PARTS MANUAL CHALLENGER H25-30-35XL (H1.25-1.50-1.75XL) (C 001) CUSTOMER EDMION HYSTER (©1005 HYSTER COMPANYSEA cO0ecror-NORT AMERICA HYSTER ILLUSTRATED CONTENTS 12 REF SECTION 1 Frame And Body . 2 Engine . 3 Fuel 222. 4 Electrical 5 Transmission . 6 Steering . 7 Brake .... 8 Hydraulic. 9 Mast-Vista Two-Stag : 10 Mast-Vista Three stage FFL "1 Mast-Two Stage FFL 12 Optional... 13 Numerical index’ : (©1995 HYSTER COMPANY ‘See Service Manual for 12/1595 ‘Senvice proceduresHYSTER sere coor ono RON TABLE OF CONTENTS DESCRIPTION PAGE A AIR FILTER (Figure 38)............ ceeteeeeseeeeeeess Page 62 ALTERNATOR (Figure 58) {ast Yood On SN C1B-5195 (Gash Last Used On S/N C1B-8059 (LPG) ..........cccceeseeeeseesees Page 94 ALTERNATOR (Figure 59) Gasoune Lee) First Used On S/N C1B-8184 | (Ges) First Used On S/N C1B-8060 (LPG) .. Page 95. ALTERNATOR (Figure 60) DIESEL -- Page 96 ALTERNATOR (Fi TYPESGS, Gs First Used On SIN C1B-6180 fee Page 100 ALTERNATOR (Figure 61 Types Eocaes S & D’ SINCIB-6179 «2.2.2.0 7 Page 98 ALTERNATOR TYPES GS, LPS & GS First Used On S/N C1B-6180 . - Page 101 ALTERNATOR TYPES GS, LPS & DS. Last Used On SIN C1B-6179 oo... ceeeeeeeeceteeeeeeee s+ Page 99 B BACKUP ALARM (Figure 137) ......2...sccecsceeeetseeeesetetseseeee Page 234 BRAKE (Figure 85) ............ -» Page 146 BRAKE LINKAGE (Figure 83) (©1995 HYSTER COMPANY ‘See Service Manval for procedures 12/15/95SEAL cone cr -NOAT AMERICA HYSTER TABLE OF CONTENTS: DESCRIPTION PAGE c ‘CAMSHAFT & Me (Figure 18) DIESEL Page 32 ‘CAMSHAFT & VALVES (Figure 27) GASOLINE LPG Page 43 CARBURETOR (Figure GASOLINE c a Page 58 CARBURETOR (Figure 33) LPG usec eee . Page 55 CARRIAGE (Figure 104) LALO (Faure 104) Page 181 -. Page 196 CARRIAGE (Figure 119) 2 STG FI cee Page 208 CLUTCH: FORWARD/REVERSE (Figure 68) — Last Used On SIN C1B-3159 -. Page 112 CLUTCH, FORWARD/REVERSE (Figure 69) — First Used On SIN C1B-3160 cos Page 114 CONVERTER (Figure 47) .... Page 73 COOLING (Figure 13). ceteeeseseees Page 22 C1995 HYSTERCOMPANY ‘See Service Manual for 12M595 ‘service procedures:HYSTER SERIAL CODE Cin NORTH AMERICA TABLE OF CONTENTS DESCRIPTION PAGE C (Continued) COUNTERWEIGHT (Figure 9) - Page 15 (CRANKSHAFT, PISTON & FLYWHEEL (Figure 17) DIESEL ...... Page 30 CRANKSHAFT, PISTON & FLYWHEEL (Figure 26) GASOLINE LPG ...... sees Page 40 CYLINDER BLOCK (Figure 14) DIESEL . aoe a Page 24 CYLINDER BLOCK (Fgure 24) ‘GASOLINE LPG Page 38 CYLINDER HEAD (Figure 15) DIESEL . Page 26 CYLINDER HEAD (Figure 25) GASOLINE LI Page 39 D DIFFERENTIAL (Figure 70) Last Used On SIN C1B-3159 . Page 116 DIFFERENTIAL (Egure 71) ONGN'EIB-8160 ..... cscs Page 118 DISTRIBUTOR (Figure 54) ....... - Page 90 DRIVE | AXLE (Faure 72) Last Used On ON C1B-3159 - Page 120 (©1995 HYSTER COMPANY ‘S00 Sarco Mancal or 12/1595 service proceduresv SERA COE In -NORM AMERICA HYSTER TABLE OF CONTENTS. DESCRIPTION 0 __SPAGE: D DRIVE AXLE (Figure 73) First Used On S/N G1B-3160 ... - Page 122 DRIVE TIRE & WHEEL (Figure 194) «2.00.2... ccccceseeeeeeeeeeeees Page 228 E ELECTRICAL (Figure 48) ‘GASOLINE LPG... Page 78 ELECTRICAL (Figure 49) ee ccccseeettestteessesststteee Page 8) ELECTRICAL (Figure 50) TYPES GS &LPS 0.0.2... eececeeeeeee Page 82 ELECTRICAL (Figure 51 reps (ewes) ELECTRICAL DIESEL ....... cee a - Page st ELECTRICAL DS oe eeeeeeeeee ceseeseeeseees Page 85 ELECTRICAL TYPESGS&LPS ........... Page 83 ENGINE MOUNT (Figure 11) .. +++ Page 19 EXHAUST (Figure 12) . (©1995 HYSTERCOMPANY ‘Soe Service Manual for T2585 service proceduresHYSTER SERIA. CODE Cot-NORTH AMETICA TABLE OF CONTENTS. DESCRIPTION PAGE F FIRE EXTINGUISHER (Figure 133) .........2...000+ B Page 227 FLOOR COWL & PLATES (Figure 4) - Pages FLOW VALVE (Figure 92) - Page 157 FORK (Figure 136)........... Page 232 FORWARD/REVERSE SWITCH (Figure 64) Page 105 FREE LIFT (Figure 116) 281 FAO ) - Page 204 FREE LIFT CYLINDER (Figure 118) BSTG FFL... eee ceeeecceeeeceeeereeeeeeeeee - Page 207 FREE-LIFT (Figure 109) sora ? . Page 192 FREE-LIFT CYLINDER (Figure 111 SOTO cee -. Page 195 FUEL (Figure $4) ..... . citetteeeeeeee coves Page 56 FUEL (Figure 32) LPG occ . . . cesses, Page 52 FUEL FILTER (Figure 41 Des ee - Page 67 Page 64 FUEL PUMP (Figure 3 GASOLINE eo?) Page 61 (©1905 HYSTER COMPANY ‘See Service Manval for T2585 service proceduresvil SERA CO0E cn -NORTH AMERICA HYSTER TABLE OF CONTENTS DESCRIPTION AGE c GOVERNOR (Figure 36) GSINETPS - Page 60 GOVERNOR (Figure 40) DIESEL, voces cece eeeeeeeeeeeeees Page 65 H HEADER HOSE (Figure 125) ‘TWO-STAGE, ‘332000, 323000 And 351000 Series Mast Page 214 HEADER HOSE (Figure 126) AWo-sTaGe © » 372000 And 388000 Series Mast ............. -- Page 216 HEADER HOSE (Figure 127) ‘THREE-STs -- Page 218 HEADER HOSE (Figure 128) FREE-LIFT ceseeeeeesess Page 220 HOOD & LINKAGE (Figure 5) cane Page 10 HYDRAULIC (Figure 89) DIESEL’... . Page 152 HYDRAULIC (Figure 90) GASOLINE LPG ..... -» Page 154 HYDRAULIC PUMP (Figure 91) ........... - Page 156 (©1995 HYSTERCOMPANY ‘See Service Manual for 12/595 ‘service proceduresHYSTER sxrue coos ta mm eOA TABLE OF CONTENTS. DESCRIPTION 0 PAGE INNER MAST (Figure 101) 2STGLFL. Page 176 INNER MAST. (Figure 10 Serern eo) Page 188 INNER MAST (Figure 114) 2 STG FFL Page 200 INSTRUMENT PANEL (Figure 52) - Page 86 INSTRUMENT PANEL (Figure 53) ‘TYPES GS, LPS & DS - Page 88 INSTRUMENT PANEL TYPE GS, LPS&DS ............ Page 89 INSTRUMENT PANEL : - Page 87 INTERMEDIATE MAST (Figure 106) 3SIGFFL...... 5 - Page 186 L LABELS & PAINT (Figure 3) ........ cies : -. Page6 LIFT (Figure 102) eee .. Page 178 LIFT CYLINDER (Figure 103) LAL LINDER (Faure 109) LIFTING EYE (Figure 131) ‘See Service Manual for (©1995 HYSTER COMPANY 12/15/95 Page 226HYSTER SERIA CO0E C1-NOAT AMERICA TABLE OF CONTENTS. DESCRIPTION = CéiPAGE L (Continued) LIGHTS (U.S.) (Figure 129) ... -» Page 222 LIGHTS (EUROPE) (Figure 130) ... LINKAGE-FORWARD/REVERSE (Figure 63) - Page 104 LOAD BACKREST EXTENSION (Figure 10) - Page 15 LOCK-OFF FILTER (Figure 46) «..........+ eeaoco0 - Page 73 u MASTS ee. _ Page 190 MAIN LIFT (Figure 115) Dera die Page 202 MAIN LIFT CYLINDER (Figure 110) 3.STGFFL ; : - Page 194 MAIN LIFT CYLINDER (Figure 117) 2STGFFL....... : Page 206 MANIFOLD (Figure 20) Diese re? -- Page 4 MANIFOLD (Figure 29) GASOLINE LPG... ceeeceseeeese rene Page 46 ©1995 HYSTER COMPANY ‘See Service Mansa! for 12/1595 ‘service proceduresHYSTER SERIA OOD Con -NORTH AMERICA TABLE OF CONTENTS DESCRIPTION, PAGE 'M (Continued) MASTER CYLINDER (Figure 88) ......... Page 150 MONOTROL PEDAL (Figure 45) First Used On SIN CHB-4702 «0.0... cccscseeeeseeseees +. Page 72 ° OIL CRANKCASE & PAN (Figure 16) MESEL eee ecseseeseseesescsesecsesesscsesecsencesesees Page 29 OIL GRANKCASE & PAN (Figure 28) ‘GASOLINE LPG : Page 44 OIL FILTER (Figure 22) DE ccc ecseeeecesesnntteeeeeen Page 36 OIL PUMP & OIL FILTER (Figure 30) GASOLINE LPG. -- Page 47 OIL PUMP (Figure 23) bese 7 ceeseeee Page 37 OUTERMAST (Figure 100) 2STGLFL. -- Page 174 OUTERMAST (Figure 105) 3STGFFL. «+ Page 184 OUTERMAST (Figure 119) 2STGFI pa - Page 198 (©1995 HYSTER COMPANY ‘See Service Manual for 121525 ‘service proceduresx SEMA C00 com NORTE AMERICA HYSTER TABLE OF CONTENTS DESCRIPTION, CAGE P PARK BRAKE (Figure 86) Page 148, PARK LEVER BRAKE (Figure 87). Page 149 PEDALILINKAGE (Figure 84) ........2...ccccseeeeeeseeeseees Page 144 s SEAT (Figure 6) Page 12 SIDE SHIFT CARRIAGE (Figure 120) - Page 210 SIDE SHIFT CARRIAGE (Figure 121) Page 211 SIDE SHIFT CYLINDER (Figure 122) ........2.2.0+ coceeesese Page 212 SIDE SHIFT CYLINDER (Figure 123) ... cesses Page 212 SIDE SHIFT CYLINDER (Figure 124) ---- Page 213 STANDARD SEAT (Figure 7) Page 13 STASRSOUNE HS... Page st Se ee cc ccccccceseeeeeesseseseeecessseeeees Page 92 ene - Page 98 STEER TIRE & WHEEL (Figure 135) . . Page 230 STEERING COLUMN (Figure 77) - Page 132 (©1995 HYSTER COMPANY ‘See Service Manual fr 125/95 ‘Service proceduresHYSTER cera cone coy sot TABLE OF CONTENTS DESCRIPTION «PAGE S (Continued) STEERING AXLE (Figure 78) . Page 134 STEERING CYLINDER (Figure 81) Last Used On SIN Ci -. Page 138 STEERING CYLINDER (Figure 82) First Used On S/N C1 : + Page 139 STEERING PUMP (Figure 79) ast Used On SNGIB-S2e8 - Page 196 STEERING PUMP (Figure 80) First Used On SIN C1B-6689 .. Page 137 STROBE LIGHT (Figure 132) . ahade Eee) SUSPENSION SEAT (Figure 8) ..........0c0eseeesees - Page 14 T THROTTLE LINKAGE (Fgure 42) LAST USED ON SIN C1B-4701 «0... - see eeeeeeee +» Page 68 THROTTLE LINKAGE (Figu FORWARDINGVERGE SHIFT LEVER First Used On S/N C1B-4702 - Page 69 THROTTLE LINKAGE- (Figure 44) MONOTROL First Used On S/N C1B-4702 poeeeenenren cesses Page 70 TILT CYLINDER (Figure 99) peer teeeeseeneeseess Page 170 TIMING GEAR (Figure 19) DIESEL ....-.. eerste cses+ Page 33 TORQUE CONVERTER (Figure 65) . - - Page 106 TRANSMISSION (Figure 66) Last Used On SIN C1B-3159 ............. - Page 108 TRANSMISSION (Figure 6; Pret Ubed On SN OTB 160 -» Page 110 1995 HYSTER COMPANY ‘See Service Manual for 1 ex ‘COM 125/95SRL cO0ecror-NoRT AMERICA HYSTER TABLE OF CONTENTS DESCRIPTION CRAG v VALVE 24) TRANSMISSION FWO/REV SHIFT LEVER Last Used On S/N C1B-3159 cesceseeeeeerereess Page 124 VATE BANSMISSION FWD/REV Shit Lever Fst Used On SIN C1B-3160 ..... -» Page 126 VALVE (Figure 76) RANE MISSION Monotol Pedal Pst Used On SIN C1B-4702 «Page 128 VALVE. (Figure 94) “FUNCTION Page 160 VALVE. (Figure 96 THREE-FUNCTION ............ccceeeeeseeeeeeees ; Page 164 VALVE. (Figure 98) FOURSEUNCHON ....... Seaeeenennnes pore - Page 168, VALVE/ATTACHING PARTS (Figure $3) TWO-FUNCTION 2... ss ceeccecsescseseseeescseeteeeeeneeeeeeees Page 158 \VALVE/ATTACHING PARTS (Figure 95) THREE-FUNCTION .. cee Page 162 VALVE/ATTACHING PARTS (Figure 9 FOURPUNGTON i - Page 166 w WATER PUMP (Figure 21) DIESEL ....-.... eee cee Page 35 WATER PUMP (Fqure 31) GASOLINE LPG. ceseseeess Page 48, (©1995 HYSTER COMPANY ‘See Service Manual for 12/1595 ‘service procedures.HYSTER Ea [SERIAL CODE C001-NORTH AMERICA HOW TO USE ILLUSTRATED PARTS MANUAL, This parts manual describes and illustrates assemblies, ‘The different constructions are indicated by keys, sym- subassemblies, and detail parts needed for service re-__bols and footnotes. Placement. ; TNDEXNUMERICAL OLE ESE CE REF | PART REF | ua rar rane commoner BE pons noone |” neue 5 i ona vals aw Sens = HYs (Figure 123) Yo ee Ce ove 1 i / R 2 Cis, (©1095 HYSTER COMPANY e Ser 12595xv ‘SERIAL CODE C001-NORTH AMERICA, HYSTER HOW TO FIND THE DESIRED PART NUMBER WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN: 1. Determine the function and application of the partre- Quired. Tum to the illustrated index page immediate- ly behind the front cover. Choose the general area of reference most likely to include the part. 2. Find the page number for the reference number you choose and tum to that page. Use the division index to determine the assembly which would normally ‘contain the part required. Then locate the part on the assembly breakdown page. WHEN THE PART NUMBER IS NOT KNOWN AND ‘THE NEXT HIGHER ASSEMBLY IS KNOWN: 3. Determine the assembly the required partis used on. ‘Tum to the Master Index immediately following the Mlustrated Index. 4. Locate the assembly the required partis used on and, ‘tum to the page indicated for that assembly. Then lo- ‘cate the part on the assembly breakciown page. WHEN THE PART NUMBER IS KNOWN: 5. Use the numerical index at the back of the manual to find the part number. Tum to the figure listed and lo- cate the part as indicated by the reference number. 10. GENERAL: The assembly breakdowns include part numbers, description, quantities required, keys and footnotes. to help in selecting the correct parts. Keys are used to show effective serial numbers for two or more similar assemblies, RH and LH assem- ‘bly parts, etc. Select the appropriate key, “A”, “B",“C” (r“D" and the corresponding quantity column to find the required parts. Indented descriptions under “Name of Part” are used toindicate assemblies and sub-parts of assemblies. Inthe example, LOAD ROLLER (Ref 2) is a subpart of the major assembly CARRIAGE. ‘Quantities shown are for one assembly. The quanti- ties of the subpart LOAD ROLLER are indicated as ‘ix and tix. Thie means eix per CARRIAGE accom- bly. Engineering change notice (ECN) numbers for pending serial numbers are shown to allow for the in- lusion of the most current parts information. Con- tact your local dealer for Hyster lift trucks for serial number information listed by ECN number. Additional fork lengths are available. Contact your dealer for Hyster lift trucks. ORDERING PARTS: ‘When ordering replacement parts, give the unit serial number, Part number, name of part and quantity req For any further information on parts, service, or ordering, consult your local dealer for Hyster lft trucks. (©1995 HYSTER COMPANY ‘See Service Manual fr 12N5195 ‘Service proceduresxi HYSTER SEMA 000 Cnt-NORT AMERICA IDENTIFICATION OF TRUCK SERIAL NUMBERS xX O00 X 9000 xX MY 2 8 @ & (1) & (2) The first letter and three numbers indicate the truck model code. (8) The second letter indicates the plant of manufacture. (4) The four or five digit number series indicates the serial number of the truck (6) The final letter indicates the year of manufacture starting with “At in 1957 and 1980. The letters ‘T,, “0”, and “C” will not be used. For pending serial numbers contact your local dealer for Hyster lift trucks. Truck Serial Number Printed on Nameplate A RH SIDE LH SIDE Truck Serial Number 4 ‘Stamped on Frame Parts referred to in this book as right or left hand parts are in accordance with the illustration above. (©1095 HYSTER COMPANY ‘See Service Manual for 1215495 ‘Service procedures enpenne ca eerie HYSTER IDENTIFICATION OF MAST SERIAL NUMBERS X 000 X 9000 9000 | | Yoo e® 4 & (1) & (2) The first letter and number indicate the mast model code. (3) The second letter indicates the plant of manufacture. (4) The four or five digit number series indicates the serial number of the mast. (©) _Lift Height in millimeters stamped just below the serial number Mast Group Identification consists of mast unit code (1) & (2) plus lift height (5). For pending serial numbers contact your local dealer for Hyster lift trucks. LIFT EQUIPMENT IDENTIFICATION 1. Fork part number, capacity rating, plant code letter and date of manufacture are stamped 1 approximately six inches below the top of most forks. cS The carriage group number is stamped on the We Fight hand side of the top crossmember (pin type) or on the back of the right hand end of |: the bottom crossmember (hook type). A date code has two letters in line with or below the carriage group number. 3. The mast identification number has amodel code, a letter indicating the plant of manufacture, and a serial number. Undemieath the serial number is a four digit number that indicates the total lift height for the mast in rmilimeters. 4, Tilt and lft cylinder group numbers are ‘stamped on the cylinder shell ‘Always refer to the group, serial or part umber when ordering service parts. » 3. Modifications of masts and carriages by SPED (Special Products Engineering Department) are identified by a model prefix code beginning with the letter “S*. Contact your dealer for Hyster lft trucks for information on these assemblies. (©1995 HYSTER COMPANY ‘See Service Manus for 1215/95 ‘Service proceduresHYSTER Ere eS IDENTIFICATION OF ATTACHMENT AND SIDESHIFT CARRIAGE SERIAL NUMBERS. X 000 xX Mm 2 8 @ (1) & (2) The firs letter and three numbers indicate the attachment model code. (8) The second letter indicates the plant of manufacture. (4) The four or ive digit number series indicates the serial number. For pending serial numbers contact your local dealer for Hyster lit trucks. NAMEPLATE ‘Sideshift Carriages and Attachments have nameplates. Use the serial number found on the nameplate to identity the attachment. ‘Always refer to the group, serial or part number when ordering service parts. Modifications of attachments and sideshift carriages by SPED (Special Products Engineering Department) are identified by a model prefix code beginning with the letter “S". Contact your dealer for Hyster lift trucks for information on these assemblies. (©1905 HYSTER COMPANY ‘See Service Manual for 125195 proceduressan oe Ge THOR HYSTER PUBLICATIONS (Figure 1) Every new lif ruckis provided with at least three publications. ery lift truck. This manual has information that the operator ‘These publications are the PARTS MANUAL. the OPERAT- must know for ingpection and operation of the lift truck. The ING MANUAL, and the section of the SERVICE MANUAL _ section Periodic Maintenance has a recormended schedule called Periocic Maintenance. of service intervals and the procedures for servicing the It ‘The OPERATING MANUAL must always be available on ev- truck. PUBLICATION ..... PART NUMBER: Operating Manual Danish eeeeee sees . . . 853617 Dutch ........ (853427 English (U.S.) ..... 897259 English (Non U.S.) . 897147 French . . . . 853428 German - 853440 Italian .... 853616 Portuguese 853618 ‘Spanish . 853441 Swedish - 253493 ‘Service Manual (complete) 599980 The Frame (100 SRM 218)..... 910431 The Isuzu C240 Engine (600 SRM 70) 899768 The Mazda M4~121G Engine (600 SRM 68) The Gasoline Carburetor (900 SRM 129) . ‘The LPG System (900 SRM 15) The Single-Speed Powershft Transmission = Dessriion and Operation (1300 SFM 78). Repair (1300 SRM 8) . The Single-Speed Powershift Transmission — Description and Operation (1300 SRM 255) Repairs (1300 SRM 256) ... : The Drive Axle (1400 SRM 219) The Steering Control Unit (1600 SRM 54) . The Steering Axle (1600 SRM 10) The Brake System (1800 SRM 221) 999767 10168 - 899772 999773 910170 999323 999324 s10432 910076 899775 910433, The Hydraulic System and Gear Pump Assembly (1900 SRM 130) 299780 ‘The Main Control Valve (2000 SRM 77) . 899782 The Tilt Cylinders (2100 SRM 103) = 910102 The Electrical System, Mazda (2200 SRM 132) The Electrical System, Isuzu (2200 SRM 134) Electrical Gauges, Meters and Senders (2200 SRM 143) Electrical Waming Devices (2200 SRM 144) Vista Masts—Description (4000 SRM 222) . Vista Masts—Repair (4000 SRM 223) .. Lift Cylinders (4000 SRM 135) ........... Periodic Maintenance (8000 SRM 259) ..... Capaciies and Specifications (8000 SRM 225) ....... Diagrams (8000 SRM 226) ...... : Inch (SAE) and Metric Fasteners (8000 SRM 231) . 899791 899792 = S10110 - 910111 999237 10435 = 810119 s10757 910437 sees 910438 a 10442 ©1995 HYSTERCOMPANY ‘See Service Manval 1255 tor service proceduresHYSTER ore [SERIAL CODE COO1-NORTH AMERICA PUBLICATIONS (Figure 2) CONTINUED Parts Manual... a Operator Training Program Operator Training Kit Complete ‘Slide Format with Cary Case .. 1/2" VHS Format with Cary Case “Salety is an Attitude” (1.2" VHS) “Safety Rules” Playing Cards Sold Alone Kit Catalog ............... Guide for users of Industrial Lift Trucks ... (©1995 HYSTER COMPANY ‘See Service Manval 125/95 for service proceduressar coe ope ME HYSTER FRAME & BODY COUNTERWEIGHT (Figure 9) . - Page 15 FLOOR COWL & PLATES (Figure 4) .........202ssssteeeeeeeeeeees - Pages HOOD & LINKAGE (Figure 5) .... Page 10 LABELS & PAINT (Figure 3) ... Page 6 LOAD BACKREST EXTENSION (Figure 10) -- Page 15 SEAT (Figure 6) .......... cess Page 12 STANDARD SEAT (Figure 7) .... - Page 13 ‘SUSPENSION SEAT (Figure 8) ..... -- Page 14 ©1905 HYSTER COMPANY ‘See Service Manval 1255 for sevice proceduresHYSTER SERVICE REPAIR KITS (Figure 3) Kit-Brake Job Kit-Brake Job Major . Kit-Brake Job Minor Kit-Brake Overhaul . Kit-Cooling System Kit-Left Hand Adjuster Kit-Left Hand Adjuster .......... Kit-Left Hand Link Kit-Major Tune Up .... Kit-B PM pee Kit-C PM Kit-D PM Kit-D PM .. Kit-Right Hand Adjuster ... Kit-Right Hand Adjuster . Kit-Right Hand Link . .. Kit-Spring/Hold Down .... Kit-Spring/Hold Down . Kit-Standard Tune Up .... Kit-Standard Tune Up ....... Kit-Transmission Overhaul ..... Kit-Transmission Overhaul Kit—Transmission Overhaul ..... (©1995 HYSTER COMPANY Page 4 ‘SERIAL CODE COO1-NORTH AMERICA ‘See Service Manual {or service procedures 996139 . 996021 996016 996154 996157 996153, - 996102 - 996164 - 996165 996167 996168 996155 996156 996150 - 996151 12/15/95ences cericerree HYSTER NOTES (©1995 HYSTER COMPANY ‘See Service Manual 121595 {or service proceduresHYSTER Sef coe Con NOTH AMERICA LABELS & PAINT (Figure 4) 24. 25 rN A =| 23 (ose, A LTE (©1995 HYSTER COMPANY ‘See Service Manual 12/15/95sar coo a er se HYSTER LABELS & PAINT a v £4) {ase} [gs] [Ue] [tot *5) [ay |S 28} [piite} [AWA] [aL [eile 370250 370251 370252 370253 370255 370256 370257 370258 370259 1 1324316 Label-Model 25 ~2 19 389692 Label-Patent Plate........... 1 1 1824317 Label-Model 30 +2 20 1304067 Nameplate-LP Fuel Tank...... 1 1 1824318 Label-Model 35 2 21 829029. Identifier-LP Tank .. aa 1 1824319 Label-Model 1.25 2 21 170658 Rivet . 22 1 1824320 Label-Model 1.5. 2 22 389688. Cover-Nameplate .. 1 1 1824321 Label-Model 1.75 2 22 16899. Rivet 4 2 | 309782 Tread-Slip Resistant . 2 22 f....... Label-Nameplate . at 3 %....... Label-Auxiliary Function 1 23 194172 Label Disa Sia Aid Wang 1 4 356154 Label-Mast Safety 2 24 327030 Label-No Riders ... 2 5 369573 Label-Lift & Tit sed (Wide Tread Oniy) 6 > 313506 Label-Hyster (Yellow Mast) .... 1 25 316844 Paint-Red Spray .. 6 9 369857 Label-Hyster (Black Mast)..... 1 25 9 317225 Paint-Mustard Yellow Spray .. AR 6 h1345836 Label-Hyster (Black Mast) 1 25 9 317226 Paint-Mustard Yellow (1 Gal) . AR 6 © 822755 Label-Hyster (Yellow Mast) .... 1 ‘336593 Paint-Satin Black Spray .. 6 9 369858 Label-Hyster (Black Mast) ..... 1 336594 Paint-Satin Black (1 Gal) ..... AR 6 1344131 Label-Hyster (Black Mast) ..... 1 328626 Paint-Hi-Temp Black Spray .. AR 7 309684 Label (Fwd & Rev) 1 1345808 Paint-Nugget Yellow (1 Gal) .. AR Boe Information Cover =. a Paint-Nugget Yellow Spray ... AR 7 Figure 7 9 1324928 Label-Hyster ... 9 1350585 Label-Hyster 10 154065. Label-Gas, 10 154066 Label-LPS | 10 154067 Label-Diesel 11 306194. Label-Operating Manual Location (LPG Only ) . 12 "1316444 Label-LP Flammable Gas (Eur) 42 1904071 Label-LP Flammable Gas . 13 816448. Label-Litt Eye : 14 1821675 Label-Park Brake Warning 15 9 386077 Label-Tipover Waming .. 1344902. Paint-Lo-Gloss Black Spray .. AR 1344901 Paint-Lo-Gloss Black (1 Gal) . AR 1846270 Paint-Powder Black Spray... AR 1346271 Paint-Powder Black (1 Gal)... AR RRRRRRRRR 7 See Chart Above Vista Two-Stage Mast 2660 mm (104.5 in) Vista Free-Lift Mast 2660 mm (104.5 in) Vista Three-Stage Mast 3930 mm (154.75 in) Vista Two-Stage And Free-Lift Masts 2960 mm (116.5 in) ~ 3760 mm (148 in) Vista Three-Stage Mast 4380 mm (172.5 In) ~ 4830 mm (190 in) o 15 © 364918 Label-Operator Restraint Without Operator Restraint 16 4 386079. Label-Waming For Safety . © With Operator Restraint 16 379888 Label-Waing For Safety ... First Used On S/N C1B-4548 17 1300119 Label-Fan Waring .......... 18 1304060 Plate-Impact Test . 18 "1339843 Plate-Impact Test See Your Dealer For Hyster Lift Trucks 9 Last Used On SIN Pending ECN 57272 First Used On S/N Pending ECN 57272 Bana aanae HYSTER COMPANY ‘See Service Manual (©1995 HYSTER COMP, ceases 1215/95HYSTER Page 8 [SERIAL CODE G00T-NORTH AMERICA FLOOR COWL & PLATES (Figure 5) 9 187122 Spring 1 2 9 15212 Pin a 2 10 313815 Plate... a 3 11 306023 Fender (LH) 1 11 306202. Fender (LH) 1 4 11 306022 Fender (RH) 1 11 * 306203. Fender (RH) 1 5 .1 12 292514 Capscrew . 8 5 © 364879 [4 12 296128 Nut... 8 6 329067 Screw “5 12 292682 Lockwasher 8 7 216877 Nut... +2 © Wide Tread 8 © 305595 Floor Plate 1 © With Operator Restraint 8 4 373873 Floor Plate oi First Used On S/N C1B-4548 9 177590 Pin .. +1 © Last Used On S/N C1B-4701 9 820157 Washer = 2 9% First Used On SIN 18-4702 (©1995 HYSTER COMPANY ‘See Service Manual 12/15/95 for service procedureseee ceric een HYSTER NOTES (©1995 HYSTER COMPANY Sze Seen Manual 12/1595HYSTER sen. cove Ge NORTH AMERICA HOOD & LINKAGE (Figure 6) ‘See Service Manual (©1995 HYSTER COMPANY Ste Serica Manual 1215/95key encore cece HYSTER HOOD & LINKAGE A: Gasoline And Diesel B: LPG With Standard Seat ‘C: LPG With Suspension Seat av 1 ® 305437 Hood er) 44 1 1325274 Hood 1140 24 46 1 1320819 Hood [1114 2 23 2» 309780 Bumper 222 2 14 2 °1320610 222 2% 22 3 292682 222 2 1. 4287854 222 2% 1 5 316678 1666 96 2 6 305432 222 3 B 7 asg021 111 38 a 8 292681 222 8 303117 411 8 a to * 313864 111 8 ey 11 309637 1222 29 12 * 309768 ft11 9 u 43 1326336 Bumper 222 3 1 13 * 16651 Screw 222 2 , 14 4 199563 Capscrew .... 1444 8 15 9 364857 Latch .... cies i, 16 4 302334 Capscrew 1222 % is 16 #320160 Washer ... 222 © LastUsed On SIN C1B-4547 17 4 364861 Striker... +111 P- Used On SIN 18-4548 = SIN C1B-9671 18 4 313805 Nut... 4 4 © FirstUsed On SIN C1B-9672 18 4 320156 Washer 4 4 — 4 With Operator Restraint 19 ¢ 364940 Shim : “ARAR First Used On SIN C1B~4548 (©1995 HYSTER COMPANY ‘See Service Manual T2N5RS for service proceduresHYSTER sen coe NORTH AMERICA SEAT (Figure 7)Page 13 ‘SERIAL CODE C001-NORTH AMERICA STANDARD SEAT (Figure 8) KEY ‘A: Gasoline/Diesel-With Restraint (First Used On SIN C1B~4548) B: Gasoline/Diesel-wio Restraint C: LPG-With Restraint (First Used On S/N C1B-4548) D: LPG-w/o Restraint ary 11 2 24 3 44 4 4 5 14 6 48 6 7 8 4 9 48 10 2 " 2 12 2 B 1 14379199 - 15379697 Washer 16 1374750 17 379697 18 379698 19 364807 20 18727 2 18515 22 379650 23 964854 24 (364808 25 379197 26 * 15086 27 * 306190 28 * 364952 29 364914 Capscrew 3015175 Washer... © HOS XL (H1.25 XL) > Last Used On S/N C1B-4547 (©1995 HYSTER COMPANY ‘See Service Manval {or service procedures HYSTER Bana RaNseaasnD 125195HYSTER 0a, C008 nt HORT ERICA SUSPENSION SEAT (Figure 9) KEY ‘A: Gasoline/Diesel-With Restraint (First Used On S/N C1B-4548) B: Gasoline/Diesel-w/oRestraint C: LPG-With Restraint (First Used On S/N C1B-4548) D: LPG-wio Restraint 2 2 1 1 13 269449 Seat Rail ... 14 14 379199 Capscrew . 2. 2 . 4 15 379697 Washer 4. 3 - 4 16 379698 Nut..... Ste 4 . 17 18727 Capscrew 4 5 1 18 378650 Screw. Sc 6 . 8 19 364854 Plug 4 7 4 © 20 364847 Restraint Sue 8 21 364848. Spacer oe 9 & 22 379675 Washer . 2. 10 . 2 23 379674 Capscrew . 2 " 2 24 145639 Locknut ....... 4. 12 2 © Last Used On S/N C1B-4547 (©1005 HYSTER COMPANY See Service Manval 12595 for service proceduresee oe eae HYSTER COUNTERWEIGHT (Figure 10) key ‘A: HO5XL (H1.25XL) i30XL (Hi. (C:H35XL (H1.75XL) av ary PAE 359079 Counterweight Une 359080 Counterweight 359081 Counterweight 332759 Shim...... 300761 Pin 4 5 6 7 8 enas 11 820756 Extension (857 mm) 1 ‘3 282683 Washer 2 292528 Capscrew . 4 3 296423 Washer 2 8 292527 Capscrew . 1 4 221771 Washer .. 2 ® 292528 Capscrew 3 ® Fourth Function Header Hose (©1995 HYSTER COMPANY ‘See Service Manval 12/1595 {or service proceduresHYSTER sen coo Gat ORT AMERICA NOTES ‘See Service Manual (©1995 HYSTERCOMPANY é 12/15/95ne ee HYSTER ENGINE DIESEL & GASOLINE LPG CAMSHAFT & VALVES (Figure 18) DIESEL Page 32 CAMSHAFT & VALVES (Figure 27) GASOLINE LPG - 5 - Page 43 COOLING (Figure 13) . -- Page 22 CRANKSHAFT, PISTON & FLYWHEEL (Rue 17) DIESEL . : -- Page 30 (CRANKSHAFT, PISTON & FLYWHEEL (Figure 26) GASOLINE LPG . Page 40 CYLINDER BLOCK (Figure 14) DIESEL . Page 24 CYLINDER BLOCK (Figure 24) ‘GASOLINE LPG -» Page 38 CYLINDER HEAD (Foure 15) DIESEL . ; s+ Page 26 CYLINDER HEAD (Figure 25) ‘GASOLINE LPG . s+ Page 39 ENGINE MOUNT (Figure 11) -» Page 18 EXHAUST (Figure 12) .. ceeeses Page 20 MANIFOLD (Figure 20) DIESEL ...... ceseseeeseeee Page 34 MANIFOLD (Figure 29) GASOLINE LPG ...... OIL CRANKCASE & PAN Foe 16) DIESEL ooo. eeeeeeseeeteteeetseseeee - Page 29 OIL CRANKCASE & PAN (Figure 28) GASOLINE LPG ....... -. Page 44 (©1905 HYSTER COMPANY ‘See Service Manval T2585 {or service proceduresHYSTER Sn. co0e Ga NORTH AMERICA ENGINE DIESEL & GASOLINE LPG Continued OIL FILTER (Figure 22) DIESEL ............ -- Page 36 OIL PUMP & OIL FILTER (Figure 30) GASOLINE LPG... 0c ceeeeeceeeeeee Page 47 OIL PUMP (Figure 23) [= 2 . Page 37 TIMING GEAR (Figure 19) Lo Page 33 WATER PUMP (Figure 21) DIESEL , s+ Page 35 WATER PUMP (Figure 31) GASOLINE LPG . Page 48 (©1995 HYSTER COMPANY ‘See Service Manval 12/15/95 for service procedureseen ce tacennen HYSTER ENGINE MOUNT (Figure 12) sapscrew 300930 Bracket (LH) 305998 Spacer . ss 171352. Penetrating Oil Noasans (©1995 HYSTER COMPANYHYSTER sen cove Ga ORTH AMERICA EXHAUST (Figure 13) (©1995 HYSTER COMPANY ‘See Service Manual 12/15/95 for service proceduresseco ony nc HYSTER EXHAUST 1 1" 1 1" 1 ato. 7 1 ltl 18 2 12222 13 8 3 2222 14 1. 4 4444 14 7 5 12222 15 14 6 2222 16 22 7 (3232 17 44 8 305677 ExhaustPipe 2. 1 1. 18 11 8 305484 Exhaust Pipe - 1.14 19 44 9 301013 Gasket 1 20 313828 Nut . 22 9 308995 Gasket ... + at 14 9 292681 Lockwasher 3 10 292682 Lockwasher - 2 © TypesGS, LPS, & DS (©1995 HYSTERCOMPANY ‘S00 Service Manual 72585 {or service proceduresHYSTER e700 C00 OORT ERA COOLING (Figure 14) (©1905 HYSTER COMPANY ‘See Service Manual 5/95, for service procedures aPe ser come ap oT EE HYSTER COOLING ary 1 945454 Cap 711 15 292514 Capscrew .. 66 2 345453 Outlet .. 11 15 © 287854 Capscrew -. 6 3 336550 Bushing 11 16 305661 Hose ... 4 4 305726 Reservoir 110047 127045 46 5 336573 Hose .. 11 18 197852 4 6 168718 Clamp ... 22 19 372550 1 7 124097 11 20 305663 at 8 137852 11 21 305872 al 9 1902955 11° at > 300714 ai 10 178899 11 22 305470 300843 1 11 91328747 11 23 306000 1 11 1947401 11 © 93° » 306775 1 11 1347402 Drain Valve... 11 Bg apes 122 11 1347888 Cooler-Oil.. 2. 1135 239503 Nut... 122 12 305658 Shroud... ; -1 26 305913 Strap... f44 12 305659 Shroud... nad 13 320159 Washer 6 6 ® Optional-Open Core Radiator 14 292682 Lockwasher -6 6 © Diesel Engine With Electric Shut Off (©1905 HYSTER COMPANY ‘See Service Manval 72/1595 {or service procedures,HYSTER SERA. coos Ger NORTH MERA CYLINDER BLOCK (Figure 15) DIESEL f ‘See Service Manual 12/15/95 (©1995 HYSTER COMPANY éEe HYSTER CYLINDER BLOCK DIESEL ea Sao © 324157 324352 be goaa5 324351 324162 324142 324143 © 324152 324151 324153 324146 324165 348427 © 348428 Gasket ............. - 320901 Liner Removert ...-. 2... 320902 Liner Grip . 320903 Liner Tool - 340868 Oil Switch - 348430 Breather 348434 Bolt .... : 178297 Degreaser .............. See Footnote With Figure 18 And Figure 19 Included In Top Gasket Kit 346531 © Included In Bottom Gasket Kit 346530 oe TS8SSSFRSKLSESVLSSLSRLSBB (©1995 HYSTERCOMPANY 1215195HYSTER Sen. ooo: ce AOATH AMERICA CYLINDER HEAD (Figure 16) DIESEL (©1995 HYSTER COMPANY ‘See Service Manual 12A5/95 ‘or service procedures.1 923814 Cylinder Head 1 21 324378 Stud 2 323815 Cup 1 21324379 Stud 3 923816 Cup 4 22 342741 Housing : 4 929824 Plug 4 23 ® 324375 Gasket 5 923820 Inlet insert .....- 4 24 324374 Plug 6 323821 Exhaust Insert . 4 25 373660 Hose - coe 7 929818 Cup 4 = 26 130845 Clamp .... : 8 323819 Plug 4 27 324370 Thermostat (170 * a 9 329817 Cup 5 2891334272 Gasket ..... 10 * 323823 Seal 8 8 Bolt. 1 323822 Guide ... 8 ed 12 324601 Glow Plug 4 38 13 324603 Connector oat 82 14 8 324128 Gasket . 1 4 15 924435 Hanger (Front) . 1 oe 16 324436 Hanger (Rear) .. ji 7 bees :2 6 8 See 18 324126 Stud (40 mm) +3 38 f sated Gasket . 18 324127 Stud (45mm) 1-99 * 824133 Gasket 19 324382 Clip... 1 40824167 Plug ... 20 324167 Plug 1 Included In Top Gasket Kit 34651 ©1995 HYSTER COMPANY ‘See Service Manual Eee HYSTER CYLINDER HEAD DIESEL for service procedures pallette cs sis eet eal 1215/95HYSTER sen 008 ct NORTH AMERICA NOTES (©1995 HYSTER COMPANY See Service Manual 1215/85 {or serie proceduresfence coors HYSTER OIL CRANKCASE & PAN (Figure 17) DIESEL ‘Shim (0.50 mm). 10 324238 Shim (0.55 mm). 40 324239 Shim (0.60 mm) - 324240 Shim (0.65 mm) - 10 324241 Shim (0.70 mm) . 40 324242 Shim (0.75 mm) - 10 324243. Shim (0.80 mm) . ‘Shim (0.85 mm) - 10 324244 Shim (0.90 mm) . 11 348450. Dipstick . eee i ‘Shim (0.30 mm) .. 10 324234 Shim (0.35 mm) . 10 324235 Shim (0.40 mm) ..... - 10 324236 Shim (0.45 mm) ...... AR ® Included In Bottom Gasket Kit 346530 ©1995 HYSTER COMPANY ‘See Service Manual 125/95 Serie proceduresR Page 30 [SERIAL CODE 0001-NORTH AMERICA CRANKSHAFT, PISTON & FLYWHEEL (Figure 18) DIESEL (©1095 HYSTER COMPANY ‘See Service Manual 1215/95 for service proceduresPnnccee cei eee HYSTER CRANKSHAFT, PISTON & FLYWHEEL DIESEL REF_PARTNO. NAMEOF PART ___ QTY © REE_PARTNO. NAMEOF PART ___QTy 1 19 324288 Dust Slinger 1 +1 20. * 324286 Pulley vette T 13 21 324289 Washer... ar 1 22 324287 Bolt... : a 1 23.8 362120 Rod Standard Bearing 4 4 23362121 Rod Bearing (0.25 mm) 4 4 23362122 Rod Bearing (0.50 mm) 4 1 24 324268. Standard Piston 4 6 25 8 324271 Snap Ring .. 8 2 6 8 4 3 7s 4 ; 8 4 3.8 4 + 2 8 14 324265 Main Bearing (0.25 mm)... 1 3)" SHBABT 8 14 324266 Main Bearing (0.50 mm)....... 1 Se ‘i 15 304267 Bearing ..... 2 Keieeed . 16" 348437 Key-Tapered .. sso BH 17 304284 Gear .. t . 18 324285 Oil Slinger t Included With Short Block 1350726 (©1995 HYSTER COMPANY See Sevice Manual 12585 for service proceduresHYSTER serve cove a TH AMERICA CAMSHAFT & VALVES (I DIESEL jure 19) 1 91952015 Camshaft. ~1 20 Ess 2 91352016 Thrust Plate -1 21 4 3 8 324291 Gear... 1 2 8 4 Washer i e 5 Bolt . yi ae a 6 Key ot 26 2 7 Bolt “2 oF 2 8 Shaft -1 3B 16 9 Coltar 22 38g 3 10 * 324208 Gear-W/Bushing . 1 29 1 11 © 324299 Plate. 1 30 Exhaust Valve - 4 12 © 292681 Lockwasher +2 81 824301 Inlet Valve . 4 13 * 293620 Capscrew .. 2 32. ® 324307 Tappet .. 8 14 324309 Rocker Arm 1&3 324308 Outer Spring 8 15 292509 Capscrew 8 34924308 Push Rod ... 8 16 324259 Washer -8 35 324904 Inner Spring .... 8 17 324312 Rocker Arm. +3 36 320910 Tool 2.2.2... 1 18 948462 Rocker Shaft . t 19 324318 Spring . 3 Included With Short Block 1350726 (©1995 HYSTER COMPANY See Service Manval 12A5/95 for service proceduresPage 33 ‘SERIAL CODE C00t-NORTH AMERICA HYSTER TIMING GEAR (Figure 20) DIESEL 19 1 324174 1 17 824215 Shaft .. 1 2 — 324358 :1 18 324214 idle Gear 1 3 * 924356 24 19 303118 Nut... : 2 4 324359 1 20 292682 Lockwasher ..... 2 5 292524 22 21 296420 Washer . 2 6 * 324218 1-22: 324212 Cover. 1 7 ~~ geaai7 [1 23 324211 Gasket 2 8 s24219 14 24 324210 Spacer... 1 9 — 32at72 [2 25 324209 Ball Bearing 2 10 324200 1 26 324220 Spacer .. 1 11 8 304201 1 27 1329824 Gear & Shaft. a 12 924203 Indicator . 1 28 324357 Bolt 1 13 324205 Bolt (45 mm) 7 2 Plate . . : 1 14 924206 Bolt (30 mm) 6 Figure 15 Item 36 15 355554 OilSeal .......... 21 80 824204 Gasket .... 1 16 324216 Bearing 2 Included in Bottom Gasket Kit 346530 (©1095 HYSTER COMPANY ‘See Service Manual 12595 for service proceduresHYSTER sen cove oat OMT ECA MANIFOLD (Figure 21) DIESEL 1 1 1 2 2 1 3 : 1 16 296418 Washer . 2 a4 21 17 292681 Lockwasher 2 5 22 18 239503 Nut 2 6 aul 19 P 368641 Pipe 1 78 +119 © 368642 Pipe 1 8 14 20 © 324398. Spring 1 9 27 21 171852 Penetrating Oil - R 10 2 1" 7 ® Included In Top Gasket Kit 346531 12 ® 324397 Gasket 2 Use 25 1/8 Inches Of 323622 13 324395 Damper . 1 © Use 24 3/4 Inches Of 323622 (©1995 HYSTER COMPANY ‘See Service Manual 1215/95 {or service procedures.serv coe ca sor HYSTER WATER PUMP (Figure 22) DIESEL REE_PARTNO, NAMEOF PART ___Qry. 1309829 Water Pump - Bannan 20 184529. Belt Tension Gauge 8 Included In Repair Kit 1330978 Remanufactured Water Pump 3002534#R ‘See Service Manval (©1995 HYSTER COMPANY ‘Seesen 12/1595 1 1 1 1 1 1 -3 16 3 1 1 1 1 1 1 1 2 3 4 5 6 7 8 9 10 10 10 10 10HYSTER se cooe Gt NORTH AERA OIL FILTER (Figure 23) DIESEL KEY ‘A: Last Used On Engine S/N 632663, B: First Used On Engine SIN E632664 waronson+ (©1995 HYSTER COMPANY See Service Manual 1215/95pee ee Coronet HYSTER OIL PUMP (Figure 24) DIESEL 13 924261 Case. 287805 Capscrew 324256 Drive Pinion . evonaens (©1995 HYSTER COMPANY 7215895HYSTER su coos Ga NORTH ECA CYLINDER BLOCK (Figure 25) GASOLINE LPG 326571 Jet (Oil Short) © 326572 Jet (Oil Long) 16151 Fitting .. 187297 Degreaser ..... ‘See Footnote With Figure 26, Figure 27, Figure 28 and Figure 29 Included In Bottom Gasket Kit 346528 Last Used On Engine S/N 1087-2 First Used On Engine S/N 1088-2 Rew nase (©1995 HYSTER COMPANY 125/95serv coe te TH AMEN HYSTER CYLINDER HEAD (Figure 26) GASOLINE LPG 1 1 47 1 2 le 1B 1 3 8 19 1 4 8 20 3 5 3 ot 3 6 4 3 7 4 3 2 a “4 1 9 2 8 4 10 8 la 28 1 cre : Included in Top Gasket Kit 246527 3 1 Included In Tune-Up Kit 996006 “oe 2 © Induded In PM C Kit 996165 15 2 NOTE: The Above Parts Are Included With 16 1 Short Block 324691 -R COMPAN| ‘See Service Manual (©1995 HYSTER COMPANY See Senioe Manual 12/15/95HYSTER sen coos Gat HORT MERC CRANKSHAFT, PISTON & FLYWHEEL (Figure 27) (GASOLINE LPG [tem [Gram | [39-43 | A-F-37 (©1995 HYSTER COMPANY See Servic Manua! for service procedures aSPage 41 ‘SERIAL CODE C001-NORTH AMERICA HYSTER CRANKSHAFT, PISTON & FLYWHEEL GASOLINE LPG 1 926595 Crankshaft 2 326596 Main Standard Bearingg 2 8 326597 Main Bearing (0.25 mm) 2 ® 326598. Main Bearing (0.50 mm) B® 326599 Main Bering (0.75 mm) 3 326600 Gear. 4 324767 Sprocket... sss... 5 1826541 Pulley... : 6 326603 Washer .. 7 326602 Bolt 8 Bot (20) 9 10 ne 2 e 2 ¢ 123 ¢ 3 4 14 15 1 > 7 18 19 20 21 22 28 Rod Bearing (0.25 mm) 22 © 326593 Rod Bearing (0.50 mm) BRZSSVLSELBK aoce ® 326594 Rod Bearing (0.75 mm) ‘327687 313828 3 320157 Flatwasher 1310585 Stud ..... 1310583. Chain Guide 264134 Adhesive .. Not Included With Short Block 324691 Included In Bottom Gasket Kit 346528 Last Used On Engine S/N 1087-2 First Used On Engine S/N 10088-2 NOTE: The Above Parts Are Included With ‘Short Block 324691 FRR RRA OOH OrHVATND AH (©1995 HYSTER COMPANY 12/15/95HYSTER 70 Go06 CT MENA NOTES. ©1995 HYSTER COMPANY See Service Manual 12A15/95 foc cenioe procedurespenne coca HYSTER CAMSHAFT & VALVES (Figure 28) GASOLINE LPG 1 1 2 1 3 3 4 2 5 22 6 8 7 8 8 8 8 326792 4 9 326626 8 10 326630 | 11 326624 1 12 326627 8 13 326625 8 14 a2a7t6 326810 4 15 326629 326614 : 4 ee Included in Top Gasket Kit 346527 18 326620 NOTE: The Above Parts Are Included With 19 326621 Short Block 324681 ‘@1995 HYSTER COMPANY ‘S00 Service Manual 12A55GASOLINE LPG (©1095 HYSTER COMPANY See Serice Maat 1215/95tt cose inner HYSTER OIL CRANKCASE & PAN GASOLINE LPG 1 ® 324745 Pan 1 22 -326565 2 2 9324747 Plug ...... 1 23 © 324773 1 3 © 324745 Gasket oe 1 24 B47BS 3 4B Seat i pedagshhs 1 5 ® 324751 Reinforcement . ome Moe aca - 1 6 * 324777 Bolt......... 20 mm) 7 8 824753 Reinforcement . -1 2 -SRATTO Bolt (34 mn) 1 8 *© 324749 Gasket 427 824781 Bol (GOmM) ve : 27 324782. Bolt (65mm) .. 4 9 326804 Plate nse e 33. Bolt (90 mm) 12 10 © 326803 Gasket .. ares eat (20 mm) 3 11 326823 Bolt .. An osc oce haat Hy 12 324716 Washer AM oa ME sotrost west ae lca 130. 324752 Reinforcement 1 pa ah cea roog corer 1 31 # 304750 Reinforcement 1 eet een 4 32° 8 304788 Nut .... vie 4 15 * 324793 Washer . Na oss] coccruth wai 7 16 %© 324733 Gasket... 4 . eens 47 © 324763 Gasket 1 Not included With Short Block 324691 18 1315566 Gear Case i © Included In Top Gasket Kit 046527 19 324760 Stud (34 mm) 2 © Included In Bottom Gasket Kit 346528 20 324761 Stud (56mm) 4 NOTE: The Above Parts Are Included With 21 324759 Stud (26mm) - 4 Short Block 324691 (©1905 HYSTER COMPANY See Service Manval TASS for service procedures,HYSTER Page 46 ‘SERIAL CODE CO01-NORTH AMERICA MANIFOLD (Figure 30) GASOLINE LPG key ‘A: Gasoline B:LPG ar ary 1 1 14 324701 Exhaust Manifold .. 1 1 15 © 324703 Stud... 2 2 16 324707 Boh. 2 + 2 17 8 824705 Gasket . 3 +11 18 824704 Cover . aa 11 19 324706 5 +44 20 © 324716 6 324714 Bolt. 144 21 | 824715 7 * 924718 Gasket 11 © 22 8 924737 8 > 324712 PCV Valve 11° 23 1309804 9 » 324709 Clip. fit 24 © 171352 10 11 n : 1. ® _Indluded in Top Gasket Kit 346527 12 Clip . td Included In PM D Kits 996167 & 996168 13 > 324713 Gasket 14 © First Used On Engine S/N VA495678 ©1905 HYSTER COMPANY See Service Manval 12/5/95 {or service proceduressee coe Ge NER HYSTER OIL PUMP & OIL FILTER (Figure 31) GASOLINE LPG 27 26 27 326763 Screw......... ® Included In Bottom Gasket Kit 346528 © Included In PM B Kit 996164 © Included In PM D Kits 996167 & 996168 (©1995 HYSTER COMPANY ‘See Service Manual 12/15/95 for service procedures. 326745 Pump ... 1 15 326757 1 1 926746 Body... 1 16 © 324718 22 2 326747 Plunger 1 47 326765 1 3 326748 Spring... 1 18 «= 326764 1 4 326749 Seat . 1 19326771 4 5 Pin 1 20 824792 5 6 1 21 926769 ot 7 D1 22 324793 3 8 1 23 ~~ 826770 4 9 2 24 | atari at 1 8 1 25 > 324602 Bu) 1" 3 26 —see7ez 1 2 1 sl 12 6 13 4 14 2HYSTER ern. cove cet ORTH MERA WATER PUMP (Figure 32) GASOLINE LPG (©1995 HYSTERCOMPANY ‘See Service Manual 1215/95 {or service procedures,sero coe Ca SORT EG HYSTER WATER PUMP. GASOLINE LPG eae ea tales tts ac 324792 Washer 326896 O-Ring Temperature we Covers... Included In Repair Kit 1353810 Included In Top Gasket Kit 346527 Included In PM D Kits 996167 & 996168 Remanufactured Water Pump 3002535#R Optional Service Water Pump 1376005, : Plate... 28 324782 Bolt (65mm) 29 9 326798 Gasket........ 30 324783 Bolt (90mm) 31 326822 Bolt...... 32 324780 Bolt. coo ce 2SSEISALBRISSESSEGRGERLSESSLBRES (©1995 HYSTER COMPANY ‘See Service Manual 1215/95 {or service proceduresHYSTER sen coos i NTH AMERICA NOTES. (©1995 HYSTERCOMPANY ‘See Service Manual 1215/95 {or service procedures.Page 51 SERAL CODE Gn NORTH AMERICA HYSTER FUEL AIR FILTER (Figure 38) .. - Page 62 CARBURETOR (Figure 35) GASOLINE ~ Page 58 CARBURETOR (Figure 33) LPG. cece : cece ic ceeeeeeseetteteeeeeees - Page 55 CONVERTER (Figure 47) . -» Page 73, FUEL (Figure 34) cece -- Page 56 FUEL (Figure 32) iG soeweneee meee pone Page 52 FUEL FILTER (Figure 41) DIESEL ........ Page 67 FUEL INJECTION (Figure 39) DIESEL cece ceoceses Page 64 FUEL PUMP (Figure 37) GASOLINE «2.2... .cceeeeeeeeees cececeeeeeeeesesess Page 61 GOVERNOR (Figure 36) GASOLINE LPG peeeeeneenemeeneererene| 26 60) GOVERNOR (Figure 40) DIESEL ... - cee ae Page 66 LOCK-OFF FILTER (Figure 46) ....... ceseeeeee +» Page 73 MONOTROL PEDAL (Figure 45) First Used On SIN C1B-4702 . - Page 72 THROTTLE LINKAGE (Figure 42) Last Used On SIN Ctb-4701 .. + Page 68 THROTTLE LINKAGE (Figure 43) FORWARD/REVERSE SHIFT LEVER First Used On S/N C1B-4702 (©1995 HYSTER COMPANY ‘See Service Manual 12/595 for sonice proceduresHYSTER Sen 008 ce) HOTHAMERCA ‘THROTTLE LINKAGE- (Figure 44) MONOTROL First Used On S/N C18-4702 Page 70 (©1995 HYSTER COMPANY ‘See Service Manual 1215/95 for service proceduressx coo Cap gNT OA HYSTER FUEL (Figure 33) LPG ‘See Service Manual (©1995 HYSTER COMPANY ceases 12/5/95HYSTER Page 54 FUEL LPG SERIAL CODE C00T-NORTH AMERICA 1 -1 83175347 2 2 +1 34 91300455 1 3 1 34 305553 1 4 1 35 166857 4 5 1 36 169690 1 5 -1 0 37 141776 1 6 1 38 (16143 1 7 ® 344229 LPG Fuel Gauge .. -1 8914360 1 7 ® 197040 LPG Fuel Gauge . 1 40905554 1 7 ©1992400 LPG Fue IGauge 1 a 305571 1 8 — 200170 Relief Valve... 1 Ae eee 1 8 1 8 + 43 «31479 1 9 1+ 44 = 314780 2 10 1 45 329069 2 1 D4 46 181082 1 2 + 47 181805 1 13 a) - ot WH “349 201808 1 Bs “f 80 8 7877 1 15 "4 50. f802242 1 a “; St 17817 1 ra 7 82820159 R fe “§ 53292681 2 i “S54 1302283 a a 4-85 9 306190 2 a 3 56 9 306189 at 20 1 s7 k 17314 1 21 4 58 1328875 1 21 a4 59 1325033 1 22 a 60 6 15034 Nut . ail 22 aa 61 14358 Fitting .. 1 23 4 62 * 16863 Fitting . 1 eal } ® Screw in Type 1-1/4 NPT 26 1 = BatOn Type oF ay © Screw In Type 3/4 NPT 28 | 4 Optional With Removable Tube 29 i © Last Used On Engine S/N VA495677 30 1 1 First Used On Engine S/N VA495678 ‘9 H25XL LPG Only w/Operator Restraint 31 4 Last Used On S/N CO01B-7931 32 1 First Used On SIN CO01B-7932 (©1005 HYSTER COMPANY See Service Manual 12/5/95 for service procedureseee corte HYSTER NOTES (©1995 HYSTER COMPANY See Sovic Marval 95 {for service procedures atHYSTER e270. cove cnt SRT ERE CARBURETOR (Figure 34) LPG KEY A: Last Used On S/N C1B-4512 irst Used On SIN C1B-4513 ar 313792 Carburetor 1 377160 Carburetor tad Screw 14 1 tte 1 .1d 1 ft ot Corvaunaens ey Ne tealchate tte tatatete ear 336164 ‘386582 a72i15 SSFRLSRRISIBVBRVBRVRVBS (©1995 HYSTER COMPANY ‘See Service Manual 12/15/95 {or service proceduresPage 57 ser. cove con soem AMER, HYSTER FUEL (Figure 35) (©1995 HYSTER COMPANY ‘See Service Manual 7255 (or serie prooeduresHYSTER sen coos non MERC FUEL KEY ‘A: Gasoline B: Diesel ary 1 1 1. 1 aug 2 14 2 ‘AR AR : 3 14 1 3 awd 22» 335047 wee 1 4 55 22 1316496 al) « 1 4 55 on ad 5 fad 5 6 fa. 1 6 14 1 7 fi : 1 8 14 : 1 9 14385 Fitting ......- 14 1 10 ® 308790 Pipe 11 1 10 91320915 Fuel Pipe 11 11953000 O-Ri 22 12 320157 Washer ao ee ese te Oleg ice 13 329067 Screw... 122 First Used On S/N C1B-7163 14 14349 Fitting t. © Last Used On S/N C1B-9735 15 17650 Fitting .. : td First Used On S/N C1B-9736 16 87446 Needle Valve - 2101 ® Included tn Tune-up Kit 996006 17 909651 iting ..... aa 1 Included in PM D Kit 996167 (©1995 HYSTER COMPANY ‘See Service Manval 42/15/95 for service proceduresspo coos cae nOmT AMER HYSTER CARBURETOR (Figure 36) GASOLINE ©1005 H" PANY ‘See Service Manual 1995 HYSTER COME Szesenvee 121595HYSTER senwe coos a orm AnERCA CARBURETOR GASOLINE REF PARTNO. NAMEOF PART ___QTY = REF PART NO. NAME OF PART __QTY 324689 Carburetor 1 oa 8 Gasket 1 1 826733 Seal . 1 2 Plug ..... ot 12. Seal 1 23 Weight ....... t 2s Gasket... 1 4 ‘Adjuster/Spring ot 3 Connector 1 8 Solenoid ..... 1 4 com Kit-Soreen - 1 26 Gasket 1 48 Seal .... ft 27 - Sorew...- 2 5 Screw... :1 0 2B 8 . Gasket 3 6 ‘Screw/Washer . 5 2 8 1 7 ‘Arm-Pump 21 90 1 8 Holder-Choke 1 38 1 9 ft 82 1 10 1 8 1 n Bu 34 1 12 at 3 1 138 ft 36 2 14 1 7 2 15 1 38 2 16 au % 4 7 a1 “ 1 18 a a 1 19 1 @ 1 2 8 a Included In Gasket Set 326743 (©1995 HYSTER COMPANY ‘Seo Service Manual 12/15/95 {or service procedures.ence care HYSTER GOVERNOR (Figure 37) GASOLINE LPG F 2 1 -2 2 25 le 0 26 si 4 27 2 5 28 1 5 29 1 6 30 1 7 31 1 8 32 1 9 33 1 10 34 1 1" 1 35 6 12 :1 36 3 13 1 37 3 4 12 38 1 15 +1 39 1 16 21 40 1 7 stat 1 18 O-Ring st 4 2 19 Cover ...... 1 43 1 20 8 Pin-Cotter . as 1 a8 O-Ring a 22 Cap 1 Included in Repair Kit 326691 (©1995 HYSTER COMPANY ‘See Service Manval 721595. {or service proceduresHYSTER ser goo on ONT EEA FUEL PUMP (Figure 38) 1 1 1 ; 1 : eI 1 7 2 8 Insulator 1 9 Valve... Washer 2 10 Retainer . Washer 2 1" Bolt .....-. Nut... 2 12 Diaphragm Connector 1 (©1905 HYSTER COMPANY 125/95sxe coos coer nom EOL HYSTER AIR FILTER (Figure 39) C: Diesel © 326398 Air Filter 1302234 Air Filter ©1303722 Air Filter 1303722 Air Filter © 324401 Dust Pan i 1 te 1, Hook Assy .... 2 13 324708 Pipe : 14 1 1900915 Dust Pan 1. 14 2 1 41303824 Dust Pan. 1 15 1 1 1 15 1 1 16 1 . 7 1 7 8 2 ; 18 3 1 20 4 12 5 1021 5 =| 5 23 5 ano 6 - ® Last Used On S/N C1B-5615 6 1 © First Used On SIN C1B-5616 7 Seal-Dust - © Last Used On S/N C1B-6180 8 314787 Air inlet Duct 11... 4 First Used On SIN C1B-6181 8 305602 Air inlet Duct... aa $ Fist Used On Engine SIN VA405678 9 326512 Clamp Included In PMB Kit 996164 (©1995 HYSTER COMPANY ‘See Service Manual T2595 for service procedures