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Applied Acoustics
journal homepage: www.elsevier.com/locate/apacoust
a r t i c l e i n f o a b s t r a c t
Article history: Smart-grid control aims to use current power converter technology of pump drives for grid stabilization.
Received 15 June 2022 Hereby, fluctuations of the power grid frequency are transmitted to the pump drive resulting in pump
Received in revised form 27 March 2023 speed changes. Along with the inherent impeller design these pump speed changes are resulting in pres-
Accepted 2 April 2023
sure pulsations which propagate as hydro acoustic pressure waves throughout the pump system causing
Available online 17 May 2023
noise and vibration issues in the piping system. Therefor, in order to realize smart-grid control, a solution
must be found to attenuate or counteract these hydro acoustic pressure waves. In an earlier work [1], an
Keywords:
active noise control (ANC) system to reduce pressure pulsations at a pump’s blade passing frequency
Active noise control
Pump system
(BPF) was published with the focus on constant points of operation. However, utilizing smart-grid control
Smart-grid control will results in high gradients of the pump speed and constantly changing points of operation are to be
Order tracking expected. This paper aims to attack those kinds of operating conditions. Within this paper, moving fre-
Blade passing frequency quencies of interest at different pump speed gradient with and without active attenuation are analyzed
Pressure pulsation and extracted from time series data by means of Vold-Kalman order tracking filter. In relation to possible
fluctuations in the power grids frequency, the active attenuation performance of the ANC system is
evaluated.
Ó 2023 The Author(s). Published by Elsevier Ltd. This is an open access article under the CC BY-NC-ND
license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
1. Introduction nology of pump drives for grid stabilization as pumps are respon-
sible for up to 30% of the industrial power consumption in
Electrical consumers, such as pumps, contribute towards the European Union. However, to stabilize the fluctuating power grid,
stable operation of the electrical power grid due to active and reac- frequency adjustments of the pumps driving speed are required,
tive power consumption. As for example, the share of renewable resulting in the emission of hydro acoustic pressure waves into
energy sources like wind power in the energy-mix is increasing, the piping system.
so is the imbalance caused by their fluctuating power output [2] A pump system is the combination of pump, drive and piping
and with it the need for grid-supporting measures. If the con- system. In a centrifugal pump, fluid is accelerated from the inlet
sumers are indirectly connected to the grid via power electronic of a rotating impeller to the encompassing volute by a finite num-
converters, their positive contribution is reduced or non-existent. ber of blades, where it is collected and led into the discharge line.
Consequently, the ability to compensate imbalances within the Due to the impeller wake flow and its interaction with the volute
power grid is greatly reduced. A number of studies have already tongue, periodic pulsations and random fluctuations of the dis-
been taken to find consumer electronic devices and control charge pressure are generated. Pressure pulsations at the so called
schemes suitable for grid stabilization, also known as dynamic blade passing frequency (BPF) f b;i and its harmonics are based on
demand control (DDC). For example refrigerators [3], heat pumps blade count z and rotational speed n of the impeller.
[4], electronic vehicle batteries [5] or photo voltaic plants [6] have
n
been proposed. A research project founded by the European Union f b;i ¼ z i i ¼ 1...N ð1Þ
is focusing on investigations to utilize the power converter tech-
60
In most applications the pressure pulsations with f b;i are most
⇑ Corresponding author. prominent in the power spectrum of the discharge pressure. Further
E-mail addresses: johannes.bueker@hydronauten.de (J. Büker), andre.lass@
detail can be found for example in [7–9]. These pressure changes
hydronauten.de (A. Laß), swantje.romig@uni-rostock.de (S. Romig), paul.werner3@ are propagating throughout the piping system in terms of acoustic
uni-rostock.de (P. Werner), hendrik.wurm@uni-rostock.de (F.-H. Wurm). pressure waves and excite the piping system hydraulically and
https://doi.org/10.1016/j.apacoust.2023.109372
0003-682X/Ó 2023 The Author(s). Published by Elsevier Ltd.
This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
J. Büker, A. Laß, S. Romig et al. Applied Acoustics 209 (2023) 109372
Nomenclature
structurally and lead to undesirable vibrations and noise emissions. Nowadays the common limit for pump speed changes is about 100
In worst case, they cause acoustic and/or structural resonances and rpm/s to prevent undesirable noise or vibration issues. Hence,
may damage the pump system. By changing the rotational speed as smart-grid control is not realized in most pump systems yet. The
grid stabilizing measure, those resonances are almost certain to be desired gradient of the smart-grid control acts as a benchmark for
excited. the presented ANC-system as it needs to catch up to and still be able
In an earlier work [1], an ANC system based on the principal of to attenuate the introduced pressure pulsations even if the rota-
destructive interference was presented, capable of effectively tional speed is changed rapidly. One should bear in mind that a fre-
attenuating dominant hydraulic pressure pulsations at blade pass- quency shift of 2; 5 Hz will cause the grid to disconnect
ing frequency (BPF) and its harmonics for most points of operation automatically and is usually not encountered in normal operation.
of a pump system. Additionally the attenuating effect of the acti- Still, it should be mentioned that changing rotational speeds of
vated ANC system on structural vibrations and airborne noise were pumps can also arise due to other reasons. One example is the
shown. However, only static points of operation have been energy optimal control of pump’s rotational speeds in heating sys-
addressed. Based on this work, the ability to attenuate propagating tems due to varying demands over the days and years[12].
pressure waves at moving points of operation and to compensate By achieving noise control for pumps at fluctuating operation
for fluctuations in drive speed due to smart-grid control is investi- condition, a whole class of electrical consumers would be enabled
gated in this paper. to be integrated and controlled by smart grid networks, serving
To assess the possibility of attenuating pressure pulsations their owners needs closer, while previously being restricted due
while the point of operation changes based on the power grids fre- to noise and vibration issues.
quency, the magnitude and gradient of pump speed changes have
to be quantified. Rump et al.[10] presented a model for the control 2. Experimental methods
of a pump drive in a heating system, where the active power con-
sumption of the pump drive is altered based on measured changes 2.1. Measurement setup
in the local grid frequency. In his model, the rotational speed n is
changed linearly proportional to the grid frequency deviation Df 0: The closed loop piping system passing the semi-anechoic cham-
Dn0 ¼ knf Df 0; ð2Þ ber of the Institute of Turbomachinery at the University of Rostock
The gain factor knf was discussed in a range of ½0:01; 0:08 pu per
1 Hz of grid frequency fluctuation, where pu (”per unit”) describes
a normalized reference unit. In this case, 1pu refers to an operational
point of a defined rotational speed. If, for example, 1pu refers to the
rated speed of 1450 rpm of our research pump, 0:01 pu=Hz describes
the change of 14:5 rpm per 1 Hz frequency deviation. In [10], a range
of 2:5 Hz in grid frequency deviation was considered. This refers to
a change in rotational speed of Dn0 ¼ ½0:01; 0:08 pu=Hz
1450rpm=pu 2:5 Hz ¼ ½36; 290 rpm. According to the 2007 trans-
mission code [11], static grid frequency deviations occur in a time-
scale of ½0:2; 1:5 Hz, hence a maximum expectable gradient in
rotational speed can be calculated. Taking a worst case approach,
the rotational speed is assumed to be driven in a trapezoid form if
frequency and amplitude of the grid’s frequency are known. As can
be seen in Fig. 1, the ANC system would have 1/4 period of the oscil-
lation to converge, before the next change in rotational speed occurs,
resulting in a maximum gradient of
290 rpm
¼ 3480 rpm=s: ð3Þ
1=1:5 Hz 0:125 Fig. 1. Schematic for grid frequency deviation and rotational speed.
2
J. Büker, A. Laß, S. Romig et al. Applied Acoustics 209 (2023) 109372
is operated with water. The integrated centrifugal pump is a proto- since every coupled system is characterized by individual inertia
type pump with a specific speed of nq =13.4 rpm at a reference properties in the pump, motor and fluid domain. The real speed
speed of nref ¼ 1450 rpm. The asynchronous servo motor is con- gradient of each measurement is derived by applying a linear
trolled by a SINAMICS S210 frequency converter and consumes regression to the ramp section of the measured speed curves
17 kW of power at 1500 rpm drive speed. The complete closed loop between 110% base and 90% top speed as indicated by the dashed
pump system including the prototype pump, valve registers and lines in Fig. 3.
marked sensor positions is shown in Fig. 2. The dynamic pressure All 12 speed step ranges along with 20 individual pump speed
fluctuations are measured inside the suction line (s1 ; s2 ), the pump gradients each were measured at a fixed valve opening ratio,
(p1 ) the discharge line (d1 . . . d5 ) and on the roof of the semi- related to the pumps best efficiency point of operation (BEP) at ref-
anechoic chamber (r1 ; r2 ) by means of acceleration-compensated erence speed nref , resulting in a total of 240 measurements. For
dynamic pressure sensors (PCB S112A22) radially integrated into each measurement, the pump is first driven at the current base
the pipe wall. The angle of rotation and rotational speed of the speed n0 for 10 s without active noise control (ANC off). The speed
pump shaft are measured by means of an incremental disc using is then raised with one of the predefined speed gradients to the
inductive sensors (BES 516–3044-G-E4-C-PU-05). All signals are desired top speed nt ¼ n0 þ Dni , held there for 10 s and then low-
recorded by a Brüel & Kjaer LAN-XI measuring system equipped ered with the same gradient. After another 10 s of settling time,
with measuring cards (3050-A-060).
All measurements were conducted by driving the pump in lin-
ear ramps between four base speeds (n0 ) and three independent
top speeds, resulting in 12 different pairs of limiting drive speeds
(cf. Table 1). All ramp measurements were taken systematically
for a set of predefined pump speed gradients starting at 100 rpm/
s up to 2950 rpm/s in steps of 150 rpm/s. Gradients higher than
2950 rpm/s, like the required 3480 rpm/s mentioned in Section 1,
could not be achieved with the available motor. The real speed gra-
dient has to be determined for each measurement individually,
Table 1
Base speed and adjacent speed changes.
Fig. 2. Closed loop piping system passing the semi-anechoic chamber with installed prototype pump and marked sensor locations.
3
J. Büker, A. Laß, S. Romig et al. Applied Acoustics 209 (2023) 109372
yðnÞ ¼ xðnÞ þ gðnÞ; ð6Þ as a global solution, which is recommended in [14]. The addition of
the identity matrix E in Eq. 13 leads to a positive definite sparse
where yðnÞ is the measured signal, xðnÞ the tracked order and gðnÞ is
an error term containing noise and other orders included in yðnÞ. matrix ðr2 AT A þ EÞ which is always invertible, if r is not chosen
Again, a matrix formulation with all measured values is given by too large. Finally, to find the time signal, the complex envelope
[14] has to be demodulated by
J ¼ r 2 eT e þ gT g ð10Þ
@J
¼ 2r2 AT Ax þ 2ðx CH yÞ ¼ 0 ð11Þ
@x
r is a weighting factor, which influences the bandwidth of the
filter. Choosing a large value for r leads to slow convergence but
high accuracy, whereas a small r results in faster convergence with
a lower frequency resolution. In [15] this relationship was further
examined for stationary cases using the transfer function of the
VKF. The choice of the bandwidth defines the weighting factor
for a two pole filter as
sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
pffiffiffi
21
r¼ ; ð12Þ
6 8cosðPDf Þ þ 2cosð2PDf Þ
5
J. Büker, A. Laß, S. Romig et al. Applied Acoustics 209 (2023) 109372
Fig. 10. Envelope of the pulsations of the first three order BPFs for the static and the
Fig. 8. Campbell diagram with ANC on. transient case.
6
J. Büker, A. Laß, S. Romig et al. Applied Acoustics 209 (2023) 109372
The case for ANC off is again shown in blue, whereas ANC on is
in red. Additionally, the increasing gradient in rotational speed is
the solid line and the decreasing gradient is the dotted line. Those
steep gradients between two constant rotational speeds lead to the
hysteresis kind of curves. The figure leads to three conclusions.
4. Conclusions
pressure data like the target frequency of the ANC system. As Declaration of Competing Interest
shown in detail above, the VKF is capable of extracting wanted fre-
quency contents with its correct amplitude information in contrast The authors declare that they have no known competing finan-
to simple FFT analysis of the raw time domain data. The same cial interests or personal relationships that could have appeared
method was then utilized to extract frequency contents attenuated to influence the work reported in this paper.
by the ANC system from measurements at transient points of
operation. Acknowledgment
As stated above, the inertia of the pumps impeller, drive shaft
and motor in combination with the limited (but for our pump still This paper was made within the framework of the research pro-
oversized) power of the driving unit, limits the maximum possible ject ‘‘Netz-Stabil” and financed by the European Social Fund
gradient especially for lower step sizes. (ESF/14-BM-A55-0024/16). This paper is part of the qualification
That said, for the ability of the ANC system to attenuate at vary- programme ‘‘Promotion of Young Scientists in Excellent Research
ing rotational speeds, not the pumps speed gradient itself was the Associations - Excellence Research Programme of the State of
determining factor but where the gradient started and in which Mecklenburg-Western Pomerania”.
direction the speed was altered. Depending on these two parame-
ters, different convergence times of the ANC system were achieved. References
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