TRAINING REPORT

Deenbandhu Chotu Ram University of Science

and Technology, Murthal, Sonipat, Haryana,

Report
Industrial Training On Robotics
And Automation
at
VEE GEE INDUSTRIAL
ENTERPRISE LTD
 Candidate’s Declaration
I, SANGAM SHARMA, hereby declare that the presented report of summer internship is
VEE GEE INDUSTRIAL ENTERPRISES LTD uniquely prepared by Me after the
completion of FOUR WEEKS work at VEE GEE INDUSTRIAL ENTERPRISES LIMITED.

I hereby warrant that the work I have presented does not breach any existing copyright acts.

…………………………….
SANGAM SHARMA
20001004081
DCRUST Murthal
 Acknowledgement
I would like to thank my training manager, Mr. Krishna Mohan, for his
unflinching desire to know what was going on in my projects and for those
millions of opportunities he gave me to share his ideas and knowledge in a large
variety of settings. His guidance and direction and methodology with which he
taught us the concepts was unparallel and unprecedented in every way . I am
very much thank full to him for his wise and synergetic help throughout my
training period . I am grateful to his for unending support and for all those good
times we shared during this project. I also express my gratitude to all the other
employees of VEE GEE INDUSTRIAL LTD. for making my training at the
company a wonderful experience .
PREFACE
Industrial training is now a day's one & the only one method to make students
familiar with the modern techniques. latest equipments & methods used in
various industries. During industrial training. students visit to various
companies and make themselves familiar with the practical aspect of the
production method. This training has provided an ultimate experience &
opportunity to have practical knowledge which has increased my level of
thinking & dealing with different kinds of people in all walks of life. It helps us
a lot while appearing to the interviews, Industrial training improves the
theoretical and the practical concept of the students about engineeringThe well
planned properly executed & evaluated industrial training helps a lot in
inculcating good work culture. It provides Imkage between the students & the
industry in order to develop the awareness of industrial approach to problem
solving based on broad understanding plant.
 About Company Profile
Overview
Today VEEGEE supplies automotive sheet metal components and welded
assemblies to some of the finest automobile companies known
worldwide. With the experience gained in the past decade and
half, VEEGEE is poised to take a quantum leap in its endavour to
benchmark itself against the very bests in the industry.

VEEGEE manufactures Sheet Metal components upto the size of 2000

mm X 1000 mm. The Company has in-house MIG Welding, Arc Welding,
Spot Welding, Projection Welding, Tool manufacturing and tool
maintenance facilities. The Company is manufacturing sheet metal
components and assemblies from in-house and imported toolings and
meets the specific customer requirement.

The Company has a wide array of production resources like hydraulic

and power presses upto 600 tons capacity, powder coating unit and
spot, mig, arc, seam and projection welding facilities. The Company has
independent tool room that provide powerful support to the main line
production activities.Inhouse standard room enables strengthy analysis.
The maintenance department ensures high order of machine availability
and continued process capability. Support facilities like captive power
generation(2100kVA),cooling towers,, forklifts and overhead cranes
enable smooth manufacturing operations.

We follow stringent quality regimen throughout their establishments to

serve the interest of customers in a better and way.
OTHER PLANTS IN INDIA
VEEGEE Industries is a company, who has an expert hand on the manufacturing of Sheet Metal
Components and sub-assemblies from in-house and imported toolings. Company manufactures the Sheet
Metal Components as per the customer's requirement and specifications. The company has a complete in-
house infrastructure with ultra-modern facilities and equipments for the production of Sheet Metal
Components. Over the years, with the production facilities like Captive Power Generation - 2100 KVA,
Sanctioned Load 1800 KW, Screw Compressors with Air Drier Unit, Cooling Tower, Fork Lifters and
overhead cranes, the giant production industries have looked upon VEEGEE for the best, affordable, safe
and qualitative products and services. One can get them in any volume and specifications as per
requirement. Each and every component manufactured in the production house of VEEGEE are for OEM's
only.

The customers can get a varied range of the Sheet Metal Components, which can vary upto the size of
2000 mm x 1000 mm. The company is capable of providing the products at a very competitive price with
the best services one can have. The talented and dedicated engineering department and other staff are
committed to improve the products. Thus, providing the best in quality and sophisticated Sheet Metal
Components to the various industries. The key strength and success lie in the company's employees. As
only they are fully responsible in giving the product a qualitative edge. VEEGEE is always in a continuous
process in increasing the efficiency of its employees through various training programs provided by
AOTS, Kenshu centers in Japan on subjects like production and quality management.

The company is trying to inculcate the the priniciples of PRODUCTION PYRAMID, which is very much
responsible for the success of Japanese manufacturing systems. Due to rigorous quality controls in its
production house, the company has acquired its client list with some very reputed and renowned names,
like M/S Maruti Udyog Limited (Passenger Cars), M/S Escorts Limited (Tractors), M/S Eicher Motors
Limited (LCVS), M/S Honda Siel Cars India Ltd. (Passenger cars), M/S Jay Bharat Maruti Ltd. and many
more. With the vision to work with fair means just to get its clients' satisfaction.
PRODUCTS MANUFACTURED IN THE
COMPANY

High Tensile Parts

VEEGEE has developed High Tensile parts at its Greater Noida facility. It is currently supplying more
than 15 parts to Honda cars and more than 10 parts to General Motors. These parts were earlier imported
by the OEMs.

Coil Blanking
VEEGEE is setting up a coil blanking facility as an extension to its TWB facility at Bawal. The facility
shall both cater to the internal requirements of Caparo and supply externally to Maruti and Honda from
July'08.
CLIENTS OF THE
COMPANY
We are the pioneer in making sheet metal components and are the vendors of various automotive majors
such as Eicher Tractors, Escorts, Maruti to name a few.

Our superior customer focus and ontime deliveries make us the most suitable outsourcing partner. We have
a excellent infrastructure in form of skilled man power and heavily equipped shop floors.

Products are of wide array and depends on the model of automobile and the manufacturer.
PRODUCTS
MANUFACTURED
MANUFACTURING
The company is manufacturing sheet metal components and sub-assemblies from in-house and imported
toolings. The components produced at VEEGEE are as per the customer’s specifications.

VEEGEE manufactures sheet metal components & modules:

From 20mm x 45mm to 3000 mm x 1600 mm.

Thickness ranging from 0.5mm to 8mm.

HR, CR,ERW Pipes, High Tensile & Galvanized materials.

QUALITY
DEPARTMENT
The main role of the quality department is to check the
production done by the production department is good
and as per the clients requirements. If there is any
defectice piece made by the production department then
its quality department duty find the mistakes in the
product before sending them to the customers. And if
some how any defective piece sent to the quality
departments then it’s the quality department who handle
the the complaints the customers.
DOJO ROOM
Dojo” is a Japanese word to describe a room or a hall in
which martial arts are practiced – from “do”, the way or the
pursuit, and “jo”, a place

 Purpose of Dojo room

The term DOJO means 'a place of the way' in Japanese while
in manufacturing parlance, a DOJO centre serves as a
workshop that helps in skilling, acclimatizing and thoroughly
preparing workers, especially new workforce before they join
work at manufacturing plants.
In manufacturing parlance, a DOJO centre is a place for
skilling, acclimatizing and thoroughly preparing the team
members, specially the fresh ones, before they take on their
responsibility on the manufacturing shopfloors.
ROBOTS AND PROGRAMING

 PROGRAMING LANGUAGE USED

 C/C++
The most popular language in robotics is probably C/C++ (C++
is an object-oriented successor to the C language). Python is
also very popular due to its use in machine learning and also
because it can be used to develop ROS packages.

Why is C++ used for robotics?

 Why C++ is the Number 1 Programming Language in
Robotics? C++ allows interaction with low level hardware,
and also real time performance. C and C++ are very
mature programming languages. To ensure the best
performance of a robot, it will be better to use C++.

Software used for programming robots?

 PowerMill CAM software for robotics
 PowerMill software provides powerful, flexible, easy-to-use
tools for offline programming of robots
ROBOTS USED IN THE
COMPANY
 In VEEGEE YASKAWA AND KUKA ROBOTS are
the 2 majore robots used for doing the robotic mig
welding and spot welding.
 Yaskawa Robotics
 Yaskawa announced the Japan's first all-electric
industrial robot under the brand name MOTOMAN in
1977, and since then we have shipped nearly 500,000
units all over the world. Yaskawa develops and
optimizes servomotors which are the main
components of industrial robots MOTOMAN by
ourselves.


 KUKA ROBOT
 The industrial robots are used in many application
areas, such as material handling, loading, and
unloading of machines, palletizing and depalletizing,
spot and arc welding. They are used in some large
companies, predominantly in the automotive industry,
but also in other industries such as the aerospace
industry.
Project
Line follower robot
Line follower robot is a robo car that can follow a path. The path can be visible like a
black line on the white surface (or vice-verse). It is an integrated design from the
knowledge of Mechanical, Electrical and Computer engineering.

Application: Line followers can be used to deliver mail within an office building and deliver
medications in a hospital. The technology has been suggested for running buses and other
mass transit systems, and may end up as part of autonomous cars navigating the freeway. The
line follower can be used in guidance system for industrial robots moving on shop floor. An
example might be in a warehouse where the robots follow 'tracks' to and from the shelves
they stock and retrieve from. An ‘electronically guided type’ of tractors require which
follows a white or a black line painted are used for point to point pickup and delivery of
trailers.

Items Required: Two IR Pairs, Two BO2 Type 60mA Motors, Ball Caster, Plastic Chassis,
Two Batteries, Two Standard Wheels, Double Sided Tape and RoboBoard 1.

Working Principle: These robots usually use an array of IR (Infrared) sensors in order to
calculate the reflectance of the surface beneath them. The basic criteria being that: The black
line will have a lesser reflectance value (black absorbs light) than the lighter surface around
it. This low value of reflectance is the parameter used to detect the position of the line by the
robot. The higher value of reflectance will be the surface around the line.
 Assembly: The main robot body is assembled as
described in section 3.6. The IR Pairs are mounted
at the front of the chassis. The receiver and the
emitter is bent to detect the line. To ensure that the
IR from the emitter does enter the receiver directly
without hitting the line, the receiver is bent slightly
more than the emitter and the converse can also be
d

one.
SOURCE CODE OF THE ARDUINO

The following program was uploaded into the RoboBoard 1

Testing: The robot was programed to follow the first black line on a
white background.