294 Part 3 - 1002 Elements in MD TEST 4 1. The length of I, of a column divided by r is one of the terms in the equation for the buckling of a column under compression loads. What does r stand for in the Ur ratio? A. radius of the column B. radius of gyration C_ moment of inertia B. slendemess. 2. All of the following are nondestructive tests except A. ultrasonic tests. B. infrared inspection tests. C. Shore hardness tests. D. Mobs tests. ‘The machinery operation whereby done with fastened has a reciprocating id the too! head 3 the work accurately (forward and backward) motion an is stationary. A. shaping B. planing . turning D. reaming '4. Finding the resultant of two or more forces Is called: ‘A. coplanar forces B. non-coplanar forces Part 3 ~ 1002 Elements in MD 295 ©. couple . composition force The answer is: D 5. The capacity of metal to withstand load without breaking A. strength B. stress C. elasticity D. strain 6. Outstanding safety record contributes to: ‘A. High productivity and quality of work BB. Outstanding performance that expects reward from management ©. Confidence in foreman's abilty to perform weil D. Pride and enthusiasm to one-self 7. A type of coupling that allows slight amount of torsional/angular flexibility due to introduction with some elastic material cylindrically wrapped around the bolts in the flange. ‘A, Simple elastic bonded coupling B. Elastic-material bushed coupling . Elastic material bonded coupiing D. Allof these 8. ina uniformly loaded beam, the maximum vertical shearing force occurs A, atthe center B. atthe section of maximum moment C. at beam bottom fiber296 Part 3 - 1002 Elements in MD D. ateither end support 9. Copper and most of its alloy can be hardened by: A. patenting B. cold working C. case hardening D. soaking 10. What happens to a drill if the operating speed is too fast? A. drill will crack B. dril will become overheated and will bend C. drill will become overheated and will be drawn from the stee! D. drill will become very dull and wear fast All of the following are destructive hardness tests except A. Mohrs tests. B. file hardness tests. C. Shore hardness tests. D. cutting hardness tests The section modulus of a rectangle of ‘and height "h” about its base Is: Part 3 - 1002 Elements in MD 297 The answer is: A 13. A material that sh constructing wood patterns “voused Im ‘A. sap wood B. kiln dried wood. C. heart wood ©. core portion of wood 14. The gradual chemical reaction by other Substances such that the metal Is converted to an oxide or other compounds: A. corrosion B. cheaping ©. rusting D. weathering 15. The center of gravity of a solid pyramid or cone with a total height of His: A 14H 8 35H ©. 3H D. 12H 16. Which does not belong to foundry or mé casting shop? ‘A. shake-out machine B. molding machine C. core-making D. forging machine; 298 Part 3 - 1002 Elements in MD 17. What ts the property of a material which resists forces acting to pull the material apart? shear strength tensile strength torsional strength compressive strength 18, Hardness tests measure A. ultimate strength B. toughness. C. capacity of a surface to resist deformation. D. fatigue strength, 19, What is the difference between brass and bronze? A. Brass is composed of copper and zinc while bronze is composed of copper and tin, B. Brass is composed of copper and zinc while bronze is basically copper and tin plus non: ferrous alloy such as manganese, aluminum, chromium, . Bronze is reddish in color while brass is a mixture of copper and antimony 1D. Bronze is mostly an alloy of copper and tin while brass is a mixture of copper and antimony. 20. The first derivative with respect to velocity of kinetic energy is: A, power B. energy C. momentum D. none of these gom> Part 3 - 1002 Elements in MD 299 The answer is: C 21. The board should submit to the Commission, the ratings obtained by each candidate within days after the examination. AS B10 c. 15 D. 20 22. Types of V-belts to use in a driving pulley with speed of 360 rpm and transmitting 5 hp: A. Type C belts 8. Type B belts, ©. Type A belts D. Type O belts 23. The grade of Mechanical engineering that could handle 250 kw. A. CPM 8. CPM&ME c. PME D. CPM, ME, PME D. aluminum 25. An object thrown upward will return to earth300 Part 3 - 1002 Elements in MD with the magnitude of the terminal velocity equal to: A. 2010 B. one-half the intial velocity CC. twice the initial velocity D. the inital veloaty 26, Used in conjunction with circular cross sectional numbers to retain oil and prevent dirt, foreign particles, moisture and to permit pressure differential between exterior and interior of the applied part: A. seat B. gasket . safety shield D. packing 27. Commonly used in_parallel-shatt transmission especially when a smooth, continuous section is essential as in high speed drives up to 12, 000 pm: A. bevel gear B. herringbone gear . spur gear D. helical gear 28. The hardness of helical and herringbone gear teeth after heat treatment is 210 to 300 Brinell Hardness, for gear and pinion is at: A. 960 Brinell min B. 400 Brineli max C. 340-350 normally D. allof the above Part 3 - 1002 Elements in MD 301 29. One of the power and duties of the Board is to in connection with the successful amintes entering the practice of Mechanical Engineering. A. supervise sive duty seal administer oath 30. What Is the difference between a shaper and a planer? A. the tool of the shaper moves while on the planer is stationary B. the shaper can perform slotting operation while the planer cannot ©. the shaper handles large pieces while the planer handies only small pieces D. the tool of the shaper moves in reciprocating ‘motion while the tool in the planer moves in rotary motion. 31. What is the metal characteristics to withstand forces that cause twisting? A. torsional strength 8. modulus of elasticity . twisting moment D. elasticity 32, In greater quantity this element is harmful to the ferrous metal: venPart 3 302 Part 3 - 1002 Elements in MD ~ 1002 Elements in MD 303 The answer is: D A. sulfur B. silicon 37. Cast alloy steel for very high temperature zee ‘application: ‘A. manganese-nickel steel castings. BB. high chrome stee! casting . chrome-nickel steel casting D. high manganese casting 33. To prevent leakage in dynamic s im eae ea il pea. aie ee eae eee eas cee 39. Galvanized steel plate is a plate coated with: A. aluminum 35. A type of gear tooth cut inside a cylinder or B tin e ©. zinc ring A. rack gear D. manganese B. ring gear C. miter gear D. intemal gear 40. Major component of bronze casting: ae a a fit pulley or pulley made of separat D. packing 41, Split pulley or pi304 Part 3 ~ 1002 Elements in MD sections bolted together at the rim, the maximum speed should be limited to about __% of the ‘maximum speed of solid pulley. A. 650 75% B. 45 to 50% ©. 55 10 60% D. a0 t0 90% 42. Fillet radius in machine parts is usually introduced to: ‘A. improve the look of the parts B. reduce concentration of stress and extend life of the parts C. to avoid obstruction D. necessary to lessen casting weights 43, Type of bolt commonly used in the construction that is threaded in both ends: A. stud bot . acme threaded bolts C. square threaded bolts D. hex bolts 44. allotropes have the same chemical composition but different A. crystalline structures. B. densities. C. electrical resistance. D. allof the above 45. A hydrostatic bearing is one which: Part 3 ~ 1002 Elements in MD 305 A. the lube oil is supplied under pressure B. lube oil is not pressurized C. there is no tube oi D. bearing is lightly loaded 46. One of the following materials unsultable as a bearing: A. teflon B. low carbon steo! ©. castiron D. nylon 47. Safety features that must be placed and maintained at machine, blacksmith, welding and foundry shop: A. safely gogale B. walkway guide G. safety notices in markings D. allot these 48. The angle, at the base cylinder of an involving gear, that the tooth makes with the gear axis: A. base helix angle B. pressure angle C. are or recess ._arc of approach 49. A kind of thread that is generally us ‘A. UNEC 8. UNC.306 Part 3 ~ 1002 Elements in MD c. UNF ©. UNEF 50. Which is not the generally used standard: A ASTM B. SAE c. IPS ©. Ast 51. Alloy steel known for its resistance to corrosion, abrassion and wear that is usually ideal for mill grinding of ore in cement and concentrator application. It Is usually combined with molybdenum to increase the depth hardening: ‘A. manganese chromium steel B. chromium molybdenum steel C. chrome-nickel-moly steel D. manganese-moly stee! 52. Commonly utilized/cheapest shaft material available in the market with carbon content of 0.28 to 0.34%C. A. SAE 4132 B. SAE 4320 C. SAE 1030 D. SAE 4130 53. The buckling load of intermediate columns: (too tall to be piers, but too short to be siender columns) can be determined by Part 3 - 1002 Elements in MD 307 AA. the Euler load with fixed-end conditions. B. computing allowable stress from the yield strength. C. computing allowable stress from the ultimate strength D. the secant formula. 54. Accident prevention is: AA. an association of employers, organization and individuals B. ajob of a safety director the foreman's responsibilty just as much as production D. the responsiiliy of tp management 55, Processes to relieve the internal stresses in the manufacture of steel include all of the following except A. full annealing processes. B. normalizing processes. C. tempering processes. D. carburizing processes. 56. A type of welding whereby a wire or powder from the nozzle of a spray gun is fused by a gas flame, arc or plasma jet and the molten particles are projected in a form of a spray by means of compressed air or gas. A. electro-siug welding B. electro-beam welding . plasma-arc welding D. metal spray welding308 Part 3 - 1002 Elements in MD The answer is: D 57. The addition of steel! to conerete is primarily to A. increase material density. B. increase torsional strength . increase tensile strength. D. increase abrasion resistance. 58, A boller that has a maximum allowable working pressure of 7.03 kg/cm’, 405 mm inside diameter and 1,065 mm overall length. power boiler locomotive boiler steam boiler ‘miniature boiler 59, The length of arc between the two sides of a gear tooth on the pitch circle: A. circular thickness. B. axial plane C. helix angie D. chordal angle 60. It is hardening treatment whereby a cast metal is being heated to a very high temperature then suddenly subjected to rapid cooling to Improve hardenability or wear resistance is calle A. normalizing B. axial plane C. quenching D. annealing pose Part 3 - 1002 Elements in MD 309 The answer is: C 61. To reduce cost in the manufacturing of large worm gears the materials to utilize: A. alloyed aluminum rim with cast iron spider 8. bronze rim with cast steel spider C. all of these. D. cast iron with bronze spider 62. The purpose of re-crystallization of all metals is to A. increase hardness and ductility. B. increase the amount of alloying ingredient absorbed by the solid mixture. C. relieve stresses induced during cold working, ©. reduce the temperature of the mixture below the eutectic line. 63, SAE steel that responds to heat treatment ‘A. SAE 1060 B. SAE 1117 C. SAE 1030 D. SAE 1020 64. A circle bounding the bottoms of the teeth: A. addendum circle B. addendum cylinder C. pitch circle D. dedendum circle 65. All of the following are characteristics of310 Part 3 - 1002 Elements in MD coarse-grained structures except AA. less toughness. B. less ductility C. more machinabilty D. less corrosion resistance. 66. An oil storage tank roof formed to ‘approximately a spherical surface, supported only at its periphery: ‘A. sell-supporting umbrella root B. sell-supporting cone root C. self-supporting . supported cone root 67. Test sometimes referred to as an upsetting test: A Bend 8. Flaring . Flange ©. Crush 68. An oil storage roof formed to approximately the surface of a right cone, supported only at Its periphery: A. self-supporting umbrella root self-supporting dome root CC. supported cone root D. self-supporting cone root 69. Have the same thermal and minimum film thickness limitation as sleeve bearing: Part 3~ 1002 Elements in MD 311 ball bearing roller bearing thrust bearing ll whip 70, Test Is designed primary for application to tlecticwelded tubing for detection of lack ot Penetration or overlaps resulting” from" fash removal inte weld A but wal B. paste 6: fp wois D: double but wid som 71, Is a form of correction that develop on a highly localized areas on a metal eurtace: B. erosion . galvanic D. apiting 72. The deterioration of organic characterized as completely: A. chalking B. rusting ©. checking ©. triting 73, Color code of air pipe A. light blue B. black coating312 Part 3 - 1002 Elements in MD C. violet D. orange 74, & machine used for the testing of very thin steel or surface layers: A. charpy test B. tzod test ©. Description D. Rockwell superficial 5, Schedule 80 pipe refers to extra strong wall pipe extra standard extra pressure none of these 76. The temperature above which the alloy is liquid and will run: ‘A melting point gom>y B. flow point C. pour point D. liquidus 77. Aweld made to hold the parts of a weldment in proper alignment until the final welds are made: A. butt weld B. tack weld C. fillet weld Dz fullftet weld Part 3 ~ 1002 Elements inMD 313 The answer is: 8 78. Is used to enable milling machine to take climb milling cuts: A. helical driving mechanism B. spindle? ©. read out D. backlash eliminator 79. The total amount of permanent extension of the gage length measured after the specimen has fractured and is expressed as percentage increase of the ori ‘A. elongation B. strain ©. stress . elastic imit 80. It refers to any layer or deposit of ‘extraneous material on a heat transfer surface: A. low line B. pressure drop ©. fouling D. scaling 81. Steels containing large amounts of mild nickel an chromium: A. carbon steel B. sainiess steo! C. alloy steo! D. cast stee! The answer is: B; : | : 314 Part 3 - 1002 Elements in MD 82. The corrosion of iron or iron-base allo) A. rusting B. crazing C. chalking D. iting 83. The ratio of stress to the corresponding strain below the proportional limit: A. stress-strain diagram B. gage method C. modulus of elasticity D. tensile strength 84. A fillet wold whose size is equal to the thickness of the thinner joint member A. butt wold. B. tack weld C. Butt weld D. fullfilet weld 85. A bevel gear of the same size mounted on a shafts at 90 deg: A. crown gears B. spur gears . angular gears D. miler gears 86. Gearing in which the motion or power that is transmitted depends upon the friction between the surface in contact: Part 3 ~ 1002 Elements in MD 315 ‘A. bevel cones B. spur friction wheels C. evans friction cones D. friction gearing The angwer is: D 87. Wheels are sometimes used for the transmission of high power -when an approximately constant velocity ratio is desired: A. bevel cones B. friction gearing . spur triction wheels. . evans friction cones 88. A corrosion occurs within the or adjacent to a crevice formed by contact with another piece of the same or another metal: A. pitting 8. galvanic ©. erosion D. crevice 89. A weld of approximately triangular —_cros: section that join two surfaces at approximately right angles as in lap joint, tee joint, comer joint: A. single welded lap joint B. filet weld . tack weld D. butt weld 90. An alloy of tin, copper, antimony, sometimes lead: A. gold316 Part 3- 1002 Elements in MD B. babbit C. aluminum D. castiron 91. A weld place in a groove between two abuting members: A. lulefilet weld B. tack weld . butt weld ©. fillet we 92. A test for pipe used for coiling in sizes 2 inches: A, Flaring 8. Crush C. Flange D. Bend 93. The follower reciprocates or osci llates in a plane parallel to the axis of rotation: A cam curves B. cylindrical cam . tangential cam D. radial cam 94. Strength of a material that is of a stress intensity determined by considering the maximum test load to act over the original area of the test ‘specimens: A. yield point B. ultimate strength Part 3 - 1002 Elements in MD 317 C. breaking strength D. elastic limit 95. The follower reciprocates or oscillates in a plane perpendicular to the axis of rotation of the cam: A. radial cam B. cylindrical cam C. cam curves . tangential cam 96. Imparts of reciprocating motion to a single- point cutting tool: A. dividing head B. slotting attachment . circular pitch D. circular miling attachment 97. Ajoint between two overlapping members in which the overlapped edge of one member is welded with a fillet weld: A. a single welded lap joint B. dougle-welded lap joint . a single-wolded lap joint with backing D. tack weld 98. Weld-metal impact specimen shall be taken across the weld with one face substantially parallel to and within: A iain 8. 1/32 in318 Part 3 - 1002 Elements in MD C. 1/4in D. 116in 99. The maximum stress which is reached durin a tension test: A. stress B. elasticity ©. strain ©. tensile strength 100. if gears cannot connect parallel shafts, they are called: A. cycloidal gears B. helical gears C. spur gears D. toothed _ Part 3 - 1002 Elements in MD 319 TEST 5 1. The size of an equal-eg length fillet weld shall be based on the length of the largest: A. isosceles right triangle B. square CC. right tangle D. rectangle 2. Milling machine accessories are used to hold milling cutter in the milfing machine: A. spindle-nose tooling 8. milling machine vise . vertical miting attachment D. miling machine arbors 3. The cheapest and the most abundant ‘engineering material: A. steel 8. aluminum C. cast iron D. baboit Thoy are usually the ste mild steel carbon stee! firebox steo! drop-forge-dies 5. An Important accessories of milling machines: 1 or steel casting: comps344 Part 3 - 1002 Elements in MD TEST 6 In case of spur gears the flank of the tooth is: ‘The part of the tooth surface lying below the pitch surtace ‘The curve forming face and flank “The width of the gear tooth measure axially along the pitch surface ‘The surface ofthe top ofthe tooth 2. In case of cross helical worm the axes of two shafts are: A. Parallel B. Intersecting C. Non-parallel D. Non-parallel-non-intersecting 3. In case of gears the addendum Is given by: ‘A. One module B. 2.187 xmodule c. D. 2 em ps 1.57 x module 1.25imodule generally manufactured A. Die casting 'B. Machining on hobber CC. Machining on a gear shaper D. Stamping Part 3 - 1002 Elements in MD 345 5, In case of helical gears the axial plane is given by: A. Diametral pitch over sine of helix angle B. Diametral pitch over cosine of helix angle C. Diametral pitch over cdtangent of helix angle D. Diamétra pitch over tangent of helix angle 6. A cam wherein the follower reciprocates or oscillates in a plane parallel to the axis of the cam is called: A. Cylindrical cam B. Reciprocating cam CC. None of the above D. Circular cam Rope brake dynamometer uses: Oil as lubricant Water as lubricant Grease as lubricant No lubricant 8 Which of the following dynamometer is widely used for absorption of wide range of powers at wide range of speeds? A. Hydraulic B. Belt transmission ©. Rope brake D. Electric generator pom>Nn 9. Ina balancing machine the units for unbalance measurements are:346 Part 3 - 1002 Elements in MD A cps 8. gram C. gm-cm-cps ©. gmcm 10. The supply of working fluid to the engine to sult the load continuous can be controlled by: A. expansion valve B. slide valve C. flywheel D. Governor 11, The function of a governor is to: A. Store energy and give up whenever needed B. Regulate the speed during one cycle of a prime mover ©. Increase variation of speed 1. Adjust the variation of speed by varying the input to the engine 12. According to law of gearing: A. Teeth should be involute type B. Clearance between mating teeth should be provided ©. Dedendum should be equal to 1.157 m D. None of these 13. Bevel gears are used to transmit rotary motion between two shafts whose axes are: A. Parallel B. Non-coplanar } Part 3 - 1002 Elements in MD 347 C. Non-intersecting D. None of the above ‘The answer is: D 14, WP and T are the pitch circle diameter and. no, teeth of a gear, then its circular pitch: A. OT B. aT/D ©. 1 ©. xOT 15. It Dy and T; be the diameter and no. of teoth of gear 1 and D; and; the corresponding values of other gear in mesh, then speed ratio Ny/N will be equal to: A. DyDe B. DylDex Ta!T ©. Tye D. DyDs 16. Cold working: A. Increases the fatigue strength B. Decreases the fatigue strength CC. Has no influence on fatigue strength D. None of the above 18. The notch angle of the tzod impact test ‘specimen is: A. 20° 8. 30° c. 10° D. 45°348 Part 3 - 1002 Elements in MD 19. in Vickers hardness testing, the pyramid indentor apex i 20. In testing a material for endurance strength, it is subjected to: A. Static load 8. Impact load ©. Dynamic load ©. Completely reversed load 21. Select the correct statement A. Amember made of steel will generally be more ‘rigid than a member of equal load carrying abilty made of cast iron B. Amember made of cast iron will generally be more rigid than a member of equal load carrying ability made of stee! C. Both wil be equally rigi. D. Which one is rigid wil depend on several other factors 22. In majority of machine members, the damping, capacity of the material should be: A tow B. zero © high ©. could be anything ments in MD 349 23. The crest diameter of a screw thread is same A Majpr diameter B. Pitch diamete Minor diameter None of the above 24. Muntz metal contains: A. Copper nickel B. Copper-zinc ©. Copper D. Copper-aluminum 5. A babbit is A. a eutectic of iron anc iron phosphide B. a gadget for measuring volume C. ameasure of magnetic induction produced in a D. antimony bearing fead or tin alloy 26. Stee! balls for ball bearings are manufactured by: A. Turning Casting D. Cold heading 27. The blow off pressure of a safety valve is:350 Part 3 ~ 1002 Elements in MD A. slightly more than atmospheric pressure B. half of the boiler working pressure C. equal to boiler working pressure D. 108% of boiler working pressure 28. In case of a knuckle joint the pin is most tot A. compression 5 shear ©. tension B. double shear 29. Splines are used when: the power to be transmitted is low the power to be transmitted is high the torque is high axial relative motion between the shaft and hub is. necessary 30. Splined shafts are generally used in: A machine tools B. aircraft C. bicycles D. automobiles 31. Which key normally used in wrist watch? ‘A. kennedy key B. tangent key C. sunk key D. none of the above com> Part 3 - 1002 Elements in MD 351 ‘The answer is: D 32. Universal coupling is: Used for non-collinear shafts rigid coupling typact flange coupling Used for colinear shafts 33. A flange coupling is: Used for non-collineas shafts, used for collinear shatts flexbie Used only on small shatts rotating at slow speeds. 34. In flange coupling the weakest element should be: A. Flange B. Shaft C. Bott brush D. key voe> gom> 35. Turn buckle has: ‘A. Lett hand threads on both ends B. Right hand threads on both ends CC. Left hand threads on one end and right hand threads on the other end: D. No threads 36. Elastic nut is locking device that has: ‘A. One small nut is tightened over main nut B. Alot is cul partly in middie of nut352 Part 3 - 1092 Elements in MD C. Hard fiber or nylon cotter is recessed in the nut and becomes threaded as the nut is screwed on the bolt causing tight grip, Through slots are made at top and cotter pin is assed through 37. Treating the welds as a line, the moment of inertia about a center of gravity of a circular weld of diameter would be: xd?36 xdi6 0/36 c/a 38. A single ply leather belt running at a belt velocity of 300 ft/min is likely to transmit per inch of width: A. 25HP. B. S.OHP. C. 4.0HP D_30HP 39. For butt welding of two plates each of which is 25 mm thick, the best process would be: A. TIG welding B. MIG weiding C. Gas welding 1. Electro siag welding 40. The compression members tend to buckle In the direction of: A. Axis of toad D. com> Part 3 ~ 1002 Elements in MD 353 B. Perpendicular to the axis of load . Minimum cose secon Least radius of gyration 41, The diameter of a washer is generally: A. Equal tothe diameter of bolt BB. Slightly more than the diameter ofthe bolt . slighty less than the diameter ofthe bolt D. Of any size that suits the application 42, if the lead angle of a worm is 22 1/2" then the helix angle will be: Aas! 67 1/2 8 ©. 90 . None of the above 43, A reinforced concrete beam is considered to bbe made up of A. Clad materia 8. Composite material C. Homogenous material D. Heterogeneous material 44, Rankine formula is val rato of: 80 150 60 id up to slenderness.354 Part 3 ~ 1002 Elements in MD The answer is: 0 45. Slenderness ratio of a column is: A. Shatt diameter/Shaft length B. Column heigh/Column cross section C. Column heighteast dimension of column cross section D. Length of struvieast radius of gyration 46._In hydrodynamic bearings: A. The ol film pressure is generated only by the rotation of the journal B. The ol film is maintained by supplying oil under pressure C. Do not need external supply of lubricants D. Grease is used for lubrication 47. The rated life of a bearing changes: A. Directly as load B. Inversely as fourth power of load C. Inversely as cube of load D. Inversely as square of load. 48, In oilless bearing: A. The oil film pressure is produced only by the rotation of the journal B. The oil fim is maintained by supplying oil uncer pressure ©. Do not need external supply of lubricant D. Grease is needed to be applied after some intervals, Part 3 - 1002 Elements in MD 355 49. Is the radial distance from the addendum circle to the working depth circle. A. whole depth 8. addendum depth C. workthg depth D. none of these 50. When motion is decreasing it is. A. retard motion B. accelerated motion . propelled motion D. decreasing motion 51, The type of Cam used for low and moderate speed engines is generally: A. Harmonic cam B. Tangent ©. Involute D. Flat 52. The form coefficient of a spring is: ‘A. The load/unit deflection B. Load/spring area C. Ratio of col diameter to wire diameter D. Its capability to store energy 53. Coriolis component of acceleration is found in: ‘A. Four bar mechanism B. Mechanism of steam engine356 Part 3 - 1002 Elements in MD G. Lower pair . Witworth-quick-return motion 54. Piping supports shall be placed or less ‘A. 2000 mm B. 3000 mm ©. 4000 mm D. 5000 mm 55. All of the following are processes used to surface-harden steel except A. carburizing B. cyaniging . flame hardening, ©. tempering 56, Addendum of a cycloidal gear tooth is: A. Cycloid B. Epicycioia C. Straight rack D. Involute 57. Spiral gears are suitable for ransmiting: small power no power but motion only any power D. huge power intervals, om> Part 3 ~ 1002 Elements in MD 357 58. As pump speed increases, its (NPSH) net positive suction head requirement: A. Increases B. Remains the samo C. None of the above D. Decréases 59. It satistied: A. Itwill not develop head B. Efficiency will be low . It will consume excessive power ©. It willbe cavitated Pump NPSH requirements are not 60. Which type of chain is used in motor eycle? A. Bush roller B. Pintle C. None of the above D. Silent 61. Which of the following ropes will be most flexible? bys 6by7 Bby19 D. 6by37 opp 62. The working load (P) for a chain fo? crane application is expressed in terms of diameter of link ‘a’ in em as follows: A Pet 5d358 Part 3 ~ 1002 Elements in MD B. P= 50d" c. P= 500d" P= 25d" 63. if'a square key and the shaft are to be of the same material and of equal strength, the length of key would be (d = shaft diameter) Ad B 15d ©. 2d ©. 123d 64. Ina standard coarse thread bolt the stress ‘concentration is maximum at: A. Root B. Flank ©. Allover the surface D. Top surtace 65. Fatigue strength of a surface may be Increased by: ‘A. Making surface rough B. Filing the surface C. Applying concentrated hydrochloric acid on the surface D. Polishing the surface 66. The maximum detlection allowed in gantry grinders is: A. W200 8 US00 Part 3 ~ 1002 Elements in MD 359 c. L300 D. L/1000 67. The maximum size of the fillet wold that can be used a A 2mm 8. 3mm C. 7mm D. 5mm 68. The maximum size of the fillet weld that can be made in single pass is: A 6mm 8. 12mm C. 8mm D. 3mm 69. A rolled steel flat designated as 50 ISF 6 means: : ‘A. The flat is 50 mm long and 8 mm thick B. The flat is 50 mm wide and 8 mm thick C. The flat has cross section 50 sq. mm and width 8 mm D. The flat has cross section 50 sq. mm and depth 8 3 3 70. The column splice Is used for increasing: A. Strength of the column 8. Cross-sectional area of the column C. Length of the column D. Allof the above360 Part 3 ~ 1002 Elements in MD The answer is: C 71. Zero axial thrust Is experienced in: A. Helical gears B. Spiral Sears C. Herringbone gears D. Bevel gears 72. In order to realize the advantage of fluid friction, it Is essential to have: A. Parallel oll film in bearing B. converging oil fim C. no oil fm D. Diverging of fim 73. A shaft rotating in anti-clockwise direction at slow speed inside a bearing will be: A. At bottom most of bearing B. Towards lett side of bearing metal to metal contact ©. Towards left side of bearing and making no metal to metal contact . Towards right side of bearing and making no metal to metal contact. 74, Points of arrest of iron correspond to: A. Stages at which allotropic forms change B. Stages at which further heating does not increase temperature for sometime C. Stages at which properties do not change with increase in temperature . There is nothing like points of arrest. Part 3 ~ 1002 Elements in MD 361 ‘The answer's: A 75. Delta iron occurs at temperature of: ‘A. Room temperature B, Above melting point C. Between 1400°C to 159°C D. Between 1000°C to 140°C 76. Gamma iron exists at following temperature: A. Room temperature B. Near melting point C. Between 1400°C to 1539°C D. Between 910°C to 140°C. 77. Ferromagnetic alpha iron exists in temperature range of: A. Below 723°C B. 700-10°C C. 1000-1440°C D. 1400-1539°C 78. Paramagnetic alpha iron changes to gamma lron at: A. 970°C B. 910°C ©. 440°C D. 1639°C362 Part 3 - 1002 Elements in MD 79, Fatigue fallure occurs when a part Is subjected to ‘A. Compressive stress B. Tensile stress . Torsion D. Fluctuating stress 80. A body having Identical properties all over itis called: ‘A. Homogeneous 8. Elastic . Ductile D. Isentropic 81. if a material recovers its original dimensions, when the load is removed it is called: A. Plastic, 8. Elastic © Brite D. Annealed 82. A behavior of metals where in strength of a ‘metal Is increased and the ductility is decreased ‘on heating at a relatively low temperature after cold working, Is called: A. Twinning B. Solid solution hardening C. Guustering D. Strain aging 83. A ductile fracture is characterized by: ‘A. Rapid rate for crank propagation Part 3 - 1002 Elements in MD 363 B. Negligible deformation Fragmentation into more than two pieces . Appreciable plastic deformation prior to propagation of crack 84. The ability of a material to absorb eneray when deformed elastically and to return to it when Unloaded, Is known as: A. Creep B, Fatigue strength C. Hardness D. Resilience 85. Machining properties of steel can be improved by adding: ‘A. Sulphur, lead, phosphorous B. Silicon, aluminum, titanium CC. Vanadium, aluminum D. Chromium, nickel 86, Eutectoid steel the percentage of carbon is: 87. Acold chisel is made of: A. Mild stee! 8. HSS ©. Castiron . High carbon steet364° Part 3 - 1002 Elements in MD 88. Cyaniding is the process of: A. Dipping the steel is cyanide bath 8. Reacting steel surface with cyanide salts . Adding carbon and nitrogen by heat treatment of steel to increase its surface hardness, . Obtaining cyanide salts 89. The constituent that has a powerful Softening effect on cast iron and its presence in cast iron reduces the ability of the iron to retain carbon in chemical combination is: A. Silicon 8. Aluminum ©. Carbon D. Sulphur 90. Tensile strength of common varieties of cast {ron is in the range: A 40-60 MPa B. 150-180 MPa C. 480-500 MPa D. 1500-1800 Mpa 91. In carbon steel castings: A. The percentage of carbon is less than 1.7% 8. The percentage of carbon is between 1.7% to 2% c. D. The percentage of alloying elements is controlled None of the above The answeris: A Part 3 - 1002 Elements in MD 365] 82. Aluminum alloys for pressure die casting: ‘A. Must possess considerable fluidity B. Must not be free trom hot shortness C. Must have iron as one of the constituents D. Must light 83. Electro-foaming is especially valuable for: ‘A. good conductors of electricity B. decorative items . thin walled parts requiring a high order of ‘accuracy and internal surface finish . Nonferrous components 4. Im powder metaurgy the process of heating the colt preesed metal power ts called: i sites 8. Graruaton 6. Bepestion D. Precitaton 95. Which one is different from the remaining: A. Cyaniding B. Nitriging C. Flame hardening D. Electroplating 96. The hardness of steel increases if it contains: A. Austenite B. Pearle366 Part 3 1002 Elements in MD C. All of the above D. Martensite 97. The presence of sul Iphur in pi 7 A. Iteasily machinabie vanes B. tthard . Increases the ticity D. The casting unsound ‘$8. Compressive tonnes esaie Stength of gray cast iron in A 35 7 B 7-10 ©. 1522 D. 5-7 28. Surface hardening to produce Surface with a ductle Interior i. desirable for ‘metal (ste!) products subjected to: aie A high ent loads. shock ©. fatigue ©. high compressive feds 102, Stoel with 80% carbon and 100% pealite Is A. eutectoid 8. Hyper-eutectoid ©. Austenite D. Solidus Part 3 - 1002 Elements in MD 367 TEST 7 1. For steel shafting design in an average condition, the maximum distance in feet between bearing to avoid excessive linear deflection Is by formulas, L = 8.95 D’” for shaft subjected to no bending except its own weight but for shafting with bending action of pulleys, ete. the formula then will be L =_ raphe B. 70D" c. 52D 0. 600” 2. The bending stress (flexural stress) of a beam Is really A. a normal stress whose source is bending. B. anormal stress whose source is shear. C. due to intemal pressure. . anewiy recognized stress from internat bending ofthe cross section. 3, In calculation using standard structural Shapes of I-beams, it is assumed that the shear stress is carried by the A. entice cross-sectional area. B. web only. CC. top flange only when in compression . flanges only.