ITP Concrete Repair

Project Name : Cooling Tower Repair and Associated Services for Salak
Bid No : 32DS230801
Main Contractor : PT. Prima Jaya Sentosa Energi
Sub-Contractor :-
Star Energy Geothermal Salak, LTD PT. Prima Jaya Sentosa Energi Project Owner : STAR ENERGY GEOTHERMAL SALAK, LTD
Document No :
INSPECTION & TEST PLAN

Equipmment Description: Endorsement By: Legend
CONCRETE REPAIR H : Hold Point A : Document Approval M : Monitoring

Project: Certification Completion Date: W : 100% Witness R : Document Review P : Perform / Prepare
SW : Spot/ Random Witness V : Document / Data Verification I : Information
Cooling Tower Repair and Associated
Services for Salak
RESPONSIBILITY
No DESCRIPTION INSPECTION METHOD REF. DOCUMENT ACCEPTANCE CRITERIA
Sub. Sign PJSE Sign SEGS Sign Remarks
1 General P H H
1.1 QA/QC Manual Review Owner Spec Company Approval P R R

1.2 Approval Drawing Review Owner Spec Company Approval P R R
Qualification / Approval of Concrete Repair
1.3 Review Owner Spec SSPC P R R
Procedure
2 Grouting
A Preparation
1 Construction Method Review Work Method Statement Company Approval P W SW
2 Quality of Material Monitoring Owner Spec Company Approval P W SW
3 Surface Rought Monitoring Owner Spec Company Approval P W SW
4 Cleaning Monitoring Owner Spec Company Approval P W SW
B Installation
1 Mixing & Placing Monitoring Owner Spec Company Approval P W SW
2 Temperature Test Owner Spec Company Approval P W SW
3 Curing Monitoring Owner Spec Company Approval P W SW
4 Dimension, alignment & Stability of Formwork Witness Owner Spec Company Approval P W SW
5 Top Elevation of Form Work Dimension, Survey Owner Spec Company Approval P W SW
6 Champer / Surface Finish Monitoring Owner Spec Company Approval P W SW
7 Location Monitoring Owner Spec Company Approval P W SW
8 Coating with Bonding Agent Monitoring Owner Spec Company Approval P W SW
9 Ensure the gap around is Full Monitoring Owner Spec Company Approval P W SW
10 Check that shim are fix Monitoring Owner Spec Company Approval P W SW
Bid No : 32DS230801
Sub-Contractor :-
Document No :


Services for Salak
RESPONSIBILITY
3 CONCRETE
3.1 CONCRETE WORKS

A Prepation
1 Construction Method Monitoring Procedure Company Approval P W W W
Cement type, Quality, Compliance with Applicable
2 Review Owner Spec Company Approval P W W W
Standard
ASTM C33 Spec for Concrete
3 Quality of Aggregate Test Test, Review Laboratorium Test P W W W
Aggregate
a) Aggregate Gradation Test Test, Review ASTM C 136 Laboratorium Test P W W W
b) Specific Gravity Test of Aggregate Test, Review ASTM C 127 Laboratorium Test P W W W
c) Mud Test of Aggregates Test, Review ASTM C 127 Laboratorium Test P W W W
d) Alkali Aggregate Reaction Coarse and Fine
Test, Review ASTM C289 and ASTM C227 Laboratorium Test P W W W
Aggregate
4 Water Test Test, Review ASTM C 70 Laboratorium Test P W W W
5 Mix Design Review Owner Spec - P W W W
6 Trial Mix Test, Review Owner Spec Procedure P W W W
7 Storing Condition of Cement and Aggregate Monitoring Owner Spec Procedure P W W W
8 Location and surface condition of joints Monitoring AFC Drawing Procedure P W W W
9 Cleaning prior to concrete placing Monitoring Owner Spec Procedure
10 Admixture Review ASTM C 260 & ASTM C Procedure
11 Concrete mixing Monitoring Owner Spec
B Concrete Pouring
1 Workmanship of placing and consolidation Monitoring Owner Spec Procedure P W W W
2 Concrete finishing and removal of laitance Monitoring Owner Spec Procedure P W W W
C Finishing / Second Concrete Pouring P W W W
Bid No : 32DS230801
Sub-Contractor :-
Document No :


Services for Salak
RESPONSIBILITY
Curing (Period, Method of Preventing Moisture

Monitoring Owner Spec Procedure P W W W
Loss)
Chipping Surface of Concrete to be Repaired Monitoring Owner Spec Procedure P W W W
Appearance of Surface after form Removal Monitoring Owner Spec Procedure P W W W
Mortar Finishing (Level, Chamber, Crack) Monitoring Owner Spec Procedure P W W W
Bid No : 32DS230801
Sub-Contractor :-
Document No :


Services for Salak
RESPONSIBILITY
Dimensional Inspection for Completed Casting Monitoring Owner Spec Procedure P W W W

D Test
Concrete Temperature Test Owner Spec Procedure P W W W
Slump Test Test Owner Spec Procedure P W W W
Compressive Strenght Test Test Owner Spec Procedure P W W W
3.2 FORMWORK
A Preparation
Quality and Shape of Material Monitoring Owner Spec Procedure P W W W
Formwork Fabrication Dimension AFC Drawing None P W W W
B Installation
Location, Dimension, Alignment, Plumb and
Dimension AFC Drawing Procedure P W W W
Elevation
Chamfer Monitoring AFC Drawing Procedure P W W W
Stability againts concrete placing & vibration Monitoring Owner Spec Procedure P W W W
Surface Treatment (cleaning and form oil
Monitoring Owner Spec Procedure P W W W
application)
Protection of form scaffolding Monitoring Owner Spec None P W W W
Time of removal form, shoring and support:
Submit data on method for determing material Monitoring ACI 318 None P W W W
strength for formwork removal
Final Inspection (pre-pouring) Monitoring AFC Drawing Procedure P W W W
4 Final Documents
4.1 Document Dossier (MDR) Review Engineering Spec. Engineering Spec. P R R

4.2 Completion Notice Inspect Engineering Spec. Engineering Spec. P R R
Bid No : 32DS230801
Sub-Contractor :-
Document No :


Services for Salak
RESPONSIBILITY
Prepared by, Withnessed/ Reviewed by,

PT. Prima Jaya Sentosa Energi SEGS QA/QC Inspector

ITP Concrete Repair

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Project Name : Cooling Tower Repair and Associated Services for Salak

INSPECTION & TEST PLAN

CONCRETE REPAIR H : Hold Point A : Document Approval M : Monitoring

1.1 QA/QC Manual Review Owner Spec Company Approval P R R

INSPECTION & TEST PLAN

CONCRETE REPAIR H : Hold Point A : Document Approval M : Monitoring

3.1 CONCRETE WORKS

INSPECTION & TEST PLAN

CONCRETE REPAIR H : Hold Point A : Document Approval M : Monitoring

Curing (Period, Method of Preventing Moisture

INSPECTION & TEST PLAN

CONCRETE REPAIR H : Hold Point A : Document Approval M : Monitoring

Dimensional Inspection for Completed Casting Monitoring Owner Spec Procedure P W W W

4.1 Document Dossier (MDR) Review Engineering Spec. Engineering Spec. P R R

INSPECTION & TEST PLAN

CONCRETE REPAIR H : Hold Point A : Document Approval M : Monitoring

Prepared by, Withnessed/ Reviewed by,

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