Form “B” Style Form “B” Industry SOLENOID 24VDC, 5.4W
CONNECTOR ISO 6952 Standard ELECTRICAL
Form “B” Style ISO 6952 Form “B” Style ISO 6952 Form “B” Industry Standard
MANUAL OPERATOR Non-locking Recessed CONNECTOR
PILOT EXHAUST Muffled MANUAL OPERATOR Non-locking Recessed
52
SIDEL02
DIMENSIONS: SERIES BCZUD UNIVERSAL NOZZLE CYLINDER
Ø .315 [8]
1.575
[40]
5.236 [133]
2X M5 x 0.8 DP
.433 MIN
.330 [8.4]
USEABLE FLAT
1.693 [43]
.472 [12] Ø 4.331 [110]

4.685 [119] SQ .094 [2.4] BOLT CIRCLE
4.134 [105] Ø .553 [14]
1.969 2.439
[50] [62]
.945 45°
[24] 1.572
[39.9]
2X M6 x 1 DP Ø 3.346 [85]
.708 MIN
Ø 4.675 [118.7] 4X .276 [7]
4.233 [107.5]
4X M8 x 1.25 DP .945 MIN 4X M8 x 1.25 DP .945 MIN
3.642 [92.5]
1.339 [34]
4X M5 x 0.8 DP .394 MIN
2X Ø .315 [8] 2.362 [60] ACROSS FLATS
LOCK NUT
M65 x 2
2.559 1.969
[65] [50]
1.946 [49.4]
6.024 [153]
2.421 [61.5] RETRACTED
3.208 [81.5 ] INTERMEDIATE
6.282 [159.6] 4.074 [103.5] EXTENDED
53
SIDEL02
OPTIONS: SERIES BCZUD UNIVERSAL NOZZLE CYLINDER
H55 ROD RETRACT DETENT
The H55 option provides additional retract position retention force.
This additional retention force reduces the potential for nozzle dropping
when the air pressure is removed.
CT1 CT2 TARGET ATTACHED TO BODY B

A
The CT1 and CT2 target option is required for sensing of the
cylinder on the machine.
C

UNIT SIZE
A B C D
0.039 4.016 2.756 1.969
BCZUD-5-80-CT1
[1.0] [102.0] [70.0] [50.0]
0.432 3.622 2.756 1.969
BCZUD-5-80-CT2
[11.0] [92.0] [70.0] [50.0]
MC3 MANIFOLD CIRCUIT ONLY

FOR MAC 400 SERIES VALVE
The MC3 option provides a manifold circuit only for use with MAC
400 Series valves. All hardware relating to mounting the valve such as
mufflers and seals will be provided in kit form. An exhaust orifice
(Item #35 on page 10) is supplied with the kit so that the cylinder
will achieve cycle rates of an OEM cylinder. Removing this orifice will
change actuation time
54
SIDEL02
U22 ATTACHED MAC 400 SERIES VALVES
The U22 option provides a manifold-mounted valve combination that
uses two MAC 400 Series valves. An exhaust orifice (Item #35 on page
10) is installed in the valve so that the cylinder will achieve cycle rates
of an OEM cylinder. Removing this orifice will change actuation time.
1.417 [36]
1.368 [34.8]
2.202 2.253
[55.9] [57.2]
5.220
[132.6]
2X 1.450 [36.8 ]
EXTEND / RETRACT MAIN VALVE 2X .494 [12.6]
CONNECTOR DIN #43650
FORM "B" CONNECTOR
ISO 6952 STANDARD
DETAIL T DETAIL R TARGET SIDE OF BODY
INTERMEDIATE VALVE
CONNECTOR PER
FORM "B" CONNECTOR
INDUSTRY STANDARD
1.417 [36]
3.231 [82.1]
.994 [25.3]
R
Ø .315 [8]
T 4.531
[115.1]
4.479
[113.8]
INCOMING TUBE SIZE
Ø .315 [8]
INCOMING TUBE SIZE 1.513 [38.4]
3.231
[82.1]
55
SIDEL02
MC6 MANIFOLD CIRCUIT ONLY FOR
MAC 52 SERIES VALVE
The MC6 option provides a manifold circuit only for use with MAC 52
Series valves. All hardware relating to mounting the valve such as seals
will be provided in kit form. An exhaust orifice (Item #96 on page 10)
is supplied with the kit so that the cylinder will achieve cycle rates of an
OEM cylinder. Removing this orifice will change actuation time.
U44 ATTACHED MAC 52 SERIES VALVES Ø 10mm INCOMING Ø 12mm EXHAUST

AIR FITTING
AIR FITTING
The U44 option provides a manifold mounted valve combination that

uses three MAC 52 Series valves. This option improves reaction time Ø 10mm INCOMING
and simplifies plumbing issues. An exhaust orifice (Item #96 on AIR FITTING
page 10) is installed in the valve so that the cylinder will achieve cycle
rates of an OEM cylinder. Removing this orifice will change 45°
actuation time.
T
EXTEND VALVE AND RETRACT Ø 12mm EXHAUST
VALVE CONNECTOR DIN #43650 Ø 10mm INCOMING AIR FITTING
FORM "B" CONNECTOR AIR FITTING
ISO 6952 STANDARD
DETAIL T
DETAIL R
INTERMEDIATE VALVE
CONNECTOR PER
FORM "B" CONNECTOR
INDUSTRY STANDARD
1.043 [26.5]
2.687
[68.2] 1.838
[46.7]
10° 1.870
[47.5]
4.240
[107.7]
1.124
[28.5]
45°
FULL EXTEND
MID POSITION 15°

TARGET SIDE
T R OF BODY
FULL RETRACT
ALL VALVES HAVE

5.029 6.583 1/4 NPT PORTS
[127.7] [167.2]
56
SIDEL02
EXPLODED VIEW: SERIES BCZUD UNIVERSAL NOZZLE CYLINDER
51
52
-CT1 & -CT2
50 OPTION 11
9 8
14
14
11 16
1
3
2
10 5
13 15
17 6
7
12
23
20 4 SPARINGLY
14
11
14
18 21
19 22
SEE NOTE 4
94
SEE NOTE 4
93
SEE NOTE 4
36 92
SEE NOTE 3 88
-H55 OPTION 91
38 SEE NOTE 4 93 SEE NOTE 4
SEE NOTE 1 SEE NOTE 4 92
35
70
37 SEE NOTE 3
71 87
71 SEE NOTE 3
95
33 SEE NOTE 4
34 96
84
SEE NOTE 4
-MC3 OPTION 86
= FOOD GRADE GREASE
30 82
= THREAD LOCKER SEE NOTE 2 80
-MC6 OPTION
31
83
SEE NOTE 2
83
33
81
KIT KIT COLOR
82
DESCRIPTION NUMBER CODE 34
86
Full unit description
Repair Kit required followed 85
by -H9010 39
37 89
Detent Kit 88028 SEE NOTE 1
SEE NOTE 3
36 90 SEE NOTE 4
Main Manifold Kit (400 Series) 88030 92
SEE NOTE 3 SEE NOTE 4 92
Mid Manifold Kit (400 Series) 88031 94 SEE NOTE 4
SEE NOTE 4 93
Orifice Kit (400 Series) 88032
-U22 OPTION -U44 OPTION
-CT1 Target Kit 88034 (-MC3 OPTION INCLUDED) (-MC6 OPTION INCLUDED)
Main Manifold Kit (52 Series) 88912
Mid Manifold Kit (52 Series) 88913
Orifice Kit (52 Series) 88037
Repair Tooling 88033
NOTES:
1) FASTENERS AND O-RINGS INCLUDED WITH VALVES.
2) O-RINGS INCLUDED IN MANIFOLD ASSEMBLIES.
3) Included in -MC3 Option
4) Included in -MC6 Option
57
SIDEL02
PARTS LIST: SERIES BCZUD UNIVERSAL NOZZLE CYLINDER
CYLINDER ONLY
KEY PART DESCRIPTION PART NUMBER
1 Body 87174
2 Cap 87175
3 Piston 87176 -CT1 OPTION
4 Shock Pad 86263 KEY PART DESCRIPTION PART NUMBER
5 Diffuser 86229 50 Target 86239
6 Spacer Tube 87186 51 Fastener 61054-118
7 Retaining Ring Full unit description required followed by -H1200 52 Serrated Safety Washer 84141-008-02
8 Compression Seal Sold as part of Repair Kit (-H9010*)
9 80 mm Piston Seal Sold as part of Repair Kit (-H9010*)
10 66 mm Rod Seal Sold as part of Repair Kit (-H9010*) -CT2 OPTION
11 50 mm Rod Seal Sold as part of Repair Kit (-H9010*) KEY PART DESCRIPTION PART NUMBER
12 O-Ring Seal Sold as part of Repair Kit (-H9010*) 50 Target 86259
51 Fastener 61054-118
13 66 mm Wear Ring Sold as part of Repair Kit (-H9010*)
14 50 mm Wear Ring Sold as part of Repair Kit (-H9010*)
15 Fastener 61054-118
17 66 mm Rod Scraper Sold as part of Repair Kit (-H9010*)
-H55 OPTION
18 Rod Scraper Retainer 87196 KEY PART DESCRIPTION PART NUMBER
19 Locking Nut Full unit description required followed by -H2001 70 O-Ring Seal 1950-149-14
20 Intermediate Piston 87177 71 Detent Ring 86334
21 Shock Pad 87178 NOTE: *Full unit description required (followed by -Hxxxx)
22 Shock Pad 87179
23 90 mm Piston Seal Sold as part of Repair Kit (-H9010*)
NOTE: *Full unit description required (followed by -Hxxxx)
-MC3 OPTION -U22 OPTION

KEY PART DESCRIPTION PART NUMBER KEY PART DESCRIPTION PART NUMBER
30 Main Manifold Assembly 87187 30 Main Manifold Assembly 87187
31 Intermediate Manifold Assembly 87190 31 Intermediate Manifold Assembly 87190
35 Orifice Plug 87189 35 Orifice Plug 87189
36 Muffler 86957 36 Muffler 86957
37 Elbow Fitting 61734-053 37 Elbow Fitting 61734-053
-MC6 OPTION -U44 OPTION

KEY PART DESCRIPTION PART NUMBER KEY PART DESCRIPTION PART NUMBER
80 Main Manifold Plate 88907 80 Main Manifold Plate 88907
81 Intermediate Manifold Plate 88908 81 Intermediate Manifold Plate 88908
82 O-Ring Seal 3642-117-1 82 O-Ring Seal 3642-117-1
83 O-Ring Seal 3642-015-1 83 O-Ring Seal 3642-015-1
91 Long Extension 74345-231 87 52 Series Mac Valve 88909
92 Short Extension 74345-230 88 52 Series Mac Valve 88910

93 Ø 10 mm Tube Elbow Fitting 74345-072
90 Manifold to Body Fastener 61054-084
91 Long Extension 74345-231
95 Bantum Muffler 74854
92 Short Extension 74345-230
96 Orifice Plug 88038 93 Ø 10 mm Tube Elbow Fitting 74345-072
95 Bantum Muffler 74854
58
SIDEL02
BST1
rail and carriage fasteners larger 25 mm ground profile

remove from top for roller rail bearing for greater
easily replaceable rigidity
ease of disassembly spring posts
Transfer Arm single spring

maintenance
for jaw closure
hardened spring pins

are replaceable
hardened replaceable bumper stop

jaw stop for both extend
and retract
single fastener for

easy head removal
and maintenance
easily replaceable
spring posts
MAJOR BENEFITS pocketed base for precision

location of linear carriage
long life springs
• Linear rail and carriage bearing has increased in size

and upgraded to a roller bearing style assembly when
compared to PHD’s previous design
• Base and shaft have been incorporated into a weldment
• Head is designed with large radial bearings for increased
100°/180° JAW OPENING
rigidity and long life
• Hardened replaceable jaw stop for ease of repair and cost
considerations
• Jaw and retract springs are manufactured especially for
PHD, providing greater life
• All spring return pins are hardened and replaceable for
ease of repair and cost considerations
one piece welded base/shaft
• Unit is designed to operate over 20 million cycles for improved strength
• Lighter in overall weight than OEM arm
integral pin machined

onto rail end for
large radial bearings precise location
BST Transfer Arm

Preferential Head
larger 25 mm ground Available
profile roller rail bearing
for greater rigidity
59
www.phdinc.com/bst • (800) 624-8511
SIDEL02
ORDERING DATA: SERIES BST1 TRANSFER ARM
TO ORDER SPECIFY:
Product Line, Series, Type, Machine No., Process, Cam Bearing,
Design No., Head Design, Jaw Opening and Options if required.
PROCESS JAW OPENING

PRODUCT LINE TYPE S - CSD DESIGN NO. 100 - Non-Locking (100°)
B - Blow Mold T - Transfer Arm D - HR 6 - Metric 180 - Locking (180°)
B S T 1 S 1 - 6 - 1 x 180 - Q9
SERIES MACHINE NO. CAM BEARING HEAD DESIGN OPTIONS
S - Slide 1 - Series1 1 - Standard (Linear) 1 - Removable Q9 - Pivot Arm Alignment Key
4 - Twin Cam (Linear/4040) H1100 - Head Assembly Only with Spring Attached
5 - Twin Cam (Linear/2426) (Requires Full Unit Description)
H8000 - Slide Assembly Only
(Requires Full Unit Description)
100°
RECOMMENDATIONS
Care must be taken with the newer style preforms to ensure that the
fingers match the profile of the finish being processed.
100° JAW OPENING (NON-LOCKING)

The gripper head utilizes an external extension spring and has a
maximum opening angle of 100°. This head design is non-locking in the
full open position. The unit can be converted to a 190° locking design
simply by replacing the left and right jaws.
180° JAW OPENING (LOCKING)

The gripper head utilizes an external extension spring and has a
maximum opening angle of 190°. This head design will cause the jaws
to lock open once they are rotated past 180°. This jaw design can make
performing maintenance easier by allowing the jaw to stay open while
! WARNING: See maximum open length on page 55. Jaws may
be rotated only until the spring reaches the maximum open length.
manually rotating the transfer arm table. The unit can be converted to a
Exceeding this length will weaken or damage the spring.
100° non-locking design simply by replacing the left and right jaws.
REMOVABLE HEAD DESIGN

HEAD TO ARM POSITIONING
The BST1xx1-6 head to rail arm design consists of SECURE HEAD TO RAIL
USING FASTENER
a precision rail arm dowel pin that interfaces with
and accurately positions the transfer arm head
axially onto the rail arm assembly.
A locating edge on the bottom of the head radially LOCATION FEATURE

FROM HOLE IN
orients and keeps it from rotating. HEAD TO PIN ON
END OF RAIL
This quick head change feature allows the head and ANTI-ROTATION
FEATURE FROM
arm to be easily and quickly maintained. LEDGE ON HEAD TO
FULL UNIT DESCRIPTION BOTTOM OF RAIL
AND -H1100
FULL UNIT DESCRIPTION
AND -H8000
60
SIDEL02
ENGINEERING DATA: SERIES BST1 TRANSFER ARM
SERIES Sidel® Series1 Replacement
OPERATION Cam Operated, Spring Return
LINEAR BEARING SYSTEM Steel Ground Profile Rail with Recirculating Roller Bearings
LUBRICATION FDA Regulation 21 CFR 1789.3570 on Linear Rail
AMBIENT TEMPERATURE -20° to 180° F -29° to 82° C
GRIP FORCE AT TOOLING*
CSD 6.7 lb 29.8 N
HR 11.9 lb 52.9 N
EXTENSION SPRING FORCE**
FULL RETRACT 20 lb 89.0 N
FULL EXTEND 47.4 lb 210.9 N
WEIGHT 11.4 lb 4.3 kg
STROKE 3.576 in 90.0 mm
*See page 55 for alternate grip force springs.
**Each spring provides 1/2 of total retract force.
LIFE EXPECTANCY LUBRICATION

Series BST Transfer Arms are designed for over 20 million trouble-free The Series BST Transfer Arm linear bearing system is lubricated
cycles with proper maintenance. with FDA-approved food grade lube which provides extended life.
Lubrication of the bearing system every six months is recommended.
Lubricant is available from PHD. Refer to repair procedures.
MAINTENANCE
As with most PHD products, these transfer arms are field repairable.
Repair kits, jig, and main structural components are available as needed SETUP TOOLING
for extended service. Optional jig kits are available to verify and re-align transfer arms as
needed in the field.
NOTCHED TO FIT
INTO STANDARD 6 inch VISE
REMOVABLE LEGS
Jig part number - 84306
Retrofit Jig part number - 85306

Allows updating Design 5 jig to work with Design 6 transfer arms.
61
SIDEL02
62
SIDEL02
8.251
[ 209.6]
3.862 7.919
[ 98.1] [ 201.1]
.572
.354 [ 14.5]
[9]
Ø 1.260 [32]
2.975
[ 75.6]
5.148
4.606 4.527 4.353 [ 130.8]
[ 117] [ 115 ] [ 110.6]
3.456 3.349
2.263 2.173 [ 85.1]
[ 87.8] [ 57.5] [ 55.2]
.551 2.383 4.469 2.162

4.055 .394 [60.5] [ 113.5] 2.716
[ 103] [ 14 ] [ 54.9] [ 69 ] 3.145
[ 10 ] [ 79.9]
BST1x5-6-1 BST1x4-6-1 BST1x1-6-1
1.260
2.362 Ø [ 32 ]
[ 60 ] 2.362
[ 60 ]
www.phdinc.com/bst
•
3.150 2X .3167 .2610
[ 80 ] [8.04] 4X Ø [ 6.6]
2X Ø .430
190° 100° [ 10.9]
1.142
[ 29 ] 3.659
[93]
2X .394
[ 10 ]
(800) 624-8511
BST1xx-6-1 X 100 Ø 3.937
BST1xx-6-1 X 180 [ 100]
2X .332
7.347 [186.6] [ 8.4]
ARM RETRACTED
DIMENSIONS: SERIES BST1 TRANSFER ARM - 100°/ 180° HEAD
20 lb SPRING FORCE
10.890 [276.6]
ARM EXTENDED
47.4 lb SPRING FORCE
NOTES:
1) DIMENSIONS IN [ ] INDICATE VALUES IN mm
2) NOMINAL TRAVEL OF SLIDE IS 3.731 [94.8]
PROCESSES & OPTIONS: SERIES BST1 TRANSFER ARM
COLD SET (CSD) PROCESS
S 1.898 [48.2]
100°/180° JAW OPENING For forces, see engineering

External extension springs provide the necessary grip force for Cold data page or alternate head
Set (CSD) bottle processes. spring at bottom of page.
HEAT RESISTANT (HR) PROCESS

D 1.933 [49.1]
100°/180° JAW OPENING

For forces, see engineering
External extension springs with heavier spring force provide the data page or alternate head
necessary grip force for HR bottle processes. spring at bottom of page.
Q9 OPTION
FACTORY INSTALLED PIVOT ARM KEY BASE
Q9 ALIGNMENT KEY
ASSEMBLY
Factory installation of the key provides locking of pivot arm.
! WARNING: Pivot arm NOTE:

Q9 OPTION
RECTANGULAR
alignment key is for alignment KEY
KEYWAY IS NOT PROVIDED AS STANDARD. IF -Q9 OPTION
purposes only and is not intended IS NOT ORDERED, THE TRANSFER ARM MUST BE JIG Q9 OPTION
SET. THE KIT CAN BE ORDERED SEPARATELY FOR FIELD KEYED
as a safety shear coupling. If the RETROFIT IF REQUIRED. SEE “KIT INCLUDES” FOR PIVOT ARM
Sidel® machine’s torque limiter COMPONENTS.
is set incorrectly, damage to the
* KIT 84505 INCLUDES: 1 - RECTANGULAR KEY - SHAFT TO PIVOT ARM
transfer arm may occur if the arm is 1 - KEYED PIVOT ARM
contacted during machine operation. 1 - KEYED BASE WELDMENT ASSEMBLY
1 - DISASSEMBLY / ASSEMBLY INSTRUCTIONS
ALTERNATE HEAD SPRINGS

Listed in the chart below are alternative PHD designed springs for
BST1xx-6 jaws. This list provides the customer with a variety of
190° ! WARNING: See maximum
open length “A” in chart below.
differing force springs that fit onto the posts of the transfer arm
Jaws may be rotated only until the
head. The springs are color coded for ease of identification with NSF
spring reaches the maximum open
registered DYKEM®.
length “A”. Exceeding this length will
weaken or damage the spring.
NOTE: PHD highly recommends the application of lubrication a
pplied to the inside of the spring hooks and the post grooves for
maximum life. GRIP FORCE
Forces are calculated based on dimension from the center of the Ø “B”
“A”
shafts to the center of the preform/bottle as shown in Figure 1. If
tooling is longer or shorter than that shown, grip force will vary from
the list given. 3.345 COLOR CODE STRIPE
[85] DOWN CENTER OF
Consult PHD for grip force other than listed. FIGURE 1 SPRING DIAMETER
Free State Maximum Open Dimension NOTE: Pull out forces are
Grip Force Dimension “A” Length “A” “Ø B” related to grip forces but
Stripe Stripe Standard will vary depending on
PHD Part # lbs N Color Qty PHD Use Inch mm Inch mm Inch mm
finger tooling design. PHD
83884 3.4 15.1 Yellow 1 – 2.179 55.3 2.450 62.2 0.748 19.0 springs will allow process
76655 5.1 22.7 Green 2 – 1.935 49.1 2.684 68.2 0.554 14.1 refinement for both bottle
77602 6.7 29.8 White 1 BST1 CSD 1.721 43.7 2.935 74.6 0.600 15.2 and preform transfer.
84491 9.4 41.8 Yellow 2 – 2.061 52.3 2.450 62.2 0.663 16.8
77603 11.9 52.9 White 2 BST1 HR 1.855 47.1 2.935 74.6 0.670 17.0
63
SIDEL02
64
SIDEL02
= HIGH STRENGTH
THREAD LOCKER
27 5
= RACE LOCKER
26
24 6
4 = FOOD GRADE GREASE
24M PART NO.
KEY PART DESCRIPTION BST1x1-6 BST1x4-6 BST1x5-6
24L 3 2 1 Weldment Base Assembly 83780
19
28 2 Rail & Carriage Assembly Sold as part of Rail & Carriage Assembly Repair Kit
24K 3 Carriage to Base SHCS 14308-118
18 4 Bearing Mounting Shaft 83783 84313 84686
24H 24J 5 Retaining Ring 63462-008
24G 7 6 Upper Cam Bearing 2334-047
17 7 Bumper 83796
8 8 Bumper to Carriage Rail SHCS 14308-019
24F
9 Spring Holder Pin 83784
24E 29 10 Extension Spring Sold as part of Extension Spring Kit
16 11 Lock Nut 75556
24E
24D 8 12 12 Pivot Arm SHCS 14308-031
13 Lower Cam Bearing Shaft 75552
24C 30 14 Lower Cam Bearing 2334-041
15
9 15 Pivot Arm 85004
25 16 Nylon Insert Locking Nut 65759-007
www.phdinc.com/bst
14 17 Bearing Spacer 75548
•
10 18 Mounting Flange 75544
24B 19 Mounting Flange Bearing 2334-013
24G 11 13 24 Head Assembly Full unit description required followed by -H1100
24A Jaw Shaft 84667
24A
24B Bearing Spacer 81393
1 24C Body to Tang SHCS 14308-019
31 10 24D Body 83789
32 24E Body Spring Holder Pin 86120
24F Jaw Stop 83794
24G Jaw Bearing 2334-050-01
(800) 624-8511
35 24H Left Jaw Full unit description required followed by -H1100
24J Right Jaw Full unit description required followed by -H1100
KITS 24K Left / Right Jaw to Shaft LHCS 59716-009
24L Jaw Spring Holder Pin 83795
24M Jaw Extension Spring Full unit description required follow ed by -H1610
Pivot Arm Alignment Key Kit 84505 (See page 55)
25 Head to Rail LHCS 14308-436
33 Jig Kit 84306 (See page 53)
PARTS LIST & REPAIR KITS: SERIES BST1 TRANSFER ARM
26 Split Lock Washer 61745-002

Rail & Carriage Assembly Repair Kit 84307
84308-01 27 Finger to Jaw SHCS 14308-033
Head Repair Kit - Cold Set (CSD), 180°
Head Repair Kit - Heat Resistant (HD), 180° 84308-02 28 Metric Rivit Nut 84771
Head Repair Kit - Cold Set (CSD), 100° 84308-03 29 Shock Pad 84772
Head Repair Kit - Heat Resistant (HD), 100° 84308-04 30 SHCS 14308-091
34 Spring Extension Spring Kit 77304 31 Shock Pad Stop Bracket 84773
Cam Shaft Bearing Replacement Kit 84311 32 SHCS 14308-115
Twin Cam Shaft Bearing Replacement Kit (4040) 84312 33 Shaft Key Sold as part of Pivot Arm Alignment Kit
Twin Cam Shaft Bearing Replacement Kit (2426) 84700 34 Keyed Pivot Arm 85511
Jig Conversion Kit 85306 35 Keyed Weldment Base Assembly 84504
BST2
vertical height adjustment (-AP)

no shim pack required
Transfer Arm
for adjustment
hardened,
easily
replaceable
spring pins
precision head
MAJOR BENEFITS no wave washer
springs required
• Threaded vertical height adjustment eliminates need for shim

pack, which greatly reduces setup adjustment time
(-AP option).
• Linear rail and carriage bearing has increased in size and hardened, easily
replaceable
upgraded to roller bearing style assembly. jaw stop
• Base, shaft, and pivot incorporated into one piece weldment.
larger 25 mm ground profile roller rail
• Head is designed with large radial bearings for increased single fastener for
bearing for greater rigidity
easy head removal
rigidity and long life. and maintenance (see detail below, right)
• Hardened replaceable jaw stop for ease of repair and cost

considerations.
vertical height adjustment
• Jaw and retract springs manufactured especially for PHD, using standard shim pack
providing greater life.
• All spring return pins hardened and replaceable for ease of
repair and cost considerations.
• Unit is designed to operate over 20 million cycles.
extend
safety stop
one piece welded

base/shaft for
improved strength
pocketed base for precise carriage location,

components align when assembling
pivot and linear

cam bearings allow
vertical adjustment
with shims
large radial larger 25 mm ground

ball bearings profile roller rail bearing
for greater rigidity
65
SIDEL02
ORDERING & ENGINEERING DATA: SERIES BST2 TRANSFER ARM
TO ORDER SPECIFY:
Product Line, Series, Type, Machine No., Process, Cam Bearing,
Design No., Head Design, Jaw Opening and Options if required.
PROCESS
PRODUCT LINE TYPE S - CSD DESIGN NO. JAW OPENING
B - Blow Mold T - Transfer Arm D - HR 5 - Metric 90 - Non-Locking (90°)
B S T 2 S 3 - 5 - 1 x 90 - AP
SERIES MACHINE NO. CAM BEARING HEAD DESIGN OPTIONS
S - Slide 2 - Series2 2 - Single Pivot Bearing 1 - Removable AP - Threaded Vertical Height Adjustment
3 - Double Pivot Bearing KS - Shim Height Adjustment Installed
H110 - Head Assembly with Spring Installed, No Clamp
H115 - Head Assembly with Spring and Clamp Installed
H116 - Head Assembly Only, No Spring, No Clamp
RECOMMENDATIONS H117 - Head Assembly with Clamp Installed, No Spring
Care must be taken with the newer style (Requires Full Unit Description)
preforms to ensure that the fingers match the H800 - Slide Assembly Only
profile of the finish being processed. (Requires Full Unit Description)

SERIES Sidel® Series2 Replacement
OPERATION Cam Operated, Spring Return
LINEAR BEARING SYSTEM Steel Ground Profile Rail with Recirculating Roller Bearings
AMBIENT TEMPERATURE -20° to 180° F -29° to 82° C
GRIP FORCE AT TOOLING* 3.4 to 9.4 lb 15.1 to 41.8 N
EXTENSION SPRING FORCE
FULL RETRACT 14 lb 62.3 N
FULL EXTEND 45 lb 200.2 N
WEIGHT - STANDARD UNIT 13.1 lb 4.9 kg
WEIGHT - AP ADJUSTABLE UNIT 13.8 lb 5.2 kg
STROKE 3.543 +.472/-.551 in 90 +12/-14 mm
*See page 63 for alternate grip force springs.
LIFE EXPECTANCY Jig For Series BST2 - ML312709

Series BST Transfer Arms are designed for over 20 million trouble- This jig is designed to verify and assist in rebuilding transfer arms as
free cycles with proper maintenance. needed in the field. This jig is designed to fit in a standard 6 inch vise.
MAINTENANCE
As with most PHD products, these transfer arms are field repairable.
Repair kits and main structural components are available as needed
for extended service.
LUBRICATION
The Series BST Transfer Arm linear bearing system is lubricated
with FDA-approved food grade lube which provides extended
life. Lubrication of the bearing system every six months is
recommended. Lubricant is available from PHD. Refer to repair
procedures.
66
SIDEL02
DIMENSIONS: SERIES BST2xx-5 TRANSFER ARM
Ø 4.920 [125]
3X Ø .355 [9]
Ø 4.173 [106]
BOLT CIRCLE
[147.6])
((5.811)
.394 .118 [3]( -KS OPTION)

[10] = STANDARD UNIT .871
[22.1]
.512 = -KS OPTION INCLUDED .369 [9.4] Ø 3.464 [88]
2.192 [13]
[55.7]
((3.286)
[83.5] )
4.054
4.881 SEE PAGE 61 [103] 4.960
[124] [126]
2.289
[58.2]
2X .314 [8]
3X .512 [13] 2X .110 [2.8]
2X 3.799 [96.5] .571 [14.5] 3.423[86.9] 1.515 [38.5]
INSTALLED 2.662
[67.6]
2X M5 x 0.8
4.328 [109.9]
INSTALLED
6.203 INSTALLED 2.560

[157.6] [65]
4.032 2X 4.204 2X 3.653
[102.4] 1.299 [106.8] [92.8]
INSTALLED [33]
2.637
[67]
2.756 1.768
R [70] [44.9]
.713 FOR BST2X2-5 UNITS
[18.1]
3X Ø 1.378 15°
[35]
6.142
[156] NOTES:
ARM INSTALLED ( 10.8 LB SPRING FORCE) 1) DIMENSIONS IN [ ] INDICATE VALUES IN mm
5.591
[142.0] 2) JAW ROTATION IS 90° TOTAL, 45° EACH JAW
ARM ON RETRACT STOP ( 6.4 LB SPRING FORCE) 3) MAXIMUM TRAVEL OF SLIDE IS 4.567 [116.0]
9.685 4) UNIT DESIGNED FOR STROKE OF 3.543 [90.0]
[246.0] 5) RETRACT OVERTRAVEL IS .551 [14.0 ]
ARM EXTENDED (36.0 LB SPRING FORCE) 6) EXTEND OVERTRAVEL IS .472 [12.0 ]

67
SIDEL02
DIMENSIONS: SERIES BST2xx-5 TRANSFER ARM WITH-AP OPTION
Ø 4.920 [125] 3X Ø.355 [9]
Ø 4.173 [106]
BOLT CIRCLE
* = VERTICAL HEIGHT ADJUSTMENT DIMENSIONS
[147.6])
THAT WILL CHANGE + / - .1575 [4mm]
((5.811) ( ONE FULL TURN IS EQUAL TO .0394 [1mm] )
* 2.951 Ø 3.464 [88]

[74.9]
*1.762 1.819
[44.8] [46.2]
*1.798
*3.562 [45.7]
PROCESS D [90.5]
*4.389 SEE PAGE 61 *4.468
[111.5] [113.5]
2X .314 [8]
*2X 3.307 *3X .512 [13] 3.423 2X .110
[84] .571 [14.5] [86.9] 1.515 [2.8] 2.662
INSTALLED [38.5] [67.6]
4.328 2X M5 x 0.8
[109.9]
INSTALLED
6.203 [157.6] INSTALLED 2.560 [65]
4.032 *2X 3.712 *2X 3.161

[102.4] [94.3] [80.3]
1.299
INSTALLED [33]
2.637
[67]
1.768
2.756 [44.9]
R [70] .713
[18.1] FOR BST2X2-5 UNITS
3X Ø 1.378 [35] 15°
6.142
[156]
ARM INSTALLED (10.8 lb SPRING FORCE) NOTES:
5.591 1) DIMENSIONS IN [ ] INDICATE VALUES IN mm
[142.0] 2) JAW ROTATION IS 90° TOTAL, 45° EACH JAW
ARM ON RETRACT STOP (6.4 lb SPRING FORCE) 3) MAXIMUM TRAVEL OF SLIDE IS 4.567 [116.0]
9.685 4) UNIT DESIGNED FOR STROKE OF 3.543 [90.0]
[246.0]
ARM EXTENDED (36.0 lb SPRING FORCE) 5) RETRACT OVERTRAVEL IS .551 [14.0]
6) EXTEND OVERTRAVEL IS .472 [12.0]

68
SIDEL02
COLD SET (CSD) PROCESS
S
90° JAW OPENING
2.227
External extension springs provide the necessary grip force for Cold [56.6]
Set (CSD) bottle processes.
3.267
[83.0]
For forces, see engineering data

on page 58 or alternate head
spring at top of page 63.
HEAT RESISTANT (HR) PROCESS

D
90° JAW OPENING
2.185
External extension springs with heavier spring force provide the [55.5]
necessary grip force for Heat Resistant (HR) bottle processes.
3.225
[81.9]
For forces, see engineering data

on page 58 or alternate head
spring at top of page 63.
SHIM HEIGHT ADJUSTMENT FACTORY INSTALLED

KS FLANGE BASE SHIM PACK
A factory installed flange base shim pack is required for transfer
height setup in the machine. This option allows for vertical adjust-
ment of the unit.
NOTE: Standard unit does not include flange shim spacers. PHD
offers this in kit form (see below). Sidel® shims are
interchangeable with the PHD transfer arm.

Flange Base Shim Kit 84916
69
SIDEL02
THREADED VERTICAL HEIGHT ADJUSTMENT
AP
This option allows for fast and easy vertical height adjustment
once the unit is positioned in the machine. There is no need to
remove the unit from the machine while adjusting the height.
This option eliminates the need for a shim pack.
3.405
NOTE: One full turn is equal to .0394 in [1mm] adjustment. [86.5]
UNIT SHOWN AT HIGHEST POSITION
M16 X 1 JAM NUT VERTICAL ADJUSTMENT

(24mm OPEN END WRENCH) (32mm OPEN END WRENCH)
3.562 ±.157 3.719

[90.5 ±4] [94.5]
UNIT SHOWN AT MID POSITION UNIT SHOWN AT LOWEST POSITION
HEIGHT ADJUSTMENT PROCEDURES

1) Install the arm into the machine.
2) Using a 24mm box end wrench, loosen the locking nut.
3) Using a 32mm open end wrench, rotate the vertical
adjustment mount to adjust the arm height until the jaw STEP 2
VERTICAL ADJUSTMENT MOUNT
fingers are at the proper height over the mold. Clockwise
(CW) movement will raise the arm, counterclockwise (CCW) M16 X 1 JAM NUT
will lower the arm. The arm has a range of ± .157 [4mm].
4) Tighten the lock nut while holding the vertical adjustment
mount stationary to ensure that the height does not change.
STEP 4
VERTICAL ADJUSTMENT MOUNT
M16 X 1 JAM NUT
(24mm OPEN END WRENCH) VERTICAL ADJUSTMENT
(32mm OPEN END WRENCH) M16 X 1 JAM NUT
RAISE ARM
(CW)
STEP 3
± .157 [4mm]
LOWER ARM
(CCW)
70
SIDEL02
ACCESSORIES & KITS: SERIES BST2 TRANSFER ARM
ALTERNATE HEAD SPRINGS
Listed are alternative PHD designed springs for BST2 jaws. GRIP FORCE
This list provides the customer with a variety of differing force
springs that fit onto the posts of the transfer arm head. The
springs are color coded with NSF registered DYKEM® per the
chart below for ease of identification. Ø “B”
“A”
NOTE: PHD highly recommends the application of lubrication

applied to the inside of the spring hooks and the post grooves
for maximum life.
2.953 [75] COLOR CODE STRIPE
DOWN CENTER OF
Forces are calculated based on the dimension from the center of SPRING DIAMETER
the shafts to the center of the preform/bottle as shown in
Figure 1. If tooling is longer or shorter than what is shown, the
FIGURE 1
grip force will vary from the list given.
Consult PHD for grip force adjustments other than listed.
Grip Force Free State Dimension “A” Dimension “Ø B”

Stripe Stripe Standard
PHD Part # lb N Color Qty PHD Use Inch mm Inch mm
83884 3.4 15.1 Yellow 1 BST2 CSD 2.179 55.3 0.748 19.0
76655 5.1 22.7 Green 2 — 1.935 49.1 0.554 14.1
77602 6.7 29.8 White 1 — 1.721 43.7 0.600 15.2
84491 9.4 41.8 Yellow 2 BST2 HR 2.061 52.3 0.663 16.8
77603 11.9 52.9 White 2 — 1.855 47.1 0.670 17.0
NOTE: Pull out forces are related to grip forces, but will vary depending on finger tooling design. PHD springs
will allow process refinement for both bottle and preform transfer.
ALTERNATE RETRACT SPRINGS “A”
Ø .650
Listed are alternative PHD designed springs for BST2 retraction. [16.5]
This list provides the customer with alternative force spring that HEAD RETRACT PIN
fits onto the posts of both the head and base spring pins. The
springs are color coded with NSF registered DYKEM® per the
chart below for ease of identification.
Note: PHD highly recommends the application of lubrication COLOR CODE STRIPE
DOWN CENTER OF
applied to the inside of the spring hooks and the post grooves SPRING DIAMETER BASE SPRING PIN
for maximum life.
Dimension Total Force Dimension Total Force Dimension Total Force

“A” (lbs) “A” (lbs) “A” (lbs)
PHD Stripe Stripe Standard Arm On Stop Arm On Stop Arm Out Min Arm Out Min Arm Out Max Arm Out Min
Part # Color Qty PHD Use Inch mm lb N Inch mm lb N Inch mm lb N
85051 Yellow 1 BST2 5.591 142.0 3.2 14.2 6.142 156.0 5.4 24.0 9.685 246.0 18.0 80.1
82892 Yellow 2 — 5.591 142.0 3.4 15.1 6.142 156.0 5.0 22.2 9.685 246.0 15.1 67.2
NOTES:
1) Pull out forces are related to grip forces, but will vary depending on finger tooling design. These spring options allow
process refinement for both bottle and preform transfer.
2) Total retract forces are two times the above charted forces, as two springs are required per unit.
71
SIDEL02
72
23 4
11 5
SIDEL02
23M 22
32
Part NO.
11
23B KEY PART DESCRIPTION BST2x3-5 BST2x2-5
2 1 Weldment Base Assembly 84300
32
23P 21 2 Rail & Carriage Assembly Sold as Part of Rail Repair Kit
3 Carriage to Base SHCS 14308-117
23L 1 4 Extend Stop 83867
20 5 Extend Stop FHCS 14308-584
23J 23K 31 6 Spring Holder Body Pin 85291
7 Linear Cam Bearing Shaft 82889
23H 3 8 Bearing 2334-052-02 84536-01
9 Bearing to Bearing Spacer 85364 83714
23G 16 6 Commercial Shim Washer 77430-05-004-0 -----
10
35 19 11 Nylon insert Lock Nut 65759-007 65759-013
23F 14 33
12 Extension Spring Sold as Part of Extension Spring Kit
34 13 Head to Arm SHCS 14308-436
23E 12
18 14 Arm Mount 83858
15 Bearing Mount 83713 ------
23D
10 16 Mounting Arm to Rail SHCS 14308-401
13 10 17 Lower Bearing Ring Mount 82888
18 Mid Bearing Ring Mount 82884
23C 8 19 Bearing 2334-051-01
8 20 Upper Bearing Ring Mount 82885
9 21 Upper Bearing Ring Mount SHCS 61054-117
23A 15 9
22 Locking Nut 82887
8 23 Total Head Assembly Full Unit Description followed by -H11x
23N 23A Shaft 81388-01 or Sold as Part of Head Assembly
8 17
23B Split Lock Washer 61745-008 or Sold as Part of Head Assembly
www.phdinc.com/bst
23C Bearing Spacer 81393 or Sold as Part of Head Assembly
•
FOR BST2X3-5 ONLY 23D
(PHD KIT 84540) Body to Tang SHCS 14308-019 or Sold as Part of Head Assembly
9 23E
7 Body 81332 or Sold as Part of Head Assembly
FOR BST2X2-5 ONLY
(PHD KIT 84539) 23F Body Spring Holder Pin 84683 or Sold as Part of Head Assembly
= HIGH STRENGTH 23G Tang 81394 or Sold as Part of Head Assembly
THREAD LOCKER 8
23H Bearing 2334-050-01 or Sold as Part of Head Assembly
= FOOD GRADE GREASE FOR BST2X3-5 ONLY 23J Left Jaw 84475 or Sold as Part of Head Assembly
(PHD KIT 84699)
FOR BST2X2-5 ONLY 23K Right Jaw 84476 or Sold as Part of Head Assembly
= ANTI-SEIZE (PHD KIT 84539) 23L Jaw Spring Holder Pin 82883 or Sold as Part of Head Assembly
KITS 23M Jaw to Nut SHCS 14308-111 or Sold as Part of Head Assembly
KIT NO. 23N Metric Nut 3204-023 or Sold as Part of Head Assembly
-AP VERTICAL HEIGHT ADJUSTMENT
PART & REPAIR KITS: SERIES BST2 TRANSFER ARM
(800) 624-8511
KIT DESCRIPTION BST2x3-5 BST2x2-5 23P Jaw Extension Spring Full Unit description followed by -H1600 or
Rail & Carriage Assembly Repair Kit 84317 85895 Sold as Part of Head Assembly
Head Repair Kit - Heat Resistant (HR) 84318-01 25 Weldment Base Assembly 84301
Head Repair Kit - Cold Set (CSD) 84318-02 26 Mid Bearing Ring Mount 83990
Spring Extension Spring Kit 84319 19 36 27 Vertical Adjustment Mount 83871
BST2x2 Cam Bearing Replacement Kit 84539 29 Serrated Washer 84141-017
26
BST2x3 Cam Bearing Replacement Kit 84540 30 Metric Nut 3204-083-1
BST2x3 Pivot Bearing Replacement Kit 84699 22 31 Serrated Washer 84141-008
Flange Base Shim Kit 84916 30 32 Flat Metric Washer 64398-11-1-02
Cam Bearing Shim Kit 84917 33 Spring Base Washer 85290
27 29
34 Serrated Washer 84141-007
35 Washer to Spring Post SHCS 61054-099
20 36 Upper Bearing Ring Mount 61054-115
25
Sidel® Series1 Replacement
Preform/Bottle Eject Slide
ML308222 & ML308876
MAJOR BENEFITS
• Provides consistent preform/bottle ejection.

• Minimizes stress on transfer arm jaws with straight and faster eject
as on the Sidel® Series1 machines.
• Reduces preventative maintenance and maintenance time.
• Manifold mounted valve provides faster response.
• Valve provided with DIN 43650 connector to plug into existing
machine plug. Rewiring not necessary.
CONVERSION REQUIREMENTS
• Order per machine maximum height requirements.*

• Remove existing eject system.
• Mount eject slide (drill and tap four mounting holes).
• Align eject slide position.
• Route electric cable to valve.
• Adjust eject slide height (max. per dimensions*).
• Adjust sabre height (max per dimensions*).
• Adjust eject chute if required (not in picture).
NOTE: * See next page for maximum height dimensions.
73
www.phdinc.com • (800) 624-8511
SIDEL02
ML308222 5.493
[139.5] 3.211
[81.6]
1.940
[49.3]
VALVE SCHEMATIC
CYLINDER
VALVE PER MAC ASSEMBLY
5.617 413-00A-DM-
[142.7] DJA-1JA=0650
2.940 2X ORIFICE 2 4
[74.7] PER 76271
11.554 [283.5] RETRACTED 120/160 (2.9W)
12.932 [328.5] EXTENDED 2X MUFFLER 31 5
RECTANGULAR
PER 74854 )( )(
DIN 43650
CONNECTOR
2.945
[74.8] R 12.781 1
3.543 [324.6] *SLIDE IS NORMALLY RETRACTED

[90] 3.819
3.120 2.992
[79.3] [97] [76]
1.560
[39.6] .565 LOOSENING THIS
[14.3] PLATE WILL ALLOW
FOR ROTATION AND
1.375 HEIGHT ADJUSTMENT 1.378 [35]
+0.87, -1.78 in 9.173 STROKE
SECTION Z-Z [34.9] [233]
[+22, -45.2 mm]
14.454
FINE ADJUSTMENT [367.1]* 1/4-19 BSPP
±0.315 in [±8 mm] INLET PORT
6.410 8.369
6.410 [162.8] [212.6]
[162.8]*
NOTE: * Maximum height 2.900 2.995 7.394

[73.7] [76.1] [187.8]
Z Z
5/16-18 UNC .500
[12.7]
ML308876 5.493
[139.5] VALVE SCHEMATIC
3.211 1.940
[81.6] [49.3]
CYLINDER
VALVE PER MAC ASSEMBLY
413-00A-DM-
5.617 DJA-1JA=0650
[142.7]
2X ORIFICE 2 4
2.940 PER 76271
[74.7] 120/160 (2.9W)
11.554 [293.5] RETRACTED 2X MUFFLER 31 5
RECTANGULAR
12.932 [328.5] EXTENDED PER 74854 )( )(
DIN 43650
CONNECTOR
2.945
[74.8] R 12.781 1
[324.6] *SLIDE IS NORMALLY RETRACTED

3.543
[90] 3.819 2.992
[97] [76]
3.120
[79.2] LOOSENING THIS
1.560 PLATE WILL ALLOW
.565 FOR ROTATION AND
[39.6] [14.3] HEIGHT ADJUSTMENT 9.173 1.378
+0.87, -5.56 in [233] [35] STROKE
1.375 [+22, -141.2 mm]
SECTION Z-Z [34.9]
FINE ADJUSTMENT 18.125

[460.4]* 1/4-19 BSPP
±0.315 in [8 mm] 10.900 INLET PORT
[276.9]
9.916
[251.9]* 9.916 11.875
[251.9] [301.9]
2.900 6.501
NOTE: * Maximum height [165.1]
[73.7]
Z Z
.500
5/16-18 UNC [12.7]

74
www.phdinc.com • (800) 624-8511
SIDEL02
ML304450 & ML305278
MAJOR BENEFITS
• Direct replacement for Festo® FENG-32-25 slide and DNC-32-25-P

cylinder assembly on Sidel® Model, Series2 Machines.
• PHD Slide mounts into the same space and bolt patterns.
• Direct valve manifold provides quicker response time with higher
kinetic energy capacity.
4X M6 X 1-6g THREAD THRU
4X THRU AND COUNTER BORE

FOR M6 SOCKET HEAD CAP SCREW
2.555 OPPOSITE SIDE
1.280
[32.5] [64.9]
1.280
3.819 [32.5] .098
[97] [2.5]
3.071
[78] 1.772
3.543 [45]
[90] 2X 2.402
[61]
2.352
[59.74] D
E 2X EXHAUST MUFFLER
1.280
F [32.5] B
A C
4X M6 x 1-6g
THREAD
x .394 MIN
1/4-19 BSPP PORT 2X .472 1.959

DP .354 MIN [12] 2.913 [49.8] 2.921
2.345 - AIR IN - [74] [74.2]
[56.6] NOTE:
DIMENSIONS IN [ ] ARE mm 5.374
[136.5]
LETTER DIMENSIONS
UNIT A B C D E F
ML# 304450 .984 [25] 7.047 [179] 8.215 [208.7] 3.421 [86.9] 4.541 [115.3] 5.927 [150.5]
ML# 305278 1.378 [35] 7.441 [189] 8.609 [218.7] 3.618 [91.9] 4.738 [120.3] 6.124 [155.5]

SLIDE SPECIFICATIONS IMPERIAL METRIC VALVE SPECIFICATIONS
TYPE Pneumatic Slide TYPE MAC Series 400 75
BASE CYLINDER www.phdinc.com • (800) 624-8511
PHD Series CVAS5V32 FLOW (MAX) 1.0 Cv
BORE SIZE 1.26 in 32 mm FUNCTION 5/2 SIDEL02
PISTON ROD DIAMETER 0.472 in 12 mm OPERATOR Single
2 2
BORE AREA - EXTEND 1.25 in 804 mm PILOT Internal
2 2
Sidel® Series2 & 2+ Direct Replacement
ML308956
MAJOR BENEFITS
• Direct replacement for Bosch® unit 0821401080-slide,

0822034202-cylinder, and 0820038155-valve on Sidel® Model,
Series2 and 2+ Machines.
• PHD Slide mounts into the same space and bolt patterns of the
Bosch slide assembly and customer’s slide mounting plate.
• Direct valve manifold provides quicker response
time with higher kinetic energy capacity.
MAC VALVE PER

413A-00A-DM-DJAJ-1KD = 4392
(DISTRIBUTOR SUPPLIED;
PHD INSTALLED)
5.096 2X M6 x 1 THR U
[129.4] 2X .602 (DP .787)
[15.3]
2.165
[55.0]
SLIDE MOUNTING
SURFACE 3.937
CL .787
2.528 [64.2] [100.0]
1.500 [20.0]
2.193 2.638 [38.1] 1.250 3.543
[55.7] 2X [67.0] [31.8] [90.0] 2.645
[67.2]
5.496 5.402 4.424

[139.6] [137.2] [112.4] 1/4-19 BSPP PORT
(RETRACTED) (RETRACTED) (RETRACTED) 10.034 DP .354 [9]
6.909 [254.9] MIN (AIR INLET)
2X 6.504 [175.5] 5.875
[149.2] (RETRACTED)
[165.2] (RETRACTED)
(RETRACTED )
9.646
4X .394 .010 THRU [245.0]
C’BORE .592 .010 (RETRACTED)
DP 1.295 .020
(SLIDE MOUNTING HOLES)
2X .472 [12.0] 2X EXHAUST 6.000

2.913 MUFFLER [152.4]
[74.0]
NOTES:
1) UNIT IS A 25MM BORE X 25MM STROKE EJECT SLIDE
2) EJECT SLIDE IS NORMALLY RETRACTED AND POWERED BY A 400 SERIES MAC VALVE
3) MAC VALVE PART NUMBER PER: 413A-00A-DM-DJAJ-1KD = 4392

76
SLIDE SPECIFICATIONS IMPERIAL METRIC VALVE SPECIFICATIONS
TYPE
www.phdinc.com
Pneumatic Slide
• (800) 624-8511
TYPE MAC Series 400
SIDEL02
BASE CYLINDER PHD Series CVBS6V25 FLOW (MAX) 1.0 Cv
BORE SIZE .984 in 25 mm FUNCTION 5/2
Universal & Matrix Replacement
ML314059
MAJOR BENEFITS
• Direct drop in on Sidel® Universal and Matrix machines

• High speed
• Integral travel stops for controlled eject
• Dual durometer shock pads for kinetic energy control
and longer life
6.481 [164.6]
.315 .329 .542
[8] [8.4] 1.378 [13.8]
.187 [4.7] [35]
Ø .472 [12]
4X HUSHSTOP
SHOCK PADS 1.891 1.181
[48] 2.415 [30]
[61.3]
4X M6 X 1-6H
1.597 3.622 [92] .795 4X Ø 1.250

[40.6] 3.780 [96]
[20.2]
3.937 [100]
3.173 [80.6]
MAC 400 SERIES VALVE
24 VDC MOD 5924
1/8-28 BSPP BSPP PORT

4X Ø .268 THRU
COUNTERBORE Ø .443
x DP .261
2.835 1.378
[72] [35]
NOTES:
1) ALL DIMENSIONS ARE FOR REFERENCE ONLY UNLESS OTHERWISE SPECIFIED
2) REPLACEMENT UNIT FOR SIDEL UNIVERSAL BOTTLE/ PREFORM EJECT SLIDE
1.181 1.401 3) UNIT NORAMALLY EXTENDED. ENERGIZING VALVE RETRACTS SLIDE
[30] [35.6] 4) UNIT STROKE = .960 ±.030
77
www.phdinc.com • (800) 624-8511
SIDEL02
Sidel® Series1 SB02 & SB04 Direct Replacement
Mold Base Cylinder
ML304151, ML307576
& ML311848
MAJOR BENEFITS
• Direct replacement for OEM supplied mold base cylinder on Sidel®

model SBO Series1 Machines SBO2 and SBO4 allowing the cylinder
to mount into the same space and bolt pattern.
• High tensile strength, replaceable rod end significantly reduces
cylinder rod end breakage.
• Heavy duty cylinder designed for long life.
• ML307576 has an oversized rod end M20 x 1.5.
ML304151 & ML307576 1.043 5.247

50 mm bore x 80 mm stroke [26.5] [133.3]
2X G 1/4 PORT
Preform/Bottle
2X CUSHION
NEEDLE 2X .236 [6]
Eject Slide-
1.575
[40.0]
Series2 and 2+
2X .354 [9]
.728 5.874
[18.5] [149.2] 2.697
[68.5]
.625
[15.9] 1.831
WRENCH FLAT 2X M8 x 1.25 [46.5]
[31.8] DP
NUT PER
DIN 439 .787 [20] MIN
ML# 304151 = M16 x 1.5

ROD END THD 1.083 1.358 .157
ML# 307576 = M20 x 1.5 [27.5] 1.575
[34.5] [4.0] [40.0]
ROD END THD 2.712 7.33 AT 80 mm STROKE
[68.9] [186.2]
ML311848
50 mm bore x 70 mm stroke (Shorter stroke for increased life)
M20 x 1.5 -6g THREAD
1.198 [30.4] MIN THREAD 6.929
[176]
JAM NUT 2X .394
[10]
.708 [ 17.9 ] WRENCH FLAT

1.198 [ 30.4 ] MIN THREAD (JUST ABOVE "JAM NUT")
.625 [15.9] WRENCH FLAT
.708 [17.9] WRENCH FLAT 1.082

[27.5]
3.178
[80.7]

78
www.phdinc.com • (800) 624-8511
SIDEL02
Rebuild Program
ReBUILD it
yourself or
allow PHD?
PHD's rebuild program can save your
facility training, additional work load,
possible tool requirements, and facility
space to perform the rebuilds. In
addition, you will receive a 12 month
“like new” warranty.
Before:
Get a 12 Month
“Like New” After: This stretching
cylinder was rebuilt and
Warranty returned to service.
PHD Unlimited Unique Solutions® designs and manufactures units to

meet the special requirements of our customers. We welcome and
encourage requests for specialized products, regardless of quantity
or frequency of order. Our solutions range from one-time-only units
to high quantity requirements. With over 30,000 designs and over
100,000 quotes already in our database, we can provide most quotes
To request a free brochure, visit within eight working hours. When it comes to delivery, PHD is the
best. Give us a call or go online and see how we can become your
www.phdinc.com/resources/inforequest/ engineering partner.
ML313421 ML313008 ML312857 ML312447

OCVS5 Air Docking Quick Change Hydraulic
40 x 80 with Station Volumetric Die Retention
Manifolded ML313108 Pneumatic
Fully field-repairable Pump Cylinder
MAC 400 Pick Head
Internal parts are all Quick change for easy Direct replacement
Series Valve cleaning Pneumatically changes pitch
in bushings for wear 50 to 4,000 psi operating
High speed, low cost resistance Adjustable volume Lower cost than electric pick head
pressure range- hydraulic
OEM solution Black oxide finish for Clear pump for visual Easy installation
Field repairable,
corrosion resistance confirmation increases value and Customer specified pitch and number of heads
Easy 90° turn of the provides longer life Reference ML306079 and ML310426 for other pick
pump to remove PHD offers rebuild heads
Slide off piston design program providing same Contact PHD for additional solutions or request to
Corrosion resistant and warranty as new unit see a video
designed for autoclave Spring extend for ease
of setup
79
www.phdinc.com • (800) 624-8511
SIDEL02
OTHER SOLUTIONS
KRONES BCK Stretching Cylinders

®
Krones® direct replacement
Simplified pneumatic system
To request a free brochure, visit

www.phdinc.com/resources/inforequest/
Eject Cylinder
ML309880 and ML310656
Provides rapid repeatable ejection function due to
MAC valve design and PHD cylinder.
High kinetic energy capacity
Provides faster delivery times than OEM product
Transfer Arm Head
ML311628
In many cases lower cost solution than OEM product
Intended for high speed part rejection
BCN Needle Cylinder Slip Sheet Gripper

Continuous extrusion blow molding needle Modular assembly consisting of a clamp,
actuators direct replacement slide and transition plate
Significantly longer life Clamp provides a wide opening so slip sheets
Reduces maintenance and downtime are not missed
Quick installation and easy maintenance
CT Needle Cylinder
Needle Cylinders for Continuous Extrusion Bottle
Blow Molding
PHD Cylinder mounts into the same space and Fill Line Eject Slide
bolt patterns Repeatable ejection
Also available - EPET capable designs High kinetic energy capacity
Uses proven PHD thruster slide technology
CV & AV
Knockout Cylinders
Significantly longer life Cam Follower Wheels
Reduces maintenance and downtime Competitive pricing
Longer life than OEM
Available in variety of material
3.5M 2/17 10262

80
SIDEL02

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SIDEL

INCREASE PRODUCTION • REDUCE MAINTENANCE • REDUCE DOWNTIME • REDUCE SCRAP

BOTTLE EJECT SLIDES

Our components are the actuators of choice. Designed for long

We also offer the added benefit of our rebuild program which

To request more literature, visit

EASY We offer a wide variety of direct replacement components for

FASTER Excellent delivery saves you money by getting you back to

Return Our products can be rebuilt and put back in service

Stretching BCS Stretching Cylinder........................... 5

BCSU Universal Stretching Cylinder......... 19

Universal Stretching Cylinder................... 27

Nozzle Series1 Nozzle Cylinders......................... 31

BCZ2 Nozzle Cylinder............................. 35

BCZUS Universal Nozzle Cylinder............. 45

BCZUD Universal Nozzle Cylinder............. 51

Transfer BST1 Transfer Arm................................ 59

BST2 Transfer Arm................................ 65

Preform/ ML308222 & ML308876....................... 73

Other Mold Base Cylinder................................. 78

SBO4 PHD Model

SBO6 PHD Model

SBO10, SBO16, SBO24, SBO32 (Dual Cavity) SBO40 PHD Model

Sidel® SERIES2 & SERIES2+

Series BCS1 Cylinder

increased capacity cushion

rugged and lightweight

(BCS2 design only) rod seal retention

SPECIFICATIONS IMPERIAL METRIC

Actuator Speeds LUBRICATION

Actuator Speeds Life Expectancy

BCS1-6-50 (NON-MANIFOLD UNIT - SERIES1)

NUT PER f12

BORE SIZE SW EE PORT

HEX NUT DIMENSIONS PER ISO 4035 (DIN 4398)

All dimensions are reference only unless specifically toleranced.

BCS2-6-50 (MANIFOLD UNIT - SERIES2)

All dimensions are reference only unless specifically toleranced.

DC DH HEX ACROSS FLATS

BORE SIZE EFFECTIVE CUSHION BORE SIZE EFFECTIVE CUSHION

EXTRA ROD EXTENSION 5.427 + K_

NOTE: -K_ = Extra rod extension in 1 mm increment lengths

6 mm ORIFICE ON RETRACT (BCS2 ONLY) -LR6 option replaces the standard

All dimensions are reference only unless specifically toleranced.

-L12 option with -X26 option

HIGH FLOW MUFFLER (BCS2 ONLY)

The LM option provides a high flow muffler to replace the standard

(BCS2 ONLY) JAM NUT

MAC ISO 2 SERIES VALVE DIN

BORE SIZE BG1

ADAPTOR BLOCK ONLY

ADAPTOR BLOCK WITH IN-LINE

.551 .551 10.550

All dimensions are reference only unless specifically toleranced.

NOTE: OPTION INCLUDES -

ROD EYE MOUNTING

JAM NUT NOT INCLUDED

NOTE: * KIT DOES NOT INCLUDE JAM NUT.

All dimensions are reference only unless specifically toleranced.

KIT DESCRIPTION KIT NUMBER

NOT ON -XD OPTION

= FOOD GRADE GREASE 10

All dimensions are reference only unless specifically toleranced.

ALIGN CUSHION ORIFICE IN HEAD OR CAP WITH 8