This document can be viewed on the

DealerPortTM website at www.dealerport.com

40HP
MODELS
J40RSNF
J40RLSNF

Printed in the United States

© 2001 Bombardier Motor Corporation of America. All rights reserved.
TM, ® Trademarks are registered trademarks of Bombardier Motor Corporation of America or its affiliates.
 ABOUT THIS CATALOG

Bombardier reserves the right to make changes at any time, without notice, to features, specifications,
and model availability. The right is also reserved to change any specification or part, at any time, without
incurring any obligation to update older models. The information in this catalog is based on the latest
specifications available at the time of publication.

Illustrations used in this catalog may not depict actual models or equipment, but are intended as repre-
sentative views for reference only. The continuing accuracy of this catalog cannot be guaranteed.

Certain features or equipment shown in this catalog might not be found on all models in all marketing
areas.

IMPORTANT: This catalog is a part reference. Refer to the appropriate Bombardier Service Manual for
exact service and maintenance information.

FEATURES

Indented part names indicate that

the parts are included in the preced-
ing assembly.

1 582365 LEAD As s y., Spark Plug

2 581027 *COVER & TERMINAL As s y
3 510231 **TERMINAL, Spring
4 580339 *COVER & TERMINAL As s y
5 510231 **TERMINAL, Spring
6 328701 LOCK WASHER, COIL & s top s w. grd

Use exact engine model number, including any suffix letter, when indentifying parts in this catalog.

WARNING
When replacement parts are required, use Genuine Parts or parts with equivalent
characteristics, including type, strength, and material. Using substandard parts
could result in injury or product malfunction.

1
 TABLE OF CONTENTS
ENGINE COVER ................................................................................................. 3
LOWER ENGINE COVER .................................................................................. 4
REWIND STARTER ......................................................................................... 5-6
IGNITION SYSTEM ......................................................................................... 7-8
INTAKE MAINFOLD ....................................................................................... 9-10
STEERING LINK KIT ........................................................................................ 10
FUEL PUMP & FILTER ..................................................................................... 11
CARBURETOR ................................................................................................. 12
CRANKSHAFT & PISTON ................................................................................ 13
CYLINDER & CRANKCASE ............................................................................. 14
EXHAUST HOUSING & STERN BRACKET ................................................ 15-16
SHIFT LINKAGE ............................................................................................... 18
STEERING & SHIFT HANDLE ......................................................................... 19
TILT ASSIST CYLINDER .................................................................................. 20
TRANSOM MOUNT KIT ................................................................................... 20
GEARCASE ................................................................................................. 21-22
PRIMER SYSTEM ............................................................................................ 23
FUEL HOSE & PRIMER BULB - 5/16 IN. I. D. .................................................. 23
FUEL TANK - 6 GALLON ................................................................................... 24

LITERATURE

SERVICE MANUAL
DIAGNOSTIC SOFTWARE
5005053 PARTS MANUAL
214993 OPERATOR’S MANUAL – ENGLISH
215303 OPERATOR’S MANUAL – FRENCH
215304 OPERATOR’S MANUAL – SPANISH
215305 OPERATOR’S MANUAL – PORTUGUESE

PAINT
COLOR
NAME
SPRAY CAN PPG # 1 PPG # 2
PRIMER 771227 DP40401 –
3 771234 9696 –
BLACK
WHITE 771226 90538 –
CLEARCOAT 772414 – –
1. BASE COAT PLUS CLEARCOAT FOR UPPER & LOWER
ENGINE COVERS
2. ONE COAT FINISH FOR MIDSECTION & GEARCASE
3. USED ON ENGINE CRANKCASE ASSEMBLY.

2
ENGINE COVER

13

14 20

6
18 17
9
19

21
3
12

1 18

19

5
4
10
7
11 22
15
8
4
7 10
2
8
2
20

16

EPC3122

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 5005019 ENGINE COVER Assy A 1 12 323228 *SCREW, Tilt handle, rear 2
2 334432 *BUMPER, Locating bracket 2 13 333090 *TILT HANDLE 1
3 332025 *SEAL, Cover bracket 1 14 210296 *BAFFLE, Tilt handle 1
4 333937 *LOCATING BRACKET 2 15 211111 *SEAL, Cover 1
5 326948 *RIVET, Locating bracket 8 16 350194 *DECAL, Upper stripe - Stbd 1
6 323229 *SCREW, Tilt handle, front 1 17 350195 *DECAL, Upper stripe - Port 1
7 908158 *SCREW, Hook to bracket 4 18 350197 *DECAL, "BOMBARDIER " - F/R 2
8 323176 *HOOK, Bracket 2 19 350198 *DECAL, "JOHNSON " - F/R 2
9 341533 *SOUND BLANKET, Top 1 20 350199 *DECAL, "JOHNSON " - Port & Stbd 2
10 313079 *WASHER, Hook to bracket 4 21 350196 DECAL, 40 HP - Rear 1
11 341532 *SOUND BLANKET, Side 1 22 329662 DECAL, Primer instructions 1

A IMPORTANT: When ordering "ENGINE COVER Assy" also order appropriate "HP" decal.

3
 LOWER ENGINE COVER

7 15 14 1
19 16 11
17 18 2 6

3
9

10
4 3 7
13 9
13 8
10 16
19
9 12 10 11 14
15
3 9 18 17
3

40 R
5
20
21 7

EPC3123

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 344240 BRACKET, Fuel connector 1 11 912127 SCREW, Latch to handle 2
2 344373 ENGINE COVER, Lower - Port 1 12 344332 SEAL, Steering arm 1
3 332413 MOUNT 4 13 333772 BRACKET, Mount 2
4 320521 GROMMET, Overboard indicator 1 14 330253 LATCH 2
5 344374 ENGINE COVER, Lower - Stbd 1 15 553766 WASHER, Latch handle 2
6 333761 BRACKET, Primer pump assy 1 16 328703 WASHER 2
7 332415 SCREW 4 17 396611 HANDLE Assy, Latch 2
8 321452 GROMMET, Shift rod 1 18 334851 BUSHING, Latch handle 2
9 332406 PIN, Roll 4 19 321863 WASHER, Latch handle shaft 2
10 551793 SCREW, Support, Port & Stbd 4 20 332478 GROMMET, Control cables 1
21 335694 PLUG, Tilt & trim switch 1

4
REWIND STARTER

41
50
31 34
40 35
47 46 49
51 48
44 43 38 27
4 32
44 26
45 29
39 36
42
10
3 53
28
52
17 24 11 29
26
20 12
17 13
16 6
23
15 8
19
18 14
25 5
2 30
33
37 7
21
22
9

5
 REWIND STARTER

EPC3124

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
438104 REWIND STARTER Assy 1 27 326248 SCREW, Housing 3
1 332910 *HOUSING, Starter 1 28 326129 SLEEVE, Starter housing 3
2 331979 *SCREW, Pawl plate to housing 1 29 326130 GROMMET, Screw 6
3 341063 *BUSHING, Starter pulley 1 30 306861 SCREW, Ratchet 3
4 328741 *NUT 1 31 328731 SCREW, Lockout cable mounting 2
5 *ROPE A AR 32 306470 LOCK WASHER, Starter housing 3
6 325431 *SPRING, Starter 1 33 306470 LOCK WASHER, Ratchet 3
7 394604 *PULLEY, Starter 1 34 330276 LOCKOUT LEVER, Slide 1
8 326120 *SPRING, Plate to housing 1 35 326128 SPRING, Lockout lever 2
9 398228 *PAWL, Starter 1 36 304325 ANCHOR, Starter handle 1
10 121266 *GLIDE PIN, Starter housing 6 37 329211 RATCHET, Flywheel dome 1
11 327768 *SCREW, Rope guide pulley 1 38 326609 WASHER, Lockout lever 1
12 438103 *PULLEY & O-RING Assy 1 39 326249 HANDLE, Starter 1
13 339543 **O-RING 1 40 328456 CLAMP, Lockout cable 2
14 326131 *SHIELD, Starter spring to pulley 1 41 319415 SCREW, Lockout lever 1
15 326132 *SPRING, Plate return 1 42 436662 BRACKET, Starter handle 1
16 326119 *RETAINING RING 1 43 320978 *PLUG, Bracket 1
17 340817 *WASHER, Pulley retaining 2 44 326136 GROMMET, Handle bracket 8
18 432111 *PLATE & SLEEVE Assy, Pulley 1 45 331249 WASHER, Handle bracket mounting 4
19 334350 **SLEEVE, Heat shrink 1 46 330338 SLIDE, Starter lockout 1

40 R
20 309515 *SPRING WASHER, Retaining washer 1 47 436201 CABLE ASSY., Lockout 1
21 311015 *BUSHING, Starter pawl 1 48 437040 LOCKOUT LEVER Assy 1
22 326964 *SPRING WASHER, Bushing to pawl 1 49 331515 *GROMMET 1
23 331929 *BUMPER, Pawl plate 1 50 328708 WASHER, Lockout 1
24 325429 *SHIELD, Starter spring to housing 1 51 327768 SCREW, Handle bracket 4
25 328700 *WASHER, Pawl plate to housing 1 52 908158 SCREW, Support 1
26 301250 WASHER, Starter housing 6 53 341171 SUPPORT, Starter pulley 1

A Cut from 100 ft. (30,5m) Roll, P/N 316705, Cutting Length 96½ in. (2451mm)

6
IGNITION SYSTEM

23 24
41
24

26
25

22
29
21 4
30 27 10 5
50
28 49
6 7
43 15
9
12
1
35
14
11
40
7
13
48 39

46 36
44 37
45
47

32 38
31
51
34
33 42 19 20
3
2
8 16

18
17

7
 IGNITION SYSTEM

EPC3125

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 582417 PLATE & SLEEVE Assy 1 26 512754 *CONNECTOR 1
2 328701 LOCK WASHER, Coil 2 27 513357 *CONNECTOR, 1 Pin terminal 1
3 328703 WASHER, Coil 2 28 511469 *PIN, Terminal 1
4 319682 SCREW, Sensor to plate 2 29 323144 SPACER, Module 2
5 328735 WASHER, Screw, sensor 2 30 326111 NUT, Flywheel 1
6 512741 RETAINER 1 31 328714 SCREW, Module lead 1
7 303212 SCREW, Clamp & cover 3 32 303701 WASHER, Screw 1
8 318178 SCREW, Coil assy 2 33 335020 SCREW, Bracket to block 1
9 511460 SCREW, Retainer 5 34 328701 WASHER 1
10 511458 CLAMP, Leads 1 35 512765 TUBING, Sensor & coil 1
11 511459 COVER, Leads 1 36 330930 SCREW, Bracket to block 1
12 5000611 COIL & LAMINATION Assy 1 37 332063 SUPPORT 1
13 581656 *SOCKET 2 38 322435 BEARING, Support 1
14 512753 CONNECTOR 1 39 332070 SCREW, Support 4
15 337522 SCREW, Charge coil mounting 2 40 332790 RETAINER, Support 1
16 582365 LEAD Assy, Spark plug 2 41 335220 SCREW, Module 2
17 581027 *SPARK PLUG TERMINAL 1 42 583740 COIL Assy, Dual 1
18 510231 **TERMINAL SPRING 1 43 584261 FLYWHEEL Assy 1
19 580339 *SPARK PLUG TERMINAL 1 44 328735 WASHER 2

40 R
20 510231 **TERMINAL, Spring 1 45 306643 SCREW, Cover 2
21 5001344 MODULE, Ignition 1 46 333757 COVER, Bracket, electrical 1
22 511469 *PIN, Terminal 5 47 337924 BRACKET, Electrical 1
23 512478 *COVER 2 48 307161 WASHER, Screw 1
24 512256 *PIN, Receptacle 2 49 583387 SENSOR Assy 1
25 512131 *TERMINAL, Ring 1 50 581656 *SOCKET 2
51 320107 TIE STRAP 1

8
INTAKE MAINFOLD

33
30
20

29 34

10

5 24
3
17
2

8 13 31
12
19 22
9 4
16
2 13 11
26
7 18

6
23
2
28 32
14
25 15 27

9
 INTAKE MANIFOLD
EPC3126

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 329396 COVER, Air silencer 1 18 314497 *STUD, Carburetor mounting 1
2 306418 SCREW, Manifold to crankcase 9 19 325659 *NIPPLE, Manifold 4
3 335633 GASKET, Manifold to crankcase 2 20 431994 BASE, Air silencer 1
4 306474 SCREW, Plate to manifold 1 21 314513 *NIPPLE, Air silencer base 1
5 395442 LEAF PLATE Assy 4 22 325092 GASKET, Carburetor 2
6 327074 *SCREW 2 23 316355 NUT, Carburetor mounting 4
7 330675 *LEAF STOP 16 24 329239 SCREW, Cover to base 4
8 317739 *LEAF VALVE 2 25 328724 SCREW, Detent to block 1
9 323412 *SHIM, Leaf valve 2 26 328714 SCREW, Throttle adjustment 1
10 328694 SCREW, Base to carburetor 2 27 320107 TIE STRAP 2
11 328735 WASHER, Adjusting screw 6 28 300646 SCREW, Anchor block to manifold 1
12 329418 LEVER, Throttle adjustment 1 29 330910 GASKET, Air silencer 1
13 318165 RETAINER, Throttle and choke 1 30 330698 GASKET, Base to cover 1
14 333766 ANCHOR BLOCK 2 31 329888 LINK, Throttle adjustment lever 1
15 334175 RETAINER, Detent 1 32 HOSE, Silencer to manifold, 5 in. 1
16 303701 LOCK WASHER, Adjustment lever 1 (127mm) A
17 433684 MANIFOLD Assy 1 33 330612 DECAL, Spark advance 1
34 334435 DECAL, Owner's attention 1

A Cut to Length from P/N 772574 - 3/16 in. I.D., 25 ft. (7,6 m) Roll

40 R
STEERING LINK KIT

4 EPC3119

1 Ref P/N Name of Part Qty

173699 STEERING LINK KIT, Stainless steel 1
6 1 122840 *NUT, Pivot 1
2 122841 *SPACER, Pivot 1
3 344327 *BOLT, Steering link 1
2 4 315077 *LOCKNUT 2
3 5 319453 *WASHER 2
6 174244 *STEERING LINK 1

5
4

10
FUEL PUMP & FILTER

1
19
7

2
3
4

5 20 9
8

21 10 10 6
14 18
11 10
16 22
24
23
11
21 17
15 25
13

12 10
10

EPC3128

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 438557 FUEL PUMP Assy 1 13 438793 FUEL CONNECTOR Assy 1
2 312675 *SCREEN, Filter 1 14 336165 *SCREW, Fuel connector 1
3 319528 *O-RING, Cap to pump A 1 15 343736 *SEAL 1
4 335335 *CAP, Filter 1 16 328703 *WASHER, Fuel connector 1
5 330061 *SCREW, Cap 1 17 333264 CAP, Fuel manifold 1
6 332678 *DIAPHRAGM A 1 18 HOSE, Pump to manifold, 14 in. 1
7 324660 *O-RING A 1 (356mm) B
8 343576 *NIPPLE 1 19 303615 GASKET, Fuel pump to cylinder A 1
9 305739 *O-RING, Fitting A 1 20 314417 SCREW, Pump mounting 2
10 320107 TIE STRAP AR 21 339278 CLAMP, Fuel hose 2
11 HOSE, Fuel connector to pump, 1 22 HOSE, Pulse, 16 in. (406mm) C 1
14 in. (356mm) B 23 395540 FUEL MANIFOLD 1
12 329695 HOSE, Manifold to carburetor 2 24 438616 FUEL PUMP REPAIR KIT 1
25 339277 CLAMP, Wire 1

A Included in Fuel Pump Repair Kit

B Cut to Length from P/N 772564 - 5/16 in. I.D., 25 ft. (7,6m) Roll
C Cut to Length from P/N 772572 - 1/4 in. I.D., 25 ft. (7,6m) Roll

11
 CARBURETOR

10 25
29 1 17
6 3
31 30 2
28 32 9
26 27
5
24 10 23
20

15 7
14
8 33
16
21
18

40 R
22

19
4
13 12

EPC3129

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
5004440 CARBURETOR Assy 2 17 908045 *SCREW, Cover 4
1 329860 *CLIP 1 18 341673 *NEEDLE VALVE, Slow speed 1
2 436951 *COVER, Carburetor 1 19 318684 *ORIFICE PLUG, #56D 1
3 327706 **NIPPLE, Primer 1 20 302661 *PIN, Float hinge A 1
4 334746 *O-RING A 1 21 382363 *FLOAT Assy A 1
5 337808 *GASKET, Cover 1 22 344271 *FLOAT CHAMBER Assy 1
6 314513 *NIPPLE, Fuel 1 23 307542 *CORE PLUG A 1
7 343512 *GASKET, Nozzle A 1 24 313973 *RETAINER A 1
8 340768 *SPRING, Needle valve 1 25 329859 *SCREW 1
9 349356 *ORIFICE, Intermediate #48 1 26 432639 ROLLER & SLEEVE Assy 1
10 314575 *ROLL PIN 2 27 324678 O-RING, Lower 1
11 338880 *GASKET, Float bowl A 1 28 432638 LEVER & PIN Assy 1
12 344275 NIPPLE, Primer 1 29 325092 GASKET, Carburetor mounting A 2
13 333430 *SCREW, Float bowl 4 30 303701 LOCK WASHER, Lever 1
14 396522 *FLOAT VALVE & SEAT Assy A 1 31 328735 WASHER, Screw 1
15 301996 **WASHER, Float valve A 1 32 328714 SCREW, Cam follower 1
16 336842 **SPRING CLIP A 1 33 396701 CARBURETOR REPAIR KIT 1

A Included in CARBURETOR REPAIR KIT

12
CRANKSHAFT & PISTON

9
3

21
11 8
12
7 10
6

2 20
1
23
3 6
7 4 4

5
23
15
20
16
14
13
17

19

18
22

EPC3112

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 435546 PISTON Assy, Standard 2 11 120395 KEY, Flywheel 1
1 436734 PISTON & RING Assy, 0.030 in. O.S. 2 12 439939 CRANKSHAFT 1
2 436972 RING SET, Standard 2 13 344280 *SLEEVE, Crankshaft 1
2 436973 RING SET, 0.030 in. O.S. A 2 14 344294 *O-RING, Driveshaft 1
3 317831 RETAINING RING A 4 15 377139 *BEARING Assy 1
4 395861 CONNECTING ROD Assy 2 16 305132 *RETAINING RING 1
5 308186 *SCREW, Rod cap 2 17 308876 O-RING, Crankcase head 1
6 437088 RETAINER, Rod bearing 2 18 439210 CRANKCASE HEAD Assy 1
7 395627 BEARING, Wrist pin 2 19 331103 *SEAL, Crankshaft 1
8 398529 ROLLER BEARING Assy 1 20 310433 SPLIT SLEEVE, Center bearing 1
9 321895 *SEAL, Crankshaft 1 21 322188 WRIST PIN 2
10 313754 O-RING, Upper bearing 1 22 553556 SCREW, Crankcase head mounting 4
23 378252 RETAINER & NEEDLE Assy 1

A Included w ith 0.030 Piston Assembly

13
 CYLINDER & CRANKCASE

34 16

14
39 15

26
7
16
13 25 28
32 27
12

1 5

31
30 10
11 29 9 4
22
19 24 6
23
2 8
38

40 R
18 5
36 37 35 17 20
3

33
20 21

EPC3130

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
437341 CYLINDER & C'CASE Assy 1 20 332406 PIN, Roll, mount 4
1 304178 *DOWEL PIN, Bearing 2 21 339540 CYLINDER HEAD 1
2 314616 *STUD, Cylinder to adapter 1 22 330143 STUD, Double ended 1
3 305070 *TAPER PIN 1 23 328701 WASHER, Stud 2
4 308747 *SCREW, Crankcase to cylinder 2 24 328740 NUT 2
5 308752 *SCREW, Main brg., upper & lower 4 25 HOSE, Indicator, 18 3/4 in. (480mm) A 1
6 308742 *SCREW, Crankcase to cylinder 7 26 326023 LIFT RING 1
7 331894 *ELBOW, Indicator 1 27 303630 WASHER, Plug 1
8 303492 *NIPPLE, Pulse 1 28 330057 SCREW, Plug 1
9 336178 HOUSING, Thermostat 1 29 336179 SPRING, Thermostat 1
10 435957 DIAPHRAGM & CUP Assy 1 30 343115 SPRING, Pressure relief 1
11 436195 THERMOSTAT Assy 1 31 336185 WASHER, Cover 1
12 329830 GASKET, Cover, thermostat 1 32 343141 COVER, Thermostat 1
13 306049 SCREW, Cover, thermostat 4 33 322323 SCREW, Cylinder head 10
14 325211 GASKET, Water passage 1 34 302288 SCREW, Cover 12
15 437506 COVER & PLUG AY, Water passage 1 35 584589 TEMPERATURE SWITCH 1
16 321164 *PLUG, Cover 2 36 512947 *TERMINAL 1
17 437929 SPARK PLUG, Champion, QL78YC 2 37 513185 *SLEEVE 1
18 316355 NUT, Stud 1 38 329562 COVER, Temperature switch 1
19 335359 GASKET, Cylinder head 1 39 439083 POWERHEAD GASKET SET 1

A Cut to Length from P/N 310828 -- 25 ft. (7,6m) Roll

14
EXHAUST HOUSING & STERN BRACKET

79
82 80
91
81
33 83
86
84
77 64
51
4 29
54
51 63
77
22
5 3 21 87

75 20 90 93
78 19
13 16 23 67
76
98
26 25
53
24
30 68 72
19 45
18
71 50
49 15
56
61 46 32 99 70
47
1 2
73 17
100
97
99
15
55 14
92
7
43 9 31
58 52
69 35
94 66 28 26 25 42 37
36
95 27 38
101 74
60 6 41
85 44 8
48 24
12 39 40
62 11 10 88 89
66
65
57 67
96
50
59

15
 EXHAUST HOUSING & STERN BRACKET

EPC3131

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 332439 SWIVEL BRACKET A 1 53 433030 EXHAUST HOUSING, Inner A 1
1 332440 SWIVEL BRACKET B 1 53 433031 EXHAUST HOUSING, Inner B 1
2 313607 LUBRICATION FITTING 4 54 335852 *PLUG 1
3 329291 BUSHING 1 55 332425 EXHAUST HOUSING, Outer A 1
4 332407 SEAL, Bearing to adapter 1 55 332427 EXHAUST HOUSING, Outer B 1
5 332452 SEAL, Upper 1 56 314390 WASHER, Trail lock 1
6 318572 CAP, Bracket screw 4 57 317894 CAP 1
7 328260 E-RING 1 58 332419 MOUNT BRACKET, Port 1
8 320248 WASHER, Bracket screw 4 59 332420 MOUNT BRACKET, Starboard 1
9 334162 WASHER, E-ring to lever 1 60 339823 SCREW, Mount bracket 1
10 319886 SCREW, Retainer plate 4 61 332429 GROMMET, Inner to outer housing 1
11 318273 RETAINER, Bracket screw 2 62 318573 SCREW, Bracket to transom, 3½ in. 4
12 318272 PLATE, Stern bracket to transom 2 (89mm) Optional
13 317419 SCREW, Thrust ring 1 62 336676 SCREW, Bracket to transom, 4 3/4 in. 4
14 321511 TUBE, Tilt 1 (121mm) Standard
15 317782 THRUST WASHER, Stern bracket 2 62 331578 SCREW, Bracket to transom, 5 in. 4
16 321863 WASHER, Tilt lever 1 (127mm) Optional
17 332447 TILT PIN 1 62 321577 SCREW, Bracket to transom, 6 in. 4
18 334259 CLIP, Tilt cylinder 1 (152mm) Optional

40 R
19 315081 BUSHING, Lever to bracket 2 63 344332 SEAL, Steering arm to lower cover 1
20 333765 SPRING, Tilt lever 1 64 436470 RUBBER MOUNT, Upper 1
21 398875 LEVER & SHAFT 1 65 332421 MOUNT, Bracket, front 1
22 320866 THRUST WASHER, Pivot, upper 1 66 333764 RUBBER MOUNT, Lower 2
23 333621 STERN BRACKET, Port 1 67 335554 NUT, Tilting tube 2
24 391434 CLAMP SCREW & HANDLE Assy, 2 68 332226 SCREW, Clamp, tilt assist cable 1
Stainless steel 69 306470 LOCK WASHER, Screw, bracket 3
24 388052 CLAMP SCREW & HANDLE Assy, 2 70 327283 WASHER, Screw, anode 2
Aluminum 71 333674 SCREW, Anode 2
25 337018 *SWIVEL PLATE 1 72 324952 CLAMP, Tilt assist cable 1
26 334003 *SCREW, Plate 1 73 173029 ANODE 1
27 333623 STERN BRACKET, Starboard 1 74 339033 WASHER, Nut, cylinder 1
28 431962 LEVER Assy, Tilt assist 1 75 334343 BAFFLE, Exhaust relief 1
29 433584 ARM & SHAFT Assy A 1 76 334281 GASKET, Relief cover 1
29 433585 ARM & SHAFT Assy B 1 77 335221 SCREW, Baffle to housing 4
30 332945 SCREW, Steering friction 1 78 334879 PLATE, Baffle 1
31 306014 SCREW, Anchor block 2 79 306423 SCREW, Upper mount 3
32 432293 LEVER Assy, Trail lock 1 80 306470 LOCK WASHER, Upper mount 3
33 326468 GASKET, Adapter to powerhead 1 81 333868 SCREW, Upper mount 2
34 436202 CABLE, Tilt assist 1 82 313581 BUMPER, Mount screw 2
35 336600 *NUT, Cable 2 83 321232 RETAINING WASHER 2
36 338118 *HOUSING 1 84 313580 WASHER, Upper mount 2
37 305739 *O-RING 1 85 321452 GROMMET, Shift rod 1
38 124378 *O-RING 1 86 334883 GROMMET, Exhaust relief 1
39 582499 LEAD Assy, Bonding strap 1 87 334438 KNOB, Tilt and reverse lock 1
40 908158 SCREW, Lead assy 1 88 328701 WASHER, Screw, tie bar 1
41 328701 WASHER, Screw, lead assy 1 89 334247 TIE BAR 1
42 334161 ANCHOR BLOCK 1 90 318238 SCREW, Knob 1
43 334153 SHELL, Tilt assist cable 1 91 582494 LEAD Assy, Steering arm 1
44 313623 NUT, Bracket screw 4 92 332453 THRUST WASHER, Swivel bracket 1
45 551113 SPRING, Friction 1 93 337586 WIPER NUT 1
46 328703 WASHER, Trail lock 1 94 301250 LOCK WASHER, Exhaust housing 8
47 908158 SCREW, Trail lock 1 95 133022 SCREW, Exh. hsg. to powerhead 8
48 307238 WASHER, Bracket screw 2 96 908158 SCREW, Tie bar 2
49 332414 SEAL, Exhaust housing 1 97 341549 SHIELD, Tilt tube 1
50 122890 NUT, Tilt pin 2 98 333821 WASHER, Pivot shaft 1
51 309705 SCREW, Inner to outer exhaust hsg. 4 99 319787 BUSHING, Swivel bracket to tilt tube 2
52 339822 SCREW, Mount bracket 2 100 332435 PIN, Tilt cylinder 1
101 211497 DECAL, Tilt indicator 1
A "R" Models
B "RL" Models

16
THROTTLE LINKAGE

29
30 25 38
32 37
33
28 35
25
3 34
31
27 18
21 4 39 40
26 22 36
11 23
8
24 19 20
17
12
7 4 9
6

15 5
13
2 10
41

1 16
14

EPC3132

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 206409 SCREW, Spark control cam 1 21 432572 ROLLER, Cam follower 1
2 328740 NUT, Screw, spark control 2 22 125545 *WASHER, Roller 1
3 328699 SCREW, Adjustment 1 23 511421 WASHER, Spark lever 1
4 318660 CAP, Screw, idle adjustment 2 24 308776 O-RING, Roller to spark lever 1
5 908398 WASHER, Screw, lever to cylinder 1 25 334153 SHELL 2
6 345175 LEVER, Cam 1 26 338676 BUMPER, Idle stop 1
7 334238 SCREW, Lever to cylinder 1 27 432684 SHELL ASSY 1
8 334120 CONNECTOR, Throttle cable 1 28 334334 BALL JOINT, Shell 1
9 432685 CABLE Assy, Throttle 1 29 334788 LINK, Throttle cam 1
10 334063 PIN 1 30 334335 NUT, Ball joint 1
11 319590 SCREW, Bumper to cylinder 1 31 314136 SCREW, Throttle cam 1
12 908398 WASHER, Screw to lever 1 32 328703 WASHER, Throttle cam 1
13 305650 COTTER PIN 1 33 121497 WASHER, Ball joint 1
14 127386 WASHER, Screw to cam 1 34 328708 WASHER, Screw, throttle cam 1
15 328735 WASHER, Link to cam 1 35 432722 THROTTLE CAM 1
16 333774 CLIP, Pin to cam 1 36 328724 SCREW, Retainer to anchor block 1
17 329160 SCREW, Throttle cable conn. 1 37 306418 SCREW, Anchor block 1
18 328739 WASHER, Screw to bracket 1 38 333766 BRACKET 1
19 432015 LEVER Assy, Spark 1 39 334175 RETAINER 1
20 334083 ANCHOR, Throttle cable 1 40 300646 SCREW, Anchor block 1
41 339220 SCREW, WOT stop 1

17
 SHIFT LINKAGE

2 13
18 10
17
12 19
8 16 4
30 5 20 1
35 31 3

14 7
26 14 16

21 15 37
25
23 33
29 9
27 14 24
26
32
22
36

40 R
32
6
28 34

EPC3133

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 334241 GUIDE, Ball detent 1 19 334246 SPACER, Shift shaft 1
2 332482 SHIFT LEVER 1 20 334057 LINK, Shift shaft to shift lever 1
3 315164 BALL, Detent 1 21 908398 WASHER, Lever to cylinder 1
4 321532 SCREW, Clip 1 22 313022 NUT, Shift rod to lever 1
5 333774 CLIP, LINK 1 23 330234 WASHER, Shift lever 1
6 330266 WASHER, Screw to lever 1 24 328703 WASHER, Shift rod to lever 2
7 329241 WASHER 2 25 127386 WASHER, Shift lever screw 1
8 436201 CABLE LOCKOUT 1 26 305650 COTTER PIN 2
9 334135 BUSHING, Shift link 1 27 304027 SCREW, Shift shaft 2
10 319537 CLIP, Shift rod 1 28 318611 SCREW, Lever to bracket 1
11 334058 LEVER, Shift 1 29 331109 SCREW, Lever 1
12 334338 SPRING, Shift detent 1 30 328456 CLAMP, Lockout cable 1
13 332486 SCREW, Lever to shift rod 1 31 334248 DETENT, Shift lever 1
14 328702 WASHER 3 32 327400 WASHER, Shift lever 2
15 432014 SHAFT Assy, Shift 1 33 333787 SHIFT ROD 1
16 312708 BUSHING, Shift shaft 2 34 334814 SHIFT LEVER 1
17 334119 CONNECTOR, Shift rod 1 35 328731 SCREW, Lockout cable 1
18 334063 PIN 1 36 334815 BUSHING, Shift lever screw 1
37 334373 BUSHING, Shift rod 1

18
STEERING & SHIFT HANDLE

26

14
9
22
14 2
5 4
20 3
24
15
11 10
29 28
21 6 7
17 27
19 1 18
25 8
27
16
13 23
12

EPC3134

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 329879 GUIDE 2 15 307160 LOCKNUT, Steering handle screw 1
2 434101 STEERING HANDLE Assy 1 16 436216 TWIST GRIP & SLEEVE 1
3 334960 *SPIRAL PIN 1 17 432685 THROTTLE CABLE Assy 1
4 397001 *STEERING HANDLE & RETAINER, 18 329880 PIN, Cable to rollers 1
Inner 1 19 329063 SEAL, Steering handle 1
5 332089 **RETAINING RING 1 20 325452 BUSHING, Steering handle to bracket 2
6 336481 *SCREW, Stop switch 3 21 327805 NUT, Switch 1
7 585133 STOP SWITCH Assy 1 22 327944 PLATE, Throttle control 1
8 398602 *LANYARD Assy 1 23 336347 PLUG, Idle adjustment 1
9 333499 **CLIP, Restart 1 24 584302 ADJUSTMENT, Idle 1
10 510818 *RING TERMINAL 1 25 325729 SCREW, Steering brkt. to steering arm 2
11 581656 *SOCKET 1 26 315077 NUT, Steering bracket 2
12 339722 HELIX, Twist grip 2 27 329881 ROLLER, Helix to cable 2
13 323912 SLEEVE, Throttle cable & lead wire 1 28 313607 FITTING, Lubrication 1
14 325450 SCREW, Steering handle to bracket 1 29 340779 BRACKET, Steering handle 1

19
 TILT ASSIST CYLINDER
EPC3136
3
Ref P/N Name of Part Qty
1 434037 TILT ASSIST CYLINDER 1
2 332434 BUSHING, Cylinder to pin 2
3 332436 BUSHING, Cylinder to swivel bracket 2

TRANSOM MOUNT KIT

40 R
EPC3135

Ref P/N Name of Part Qty

2 433459 TRANSOM MOUNT KIT 1
4
1 334427 *SCREW 4
1 2 310702 *NUT 4
3 309192 *WASHER 2
4 315776 *WASHER 2
5 5 303776 *SCREW 4
6 328594 *PLATE 1

6
3
2

20
GEARCASE

66 76
67
34

33
48
65 31 32 64 77
71
41
72
46

70 45
68
69 30 44
85
74 73 47
39
38 37
58
42
52
75 11
52
63
36
2 62
61
14 57
35 60
29 6 7
20 59
17
18 4
16 55 3
22 14 53 50
43 51
49 10
5 9
8
84 83
78
80 19
79 40
82 54
15
56
81 27
28 21 40
26
24
23
25 12
13

21

21
 GEARCASE

EPC3137

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
435279 GEARCASE Assy B 1 41 316037 *SCREW, Shift rod cover 2
435280 GEARCASE Assy C 1 42 332492 *LEVER, Shift 1
1 435275 *GEARCASE & BEARING Assy 1 43 397538 *BEARING, Fwd gear thrust 1
2 382343 **BEARING, Pinion 1 44 434588 *COVER, Shift rod 1
3 324852 **SCREW, Pinion Brg retaining A 1 45 318372 **O-RING, Shift rod A 1
4 332584 ***WASHER, Seal 1 46 333780 **BUSHING, Shift rod 1
5 382407 **BEARING Assy, Fwd gear 1 47 338522 **O-RING, Shift rod cover A 1
6 309243 **SCREW, Fill & drain, upper A 1 48 332509 *SHIFT ROD B
7 336982 ***O-RING, Fll & drain screw 1 48 332510 *SHIFT ROD C 1
8 432264 **BEARING Assy, Fwd gear 1 49 333725 *WASHER, Fwd gear thrust 1
9 318544 *SCREW, Fill & drain, lower A 1 50 317178 *SEAL, Shift lever screw A 1
10 311598 **WASHER, Fill & drain seal 1 51 333770 *SCREW, Shift lever 1
11 332507 *CRADLE, Shift 1 52 317624 *SCREW, Driveshaft hsg 3
12 332514 *WASHER, Rev gear thrust 1 53 332494 SCREEN, Water intake 2
13 397537 *BEARING, Rev gear thrust 1 54 328694 SCREW, Anode 2
14 397627 *GEAR SET, Pinion & forward 1 55 325539 SCREW, Water intake screen 2
15 332503 *SHAFT, Shift 1 56 398873 ANODE, Bearing housing 1
16 332491 *CLUTCH DOG 1 57 330266 WASHER, Screw trim tab 1
17 320310 *PIN, Clutch dog 1 58 340539 TRIM TAB, Gearcase 1

40 R
18 320311 *SPRING, Clutch dog pin 1 59 335021 SCREW, Trim tab 1
19 439138 *PROPELLER SHAFT Assy 1 60 305282 SCREW, Gearcase to housing 4
20 332489 *GEAR, Reverse 1 61 330266 LOCK WASHER 4
21 332495 *TAB, Retainer 2 62 313697 SCREW, Long 1
22 332484 *SPRING, Shift shaft detent 1 63 330265 LOCK WASHER, Long screw 1
23 553126 *O-RING, Bearing housing A 1 64 438592 WATER PUMP REPAIR KIT 1
24 432276 *BEARING HSG, Propshaft 1 65 438544 *IMPELLER HOUSING 1
25 386764 **BEARING Assy, Front 1 66 302325 *SCREW, Impeller housing 4
26 386765 **BEARING Assy, Rear 1 67 341732 *GROMMET, Housing 1
27 342887 **SEAL, Propshaft A 1 68 310584 *O-RING, Impeller to driveshaft 1
28 333706 *SCREW, Retainer tab 2 69 334897 *CAM, Impeller to driveshaft 1
29 313339 *NUT, Pinion gear 1 70 437059 *IMPELLER Assy 1
30 438398 *DRIVESHAFT Assy B 1 71 331188 *O-RING, Cup to housing 1
30 438399 *DRIVESHAFT Assy C 1 72 340619 *CUP, Impeller housing 1
31 398901 *BEARING, Driveshaft thrust 2 73 341038 *PLATE, Impeller housing 1
32 333771 *WASHER, Driveshaft thrust 2 74 324981 *SEAL, Impeller housing A 1
33 313273 *SHIM, 0.003 in. (0,07mm) AR 75 336530 *GASKET, Impeller plate A 1
33 313274 *SHIM, 0.004 in. (0,10mm) AR 76 333758 *GROMMET, Water tube A 1
33 313275 *SHIM, 0.005 in. (0,12mm) AR 77 389145 CHROME CUP & PLATE KIT 1
33 313276 *SHIM, 0.006 in. (0,14mm) 1 341187 PLATE, Impeller housing D 1
33 313277 *SHIM, 0.007 in. (0,16mm) 1 341186 CUP, Impeller housing D 1
34 310327 *O-RING, Driveshaft brg hsg 1 78 176421 PROPELLER, 12 1/4 x 15 E 1
35 435274 *BEARING HOUSING, Driveshaft 1 79 386787 *PROPELLER BUSHING Assy 1
36 342786 *SEAL, Driveshaft brg hsg A 1 80 332543 *CONVERGING RING 1
37 306376 *PIN, Shift rod cotter 1 81 314502 COTTER PIN, Propeller nut 1
38 302504 *PIN, Connector, shift rod 1 82 320305 THRUST BUSHING Assy 1
39 332508 *CONNECTOR, Shift rod 1 83 315810 SPACER, Propeller nut 1
40 316506 *BALL, Shift detent 3 84 314503 NUT, Propeller 1
85 433550 GEARCASE SEAL KIT 1
A Contents of Gearcase Seal Kit
B "R" Models
C "RL" Models
D Not Show n
E Refer to EVINRUDE/JOHNSON ?Genuine Parts Propeller Chart

22
PRIMER SYSTEM
EPC3127
2
3 4 Ref P/N Name of Part Qty
22 1 329670 NUT 1
2 432142 PRIMER PUMP Assy 1
3 331365 *O-RING 1
4 331364 *O-RING, Plunger 1
10 5 331366 *O-RING 1
17 9 6 432145 *END CAP & O-RING 1
11 7 333639 **O-RING, Plunger to end cap 1
8 326334 *WASHER, O-ring 1
9 432143 *PLUNGER AND VALVE 1
15 10 326338 *RETAINER, Housing 1
11 333540 *SPRING, Plunger 1
22 8 7 12 330992 O-RING, Knob 1
5 14 334364 SLEEVE 1
6
14 15 329054 SCREW, Power knob 1
1 12 16 HOSE, L ow er carb, 3 in. (76mm) A 1
18 17 HOSE, Primer inlet to lower carb, 1
5 1/2 in. (140mm) B
22 18 334365 KNOB, Primer pump 1
20 19 HOSE, Upper carb, 3 in. (76mm) A 1
20 HOSE, Primer to tee, 7 in. (178mm) A 1
16 21 325569 TEE, Primer 1
22 320107 TIE STRAP AR

22 21 A Cut to Length from P/N 772568 0.0575 in. I.D.,

25 ft. (7,6 m) Roll
19 B Cut to Length from P/N 772571 5/32 in. I.D.,
25 ft. (7,6 m) Roll

FUEL HOSE & PRIMER BULB - 5/16 IN. I. D.

EPC3121
4
Ref P/N Name of Part Qty
176748 FUEL HOSE & PRIMER BULB A 1
1 176745 *FUEL HOSE CONNECTOR KIT 2
8 2 500454 **CLAMP, Snap 1
1 2 6 3 334913 **O-RING 1
3 4 *HOSE, Short, 19½ in. (495mm) B 1
7
5 174511 *PRIMER BULB KIT 1
6 500454 **CLAMP, Snap 2
6 7 397525 **NIPPLE & VALVE Assy 1
5 8 553166 **CLAMP, Band, large 2
9 396462 **NIPPLE & VALVE Assy 1
9 10 *HOSE, Long, 72 in. (1830mm) B 1
10 A Quick Disconnect at Engine & Tank
B Cut to Length from P/N 772564, 5/16 in. I.D. bulk hose
3
1
2

23
 FUEL TANK - 6 GALLON

EPC3120

Ref P/N Name of Part Qty

5 1 177001 FUEL TANK 1
3 2 2 177003 *FITTING Assy, Elbow 1
4 3 338513 **O-RING, Fitting 1
4 177004 *CAP, Gas 1
5 772681 CONNECTOR, Fuel 1

40 R

24
25
26
27