Esquematico Electrico 794AC

INTERACTIVE SCHEMATIC
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EC-C3
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ELECTRICAL SYMBOLS BASIC HYDRAULIC

HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T
Pressure Temperature Level Flow

Pump
FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability
Click here to view the

Zoom In “CTRL” / “+” Schematic Symbols
Fluid
Conditioner
Spring
(Adjustable)
Zoom Out “CTRL” / “-” and Definitions page
Fit to Page “CTRL” / “0” (zero)

Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
Search “CTRL” / “SHIFT” / “F”
SCHEMATIC SYMBOLS AND DEFINITIONS
VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC

ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS
One Position Two Position Three Position Unidirectional Bidirectional Pump

Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED
CYLINDERS Fluid Spring

(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position
CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)
MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated
Internal Hydraulic Pneumatic

Simplified Complete Supply Pressure Energy Triangles
COMBINATION CONTROLS
LINES MEASUREMENT
Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow
MANUAL CONTROL FLUID STORAGE RESERVOIRS
Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level
HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS

G
M T
Pressure Temperature Level Flow

Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire
BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS

Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
UENR3700-02
August 2016
794 AC Off-Highway Truck

Electrical System
MN51-UP
MT51-UP
Volume 1 of 4: Cat Drive 24 Volt

Volume 2 of 4: Power / Control
Volume 3 of 4: Inverter Cabinet - LOW VOLTAGE
Volume 4 of 4: Inverter Cabinet - HIGH VOLTAGE
© 2016 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT TABLE
Component Location
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
Alternating Gp - Charging F-6, D-6 1 Relay As - Brake Lights J-11 44
Battery Gp J-15 2 Relay As - Check Engine C-6 45
Box Gp - Junction 1 F-5 3 Relay As - Horn A-13 46
Box Gp - Junction 2 E-5 4 Relay As - Load Brake B-13 47
Button - Horn H-12 5 Relay As - Parking Brake H-10 48
Control Gp - Engine J-4 6 Relay As - Service Engine C-6 49
Converter Gp - Power H-15 7 Sensor - Fuel Level J-8 50
Gauge - Engine Cool Temp J-8 8 Sensor - Oil Level F-10 51
Gauge - Engine Oil Pressure J-8 9 Sensor Gp - Coolant Level (Engine) D-3 52
Gauge - Fuel J-8 10 Sensor Gp - Position (Hoist) A-8 53
Gauge - Speedometer J-8 11 Sensor Gp - Position (Secondary Brake) J-11 54
Gauge - Tachometer J-9 12 Sensor Gp - Position (Transmission) H-8 55
Gauge - Volt Meter J-8 13 Sensor Gp - Water In Fuel C-3 56
Ground - Cab (15) D-14 14 Socket - Auxiliary Power 1 C-10 57
Ground - Cab (16) C-14 15 Socket - Auxiliary Power 2 C-10 58
Ground - Cab (17) A-15 16 Starting Motor 1 G-6 59
Ground - Cab (19) A-14 17 Starting Motor 2 F-6 60
Ground - Frame (31) B-15, A-14, A-6 18 Switch - Blower A-11 61
Ground - Frame (33) B-15 19 Switch - Light Test E-8 62
Ground - Frame Nearest B-15 20 Switch - Magnetic (Parking Brake Alarm) B-13 63
Ground - Frame Nearest (Fog) C-15 21 Switch - Turn F-13 64
Ground - Hood Nearest C-15 22 Switch As - Disconnect J-15 65
Ground - Hydraulic Box (53) D-15 23 Switch As - Engine Idler Shutdown D-6 66
Ground - Rear Frame A-15 24 Switch As - Fog Lights I-13 67
Ground - S / S Nearest C-15 25 Switch As - Head / Tail Lights J-14 68
Horn 1 H-12 26 Switch As - Push Button (Retard Speed) B-9 69
Horn 2 H-12 27 Switch As - Rocker (Engine Shutdown Delay) H-13 70
Level As - Shift H-8 28 Switch As - Rocker (Retard Speed Control) C-8 71
Motor - Blower 1 A-10 29 Switch As - Rocker (Throttle Lock) H-13 72
Motor - Blower 2 A-10 30 Switch As - Stairway Lights D-14 73
Motor - Window Wiper C-10 31 Switch As - Start (Key) C-7 74
Pedal Gp - Retard C-8 32 Switch As - Wipers C-11 75
Pedal Gp - Throttle C-8 33 Switch Gp - Load Brake I-11 76
Pump - Prelube D-5 34 Switch Gp - Magnetic (Main Relay) H-16 77
Pump - Washer C-11 35 Switch Gp - Magnetic (Park Brake) H-11 78
Radio B-10 36 Switch Gp - Prelube D-6 79
Relay - Auto Lube Timer F-8 37 Thermostat - Air Conditioning A-7 80
Relay - System Fault (Amber) B-8 38 Thermostat - Electronic Control C-3 81
Relay - System Fault (Red) B-8 39 Transducer - Left Front J-7 82
Relay As - Auto lube F-8 40 Transducer - Left Rear I-7 83
Relay As - Auto Lube Pressure F-8 41 Transducer - Right Front J-7 84
Relay As - Back Up H-13 42 Transducer - Right Rear I-7 85
Relay As - Brake Accumulator E-11 43 Valve - Heater (Electric) A-11 86
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
COMPONENT TABLE
Component Location
Schematic Machine
Component
Location Location
Actuator Gp - Pilot Control (Hoist Lower) J-9 90
Actuator Gp - Pilot Control (Hoist Raise) I-9 91
Electronics Gp - Machine (Brake) J-12, G-12 92
Electronics Gp - Machine (Chassis) J-8 93
Electronics Gp - Machine (Drive train) J-10, G-10 94
Electronics Gp - Monitor (VIMS Advisor) G-8 95
Exciter E-11 96
Monitor Gp - Payload D-8 97
Sensor - Temperature (Generator) (Bearing 1) H-11 98
Sensor - Temperature (Generator) (Bearing 2) H-11 99
Sensor - Temperature (Motor 1) (Bearing 1) F-16 100
Sensor - Temperature (Motor 1) (Bearing 2) G-16 101
Sensor Gp - Position (Hoist Control) J-9 104
Sensor Gp - Pressure (Final Drive) (LH) I-14 105
Sensor Gp - Pressure (Final Drive) (RH) I-14 106
Sensor Gp - Speed (Camshaft) F-14 107
Sensor Gp - Speed (Crankshaft) G-11 108
Sensor Gp - Speed (Fan) F-13 109
Sensor Gp - Speed (Motor) 1 E-16 110
Sensor Gp - Speed (Motor) 2 D-16 111
Sensor Gp - Speed (Wheel) (LF) J-11 112
Sensor Gp - Speed (Wheel) (LR) I-11 113
Sensor Gp - Speed (Wheel) (RF) I-11 114
Sensor Gp - Speed (Wheel) (RR) I-11 115
Sensor Gp - Temperature (Final Drive) (LH) J-14 116
Sensor Gp - Temperature (Final Drive) (RH) I-14 117
Sensor Gp - Temperature (Front Brake Oil) (LH) I-14 118
Sensor Gp - Temperature (Front Brake Oil) (RH) H-14 119
Sensor Gp - Temperature (Rear Brake Oil) (LH) J-14 120
Sensor Gp - Temperature (Rear Brake Oil) (RH) J-14 121
Solenoid - Brake E-13 122
Switch Gp - Bypass (Final Drive Filter) (LH) H-13 123
Switch Gp - Bypass (Final Drive Filter) (RH) H-13 124
Valve Gp - Solenoid & Manifold (Hydraulic Fan) F-14 125
Valve Gp - Solenoid (Blower Fan Motor) F-11 126
Valve Gp - Solenoid (Rear Axle Motor Drive) G-13 127
Refer to the Parts Manual using a specific serial number prefix
in SIS before ordering parts from this schematic.
COMPONENT TABLE
Component Location - Volume 3
Schematic Machine
Component
Location Location
Block, Terminal #1 B-6 179
Block, Terminal #2 J-7 180
Block, Terminal #3 I-7 181
Block, Terminal #4 G-10 182
Capacitor, Bulk #1 F-2 185
Capacitor, Bulk #2 J-2 186
Contactor, Retarding #1 C-16 187
Control, Motor #1 E-10 189
Control, Motor #2 I-10 190
Ground, #1 F-11 191
Ground, #2 D-13 192
Ground, #3 J-8 193
Ground, #4 F-9 194
Ground, #5 B-7 195
Inverter, Retarding Grid Blower (RGBI) E-12 196
Module, Chopper B-6 197
Module, Interface #1 G-1 198
Module, Interface #2 J-1 199
Module, Phase (PMA1) B-5 200
Module, Phase (PMA2) J-4 201
Module, Phase (PMB1) B-6 202
Module, Phase (PMB2) J-3 203
Module, Phase (PMC1) B-6 204
Module, Phase (PMC2) J-3 205
Relay, Pilot (GRBI) E-11 206
Relay, Retarding Contactor Pilot C-14 207
Resistor, CAN Terminating E-13 208
Resistor, RVDC1 (150 OHM) G-10 412
Resistor, RVDC2 (453 OHM) F-10 413
Resistor, RVDC3 (150 OHM) I-7 414
Sensor, Chopper Current B-4 209
Sensor, Contactor Current B-4 210
Sensor, Current (GEN A CT) I-4 211
Sensor, Current (GEN B CT) I-4 212
Sensor, Current (GEN C CT) H-4 213
Sensor, Current (M1ACT) C-4 214
Sensor, Current (M1BCT) C-4 215
Sensor, Current (M1CCT) B-4 216
Sensor, Current (M2ACT) J-4 217
Sensor, Current (M2BCT) J-4 218
Sensor, Current (M2CCT) J-4 219
Sensor, DC Bus Current I-4 220
Sensor, DC Bus Voltage #1 B-9 221
Sensor, DC Bus Voltage #2 J-9 222
Sensor, Ground Fault Detection B-9 223
Thyristor, Crowbar B-9 224
Refer to the Parts Manual using a specific serial number prefix

in SIS before ordering parts from this schematic.
COMPONENT TABLE
Component Location - Volume 4

Schematic Machine
Component
Location Location
Assembly, Discharge Resistor D-4 376
Capacitor, DC Bus C-4 377
Capacitor, Ground Fault D-3 378
Capacitor, Retarding Grid Blower Inverter (RGBI) B-9 379
Generator D-1 382
Ground, #4 (Ground Fault Capacitor) D-3 411
Ground, Chassis B-7 383
Ground, Main B-7 384
Inverter, Retarding Grid Blower (RGBI) A-8 385
Module, Chopper E-8 386
Module, Phase A - Motor 1 ECM (PMA1) E-7 387
Module, Phase A - Motor 2 ECM (PMA2) D-7 388
Module, Phase B - Motor 1 ECM (PMB1) E-6 389
Module, Phase B - Motor 2 ECM (PMB2) D-6 390
Module, Phase C - Motor 1 ECM (PMC1) E-5 391
Module, Phase C - Motor 2 ECM (PMC2) D-5 392
Motor, Grid Blower A-6 393
Motor, Traction #1 E-1 394
Motor, Traction #2 C-1 395
Rectifier, Traction #1 D-3 396
Rectifier, Traction #2 C-3 397
Resistor, Ground Fault Detection Shunt (RS1) C-3 398
Resistor, Inverter Active (RHVW1, RHVW2) E-9 399
Resistor, Inverter Active (RHVW3, RHVW4) D-9 400
Sensor, Chopper Current E-8 401
Sensor, Contactor Current (BMCT) D-8 402
Sensor, DC Bus Current (DCCT) E-3 403
Sensor, DC Bus Voltage 1 (DCPT1) E-3 404
Sensor, DC Bus Voltage 2 (DCPT2) D-3 405
Sensor, Ground Fault Detection E-4 406
Sensors, Phase Current (Generator) D-2 407
Sensors, Phase Current (Traction Motor 1) E-3 408
Sensors, Phase Current (Traction Motor 2) C-3 409
Thyristor, Crowbar D-8 410
CONNECTOR TABLE
Connector Location
Schematic
Connector Number
Location
CONN 40 J-15
CONN 41 G-15
The connectors shown in this chart are for harness to

harness connectors. Connectors that join a harness
to a component are generally located at or near the
component. See the Component Location Chart.
CONNECTOR TABLE
Connector Location - Volume 3

Schematic
Connector Number
Location
CONN 40 F-16
CONN 41 G-1
CONN 42 C-13
The connectors shown in this chart are for harness to harness
connectors. Connectors that join a harness to a component are
generally located at or near the component. See the
Component Location Chart.
CID / MID / FMI
Event Codes Motor 1 ECM
Motor Control (MID No. 169)
Event Code Condition CID Component
E0657 High Generator Phase A Current 0168 Electrical System Voltage
0246 Proprietary CAN Data Link (CAN B)
E0668 High Drive Motor Phase A Current
0247 SAE J1939 Data Link
E0669 High Drive Motor Phase B Current
1326 ECM Location Code
E0670 High Drive Motor Phase C Current
2789 Drive Motor Phase A Current Sensor
E0675 High Generator Phase B Current 2790 Drive Motor Phase B Current Sensor
E0676 High Generator Phase C Current 2791 Drive Motor Phase C Current Sensor
E0694 Drive Motor Overspeed 2934 DC Power Bus Voltage 1 Sensor
E0720 High Drive Motor Bearing 1 Temperature 3004 Drive Motor Winding 1 Temperature Sensor
E0726 High Drive Motor Bearing 2 Temperature 3005 Drive Motor Winding 2 Temperature Sensor
3006 Drive Motor Bearing 1 Temperature Sensor
E0757 Crowbar Protection Circuit
3007 Drive Motor Bearing 2 Temperature Sensor
E0759 High Chopper Module Output Current
3041 12 VDC Sensor Power Supply
E0760 High Retarding Grid Contactor Output Current
3047 Ground Fault Current Sensor
E0761 Drive Motor Phase Imbalance 3049 15 VDC Sensor Power Supply
E0896 Inverter Interface Module Enable Mismatch 3050 Drivetrain Control
E0897 Retarding Grid Contactor Signal Mismatch 3207 (-)15 VDC Sensor Power Supply
E0898 High DC Power Bus Current 3271 Drive Motor Speed Sensor 1 Signal 1
E0907 Low Chopper Module Output Current 3272 Drive Motor Speed Sensor 1 Signal 2
3311 Electric Retarding Grid Fan Motor
E0908 Low Retarding Grid Contactor Output Current
3420 Electric Retarding Grid Fan Motor
E0911 Unexpected Chopper Module Output Current Detected
3646 Phase Module A Temperature Sensor
E0912 Unexpected Retarding Grid Contactor Output Current Detected 3647 Phase Module A Temperature Sensor
E0978 Generator Phase Imbalance 3648 Phase Module C Temperature Sensor
E0988 DC Ground Fault 3649 Chopper Module Temperature Sensor
E1067 High Drive Motor Winding 1 Temperature 3668 Chopper Module Output Current Sensor
E1068 High Drive Motor Winding 2 Temperature 3669 Retarding Grid Contactor Output Current Sensor
E1076 Retarding Grid Blower Phase Current Incorrect Motor 2 ECM

E1077 Retarding Grid Blower Inverter Input Voltage Incorrect (MID No. 170)
E1082 High Retarding Grid Accumulated Thermal Energy CID Component
0168 Electrical System Voltage
E1083 High Contactor Retarding Grid Accumulated Thermal Energy
0246 Proprietary CAN Data Link (CAN B)
E1184 AC Ground Fault
0247 SAE J1939 Data Link
E1274 High DC Power Bus 1 Voltage
1326 ECM Location Code
E1276 High Phase Module A Temperature 2789 Drive Motor Phase A Current Sensor
E1277 High Phase Module B Temperature 2790 Drive Motor Phase B Current Sensor
E1278 High Phase Module C Temperature 2791 Drive Motor Phase C Current Sensor
E1279 Phase Module A Positive Signal Mismatch 2792 Generator Phase A Current Sensor
E1280 Phase Module A Negative Signal Mismatch 2793 Generator Phase B Current Sensor
E1281 Phase Module B Positive Signal Mismatch
2794 Generator Phase C Current Sensor
2935 DC Power Bus Voltage 2 Sensor
E1282 Phase Module B Negative Signal Mismatch
3004 Drive Motor Winding 1 Temperature Sensor
E1283 Phase Module C Positive Signal Mismatch
3005 Drive Motor Winding 2 Temperature Sensor
E1284 Phase Module C Negative Signal Mismatch 3006 Drive Motor Bearing 1 Temperature Sensor
E1285 Chopper Module Signal Mismatch 3007 Drive Motor Bearing 2 Temperature Sensor
E1299 High Chopper Module Temperature 3041 12 VDC Sensor Power Supply
3047 Ground Fault Current Sensor
3048 DC Power Bus Current Sensor
Failure Mode Identifiers (FMI)¹ 3049 15 VDC Sensor Power Supply
FMI No. Failure Description 3050 Drivetrain Control
0 Data valid but above normal operational range. 3207 (-)15 VDC Sensor Power Supply
1 Data valid but below normal operational range. 3271 Drive Motor Speed Sensor 1 Signal 1
2 Data erratic, intermittent, or incorrect. 3272 Drive Motor Speed Sensor 1 Signal 2
3 Voltage above normal or shorted high. 3646 Phase Module A Temperature Sensor
4 Voltage below normal or shorted low. 3647 Phase Module A Temperature Sensor
5 Current below normal or open circuit. 3648 Phase Module C Temperature Sensor
6 Current above normal or grounded circuit. ¹ The CID is a diagnostic code that indicates which circuit is faulty.
7 Mechanical system not responding properly. ² The MID is a diagnostic code that indicates which electronic control module
8 Abnormal frequency, pulse width, or period. diagnosed the fault.
9 Abnormal update.
10 Abnormal rate of change.
11 Failure mode not identifiable.
12 Bad device or component.
13 Out of calibration.
14 Parameter failures.
16 Parameter not available.
17 Module not responding.
18 Sensor supply fault.
19 Condition not met.
¹The FMI is a diagnostic code that indicates what type of failure has occurred.
SPECIFICATIONS AND RELATED MANUALS
Resistor Specifications
Part No. Component Description Resistance (Ohms)¹
174-3016 Resistor CAN Terminating 120 ± 10
347-8737 Resistor RVDC1, RVDC3 150
347-8739 Resistor RVDC2 453
¹ At room temperature unless otherwise noted.
Related Electrical Service Manuals

Title Form Number
Cross Reference for Electrical Connectors: REHS0970
Alternator: 272-1889 SENR4130
Engine Control: KENR9189
Brake Control: KENR8713
Drivetrain Control: KENR8588
Chassis Control: KENR9531
Motor Control: KENR8588
VIMS Control: KENR9534
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
301 (65) SWITCH AS - DISCONNECT 601 GND 901 AABK PSW 1201 (11) GAUGE 1xxx
CCC-62 BK J2-01 GND GND 1801 GENERAL NOTES: -------LOCATION--------
OPTION: T1 430-5165 TX TB30H TB30A 1 2 SPEEDOMETER GND
30 87 422 60D1 61D1 S10509-542 323 1D10 39 1. THIS SCHEMATIC SHOWS THE CIRCUITRY IN A TRUCK 24 VOLT ELECTRICAL ITEM DESCRIPTION SCHEMATIC TRUCK
302 RED BLK 602 318 10AA1 10AA3 11B5 902 1202 1501 MOUNTED ON LEFT FRAME POWER
BATTERY
(68) SWITCH AS TB30K AUTO APPLY SPEEDOMETER 432-7870 1802 SYSTEM. THE CIRCUIT IS ILLUSTRATED USING SYMBOLS EXPLAINED IN 11H THE D 11H DIODE (BETWEEN X15A AND TB11H) 1040 CAB
CHARGING (2) BATTERY GP 86 85 BRAKE SEE ENGINE BY SUSPENSION
MF SW TB10C 11B2 X30K SPD M 324 1D11 40 FOLLOWING NOTES. THIS DOCUMENT IS FOR TRACING CURRENT FLOW AND15H D
ASSEMBLY 303
442-3674 SAE QUICK DISCONNECT 603 HEAD/TAIL LIGHTS ASSEMBLY 903 1203 CIRCUITS 1503 TBW6
1803 TROUBLE SHOOTING.
15H DIODE (BETWEEN 22K2 AND TB15H) 910 CAB
6 L1HD LT +24V GND
24V PWR SW A1 BATT A2 BATT 432-9194 11B1 (SEVICE BRAKES) FOR CONNECTOR X16BC A WS C1 CCC-05
24/12V CONV 24/12V DC CONVERTER 347 CAB
LOB R HMLOB R 1 2 P2C14 VM J1-46
304 T1B 1A1 2A1 X31A HEAD LTS 604 5 11A1 4 904 1204 WIRING 1504 P4C10 B 1 543 X31J 24
2. INDIVIDUAL NUMBERS ARE ASSIGNED TO EACH WIRE AND ARE SHOWN AS
24V ALT 24 VOLT ALTERNATOR 1616 ENGINE
BATTERIES 11B10 614 11C4 GND-A28 LEFT FRONT SIG+ GREEN WHT 859 S10509-946 1804 24V PWR SW 24 VOLT POWER SWITCH 303 BATT BOX
1 11C1 AABK PROP C 2 FOLLOWS:
WITH NC C 329 10B2 10AA2 X30L L2HD LT BK J1-67 CCC-43 CCC-63 BK J1-54 RED CAN_H PRESSURE SIG- WHT BLK 4
305 GND31 605 2 905 1 2 1205 1505 3 315 1P16 SW TERM A1,A2 BAT A1 AND A2 BATTERY 304 BATT BOX
B1 BATT B2 BATT 1 2 S10509-547 22K12 22K13 S10509-547 5 POWER 1805 80A1 81B1 81B2
STANDARD: WHT CAN_L TRANSDUCER AC RTN AA1,AA2 AUDIBLE ALARM 1,2 1355 CAB
1B1 2B1 X31B 3 C NC
24V PWR SW 30 87 TB30B 11B7 GND1-A27 1 AABK PROP AUTO APPLY BRAKE PROPORTIONAL SOL. 904 HYD BOX
306 606 11C6 906 1206 1506 1755 5AB2 2
2 BLK CAN_GND WS C2-1 TB15F 1806
(82) TRANSDUCER AABK PSW AUTO APPLY BRAKE PRESSURE SWITCH 901 HYD BOX
UENR3700-02 VOL 1 of 4
C1 BATT C2 BATT 86 85 D
TB10D 11C3 BRWN PS05 PS05 PS01 436 3. ZONE NUMBERS ARE USED TO LOCATE CIRCUITS AND ARE SHOWN IN THE AABK SOL
307 1C1 2C1 X31C 607 328 10B1 907 1207 CAN GAUGE JUMPER CABLE LEFT FRONT 1507 AUTO APPLY BRAKE SOLENOID 903 HYD BOX
121 1807 543 X31K 12 LEFT HAND MARGIN OF EACH SHEET. THE FIRST ONE OR TWO DIGITS OF
R1HD LT IGN (TYPICAL BETWEEN GAUGES) 434-5445 CCC-04 AATMP SN AMBIENT AIR TEMPERATURE SENSOR 2018 FRAME
HIB R HMHIB R 438 50G3 WS C2-2 VM J1-67 THE ZONE NUMBER REFERS TO THE SHEET NUMBER, THE LAST TWO
308 D1 BATT D2 BATT 608
13A1 11C10 617
1 2 908 (44) RELAY AS 1208
16 9
1508 E
XP14 XP14 XP10 S10509-950 1808
(6) CONTROL GP ECM BOX DIGITS ARE THE LINE NUMBERS OF THE CIRCUITS.
AC COMP AIR CONDITIONER COMPRESSOR 1159 ENGINE
J J
1D1 2D1 X31D 11C5 GND2-A26 ENGINE AC THERMO AIR CONDITIONER THERMOSTAT 1159 CAB
HIB IND
BRAKE LIGHTS 8 1 AC COMP DCC EXAMPLE: 321 REFERS TO SHEET 3, LINE 21.
309 609 H/TLT SW R2HD LT 909 363-6530 1209 1509 289-1525 AL MOT AUTO LUBE MOTOR 1324 FRAME
BK J2-09 LIGHT 1809 4. A CIRCUIT CONTINUATION IS SHOWN BY A ZONE NUMBER IN A HEXAGON. AL PSW
1604 1604 11C2 1 2 CCC-47 716 13F1 AUTO LUBE PRESSURE SWITCH 1320 AXLE BOX
86 85 ECC SOME CIRCUITS WILL CONTINUE ON THE POWER AND CONTROL
310 610 INDPC-8 11B6 GND3-A25 910 20M1 S10509-520 1210 1510 AL R AUTO LUBE RELAY 1324 FRAME
1V1 T5 CIRCUIT BREAKER BOX 22K2 731 MF SW-3 1810 26 26 5Y2 1607 SCHEMATIC AND WILL FOLLOW NOTE #3.
ENGINE STARTER CIRCUITS 706 JUMP 87 MOUNTED ON RIGHT FRAME AL TMR AUTO LUBE TIMER 1325 CAB
F2-150 30 15H D 5. CURRENT FLOW ON THIS SCHEMATIC IS FROM LEFT TO RIGHT
311 SEE SHEET 18 FOR 611 911 332 10M1 TB15H 1211 1511 BY SUSPENSION 3CS52 ALA IND AUTO LUBE ALARM INDICATOR 1334 CAB
87A 1811 2CS55
(Dimensions: 56 inches x 35 inches)
RED
22K4 22K7 755 CAB IND LT (50) SENSOR TBW8
1732
CAN_H
7 7 13 13
WHT
2029 6. ALL DEVICES ARE SHOWN IN THEIR NORMAL OR DE-ENERGIZED POSITION ALA R AUTO LUBE ALARM RELAY 1329 CAB
312 1P10 1843 DRIVETRAIN BATT+ 612 912 1212 1512 A WS C1 ALAR SW AUTO LUBE ALARM RESET SWITCH 1331,708 CAB
BKLT R
FUEL LEVEL P2C15 CCC-09 VM J1-45 CAN A 1812
CIRCUIT 1P11 1844 CHASSIS BATT+ HMLOB R 434-5562 P4C11 B 4 CAN_L WHT 7. A COMMON CHASSIS GROUND SYSTEM IS USED. ALL GROUND WIRES BEGINALP R AUTO LUBE PRESSURE RELAY 1322 CAB
RIGHT FRONT SIG+ GREEN WHT 858 S10509-947 8 8 14 14 BLK
313 613 TB31A HIGH MOUNTED 913 1213 1513 C 5 1731 2033 WITH 'X' AND ARE CONNECTED TO A SPECIFIC GROUND POINT OR A ALT SW AUTO LUBE TEST SWITCH 1319,710 CAB
BREAKER 1P12 1845 BRAKE BATT+ SIG- WHT BLK 1813
30 87 HEADLIGHTS FUEL SENSOR F SN PRESSURE 'NEAREST' GROUND POINT. 'NEAREST' DEFINES THE CLOSEST MOST
BOX 11J5 TB10M D 6 CAN_GND BLK ALVV SOL AUTO LUBE VENT VALVE SOLENOID 1327 FRAME
1P13 1914 VIMS BATT+ TB30K POWER BRWN PS02
314 614 86 85 914 (54) SENSOR GP 1214 31C1 31C2 TRANSDUCER 1514 E 1730 9 9 DEPENDABLE CHASSIS GROUND POINT TO THE COMPONENT. B1,B2 BAT B1 AND B2 BATTERY 305 BATT BOX
1P14,1P15 1845 EFR BATT+ 604 11B10 X30AF 1 XP11 1814
POSITION (SECONDARY BRAKE) TB10L (84) TRANSDUCER SHLD BAD R BRAKE ACCUMULATOR DRAIN RELAY 1044 CAB
1P16 1804 FUEL PRIMING PUMP
HIGHMOUNT 10AB2 L3HD LT (8) GAUGE (10) GAUGE 2 10 10 15 15 2038 8. TERMINAL BOARD AND GROUND POINT LOCATIONS ARE AS FOLLOWS:
315 HEADLIGHTS 615
1 2
915 363-6530 1215
(12) GAUGE (9) GAUGE FUEL
X16A X16B RIGHT FRONT 1515 1815 SHLD TB10 THRU TB19 & GND10 THRU GND19..............CAB BAD SOL 1 BRAKE ACCUMULATOR DRAIN SOLENOID 1 1045 HYD BOX
1P17 2024 E-STAT HMHIB R X30AG ENGINE COOL TEMP
11H4 GND9-A7 SBP SN TACHOMETER ENGINE OIL PRESSURE 432-7874 434-5445 MOUNTED ON REAR FRAME TB20 THRU TB29 & GND20 THRU GND29..............ENGINE BAD SOL 2 BRAKE ACCUMULATOR DRAIN SOLENOID 2 1047 HYD BOX
432-7873
MIC
316 1P19 1847 INVERTER BATT+ 616 B+ TB30J SECONDARY 916 A B 1216 1516 CCC TB30 THRU TB39 & GND30 THRU GND39..............FRAME BD TMR BRAKE DRAG TIMER 1005 CAB
30 87 L4HD LT TACHOMETER 432-7871 TAC M 432-7872 EOP GA ECT GA F GA VM BETWEEN SUSPENSIONS 1816
CB AL 20A 319 10AB1 10AB3 11H6 TB31B BRAKE 1413 8BU4 X7AB 1413 TB50 THRU TB59 & GND50 THRU GND59..............SUPERSTRUCTURE BKLT R BRAKE LIGHT RELAY 912 CAB
1P9 AL-S1 1326 AL R 1 2 ENG OIL PRESS GA 1217 TBW9 AC THERM 18 18
317 617 86 85 917 1517 1760 41L1 21 21 42A1 6 TB60 THRU TB69 & GND60 THRU GND69..............AXLEBOX/REAR FRAME
CB1A 25A (AUTO RESET) 608 11C10 11J7 GND10-A12 BK J2-18 A WS C1 1817 BOT IND BRAKE OIL TEMP INDICATOR 1440 CAB
C ENG COOL TEMP GA P2C16 CCC-10 VM J1-47
89BF3 S10509-457 P4C12 B 7 1159 40E1 16 16 19 19 41G1 3 BU H BACK UP HOOTER 635 REAR FRAME
318 1P2 10AA1 602 HEAD LIGHTS 618 918 FUEL GAUGE 1218 1518 SIG+ GREEN WHT 861 S10509-948 AC PRESS
CCC-33 LEFT REAR 1818 BK LT BRAKE LIGHT 754 CAB
CB1B 25A (AUTO RESET) VOLT METER C 8 7 7 5T1 10
PRESSURE SIG- WHT BLK CDL (+) WHT BU R BACK UP RELAY 638 CAB
9 1936 26 26 NORMALLY OPEN CONTACT
319 1P3 10AB1 616 HIGH MOUNT HEAD LIGHTS 619 R3HD LT 919 1219 TRANSDUCER 1519 POWER BRWN M MOTOR ARMATURE C1,C2 BAT C1 AND C2 BATTERY 307 BATT BOX
1819
CB10 20A 1 2 TB10N LOF SN
(13) GAUGE (83) TRANSDUCER
ADVISOR
BLK 8 8 5U1 5 CB AL CIRCUIT BREAKER AUTOLUBE LUBE 316 FRAME
TB21H CDL (-) NORMALLY CLOSED CONTACT
320
1P5 2P5 1740 AC COMP
620 11H5 GND11-A20 920 1220 449 30D1 30D2 VOLT METER LEFT REAR 1520
1820
1935 27 27 CB1,2 CIRCUIT BREAKER 1 AND 2 327,334 CAB
21P6
CB11 6A R4HD LT LOF IND TB10P
C
+
432-7875 434-5445 P4C13
BRWN
D
PS04 WS C1
2CS110 DIODE NO CB1A,1B CIRCUIT BREAKER 1A,1B 317,318 FRAME
321 TB21E 621 1 2 921 LOW FUEL 1221 S 1521 E Y995 C
451 30E1 31E1 31E2 X15AD XP13 PRE LUBE 1821 20 20 37 C=COMMON CB3 TO 14 CIRCUIT BREAKER 3,4,5,6,7,8,9 &14 4__ CAB
1P4 2P3 5AC1 1856 ECM BOX PWR 11J6 GND12-A19 MONITORING - POWER COIL OR WINDINGS NC CBRADIO 2-WAY RADIO 1130 CAB
D B CCC-14
322 CB12 20A 622 922 1222 1522 P2C17 VM J1-55 CCC CAB CONTROL CONNECTOR VARIOUS S/S
TB21A 1347 31E3 F 10 1822 T971
1F1 1P6 2P6 1D10 1802 (85) TRANSDUCER SIG+ GREEN
G
WHT
11
860 S10509-948
CEDC
23 23 29 LIGHT CE IND CHECK ENGINE INDICATOR 1358 CAB
323 623 923 1223 LO DP(8) 1523 SIG- WHT BLK 2CS117
CB13 20A (67) SWITCH AS RIGHT REAR H 12 1823 CAN_H BLK
SOLENOID CONTACTS CEDC ENGINE DIAGNOSTIC CONNECTOR 1822 CAB
TB21C 1D11 1803
FOG LIGHTS 434-5445 G 1734
24 24
337 27 TB1A
CEI R CHECK ENGINE INDICATOR RELAY 1708 CAB
324 1P7 2P7 624 924 1224 1524
431-8431 LBK IND RIGHT REAR 1824 TERMINAL CONNECTION CS CERAMIC STANDOFF 1155 CAB
25A B+ LFOGLT C-1 LFOG LT LEFT SIDE CAN_L BLK
CB14 OPTION: 2 3 TB13A TB31C INDPC-9 PRESSURE F (WITH TERM DESIGNATION) PUSH BUTTON, OR
TB15K 25A2 1735 CFM CLEAN FUEL MODULE 2049,2050 FRAME
325 FOG LAMP ASSEMBLY 625 331 10E1 11E1 11E5 11E2 11E6 GND14-A50 925 1225 1525 LIGHT BOX MOMENTARY SWITCH
1P8 2P9 2047 TRANSDUCER 1825 CV1 CONVERTER CONNECTOR 1 349 CAB
WS C4 WSRL1 BS
1D13 1645 WS C3-8 SHLD
FOGLT SW BS BS C 1736 BUTT SPLICE OR CV2 CONVERTER CONNECTOR 2 348 CAB
326 OPTION WEBASTO HEATER 626 RFOG LT 926 1226 CCC-38 DBU IND 1526 BC
1D14 1647 RFOGLT C-1 TB11P 16 1347 6 PLR1C PLR1A RED WHT XXX CDL 1826 NORMALLY CLOSED SWITCH CV3 CONVERTER CONNECTOR 3 351 CAB
2CS116 DCC 2CS113 BOLT CONNECTION C NC
11E3 11E7 GND13-A49 838 80E9 CCC-61 DT J1-24 DUMP BODY UP ECM BOX 81W1 81W2 HI DP 81W3 1 CDL (-) BLK
I I
10F1 812 ESVLT SW LOAD BRAKE INDPC-2 LEFT SIDE E BLK 11 11 12 12 14 D1,D2 BAT D1 AND D2 BATTERY 308 BATT BOX
327 627 927 25A11 S10509-746 1227 1527
CB1 (AUTO RESET) LIGHT BOX WSAL1 1827 1226 CAB
10J1 1829 CEDC-A LBK SW TB15L WS C3-9 2 BS DBU IND DUMP BODY UP INDICATOR
LBK SOL BUSSED TERMINAL
328 1G1 10A1 10B1 607 H/TLT SW 628 928 TB55E 1 2 TB55F 1228 1528 PLA1C PLA1A RED WHT CDL (+) WHT WHT C NO DCC DRIVE CONTROL CONNECTOR VARIOUS S/S
3 4 1828 D 12 12 11 11 13 NORMALLY OPEN SWITCH
335 20E1 21C1 21C2 21C3 X53A X53B DC/AC CONV1 DC/AC CONVERTER 1 (DASH PANEL) 532 CAB
TB14E OPTION: WINLT SW STANDARD: CONNECTOR (S-SOCKET, P-PIN)
10B2 604 H/TLT SW WIN LT C-2 DC/AC CONV2 DC/AC CONVERTER 2 (CENTER CONSOLE) 501 SHIFT TOWER
329 LIGHT ASSY, 629 B+ 2 3 TB13B WINLT C-1 929 1229 1529
RED AND AMBER LOAD LIGHTS 1829 A 10J1 327 807 HOOD
10C1 645 H WINDOW 332 10K1 11K1 11K2 X15B NC DOUBLE THROW SWITCH DECK LT DECK LIGHT (RIGHT SIDE)
CONNECTORS AT BOTTOM RIGHT SIDE ARE STANDARD BUT ARE TB14E RESISTOR
330 TB14F 630 930 (76) SWITCH GP 1230 1530 OF HANDRAILS LIGHT BOX NOT NORMALLY FURNISHED 1830
C NO DOME LT DOME LIGHT 819 CAB
10D1 724 FLSH OPTION LIGHT B X16BP 517 1806 S/S
LOAD BRAKE WS C5 WITH OPTIONAL LARGE DISPLAY.
ECC ENGINE CONTROL CONNECTOR
1G2 89BN12 758 WS C3-10 WSRL3 GND16 RHEOSTAT OR ADJUSTED 2003 FRAME
331 10E1 625 OPTION: FOG LIGHTS 631 931 432-9215 1231 1531 BS 1831
1 ECL SN ENGINE COOLANT LEVEL SENSOR
PLR3C PLR3A RED WHT OR VARIABLE RESISTOR 3 POSITION SWITCH 1216 CAB
ECT GA ENGINE COOLANT TEMPERATURE GAUGE
10K1 629 OPTION: WINDROW LIGHT LBU LT CEI R-85 C 2
332 BACKUP LIGHTS 632 24V= IN REVERSE CCC-08 TB11N TB61J 932 1232 LRET LT RIGHT SIDE 1532 1 CEI 1709 W130A 3 3 18 18 5M1 1 3 EOP GA ENGINE OIL PRESSURE GAUGE 1216 CAB
AXLE 1832
10M1 911 BRK LT AND HORN ECM BOX 89BL2 91B2 91B6 GND3 BLK-NC WHT LIGHT BOX WSAL3 ESD SW ENGINE SHUTDOWN DELAY SWITCH 653 CAB
DYNAMIC DT J2-02 CCC-19 TB61M BOX WS C3-11 2 BS INDICATOR LIGHT
333 633 BACKUP ALARM 933 1233 1533 SEI SEI R-85 E-STAT ELECTRONIC THERMOSTAT 2023 FRAME
RETARD LIGHTS S10509-743 89BN14 89BN16 RED PLA3C PLA3A RED WHT XXX 1833 1713 5N2 5 5 22 22 5N1 38 C NO
80B1 1242 SHIFT LEVER RELAY BK J1-61 TB55C TB55D CCC-36 BK J1-60 TB13F TB61L BS PRESSURE SWITCH 812 LADDER
RBU LT ESVLT SW ENGINE SERVICE LIGHT SWITCH
334 634 934 S10509-540 20P5 25C2 S10509-540 1234 BLK-NC WHT 1534 BATTERY F GA FUEL GAUGE 1216 CAB
91B3 GND4 1834
42 Page,
CB2 20R1 1726 KEY SW-4 CCC

CCC-37 20P4 25C1 RED RRET LT MECHANICALLY ACTUATED F SN FUEL (GAUGE) SENSOR 1213 FUEL TANK
1 2 C NO
335 20A1 20E1 928 LBK SW 635 91B4 935 PBK SOL 1235 1535 SWITCHED POWER 406 80A2 29 29 SWITCH FACC PSW FRONT BRAKE ACC. PRESSURE SWITCH 1015 CAB
91B5 639 BU H PARK BRAKE 1835 ES6
DT J2-63 CCC-17 TB11S FAN MOT FAN MOTOR (1,2) 1152,1156 CAB
TB14A 20B1 820 DOME LT GND1 KEY SW 1721 51K4 39 39 25 25 5S1 5S2 18 GROUND
336 636 936 1236 S10509-743 20D15 X61A 1536 FAN RES FAN RESISTOR (1A,1B,2A,2B) 1152,1158 CAB
OPTION: WSCAB DIS 1836 C NC TEMPERATURE SWITCH
20C3 1918 TC900 CONN 5S3 2036 1154 CAB
LOAD DISPLAY, WS C3 WS C6 OPTIONAL: RELAY COIL OR FAN SW FAN SWITCH
1237 VM J1-27 CCC P2C21 P2C25 P2C24
337 20C4 1927 ADVISOR 637 937 1537 5 RXD SOLENOID FBD IND FRONT BRAKE DRAG INDICATOR 1005 CAB
CAB SIDE 21 1 1 LARGE DISPLAYS WITH 1837
S10509-953 WHT WHT WHT CIRCUIT BREAKER 1005 HYD BOX
4 10" HIGH LED NUMBERS SPEED SENSOR FBD PSW FRONT BRAKE DRAG PRESSURE SWITCH
338 20D1 20D4 1046 BRAKE ACCUMULATOR DRAIN 638 BU R 938 1238 1538 22 2 2 727 CAB
S10509-954 BLK BLK BLK TXD DISPLAYING PAYLOAD. 1838 CERAMIC STANDOFF FLSH FLASHER
TB11C 86 85 FUSE
OPTION: SPD SN FOGLT SW FOG LIGHT SWITCH 624,706 CAB
339 639
635 91B5 X15AH
939
(78) SWITCH GP 1239 1539
VM J1-35 3 3 6 1 INDICATES CONNECTION
LIGHT ASSEMBLY, 87 WHT 1839 27 27 + GND15-17,19 GROUND 15,16,17,&19 5__,17__ CAB
BACKUP B+(MS) 61A1 LBU LT2 (S/S)
MAGNETIC (PARK BRAKE) P2C27 P2C26 N/C
SPEED1
TO REFERENCED CIRCUIT 527,17__ FRAME
30 LBULT2 C-1 C-2 6 2 GND31 GROUND 31
340 TB55G
(ON S/S) 640 422 60A3 940 432-3086 PBKAPP IND 1240 (55) SENSOR GP 1540 WHT 29 29 SPEED2 - OR INDICATES PORTION SHIELDED CABLE 646 S/S
20F1 20F5 816 HBXSV LT 87A TB13C 61A2 X15C 1840 H 1 HOOTER 1
PBK PSW TB12K POSITION (TRANSMISSION) 7 OF OPTION CIRCUIT NOT H 2 HOOTER 2 647 S/S
14AWG 2 BLK GND 2 WS C6-5
341 641 941 81E10 81E2 X17W 1241 1541 BREAKER, BATT+ PREWIRED 644 CAB
RBULT2 C-1 RBU LT2 (S/S) C-2 TB12J 351-6944 8 X17BS 1841 H SW HOOTER SWITCH
(42) RELAY AS 1 NC
412 80E1 80E4 SL SN H/TLT SW HEAD/TAIL LIGHT SWITCH 603,710 CAB
TB14B 20G1 804 SLT SW 61A3 X15D C NO 81E8 752 OPTION: CAB IND LT X17BU
342 642 BACK UP 942 1242 TB14A SL SN-1 SL SN-2 CH J2-22 1542 WS C3-4
4
1 24V 1842
17 17 5AC1
CONNECTION LABELS BEGINING WITH J1/2 ARE FOR CAT CONTROL SYSTEM
14AWG 3
20A2 CONSTANT POWER 363-6530 (AXLE BOX) PBKR R 333 80B1 89BK1 89BK2 S10509-822 403 90D9 90D19 90D17
WS C3-5
343 CCC-20 643 943 86 85 1243 RTN18 CCC-12 1543
SHIFT LEVER X17BG 1843
81E4 X7AV
(5) BUTTON - HORN RTN18 SL SN-3 CH J2-35 3 3 1P10 312
344 (77) SWITCH GP 644 944
87
1244 OPTION: 1544 WSGRID DIS CONTINUED ON SHEET 2
81B2 S10509-823 1844
MAGNETIC (MAIN RELAY) GND17 TB10A BS BS TB10B 432-3091 551 X17CF
30
CCC-15 CCC-40 LOAD DISPLAY, WS C7 4 4 1P11 312
TB15M 87A P2C22 5 N/C
MASTER SWITCH 345 241-8368 645 330 10C1 10C2 11D2 11D1 945 20N1 S10509-537 1245 GRID SIDE 1545 1 5 5 1P12 313
H H
52F6 1720 KEY SWITCH SIGNAL HOOTER H SW WHT 1845
11D3
BK J1-64 2
INDEX OPTIONS:
10C3 (IN STEERING COLUMN) 1 1 1P14 314
346
MP RC-1 MP R MP RC-2
646 BLK BLK
H-1 BS
946 (48) RELAY AS 1246 1546
1846
86 85 3
X17BR RED RED BLK PARKING BRAKE 2 2 1P15 314
SHEET CONTENTS LINE CONTENTS
347 647 H-2 947 363-6530 1247 1547
(72) SWITCH AS SL 1847
24/12V CONV (7) CONVERTER GP
RED CH J1-41 CCC-59
10 10 1P19 316 1-2 NOTES AND REFERENCE DATA 417 24V SUPPLY (VACUUM )
348 30 87
CV2 648 ROCKER (THROTTLE LOCK) (26) HORN 1 BS
(27) HORN 2 948 1248
2 1
1548
1 IGN POWER DT J2-31 229-2580 3 3N-5762
S10509-826 81B3 X18A
2 WS C7-5
1848 3-4 24V DISTRIBUTION 901 AUTO APPLY BRAKE ASSEMBLY
IGN DCC-13 2 3N-5762 GND
349 432-9179 649 S10509-723 81E5 X16BM 949 1249
5 6 X18B
1549 X17BT 5 GROUND DIST. 1601 BATTERY CABLE INSTALLATION
CV1 S10509-825 81B4 1849
BS 20A 1 24V IN X16BN CH J1-42 CCC-44 WS C3-6 WS C7-4 1 24V
X17BV 6-8 LIGHTS & HORNS (ISO SWITCH, WARM WEATHER ONLY)
350 1M1 24V IN 650 TL SW TL SW 950 1250 1550
BS 2 GND TB14H
7 9 4 3 X18C 402 90D10 90D20 90D18
WS C3-7
1850 9-10 HYDRAULICS 301 BATTERY CHARGING ASSEMBLY
GND19 558 X19B 714 13M1 716 13G1
351 CV3
3 12V OUT 651 951 1251 1551 X17BH 11 POWER WINDOWS, WIPERS, SEATS 752 CAB INDICATOR LIGHT ASSEMBLY
1 1851
12V OUT RADIO, HEATER, AND 2-WAY RADIO 1125 DASH AND SHROUD ASSY
352 2 652 952 1252 1552
CAT DRIVE 24 VOLT

LGHTR 1121 CIGAR
ELECTRICAL SCHEMATIC
12 GAUGES, INDICATORS, AND (2ND 12V SUPPLY)
CAT DRIVE 24 VOLT
CAT DRIVE 24 VOLT
CAT DRIVE 24 VOLT
CAT DRIVE 24 VOLT
CAT DRIVE 24 VOLT
CAT DRIVE 24 VOLT

(70) SWITCH AS 1852
OPTION:LGHTR2 3
353
1124 CIGAR2
653 ROCKER (ENGINE SHUTDOWN DELAY) 953 1253 (28) LEVEL AS - SHIFT 1553 CIRCUIT BREAKER BOX SHIFT LEVER 1623 HEATER, ENGINE COOLANT
4 CH J2-22 1853
RADIO 1127 RADIO CH J1-35 293-9129 200-5965
S10389
S10389
S10389
S10389
S10389
S10389
S10389
5 DCC-15 3 2 DCC-16 13 AUTOLUBE, DIODE PANELS 614 HIGHMOUNT HEADLIGHTS
354 12VOLT 654 954 1254 1554 T5
S10509-834 S10509-836 14 DRIVE SYSTEM INTERFACE AND
OPTION POWER IN 81E3
ESD SW
81E7 1854 631 LIGHT ASSEMBLY, BACKUP
CENTER CONSOLE
355
1J1
TB18 655 ESD SW 955 1255 1555
1855 HOIST LEVER 628 LIGHT ASSEMBLY, WINDROW
20R2 1946 LP GPS PWR TB14G
1039 LIGHT, HYDRAULIC FILTER INDICATOR
SHEET 1
CB7 7 8
SHEET 3
SHEET 6
SHEET 9
SHEET 12 OF 20
SHEET 15 OF 20
SHEET 18 OF 20
356 415 24VOLT
K
70K1 1134 OPTION: AIR COMPRESSOR IN OPERATOR SEAT. 656 715 13L1 X16BK
956 1256 1556 CB11 15 WEIGH SYSTEM COMPONENTS
70K2 1137 OPTION: AIR COMPRESSOR IN PASSENGER SEAT. 13L2 X16D
1856
1P4 2P3
TB21E
5AC1
16 HIGH POWER 24V ENGINE 807 LIGHTING, DECK
6A 1536 LOAD DISPLAY, CAB SIDE
357 403 80B3 1405 RSC POWER 657
10 9
957 1257 1557
1857 17 REMOTE SHUTDOWN, CHEK AND STOP
SEE GND15 ON
SHT 5 FOR L ENGINE, KEY SWITCH, SPEEDOMETER 1544 LOAD DISPLAY, GRID SIDE
358 CCGND 511 GND15 658 958 1258 1558
CONNECTIONS 1858 18 ENGINE CONNECTIONS 1140 MIRROR MOUNTING ASSEMBLY HEATED
TO TB18L
359 659 959 1259 1559 19 COMMUNICATIONS 948 STAIRWAY CONTROL WIRING
OF 20
OF 20
OF 20
OF 20
M 1859
CBRADIO 1130 2-WAY RADIO 20 EXTRA ENGINE SENSORS
360 660 960 1260 1560
SHEET 15 --- WEIGH SYSTEM OPTIONS 1860
401 701 1001 1301 1601 1901 CONTINUED FROM SHEET 1

GND GND TB12G -------LOCATION-------- -------LOCATION--------
429 50T1 51A3 1319 AUTOLUBE SYSTEM 24V POWER DISTRIBUTION (SHEET 2 ADDITIONS) ITEM DESCRIPTION SCHEMATIC TRUCK ITEM DESCRIPTION SCHEMATIC TRUCK
402 702 1002 1302 1602 1902
CCC-06 TB11R KEY ON HBXSV LT HYDRAULIC BOX SERVICE LIGHT 815 HYD BOX RBD IND REAR BRAKE DRAG INDICATOR 1007 CAB
G G
CB9 90D10 1550 WSGRID DIS SPEED EVENT 24V 51A2 1321 AUTOLUBE SYSTEM
ECM BOX 51K1 HF IND HYDRAULIC FILTER INDICATOR 1032 CAB RBD PSW REAR BRAKE DRAG PRESSURE SWITCH 1007 HYD BOX
403 703 ABOVE 5KPH 1003 1303 1603 REPLACE BATTERY BOX BI SW WITH BUS BAR WHEN 1903
357 1J1 90A1 90D9 1542 WSCAB DIS GND31 HF PSW1,2,3 HYDRAULIC PRESSURE SWITCH 1,2,&3 1032-1036 FRAME RBU LT RIGHT BACK UP LIGHTS 633 REAR FRAME
FRAME MOUNTED ISOLATION SWITCH IS INSTALLED TX
TB15B BATTERIES X31G HFPSW C HYD FILTER PRESSURE SW CONNECTOR 1032 FRAME RBU LT2 RIGHT BACK UP LIGHT 2 641 S/S
404 704 SEE ENGINE 1004 1304 WITH 1604 1904
309 BATTERY CIRCUITS 309 HI DP HIGH SIDE DIODE PANEL 1341,VARIOUS CAB RBULT2 C RIGHT BACK UP LIGHT 2 CONNECTOR 641 S/S
24V PWR SW T1A X31G
CIRCUITS 51K10 STANDARD: T1B HIB R HIGH BEAM RELAY 607 FRAME RECON IND RETARD CONTINUOUS INDICATOR 1434 CAB
405 SWITCH LTS 705 1005 1305 1605 1905 CSC
BRAKE DRAG BD TMR 1347 BI SW CCC-49 HIB IND HIGH BEAM INDICATOR 609 CAB RES SW REMOTE ENGINE SHUTDOWN SWITCH 1702 STAIRWAY
PANEL LTS OPTION: FBD IND
CCC-29 WARNING TB55M FBD PSW TB55N 3 13 812 20D2 NC C B 20S1 S10509-905 VM J1-64 HIHOT IND HIGH HYDRAULIC OIL TEMP. INDICATOR 1018 CAB
FOGLT SW RESC1,2,3 REMOTE ENGINE SHUTDOWN CONNECTOR 1. 1703,4,5 FRAME
406 706 610 1006 TIMER 52W1 52W2 53W1 53W2 HI DP 53W4 X16AZ 1306 1606 1906 CCC-51
80A2 1835 SWITCHED POWER 8 7 C NO HIHOT SN HIGH HYDRAULIC OIL TEMP. SENSOR 1018 HYD TANK RESV LT RIGHT ENGINE SERVICE LIGHT 812 HOOD
ECA D 20T1 S10509-907 VM J1-62
SSW PNL RH PNL PTT SW 1347 INDICATOR BOX-LEFT SIDE CCC-50 HL SN HOIST LEVER SENSOR 1446 CAB RET LT RETARD LIGHT 756 CAB
407 1007 RBD IND MAG 1
ECM KEYSWITCH 707 RBD PSW TB55P 4 14 1307 1607 1907 C 20U1 S10509-906 VM J1-63 HMHIB R HIGH MOUNT HIGH BEAM RELAY 615 FRAME
OPTION: BS 1 2 RFOG LT RIGHT FOG LIGHT 626 FRAME
13A3 X16BJ 52W3 53V1 53V2 HI DP 53V4 X16AY
ALAR SW SLT SW1 MIRHTR SW C NO 1807 5Y2 5Y4 X31AL HMLOB R HIGH MOUNT LOW BEAM RELAY 612 FRAME RFOGLT C RIGHT FOG LIGHT CONNECTOR 626 HOOD
408 CB8 708 1008 1308 1608 1908
LGF SW CLOSES WHEN INDPC INDICATOR PANEL CONNECTOR CAB
521,610,724 RFST/C LT RIGHT FRONT SIDE TURN/CLEARANCE LT 733 S/S
8 7 8 7 8 7
LGF IND
(59) STARTING MOTOR 1 ET CONNECTOR CCC-52
80A1 80C1 1431 SYSFA IND 13C1 LGF IND LEFT GREASE BUCKET IS FULL 1D8 1N2 F 2CS119-WHT S10509-908 VM J1-02 734,924,1227 RFT/C LT RIGHT FRONT TURN/CLEARANCE LIGHT 735 S/S
409 709 1009 1309 1609 + - 276-8900 FOR LAPTOP 1909 CCC-53 1405
TB15C 13A1 OPTION: X16AE 20D6L 1 LGF SW STRTR1 RH PNL RIGHT HAND PANEL (BACK LIGHT) 706 CAB
80K1 1434 RECON IND DC/AC DC/AC 13H5 X16BH 13D1 X16V 13A5 TB55S BS BS G 2CS119-BLK S10509-909 VM J1-01
1 2 2 22U5 X53R 1328 FTP CCC-54 KEY SW KEY SWITCH 1720 CAB RMIR HTR RIGHT MIRROR HEATER 1143 S/S
410 710 - CONV2 + + CONV1 - ALT SW H/TLT SW WINLT SW 1010 OPTION 1310 22U1L C NO 1610 1910
8 7 8 7 8 7 LOBKP IND LOBK PSW 3 H 2CS114-BLK S10509-910 VM J1-15 L1,L2HD LT LEFT 1 & 2 HEAD LIGHTS 603,605 HOOD RMIRHTR C RIGHT MIRROR HEATER CONNECTOR 1143 S/S
X16L 1 2 LUBE GREASE LGF PSW X1 X2 3 4 21D6L TB16B 31 CCC-55
STARTER 30 J 2CS114-WHT S10509-910 VM J1-14 L3,L4HD LT LEFT 3 & 4 HEAD LIGHTS (HIGH MOUNT)615,616 HOOD RP RH RETARD PEDAL RHEOSTAT 1414 HYD BOX
411 711 13J1 1011 450 30L1 31L1 X53C FILL 1311 21U2 X41ML 22U4 22U3 1611 1D1 M X31D 1911
C NC C NO LEFT SIDE LBK IND LOAD BRAKE INDICATOR 924 CAB RRET LT RIGHT RETARD LIGHT 1234 REAR FRAME
TB15D TB14G 13E1 X16BE 13H3 X16U 13A2 X16T 13H2 X16X INDICATOR 23U1L
80E1 941 PBK PSW LOW BRAKE 31L5 X53F LBK SOL LOAD BRAKE SOLENOID 928 HYD BOX RRST/C LT RIGHT REAR SIDE TURN/CLEARANCE LT 736 DUMP BODY
412 712 X15E 1012 1347 31L3 1312 1612 1912
GAUGE LTS TB14H PRESSURE LIGHT ON ONLY ONE INDICATOR BOX IS USED LBK SW LOAD BRAKE SWITCH 927 CAB RRT/C LT RIGHT REAR TURN/CLEARANCE LIGHT 739 DUMP BODY
80F1 1426 SYSFR IND LO DP(5) RACC PSW X42ML (60) STARTING MOTOR 1
MONITORING TANK IS DEPENDING UPON WHICH CENTRAL SERVICE IS USED TB30C LBU LT LEFT BACK UP LIGHT 632 REAR FRAME RSC IND RETARD SPEED CONTROL INDICATOR 1404 CAB
413 1013 1 2 MAG 2
20L1 1441 BOT IND 713 C NC FULL 1313 1613 1 2 276-8900 1913
LBU LT2 LEFT BACK UP LIGHT 2 639 S/S RSC SW RETARD SPEED CONTROL SWITCH 1407 SHIFT TOWER
INDICATOR BOX-RIGHT SIDE
31L6 X53G TB31J STARTER 5Y3 X32AL LBULT2 C LEFT BACK UP LIGHT 2 CONNECTOR 639 S/S RSC SET SW RETARD SPEED CONTROL SET SWITCH 1407 SHIFT TOWER
414 714 1014 1314 1614 STRTR2 1914
RIGHT SIDE VIMS BATT+ 313 1P13 ECM BOX LESV LT LEFT ENGINE SERVICE LIGHT 811 HOOD RST/C LT3 RIGHT SIDE CLEARANCE LIGHT 745 FUEL TANK
13M1 650 TL SW
1 2 TB30L 1D9 1N3 ECC-6 LFOG LT LEFT FOG LIGHT 624 FRAME RT IND RIGHT TURN INDICATOR 733 CAB
415 24VOLT 355 POWER IN CENTER CONSOLE 715 13L1 656 ESD SW 1015 C NC 1315 1615 + - 1915
LGF IND LGF IND RIGHT 31 LFOGLT C LEFT FOG LIGHT CONNECTOR 624 HOOD RT/S LT RIGHT TURN/STOP LIGHT 732 REAR FRAME
CB7 FACC PSW 30
TB13N 13F1 1209 GAUGES 20D6R 1 1D3 M X31F LFST/C LT LEFT FRONT SIDE TURN/CLEARANCE LT 721 S/S S LT STAIRWAY LIGHT (LEFT SIDE) 803 HOOD
416 716 1016 1316 21D6R 1616 1916
70A1 1104 POWER WINDOWS 1 2 2 LFT/C LT LEFT FRONT TURN/CLEARANCE LIGHT 724 S/S S LT2 STAIRWAY LIGHT (FRONT) 805 HOOD
TB55R 13G1 1250 SHIFT LEVER 22U1R 23U1R
3 24V ALT LGF IND LUBE GREASE FILL INDICATOR 1308,1315 S/S SBP SN SECONDARY BRAKE PEDAL SENSOR 916 CAB
OPTION: 417 70E2 OPTION: 24V VACUUM SUPPLY ( BY HYD BOX) 717 1017 1317 X42MR 1617 1D2 X30H 1917
LGF PSW X1 X2 3 4 LGF SW LUBE GREASE FILL SWITCH 1309 S/S SDCLR LTS SIDE CLEARANCE LIGHTS CONNECTOR 740 FRAME
24V SUPPLY 14AWG 21U2 X41MR B(+) G(-) 336
1 20C3 LGHTR LIGHTER (12V POWER SUPPLY) 1121 CAB SDCLR LTS A SIDE CLEARANCE LIGHTS CONNECTOR 740 FRAME
418 1018 C NO
(VACUUM) 718 HIHOT SN 2
1318
51C3 1329 AUTOLUBE ALARM
1618 (1) ALTERNATING GP TC-900 CONN 1918
534 LGHTR2 LIGHTER 2 (12V POWER SUPPLY) 1124 CAB SE IND STOP ENGINE INDICATOR 1714 CAB
HIHOT IND TB11K GND31 RADIO DT PLUG 6 X16AS
HIGH HYDRAULIC 1 NC 51C9 GND
CHARGING CCC-45 LMIR HTR LEFT MIRROR HEATER 1141 S/S SEI R STOP ENGINE INDICATOR RELAY 1713 CAB
419 719 1019 431 50D1 51D1 51D2 1319 1619 (3) BOX GP 1919 2 2CS112-WHT S10509-914 VM J1-35
OIL TEMPERATURE C NO ALT SW (41) RELAY AS 322-9743 LMIRHTR C LEFT MIRROR HEATER CONNECTOR 1141 S/S SHIFT LEVER 1247 CAB
X33B 1301 51A3 JUNCTION 1 CCC-46
420 CLEARANCE LTS MONITORING 1020
3 2 3 AUTO LUBE PRESSURE 3 2CS112-BLK S10509-915 VM J1-27 LO DP LOW SIDE DIODE PANEL 1341,VARIOUS CAB SL SN SHIFT LEVER SENSOR 1242 CAB
720
13B1
1347 51D3 1320 51B1
363-6530
1620 POWER DISTRIBUTION 432-3139 1920 CCC-56 LOB R LOW BEAM RELAY 603 FRAME SLT SW1 STAIRWAY LIGHT SWITCH 1 708,802 CAB
LO DP(4) AL PSW GND 4 2CS115-WHT S10509-916 VM J1-33
TB12D JUNCTION BOX WIRING LOBK PSW LOW BRAKE PRESSURE SWITCH 1010 HYD BOX SLT SW2 STAIRWAY LIGHT SWITCH 2 803 LADDER
F F
421 CB6 TB10E TB10F 1021 C NO 86 85
721 1321 1302 51A2 51B2 51B5 51C5 51C6 X15AE 1621 EQUIPMENT GROUND GRN 1921 CCC-57
TB13P (51) SENSOR C NO TB12E 5 2CS115-BLK S10509-917 VM J1-41 LOBKP IND LOW BRAKE PRESSURE INDICATOR 1010 CAB SPD M SPEEDOMETER (MASTER CAN GAUGE) 1202,1730 CAB
LFST/C LT 87 MUST BE GROUNDED
422
60A1 60A3 640 OPTION: BACKUP LIGHTS ON S/S
1022
OIL LEVEL RESET 6 3
LOF IND LOW FUEL INDICATOR 1220 CAB SPD SN SPEED SENSOR 1838 ENGINE
722 1322 X17BF 30 FUEL 1622 1922
BLK WHT 434-5562 AUTOLUBE SYSTEM 51B4 USER SUPPLIED LOF SN LOW FUEL SENSOR 1219 FUEL TANK SSW PNL SELECTOR SWITCH PANEL (BACK LIGHT) 706 SHIFT TOWER
60D1 902 AUTO APPLY (SERVICE) BRAKES ON OFF 87A HEATERS L3 BLK
423
(64) SWITCH - TURN RED 1023
TB11L LOHOL SN ALP R 52E1 CIRCUIT BREAKER LOHOL IND LOW HYDRAULIC OIL LEVEL INDICATOR 1024 CAB STRAD SOL STEERING ACCUMULATOR DRAIN SOLENOID 1039 FRAME
723 LOW HYDRAULIC 1323 1 MIN. TIME TIME ADJUST 1623 FUEL 1923 LOHOL SN LOW HYDRAULIC OIL LEVEL SENSOR 1023
454-7888 BS BS 452 30J1 30J2 HYD TANK STRTR1 STARTER 1 1609 ENGINE
13B2 BLK WHT X15F OIL LEVEL C TYP. T1 T2 TO MAX. HEATING
TB13R (40) RELAY AS LOSTR PSW LOW STEERING PRESSURE SWITCH 1028 FRAME STRTR2 STARTER 2 1614 ENGINE
424 60L1 1141 OPTION: MIRROR HEATERS 724 MF SW LT IND BS 1024 1324 AL TMR 1624 ELEMENT 1924
LFT/C LT MONITORING X15AR LOSTRP IND LOW STEERING PRESSURE INDICATOR 1028 CAB SYSFA IND SYSTEM ACTION AMBER INDICATOR 1430 CAB
TURN/CLEARANCE 330
INDPC-1 RED LOHOL IND TB11M D + (37) RELAY AUTO LUBE 2000W
S AL MOT LP GPS LOW PRECISION GPS 1945 CAB SYSFA R SYSTEM ACTION AMBER RELAY 1429 CAB
425 LIGHTS 725 LRST/C LT 1025 448 30K1 31K1 31K2 X33C 1325 AUTO LUBE TIMER 363-6530 86 85 1625 L1 1925
- (WHEN USED) BLK BLK LRET LT LEFT RETARD LIGHT 1232 REAR FRAME SYSFR IND SYSTEM ACTION RED INDICATOR 1425 CAB
10D1 12B2 B 363-6530 ECC-28 CCC-28
HAZARD
TB10G BLK WHT 87 BS LRST/C LT LEFT REAR SIDE TURN/CLEARANCE LIGHT725 DUMP BODY SYSFR R SYSTEM ACTION RED RELAY 1424 CAB
426 726 1026 1347 31K3 1326 317 AL-S1 AL-S2 AL-M1 AL-M3 RED M BLK AL-M4 1626 1926
12B1 12B3 ADVISOR LRT/C LT LEFT REAR TURN/CLEARANCE LIGHT 727 DUMP BODY
86 RED 30 T1,T1A,T2 TERMINAL 1, 1A, OR 2 302,304,1604 BATT BOX
8 LO DP(3) 1 2 POWER IN LST/C LT3 LEFT SIDE CLEARANCE LIGHT 747 HYD TANK
TB61A BS BS 87A AL R T5 TERMINAL 5 310,1853 FRAME
427 727 1027 1327 1627 1927 337 20C4 1
13B5 13B7 BLK WHT X61B ALVV SOL 240V 1 PHASE GRN LT IND LEFT TURN INDICATOR 724 CAB TAC M TACHOMETER 1216 CAB
X TB61B BS 1 2
FLSH LRT/C LT AL-M2 X53J LT/S LT LEFT TURN/STOP LIGHT 729 REAR FRAME TB10 TO 15 TERMINAL BOARD 10,11,12,13,14,& 15 VARIOUS CAB
428 728 12B4 12B5 RED 1028 1328 1628 1928 560 X19Y 2
1347 LOSTRP IND 10K MAG 1 MAGNETIC SWITCH 1 1607 ENGINE TB18 TERMINAL BOARD 18 354 SHIFT TOWER
L 82 LOSTR PSW TB11F 1310 X53R
LOW STEERING 2 5 15 MAG 2 MAGNETIC SWITCH 2 1613 ENGINE TB21 TERMINAL BOARD 21 (ENGINE) VARIOUS,19__ FRAME
429 1029 TB11E 51F1 51F2 HI DP 51F3 X16G FROM AL PSW X53 BLK
729 LT/S LT PRESSURE 1329 1629 1929 1720 80A5 3
50T1 1301 AUTOLUBE SYSTEM TB61C 1 NC FUEL MF SW MULTI-FUNCTION SWITCH 603,724 CAB TB30,31 TERMINAL BOARD 30 AND 31 VARIOUS FRAME
TURN
LEFT
85 437 50F1 50F2 AUTOLUBE ALARM 1318 51C3 ALA R SET TO "G060M" FOR ALARM
MONITORING
NORMAL
TURN/STOP LTS STOP LT 13B3 BLK WHT C NO HEATING MIC MACHINE INTERFACE CONNECTOR 1801,2004 ENGINE TB55 TERMINAL BOARD 55 VARIOUS HYD BOX
430 730 TB10H 1030 1330 5 IF "AUTO LUBE PRESSURE SW (AL PSW)" 1630 1930
12A1 3 ELEMENT 4 MIRHTR SW MIRROR HEATER SWITCH 707,1140 CAB TB61 TERMINAL BOARD 61 VARIOUS REAR FRAME
12C1 12C2 RED RETURN HAS NOT CLOSED FOR 60 MINUTES.
TB61D 2000W MP R MAIN POWER RELAY 346 CAB TBW6 TERMINAL BOARD WEIGH (SYSTEM) 6 1503 FRAME
431 CB5 TB15E 50D1 1019 HIHOT IND 731 9 1031 1331 BC 6 CONT. J 1631 1931
2 ALAR SW 3 5 MP RC MAIN POWER RELAY CONNECTOR 346 CAB TBW8 TERMINAL BOARD WEIGH (SYSTEM) 8 1511 FRAME
7 22K2 910 BKLT R TB61K ** RELAY TURNED ON AND PROGRAMMED BLK BLK OPR SEAT OPERATOR SEAT 1132 CAB
50A1 50H1 433 50R4 51C4 TBW9 TERMINAL BOARD WEIGH (SYSTEM) 9 1516 REAR FRAME
432 TB12A 732 3 BLK WHT 1032 1332 C NO TIME INTERVAL STARTED OR RESTARTED 1632 1932 OPRTR OPERATOR SEAT CONNECTOR 1133 CAB
TB10J TB61E TP RH THROTTLE PEDAL RHEOSTAT 1420 CAB
RT/S LT BY CHANGE OF "CONT." INPUT. 6 PBKAL FLSHR PARK BRAKE ALARM FLASHER 854 FRAME
TB12B 12E1 12E2 RED OPTION: HF IND HFPSW C-1 HF PSW1 TX TERMINAL X 302 BATT BOX
433 50R4 1331 ALAR SW TB13H 2 10 PBKDS R PARK BRAKE DOOR SWITCH RELAY 833 FRAME
733 5 STOP LT RFST/C LT LIGHT, HYDRAULIC 1033 449 30M1 31S1 31S2 31S6 X33P
1333 434 50R1 ** X15AF 1633 (4) BOX GP 1933
TL SW THROTTLE LOCK SWITCH 648 CAB
PBKHRN R PARK BRAKE ALARM HORN RELAY 855 FRAME
TURN
RIGHT
50R1 1333 ALA R RT IND FILTER INDICATOR C NO 7

434 INDPC-4 BLK WHT 1034
JUNCTION 2 PBK LT PARK BRAKE LIGHT 752 CAB VM VOLTMETER 1216 CAB
734 1334 4 1634 1934
50R8 1335 ALA IND 1347 31S3 31S4 X33M ALA IND X15AG 432-3139HOT START PBK PSW PARK BRAKE PRESSURE SWITCH 940 HYD BOX WEBASTO WEBASTO (ENGINE COOLANT HEATER) 1640 FRAME
RED HF PSW2 1 1819 2CS110-WHT 8 WF SN WATER IN FUEL SENSOR 2011 FRAME
435 12F2 1035 LO DP(1) 435 50R8 51R1 71H5 GND15 PBKAPP IND PARK BRAKE APPLIED INDICATOR 940 CAB
735 TB10K BS BS C NO 1335 3 1635 1935
TB10R BS PBKR R PARK BRAKE RELEASED RELAY 942 CAB WIN LT WINDROW LIGHT 629 S/S
13B4 BLK WHT X15G LO DP(2)
12F1 BS 31S5 X33N 71H2 X15AU 1818 2CS110-BLK 9 PBK SOL PARK BRAKE SOLENOID 935 HYD BOX WINLT C WINDROW LIGHT CONNECTOR 629 S/S
436 736 RFT/C LT 1036 1336 1347 51R2 1636 1936
6 12F3 RED HF PSW3 PBKST R PARK BRAKE STATE RELAY 839 FRAME WINLT SW WINDROW LIGHT SWITCH 628,709 CAB
TB15F PS01 1507 WS TRANSDUCERS C NO 1 2
RRST/C LT PBKTST R PARK BRAKE ALARM TEST RELAY 845 FRAME WR MOT WIPER MOTOR 1113 CAB
437 737 1037 1337 1637 1937
50F1 1029 LOSTR PSW PBKTST TMR PARK BRAKE ALARM TEST TIMER 845 FRAME WR SW WIPER SWITCH 1115 CAB
BLK WHT HOTSTRT
COOLANT 1 2 1425 S1704 56 POWER WINDOWS 1102 CAB WS C1 TO 3 WEIGH SYSTEM CONNECTOR 1,2,&3 15__ CAB
438 50G3 1207 SPD M 738 1038 1338 1638 PUMP CONTROL 1938
RED HEATER PL PMP PRE LUBE PUMP 1657 FRAME WS C4,5 WEIGH SYSTEM CONNECTOR 4&5 (LIGHTS) 15__ S/S
50A2 1746 ENGINE CIRCUITS TB61F BS BS 1 2 1425 S1704B 57 PL R PRE LUBE RELAY 1656 FRAME
STEERING WS C6,7 WEIGH SYSTEM CONNECTOR 6&7 (DISPLAY) 15__ S/S
439 739 13B6 13B8 BLK WHT X61C 1039 CH J2-06 CCC-69 TB11H STRAD SOL TB11J CCC-70 CH J2-04 1339 (62) SWITCH - LIGHT TEST 1639 1939
E E
TB61G BS 1 2 PSNGR SEAT PASSENGER SEAT 1136 CAB WSAL1 WEIGH SYSTEM AMBER LIGHT 1 (LEFT) 1527 S/S
SDCLR LTS A SDCLR LTS RRT/C LT ACCUMULATOR 432-9158
12F4 12F5 RED S10509-831 22G1 22G2 X33D X33DA S10509-831 WEBASTO THERO 230/300 COOLANT HEATER BOX PSNGR PASSENGER SEAT CONNECTOR 1137 CAB WSAL3 WEIGH SYSTEM AMBER LIGHT 3 (RIGHT) 1532 S/S
440 DRAIN 1040 1430 231A1 54
740 5 5 12B11 82 X15A 1340 1640 1940 PTT SW PRESS TO TEST SWITCH 706,1340 CAB
OPTION: PTT SW WSCAB DIS WEIGH SYSTEM CAB DISPLAY 1536 S/S
6 6 11H D D CONTROL A
TANK MOUNT 13B18 X1-A R1,R2HD LT RIGHT 1 & 2 HEAD LIGHTS 608,609 HOOD WSGRID DIS WEIGH SYSTEM GRID DISPLAY 1544 S/S
441 741 1041 PRESS TO TEST 1341 1 1 1641 1941 1430 231B1 55
SIDE CLEARANCE 1 1 12F11 UNIT 6 BRN R3,R4HD LT RIGHT 3 & 4 HEAD LIGHTS (HIGH MOUNT) 619,621 HOOD WSHR PMP WASHER PUMP 1118 HYD BOX
447 30F1 JUMP
2 2 SWITCH LO DP HI DP X2-B
LIGHTS 13B21 TB10L RACC PSW REAR ACCUMULATOR PRESSURE SWITCH 1012 HYD BOX WSRL1 WEIGH SYSTEM RED LIGHT 1 (LEFT) 1525 S/S
442 742 3 3 1042 1342 2 2 1642 71H4 BLUE 3 1942
CB4 X61M 516 RADIO RADIO 1127 CAB WSRL3 WEIGH SYSTEM RED LIGHT 3 (RIGHT) 1530 S/S
4 4 20 20
X61K (43) RELAY AS 31B1 31F1 (1 THRU 8 ARE WTRVAL CONT WATER VALVE CONTROLLER 1146 CAB
443 40A1 40B1 1116 WR SW 743 1043 1343 PAIRED WITH 1643 1943
X61L BRAKE BRAKE ACCUMULATOR (1 THRU 18 A TO GND ELECTRICAL SCHEMATIC
TB15G 40C1 1155 FAN SW ACCUMULATOR 11 THRU 18, X31U
444 744 1044 363-6530 1344 ARE IDENTICAL. 19 9 UNUSED. 1644 1944
40H1 1147 WTRVAL CONT
X61N DRAIN CH J1-12 CCC-48
86 85
CCC-60 BK J2-08 15 TYPICAL) 31H1
4 AND 14 TYPICAL)
CAT DRIVE 24 VOLT
S10509-828 20P6 25B2 S10509-828 19 F1 X1-C
445 745 RST/C LT3 1045 1345 31D1 1645 1945
41X1 834 PBK WARN. 87 BAD SOL 1 326 1D13 RED 4
13B22 BLK WHT TB55B 2D15 1D15 1D4 2D4
25A LP GPS
446 746 1046 339 20D4
30
20D5 20D7
1 2
X53M 1346 1646 1946 SHEET 2 OF 20
12F12 RED 87A
F2 X1-B
S10389
BAD SOL 2 358 20R2 1
447 747 13B19 BLK WHT 1047 1 2 1347 1647 326 1D14 RED/WHT 3 1947
CB3 30F1 1341 PTT SW 20D6 X53K
LST/C LT3 BAD R 1 2 15 17 18 1 4 8 9 11 14 18 25A 511 X17CH 2
12B12 RED
448 30A1 30K1 1025 LOHOL IND 748 1048 1348 1648 WIRES X31U, 1D13, AND 1D14, 1948
LO DP (#) WARNINGS HI DP (#) WARNINGS F3
TB14C 30D1 1220 LOF SN ARE INCLUDED IN OPTION 71H3 ON/OFF SW 1718 80A3
449 1049 (1) HYD FILTER LIGHT 3
749 1349 (1) CHECK ENGINE LIGHT 1649 ASSEMBLY. 1949
5A
30M1 1033 OPTION: HF IND (2) AUTOLUBE ALARM LIGHT & ALARM (2) STOP ENGINE LIGHT & ALARM X3-A CCC-66
TB14D OPERATION OPERATION
450 750 1050 1350 (3) LOW HYD OIL LIGHT & ALARM (3) FRONT BRAKE DRAG LIGHT & ALARM 1650 BLK 5 C 1950 VM J1-13 S10509-938 3CS10-WHT 5
30L1 1011 LOBKP IND LIGHT X3-C LIGHT
(4) HI HYD OIL TEMP LIGHT (4) REAR BRAKE DRAG LIGHT & ALARM 1651 BLU 1 BLU 1651 CCC-67
451 30E1 1221 LOF IND 751 1051 1351 (5) LOW BRK PRESS LIGHT & ALARM (5) LOW STR PRESS LIGHT & ALARM 1651 1951 VM J1-22 S10509-939 3CS10-BLK 7
(6) SYSTEM ACTION AMB. LIGHT (6) DUMP BODY UP LIGHT
30J1 1023 LOHOL SN SYSTEM ACTION RED LIGHT & ALARM CCC-68
452 752 PBK LT 1052 1352 (7) (8) RETARD SPEED CONTROL LIGHT 1652 M2 A 1952 VM J1-31 S10509-940 3CS10-RED
CAT DRIVE 24 VOLT
CAT DRIVE 24 VOLT
24V=PBK APPLIED
CAT DRIVE 24 VOLT

CAT DRIVE 24 VOLT
CAT DRIVE 24 VOLT
CAT DRIVE 24 VOLT

ALL CB'S = 25A MOTOR X3-D MOTOR
30H1 1356 AA1 (8) LOW FUEL LIGHT
942 81E8 X19P 1653 BLK 2 BLK 1653
453 753 NOTE: 1053 1353 1653 2 1953
BLUE (10) RETARD CONT LIGHT
S10389
S10389
(CIRCULATION PUMP) 1
S10389
S10389
S10389
S10389
LIGHTS ARE ON TOP OF CAB.
454 754 RED LIGHT ON WHEN FOOT BRAKE OR HAND BRAKE APPLIED. 1054 1354 (11) HI BRK OIL TEMP LIGHT & ALARM 1654 1954
BK LT
24V=FBK OR AMBER LIGHT ON WHEN RETARDER IS ON. BS BS
455 755 BLUE LIGHT ON WHEN PARK BRAKE APPLIED. BLK WHT X19N 1055 1355 1655 1955
HBK APPLIED BS AA1 - AA2 - ENGINE PRELUBE
+ +
(79) SWITCH GP - PRELUBE
SHEET 4
SHEET 10 OF 20
SHEET 16 OF 20
SHEET 7
SHEET 13 OF 20
SHEET 19 OF 20
911 22K7 RED RED 452 30H1 X16S
456 756 1056 1356 1656 337-90781 1956
RET LT 2
BS BS ENGINE 337WH 200 ENGINE
457 757 1057 1357 1657 1957
BLK WHT X19V PL PMP
24V=RETARD BS
D 458 758
OPTION:
1231 89BN12 RED AMBER 1058 1358
1710
1
1347
HI DP
11
51H2
CE IND
X16N
1658
(1) ALTERNATING GP
CBL-VF1 + -
PL R
CBL-VC1
(+)
M
(-)
(34) PUMP GP
CBL-VE1 1958
D
459 759 1059 1359 1659 CHARGING PRELUBE 1959
OF 20
24V ALT
OF 20
CAB INDICATOR
ENGINE CIRCUITS 322-9743 228-5112
LIGHT ASSEMBLY 1347 SE IND B(+) G(-)
460 760 1060 1360 ON SHEET 17 2 12 1660 1617 1D2 X30H 1960
(TOP OF CAB)
1715 HI DP 51J2 X16P
501 (23) GROUND 11H D-AN X15A (14) GROUND 801 1101 1401 (69) SWITCH AS 1701 2001
TB55F HYDRAULIC BOX (53) DC/AC CONV2 X15E CAB (15) (73) SWITCH AS DOOR ASSY-LH DOOR ASSY-RH GND PUSH BUTTON (RETARD SPEED)
GND
(66) SWITCH AS
502 LBK SOL X53A X53B LFT/C LT-WHT X15F 802 STAIRWAY LIGHTS POWER WINDOWS 1102 POWER WINDOWS 1402 BK J1-33 CCC-11 1702 2002
CAB 2 1 432-2979 ENGINE IDLER SHUTDOWN
GND RFT/C LT-WHT X15G GND15 432-9193 SUPPLIED WITH CAB ASSEMBLY S10509-449 89BA2 X7AY (52) SENSOR GP
503
LOBK PSW-NC X53C HYDRAULIC BOX 53 RSC SW X7AY 803 3 TB11A TB30D 1103 293-9129 COOLANT LEVEL (ENGINE)
STAIRWAY LIGHT SLT SW2 (LADDER) 1403 1703 2003
STAIRWAY S LT
LOF SN X15AD LEFT SIDE 2 21G1 21G2 21G3
NO
TB30F 24V SUPPLY
4 3 ENG ECM C2-92 J842 J843
1 2
F718 F716 ENG ECM C1-23 430-9449
504 ALP R X15AE 804 342 20G1 1 TB11B TB30E 22A1 22A2 XXX 1104 416 M REMOTE ENGINE
1404 1704 RESC3-B RESC2-B RESC1-B RESCENG-B 2004
C RSC IND SHUTDOWN RESCENG-C RESC1-C RESC2-C RESC3-C ES1 A
ALA R X15AF 21A1 21A2 21A3 (CB7) J849 ECL SN
NC 2 1 F717 F715 ENG ECM C1-40 33 R800 R801 +8V
505 WSHR PMP X53E ALA R X15AG 805 1105 RETARD SPEED 1405 357 80B3 31J1 1705 3 4 2005
BU R X15AH STAIRWAY LIGHT SLT SW1 (CAB) S LT2 CONTROL INDPC-6 RESC3-A RESC2-A RESC1-A RESCENG-A
BAD SOL 2 X53K FRONT 18 8 RES SW
506 SYSFR R X15AX 806 22A5 XXX 1106 SWITCH 1406 1347 HI DP 31A1 JUMP 1706 2006
BAD SOL 1 X53M SYSFA R X15AZ 4 3 ES2
1347 (71) SWITCH AS B
507 AL R X15AR 807 1107 RSC SW 15 J844 J845 GND
1407 ROCKER(RETARD SPEED CONTROL) 1707 2007
OPTION: DECK LT
RSC SET SW X7AZ
432-2980 (45) RELAY AS
508
S/S NEAREST (25) GROUND WIN LT X15B LIGHTING, DECK 808 22A6 XXX 1108 M
WSRL1 WHT XXX RETARD SPEED
1408 1708 CHECK ENGINE 2008
S/S NEAREST LBU LT2 X15C
RIGHT SIDE BK J2-30 CCC-41 1 2 363-6530
CONTROL SET SPD. INC. W130A 1832 C
509 WSAL1 WHT RBU LT2 X15D 809 1109 1409 S10509-453 89BD3 X7AZ 1709 2009 16 E452 SIGNAL
-SPEED INC. 86 85
WSRL3 WHT XXX CHECK ENGINE 437 51K7 1347 CE IND
BK J2-31 3 1 11
510 810 1110 -SPEED DEC. 1410 SPD. DEC. 1710 87 2010
359
WSAL3 WHT S10509-452 89BC3
30
51H1 HI DP X16N (56) SENSOR GP
TB18L(PWR SPLY) CCGND LESV LT CCC-02 436 50J1
511
SEAT AIR COMPRESSOR X15AJ
811 TB30G 1111 1411 RSC SET SW 1711 87A YELLOW 2011 WATER IN FUEL
SEAT AIR COMPRESSOR X15AK ENGINE TB11D TB30C
11F2 GND4 382-2001
512 812 ESVLT SW 1112
SERVICE LIGHT 1412 1712 2012 1 1
HOOD NEAREST 2-WAY RADIO X15AY 327 10F1 10F2 10F3 11F1 (31) MOTOR - WINDOW WIPER CEI R
+8V
LP GPS X17CH C NO RESV LT R802 RED
L1HD LT-2 11B3 451-6685 51K8
513 (22) GROUND 813
11F3 GND5
1113 1413 (32) PEDAL GP 1713 5N2 1833 2013 2 2
L2HD LT-2 11C8 PARK 53a WR MOT 50J2 SEI R
HOOD NEAREST RETARD J846 BLK GND
LMIRHTR C-2 41D1 BLK 916 8BU4 X7AB 916
514
R1HD LT-2 11B4
814 1114 (75) SWITCH AS 1414 442-2522 1714 86 85
1347
2014
3 3
LMIR HTR X15AL X15AN WIPERS S SW 31b SE IND
WIPERS BK J1-44 CCC-42 1 2 CCC-23 BK J1-45 2 12 17 H451 GN OUTPUT 1
C C
41E1 BRN 87
515 R2HD LT-2 11C7 815 1115 31 1415 S10509-523 1715 51J1 HI DP X16P 2015
RMIRHTR C-2
HBXSV LT 432-7887 BLU X19F RETARD PEDAL 8BU1 8BU3 X7AX X7AC S10509-528
30 4 4 1 2
RMIR HTR X15AM X15AP HYDRAULIC BOX P L LOW TB13D TB13E STOP ENGINE RED
S LT XXX BS 53 CCC-01 BK J2-24 87A YL/BLK OUTPUT 2
516 SERVICE LIGHT 816 SW CONNECTIONS 1116 443 40B1 41B1 GRN M 1416 3 1716 2016
(15) GROUND 341 20F5 YEL 89BF2 S10509-527
S LT2 XXX C NO RED H HIGH
CAB (16) L P W 53b BK J1-69 CCC-31 4 5 CCC-32 BK J1-70 WF SN
517
DECK LT XXX
817 1117 41C1 RED 1417 1717 (49) RELAY AS 2017
TB10L(F SN) X16B WHT S10509-525 8BU2 X7AA S10509-532
H S WSHR PMP (DYNAMIC PARK) SERVICE ENGINE AATMP SN
518 LESV LT XXX FBD IND X16AZ X16BB 818 1118 W 1418 6 CCC-30 BK J2-51 1718 363-6530 80A3 1948 2018
MIC
G 41F1 P X53E
RESV LT XXX RBD IND X16AY 89BF1 S10509-531 (74) SWITCH AS
BRN A
519 CEDC-B X16BP 819 1119 G 1419 1719 2020 R803 +8V
L3HD LT-2 11J3 CAB DOME LT DELAY X19A RP RH START (KEY) 52F6 345
CAB DOME LIGHT
520 GND16 820
BS
1120 BLK (35) PUMP GP 1420 1720
110-7887 2020
B
L4HD LT-2 11H8 336 20B1 J847 GND
RT IND C NO 12V WR SW WASHER 228-5112 LGHTR DT J1-44 CCC-24
TP RH
CCC-25 DT J1-45 80A5 1929
LIGHTER 1 2
521 R3HD LT-2 11J4 821 1121 352 CIGAR X16BF THROTTLE PEDAL 1421 1721 1 TB15M CCC-39 2021 C
DBU IND S10509-706 8BU5 X7CR S10509-708 SIGNAL
(57) SOCKET R 22 C453
80A7 51K4 1835
R4HD LT-2 11H7 RSC IND CCC-13 DT J2-32
522 822 1122 AUXILIARY POWER 1 1422 3 1722 2022
(21) GROUND 117-2311 8EK2 S10509-707 2 DCC-18 CH J1-14
HIB IND KEY SWITCH C
523 FRAME NEAREST (FOG) INDPC-7 823 1123 1423 (33) PEDAL GP 1723
OFF
80A4 S10509-837 2023 (81) THERMOSTAT - ELECTRONIC CONTROL
LFOG LT XXX LT IND X16F OPTION: 12V LGHTR2 ON
524 LOSTRP IND X16G 824 DASH AND SHROUD 1124 352 CIGAR2 X16BG
THROTTLE CH J2-01
432-2924
FRAME 1424 SYSFR R 1724 3 DCC-19 2024
RFOG LT XXX
NEAREST LGHTR X16BF ASSEMBLY (58) SOCKET 442-2522 ST S 80A6 S10509-838 1
(2ND 12V SUPPLY) 1125 86 85 315 1P17 BATTERY
525 LGHTR2 X16BG 825 AUXILIARY POWER 2 1425 1937 S1704 S1704B 1938 1725 2025 E-STAT
PTT SW-2 JUMP 117-2311 SYSTEM action SYSFR IND 87
X15AX 4 TB14A
526 826 1126 MONITORING 30 B 2
1426 1726 20R1 334 2026
FRAME (18) GROUND PTT SW-LT X16L
12V
412 80F1 8BB2
87A (38) RELAY
527
TX X31G FRAME (31) 827
RADIO
1127 353 RADIO RADIO X19R 1427 SYSTEM FAULT (RED) 1727
KEY SW
1202 SPD M 2027
GND CE IND X16N
X31G SE IND X16P
1347 8BB3 363-6530 3 SYMBOL DESCRIPTION
31 (36) RADIO
528 828 1128 1428 LO DP(7) 1728 2028 34 J848 ANLG RTN
AA2- X16S
432-7897
WTRVAL CONT X16BD CIRCUIT CONNECTED
529 HEATER X31U 829 1129 1429 1729 2029
PBKAPP IND X17W (63) SWITCH - MAGNETIC 12V
SYSFA R 3CS52 ES3 4
BLK 1810 2CS55-WHT 2CS56-WHT CAN_H
530
ENGINE CIRCUITS
ALAR SW X16BH 830
(PARKING BRAKE ALARM) 2-WAY RADIO
1130 360 CBRADIO 2-WAY RADIO X15AY 86 85 1813 CAN_GND
5 CIRCUIT NOT CONNECTED
1430 1940 231A1 231B1 1941 1730 2030
432-3086 SYSTEM ACTION 87 WHT 1 36 2CS57-WHT
ALT SW-B X16U SYSFA IND X15AZ 1812 CAN_L
531 831 1131 MONITORING 1431 30 1731 2031
5 ELECTRICAL CONNECTION TO
FOGLT SW X16BJ C NO C NO 409 80C1 8BD2 (39) RELAY 542 X31H GND MACHINE STRUCTURE
87A RED
LEFT RIGHT 1810 CAN_H
532 FRAME (19) GROUND SLT SW X16V 832 1132 1432 SYSTEM FAULT (AMBER) 1732 121 2032 INTERNAL ELECTRICAL CONNECTION
HIHOT SN-NO X33B FRAME (33) H/TLT SW X16T
1 2 1 2 OPR SEAT 1347 8BD3 363-6530 ES4 6 TO SURFACE OF COMPONENT
SPEEDOMETER 1812 2CS55-BLK 2CS56-BLK CAN_L
533 GND 833 AIR COMPRESSOR 1133 1433 1733 2033
B B
LOHOL SN X33C MIRHTR SW X16AE 1 2 1 2 DOOR SWITCH STATE LO DP(6) CAN NETWORK 2CS117
33 PARK B+(MS) OPRTR-1 CONTROLS OPRTR-2 CONNECTOR
PBKDS R IN OPERATOR M CAN_H WHT 35 2CS57-BLK
534 CFM MAG SW 2P10 WINLT SW X16X BRAKE 834 DOOR SW DOOR SW 1134 355 70K1 X15AJ RECON IND 1823
TB15G TB100A TB100B SEAT 1434 CCC-07 DT J2-20 1734 2034 7
ALARM 86 85
DC/AC CONV1 X16BE 445 41X1 41X3 42X3 43X3 44X3 H#
CFM PMP 2P13 AIR COMPRESSOR RETARD 410 80K1 8FA1 S10509-747
CAN_L BLK CIRCUIT GROUPING DESIGNATION
535 835 24V CB4 87 1135 1435 1735 1824 2035
TL SW X16BM CONTINUOUS
TC900 X16AS 30
41X4 1347 8FA2 8 ATCH WIRE, CABLE, COMPONENT
CALLOUTS
536 HFPSW C-2 836 87A 1136 1436 1736 SHLD 2036 KEY SW
ENGINE CIRCUITS 42X4 PSNGR SEAT 1825 1837 5S3
HF PSW1 X33P X33L AIR COMPRESSOR LO DP(10)
537 837 LOAD BRAKE D1 IN PASSENGER 1137 B+(MS) PSNGR-1 CONTROLS PSNGR-2 1437 1737 2037 SPLICE
HF PSW2 X33M LBK PSW 41X2 M ES5 9
RELAY LD BK R 356 70K2 X15AK
24V = LBK APPLIED SEAT 1815 2CS55-SHLD 2CS56-SHLD CAN_SHLD
538 HF PSW3 X33N 838 86 85 1138 AIR COMPRESSOR 1438 1738 2038 BLADE, SPADE, RING OR SCREW Callout Number Component
TB30L
TB30K
FRAME
J NEAREST
926 80E9
87
80E10 860
PARK BRAKE STATE
24 2CS57-SHLD TERMINAL (Machine Location from (52) VALVE GP - CONTROL Name
539 (20) GROUND 839 PBK PSW-2 TB12K 1139 1739 10 Component Locations Table)
138-1234
LOB R X30K X30AY PBKST R 1439 2039
30 TB100C 28 R744 CLNT TMP Part Number
FRAME NEAREST 941 81E10 80E7
87A 86 85
AIR 23R1-AC3 M X31R-AC4
540 HIB R X30L 840 24V = PBK APPLIED 80E8 81E13 1140 1440 CONDITIONING 1740 2040
D3 86 85
HMHIB R X30AF 87 OPTION: MIRHTR SW BOT IND 1747 42M1 11
541
HMLOB R X30AG
841 (47) RELAY AS 30 MIRROR MOUNTING 1141 B+(MS) 2 3 TB13J LMIRHTR C-1 LMIR HTR BRAKE OIL
TEMPERATURE
1441 413 20L1 20J1
CCC-03
ECM BOX 1741 87
22R1
TB21J
22R2 23R1-AC1 23R1-AC5 M X31R-AC6 2041 ABBREV COLOR
LOAD BRAKE
WIRE GROUP COLOR DESCRIPTIONS
87A ASSEMBLY HEATED 424 60L1 61L1 61L2 61L6 X15AL 30
T6 43X4 INDICATOR 320 2P5 21P6 (478-4113)
542 E-STAT X31H X31AJ 842 363-6530
D2
1142 1442 LO DP(11) 1742 TB21H 87A X31N 2042 12 RD RED
PRELUBE X31J RMIR HTR 1347 20J2
RMIRHTR C-1
543 AC RTN X31K 843 1143
61L3 61L7 X15AM 1443 1743 COMPRESSOR
RELAY
TB21K
X31P X31R-AC2
2043 WH WHITE GROUND CIRCUIT
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
544 CIRCUIT BREAKER BOX 844 1144 1444 1744 X31M 2044 OR ORANGE
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
545 T7
X31AK
845
SELF-TEST
PBKTST R
SET TO 4 SECONDS 1145 1445 1745 2045 86
CFM MAG
85 GND33 YL YELLOW VOLTAGE CONVERTER OUTPUT CIRCUIT
PBKTST TMR (86) VALVE- HEATER (ELECTRIC) T6
546 846
86 85
42X2 X40E 1146 432-2912 X16BD HOIST 1446 HL SN-A
HL SN 1746 2046
26 21P3 X31N PK PINK TRANSMISSION / ENGINE PUMP CONTROL CIRCUIT
C NO CONTROL CABLE LEVER TB18K HL SN-B
87 DOM WTRVAL CONT CFM PUMP MONITOR CIRCUIT
547 FRAME 847 30
X40D
TB100D 1147 444 40H1 RED BLK PIN COLOR FUNCTION SENSOR
1447
357 13M2 X17E
RTN18 1747 3 ACTRI PSW 4 2047
325 20P1
30 87
22P1
1
BK BLACK
GND
* NOTE POLARITY
44X4
87A WATER VALVE 1 PUR POT WIPER BS 22P2
CHASSIS / AWD CIRCUIT
548
31
848 1148 WATER VALVE (FOR HEATER) 2 GRN POT+ HL SN-C
41M4 YLW ORN 42M1 1739 GY GRAY INTEGRATED BRAKING CONTROL / ACCUGRAGE / CAES CIRCUIT
(18) GROUND ON INDICATOR 3 WHT POT-
1448 1748
41M4-1 BLK BLK/WHT
2048 2
GND
81E6 S10509-834 X31M
549 FRAME (31) 849 PARK BRAKE
X40F
JUMPER 1149
& CONTROLER CONTROL CABLE
4 GREY MOTOR-
1449
DCC-14
CH J2-15 1749 1 2049
PU PURPLE HEATER AND AIR CONDITIONER CIRCUIT
3
(16) GROUND X17BE WARNING (PART OF CONTROLLER) 5 - - PWR 1 TURN SIGNAL / WIPER WASHER CIRCUIT
REAR FRAME
LED +
45X6 121
6 ORG MOTOR+
(53) SENSOR GP BR BROWN
550 LIGHT BRACKET CAB (17) 850 TB100E 41X5 1150 1450 POSITION (HOIST) 1750 2050 4 CAT DATA LINK
(155-2272) (479-8413)
551 LT/S LT WHT
TB61K TB61L
X61A
TB11S FAN MOT1-BLK
FAN MOT2-BLK
X17A
X17B 851 1151
266-1483
PWR 2
GN GREEN CAN DATA LINK A
1451 1751 42M2 1 1 - INPUT FROM SW 2051
+24V
LOAD +
LOAD
-24 & LOAD
CAB
(24) GROUND PBKR R X17CF (CLEAN FUEL MODULE PUMP) BU BLUE
A A
RT/S LT WHT GND17 (29) MOTOR - BLOWER 1 TB30L CAN DATA LINK B
552 REAR FRAME 852 1152 1452 1752 X30M 2 2 - CHASSIS GND 2052
432-2893
CAT DRIVE 24 VOLT
CAT DRIVE 24 VOLT
CAT DRIVE 24 VOLT

CAT DRIVE 24 VOLT

CAT DRIVE 24 VOLT
CAT DRIVE 24 VOLT

LRT/C-WHT X61B X40C FAN RES1A FAN RES1B
3 2 2 3
553 853 1153 1.5 4.5 4.5 1.5 41H2 ORN M BLK X17A 1453 1753 3 3 - TO CLUTCH 2053
RRT/C-WHT X61C AL TMR-3 X17BF
THIS SCHEMATIC IS FOR THE 794 AC OFF-HIGHWAY TRUCK ELECTRICAL SYSTEM
(61) SWITCH - BLOWER 7 21P1 1 +5V
44X5
S10389
S10389
S10389
S10389
S10389
S10389
WSCAB DIS X17BG 1 TB30C
554 TB61B 82 BS 854 1154 9J-5983 41K2 41H4 FAN MOT1 10F4 4 4 - +24V SUPPLY
WSGRID DIS X17BH (46) RELAY AS PBKAL FLSHR 1 1454 1754
+24V
2054 32 X31L 2 GND
VOLUME 1 of 4: CAT DRIVE 24 VOLT

FAN HI 41J2
TB61G 82 ENGINE CIRCUITS HORN ONCE EVERY 2 41H1 MIC-2
555 855 363-6530 1155 MED CS 1455 1755 2055 11 21P2 3 SIGNAL
POWER WINDOWS SECONDS 41J1 BS
BU H XXX 444 40C1 LO 521WH 5AB2 1808
SHEET 5
SHEET 8
SHEET 11 OF 20
SHEET 17 OF 20
SHEET 14 OF 20
SHEET 20 OF 20
41K1 BS
556
WR SW-BLK X19A
CAB GND19 X19S 856 86 85
87
45X5 1156
1
41K3
41J3 41H5 (30) MOTOR - BLOWER 2 1456 1756
(80) THERMOSTAT
2056
SENSOR GP MEDIA NUMBER: UENR3700-02
X40B 1 432-2893 41M2 CLEAN FUEL MODULE
(17) GROUND
SCHEMATIC PART NUMBER: 442-3900, CHANGE: 00, VERSION: -
557 WR MOT-X X19F 857 TB10B 1157 3 2 2 3 1457 1757 432-2924 2057
30 TB100F M
645 11D4 1.5 4.5 4.5 1.5 41H3 ORN BLK X17B
24/12V CONV X19B CAB (19) 87A CLUTCH AC THERMO
558 858 HORN 1158
RADIO
PBK LT
X19R
X19P
X40A
40E1
FAN RES2A FAN RES2B
FAN MOT2
1458 1758
41M1
2058
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
HORN TB10S
559 BK LT X19N 859 1159 1459 1759 2059 in neutral and with parking brake set.
OF 20
OF 20
PBKHRN R
FAN SW 1817
RET LT X19V
560 ADVISOR X19Y 860 838 80E10 GND40 1160 1460 1760 41L1 1817 2060 Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
(93) ELECTRONICS GP - MACHINE -
201
INPUT CONN 40 CONNECT TO
VOLUME 3 OUTPUT OR COMMUNICATION 24VDC INPUT BRAKE ECM
OUTPUT OR COMMUNICATION 24VDC
24VDC
601
INPUT DRIVETRAIN ECM OUTPUT OR COMMUNICATION 24VDC
INPUT (CHASSIS) CHASSIS ECM OUTPUT OR COMMUNICATION 24VDC 24VDC
CAN/CDL
1201
+ ***SEE VOLUME 4
401 CCC 801 1001
LOC: F-16 304-5687
FOR FULL SCHEMATIC
24VDC (KEY SWITCH)
51K4 39 BK J1-01 CCC (94) ELECTRONICS GP - MACHINE CCC CAN AND CDL CONNECTIONS ARE WIRED
202 KEYSWITCH 402 602 1002 1202
(92) ELECTRONICS GP - MACHINE 24VDC (KEY SWITCH) 802 24VDC (KEY SWITCH) TO
308 CN40-05 51K4 39 DT J1-01 (DRIVE TRAIN) 51K4 39 CH J1-01 TRACTION MOTOR 1 TRACTION MOTOR 2
203
P/E (BRAKE) 603 365-6790 3CS52-RED CAN A DRIVETRAIN, BRAKE, AND CHASSIS ECMS
1203 (LEFT HAND MOTOR)
ALTERNATOR
403 803 1003 AS WELL AS VIMS MODULE. (RIGHT HAND MOTOR)
304-5687 BATTERY+ 126 DT J1-31/38/39
LH REAR BK OIL A700 35 BK J1-44
204 PWM COMMUNICATION 1 SIGNAL 604 MACHINE 1204
404 TEMP SNSR 804 1004 3CS52-WHT CAN A
616 M906 CN40-02 CH J2-22* J878 CAN
(120) SENSOR C243 36 BK J1-45 BATTERY+ 173 CH J1-31/38/39
TM 1
UENR3700-02 VOL 2 OF 4
205 A700-1 605 1205
TM 2
TEMPERATURE 405 A 805 1005
PWM COMMUNICATION 1 GROUND 3CS52-BLK CAN A
617 M907 CN40-03 (REAR BRAKE TEMPERATURE C243-1 BATTERY- A253 DT J1-13/23/57
206 B 606 1006 1206
406 SENSOR 806
OIL)(LH) 3CS11-WHT
C 25 BK J2-40
207 134-2252 607 BATTERY- A274 CH J1-13/23/57 1007 1207
407 807
A
B
C
J J
PWM COMMUNICATION 2 SIGNAL
A
+
B
-
C
619 M908 CN40-12 (104) SENSOR GP
208 408 608 1008 1208
808
PWM COMMUNICATION 2 GROUND RH REAR BK OIL K477 DT J1-69 POSITION (HOIST CONTROL) P/E
209 620 M909 CN40-13 TEMP SNSR 609 266-1483
409 LF WHEEL P/E K478 DT J1-70 809 1009 1209
BODY POSITION SENSOR
(121) SENSOR A700-2 SPEED SNSR 113 59
210 A 610 1210
TEMPERATURE 410 810 1010
TEMPERATURE C243-2 (112) SENSOR K477L J879 60 CH J2-63
B
(REAR BRAKE A 40
211 PWM COMMUNICATION 1 SIGNAL 411
SENSOR
3CS11-BLK
SPEED 611
811 1011 1211
M873 CN40-04 OIL)(RH) 23 BK J2-27 K478L
C (WHEEL) (LF) SPEED B 44 J822 61 CH J2-16
212 PWM COMMUNICATION 2 GROUND
134-2252 264-0148 612 SENSOR K479L (90) ACTUATOR GP 1212
412 C 19 K479 DT J2-40 812 1012
M874 CN40-14
K480L PILOT CONTROL (HOIST LOWER)
213 LH FINAL DRV OIL 613 D 20 K480 DT J2-41 1213
413 813 217-6720 1013
M 1B
M 1A
M 1C
TEMP SNSR
M 2B
M 2A
M 2C
(116) SENSOR
AN
214 614 HOIST LOWER SOL
B
C
A
1014 1214
TEMPERATURE 414 A700-3 RF WHEEL
814 1 F919-CF14 62 CH J1-65
A SOLENOID CDL-
215 INVERTER #2 RH ENABLED (FINAL DRIVE) TEMPERATURE 615 SPEED SNSR
2 H862-CF15 63 CH J1-55 2CS116-W CDL 1215
627 K459 CN40-10 415 C243-3 815 1015 MACHINE
(LH) B PWM COMMUNICATION 1 SIGNAL
SENSOR
3CS11-RED K477R CDL CDL+
216 INVERTER #2 RH ENABLE 134-2252 416 C 24 BK J2-34 616 A 41 DT J2-17 M906 204
816 1016 2CS116-B CDL 1216
628 K458 CN40-09 K478R HOIST RAISE SOL
G EN A C T
G EN C C T
G EN B C T
SPEED B 45 PWM COMMUNICATION 1 GROUND
217 617 1217
M 1C C T
1017
M 1A C T
M 1B C T
417 56 GND 3CS11-SHD K479R DT J2-22 M907 205 817
RH FINAL DRV OIL (113) SENSOR SENSOR
M 2B C T
C 21 K481 DT J2-42 1 F918-CF16 64 CH J1-62
M 2A C T
M 2C C T
TR 2
TR 1
D1
D1
218 INVERTER #1 LH ENABLED TEMP SNSR SPEED 618 SOLENOID
418 K480R 818 1018 1218
K1
K1
623 K460 CN40-19 D 22 K482 DT J2-43 2 H862-CF17 65 CH J1-60
A1
A1
DCCT
(117) SENSOR 55 GND 3CS12-SHD (WHEEL) (RF)
A700-4 PWM COMMUNICATION 2 SIGNAL
219 TEMPERATURE 419 A 264-0148 619 DT J2-18 M908 207 1019 1219
D2
D2
INVERTER #1 LH ENABLE 819 (91) ACTUATOR GP - PILOT CONTROL
A2
A2
K2
K2
624 K461 CN40-20 (FINAL DRIVE) TEMPERATURE C243-4
220 (RH) SENSOR
B
620 MOTOR 1
PWM COMMUNICATION 2 GROUND (HOIST RAISE) CAN B+ 1220
420 DT J2-63 M909 209 820 1020 Y959 CAN B
D3
3CS12-WHT 217-6720
D3
DCPT1
134-2252 C 26 BK J2-33 SPEED SNSR 2
K3
K3
A3
A3
221 421 621 CCC 1021 1221
821 SHIFT LEVER CAN B-
RETARDING CONTACTOR + K477-3 MACHINE Y960 CAN B
101 CN40-21 A 38
V
222 622 CAN
N E G A TIV E D C -B U S
1222
P O S ITIV E D C -B U S
422 LH FINAL DRV K478-3 822 1022
GFD
PRESS SNSR
(114) SENSOR SPEED B 39 2 89BK2 12 CH J2-22 * CAN B SHIELD
RETARDING CONTACTOR - SENSOR
C
223 SPEED 623 SENSOR K430 Y961 CAN B
GND
1223
N
200 CN40-27 C 31 K430 DT J1-05 INVERTER #1 LH ENABLED 1023
P
423 823 3 81B2 40 CH J2-35 GFC
(105) SENSOR A700-5 (WHEEL) (RF) DT J1-63 K460 218
A
A K431
G
224 624 D 32 K431 DT J1-07
PRESSURE 264-0148 1024 1224
H
424 824
DRA
PRESS C243-5
B INVERTER #1 LH ENABLE SHIFT LEVER
(FINAL DRIVE) SENSOR
B
DT J2-09 K461 219
I I
225 3CS12-BLK 625 1225
(LH) 425 27 BK J2-43 825 1025
FC2
C
FC1
MOTOR 2
5 81B4 44 CH J1-42
B
226 221-3415 626
SPEED SNSR 2 BUTTONS 1226
426 826 1026
2 81B3 59 CH J1-41
RH FINAL DRV K477-4
V
INVERTER #2 RH ENABLED
DCPT2
227 PRESS SNSR 627 A 42 DT J1-64 K459 215 CCC 1227
427 827 1027
(115) SENSOR K478-4 BAD R
CABINET GROUP- INVERTER ( INVERTER CABINET)

BATTERY + (106) SENSOR B 43
228 101 CN40-01 A700-6 SPEED 628 SPEED INVERTER #2 RH ENABLE
1228
PRESSURE 428 DT J2-10 K458 216 828 1028
FC
A K438
FC
SENSOR
P
(WHEEL) (RR) C 33 K438 DT J1-16 60 CH J2-08 CH J1-12 48 20P6 828
P
BATTERY - C243-6 828 20P6 25B2
200 CN40-07 (FINAL DRIVE) PRESS
B K439
229 429 264-0148 629 1029 1229
(RH) SENSOR
CN40-17 D 34 K439 DT J1-18 829
PMA1
3CS12-RED
PMA2
C 30 BK J2-48
230 221-3415 630 1230
430 830 1030
STRAD SOL
BATTERY +
G
231 631 1 2
G
101 CN40-11 431 LF FRONT BK OIL 831 CH J2-04 CH J2-06 69 22G1 831 1031 1231
831 22G1 X33DA 70
TEMP SNSR
232 BATTERY - 632
AC
1032 1232
AC2
432 832
AC1
200
(118) SENSOR A
A700-CA22
66 BK J1-44
233 TEMPERATURE 433 633 1033 1233
TEMPERATURE C243-CA30 833
B 67 BK J1-45
(FRONT BRAKE SENSOR DCC DCC
C466-CA32
FC
234 634
FC
BATTERY + OIL)(LH) 434 68 BK J2-41 834 1034 1234
P
C
P
101 CN40-31 HL SN-C
ESD SW-3
134-2252
42 Page,
235 635 S10389-1448 81E6 14 CH J2-15 CH J1-35 15 81E3 S10389-654 1035 1235
435 835
PMB1
BATTERY -
N E G A TIV E D C -B U S
P O S ITIV E D C -B U S
200 CN40-37 ESD SW-2
PMB2
236 RH FRONT BK OIL 636
436 836 1036 1236
TEMP SNSR S10389-654 81E7 16 CH J2-22 *
P
G
G
237 (119) SENSOR 437 A700-AA29 637 KEY SW-2 1237
837 1037
R G B IC
A 50 BK J1-44
G
C
TEMPERATURE S10389-1723 80A4 18 CH J1-14
AC
TEMPERATURE C243-AA80
AC2
238 638
AC1
(FRONT BRAKE 438 B 51 BK J1-45 838 1038 1238
SENSOR KEY SW-3
G ND 3
CANA1
OIL)(RH) C433-AA21
C 52 BK J2-42 S10389-1724 80A6 19 CH J2-01
N
239 439 639 1039 1239
2CS120-WHT CN40-23 134-2252 839
G ND 2
COOLING FAN
FC
FC
240 640 1240
P
1040
P
440 840
SOLENOID
2CS120-BLK CN40-24 J764 37 BK J2-22
241 RH FINAL DRV 641 1241
PMC1
441 Y786-1 841 1041
FLTR SW A 49 Y786 DT J1-09
PMC2
2CS120-SHD CN40-25 (123) SWITCH GP SOLENOID
242 642 Y785 1242
BYPASS 442 B 48 Y785 DT J1-08 842 1042
H H
FILTER A A410 28 BK J2-44
IN
IP
G
G
243
(FINAL DRIVE SWITCH B J764-1 643 1043 1243
FILTER)(LH) 443 843
R G BI
AC2
AC
391-7125
AC1
244 444 644 1044 1244
CANB1 844 RL1
LH FINAL DRV
245 FLTR SW (99) SENSOR 645 1245 RHVW2 RHVW1
2CS121-WHT CN40-28 445 845 1045 RL2
TEMPERATURE K466 DT J1-21
(124) SWITCH GP GENERATOR RTDS DCC
(GENERATOR) 646
DCN10
DCP10
(+)
D
246 446 FILTER A J806 29 BK J1-42 1046 1246 RHVW4 RHVW3
846
LED1
BYPASS CAN A+
2CS121-BLK CN40-29 SWITCH B J764-2 (BEARING 2) K474
247 (FINAL DRIVE 390-2201 647 ALT GTDS-1 16 K474 DT J1-53 07 CH J2-56/J2-67
DCN20
DCP20
1247
(+)
D
1047
FILTER)(RH) 447 K466-1 847
LED2
BEARING GTDS-2 05
2CS121-SHD CN40-30 (98) SENSOR CAN A-
IP
IN
248 391-7125 AUTO RETARDER CCC 648 TEMP 2 MACHINE 08 CH J2-68/J2-70 1248
448
SWITCH TEMPERATURE GTDS-3
K466-2
06 848
CAN
1048
CHP CNN
(GENERATOR) 649
RETARDING GRID (RG)

249 CAN A SHLD 1249
C O N TA C TO R
1049
G R ID 2
449 849
(BEARING 1) 10
FC
CH J2-57/J2-69
GRID 1
CHOPPER
K471 CHP
P
N
250
GND
1 2
89BA2 11 BK J1-33 390-2201 650 ALT GTDS-4 15 K471 DT J1-22
450 K466-3 850 1050 1250
BEARING GTDS-5 07 CCC UTGE1
CDLL-IN CN40-33 TEMP 1
S10509
S10509
251 651 K466-4 CDL- 1251
S10509
S10509
451 RSC SET INC. GTDS-6 08 851 27 CH J1-20 1051
MACHINE
252 CDLH-IN CN40-34 652 CDL CDL+ 1052 1252 IN
G
452 852
CM
GND 89BC3 02 BK J2-30 K465 26 CH J1-10 TGE2
S10509
GTDS-7 13 K465 DT J1-29
POWER / CONTROL
POWER / CONTROL
POWER / CONTROL
POWER / CONTROL
POWER / CONTROL
POWER / CONTROL
ALT
S10509
253 453 653 K466-5 1053 1253

WIND GTDS-8 09 853
AC
GND 89BD3 41 BK J2-31
TEMP 1 K466-6 CMCT
254 454 654 GTDS-9 10 1054 1254 IP
854 CHN
A
RSC SET DEC..
SHEET 10 OF 14
CANA2
SHEET
SHEET
SHEET
BM-C
SHEET 12 OF 14
SHEET
255 655 1055 1255 UTGE3 C
2CS122-WHT CN40-38 455 K468 855
GTDS-10 14 K468 DT J1-30
BMCT BM-B
RC1
SECONDARY BRAKE PEDAL ALT GBM B
C BA
256 522 656 WIND GTDS-11 K466-7 1056 1256
456 11 856 BM-A
2CS122-BLK CN40-39 TEMP 2 A
SIGNAL K466-8
257 457 89BF3 33 BK J2-18 657 GTDS-12 12
857 1057 1257 CNP UTGE4
4
2
8
RETURN
RC2
258 2CS122-SHD CN40-40 658 1258
458 X7AB 529 858 1058
OF 14
OF 14
OF 14
OF 14
CNN
259 459 659
859 1059 1259 CHN CNP
CONTROL GROUP COMMUNICATION WIRING
G 260 CONTROL GROUP CONN 40 INTERFACE
460
CONTROL GROUP BRAKE ECM 660 CONTROL GROUP DRIVETRAIN ECM
860
CONTROL GROUP CHASSIS ECM 1060 1260
G
(95) ELECTRONICS GP - MONITOR
CONN 41 CONNECT TO 24VDC 24VDC SUPPLY
301
TRUCKS/HARNESSES
INPUT
VOLUME 3 OUTPUT OR COMMUNICATION 24VDC
501 INPUT
BRAKE ECM
OUTPUT OR COMMUNICATION 24VDC
701 INPUT
DRIVETRAIN ECM
INPUT 24VDC
901
(VIMS ADVISOR)
446-5612 CCC
VIMS 1101
1A1
A1 BATT
2A1
A2 BATT
X30A GENERAL NOTES: COMPONENTS:
LOCATION
LOC: G-16
BUILT PRIOR TO 302 1102T1B 1. THIS SCHEMATIC SHOWS THE CIRCUITRY IN A TRUCK'S AC DRIVE SYSTEM. NAME DESCRIPTION SCHEMATIC TRUCK
502 P/E 702 (94) ELECTRONICS GP - MACHINE 902 51K4 39 CH J1-70 BATTERIES
08-03 HAVE NO ENGINE ECC B1 BATT B2 BATT THE CIRCUIT IS ILLUSTRATED USING SYMBOLS EXPLAINED IN THE AABK PROP AUTO APPLY BRAKE PROPORTIONAL SOLENOID 547 HYD. BOX
RAXL DRIVE PUMP (DRIVE TRAIN) 24VDC (KEY SWITCH)
1B1 2B1 X30B AABK PSW AUTO APPLY BRAKE PRESSURE SWITCH 541 HYD. BOX
BS CONNECTION
303
(127) VALVE GP OIL SOLENOID SPEED SENSOR 1103 BI SW FOLLOWING NOTES. THIS DOCUMENT IS FOR TRACING CURRENT FLOW AND
503 703 365-6790 903 BATTERY T1A TX- GND31 AABK SOL AUTO APPLY BRAKE SOLENOID 544 HYD. BOX
SOLENOID (92) ELECTRONICS GP - MACHINE VIMS CAB ISOLATION X31G
TROUBLE SHOOTING. BAD R BRAKE ACCUMULATOR DRAIN RELAY 827 CAB
(REAR AXLE (107) SENSOR 1104 C1 BATT C2 BATT BKLT R BRAKE LIGHT RELAY 519 CAB
304 MOTOR 1 RTDS A K878 46 BK J2-05 (BRAKE) SPEED A SPEED2 29 DT J1-03 SERVICE PORT SWITCH C NC X31G
MOTOR DRIVE)
504 SOLENOID SPEED 704 904 1C1 2C1 X30C 2. INDIVIDUAL NUMBERS ARE ASSIGNED TO EACH WIRE AND ARE SHOWN AS BMCT CONTACTOR CURRENT SENSOR 1255-1256 INV.CAB.
304-5687 SENSOR B SPEED1 27 DT J1-02 CCC CBA CROWBAR CIRCUIT ASSEMBLY 1253-1254 INV.CAB.
(101) SENSOR305 M1TS-1 K409 CN41-23
B P997 47 BK J2-08 (CAMSHAFT) CSC-A 1105 FOLLOWS:
MOTOR 1 339-7794 505 705 905 SW TERM CM CHOPPER MODULE - NOTE A 1247-1252 INV.CAB.
TEMPERATURE 247-1893 CCC
D1 BATT D2 BATT 80A1 81B1 81B2 CMCT CHOPPER CURRENT SENSOR 1252-1254 INV.CAB.
BEARING M1TS-2 K410 CN41-32 CSC-B 20S1 49 VM J1-64 1106 C NC
(MOTOR 1) 1D1 2D1 X31D DCC DC BUS CAPACITOR 1223 INV.CAB.
306 TEMP 2 8V THROTTLE SUPPLY 906
506 706 THROTTLE PEDAL CCC DCCT DC BUS CURRENT SENSOR 1218-1220 INV.CAB.
(BEARING 2) M1TS-3 K411 CN41-33
706 DT J1-44 24 8BU5 706 ECA CSC-C 20U1 50 VM J1-63
1221-1222 INV.CAB.
1107 3. ZONE NUMBERS ARE USED TO LOCATE CIRCUITS AND ARE SHOWN IN THE DCPT1 DC BUS VOLTAGE 1 SENSOR
300-7728 307 BATTERY+ 176 BK J1-31/38/39
907 CSC-D 20T1 51 VM J1-62 DCPT2 DC BUS VOLTAGE 2 SENSOR 1226-1227 INV.CAB.
507 707 LEFT HAND MARGIN OF EACH SHEET. THE FIRST ONE OR TWO DIGITS OF
SIGNAL
M1TS-4 K406 CN41-31 8EK2 13 DT J2-32 1108 THE ZONE NUMBER REFERS TO THE SHEET NUMBER, THE LAST TWO DRA DISCHARGE RESISTOR ASSEMBLY 1224-1226 INV.CAB.
(100) SENSOR 308 MOTOR 1 CSC-E
508 708 908 GBM GRID BLOWER MOTOR 1254-1258 RETARD GRID
RETURN DIGITS ARE THE LINE NUMBERS OF THE CIRCUITS.
TEMPERATURE BEARING M1TS-5 K407 CN41-21 X7CR 25 DT J1-45 CSC-F 2CS119-WHT 52 VM J1-02 1109
ENGINE UNIQUE
EXAMPLE: 321 REFERS TO SHEET 3, LINE 21.
GEN GENERATOR (INCLUDES RECTIFIERS 1200-1213 FRAME
(MOTOR 1) 309 TEMP 1 ___ POWER CIRCUITS ___ & MONITORING DEVICES)
M1TS-6 K408 CN41-22 LEFT MOTOR 509 BATTERY- A252 BK J1-13/23/57 709 909
CSC-G 2CS119-BLK 53 VM J1-01 SEE 24V SCHEMATIC GENA CT GENERATOR PHASE A CURRENT SENSOR 1215 INV.CAB.
(BEARING 1) FTP 1110 4. A CIRCUIT CONTINUATION IS SHOWN BY A ZONE NUMBER IN A HEXAGON.
310 TEMPERATURE GENB CT GENERATOR PHASE B CURRENT SENSOR 1215 INV.CAB.
300-7728 510 710 CAN B+
910 CSC-H 2CS114-BLK 54 VM J1-15 MISC TRUCK CIRCUITS
M1TS-7 K400 CN41-11 SENSORS P/E GENC CT GENERATOR PHASE C CURRENT SENSOR 1215 INV.CAB.
DT J2-64 CSC-J 2CS114-WHT 55 VM J1-14 1111 SEE 24V SCHEMATIC 5. ALL DEVICES ARE SHOWN IN THEIR NORMAL OR DE-ENERGIZED POSITION
311 MOTOR 1 RADIATOR PUMP GFC GROUND FAULT CAPACITOR 1224-1225 INV.CAB.
511 711 911 CB11
WIND M1TS-8 K401 CN41-01 DRIVE SOL GFD GROUND FAULT DETECTION SENSOR 1223-1224 INV.CAB.
MACHINE CAN B- MP R
TEMP 1 1112 6. A COMMON CHASSIS GROUND SYSTEM IS USED. ALL GROUND WIRES BEGIN M1ACT TRACTION MOTOR 1-PHASE CURRENT SENSOR A 1216 INV.CAB.
312 M1TS-9 K402 CN41-02 (125) VALVE GP 712 CAN DT J2-65 912 1V1 86 85
512 MASTER SWITCH 6A WITH 'X' AND ARE CONNECTED TO A SPECIFIC GROUND POINT OR A M1BCT TRACTION MOTOR 1-PHASE CURRENT SENSOR B 1216 INV.CAB.
SOLENOID & 1 J816-CF8 03 BK J1-51
SOLENOID MINESTAR 1113 'NEAREST' GROUND POINT. 'NEAREST' DEFINES THE CLOSEST MOST M1CCT TRACTION MOTOR 1-PHASE CURRENT SENSOR C 1216 INV.CAB.
313 CAN B SHLD
MANIFOLD 513 2 J807-CF5 04 BK J1-50 713 DT J2-66 913 TC-900 ATCH 30 87 DEPENDABLE CHASSIS GROUND POINT TO THE COMPONENT. M2ACT TRACTION MOTOR 2-PHASE CURRENT SENSOR A 1216 INV.CAB.
M1TS-10 K403 CN41-03
MOTOR 1 (HYDRAULIC FAN) COOLING FAN
1114 M2BCT TRACTION MOTOR 2-PHASE CURRENT SENSOR B 1216 INV.CAB.
314 RADIATOR FAN 714 P/E 914 MSTA-1 20C3
WIND M1TS-11 K404 CN41-12 458-0448 514 M2CCT TRACTION MOTOR 2-PHASE CURRENT SENSOR C 1216 INV.CAB.
SPEED SENSOR SOLENOID
TEMP 2 (126) VALVE GP MSTA-2 2CS112-WHT 45 VM J1-35 * 1115 MP R MAIN POWER RELAY 1112 CAB
315 M1TS-12 K405 CN41-13 915 PBKR R PARK BRAKE RELEASED RELAY 535 CAB
515 715
SPEED
SOLENOID A C411 57 DT J1-48 M MOTOR ARMATURE NC PBK SOL PARK BRAKE SOLENOID 539 HYD BOX
(109) SENSOR 1 J803-AR15 01 BK J1-06 MSTA-3 2CS112-BLK 46 VM J1-27 * 1116 DOUBLE THROW SWITCH
(BLOWER FAN
F F
316 SENSOR SOLENOID MISC TRUCK CIRCUITS C NO PMA PHASE MODULE A 1227-1231 INV.CAB.
SPEED (FAN) 516 716 58 916 MINESTAR MSTA-4
2 J804-AR14 02 BK J1-07 MOTOR) B Y780 DT J1-50 2CS115-WHT 56 VM J1-33 SEE 24V SCHEMATIC PMB PHASE MODULE B 1233-1238 INV.CAB.
186-0131 TC-900 1117 DIODE PMC PHASE MODULE C 1240-1245 INV.CAB.
317
517 313-7042 717 917 ATCH MSTA-5 2CS115-BLK 57 VM J1-41 1 RG RETARDING GRID (INCLUDES RESISTORS &, 1248-1258 RETARD GRID
3 POSITION SWITCH
BKLT R MSTA-6 X16AS 1118 CB9 C 2 AC BLOWER MOTOR ) 1254-1258
318 718 DCC 918 COIL OR WINDINGS 3
518 MISC TRUCK CIRCUITS RGBI RETARDING GRID BLOWER INVERTER 1242-1245 INV.CAB.
CCC CAN A+ MSTA-7
07 1119 SEE 24V SCHEMATIC RGBIC RETARDING GRID BLOWER INVERTER CAPACITOR 1236-1238 INV.CAB.
319 DT J2-56/J2-67
519 719 919 LIGHT RC1 RETARDING CONTACTOR 1 1256 INV.CAB.
(103) SENSOR MOTOR 2 RTDS MSTA-8 C NO PRESSURE SWITCH
ECC BK J2-09 47 20M1 1120 RC2 RETARDING CONTACTOR 2 1258 INV.CAB.
TEMPERATURE 320 MACHINE CAN A-
520 ENGINE 720 08 DT J2-68/J2-70 920
CAN TB1A STRAD SOL STEERING ACCUMULATOR DRAIN SOLENOID 830 FRAME
(MOTOR 2) MOTOR 2
M2TS-1 K421 CN41-28 (108) SENSOR TERMINAL CONNECTION MECHANICALLY ACTUATED
1121 C NO TGE2 TAPPED GRID ELEMENT 2 1252-1254 RETARD GRID
(BEARING 2) 321 BEARING M2TS-2 K422 CN41-37 SPEED 521 SPEED 1 SPEED2 29 BK J1-03 721 CAN A SHLD 921 (WITH TERM DESIGNATION) SWITCH
300-7728 10 DT J2-57/J2-69 TL SW THROTTLE LOCK SWITCH 722 CAB
TEMP 2 (CRANKSHAFT) SENSOR 2 SPEED1 27 BK J1-02 NOTE: 1122 CB8 BS
322 M2TS-3 K423 CN41-38 8BU4 456 TM 1 TRACTION MOTOR 1 (INCLUDES LEFT WHEEL 1204-1206 AXLE BOX
522 722 922 TEMPERATURE SWITCH
250-1791 2 3 CIRCUITS SHOWN AS MISC TRUCK CIRCUITS
BUTT SPLICE OR C NC MOTOR,TEMPERATURE & SPEED SENSORS)
(102) SENSOR GND 81E5 13 DT J2-31 1123
BC
BOLT CONNECTION
SEE 24V SCHEMATIC TM 2 TRACTION MOTOR 2 (INCLUDES RIGHT WHEEL 1204-1206 AXLE BOX
TEMPERATURE 323 M2TS-4 K418 CN41-36 523 8V RETARD SUPPLY 723 923 24VDC (UNSWITCHED) ARE ONLY
MOTOR 2 TL SW CIRCUIT BREAKER MOTOR,TEMPERATURE & SPEED SENSORS)
(MOTOR 2) 24VDC 20C2 VM J1-52
BK J1-44 42 8BU1 8BU3 526 REPRESENTATIVE 1124 BUSSED TERMINAL
(BEARING 1)
324 BEARING M2TS-5 K419 CN41-26 524
CCC 724 (96) EXCITER 924 TR1 TRACTION RECTIFIER 1 1217-1222 INV.CAB.
TB13D OF CIRCUIT
TEMP 1 283-6722 TR2 TRACTION RECTIFIER 2 1217-1222 INV.CAB.
300-7728 M2TS-6 K420 CN41-27 RIGHT MOTOR FUNCTION. 1125 CONNECTOR (S-SOCKET, P-PIN)
325 725 925 SHIELDED CABLE UTGE1 UNTAPPED GRID ELEMENT 1 1250 RETARD GRID
TEMPERATURE 525 10V SERVICE BK SUPPLY
BK J1-69 31 8BU2 530 GND X16AS VM J1-65 SEE 24V SCHEMATIC
DUAL BRAKE PEDAL EFR CURRENT FEEDBACK UTGE3 UNTAPPED GRID ELEMENT 3 1255 RETARD GRID
326 SENSORS EFR-A E859 DT J2-35 (OR 24V OPTION 1126 RESISTOR
M2TS-7 K412 CN41-16 526 523 726 926 UTGE4 UNTAPPED GRID ELEMENT 4 1257 RETARD GRID
MOTOR 2 EFR RETURN SCHEMATIC)
EFR-B E860 DT J1-55
327 WIND M2TS-8 K413 CN41-06 SIGNAL FOR ACTUAL 1127
527 727 EFR RETURN 927 DCC RHEOSTAT OR ADJUSTED CURRENT TRANSDUSER
RETARD 89BF2 01 BK J2-24 EFR-C E858 DT J1-60 CIRCUITS.
TEMP 1 OR VARIABLE RESISTOR
M2TS-9 K414 CN41-07 RETURN CAN A+ 1128
328 - BATT CTRL
528 728 EFR-D 200 928 07 VM J1-50
X7AX X7AC 23 BK J1-45
+ BATT CTRL MACHINE
TB13E EFR-E 156 1129 INDICATOR LIGHT IP
329 M2TS-10 K415 CN41-08 CAN CAN A-

529 729 929 08 VM J1-34 RETARDING GRID
MOTOR 2 458 X7AB EFR-F 1130 BLOWER INVERTER
330 WIND M2TS-11 K416 CN41-17
530 730 930 BATTERY
TEMP 2 EFR-G CCC
M2TS-12 K417 CN41-18
IN
525 EFR CURRENT CONTROL CDL- 1131

331 731 EFR-H E863 DT J2-21 931 27 VM J1-9
531
SIGNAL CAN A SHIELD MACHINE GROUND RETARD CONTACTOR
89BF1 30 BK J2-51 EFR-I N880 DT J1-19 1132
332 SERVICE 732 932 CDL CDL+
532
EFR ENABLE 26 VM J1-8
RETURN EFR-J E865 DT J1-12 1133 RELAY COIL OR
333 X7AA 32 BK J1-70
533 733 DT GROUND 933 SOLENOID
K
E E
A
EFR-K N877 DT J2-08 CROWBAR ASSEMBLY
EFR COM PWM FAULT 1134
334 734 EFR-L E857 DT J2-34 934 CERAMIC STANDOFF
534 LP GPS
EFR RETURN 1135
335 EFR-M E866 DT J2-04 DC VOLTAGE SENSOR
535 735 935 20R2 V
5V SUPPLY DT LP GSP-1 NORMALLY OPEN CONTACT
PBKR R EFR-N E864 DT J1-11
MOTOR 1 1136
336 SPEED SNSR 1 736 936 LP GPS-2 X17CH CCC
536 NORMALLY CLOSED CONTACT GROUND FAULT DETECTION
EXCITER GFD
(110) SENSOR 337 LP GPS-3 80A3 1137
737 FIELD 937 NO
A K424 CN41-34 537 20N1 15 BK J1-64
SPEED REGULATOR LP GPS-4 C
CCC 1138 C=COMMON DC BUS CAPACITOR
(MOTOR) 1 338 B K425 CN41-35 738 938 NC
SPEED 538 CDL- LP GPS-5 3CS10-WHT 66 VM J1-13
359-1502 SENSOR 27 DT J1-20
1139
C K426 CN41-24
339
539
(122) SOLENOID - BRAKE 739
MACHINE
939 LP GPS-6
CDL CDL+ SOLENOID CONTACTS
D K427 CN41-25 441-4439 26 DT J1-10 LP GPS-7 3CS10-BLK 67 VM J1-22 1140 PIN IS USED MORE THAN ONCE
340 1 2 BK J1-60 740 940
540 540 20P4 25C1 25C2 36 BK J1-61 37 20P5 540 AXLE LP GPS-8 3CS10-RED 68 VM J1-31
TB55C PBK SOL TB55D BOX 1141
341 MOTOR 2 PUSH BUTTON, OR
541 741 TB11S TB61L 941 LP GPS-9
SPEED SNSR 1 MOMENTARY SWITCH
743 1142
342 AABK PSW LP GPS-10
542 742 942
1 2
A K432 CN41-39 24VDC 61D1 62 BK J2-01 CCC LP GPS-11 1143 NORMALLY CLOSED SWITCH
(111) SENSOR 343 C NC
B K433 CN41-40 543 743 943
SPEED SPEED TB11S TB13F TB61M LP GPS-12
741 20D15 17 DT J2-63 DT J2-02 19 89BN14 1144
(MOTOR) 2 344 SENSOR C K434 CN41-29 DYNAMIC RETARD LIGHTS
544 AABK SOL 744 944 C NO NORMALLY OPEN SWITCH
359-1502 D K435 CN41-30 1 2 1145
345 545 22K10 22K11 65 BK J2-04 BK J2-06 64 22K10 545
545 745 945
TB15L LOAD BRAKE APPLIED STRUT SENSORS
25A11 61 DT J1-24 1146
346 746 946
546
CAB IND WS C1-1 859 05 VM J1-46
RECON IND (YELLOW) 1147
347 AABK PROP 747 DT J2-20 07 8FA1 947
547 WS C1-4 858 09 VM J1-45
1 2
547 22K12 22K13 63 BK J1-54 BK J1-67 43 22K12 547 1148
348 200 CN41-15 948 WS C1-7 861 10 VM J1-47
548 748 MT4400 AC IGBT DRIVE SYSTEM
WS C1-10 860 14 VM J1-55 1149
349 749 949
549
200 CN41-20
1150
350 750 950 STRUT RETURN
550
1151
D D
DCC 04 VM J1-67
351 WS C2-2 XP10
S10509
751 951
S10509
551
S10509
S10509
S10509
CAN A+
07 BK J2-56/J2-67 1152
S10509
INDEX:
352 752 952 PAYLOAD DISPLAY
552 MACHINE
POWER / CONTROL
POWER / CONTROL
POWER / CONTROL
POWER / CONTROL
POWER / CONTROL
1153
POWER / CONTROL
CAN CAN A-
353
553 08 BK J2-68/J2-70 753 953 WS C4-1 P2C21-WHT 21 VM J1-27 * SHEET CONTENTS
1154
354
554 CAN A SHLD 754 954
WS C4-2 P2C21-BLK 22 VM J1-35 * 1 NOTES AND REFERENCE DATA
10 BK J2-57/J2-69
2 POWER CIRCUITS W/IGBT CONTROL GROUP (NON CNX_CONNECTIONS)
SHEET
SHEET
1155
SHEET
SHEET
SHEET
SHEET
355 755 955
555 (97) MONITOR GP
CCC
1156
3 SYSTEM CONTROLLER INTERFACE TO AC SYSTEM
356 CDL- PAYLOAD
556 27 BK J1-20 756 956
220-8650 4 SYSTEM CONTROLLER INTERFACE TO TRUCK SYSTEM
MACHINE 1157
357 CDL 757 957 5 SYSTEM CONTROLLER INTERFACE TO TRUCK SYSTEM
11 OF 14
557 CDL+
1
9
7
3
26 BK J1-10 1158 6 24VDC POWER CIRCUIT

358 758 958
OF 14
OF 14
558
OF 14
OF 14
OF 14
1159
359 759 959
559
CONTROL GROUP DRIVETRAIN ECM CONTROL GROUP VIMS MAIN 1160 NOTES AND REFERENCE DATA
360 CONTROL GROUP CONN 41 CONTROL GROUP BRAKE ECM 760 960
560
DT J1 DT J2
PIN WIRE # LINE # PIN WIRE # LINE # PIN WIRE # LINE # PIN WIRE # LINE # VIMS
01 36 CN 40
*** = DO NOT USE
51K4 602 - - 01 - - 36 - - PIN WIRE # LINE # PIN WIRE # LINE #
PIN WIRE # LINE # PIN WIRE # LINE #
02 SPEED1 704 37 - - 02 89BN14 743 37 - - 01 2CS119-B 909 36 - -
01 101 228 21 101 222
03 SPEED2 703 38 126 604* 03 - - 38 - - 02 2CS119-W 908 37 - -
*** = DO NOT USE 02 M906 204 22 - -
04 - - 39 126 604* 04 E866 734 39 - - 03 - - 38 - -
03 M907 205 23 CANA1H 239
05 K430 623 40 - - 05 - - 40 K479 612 04 - - 39 - -
04 M873 211 24 CANA1L 240
05 - - 40 - -
NOTES: 06 - - 41 - - 06 - - 41 K480 613 05 308 202 25 CANA1S 241
06 - - 41 2CS115-B 917
07 K431 623 42 - - 07 - - 42 K481 617 06 - - 26 - -
08 43 07 - - 42 - -
Y785 642 - - 08 N877 733 43 K482 618 07 200 229 27 200 223
08 CDL+ 932 43 - -
09 Y786 641 44 8BU5 706 09 K461 625 44 - - 08 - - 28
C 10 CDL + 739 45 X7CR 708 10 K458 628 45 - - NOTES: 09 K458 216 29
CANB1H
CANB1L
245
246
09 CDL- 931 44 - -
C
- NOT WIRED ON CAT OR UR SIDE 10 - - 45 858 947
11 E864 735 46 - - 11 - - 46 - - 10 K459 215 30 CANB1S 247
* NOT WIRED ON UR SIDE 11 - - 46 859 946
** WIRED ON UR SIDE AS OPTION ONLY 12 E865 732 47 - - 12 - - 47 - - 11 101 231 31 101 234
12 - - 47 861 948
13 A253 606 48 C411 715 13 - - 48 - - 12 M908 207 32 - -
13 3CS10-W 938 48 - -
14 - - 49 - - 14 - - 49 - - 13 M909 208 33 CDLL-IN 250
CH J1 CH J2 14 2CS114-W 910 49 - -
15 50 15 50 - NOT WIRED ON CAT OR UR SIDE 14 M874 212 34 CDLH-IN 251
- - Y780 716 - - - - 15 2CS114-B 910 50 CANA+ 927
PIN WIRE # LINE # PIN WIRE # LINE # PIN WIRE # LINE # PIN WIRE # LINE # 15 - - 35 - -
16 K438 628 51 - - 16 - - 51 - - * NOT WIRED ON UR SIDE 16 - - 51 - -
01 51K4 802 36 - - 01 80A6 838 36 - - ** WIRED ON UR SIDE AS OPTION ONLY 16 - - 36 - -
17 - - 52 - - 17 M906 616 52 - - 17 - - 52 20C2 923
02 - - 37 - - 02 - - 37 - - 17 200 232 37 200 235
18 K439 629 53 K474 646 18 M908 619 53 - - 18 - - 53 - -
03 - - 38 174 804 03 - - 38 - - 18 - - 38 CANA2H 255
19 N880 731 54 - - 19 - - 54 - - 19 - - 54 - -
04 - - 39 174 804 04 X33DA 831 39 - - 19 K460 218 39 CANA2L 256
20 CDL - 738 55 E860 726 20 8FA1 747 55 - - 20 - - 55 860 948
05 - - 40 - - 05 - - 40 - - 20 K461 219 40 CANA2S 257
21 K466 645 56 - - 21 E863 731 56 CAN A + 718 21 - - 56 - -
06 - - 41 81B3 826 06 22G1 831 41 - - 22 3CS10-B 939 57 - -
22 K471 649 57 A253 606* 22 M907 617 57 CAN A SHD 721
07 - - 42 81B4 825 07 - - 42 - - 23 - - 58 - -
23 A253 606* 58 - - 23 - - 58 - -
08 - - 43 - - 08 25B2 828 43 - - 24 - - 59 - -
24 25A11 745 59 - - 24 - - 59 - -
09 - - 44 - - 09 - - 44 - - 25 - - 60 - -
25 - - 60 E858 727 25 - - 60 - - 10 CDL + 852 45 - - 10 - - 45 - - 26 - - 61 - -
26 - - 61 - - 26 - - 61 - - 11 - - 46 - - 11 - - 46 - - 27 2CS112-B 915 62 20T1 906
27 - - 62 - - 27 - - 62 - - CN 41 28 - - 63
12 20P6 828 47 - - 12 - - 47 - - 20U1 906
28 - - 63 K460 623 28 - - 63 20D15,M909 743,620 PIN WIRE # LINE # PIN WIRE # LINE # 29 - - 64 20SI 905 SYMBOL DESCRIPTION
13 A274 806 48 - - 13 - - 48 - -
29 K465 652 64 K459 627 29 - - 64 CAN B + 710 01 K401 311 21 K407 308 30 - - 65 X16AS 925
14 80A4 837 49 - - 14 - - 49 - -
30 K468 655 65 - - 30 - - 65 CAN B - 711 02 K402 312 22 K408 309 31 3CS10-R 940 66 - - CIRCUIT CONNECTED
15 - - 50 - - 15 81E6 834 50 - -
31 126 604 66 - - 31 81E5 722 66 CAN B SHD 712 03 K403 313 23 K409 305 32 - - 67 XP10 950
16 - - 51 - - 16 J822 811 51 - - 04 - - 24 CIRCUIT NOT CONNECTED
32 - - 67 - - 32 8EK2 707 67 CAN A + 718 K426 339 33 2CS115-W 916 68 - -
17 - - 52 - - 17 - - 52 - - 05 - - 25 K427 339
33 - - 68 - - 33 - - 68 CAN A - 719 34 CANA- 929 69 - - ELECTRICAL CONNECTION TO
18 - - 53 - - 18 - - 53 - - 06 K413 327 26 K419 324 MACHINE STRUCTURE
34 - - 69 K477 608 34 E857 734 69 CAN A SHD 721 35 2CS112-W 914 70 51K4 902
19 - - 54 - - 19 - - 54 - - 07 K414 327 27 K420 325 INTERNAL ELECTRICAL CONNECTION
35 - - 70 K478 609 35 E859 725 70 CAN A - 719 20 CDL - 850 55 H862-CF15 815 20 - - 55 - - 08 K415 329 28 K421 320 TO SURFACE OF COMPONENT
21 56
B
-
B
BK J1 BK J2 - - - 21 - - 56 CAN A + 846 09 - - 29 K434 344 CONNECTOR
PIN WIRE # LINE # PIN WIRE # LINE # 22 - - 57 A274 806 22 81E7,J878 836,803 57 CAN A SHD 849 10 - - 30 K435 345
PIN WIRE # LINE # PIN WIRE # LINE #
23 A274 806 58 - - 89BK2 822 11 K400 310 31 K406 307 H# CIRCUIT GROUPING DESIGNATION
01 51K4 401 36 - - 01 61D1 542 36 - -
24 - - 59 - - 23 - - 58 - - 12 K404 314 32 K410 305
02 SPEED1 521 37 - - 02 - - 37 - - CAN A CAN B
25 - - 60 H862-CF17 818 24 - - 59 13 K405 315 33 K411 306 ATCH WIRE, CABLE, COMPONENT
03 SPEED2 520 38 176 507* 03 - - 38 - -
26 - - 61 - - 25 - - 60
-
-
-
-
14 - - 34 K424 337
WIRE # LINE # WIRE # LINE # WIRE # LINE # WIRE # LINE # CALLOUTS
04 - - 39 176 507* 04 22K11 545 39 - - 3CS52-R 1002 - - Y959 1020 - - SPLICE
15 200 348 35 K425 338
05 - - 40 - - 05 K878 503 40 C467 406 27 - - 62 F918-CF16 817 26 - - 61 - - 3CS52-W 1004 - - Y960 1021 - -
16 K412 326 36 K418 323
06 J803-AR15 515 41 - - 06 22K10 545 41 C466-CA32 434 28 - - 63 - - 27 - - 62 - - 3CS52-B 1005 - - Y961 1022 - -
BLADE, SPADE, RING OR SCREW Callout Number Component
07 J804-AR14 516 42 J806 445 07 - - 42 29 - - 64 - - 28 - - 63 J879 810

17 K416 330 37 K422 321
- - - - - - - -
TERMINAL (Machine Location from (52) VALVE GP - CONTROL Name
C433-AA21 439 18 K417 330 38 K423 322 Component Locations Table)
08 - - 43 - - 08 P997 504 43 H919 425 30 - - 65 F919-CF14 814 29 - - 64 - - 19 - - 39 K432 342
- - - - - - - - 138-1234 Part Number
09 - - 44 A700,8BU1 403,523 09 20M1 519 44 A410 442 31 173 804 66 - - 30 - - 65 - - 20 200 349 40 K433 343
32 - - 67
10 CDL + 557 45 C243,X7AC 404,528 10 - - 45 - -
33 - - 68
- - 31 - - 66 - - ABBREV COLOR
- - 32 - - 67 CAN A + 846 CDL
11
12
-
-
-
-
46
47
- - 11 - -
-
46 - -
34 - - 69 - - 33 - - 68 CAN A - 847 WIRE # LINE # WIRE # LINE # RD RED WIRE GROUP COLOR DESCRIPTIONS
- - 12 - 47 - -
35 81E3 834 70 - - 34 - - 69 CAN A SHD 849 2CS116-W 1014 - -
13 A252 509 48 - - 13 - - 48 H920 429 WH WHITE GROUND CIRCUIT
35 81B2 823 70 CAN A - 847 2CS116-B 1016 - -
14 - - 49 - - 14 - - 49 - - WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
15 - - 50
- - - - OR ORANGE
J807-CF5 513 15 - - 50 - - WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
- - - -
16 - - 51 J816-CF8 512 16 - - 51 89BF1 531 YL YELLOW VOLTAGE CONVERTER OUTPUT CIRCUIT
- - - -
17 - - 52 - - 17 - - 52 - - PK PINK TRANSMISSION / ENGINE PUMP CONTROL CIRCUIT
18 - - 53 - - 18 89BF3 457 53 - - MONITOR CIRCUIT
19 - - 54 22K13 547 19 - - 54 - - BK BLACK
CHASSIS / AWD CIRCUIT
20 CDL - 556 55 - - 20 - - 55 - - GY GRAY INTEGRATED BRAKING CONTROL / ACCUGRAGE / CAES CIRCUIT
21 - - 56 - - 21 - - 56 CAN A + 551
22 - - 57 509* J764 440
PU PURPLE HEATER AND AIR CONDITIONER CIRCUIT
A252 22 57 CAN A SHD 554
A252 509* BR BROWN TURN SIGNAL / WIPER WASHER CIRCUIT
23 58 - - 23 - - 58 - -
24 - - 59 - - 24 89BF2 527 59 CAT DATA LINK
- - GN GREEN
25 - - 60 25C2 540 25 - - 60 - - CAN DATA LINK A
BU BLUE
A 26
27
-
-
-
-
61
62
20P5
-
540
-
26
27
-
429
-
411
61
62
-
-
-
-
CAN DATA LINK B
CONTROL CIRCUIT A
28 - - 63 - - 28 - - 63 - -
29 - - 64 20N1 537 29 - - 64 - - THIS SCHEMATIC IS FOR THE MT5300D AC OFF-HIGHWAY TRUCK ELECTRICAL SYSTEM
30 - - 65 - - 30 89BC3 452 65 - -
31 176 507 66 - - 31 89BD3 453 66 - - VOLUME 2 OF 4: POWER / CONTROL
32
33
-
89BA2
-
449
67
68
22K12
-
547
-
32
33
-
C433
-
420
67
68
CAN A +
CAN A -
551
553
MEDIA NUMBER: UENR3700-02
34
35
-
-
-
-
69
70
8BU2
X7AA
525
532
34 C432
-
416
-
69 CAN A SHD 554 SCHEMATIC PART NUMBER: 442-3900, CHANGE: 00, VERSION: -
35 70 CAN A - 553
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
(186) BULK CAPACITOR #2
H14 H14
337-5723
H12 (222) DC BUS H12 (199) INTERFACE MODULE #2
VOLTAGE SENSOR #2 (203) PMB2 (205) PMC2 311-8777
(201) PMA2 CJ1-IM2
309-4085 PHASE MODULE PHASE MODULE
PHASE MODULE 3096829 J1
309-4076 309-4076 309-4076
24V NEG
24V POS
+ GW2D BK-18 1 PMC2 - POS TRANS DRIVE (W)
2
(180) TERMINAL BLOCK #2 (217) M2ACT GZ2D BK-18 3 PMC2 - NEG TRANS DRIVE (Z)
PWR + PWR3P-DCPT3 BK-18 346-2030 CURRENT SENSOR 4
PWR3P-DCPT3 BK-18 PWR3P-DCPT3 BK-18 309-4078 5
PWR3N-DCPT3 BK-18 PWR3N-DCPT3 BK-18 TB2
1
2
3
4
5
6
7
8
6
PWR GND - PWR3N-DCPT3 BK-18 SHLD3-DCPT3 SH SHLD3-DCPT3 SH PWR3P-2J2 BK-18 1 A M2ACT CB2 7
3462025 3462026
PWR 24VAC 2A
PWR 24VAC 2A
PWR 24VAC 2A
PWR 24VAC 2B
PWR 24VAC 2B
PWR 24VAC 2B
GB 2 PWR3P-M2A BK-18 PWR3P-M2A BK-18 PWR3P-M2A BK-18 SHLD3-M2A SH GOVS1 SH 8 DRIVER SHIELD
FDBK 1 (OP)
FDBK 1 (OP)
FDBK 1 (OP)
FDBK 2 (OP)
FDBK 2 (OP)
FDBK 2 (OP)
SHLD3-GND BK-18 PWR3N-M2A BK-18 PWR3N-M2A BK-18 GOVD1 BK-18 MOTOR 1 ECM CROWBAR DRVR
SIG 1 (OP)
SIG 1 (OP)
SIG 1 (OP)
SIG 2 (OP)
SIG 2 (OP)
SIG 2 (OP)
PWR3P-DCPT3 BK-18 1 B PWR3P-M2B BK-18 PWR3P-M2A BK-18 1 +15V 9
GND G GND12 BK-18 GND12 BK-18 2 PWR3P-M2C BK-18 SHLD3-M2A SH SHLD3-M2A SH PWR3N-M2A BK-18 2 -15V EVNT2 BK-18 10 DIAGNOSTIC FEEDBACK
J J
RTD POS
RTD POS
RTD POS
RTD NEG
RTD NEG
RTD NEG
SHLD4-GND BK-18 PWR3N-2J2 BK-18 1 C PWR3P-DC BK-18 IU2 BK-18 3 SIG+ KS-3 BK-18 11 KEY-SWITCH ON
2 PWR3N-M2A BK-18 PWR3P-M2B BK-18 PWR3P-M2B BK-18 IU2N BK-18 4 SIG GND P24D-3 RD-18 12 + BATTERY
SIG M VDC3-1 BK-18 (193) GROUND #3 PWR3N-DCPT3 BK-18 1 D PWR3N-M2B BK-18 PWR3N-M2B BK-18 PWR3N-M2B BK-18 IU2S SH P24D-4 RD-18 13 + BATTERY
2 PWR3N-M2C BK-18 SHLD3-M2B SH SHLD3-M2B SH GY2S SH 14 SHIELD
VDC3-1 BK-18 VDC3-1 BK-18 SHLD3-2J2 SH 1 E PWR3N-DC BK-18 (218) M2BCT 15
PWR3P-M2C BK-18 PWR3P-M2C BK-18 CURRENT SENSOR B C F G L M R S B C F G L M R S B C F G L M R S GZ2S SH SHIELD
2 SHLD3-M2A SH 16
PWR3N-M2C BK-18 PWR3N-M2C BK-18 309-4078 CB2N BK-18
SHLD3-DCPT3 SH 1 F SHLD3-M2B SH PMU2 PMV2 PMW2 17
SHLD3-GND BK-18 SHLD3-DC SH SHLD3-M2C SH SHLD3-M2C SH PMU2 PMV2 PMW2 CB2P BK-18 FB2A BK-18 ANALOG GROUND
2 18
PWR4P-2J2 BK-18 1 G SHLD3-M2C SH M2BCT GOVD2 BK-18 19 MOTOR 2 ECM CROWBAR DRVR
H2 H2 PWR4P-A1 BK-18 PWR3P-DC BK-18 PWR3P-DC BK-18 SHLD3-M2B SH 3462025 GOVS2 SH 20 DRIVER SHIELD
RD-18
2
BU-18
RD-18
BU-18
RD-18
BU-18
RTDW2P BK-18
RTDU2P BK-18
RTDU2N BK-18
RTDV2P BK-18
RTDV2N BK-18
RTDW2N BK-18
1 H PWR4P-A2 BK-18 PWR3N-DC BK-18 PWR3N-DC BK-18 PWR3P-M2B BK-18 1 +15V AC24W2S SH 21 SHIELD 3
OU2F BK -OPT
OX2F BK -OPT
OV2F BK -OPT
OY2F BK -OPT
OW2F BK -OPT
OZ2F BK -OPT
SHLD3-DC SH SHLD3-DC SH CB2P BK-18 BULK CAPACITOR +
OX2 BK -OPT
OU2 BK -OPT
OV2 BK -OPT
OY2 BK -OPT
OW2 BK -OPT
OZ2 BK -OPT
2 PWR4P-A3 BK-18 PWR3N-M2B BK-18 2 -15V 22
PWR4N-2J2 BK-18 1 J PWR4P-CN BK-18 IV2 BK-18 3 SIG+ CB2N BK-18 23 BULK CAPACITOR -
2 PWR4N-A1 BK-18 PWR4P-A1 BK-18 PWR4P-A1 BK-18 IV2N BK-18 4 SIG GND GW2F BK-18 24 PMC2 - POS TRANS FDBACK (W)
AC24U2A
AC24U2B
AC24V2A
AC24V2B
AC24W2A
AC24W2B
1 K PWR4N-A2 BK-18 PWR4N-A1 BK-18 PWR4N-A1 BK-18 IV2S SH 25 MODULE GROUND
PWR3P-2J2 BK-18 PWR3P-2J2 BK-18 2 PWR4N-A3 BK-18 SHLD4-A1 SH SHLD4-A1 SH H14 CANA3H-2 YL-18 GZ2F BK-18 26 PMC2 - NEG TRANS FDBACK (Z)
PWR3N-2J2 BK-18 PWR3N-2J2 BK-18 SHLD4-2J2 SH 1 L PWR4N-CN BK-18 (219) M2CCT CANA3L-2 GN-18 27 MODULE GROUND
SHLD3-2J2 SH SHLD3-2J2 SH 2 SHLD4-A1 SH PWR4P-A2 BK-18 PWR4P-A2 BK-18 CURRENT SENSOR CANA3S-2 SH 28
PWR4N-A2 BK-18 PWR4N-A2 BK-18 309-4078 AC24OVS SH
SHLD4-GND BK-18 1 M SHLD4-A2 SH 29 SHIELD 4
PWR4P-2J2 BK-18 2 SHLD4-A3 SH SHLD4-A2 SH SHLD4-A2 SH N24D-3 BK-18 30 - BATTERY
PWR4P-2J2 BK-18 PWR4N-2J2 BK-18 SHLD4-CN SH M2CCT N24D-4 BK-18 31 - BATTERY
PWR4N-2J2 BK-18 SHLD4-2J2 SH PWR4P-A3 BK-18 PWR4P-A3 BK-18 SHLD3-M2C SH 3462025 32
SHLD4-2J2 SH PWR4N-A3 BK-18 PWR4N-A3 BK-18 PWR3P-M2C BK-18 1 +15V H12 FB2B BK-18 33 LOCATION CODE
VDC3-1 BK-18 SHLD4-A3 SH SHLD4-A3 SH PWR3N-M2C BK-18 2 -15V 34
IW2 BK-18 3 SIG+ IMEN2 BK-18 35 LOCATION CODE ENABLE
IW2N BK-18 4 SIG GND 36
PWR4P-CN BK-18 IW2S SH AC24V2S SH 37 SHIELD 2
RD-18
BU-18
RD-18
BU-18
RD-18
BU-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
PWR4N-CN BK-18 AC24U2B BU-18 38 TRANSISTOR POWER 1 -
OU2F BK -OPT
OX2F BK -OPT
OV2F BK -OPT
OY2F BK -OPT
OW2F BK -OPT
OZ2F BK -OPT
SHLD4-CN SH H5 (220) DC BUS
SH
SH
SH
AC24V2B BU-18 TRANSISTOR POWER 2 -
OX2 BK -OPT
OU2 BK -OPT
OV2 BK -OPT
OY2 BK -OPT
OW2 BK -OPT
OZ2 BK -OPT
39
CURRENT SENSOR GU2F BK-18 40 PMA2 - POS TRANS FDBACK (U)
309-4078 AC24W2A RD-18 41
AC24U2A
AC24U2B
AC24U2S
AC24V2A
AC24V2B
AC24V2S
AC24W2A
AC24W2B
AC24W2S
AC24W2B BU-18
RTDW2P
RTDU2N
RTDU2P
RTDV2N
RTDV2P
RTDW2N
(190) MOTOR ECM #2 GX2F BK-18 42 PMA2 - NEG TRANS FDBACK (X)
321-0940 DCCT AC24W2S SH FB2B BK-18 43 DIGITAL RETURN
H12 FB2B BK-18 CJ1-A4P2 CJ2-A4P2 SHLD3-DC SH 3462025 GY2F BK-18 44 PMB2 - NEG TRANS FDBACK (Y)
1413353 J1 J2 3096831 AC24V2A RD-18
PWR3P-DC BK-18 1 +15V AC24U2S SH 45 SHIELD 1
IMEN2 BK-18 KS-2 BK-18 1 KEY SWITCH ON DC BUS VOLTAGE 1 + 1 VDC1-2 BK-18 AC24V2B BU-18 AC24W2B BU-18 TRANSISTOR POWER 3 -
PWR3N-DC BK-18 2 -15V 46
PG2A BK-18 2 MOTOR 2 SPEED SENSOR 1 SIGNAL A 2 AC24V2S SH AC24OVB BU-18
IDC BK-18 3 SIG+ 47 TRANSISTOR POWER 4 -
3 DC POWER BUS CURRENT SENSOR + 3 IDC BK-18 VDC3-2 BK-18 (181) TERMINAL BLOCK #3 IDCN BK-18 4 SIG GND GU2S SH 48 SHIELD
PG2B BK-18 4 MOTOR 2 SPEED SENSOR 1 SIGNAL B PMA2 - POS PWR TRANSISTOR FEEDBACK(U) 4 GU2F BK-18 VDCN3-2 BK-18 346-2030 AC24U2A RD-18
IDCS SH 49
5 DC BUS VOLTAGE 1 - 5 VDCN1-2 BK-18 SHLD7-1 SH AC24U2B BU-18 GV2S SH 50 SHIELD
CDL-OUT1 6 MOTOR 2 PHASE B CURRENT SENSOR - 6 IV2N BK-18 TB3 (211) GEN A CT H13 AC24U2S SH 51
I I
OUT-1
1552267 7 MOTOR 2 PHASE C CURRENT SENSOR - 7 IW2N BK-18 SIGA1P-2 BK-18 1 A CURRENT SENSOR 52
A CDLH-1 BK-18 RTDM21P BK-18 8 MOTOR 2 WINDING 1 TEMP SENSOR SHIELD (GND) 8 IV2S SH SIGA1P-2 BK-18 SIGA1P-1 BK-18 VDC3-1 BK-18 309-4078 OW2 BK -OPT CAN A HIGH
2 CANA3H-2 YL-18 53
B CDLL-1 BK-18 RTDM21N BK-18 9 MOTOR 2 WINDING 1 TEMP SENSOR RETURN 2 PMA2 - POS PWR TRANSISTOR DRIVER (U) 9 GU2D BK-18 SIGA1N-2 BK-18 VDC3-2 BK-18 SIGA1N-2 BK-18 1 B OW2F BK -OPT CANA3L-2 GN-18 54 CAN A LOW
CDL-IN1 C PLUG RTDM22P BK-18 10 MOTOR 2 WINDING 2 TEMP SENSOR PMB2 - POS PWR TRANSISTOR DRIVER (V) 10 GV2D BK-18 SIGA1S-2 SH VDCN3-2 BK-18 2 SIGA1N-1 BK-18 A1CT OZ2 BK -OPT GX2S SH 55 SHIELD
1552267 (174-1503) CDLH-1 BK-18 RTDM23P BK-18 11 MOTOR 2 BEARING 1 TEMP SENSOR 11 SHLD7-1 SH SIGA1S-2 SH 1 C SIGA1P-1 BK-18 SIGA1P-1 BK-18 3462025 OZ2F BK -OPT AC24U2A RD-18 TRANSISTOR POWER 1 +
IN-1 SHLD4-A1 SH 56
CDLH-IN BK-18 CDLH-IN BK-18 A CDLL-1 BK-18 RTDM24P BK-18 12 MOTOR 2 BEARING 2 TEMP SENSOR 12 SIGA1S-GND BK-18 SIGA1S-1 SH SIGA1N-1 BK-18 SIGA1N-1 BK-18 OV2 BK -OPT TRANSISTOR POWER 2 +
2 PWR4P-A1 BK-18 1 +15V AC24V2A RD-18 57
CDLL-IN BK-18 CDLL-IN BK-18 B IM1GND BK-18 13 GROUND 13 SIGA2P-2 BK-18 SIGA1P-2 BK-18 SIGA2P-2 BK-18 D SIGA1S-1 SH SIGA1S-1 SH OV2F BK -OPT GU2D BK-18
1 PWR4N-A1 BK-18 2 -15V 58 PMA2 - POS TRANS DRIVE (U)
PLUG C CDL-OUT2 CDLH-2 BK-18 CDLH-2 BK-18 14 CAT DATA LINK+ MOTOR 2 PHASE A CURRENT SENSOR + 14 IU2 BK-18 SIGA2N-2 BK-18 SIGA1N-2 BK-18 2 SIGA2P-1 BK-18 OY2 BK -OPT
SIGA1P-1 BK-18 3 SIG+ 59
(174-1503) 1552267 CDLL-2 BK-18 E2 SH 15 MOTOR 2 SPEED SENSOR SHIELD +15 POWER SUPPLY 15 PWR3P-2J2 BK-18 SIGA2S-2 SH SIGA1S-2 SH SIGA2N-2 BK-18 1 E SIGA2P-1 BK-18 SIGA2P-1 BK-18 OY2F BK -OPT GX2D BK-18 PMA2 - NEG TRANS DRIVE (X)
OUT-2 SIGA1N-1 BK-18 4 SIG GND 60
A CDLH-2 BK-18 PG2N BK-18 16 RETURN GENERATOR PHASE A CURRENT SENSOR + 16 SIGA1P-2 BK-18 2 SIGA2N-1 BK-18 SIGA2N-1 BK-18 SIGA2N-1 BK-18 OU2 BK -OPT
SIGA1S-1 SH 61
B CDLL-2 BK-18 17 PMB2 - POS PWR TRANSISTOR FEEDBACK (V) 17 GV2F BK-18 SIGA2P-2 BK-18 SIGA2S-2 SH 1 F SIGA2S-1 SH SIGA2S-1 SH OU2F BK -OPT GV2F BK-18 62 PMB2 - POS TRANS FDBACK (V)
C PLUG 18 MOTOR 2 PHASE A CURRENT SENSOR - 18 IU2N BK-18 SIGA3P-2 BK-18 SIGA2N-2 BK-18 SIGA2S-GND BK-18 2 SIGA2S-1 SH (212) GEN B CT OX2 BK -OPT GW2S SH 63 SHIELD
(174-1503) RTDM21G BK-18 19 MOTOR 2 WINDING 1 TEMP SENSOR RETURN 1 SHIELD (GND) 19 IW2S SH SIGA3N-2 BK-18 SIGA2S-2 SH SIGA3P-2 BK-18 1 G SIGA3P-1 BK-18 SIGA3P-1 BK-18 CURRENT SENSOR OX2F BK -OPT GV2D BK-18 64 PMB2 - POS TRANS DRIVE (V)
CDL-1 RTDM22N BK-18 20 MOTOR 2 WINDING 2 TEMP SENSOR RETURN 2 PMC2 - POS PWR TRANSISTOR DRIVER (W) 20 GW2D BK-18 SIGA3S-2 SH SIGA3P-1 BK-18 SIGA3N-1 BK-18 SIGA3N-1 BK-18 309-4078
2 IMEN1-2 BK-18 65 ENABLE GND FROM PC 2
RTDM21P BK-18 133-0970 RTDM21P BK-18 RTDM23N BK-18 21 MOTOR 2 BEARING 1 TEMP SENSOR RETURN 2 21 SIGA3P-2 BK-18 SIGA3N-2 BK-18 1 H SIGA3S-1 SH SIGA3S-1 SH IMEN2 BK-18 66 DRIVER ENABLE
RTDM21N BK-18 RTDM21N BK-18 RTDM24N BK-18 22 MOTOR 2 BEARING 2 TEMP SENSOR RETURN 2 22 SIGA3N-2 BK-18 2 SIGA3N-1 BK-18 A2CT CANA3S-2 SH 67 CAN A SHIELD
RTDM22P BK-18 RTDM22P BK-18 23 23 SIGA3S-2 SH SIGA3S-2 SH 1 J
SHLD4-A2 SH 3462025 GOVD1 BK-18 GY2D BK-18 68 PMB2 - NEG TRANS DRIVE (Y)
RTDM23P BK-18 RTDM23P BK-18 CDLL-2 BK-18 24 CAT DATA LINK- MOTOR 2 PHASE B CURRENT SENSOR + 24 IV2 BK-18 GB SIGA3S-GND BK-18 2 SIGA3S-1 SH GB PWR4P-A2 BK-18 1 +15V AC24W2A RD-18 69 TRANSISTOR POWER 3 +
RTDM24P BK-18 RTDM24P BK-18 EN2 BK-18 25 -15 POWER SUPPLY 25 PWR3N-2J2 BK-18 IU2 BK-18 SIGA1S-GND BK-18 VDC3-2 BK-18 1 K SHLD7-GND BK-18 IDC BK-18 PWR4N-A2 BK-18 2 -15V H8 GOVS1 SH AC24OVA RD-18 70 TRANSISTOR POWER 4 +
RTDM21G BK-18 RTDM21G BK-18 26 DIAGNOSTIC FEEDBACK FROM IM 2 26 EVNT2 BK-18 IU2N BK-18 SIGA2S-GND BK-18 VDC3-3 BK-18 2 VDC3-1 BK-18 IDCN BK-18 SIGA2P-1 BK-18 3 SIG+
RTDM22N BK-18 RTDM22N BK-18 27 PMC2 - POS PWR TRANSISTOR FEEDBACK (W) 27 GW2F BK-18 IU2S SH SIGA3S-GND BK-18 VDCN3-2 BK-18 1 L (414) RVDC3 IDCS SH SIGA2N-1 BK-18 4 SIG GND
RTDM23N BK-18 RTDM23N BK-18 RTDM22G BK-18 28 MOTOR 2 WINDING 2 TEMP SENSOR RETURN 1 PMA2 - NEG PWR TRANSISTOR DRIVER (X) 28 GX2D BK-18 VDCN3-3 BK-18 2 347-8739 SIGA2S-1 SH
RTDM24N BK-18 RTDM24N BK-18 RTDM23G BK-18 29 MOTOR 2 BEARING 1 TEMP SENSOR RETURN 1 DC BUS VOLTAGE 2 - 29 VDCN3-2 BK-18 IV2 BK-18 VDC3-3 BK-18 SHLD7-1 SH 1 M
150 /5W IW2 BK-18 OOV1 BK -OPT OU2 BK -OPT OU PMA1 - POS DRIVE - (U)
RTDM22G BK-18 RTDM22G BK-18 RTDM24G BK-18 IV2N BK-18 VDCN3-3 BK-18 SHLD7-2 SH SHLD7-GND BK-18 IW2N BK-18 (213) GEN C CT
42 Page,
30 MOTOR 2 BEARING 2 TEMP SENSOR RETURN 1 30 2 OU2F BK -OPT OUF PMA1 - POS FDBACK - (U)
RTDM23G BK-18 RTDM23G BK-18 31 31 IV2S SH SHLD7-2 SH IW2S SH CURRENT SENSOR AC24OVA RD-18 OX2 BK -OPT OX PMA1 - NEG DRIVE - (X)
309-4078
OPTICAL CONNECTORS
RTDM24G BK-18 RTDM24G BK-18 32 MOTOR 2 PHASE C CURRENT SENSOR + 32 IW2 BK-18 H7 AC24OVB BU-18 OX2F BK -OPT OXF PMA1 - NEG FDBACK - (X)
33 GENERATOR PHASE B CURRENT SENSOR - 33 SIGA2N-2 BK-18 IW2 BK-18 IV2 BK-18 AC24OVS SH OV2 BK -OPT OV PMB1 - POS DRIVE - (V)
PG2A BK-18 PG2A BK-18 34 GENERATOR PHASE B CURRENT SENSOR + 34 SIGA2P-2 BK-18 IW2N BK-18 IV2N BK-18 A3CT OV2F BK -OPT OVF PMB1 - POS FDBACK - (V)
PG2B BK-18 PG2B BK-18 LCE2 BK-18 35 LOCATION CODE ENABLE PMA2 - NEG PWR TRANSISTOR FEEDBACK (X) 35 GX2F BK-18 IW2S SH IV2S SH SHLD4-A3 SH 3462025 KS-3 BK-18 OY2 BK -OPT OY PMB1 - NEG DRIVE - (Y)
PG2N BK-18 PG2N BK-18 36 PMB2 - NEG PWR TRANSISTOR DRIVER (Y) 36 GY2D BK-18 PWR4P-A3 BK-18 1 +15V N24D-3 BK-18 OY2F BK -OPT OYF PMB1 - NEG FDBACK - (Y)
P122 BK-18 P122 BK-18 37 PMC2 - NEG PWR TRANSISTOR DRIVER (Z) 37 GZ2D BK-18 IDC BK-18 IU2 BK-18 PWR4N-A3 BK-18 2 -15V N24D-4 BK-18 OW2 BK -OPT OW PMC1 - POS DRIVE - (W)
E2 SH E2 SH N24A-4 BK-18 38 BATTERY- 38 IDCN BK-18 IU2N BK-18 SIGA3P-1 BK-18 3 SIG+ P24D-3 RD-18 OW2F BK -OPT OWF PMC1 - POS FDBACK - (W)
P24A-3 RD-18 39 BATTERY+ CROWBAR DRIVER 39 GOVD2 BK-18 IDCS SH IU2S SH SIGA3N-1 BK-18 4 SIG GND H9 P24D-4 RD-18 OZ2 BK -OPT OZ PMC1 - NEG DRIVE- (Z)
40 40 SIGA3S-1 SH OZ2F BK -OPT OZF PMC1 - NEG FDBACK - (Z)
EN2 BK-18 EN2 BK-18 41 -15 POWER SUPPLY 41 PWR4N-2J2 BK-18 RTDU2N BK-18 OOV1 BK -OPT OOV
EN2A BK-18 EN2A BK-18 LC2 BK-18 42 LOCATION CODE 2 -GENERATOR PHASE C CURRENT SENSOR + 42 SIGA3P-2 BK-18 RTDU2P BK-18 OC CHOPPER NEG DRIVER
P122 BK-18 43 +12 VOLT SENSOR SUPPLY PMB2 - NEG PWR TRANSISTOR FEEDBACK (Y) 43 GY2F BK-18 RTDV2N BK-18 OCF CHOPPER NEG FEEDBACK
HSSIG2 YL-18 HSSIG2 YL-18 HSSHLD2 SH 44 PWM COMMUNICATION 2 SHIELD 44 RTDV2P BK-18 H13 H13
HSRTN2 GN-18 HSRTN2 GN-18 45 45 RTDW2N BK-18
HSSHLD2 SH HSSHLD2 SH N24A-3 BK-18 46 BATTERY- 46 RTDW2P BK-18
CN1 P24A-4 RD-18 47 BATTERY+ 47
H H
9X1343 GND5 BK-18 48 GROUND DC BUS VOLTAGE 2 + 48 VDC3-2 BK-18 VDC2-2 BK-18 EVNT2 BK-18
1 RTDM11G BK-18 GND4 BK-18 49 GROUND +15 POWER SUPPLY 49 PWR4P-2J2 BK-18 VDCN2-2 BK-18 EVNT2 BK-18
2 RTDM11N BK-18 FB2A BK-18 50 ECM GND 50 SHLD6-2 SH
3 RTDM12P BK-18 FB2B BK-18 51 ECM GND PMC2 - NEG PWR TRANSISTOR FEEDBACK (Z) 51 GZ2F BK-18 GOVD2 BK-18 GOVD2 BK-18
4 HSRTN2 GN-18 52 PWM COMMUNICATION 2 GROUND DC POWER BUS CURRENT SENSOR - 52 IDCN BK-18 VDCN1-2 BK-18
5 CANA1H-2 YL-18 53 CAN A+ SHIELD (GND) 53 IDCS SH VDC1-2 BK-18 GOVS2 SH GOVS2 SH
6 RTDM21G BK-18 CANA1L-2 GN-18 54 CAN A- PMA2 TEMPERATURE SENSOR - 54 RTDU2N BK-18 SHLD5-2 SH
7 RTDM21N BK-18 CANA1H-CN2 YL-18 CANA1H-CN2 YL-18 CANA1S-2 SH 55 CAN A SHIELD PMB2 TEMPERATURE SENSOR - 55 RTDV2N BK-18 GZ2S SH
8 RTDM22P BK-18 CANA1L-CN2 GN-18 CANA1L-CN2 GN-18 N24B-3 BK-18 56 BATTERY- PMC2 TEMPERATURE SENSOR - 56 RTDW2N BK-18 GZ2F BK-18
9 CANA1S-CN2 SH CANA1S-CN2 SH P24B-3 RD-18 57 BATTERY+ 57 GOVD2 BK-18 GZ2D BK-18 GZ2D BK-18
10 58 GROUND FAULT DETECTION SENSOR + 58 VDC2-2 BK-18 GZ2F BK-18 GY2S SH
11 RTDM11P BK-18 CANB1H-CN2 YL-18 CANB1H-CN2 YL-18 59 59 GOVS2 SH FB2A BK-18 GY2F BK-18
12 RTDM12G BK-18 CANB1L-CN2 GN-18 CANB1L-CN2 GN-18 60 60 GZ2S SH GY2D BK-18
13 RTDM12N BK-18 CANB1S-CN2 SH CANB1S-CN2 SH EN2A BK-18 61 MOTOR 2 ECM ENABLED FEEDBACK 61 GX2S SH
14 62 62 EVNT2 BK-18 GY2D BK-18 GX2F BK-18
15 E1 SH IMEN2 BK-18 63 INTERFACE MODULE ENABLE GROUND FAULT DETECTION SENSOR - 63 VDCN2-2 BK-18 GY2F BK-18 GX2D BK-18
16 RTDM21P BK-18 64 GENERATOR PHASE A CURRENT SENSOR - 64 SIGA1N-2 BK-18 GZ2S SH FB2A BK-18 GW2S SH
17 RTDM22G BK-18 HSSIG2 YL-18 65 PWM COMMUNICATION 2 SIGNAL SHIELD (GND) 65 IU2S SH GZ2F BK-18 GY2S SH GW2F BK-18
18 RTDM22N BK-18 CANB1H-2 YL-18 66 CAN B+ GENERATOR PHASE C CURRENT SENSOR - 66 SIGA3N-2 BK-18 GZ2D BK-18 GW2D BK-18
19 RTDM11G BK-18 CANB1L-2 GN-18 67 CAN B- PMA2 TEMPERATURE SENSOR + 67 RTDU2P BK-18 GX2D BK-18 GV2S SH
CONNECT TO 20 E2 SH RTDM11N BK-18 CANB1S-2 SH 68 CAN B SHIELD PMB2 TEMPERATURE SENSOR + 68 RTDV2P BK-18 GY2S SH GX2F BK-18 GV2F BK-18
VOLUME 2 21 RTDM13G BK-18 RTDM11P BK-18 N24B-4 BK-18 69 BATTERY- PMC2 TEMPERATURE SENSOR + 69 RTDW2P BK-18 GY2F BK-18 FB2A BK-18 GV2D BK-18
LOC: G-15 22 RTDM13N BK-18 RTDM11G BK-18 RTDM12G BK-18 P24B-4 RD-18 70 BATTERY+ 70 GY2D BK-18 GX2S SH GU2S SH
CONN 41 23 RTDM14P BK-18 RTDM11N BK-18 RTDM12N BK-18 GU2F BK-18
24 PG1A BK-18 RTDM11P BK-18 RTDM12P BK-18 GX2S SH GW2D BK-18 GU2D BK-18
25 PG1B BK-18 RTDM12G BK-18 RTDM13G BK-18 GX2F BK-18 GW2F BK-18
26 RTDM23G BK-18 RTDM12N BK-18 RTDM13N BK-18 GX2D BK-18 FB2A BK-18
27 RTDM23N BK-18 RTDM12P BK-18 RTDM13P BK-18 GW2S SH FB2A BK-18
28 RTDM24P BK-18 RTDM13G BK-18 RTDM14G BK-18 GW2S SH FB2A BK-18
29 PG2A BK-18 RTDM13N BK-18 RTDM14N BK-18 GW2F BK-18 GV2D BK-18 FB2A BK-18
30 PG2B BK-18 RTDM13P BK-18 RTDM14P BK-18 GW2D BK-18 GV2F BK-18 FB2A BK-18
31 RTDM13P BK-18 RTDM14G BK-18 FB2A BK-18 FB2A BK-18
32 RTDM14G BK-18 RTDM14N BK-18 GV2S SH GV2S SH FB2A BK-18 (198) INTERFACE MODULE #1
33 RTDM14N BK-18 RTDM14P BK-18 PG1A BK-18 GV2F BK-18 FB2A BK-18 311-8777
34 P121 BK-18 PG1B BK-18 GV2D BK-18 CJ1-IM1
GU2D BK-18 J1
35 PG1N BK-18 PG1A BK-18 P121 BK-18 3096829
GU2F BK-18
36 RTDM23P BK-18 PG1B BK-18 PG1N BK-18 GU2S SH FB2A BK-18 IMEN1-2 BK-18 GW1D BK-18 1 PMC1 - POS TRANS DRIVE (W1)
BK-18
37 RTDM24G BK-18 P121 BK-18 E1 SH GU2F BK-18 GU2S SH 2
38 RTDM24N BK-18 PG1N BK-18 GU2D BK-18 GZ1D BK-18 3 PMC1 - NEG TRANS DRIVE (Z)
IMEN1-2 BK-18
39 P122 BK-18 E1 SH EN1 BK-18 4
40 PG2N BK-18 EN1A BK-18 GCMF BK-18 5 CHOPPER NEGATIVE FEEDBACK
FB2A
G EN1 BK-18
EN1A BK-18
HSSIG1 YL-18
HSRTN1 GN-18
FB2A
FB2A
FB2A
BK-18
BK-18
BK-18
GCMD
GCMF
BK-18
BK-18
FB1A
FB1A
BK-18
BK-18
GCMS
GCMD
SH
BK-18
6
7
8
SHIELD
CHOPPER NEGATIVE DRIVER G
CN2 FB1A BK-18
HSSHLD1 SH FB2A BK-18 FB2A BK-18 FB1A BK-18 9
9X7148 FB1A BK-18
HSSIG1 YL-18 FB2A BK-18 GCMS SH EVNT1 BK-18 10 DIAGNOSTIC FEEDBACK
FB1A BK-18
1 P24A-6 RD-14 HSRTN1 GN-18 FB2A BK-18 KS-4 BK-18 11 KEYSWITCH
FB1A BK-18
2 HSSIG1 YL-18 HSSHLD1 SH FB2A BK-18 GZ1D BK-18 P24D-1 RD-18 12 +BATTERY
FB1A BK-18 +BATTERY
3 HSRTN1 GN-18 GZ1F BK-18 P24D-2 RD-18 13
FB1A BK-18
4 HSSHLD1 SH FB1A BK-18 GY1S SH 14 SHIELD
5 KS-5 BK-18 GZ1S SH 15
6 GZ1S SH 16 SHIELD
GCMS SH
7 N24A-6 BK-14 GY1D BK-18 17
GCMF BK-18
8 (182) TERMINAL BLOCK #4 GY1F BK-18 FB1A BK-18 18 DIGITAL RETURN
GCMD BK-18
9 EN2 BK-18 346-2030 FB1A BK-18 19
GZ1S SH
10 EN2A BK-18 GY1S SH 20
TB4 GZ1F BK-18
11 P24B-6 RD-14 AC24W1S SH 21 SHIELD 3
GZ1D BK-18
12 HSSIG2 YL-18 A 1 VDC1-1 BK-18 VDC2-2 BK-18 GX1D BK-18 CB1P BK-18 22 BULK CAPACITOR +
GY1S SH
13 HSRTN2 GN-18 VDC1-3 BK-18 2 VDC1-2 BK-18 VDCN2-2 BK-18 GX1F BK-18 CB1N BK-18 23 BULK CAPACITOR -
(412) RVDC1 GY1F BK-18
14 HSSHLD2 SH B 1 VDCN1-1 BK-18 SHLD6-2 SH FB1A BK-18 GW1F BK-18 24 PMC1 - POS TRANS FDBACK (W1)
GY1D BK-18
15 347-8737 2 VDCN1-2 BK-18 GX1S SH 25
GX1S SH
16 150 /5W C 1 SHLD5-1 SH VDC1-2 BK-18 GZ1F BK-18 26 PMC1 - NEG TRANS FDBACK - (Z)
GX1F BK-18
17 N24B-6 BK-14 SHLD5-GND BK-18 2 SHLD5-2 SH VDCN1-2 BK-18 GW1D BK-18 27
GX1D BK-18
18 D 1 CANA1H-IN YL-18 SHLD5-2 SH GW1F BK-18 28
GW1S SH
19 EN1A BK-18 CANA1H-CN2 YL-18 2
FB1A BK-18 AC24CMS SH 29 SHIELD 4
GW1F BK-18
20 EN1 BK-18 GB E 1 CANA1L-IN GN-18 CANA1H-IN YL-18 GW1S SH N24D-1 BK-18 30 -BATTERY
CONNECT TO GW1D BK-18 -BATTERY
21 P24C-6 RD-14 CANA1L-CN2 GN-18 2 CANA1L-IN GN-18 N24D-2 BK-18 31
VOLUME 2 GV1S SH
22 LCE2 BK-18 F 1 CANA1S-IN SH CANA1S-IN SH H2 H2 GV1D BK-18 (185) BULK CAPACITOR #1 32
LOC: J-15 GV1F BK-18
23 CANA1H-CN2 YL-18 LC2 BK-18 CANA1S-CN2 SH 2 CANA1S-GND BK-18 GV1F BK-18 337-5723 33
GV1D BK-18
CONN 40 24 CANA1L-CN2 GN-18 GND5 BK-18 G 1 CANB1H-IN YL-18 CANB1H-IN YL-18 FB1A BK-18 GU1S SH
34
25 CANA1S-CN2 SH GND4 BK-18 CANB1H-CN2 YL-18 2 CANB1L-IN GN-18 GV1S SH 35
GU1F BK-18
26 H 1 CANB1L-IN GN-18 CANB1S-IN SH 36
GU1D BK-18
27 N24C-6 BK-14 SHLD5-GND BK-18 CANB1L-CN2 GN-18 2
GU1D BK-18 AC24V1S SH 37 SHIELD 2
28 CANB1H-CN2 YL-18 CANA2H-1 YL-18 SHLD6-GND BK-18 J 1 CANB1S-GND BK-18 GU1F BK-18 AC24U1B BU-18 38 TRANSISTOR POWER 1 -
EVNT1 BK-18
24V NEG
24V POS
29 CANB1L-CN2 GN-18 CANA2L-1 GN-18 CANB1S-CN2 SH 2 CANB1S-IN SH FB1A BK-18 + AC24V1B BU-18 39 TRANSISTOR POWER 2 -
30 CANB1S-CN2 SH CANA2S-1 SH GND2 BK-18 K 1 VDC2-1 BK-18 VDC2-1 BK-18 GU1S SH GU1F BK-18 40 PMA - POS TRANS FDBACK (U1)
31 P24D-6 RD-14 GND1 BK-18 VDC2-3 BK-18 2 VDC2-2 BK-18 VDCN2-1 BK-18 41
32 LC1 BK-18 (413) RVDC2 L 1 VDCN2-1 BK-18 SHLD6-1 SH GX1F BK-18 42 PMA 1 - NEG TRANS FDBACK (X)
33 CDLL-IN BK-18 LCE1 BK-18 347-8739 2 VDCN2-2 BK-18 FB1B BK-18 43 ANALOG GROUND
453 /5W
1
2
3
4
5
6
7
8
34 CDLH-IN BK-18 M 1 SHLD6-1 SH VDC1-1 BK-18 EVNT1 BK-18 GY1F BK-18 44 PMB1 - NEG TRANS FDBACK - (Y)
SHLD6-GND BK-18 SHLD6-2 SH VDCN1-1 BK-18 CB1
35 (191) GROUND #1 2 AC24U1S SH 45 SHIELD 1
3462026
36 SHLD5-1 SH AC24W1B BU-18 46 TRANSISTOR POWER 3 -
F F
37 N24D-6 BK-14 N24A-6 BK-14 GB CB1N BK-18 AC24CMB BU-18 47 TRANSISTOR POWER 4 -
38 CANA2H-1 YL-18 N24B-6 BK-14 CANA1S-GND BK-18 GU1S SH 48 SHIELD
39 CANA2L-1 GN-18 N24C-6 BK-14 CANB1S-GND BK-18 CB1P BK-18 49
40 CANA2S-1 SH N24D-6 BK-14 H3 GV1S SH 50 SHIELD
51
(194) GROUND #4
P24A-6 RD-14 52
P24B-6 RD-14 CANA4H-2 YL-18 53 CAN A HIGH
P24C-6 RD-14 CANA4L-2 GN-18 54 CAN A LOW
P24D-6 RD-14 N24D-1 BK-18 GX1S SH 55 SHIELD
N24D-2 BK-18 TRANSISTOR POWER 1 +
AC24U1A RD-18 56
KS-5 BK-18 AC24V1A RD-18 57 TRANSISTOR POWER 2 +
P24D-1 RD-18 GU1D BK-18 58 PMA1 - POS TRANS DRIVE (U1)
FB1A BK-18 P24D-2 RD-18 59
CANA2-OUT1 FB1A BK-18 KS-4 BK-18 GX1D BK-18 60 PMA 1 - NEG TRANS 2 DRIVE (X)
OUT-1
1552267 FB1A BK-18 61
A CANA2H-1 YL-18 FB1A BK-18 GV1F BK-18 62 PMB1 - POS TRANS FDBACK (V)
B CANA2L-1 GN-18 FB1A BK-18 FB1A BK-18 GW1S SH 63 SHIELD
CANA4-OUT1 CANA2-IN1 AC24CMA RD-18
C CANA2S-1 SH FB1A BK-18 GV1D BK-18 64 PMB1 - POS TRANS DRIVE (V)
1552267 1552267 AC24CMB BU-18
H3 FB1A BK-18 IM1GND BK-18 65 ENABLE GROUND FROM PC 2
AC24CMS SH
OUT-1 IN-1
A CANA4H-1 YL-18 A (189) MOTOR ECM #1 FB1A BK-18 IMEN1-1 BK-18 66 DRIVER ENABLE
BK-18
B CANA4L-1 GN-18 B 321-0940 IMEN1-2 BK-18 67 CAN A SHIELD
CANA3-OUT1 CANA4-IN1 CANA2-OUT2 CJ1-A4P1 CJ2-A4P1 AC24W1A RD-18
C CANA4S-1 SH C CANA4S-2 SH 68 PMB1 - NEG TRANS DRIVE - (Y)
1552267 1552267 1552267 1413353 J1 J2 3096831 AC24W1B BU-18
GCMS SH GY1D BK-18 69 TRANSISTOR POWER 3 +
OUT-1 IN-1 OUT-2
KEY SWITCH ON AC24W1S SH

A CANA3H-1 YL-18 A A CANA2H-2 YL-18 CANA2H-2 YL-18 KS-1 BK-18 1 DC VOLTAGE SENSOR 1 + 1 VDC1-1 BK-18 GCMF BK-18 AC24W1A RD-18 70 TRANSISTOR POWER 4 +
FB1A
B CANA3L-1 GN-18 B B CANA2L-2 GN-18 CANA2L-2 GN-18 PG1A BK-18 2 MOTOR 1 SPEED SENSOR 1 SIGNAL A 2 GCMD BK-18 AC24CMA RD-18
CANA1-OUT1 CANA3-IN1 CANA4-OUT2 AC24V1A RD-18
C CANA3S-1 SH C C CANA2S-2 SH CANA2S-2 SH 3 3
1552267 1552267 1552267 MOTOR 1 SPEED SENSOR 1 SIGNAL B PMA1 - POS POWER TRANSISTER FEEDBACK-(X) AC24V1B BU-18
PG1B BK-18 4 4 GU1F BK-18 GZ1S SH
AC24V1S SH
OUT-1 IN-1 OUT-2
A CANA1H-1 YL-18 A A CANA4H-2 YL-18 CANA-2 5 DC VOLTAGE SENSOR 1 - 5 VDCN1-1 BK-18 GZ1F BK-18 OU1 BK -OPT OU PMA2 - DRIVE + (U)
B CANA1L-1 GN-18 B B CANA4L-2 GN-18 133-0970 6 MOTOR 1 PHASE B CURRENT SENSOR - 6 IV1N BK-18 GZ1D BK-18 OU1F BK -OPT OUF PMA2 - FEEDBACK + (U)
CANA1-IN1 CANA3-OUT2 MOTOR 1 PHASE C CURRENT SENSOR - AC24U1A RD-18
C CANA1S-1 SH C C CANA4S-2 SH 7 7 IW1N BK-18 OX1 BK -OPT OX PMA2 - DRIVE - (X)
AC24U1B BU-18
OPTICAL CONNECTORS
1552267 1552267 RTDM11P BK-18 8 MOTOR 1 WINDING 1 TEMP SENSOR 1 SHIELD (GND) 8 IV1S SH GY1S SH OX1F BK -OPT OXF PMA2 - FEEDBACK - (X)
AC24U1S SH
IN-1 OUT-2
CANA1H-IN YL-18 A A CANA3H-2 YL-18 CANA-4 RTDM11N BK-18 9 MOTOR 1 WINDING 1 TEMP SENSOR RETURN 2 PMA1 - POS POWER TRANSISTER DRIVER-(X) 9 GU1D BK-18 GY1F BK-18 OV1 BK -OPT OV PMB2 - DRIVE + (V)
CANA1L-IN GN-18 B B CANA3L-2 GN-18 133-0970 RTDM12P BK-18 10 MOTOR 1 WINDING 2 TEMP SENSOR PMB1 - POS POWER TRANSISTER DRIVER-(Y) 10 GV1D BK-18 GY1D BK-18 OV1F BK -OPT OVF PMB2 - FEEDBACK + (V)
CANA1-OUT2 OCM BK -OPT
H2 CANA1S-IN SH C C CANA3S-2 SH H14 RTDM13P BK-18 11 MOTOR 1 BEARING 1 TEMP SENSOR 11 OY1 BK -OPT OY PMB2 DRIVE - (Y)
1552267 OCMF BK -OPT
RTDM14P BK-18 12 MOTOR 1 BEARING 2 TEMP SENSOR 12 GX1S SH OY1F BK -OPT OYF PMB2 - FEEDBACK - (Y)
OW1 BK -OPT
OUT-2
CANB1H-IN YL-18 A CANA1H-2 YL-18 CANA-3 13 13 GX1F BK-18 OW1 BK -OPT OW PMC2 - DRIVE + (W)
CAT DATA LINK+ OW1F BK -OPT
CANB1L-IN GN-18 B CANA1L-2 GN-18 133-0970 CDLH-1 BK-18 14 MOTOR 1 PHASE A CURRENT SENSOR + 14 IU1 BK-18 GX1D BK-18 OW1F BK -OPT OWF PMC2 - FEEDBACK + (W)
MOTOR 1 SPEED SENSOR SHIELD +15 POWER SUPPLY OZ1 BK -OPT
CANB1S-IN SH C CANA1S-2 SH E1 SH 15 15 PWR1P-1J2 BK-18 OZ1 BK -OPT OZ PMC2 - DRIVE - (Z)
OZ1F BK -OPT
PG1N BK-18 16 RETURN 16 GW1S SH OZ1F BK -OPT OZF PMC2 - FEEDBACK - (Z)
PMB1 - POS POWER TRANSISTER FEEDBACK-(Y) OV1 BK -OPT
CANA-1 17 17 GV1F BK-18 GW1F BK-18 OOV CROWBAR DRIVER
OV1F BK -OPT
133-0970 H15 18 MOTOR 1 PHASE A CURRENT SENSOR - 18 IU1N BK-18 GW1D BK-18 OCM BK -OPT OC
OY1 BK -OPT
E E
RTDM11G BK-18 19 MOTOR 1 WINDING 1 TEMP SENSOR RETURN 1 SHIELD (GND) 19 IW1S SH OCMF BK -OPT OCF
MOTOR 1 WINDING 2 TEMP SENSOR RETURN 2 OY1F BK -OPT
RTDM12N BK-18 20 PMC1 - POS POWER TRANSISTER DRIVER-(Z) 20 GW1D BK-18 GV1S SH
MOTOR 1 BEARING 1 TEMP SENSOR RETURN 2 OU1 BK -OPT
RTDM13N BK-18 21 21 GV1F BK-18
MOTOR 1 BEARING 2 TEMP SENSOR RETURN 2 OU1F BK -OPT
CANA1H-2 YL-18 RTDM14N BK-18 22 22 GV1D BK-18
OX1 BK -OPT
CANA1L-2 GN-18 23 23
CAT DATA LINK- OX1F BK -OPT
CANA1S-2 SH CDLL-1 BK-18 24 MOTOR 1 PHASE B CURRENT SENSOR + 24 IV1 BK-18 GU1S SH
RLY BK-18 EN1 BK-18 25 MOTOR 1 ECM ENABLE -15 POWER SUPPLY 25 PWR1N-1J2 BK-18 GU1F BK-18
FBBC1-1 BK-18 26 RETARDING CONTACTOR 1 STATUS DIAGNOSTIC FEEDBACK FROM IM1 26 EVNT1 BK-18 GU1D BK-18
P24A-7 RD-18 FBBC2-1 BK-18 27 RETARDING CONTACTOR 2 STATUS PMC1 - POS POWER TRANSISTER FEEDBACK-(Z) 27 GW1F BK-18 FB1B BK-18
(196) RETARDING GRID RTDM12G BK-18 28 MOTOR 1 WINDING 2 TEMP SENSOR RETURN 1 PMA1 - NEG POWER TRANSISTER DRIVER-(U) 28 GX1D BK-18 EVNT1 BK-18 IMEN1-1 BK-18
BLOWER INVERTER RTDM13G BK-18 29 MOTOR 1 BEARING 1 TEMP SENSOR RETURN 1 DC BUS VOLTAGE 2- 29 VDCN3-3 BK-18
DR INV H6 IM1GND BK-18
313-4089 RTDM14G BK-18 30 MOTOR 1 BEARING 2 TEMP SENSOR RETURN 1 30
3462037 1 2 31 31
CANA4H-2 YL-18
RLYDRI BK-18 1 BATT+ 32 MOTOR 1 PHASE C CURRENT SENSOR + 32 IW1 BK-18 CANA4L-2 GN-18
N24A-5 BK-18 2 BATT- (206) GRBI 33 33 H5
CANB3-OUT1 PILOT RELAY H15 CANA4S-2 SH
CANTERM (208) CAN-TERMINATING 3 34 34
OUT-1
1552267 3E3370 174-3016 4 313-4080 LCE1 BK-18 35 LOCATION CODE ENABLE PMA1 - NEG POWER TRANSISTER FEEDBACK-(U) 35 GX1F BK-18 VDC2-1 BK-18 H5
A CANB3H-1 YL-18 A DIGGND 5 DIGITAL GND 36 PMB1 - NEG POWER TRANSISTER DRIVER-(V) 36 GY1D BK-18 VDCN2-1 BK-18
B CANB3L-1 GN-18 B DIGGND 6 HC ENABLE 37 PMC1 - NEG POWER TRANSISTER DRIVER-(W) 37 GZ1D BK-18 SHLD6-1 SH
CANB2-OUT1 CANB3-IN1 C CANB3S-1 SH C 7 HC1 3 4 N24A-1 BK-18 38 BATTERY- CHOPPER MODULE NEGATIVE DRIVER 38 GCMD BK-18
1552267 1552267 DR INV
OUT-1 IN-1 DIGGND 8 HC2 P24A-1 RD-18 39 BATTERY+ CROWBAR DRIVER 39 GOVD1 BK-18 VDC1-1 BK-18
A CANB2H-1 YL-18 A 9 40 CHOPPER CURRENT SENSOR + 40 ICM BK-18 VDCN1-1 BK-18
B CANB2L-1 GN-18 B 10 LC1 BK-18 41 LOCATION CODE 1 -15 POWER SUPPLY 41 PWR2N-1J2 BK-18 SHLD5-1 SH
CANB1-OUT1 CANB2-IN1 C CANB2S-1 SH C CANB3-OUT2 11 42 42
OUT-1
1552267 1552267 IN-1 OUT-2
1552267 12 SNK2 BK-18 P121 BK-18 43 +12 VOLT SENSOR SUPPLY PMB1 - NEG POWER TRANSISTER FEEDBACK-(V) 43 GY1F BK-18
A CANB1H-1 YL-18 A A CANB3H-2 YL-18 CANB3H-2 YL-18 13 CAN HIGH HSSHLD1 SH 44 PWM COMMUNICATION 1 SHIELD 44
B CANB1L-1 GN-18 B B CANB3L-2 GN-18 CANB3L-2 GN-18 14 CAN LOW PWR1P-1 BK-18 45 45 VDC3-3 BK-18
CANB1-IN1 C CANB1S-1 SH C CANB2-OUT2 C CANB3S-2 SH CANB3S-2 SH N24A-2 BK-18 46 BATTERY- 46 VDCN3-3 BK-18
1552267 IN-1 OUT-2
1552267 P24A-2 RD-18 47 BATTERY+ 47 SHLD7-2 SH
CANB1H-IN YL-18 A A CANB2H-2 YL-18 CANB-3 GND2 BK-18 48 GROUND DC BUS VOLTAGE 2+ 48 VDC3-3 BK-18
CANB1L-IN GN-18 B B CANB2L-2 GN-18 133-0970 CANB2H-2 YL-18 GND1 BK-18 49 GROUND +15 POWER SUPPLY 49 PWR2P-1J2 BK-18
CANB1S-IN SH C CANB1-OUT2 C CANB2S-2 SH CANB2L-2 GN-18 FB1A BK-18 50 GROUND 50
OUT-2
1552267 CANB2S-2 SH FB1B BK-18 51 GROUND PMC1 - NEG POWER TRANSISTER FEEDBACK-(W) 51 GZ1F BK-18 GOVD1 BK-18 H8 H8
A CANB1H-2 YL-18 CANB-2 HSRTN1 GN-18 52 PWM COMMUNICATION 1 GROUND CONTACTOR CURRENT SENSOR - 52 ICRN BK-18
B CANB1L-2 GN-18 133-0970 CANB1H-2 YL-18 CANA2H-2 YL-18 53 CAN A+ SHIELD (GND) 53 ICRS SH GOVS1 SH
C CANB1S-2 SH CANB1L-2 GN-18 CANA2L-2 GN-18 54 CAN A- PMA1 TEMPERATURE SENSOR - 54 RTDU1N BK-18
CANB1S-2 SH CANA2S-2 SH 55 CAN A SHIELD PMB1 TEMPERATURE SENSOR - 55 RTDV1N BK-18
CANB-1 N24B-1 BK-18 56 BATTERY- PMC1 TEMPERATURE SENSOR - 56 RTDW1N BK-18
133-0970 P24B-1 RD-18 57 BATTERY+ CHOPPER MODULE TEMP SENSOR - 57 RTDCN BK-18 IU1 BK-18 H7
58 GROUND FAULT DETECTION SENSOR + 58 VDC2-1 BK-18 IU1N BK-18
59 CONTACTOR CURRENT SENSOR + 59 ICR BK-18 IU1S SH H7
D D
60 60 IV1 BK-18
EN1A BK-18 61 MOTOR 1 ECM ENABLED FEEDBACK CHOPPER MODULE NEGATIVE FEEDBACK 61 GCMF BK-18 IV1N BK-18
SNK1-1 BK-18 62 RETARDING CONTACTOR PILOT RELAY DRIVER 62 IV1S SH
H1 KS-2 BK-18 IMEN1-1 BK-18 63 INTERFACE MODULE ENABLE CHOPPER CURRENT SENSOR - 63 ICMN BK-18 IW1 BK-18
SNK2 BK-18 64 GBMI PILOT RELAY DRIVER SHIELD (GND) 64 ICMS SH IW1N BK-18
H1 N24A-3 BK-18 HSSIG1 YL-18 65 PWM COMMUNICATION 1 SIGNAL SHIELD (GND) 65 IU1S SH IW1S SH TERMINAL TABLE
N24A-4 BK-18 CANB2H-2 YL-18 66 CAN B+ GROUND FAULT DETECTION SENSOR - 66 VDCN2-1 BK-18 ICR BK-18 WIRES IN THE FOLLOWING WIRES IN THE FOLLOWING WIRES IN THE FOLLOWING
P24A-3 RD-18 CANB2L-2 GN-18 67 CAN B- PMA1 TEMPERATURE SENSOR + 67 RTDU1P BK-18 ICRN BK-18 COMPONENT CONNECTOR PIN CRIMP GROUPS SHALL BE TWISTED: GROUPS SHALL BE TWISTED: GROUPS SHALL BE TWISTED:
P24A-4 RD-18 CANB2S-2 SH 68 CAN B SHIELD PMB1 TEMPERATURE SENSOR + 68 RTDV1P BK-18 ICRS SH CABINET CN1 * 9X-3401 ONE TWIST PER 25 MM. ONE TWIST PER 25 MM. ONE TWIST PER 25 MM.
N24B-2 BK-18 69 BATTERY- PMC1 TEMPERATURE SENSOR + 69 RTDW1P BK-18 ICM BK-18 H15
P24B-2 RD-18 70 BATTERY+ CHOPPER MODULE TEMP SENSOR + 70 RTDCP BK-18 ICMN BK-18 WIRE GROUP WIRE NAME WIRE GROUP WIRE NAME WIRE GROUP WIRE NAME
CABINET CN2 * 9X-3401
ICMS SH H15 LV TW1 PG1A LV TW35 GV2D LW TW69 HSRTN2
CN2 1 126-1767
CN CONT ASSY LV TW1 PG1B LV TW35 GV2F LW TW69 HSSIG2
RTDU1P BK-18 CN2 7 126-1767
3462029 3462028 FBBC1-1 BK-18 FBBC1-1 BK-18 RTDU1N BK-18 CN2 11 126-1767 LV TW2 P121 LV TW36 GU2D LW TW70 PG2A
P24C-2 RD-18
SNK1-2 BK-18
A1
A2
P24C-1 RD-18
SNK1-1 BK-18
FBBC2-1 BK-18
SNK1-1 BK-18
FBBC2-1 BK-18
SNK1-1 BK-18 P24A-7 RD-18
RTDV1P
RTDV1N
BK-18
BK-18 WIRE GROUP COLOR DESCRIPTIONS CN2 17 126-1767 LV TW2 PG1N LV TW36 GU2F LW TW70 PG2B
PWR2P-2 BK-18 PWR2P-CTRL BK-18 PWR2P-CTRL BK-18 PWR2P-CTRL BK-18 PWR1P-1 BK-18 RTDW1P BK-18 CN2 21 126-1767 LV TW37 GCMD LW TW71 P122
A3 LV TW3 CDLH-1
A4 GB PWR2P-CTRL BK-18 RTDW1N BK-18 GROUND CIRCUIT CN2 27 126-1767
A5 GND8-1 BK-18 RTDCP BK-18 LV TW3 CDLL-1 LV TW37 GCMF LW TW71 PG2N
GND7-1 BK-18 P24A-7 RD-18 RTDCN BK-18
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF CN2 31 126-1767
A6
CN2 37 126-1767
LV TW4 CDLH-2 LV TW38 GZ1D LW TW72 HSRTN1
FBBC1-2 BK-18 B1 FBBC1-1 BK-18 PWR1P-1 BK-18 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON LV TW4 CDLL-2 LV TW38 GZ1F LW TW72 HSSIG1
GND8-2 BK-18 B2 GND8-1 BK-18 (192) GROUND #2 N24B-3 BK-18 PWR2P-CTRL BK-18
FBBC2-2 BK-18 N24B-4 BK-18 PWR1P-1J2 BK-18 CAT DATA LINK LW TW73 CANA1H-CN2
B3 FBBC2-1 BK-18 A4P1-1/A4P1-2 J1/J2 * 9X-3402 LV TW5 IU1 LV TW39 GY1D
GND7-2 BK-18 B4 GND7-1 BK-18 P24B-3 RD-18 PWR1N-1J2 BK-18 CAN DATA LINK
N24C-2 BK-18 B5 N24C-3 BK-18 P24C-1 RD-18 P24B-4 RD-18 SHLD1-1J2 SH LV TW5 IU1N LV TW39 GY1F LW TW73 CANA1L-CN2
CAN DATA LINK A IM1 J1 * 9X-3402
N24C-1 BK-18 B6 N24C-4 BK-18 N24C-3 BK-18 P24A-7 RD-18 LV TW6 CDLH-IN LV TW40 GX1D LW TW74 CANB1H-CN2
N24C-4 BK-18 P24A-1 RD-18 PWR2P-1J2 BK-18 J1 66 126-1768
CONN 42 P24B-2 RD-18 PWR2N-1J2 BK-18 CAN DATA LINK B LV TW6 CDLL-IN LV TW40 GX1F LW TW74 CANB1L-CN2
SHLD2-1J2 SH CONTROL CIRCUIT IM2 J1 * 9X-3402 LV TW7 PWR3N-DCPT3 LV TW41 GW1D LW TW75 CANA2H-1
RD-18
BU-18
RD-18
BU-18
BU-18
RD-18
RD-18
BU-18
P24A-2 RD-18
RTDU1N BK-18
RTDW1N BK-18
RTDV1N BK-18
RTDW1P BK-18
RTDV1P BK-18
RTDU1P BK-18
MOTOR 1 CONTROL CIRCUIT LV TW7 PWR3P-DCPT3 LV TW41 GW1F LW TW75 CANA2L-1
BK -OPT
BK -OPT
BK -OPT
BK -OPT
BK -OPT
BK -OPT
BK -OPT
RTDCN BK-18
RTDCP BK-18
P24B-1 RD-18
SH
SH
SH
SH
BK -OPT
BK -OPT
BK -OPT
BK -OPT
BK -OPT
BK -OPT
BK -OPT
RLYBC-1 BK-18
MOTOR 2 CONTROL CIRCUIT IM1/IM2 OPTICAL * OPT-ST LV TW8 PWR3N-2J2 LV TW42 GV1D LW TW76 CANA2H-2
N24A-1 BK-18
LV TW8 PWR3P-2J2 LV TW42 GV1F LW TW76 CANA2L-2
AC24CMA
AC24W1B
AC24U1A
AC24U1B
AC24CMB
AC24CMS
AC24W1A
AC24W1S
AC24V1A
AC24V1B
AC24V1S
AC24U1S
(187) RETARDING CONTACTOR #1 (188) RETARDING CONTACTOR #2 N24A-2 BK-18
313-4078 313-4078 N24B-1 BK-18 OTHER COLOR DESCRIPTIONS CAN IN-1 A 9X-3402
LV TW9 PWR4N-2J2 LV TW43 GU1D LW TW77 CANA3H-2
OCMF
OW1F
OZ1F
OV1F
OY1F
OU1F
OX1F
B 9X-3402
OCM
OW1
OZ1
OV1
OY1
OU1
OX1
N24B-2 BK-18
F F
C
LV TW9 PWR4P-2J2 LV TW43 GU1F LW TW77 CANA3L-2
RLYBC-2 BK-18 133-0969
KS-1 BK-18 HIGHWAYS OUT-1 A LV TW10 PWR4N-CN LV TW44 VDC2-1 LW TW78 CANA4H-1
9X-3402
DC+ + DC+ + 1 2 SYMBOL DESCRIPTION LV TW10 PWR4P-CN LV TW44 VDCN2-1 LW TW78 CANA4L-1
AUX CONTACTOR
AUX CONTACTOR
B 9X-3402
CONTACTOR
CONTACTOR
(207) RETARDING CONTACTOR C 133-0969 LV TW11 PWR3N-M2A LV TW45 VDC1-1 LW TW79 CANA1H-IN
COIL
COIL
C C
MAIN
MAIN
SS 1 SS 2 FB1B BK-18
PILOT RELAY IMEN1-1 BK-18 CIRCUIT CONNECTED A
OUT-2 9X-3402 LV TW11 PWR3P-M2A LV TW45 VDCN1-1 LW TW79 CANA1L-IN
DC- - DC- - 313-4080 H6 IM1GND BK-18 B 9X-3402
(214) M1ACT CIRCUIT NOT CONNECTED LV TW12 PWR3N-M2B LV TW46 VDC3-3 LW TW80 CANB1H-IN
CURRENT SENSOR C 133-0969
E E LV TW12 PWR3P-M2B LV TW46 VDCN3-3 LW TW80 CANB1L-IN
BU-18
RD-18
BU-18
RD-18
BU-18
RD-18
BU-18
RD-18
3 4 PWR2P-CTRL BK-18 309-4078 ELECTRICAL CONNECTION TO
RTDW1N BK-18
RTDU1N BK-18
RTDU1P BK-18
RTDW1P BK-18
RTDV1P BK-18
RTDV1N BK-18
LV TW13 PWR3N-M2C LV TW47 IV1 LW TW81 CANB1H-2
OCMF BK -OPT
OZ1F BK -OPT
OW1F BK -OPT
OY1F BK -OPT
OV1F BK -OPT
OX1F BK -OPT
OU1F BK -OPT
RTDCP BK-18
RTDCN BK-18
H5 MACHINE STRUCTURE PM/CHPPR PM1 B OPT-SAU
OCM BK -OPT
OZ1 BK -OPT
OW1 BK -OPT
OY1 BK -OPT
OV1 BK -OPT
OX1 BK -OPT
OU1 BK -OPT
M1ACT C OPT-SAU LV TW13 PWR3P-M2C LV TW47 IV1N LW TW81 CANB1L-2
3462025 INTERNAL ELECTRICAL CONNECTION
IU1 BK-18 SHLD1-M1A SH F SAU LV TW14 PWR3N-DC LV TW48 IW1 LW TW82 CANB1H-1
AC24CMB
AC24CMA
AC24W1B
AC24W1A
AC24V1B
AC24V1A
AC24U1B
AC24U1A
TO SURFACE OF COMPONENT
IU1N BK-18 PWR1P-M1A BK-18 1 +15V
G SAU
PWR1P-1 BK-18 IU1S SH PWR1N-M1A BK-18 2 -15V LV TW14 PWR3P-DC LV TW48 IW1N LW TW82 CANB1L-1
CONTACTOR-ASSY VDC1-3 BK-18 IU1 BK-18 3 SIG+ CONNECTOR L SAU
LV TW49 ICR LW TW83 CANB2H-1
VDC2-3 BK-18 LV TW15 PWR4N-A1
322-8248 IV1 BK-18 IU1N BK-18 4 SIG GND M SAU
CHPPR PMW1 PMV1 PMU1 IV1N BK-18 IU1S SH H# R OPT-SAU
LV TW15 PWR4P-A1 LV TW49 ICRN LW TW83 CANB2L-1
H9 CIRCUIT GROUPING DESIGNATION
CHPPR PMW1 PMV1 PMU1 IV1S SH LV TW16 PWR4N-A2 LV TW50 ICM LW TW84 CANB2H-2
(215) M1BCT S OPT-SAU
S R M L G F C B S R M L G F C B S R M L G F C B S R M L G F C B CURRENT SENSOR
H15 IW1 BK-18 SPLICE LV TW16 PWR4P-A2 LV TW50 ICMN LW TW84 CANB2L-2
309-4078
IW1N BK-18 OVCRf CRB1 A OPT-SAU LV TW17 PWR4N-A3 LV TW51 PWR1N-1J2 LW TW85 CANB3H-2
IW1S SH BLADE, SPADE, RING OR SCREW E SAU
RTD NEG
RTD NEG
RTD NEG
RTD NEG
RTD POS
RTD POS
RTD POS
RTD POS
LV TW17 PWR4P-A3 LV TW51 PWR1P-1J2 LW TW85 CANB3L-2
SIG 2 (OP)
SIG 2 (OP)
SIG 2 (OP)
SIG 2 (OP)
SIG 1 (OP)
SIG 1 (OP)
SIG 1 (OP)
SIG 1 (OP)
M1BCT
FDBK 2 (OP)
FDBK 2 (OP)
FDBK 2 (OP)
FDBK 2 (OP)
FDBK 1 (OP)
FDBK 1 (OP)
FDBK 1 (OP)
FDBK 1 (OP)
PWR 24VAC 2B
PWR 24VAC 2B
PWR 24VAC 2B
PWR 24VAC 2B
PWR 24VAC 2A
PWR 24VAC 2A
PWR 24VAC 2A
PWR 24VAC 2A
TERMINAL
ICR BK-18 SHLD1-M1B SH 3462025 F SAU
LV TW18 SIGA1N-1 LV TW52 PWR2N-1J2 LW TW86 CANB3H-1
P24D-3 RD-18
P24D-4 RD-18
N24D-3 BK-18
N24D-4 BK-18
P24D-1 RD-18
P24D-2 RD-18
N24D-1 BK-18
N24D-2 BK-18
ICRN BK-18 PWR1P-M1B BK-18 1 +15V CABLE SHIELD G SAU
LV TW18 SIGA1P-1 LV TW52 PWR2P-1J2 LW TW86 CANB3L-1
KS-3 BK-18
KS-4 BK-18
ICRS SH PWR1N-M1B BK-18 2 -15V
(221) DC BUS VOLTAGE SENSOR #1 (224) CROWBAR THYRISTOR
309-4085
IV1 BK-18 3 SIG+ LV TW19 SIGA2N-1 LV TW53 PWR2N-CN
309-4079 ICM BK-18 IV1N BK-18 4 SIG GND TWISTED PAIR
ICMN BK-18 IV1S SH
DR INV AMP 1 770854-3 LV TW19 SIGA2P-1 LV TW53 PWR2P-CN
ICMS SH 2 770854-3 LV TW20 SIGA3N-1 LV TW54 PWR2N-DCPT1
(184) TERMINAL BLOCK #6 (216) M1CCT SURGE SUPPRESSOR
5 770854-3
346-2031 PWR2P-DCPT1 BK-18 + PWR CURRENT SENSOR LV TW20 SIGA3P-1 LV TW54 PWR2P-DCPT1
309-4078 6 770854-3
TB6 JUMPER 8
LV TW21 VDC3-2 LV TW55 PWR4N-DCPT2
(197) CHOPPER MODULE (204) PMC1 (202) PMB1 (200) PMA1 770854-3
P24A-6 RD-14 1 A PWR2N-DCPT1 BK-18 - PWR GND 309-4076 PHASE MODULE PHASE MODULE PHASE MODULE M1CCT 13 770854-3 LV TW21 VDCN3-2 LV TW55 PWR4P-DCPT2
CRBR SIG (OP)
2 P24A-2 RD-18 SHLD2-DCPT1 SH 309-4076 309-4076 309-4076 SHLD1-M1C SH 3462025

(GB)
GROUNDING BLOCK LV TW22 SIGA1N-2 LV TW56 AC24OVA
B H10 14 770854-3
P24A-1 RD-18 H5
PWR 24VAC A
PWR 24VAC B
1
CBR ASSY CN PWR1P-M1C BK-18 1 +15V
H1 H1 KS-2 BK-18 2 P24A-7 RD-18 P24C-1 RD-18 3462028 3462029 GND10-DCPT1 BK-18 G GND LV TW22 SIGA1P-2 LV TW56 AC24OVB
PWR1N-M1C BK-18 2 -15V
WIRE LABEL REQUIREMENTS
CRBR GND
P24A-3 RD-18 1 C N24C-3 BK-18 PWR4P-CN BK-18 (179) TERMINAL BLOCK #1 IW1 BK-18 3 SIG+
BC F FASTON LV TW23 SIGA2N-2 LV TW57 PWR1N-M1A
P24A-3 RD-18 P24A-4 RD-18 2 N24C-4 BK-18 PWR4N-CN BK-18 PWR2P-CN BK-18 A1 346-2030 IW1N BK-18 4 SIG GND E FASTON
WIRE
P24A-4 RD-18 P24B-6 RD-14 1 D SHLD4-CN SH VDC1-3 BK-18 A2 VDC1-DCPT1 BK-18 M SIG WIRE CRIMP WIRE LABEL INSULATION LV TW23 SIGA2P-2 LV TW57 PWR1P-M1A
TB1 IW1S SH COIL - FASTON
N24A-3 BK-18 2 P24B-2 RD-18 GB PWR2N-CN BK-18 A3
LV TW24 SIGA3N-2 LV TW58 PWR1N-M1B
N24A-4 BK-18 1 E P24B-1 RD-18 GND10 BK-18 SHLD2-CN SH A4 PWR1P-1J2 BK-18 PWR1P-1J2 BK-18 1 A (210) CONTACTOR COIL + FASTON
2 P24B-3 RD-18 GND11 BK-18 GND10 BK-18 A5 PWR1N-1J2 BK-18 2 PWR1P-M1A BK-18 PWR1P-M1A BK-18 CURRENT SENSOR WIRE LABEL (PIN ID) LV TW24 SIGA3P-2 LV TW58 PWR1P-M1B
A E F G
309-4083
B
F
B
P24C-6 RD-14 1 P24B-4 RD-18 N24A-5 BK-18 A6 SHLD1-1J2 SH 1 B PWR1P-M1B BK-18 PWR1N-M1A BK-18 PWR1P-M1A BK-18 PR * * PR-LUG LV TW25 IU2 LV TW59 PWR1N-M1C
C-OVCRF
2 P24C-1 RD-18 PWR4P-CN BK-18 B1 2 PWR1P-M1C BK-18 SHLD1-M1A SH PWR1N-M1A BK-18
G OVCRF LV TW25 IU2N LV TW59 PWR1P-M1C
P24D-6 RD-14 1
VDC1-3 BK-18 VDC2-3 BK-18 B2 PWR2P-1J2 BK-18 PWR1N-1J2 BK-18 1 C PWR1P-1 BK-18 SHLD1-M1A SH BMCT
1 H
2 P24D-1 RD-18
P24D-2 RD-18
P24B-3
P24B-4
RD-18
RD-18
VDC2-3 BK-18
PWR1P-1 BK-18
PWR4N-CN
SHLD4-CN
BK-18
SH
B3
B4 (223) GROUND DETECTION SENSOR
PWR2N-1J2
SHLD2-1J2
BK-18
SH 1 D
2 PWR1N-M1A
PWR1N-M1B
BK-18
BK-18 PWR1P-M1B BK-18 PWR1P-M1B BK-18
SHLD2-BM
PWR2P-BM
SH
BK-18
3462025
1 +15V
COLOR ABBREVIATIONS CAN-TERM IN1 A
B
9X-3402
9X-3402
LV TW26 IV2 LV TW60 PWR2N-BM
2 P24D-3 RD-18 GND11 BK-18 B5 309-4085 2 PWR1N-M1C BK-18 PWR1N-M1B BK-18 LV TW26 IV2N LV TW60 PWR2P-BM
PWR1N-M1B BK-18 PWR2N-BM BK-18 C 133-0969
ABBREV COLOR
2 -15V
KS-5 BK-18 J P24D-4 RD-18 SHLD1-1J2 SH SHLD1-M1B SH
1 B6 AC24OVA RD-18 1 E
SHLD1-M1B SH ICR BK-18 3 SIG+ LV TW27 IW2 LV TW61 PWR2N-CM
2 KS-1 BK-18 N24B-3 BK-18 PWR1P-1 BK-18 AC24OVB BU-18 2 SHLD1-M1A SH ICRN BK-18
SHLD1-GND BK-18 4 SIG GND
CT KOSHIN 1 175218-3 LV TW27 IW2N LV TW61 PWR2P-CM
KS-2 BK-18 K N24B-4 BK-18 PWR2P-CN BK-18 AC24OVB BU-18 SHLD1-M1B SH
RD RED
1 1 F
AC24OVS SH H7 PWR1P-M1C BK-18 ICRS SH
2 KS-4 BK-18 PWR2N-CN BK-18 PWR4P-DCPT2 BK-18 + PWR AC24OVA RD-18 GB 2 SHLD1-M1C SH PWR1P-M1C BK-18 PWR1N-M1C BK-18 2 175218-3 LV TW28 IDC LV TW62 AC24W2A
KS-3 BK-18 SHLD2-CN SH GND9 BK-18 PWR2P-CTRL BK-18 G PWR1N-M1C BK-18 (209) CHOPPER
WH WHITE
OOV1 BK -OPT 1
SHLD1-M1C SH 3 175218-3 LV TW28 IDCN LV TW62 AC24W2B
H14 OOV1 BK -OPT SHLD1-GND BK-18 2 PWR2P-BM BK-18 SHLD1-M1C SH CURRENT SENSOR
309-4083 4 175218-3
PWR4N-DCPT2 BK-18 - PWR GND GND9 BK-18 PWR2P-1J2 BK-18 1 H PWR2P-CM BK-18 LV TW29 VDC2-2 LW TW63 AC24V2A
(183) TERMINAL BLOCK #5 KS-1 BK-18 SHLD4-DCPT2 SH SHLD2-GND BK-18 2 PWR2P-CN BK-18
PWR2P-BM
PWR2N-BM
BK-18
BK-18
OR ORANGE
PWR2N-1J2 BK-18 1 J PWR2P-BM BK-18 LV TW29 VDCN2-2 LW TW63 AC24V2B
346-2031 SHLD2-BM SH CMCT CB KOSHIN 1 175218-3
TB5
P24A-1 RD-18 GND11-DCPT2 BK-18 G GND (195) GROUND #5 2 PWR2N-BM BK-18 PWR2N-BM BK-18 SHLD2-CM SH 3462025 YL YELLOW 8 175218-3 LV TW30 VDC1-2 LW TW64 AC24U2A
P24A-2 RD-18 1 K PWR2N-CM BK-18 SHLD2-BM SH PWR2P-CM BK-18 PWR2P-CM BK-18 1 +15V LV TW30 VDCN1-2 LW TW64 AC24U2B
N24A-6 BK-14 1 A P24A-7 RD-18 2 PWR2N-CN BK-18 PWR2N-CM BK-18 PWR2N-CM BK-18 2 -15V PK PINK
KS-5 BK-18 2 N24A-2 BK-18 P24B-1 RD-18 VDC2-DCPT2 BK-18 M SIG SHLD2-1J2 SH 1 L
SHLD2-CM SH ICM BK-18 3 SIG+
DCPT * + DC-LUG LV TW31 GZ2D LW TW65 AC24CMA
1 B N24A-1 BK-18 P24B-2 RD-18 PWR2P-CTRL BK-18 2 SHLD2-BM SH PWR2P-CM BK-18 ICMN BK-18 4 SIG GND BK BLACK - DC-LUG LV TW31 GZ2F LW TW65 AC24CMB
P24A-6 RD-14 N24A-3 BK-18 2 N24A-5 BK-18 SHLD2-GND BK-18 1 M SHLD2-CM SH PWR2N-CM BK-18 ICMS SH G DC-LUG
P24B-6 RD-14 N24A-4 BK-18 1 C
CROWBAR-ASSY 2 SHLD2-CN SH SHLD2-CM SH GY GRAY M
LV TW32 GY2D LW TW66 AC24W1A
P24C-6 RD-14 2 N24A-1 BK-18 DC-LUG
LV TW32 GY2F LW TW66 AC24W1B
PU PURPLE
H3 H3 P24D-6 RD-14 N24B-6 BK-14 1 D N24A-2 BK-18
2 N24B-2 BK-18 N24B-1 BK-18 TERMINAL BLOCK * * TB-LUG LV TW33 GX2D LW TW67 AC24V1A
N24A-6 BK-14 E N24B-1 BK-18 N24B-2 BK-18
N24B-6 BK-14
1
2 N24B-3 BK-18 BR BROWN LV TW33 GX2F LW TW67 AC24V1B
N24C-6 BK-14 N24C-6 BK-14 1 F N24B-4 BK-18 CONT-ASSY CN * TBD LV TW34 GW2D LW TW68 AC24U1A
N24D-6 BK-14 2 N24C-3 BK-18 PWR1P-1 BK-18 GN GREEN (CABLE CONN)
LV TW34 GW2F LW TW68 AC24U1B
N24D-6 BK-14 1 G N24C-4 BK-18 H14
2 N24D-1 BK-18 PWR2P-CN BK-18 BU BLUE CN
(INSIDE)
* TBD
1 H N24D-2 BK-18 PWR2N-CN BK-18
2 N24D-3 BK-18 SHLD2-CN SH
J N24D-4 BK-18 CBR-ASSY
1 CN * TBD
2 (CABLE CONN)
1 K N24D-1 BK-18
2 N24D-2 BK-18 H14 H14 CN * TBD
(INSIDE)
N24D-3 BK-18
N24D-4 BK-18
GROUND BLOCK * * TB-LUG
P24D-1 RD-18 (GB)
P24D-2 RD-18 H4 PWR2P-CTRL BK-18
A P24D-3
P24D-4
RD-18
RD-18
A
H10 H10 H10
KS-3 BK-18 THIS SCHEMATIC IS FOR THE 794 AC OFF-HIGHWAY TRUCK ELECTRICAL SYSTEM
KS-4 BK-18
VOLUME 3 of 4: INVERTER CABINET - LOW VOLTAGE
H6 H6 H6
MEDIA NUMBER: UENR3700-02
SCHEMATIC PART NUMBER: 313-4073, CHANGE: 00, VERSION: -
H15 H15
in neutral and with parking brake set.
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
9 8 7 6 5 4 3 2 1
CABINET GROUP - INVERTER (INVERTER CABINET)
(408) TRACTION MOTOR 1 - PHASE (394) TRACTION MOTOR 1
CURRENT SENSORS (LEFT HAND MOTOR)
M1ACT M1A
CT
A
M1BCT M1B TRACTION
CT B
MOTOR 1
M1CCT M1C C
CT
E (399) E
INVERTER DC POWER BUS POSITIVE DC POWER BUS
ACTIVE CHP (387) MOTOR 1 ECM, (389) MOTOR 1 ECM, (391) MOTOR 1 ECM, POSITIVE
RESISTORS PHASE A PHASE B PHASE C
DCP (386) CHOPPER
P PHASE MODULE PMA1 P PHASE MODULE PMB1 P PHASE MODULE PMC1
B P PHASE MODULE - NOTE A CHN
(405) (404) (403) DC BUS
DC BUS DC BUS CT
RHVW1 (401) CHOPPER CURRENT SENSOR
VOLTAGE 2 VOLTAGE 1 (DCCT)
CURRENT
1 SENSOR 1 1 1
SENSOR SENSOR
A V (DCPT 2) (DCPT 1) V
DCP10 CMCT
CT (376) DISCHARGE
(+) RESISTOR
LED ASSEMBLY (378) GROUND
DC POWER BUS POSITIVE

PROTECTION FC (410) FC FC FC FAULT K1 K2 K3
LED 1 AC AC AC AC A E
RESISTOR 1 CROWBAR CAPACITOR
2 ASSEMBLY 2 2 2 P (396) TRACTION
RDCR1
D1 D2 D3
RDCR3
A RECTIFIER 1
DCN10 CD1
C A1 A2 A3
B F C CD2 G
RHVW2 K (407) GENERATOR PHASE
C G (382) GENERATOR
CURRENT SENSORS
RDCR4
RDCR2
N G G N G N G CD3
D N D
D GENA CT A1
DCN CT
DC POWER BUS NEGATIVE N
D H 1
GENB CT A2 GENERATOR
CT 2
(411)
(400) DC POWER BUS POSITIVE 3
GROUND 4 GENC CT
INVERTER (388) MOTOR 2 ECM, PHASE A (390) MOTOR 2 ECM, PHASE B (392) MOTOR 2 ECM, PHASE C A3
DCP (402) CONTACTOR CT
ACTIVE CURRENT SENSOR PHASE MODULE PHASE MODULE PHASE MODULE (406)
F P
RESISTORS CT BMCT P PMB2 P PMB2 PMB2 GROUND FAULT
RHVW3 DETECTION
1 & 3
(377) SENSOR
DC POWER BUS
DC BUS K2 K3
NEGATIVE
(+) K1
E DCP20 (380) RETARDING 1 1 1 CAPACITOR
CONTACTOR 1 (398) GROUND
2 & 4 (397) TRACTION
(+) FAULT D1 D2 D3
CNP RECTIFIER 2
(-) V DETECTION
LED AC (GFD) SHUNT
LED 2 AC AC
PROTECTION FC FC FC RESISTOR A1 A2 A3
RESISTOR 2 RS1
2 2 2
(381) RETARDING
G CONTACTOR 2
C DCN20 GROUND 1 C
CNN (IN CROWBAR TRAY -
RHVW4 (+)
DISCONNECT FOR
MEGGERING)
H N G N G N G (409) TRACTION MOTOR 2 - PHASE
DCN (-) (395) TRACTION MOTOR 2
CURRENT SENSORS
DC POWER BUS DC POWER BUS (RIGHT HAND MOTOR)
NEGATIVE NEGATIVE M2C
M2CCT
CT
C
M2BCT M2B TRACTION

CT B
MOTOR 2
(379) RETARDING GRID BLOWER INVERTER A
CAPACITOR (RGBII CAPACITOR) M2ACT M2A
CT
(384) MAIN
G GROUND
CABINET GROUP - INVERTER (INVERTER CABINET) SYMBOL DESCRIPTION
CIRCUIT CONNECTED
GROUND 2 (383) CHASSIS
CD5 SYMBOL PART # NAME SPECIFICATION CIRCUIT NOT CONNECTED
CD4 GROUND GRID ELEMENT RESISTANCE: ELECTRICAL CONNECTION TO

CD6 BMCT, CMCT 309-4083 CURRENT TRANSDUCER 1500A, 10VDC
N P CHP (MEASURED AT @ 25° C (77° F)
MACHINE STRUCTURE
INTERNAL ELECTRICAL CONNECTION
DCCT,M1ACT,M1BCT,M1CCT,M2ACT,M2BCT, TO SURFACE OF COMPONENT
INDIVIDUAL GRID ELEMENTS 1, 3, 4 (UNTAPPED): 309-4078 CURRENT TRANSDUCER 3000A, 10VDC

CHN M2CCT,A1CT,A2CT,A3CT
B B
CONNECTOR
C BETWEEN CONTACT LUGS 1 & 2 = 0.660 OHM TO 0.693 OHM DCPT1,DCPT2,DCPT3 309-4085 VOLTAGE SENSOR 4000V, 10VDC H# CIRCUIT GROUPING DESIGNATION
CNP RECT1,RECT2 331-8979 DIODE (RECTIFIER) D1/D2/D3:5000V SPLICE

BETWEEN CONTACT LUGS 3 & 4 = 0.534 OHM TO 0.585 OHM BLADE, SPADE, RING OR SCREW
CD1,CD2,CD3,CD4,CD5,CD6 309-4081 CAPACITOR (DISCHARGE) 3300V,1uF TERMINAL
CNN
INDIVIDUAL GRID ELEMENT 2 (TAPPED): FC1 309-4077 CAPACITOR (FILTER) 3300V,1667uF CABLE SHIELD
GROUND 3
UA/UB/XA/XB:1200A,4500V TWISTED PAIR
BETWEEN CONTACT LUGS 1 & 2 = 0.711 OHM TO 0.750 OHM PMU1,PMV1,PMW1,PMU2,PMV2,PMW2,CHPPR 309-4076 PHASE MODULE
FC:1667uF
CNN CHP
SURGE SUPPRESSOR
RETARDER GROUP - ELECTRIC BETWEEN CONTACT LUGS 3 & 4 = 0.534 OHM TO 0.585 OHM LED1,LED2 313-4084 LED (HV WARNING) 24V,46mA JUMPER
1 3
(RETARDING GRID) RL1,RL2 326-1881 RESISTOR (LED PROT.) 12K ,40W+/-5% (GB)
GROUNDING BLOCK
UNTAPPED
GRID RETARDING GRID SYSTEM RESISTANCE CHECKS: RS1 326-1886 RESISTOR (SHUNT) 150K ,100W WIRE LABEL REQUIREMENTS
CONTACTOR CHOPPER
(MEASURED AT @ 25° C (77° F)
WIRE
(385) RETARDING GRID BLOWER ELEMENT RHVW1,RHVW2,RHVW3,RHVW4 309-4086 RESISTOR (HV WARNING) 35K ,500W WIRE CRIMP WIRE LABEL INSULATION
GRID 2 GRID 1
INVERTER (RGBI) 1 RDCR1,RDCR2,RDCR3,RDCR4 309-4084 RESISTOR (HV DISCHARGE) 15K ,750W WIRE LABEL (PIN ID)
2 4 GRID 1: WITH POWER CABLES DISCONNECTED FROM GRID

BM-A IN GRID 293-2208 RESISTOR (GRID) RG1/RG2/RG3/RG4:3.07 COLOR ABBREVIATIONS
1 3 CONNECTION ENCLOSURE, RESISTANCE BC1,BC2 313-4078 CONTACTOR (RETARD) 3000V,1600A ABBREV COLOR
TAPPED IS APPROXIMATELY: RD RED
IP BM-A A GRID THY1 309-4079 OVCRf(CROWBAR) 6500V,800A
GRID CHN CHP WH WHITE
ELEMENT
20 Page,
BM-B BM-B B BLOWER IP OR ORANGE

2 2 4 YL YELLOW
BM-C C MOTOR 2.2 OHMS - 2.3 OHMS
1 3 WIRE GROUP COLOR DESCRIPTIONS PK PINK
UNTAPPED BK BLACK
DC POWER CIRCUIT
IN GRID
BM-C GRID 2: WITH POWER CABLES DISCONNECTED FROM GRID AC POWER CIRCUIT GY GRAY
ELEMENT PU PURPLE
CONNECTION ENCLOSURE, RESISTANCE
A (393) GRID BLOWER 2 3 4
IS APPROXIMATELY:
BR BROWN A
MOTOR 1 3 GN GREEN
CNN IP CNP NOTE A: THE RETARDER CHOPPER MODULE BU BLUE
UNTAPPED IN
IN IN DC BUS POSITIVE POWER TRANSISTORS
GRID
0.71 - 0.75 ARE NOT USED DURING CHOPPER OPERATION. THIS SCHEMATIC IS FOR THE 794 AC OFF-HIGHWAY TRUCK ELECTRICAL SYSTEM
IP IP ELEMENT
4 OHMS VOLUME 4 of 4: INVERTER CABINET - HIGH VOLTAGE
2 4 MEDIA NUMBER: UENR3700-02
RETARDING GRID
CNP CHN SCHEMATIC PART NUMBER: 313-4071, CHANGE: 00, VERSION: -
CABINET GROUP - INVERTER (INVERTER CABINET) 2.7 OHMS - 2.8 OHMS in neutral and with parking brake set.
9 8 7 6 5 4 3 2 1
ENGINE - RIGHT VIEW
VIEW ALL CALLOUTS
66
59
60
52
1
ENCLOSURE GP - CONTROL
VIEW ALL CALLOUTS
35 23 25
CHASSIS - TOP VIEW
VIEW ALL CALLOUTS
51 19 82 34 4 3 18
83
24
85
50 56 84
UNDER
TANK 81 79
CAB - TOP VIEW
NOT VIEW ALL CALLOUTS
SHOWN
10 13 75 67 61 36
72 8 9 12 11
73
80
74
62
68
47 NOT
64 SHOWN
76
70
57
32
58
33
54
28
55
63
71
53
NOT
SHOWN
78
69
CAB - FRONT VIEW
VIEW ALL CALLOUTS
22 7
17
31
46
45 15
49 20
16
21
37
14
29
30
39
77 41
48
26
38 27
44
43
40
42
86
BATTERY GP
VIEW ALL CALLOUTS
65
2
REAR AXLE - TOP VIEW
VIEW ALL CALLOUTS
100 101 112 113 115 114 102 103
121 117
116 120
106
105 124
123
PLATFORM - REAR VIEW
VIEW ALL CALLOUTS
97
122
MAIN DRIVE ELECTRIC SYSTEM
VIEW ALL CALLOUTS
96 99
98
INVERTER CABINET - REAR VIEW
VIEW ALL CALLOUTS
CONN 40
CONN 41
ENGINE - RIGHT VIEW
VIEW ALL CALLOUTS
NOT
SHOWN
107
108
NOT
SHOWN
ENCLOSURE GP - BEHIND CAB
VIEW ALL CALLOUTS
94
93
92
CHASSIS - TOP RIGHT VIEW
VIEW ALL CALLOUTS
125
119
126
110
109
127
118
111
91
90 NOT
SHOWN
NOT
SHOWN
CAB - TOP VIEW
VIEW ALL CALLOUTS
95
104
VIEW OF TERMINAL BLOCKS
VIEW ALL CALLOUTS
179 180 181 412
182
413
183
184
INVERTER CABINET (REAR VIEW)
VIEW ALL CALLOUTS
210 220
222
196
INVERTER CABINET (FRONT VIEW)
VIEW ALL CALLOUTS
187 207 188 213 212 211

186 185 203 206 198 200 190 199 208 189 202
CONN 40
CONN 41
201
218 217 219 216 214 215
204
221 223
CONN 42 209
205
197
GROUND BLOCKS VIEW
VIEW ALL CALLOUTS
193 TB5 TB6 194 195
192
191
(LOCATED UNDER TERMINAL BLOCKS)

ELECTRIC DRIVE POWERTRAIN ELECTRONIC CONTROL OVERVIEW
J1939 CAN A DATA LINK COMMUNICATION VIEW ALL CALLOUTS
CAT DATA LINK COMMUNICATION
CHASSIS ECM SMARTTRUCK ECM
SMARTTRUCK ECM CHASSIS ECM BRAKE ECM VIMS APPLICATION MODULE
VIMS APPLICATION MODULE ENGINE ECM SERVICE CONNECTOR VIMS MAIN MODULE
VIMS MAIN MODULE BRAKE ECM DRIVETRAIN ECM MSS KEYREADER ADVISOR MODULE
ADVISOR MODULE SERVICE CONNECTOR (PRIORITY SYSTEM ENGINE ECM ELECTRONIC THERMOSTAT
PRODUCT LINK MODULE CONTROL)
CAT DATA LINK COMMUNICATION CAT DATA LINK COMMUNICATION
J1939 CAN A DATA LINK COMMUNICATION J1939 CAN A DATA LINK COMMUNICATION
HIGH SPEED PWM COMMUNICATION 2 HIGH SPEED PWM COMMUNICATION 1
CAN B DATA LINK COMMUNICATION CAN B DATA LINK COMMUNICATION
ALL OPERATIONAL COMMUNICATION BETWEEN

THE DRIVETRAIN ECM AND THE
(ONE WAY COMMUNICATION FROM RGBI)

MOTOR CONTROL ECMS IS CONDUCTED
CAT DATA LINK
INPUTS OUTPUTS ON THE CAN B DATA LINK

INCLUDING
MOTOR 2 ECM TRACTION MOTOR TORQUE COMMANDS MOTOR 1 ECM
CAN B DATA LINK

REQUESTED PWM POWER
ENGINE
LEFT FRONT RIGHT FRONT COOLING FAN SPEED TRACTION TRACTION GEAR COMMAND EFR ENABLE
WHEEL SPEED WHEEL SPEED SPEED MOTOR 1 COMMAND OUTPUT OUTPUT
SENSOR SENSOR MOTOR 2 RETARDING GRID BLOWER
SENSOR SENSOR SPEED SPEED FROM THROTTLE COOLING FAN INVERTER PILOT RELAY
SENSOR 2 SENSOR 2 CHASSIS ECM LOCK SOLENOID (RESETS RGBI)
SWITCH
J1939 CAN A DATA LINK
COPPER DRIVER
DC POSITIVE DRIVER CIRCUIT FOR
COPPER DRIVER
RETARDING GRID EXCITATION CROWBAR
CIRCUITS
DC NEGATIVE FIELD REGULAR (EFR) TO INTERFACE MODULE 2

BLOWER
CIRCUITS
J1939 CAN A DATA LINK

INVERTER (RGBI)
3 PHASE OUTPUT EXCITER WINDING
TO GRID BLOWER RETARDING CONTACTOR STATUS
CURRENT FEEDBACK INPUT FROM AUXILIARY CONTACTS
A MOTOR
B EFR PWM DIAGNOSTIC FEEDBACK
C
RETARDING CONTACTOR SINKING DRIVER
FEEDBACK CIRUITS
STEER CYLINDER TO RETARDING CONTACTOR PILOT RELAY

THROTTLE CURRENT OUTPUT TO
MOTOR 2, SPEED SENSOR 1 PEDAL POSITION
FEEDBACK
SENSOR EXCITER FIELD FOR
COPPER
INPUT CIRCUITS
CIRUITS
POSITION
COPPER
GENERATOR POWER
SENSOR MOTOR 2, SPEED SENSOR 1
CONTROL
MOTOR 2 WINDING TEMPERATURE INPUT CIRCUITS
AND BEARING TEMPERATURE
INTERFACE SENSOR INPUT CIRCUITS
MODULE 2 GENERATOR STATOR
WINDING (2) AND MOTOR 1 WINDING TEMPERATURE
MOTOR 2, GENERATOR PHASE BEARING AND BEARING TEMPERATURE
AND DC BUS CURRENT TEMPERATURE SENSOR INPUT CIRCUITS
SENSOR INPUT CIRCUITS SENSOR (2) INPUTS
INTERFACE
MOTOR 1, CHOPPER AND MODULE 1
PHASE MODULE GRID BLOWER MOTOR CURRENT
TEMPERATURE SENSOR INPUTS SENSOR INPUT CIRCUITS
DRIVER CIRCUIT FOR
COPPER CONDUCTORS
FIBER OPTIC DRIVER CIRCUITS
CROWBAR
COPPER CONDUCTORS
FROM POWER GENERATOR PHASE MODULE
CONVERTER 1 ECM GENA CT
TEMPERATURE SENSOR
INPUTS
6 OPTICAL POWER TRANSISTOR GENB CT
FEEDBACK CIRUITS CONTACTOR
GENC CT PILOT 7 OPTICAL POWER TRANSISTOR
3 PHASE FEEDBACK CIRUITS
GENERATOR RELAY
OUTPUT
FIBER OPTIC DRIVER CIRCUITS

TRANSISTOR 2TRANSISTOR
GATE DRIVER - GATE DRIVERS -
MOTOR 2, PHASE MOTOR 1,
MODULE A, DC POWER BUS
CURRENT SENSOR PHASE MODULE A,
PMA2 M2ACT PMA1
DCCT
ISOLATED 24V MOTOR 2, M1ACT
PHASE A ISOLATED 24V
DC POWER BUS DC POWER BUS MOTOR 1,
POSITIVE NEGATIVE PHASE A
TRANSISTOR 2 TRANSISTOR
GATE DRIVER - RECTIFIER ASSEMBLIES 1, 2 OUTPUT
DC POWER BUS POSITIVE, NEGATIVE GATE DRIVERS -
MOTOR 2, MOTOR 1,
PHASE MODULE B, RETARDING 1 2
M2BCT PHASE MODULE B,
PMB2 CONTACTORS 1, 2 PMB1
MOTOR 2, M1BCT
ISOLATED 24V PHASE B RETARDING MOTOR 1, ISOLATED 24V
RGBI DCV POWER SUPPLY GRID - PHASE B
VIA THE CONTACTOR GRID TAPS CONTACTOR
TRANSISTOR AFTER CONTACTORS CLOSE 2 TRANSISTOR
GATE DRIVER - GRID,
GATE DRIVERS -
MOTOR 2, CHOPPER MOTOR 1,
PHASE MODULE C, GRID GRID 1 BMCT PHASE MODULE C,
PMC2 M2CCT CURRENT PMC1
MOTOR 2, GRID SENSOR M1CCT
ISOLATED 24V PHASE C BLOWER MOTOR 1, ISOLATED 24V
MOTOR PHASE C
A
OPTICAL DRIVER
FOR B
CROWBAR C 1 TRANSISTOR
GATE DRIVER -
CHOPPER MODULE
CMCT
ALL 3 VOLTAGE SENSORS PROVIDE VOLTAGE STATUS ISOLATED 24V
INPUTS TO BOTH MOTOR CONTROL ECMS
DC BUS VOLTAGE 1 DC BUS VOLTAGE 2

SENSOR SENSOR TRACTION MOTOR 2
(DCPT1) (DCPT3)
GROUND FAULT
DETECTION SENSOR TRACTION MOTOR 1
SWITCHED DC NEGATIVE FROM CHOPPER

MODULE TO THE CHOPPER GRID RESISTERS
DCPT1, DCPT2, DCPT 3
SENSOR INPUTS TO
POWER CONVERTER 1
MAIN ELECTRIC DRIVE TRAIN SYSTEM
VIEW ALL CALLOUTS
393
382
High Voltage Cables
395
394
INVERTER CABINET (REAR VIEW)
VIEW ALL CALLOUTS
376
385 379 402 403 405
400
399
383 384
397
396
INVERTER CABINET (FRONT VIEW)
VIEW ALL CALLOUTS
380 381 388 390 409 407 408

387 389
411
401 398 NOT SHOWN
404 406 410 378
377
392
386
391

Esquematico Electrico 794AC

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Esquematico Electrico 794AC

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INTERACTIVE SCHEMATIC

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VIEW ALL CALLOUTS

ELECTRICAL SYMBOLS BASIC HYDRAULIC

Pressure Temperature Level Flow

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Zoom Out “CTRL” / “-” and Definitions page

Fit to Page “CTRL” / “0” (zero)

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC

One Position Two Position Three Position Unidirectional Bidirectional Pump

CYLINDERS Fluid Spring

Internal Hydraulic Pneumatic

MANUAL CONTROL FLUID STORAGE RESERVOIRS

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS

Pressure Temperature Level Flow

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS

794 AC Off-Highway Truck

Volume 1 of 4: Cat Drive 24 Volt

© 2016 Caterpillar, All Rights Reserved Printed in U.S.A.

Refer to the Parts Manual using a specific serial number prefix

Component Location - Volume 4

The connectors shown in this chart are for harness to

Connector Location - Volume 3

E1076 Retarding Grid Blower Phase Current Incorrect Motor 2 ECM

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VOLUME 1 of 4: CAT DRIVE 24 VOLT

205 A700-1 605 1205

CABINET GROUP- INVERTER ( INVERTER CABINET)

RETARDING GRID (RG)

253 453 653 K466-5 1053 1253

329 M2TS-10 K415 CN41-08 CAN CAN A-

525 EFR CURRENT CONTROL CDL- 1131

26 BK J1-10 1158 6 24VDC POWER CIRCUIT

07 J804-AR14 516 42 J806 445 07 - - 42 29 - - 64 - - 28 - - 63 J879 810

KEY SWITCH ON AC24W1S SH

2 P24A-2 RD-18 SHLD2-DCPT1 SH 309-4076 309-4076 309-4076 SHLD1-M1C SH 3462025

DC POWER BUS POSITIVE

M2BCT M2B TRACTION

CD4 GROUND GRID ELEMENT RESISTANCE: ELECTRICAL CONNECTION TO

INDIVIDUAL GRID ELEMENTS 1, 3, 4 (UNTAPPED): 309-4078 CURRENT TRANSDUCER 3000A, 10VDC

CNP RECT1,RECT2 331-8979 DIODE (RECTIFIER) D1/D2/D3:5000V SPLICE

2 4 GRID 1: WITH POWER CABLES DISCONNECTED FROM GRID

BM-B BM-B B BLOWER IP OR ORANGE

100 101 112 113 115 114 102 103

179 180 181 412

187 207 188 213 212 211