You are on page 1of 69

Boeing

737−300/400/500

ATA 33
Lights

EASA Part-66 B1

B737−3 33 B1 E
For training purposes only.
 Copyright by Lufthansa Technical Training.
LTT is the owner of all rights to training documents and training
software.
Any use outside the training measures, especially reproduction
and/or copying of training documents and software − also extracts
thereof −in any format all (photocopying, using electronic systems
or with the aid of other methods) is prohibited.
Passing on training material and training software to third parties
for the purpose of reproduction and/or copying is prohibited without
the express written consent of LTT.
Copyright endorsements, trademarks or brands may not be re-
moved.
A tape or video recording of training courses or similar services is
only permissible with the written consent of LTT.
In other respects, legal requirements, especially under copyright
and criminal law, apply.

Lufthansa Technical Training


Dept HAM US
Lufthansa Base Hamburg
Weg beim Jäger 193
22335 Hamburg
Germany

Tel: +49 (0)40 5070 2520


Fax: +49 (0)40 5070 4746
E-Mail: Customer-Service@LTT.DLH.DE
www.Lufthansa-Technical-Training.com
Lufthansa Technical Training
LIGHTS B737−300/400/500

33−00

ATA 33 LIGHTS
For Training Purposes Only

FRA US/E ur Aug. 97 Page: 1


Lufthansa Technical Training
LIGHTS B737−300/400/500
GENERAL
33−00

33−00 LIGHTS GENERAL


DESCRIPTION − The equipment rack and Forward Lower Service Compartment Lights,
Air Conditioning Compartment Lights, and Aft Accessory Compartment
Flight Compartment Lighting Lights are controlled by switches in the compartments.
Flight Compartment Lighting includes general lighting of the flight compartment − The Forward and Aft Cargo Compartment Lights have switches in the
and special lighting of the control panels, instruments, and controls. frame of the access door.
 Electrical power for the lighting is supplied through the P6 and P18 circuit − The Wheel Well Lights can be controlled on the forward overhead panel
breaker panels. and independently in their areas.
 Most of the lights use 28 Volt AC. Exterior Lighting
 The fluorescent backround lights use 115 Volt AC. Exterior Lighting is controlled with switches along the lower edge of the pilot’s
Passenger Compartment Lighting overhead panel P5. Exterior Lighting is supplied with these lights:
Passenger Compartment Lighting is supplied with white incandescent lights  Wing Scanning Lights
and white fluorescent light.  Landing Lights
 General lighting is usually supplied with Ceiling and Sidewall Lights.  Runway Turnoff Lights
 In an emergency, general lighting is supplied with Emergency Lights which  Nose Gear Taxi Light
operate on batteries.  Steady Position (Navigation) Lights
− The usual operation of the Emergency Lights is with a switch on the  Strobe Position (Navigation) Lights (on some airplanes)
overhead panel P5.  Anticollision Lights
− In an emergency, a switch on an attendant’s panel can make all the  On some airplanes: Logo Lights
Emergency Lights come on.
 Galley Lights, Lavatory Lights, and Entry Lights supply lighting to those
areas.
 Threshold Lights supply lighting for the areas in front of the doors.
 Each passenger service unit has Reading Lights.
 Signs give information to the passengers.
For Training Purposes Only

Cargo and Service Compartment Lighting


Cargo and Service Compartment Lighting is supplied with Dome and Flood
Lights.
 Where it is necessary, special Dome and Flood Lights are installed which
will not cause an explosion.
 All lights use 28 Volt AC.
 Switch controls are either multiple or single for each lighting area.

FRA US/E ur Aug. 97 Page: 2


Lufthansa Technical Training
LIGHTS B737−300/400/500
GENERAL
33−00

EXTERIOR
LIGHTS

EMERGENCY
LIGHTS
PASSENGER COMPARTMENT
LIGHTS
FLIGHT
COMPARTMENT
LIGHTS
For Training Purposes Only

CARGO AND SERVICE


COMPARTMENT LIGHTS

Figure 1 Lighting Systems


FRA US/E ur Aug. 97 Page: 3
Lufthansa Technical Training
LIGHTS B737−300/400/500
FLIGHT COMPARTMENT LIGHTING
33−10

33−10 FLIGHT COMPARTMENT LIGHTING


GENERAL AFDS (Autopilot Flight Director System) Floodlight
The AFDS Floodlight is above the AFDS Controller and adjacent to the pilot’s
The Flight Compartment Lighting includes general and special types of area
lightshield.This Floodlight is a strip of 12 incandescent lamps.The intensity can
lighting. The intensity of the lighting can be changed for the best visual condi-
be changed with a lighting control knob on the captain’s instrument panel P1.
tion.
The electrical power comes from 28 Volt AC Transfer Bus No. 1.
 Dome Lights supply general lighting.
 The left Dome Light also supplies emergency general lighting if there is a Lightshield Light
complete electrical power failure. The background lighting for the pilots’ main instrument panels is supplied with
 The captain’s and first officer’s stations are lighted with fluorescent and in- three light assemblies on the bottom side of the lightshield. Each light assem-
candescent light. There are lights in the lightshield, above the main instru- bly contains a combination of incandescent and fluorescent lamps. A radio
ment panels, and in the panels and instruments. The fluorescent floodlamps noise filter and the fluorescent light ballasts are located on the lower nose
in the lightshields supply high intensity lighting. compartment ceiling below the instrument panels. The dimmable incandescent
lamps supply low intensity floodlighting of panels when necessary. Two addi-
 Special lighting for the observer’s station is supplied by a reading light.
tional incandescent lamps are also installed adjacent to the other lights. A relay
Panel or Instrument Light (or solid−state switch) makes these two lamps come on automatically to supply
Lighting is supplied from behind the surface of the pilots panel and most of the emergency floodlighting in an electrical power failure.
instruments with small incandescent lamps. The 115 Volts AC Transfer Bus No. 1 supplies electrical power to operate
the fluorescent lamps. The 28V AC Transfer Bus No. 2 supplies power to
 The lamps operate on 5 Volts. operate the incandescent background lights. The 28V DC Battery Bus
 Each lightplate of the pilots panel contains two or more of the small lamps. supplies electrical power for emergency light operation.
This keeps sufficient lighting of the lightplate if only some of the lamps come The variable transformer/switch marked BACKGROUND on the captain’s main
on. instrument panel gives control. You turn the BACKGROUND control knob
 NOTE: If the lighting becomes too dim, then the lightplate must be replaced. clockwise to vary the intensity of the incandescent lamps from off to bright. At
The lamps can be changed in the workshop. the clockwise stop position, two switch contacts in the transformer module
The 28 Volts AC Transfer Buses No. 1 and No. 2 supply electrical power to the make the incandescent lamps go off and the fluorescent lamps come on. This
lighting controls. supplies maximum intensity lighting when necessary.
 Each lighting control supplies 0 to 28 Volts AC to a step−down autotrans- Dome Light
For Training Purposes Only

former. The autotransformer then supplies 0 to 5 Volts AC to the lamps. The Dome Lights in aft part of the flight compartment supply general area light-
 The lighting control for each instrument panel is on or adjacent to that ing. The 28 V DC Battery Bus supplies the electrical power for the operation.
instrument panel. Operation control of the Dome Lights can be realised with a three position
If there is a electrical power failure, then the 26 Volts AC Standby BUS supplies DIM−OFF−ON toggle switch on the aft overhead panel P5. A resistor supplies
electrical power to the lamps in some flight control instruments. the voltage drop to make lamp go dim. The left Dome Light supplies general
 A relay automatically changes the elctrical power source from the Transfer emergency lighting, if there is an electrical power failure.
Bus to the Standby Bus.

FRA US/E ur Aug. 97 Page: 4


Lufthansa Technical Training
LIGHTS B737−300/400/500
FLIGHT COMPARTMENT LIGHTING
33−10

CIRCUIT BREAKER
DOME LIGHT DOME WHITE
LIGHTSHIELD CONTROL SWITCH
SEE A DIM
SEE B OFF OFF
LIGHTING BRIGHT
CONTROLS PANEL
SEE C DOME LIGHT
SWITCH OFF
LIGHTING B
CONTROLS PANEL LIGHTING CONTROLS
SEE D LIGHTING (FOR THE CIRCUIT BREAKER
CONTROL PANEL FLOODLIGHTS AND THE
OVERHEAD PANEL LIGHTPLATES)
SEE E C

PANEL BACKGROUND AFDS FLOOD PANEL

OFF OFF OFF OFF

LIGHTING CONTROLS PANEL LIGHTING CONTROL


(FOR THE INSTRUMENT PANEL LIGHTPLATES, (FOR THE INSTRUMENT PANEL
LIGHTSHIELD LIGHTS, AND AFDS FLOODLIGHT) LIGHTPLATES)
D E
FLOOD PANEL

OFF OFF

LIGHTING
CONTROLS LIGHTING CONTROLS
SEE F (FOR THE FLOODLIGHT AND PANEL
LIGHTPLATES OF THE CONTROL STAND)
INCANDESCENT LAMP F
(12 LOCATIONS)
DOME
STANDBY FLOODLIGHT FIRST LIGHTS
AND COMPASS LIGHT OBSERVER’S
(2 LOCATIONS) SECOND
For Training Purposes Only

READING OBSERVER’S
LIGHTSHIELD LIGHT LIGHT READING
LIGHT
AFDS FLOODLIGHT

OBSERVERS’ STATIONS
FLUORESCENT LAMP
(4 LOCATIONS)

LIGHTSHIELD
A

Figure 2 Flight Compartment Lighting


FRA US/E ur Aug. 97 Page: 5
Lufthansa Technical Training
LIGHTS B737−300/400/500
FLIGHT COMPARTMENT LIGHTING
33−10
Control Stand Floodlight Compass Light
An incandescent light above a cutout in the forward overhead panel P5 The lighting for the face of the Standby Compass comes from a small white
supplies general lighting for the control stand area. The 28 Volts AC Transfer light inside the compass. The operation is controlled with a three position
Bus No. 1 supplies power for the operation of the control stand floodlight. The (DIM−OFF−ON) toggle switch that is adjacent to the compass. A resistor de-
intensity of this floodlight can be changed with a lighting control knob on the aft creases the voltage to make the lamp become dim. The 28 Volts AC of electri-
control stand panel P5. cal power from the Battery Bus is supplied through the circuit breaker on the
P6 panel.
Circuit Breaker Panel Light
Floodlights supply lighting to the circuit breakers in the load control center. Observer’s Reading Light
 Three floodlights supply lighting to the the right panel P6. The First Observer’s Reading Light is installed in the entryway sidewall to the
right of the first observer’s seat.
 Two floodlights supply lighting to the left panel P18.
NOTE: On some airplanes, the Second Observer’s Reading Light is installed to
The intensity can be changed with a lighting control knob on the forward over- the left of the second observer’s seat and above the P18 circuit breaker panel.
head panel P5. The 28 Volts AC Transfer Bus No. 2 supplies electrical power All the controls for the observer’s light are on the housing of the light.
for the operation of these floodlights.
 The lighting can be switched ON and OFF with an switch on the base of the
Flight Kit Light light.
Flight Kit Lights are on the flight compartment sidewalls adjacent to the cap-  It is possible to change the lighting from white to red by turning the front
tain’s and first officer’s seats. All the controls for the Flight Kit Light are on the housing.
housing of the light.  The intensity of the lighting is controlled with rear housing when turning
 The lighting can be switched ON and OFF with an electrical switch on the The 28 Volt AC Transfer Bus No. 2 supplies electrical power to the light.
base of the light.
Spare Lamp Box
 It is possible to change the lighting from white to red by turning the front
housing. A Spare Lamp Box is on the sidewall that is forward and to the right of the first
officer’s seat.
 The intensity of the lighting is controlled with rear housing when turning
The 28 Volts AC Transfer Bus No. 1 supplies electrical power for the operation Emergency Lighting Switch
of these lights. The Emergency Lights are controlled with the Emergency Lighting Switch on
the forward overhead panel P5. The switch is usually set to the ARMED posi-
Map Light
tion during flight operation. The Emergency Lights will come on in an electrical
For Training Purposes Only

The captain and first officer each have a Map Light which supplies white light- power failure.
ing. Each Map Light is controlled independently.
 The intensity of the lighting is controlled with a lighting control knob.
NOTE: On some airplanes, each map light come ON and go OFF with a
toggle switch adjacent to the lighting control knob when switching
 The diameter of the lighting can be changed with a knurled knob on the map
light housing.
The 28 Volts AC Transfer Bus No. 1 supplies electrical power to these lights.

FRA US/E ur Aug. 97 Page: 6


Lufthansa Technical Training
LIGHTS B737−300/400/500
FLIGHT COMPARTMENT LIGHTING
33−10

CIRCUIT BREAKER
PANEL FLOODLIGHT CIRCUIT BREAKER
EMERGENCY
LIGHTING
LIGHTING SWITCH
CIRCUIT BREAKER CONTROL STAND CONTROLS SEE
PANEL FLOODLIGHT FLOODLIGHT B MAP LIGHT OFF EMER EXIT LIGHTS
SEE A
PANEL OFF
STANDBY
COMPASS ARMED
ON
MAP OFF
LIGHT EMERGENCY
LIGHTING CONTROLS
(FOR THE CIRCUIT BREAKER LIGHTING SWITCH
PANEL FLOODLIGHTS AND THE B
OVERHEAD PANEL LIGHTPLATES)
SPARE A
LAMP
BOX

MAP FLOOD PANEL

CIRCUIT
BREAKER OFF OFF
PANEL CIRCUIT
FLOODLIGHT BREAKER MAP LIGHTING CONTROL LIGHTING CONTROLS
PANEL (FOR THE FLOODLIGHT AND PANEL
FLOODLIGHT C LIGHTPLATES OF THE CONTROL STAND)
D
FLIGHT FLIGHT
KIT LIGHT LIGHTING MAP LIGHTING KIT LIGHT
CONTROLS CONTROL
SEE D SEE C
CIRCUIT BREAKER
PANEL FLOODLIGHT

DOME
FIRST LIGHTS
OBSERVER’S SECOND
READING OBSERVER’S
For Training Purposes Only

LIGHT READING
LIGHT

OBSERVERS’ STATIONS

Figure 3 Flight Compartment Lighting


FRA US/E ur Aug. 97 Page: 7
Lufthansa Technical Training
LIGHTS B737−300/400/500
MASTER CAUTION SYSTEM
33−15

33−15 MASTER CAUTION SYSTEM


GENERAL
Master Warning and Caution Lights Master Caution Lights and Annunciator
Two Master Caution Lights and two system Master Caution Annunciators The Master Caution Light consists of an amber light cap labeled MASTER
provide an indication to pilot’s, if a system indicator light has illuminated on a CAUTION − PUSH TO RESET, a bulb and a base with an internal switch.
pilot’s instrument panel. The Master Caution lights and annunciator are on the Pressing the light cap operates the momentary switch and interrupts power
P7 lightshield . One Master Caution light and one Master Caution annunciator to the Master Caution circuits causing the lights to go off. The light is easily re-
pair is on the left; the other pair is on the right. Each Master Caution annuncia- lamped after pulling off the light cap.
tor is composed of six sections. The six are connected to six system modules The System Master Caution Annunciator is composed of six sections
on overhead panel P5. The left Master Caution annunciator (OVHT/DET) is (called Sixpack) with two bulbs in each section, a base with an internal switch
also connected to P8−1 Fire Protection Panel. Each P5 module contains logic and a light cap divided into six sections. The light cap sections on the pilot’s
circuits which cause the Master Caution light and corresponding section of the side are labeled: FLT CONT, ELEC, IRS, APU, FUEL and OVHT/DET. The
system Master Caution annunciator to illuminate when a system indicator light light cap sections on the copilot’s side are labeled ANTI−ICE, ENG, HYD,
on the P5 module is turned on by the system fault detection circuit . Annuncia- OVERHEAD, DOORS, and AIR COND. Pressing the light cap operates the
tion and Dimming Module M469 in the P9 control stand panel contains diodes momentary switch which applies a ground to master caution circuits causing all
for isolating the Master Caution lights from the Master Caution annunciators. lights to illuminate. When released, only those systems with detected faults will
Pressing a master caution light extinguishes all Master Caution lights and an- have indicator lights on and the corresponding System Master Caution Annun-
nunciators. Resetting the system Master Caution annunciator recalls the pre- ciator on. The annunciator is easily relamped after pulling off the light cap.
viously illuminated system Master Caution annunciator. The FIRE WARN lights
adjacent to the MASTER CAUTION lights are part of the fire protection system System Indicator Lights
(Ref Chapter 26), but their intensity is controlled by the BRIGHT−DIM−TEST The majority of the System Indicator Lights on the various modules throughout
function of the Master Warning and Caution lights. the control cabin are composed of a light cap, two bulbs and a base with two
diodes, a fuse and a momentary switch. Pressing the light cap operates the
Master Dim and Test Circuit
momentary switch which causes the light to illuminate (push−to−test). The an-
A Master Dim and Test Circuit is connected to system indicator lights in the nunciator is easily relamped after pulling the light cap assembly from the base.
control cabin. A three position toggle switch labeled LIGHTS: DIM, BRT and
TEST (on P2 center instrument panel) controls relays and logic circuits which
Two types of lights are used, one is a ground seeking type which requires a
For Training Purposes Only

cause all illuminated system indicator lights to dim or when held to TEST, cau-
ground controlled circuit to turn it on; the other is a power seeking type which
ses all system indicator lights to illuminate. The switch is momentary in the
requires a power controlled circuit to turn it on. The majority of the lights are of
TEST position. Three dim relays are energized when the switch is positioned to
the ground seeking type. A few lights contain only one bulb and no diodes, and
DIM. The relays insert zener diodes or resistances in the line and cause the
are not connected to the Master Caution circuits; however, they are operated
voltage through the system indicator lights to be reduced. A master test relay is
by the Master Dim and Test circuits. Diodes for these lights are usually in M469
energized when the switch is held to TEST. The master test relay provides a
Annunciation and Dimming module.
ground or power as required to illuminate system indicators. Master Dim and
Test logic circuits are in M564 Master Dim Module and M469 Annunciation and
Dimming Module. The relays and master dim module are in P6 load control
center. The annunciation and dimming module is in the P9 control stand panel.

FRA US/E ur Aug. 97 Page: 8


Lufthansa Technical Training
LIGHTS B737−300/400/500
MASTER CAUTION SYSTEM
33−15

OVERHEAD PANEL P5
MODULES MASTER CAUTION
MASTER CAUTION LIGHT (RIGHT)
LIGHT (LEFT)

MASTER
SYSTEM MASTER LIGHT SHIELD P7 MASTER FIRE
FIRE CAUTION WARN
WARN CAUTION CAUTION ANNUNCIATORS
PUSH TO RESET BELL CUTOUT
BELL CUTOUT PUSH TO RESET

ANTI−ICE ENG
FLT CONT ELEC
HYD OVERHEAD
IRS APU
DOORS AIR COND
FUEL OVHT/DET
SYSTEM MASTER
CAUTION ANNUNCIATORS
CENTER INSTRUMENT
PANEL P2
LIGHTS
TEST
ANNUNCIATION &
BRT DIMMING MODULE P8−1 ENGINE &
(UNDER ELEC PNLS) APU FIRE CONTROL
DIM MODULE
FORWARD
ELEC PANEL P9
MASTER DIM AND TEST SWITCH

LAMP
For Training Purposes Only

MASTER DIM MODULE


MASTER DIM RELAY
AUX MASTER DIM RELAY
MASTER TEST RELAY
DIODE & HEAT SINK ASSY
ANNUNCIATOR
ASSEMBLY

LAMP HOUSING

LOAD CONTROL FACEPLATE


CENTER P6 ANNUNCIATOR

Figure 4 Master Caution System


FRA US/E ur Aug. 97 Page: 9
Lufthansa Technical Training
LIGHTS B737−300/400/500
MASTER CAUTION SYSTEM
33−15

POWER SUPPLY
Master Caution Logic Circuits
Power for the Master Caution logic circuits on the P5 modules is either from the
system power source or from a DIM & TEST circuit breaker on P6−3 load con-
trol center. Two MASTER CAUTION ANNUNCIATOR circuit breakers labeled
No. 1 and BAT provide a 28V DC dual power source for the Master Caution
lights and system Master Caution annunciators. Three additional Battery Bus
circuit breakers labeled AIR COND, FUEL and ANTI−ICE, under MASTER
CAUTION on P6−3 load control center, provide power for the Master Caution
logic circuits in the P5 modules.

Master Dim and Test Circuits


Power for the lights in the Master Dim and Test circuits is from three 28V DC
circuit breakers labeled INDICATOR MASTER DIM: BUS NO. 1 DC, BUS
NO. 2 DC and BAT. The power sources are cross−fed to the lights (through
diodes) to ensure power is still available in case one of the buses is de−energi-
zed. The three power lines are then connected through the Master Dim relay
to six section circuit breakers where power is distributed to the various system
indicator lights within the control cabin. A DIM & TEST circuit breaker provides
28V DC to the Dim and Test relays and to certain system indicator lights as
well as the Master Caution circuits. All circuit breakers are on P6−3 load control
center.
For Training Purposes Only

FRA US/E ur Aug. 97 Page: 10


Lufthansa Technical Training
LIGHTS B737−300/400/500
MASTER CAUTION SYSTEM
33−15

MASTER CAUTION
MASTER MASTER
ANNUNCIATOR NO.1
CAUTION CAUTION
28V DC BUS 1
A A
MASTER CAUTION
ANNUNCIATOR BAT G1

DIMMING CIRCUIT (LEFT) (RIGHT)


MASTER CAUTION (TYPICAL 12
AIR COND TO P5−10 PLACES)
AIR COND MOD
MASTER CAUTION
FUEL TO P5−2
FUEL SYS MOD
MASTER CAUTION M469 ANNUNCIATION
ANTI−ICE TO P5−9 WINDOW & DIMMING MODULE
28V
DC & PITOT HEAT MOD
ENGINES
BATT MASTER CAUTION A A
R87
BUS AUX MASTER DIM RELAY
TO P5−68 ENG
DIM & TEST A A
TO 1
P5−3 FLT CONT FLT CONT ANTI−ICE
FIRE PROTECTION MODULE
DETECTION MASTER CAUTION IRS HYD
WARN & P5−69 IRS CONTR
TO P8−1 ENG & APU MODULE FUEL DOORS
CONTROL FIRE CONT MODULE
P5−2 FUEL SYS ELEC ENG
DC BUS MODULE RECALL
INDICATING TO P5−4 AC SYS APU OVERHEAD
BAT GEN & APU MODULE
P5−4 AC SYS GEN OVHT/DET AIR COND
TO P5−5 GEN DRIVE & APU MODULE
& STBY PWR MODULE P5−5 GEN DRIVE &

LOAD CONTROL CENTER P6 STBY PWR MODULE


SYSTEM SYSTEM
P8−1 ENG & APU MASTER MASTER
FIRE CONTROL CAUTION CAUTION
MODULE ANNUNCIATOR ANNUNCIATOR
(LEFT) (RIGHT)
CAUTION

P5−9 WINDOW & PITOT HT MODULE


P5−8 HYD PUMPS MODULE
RECALL
P5−20 DOOR WARN ANNUN MODULE
For Training Purposes Only

P5−68 ENGINE MODULE


P5−14 OXYGEN SYSTEM MODULE
P5−18 STALL WARNING MODULE
P5−19 FLIGHT RECORDER AND MACH
AIRSPEED WARNING MODULE
P5−10 AIR COND MODULE

1 P5−3 FLT CONT MODULE


P5−8 HYD PUMPS MODULE
P5−14 OXYGEN SYSTEM MODULE
P5−18 STALL WARNING MODULE
P5−19 FLIGHT RECORDER AND MACH AIRSPEED WARNING MODULE
P5−20 DOOR WARN ANNUN MODULE
P5−69 IRS CONTR MODULE

Figure 5 Master Caution System Power Supply


FRA US/E ur Aug. 97 Page: 11
Lufthansa Technical Training
LIGHTS B737−300/400/500
MASTER CAUTION SYSTEM
33−15

OPERATION
Master Caution Lights
The Master Caution Lights inform the pilots that a system fault indicator light
has illuminated on a pilot’s instrument panel. The System Master Caution An-
nunciator informs the pilots which system has a fault. Pressing either the pilot’s
or copilot’s Master Caution light extinguishes the Master Caution lights and the
system Master Caution annunciators; however, the system faulty indicator light
on the instrument panel remains illuminated until the fault is corrected. The pi-
lots may recall faulted system indications on the system master caution an-
nunciators by resetting either annunciator. All annunciator lights will illuminate
while the annunciator is pressed. When released, only those systems with illu-
minated fault indicators will cause the corresponding System Master Caution
Annunciator to remain illuminated.
The P5 overhead panel modules with the system indicator lights and the P8−1
fire protection module are connected to the Master Caution. Each module is
also connected to one of the System Master Caution Annunciators. The Master
Caution triggering and reset circuits are part of each system module . Two ty-
pes of system indicator lights are used on the modules:
 a Ground Seeking Type
 a Power Seeking Type
In a typical ground seeking indicator light circuit, when a system fault is detec-
ted, a ground is applied to illuminate the system indicator light and the Master
Caution lights. Power for the fault light is either from a system circuit breaker
or from a DIM & TEST circuit breaker. A fault causes the input to G1 to go low.
G1 output then goes high, causing a pulser to trigger the SCR and bias transi-
stor S1 on. A ground is then completed to turn on the System Master Caution
Annunciator and Master Caution Light. Momentarily pressing the Master Cau-
tion light removes power from the SCR causing it to go off to extinguish the
For Training Purposes Only

Master Caution lights and annunciators. Resetting the System Master Caution
Annunciator (push and release) completes a ground to G1 causing the pulser
to operate again and retrigger the SCR. The SCR again turns on the system
Master Caution Annunciator if the system fault is still present.

FRA US/E ur Aug. 97 Page: 12


Lufthansa Technical Training
LIGHTS B737−300/400/500
MASTER CAUTION SYSTEM
33−15

SECTION
MASTER
CIRCUIT BREAKER A A TEST
RELAY
28V/16V
TYPICAL SYSTEM
DIM VOLTAGE
INDICATOR LIGHT MASTER
CAUTION
LIGHT

LT SCR SYSTEM
PULSER
CKTS MASTER
CAUTION
G1 ANNUN−
S1
CIATOR
FAULT
DETECTOR

RECALL
TYPICAL P5 MODULE WITH
GROUND SEEKING INDICATOR LIGHT

MASTER
TEST
RELAY
28V DC

DIM & TEST


OR SYSTEM
A A POWER

TYPICAL SYSTEM
INDICATOR LIGHT

MASTER
DIM RELAY
For Training Purposes Only

SCR
PULSER
SYS
PWR G2
LT
FAULT CKTS
DETECTOR G3 S2

TYPICAL P5 MODULE WITH


POWER SEEKING INDICATOR LIGHT

Figure 6 Master Caution System Schematic


FRA US/E ur Aug. 97 Page: 13
Lufthansa Technical Training
LIGHTS B737−300/400/500
MASTER CAUTION SYSTEM
33−15

MASTER DIM AND TEST CONTROL


Anunnciation and Dimming Module ground for operation of the transistor and zener diode dimming circuits in the
The Annunciation and Dimming Module consists of three printed circuit cards, annunciation and dimming module. The dim relays are energized when the Ma-
a transistor circuit and diodes mounted within a box. Two electrical connectors ster Dim and Test Switch is positioned to DIM. Master dim relay R34 and the
are on the side of the box and a mounting plate is on the front. The module is dim relay in the Master Dim Module then insert zener diodes into the lights cir-
installed with screws on the left side of the P9 control stand panel. Card A3 cuits to dim the lights. Auxiliary master dim relay R87 either removes a ground
contains diodes which isolate individual system control of the System Master or applies power in each light circuit.
Caution Annunciators from the Master Caution Lights and provide diodes for
various systems indicator light circuits. Cards A1 and A2 contain transistor cir-
cuits with zener diodes which cause certain system indicator lights to dim when
the Master Dim and Test switch is operated. A separate transistor circuit and
zener diode is connected to the Master Caution lights and causes the Master
Caution lights and System Master Caution annunciator to dim.
Master Dim Module
The Master Dim Module consists of a printed circuit card with a relay, diodes
and a transistor circuit. The card is installed in a card rack in P6 load control
center. The relay connects zener diodes and resistors in the light dimming cir-
cuits to the P5−4 AC Systems Generator and APU Module and to the P5−10
Air Conditioning Module. The diodes provide isolation between dual power
sources for the Master Dim and Test circuits. The transistor circuit is not used.

Operation
The system annunciator lights in the control cabin are dimmed or tested with
the Master Dim and Test Switch. Switching the switch to the TEST position ap-
plies a ground to master test relay R33. The master test relay then applies ei-
ther a ground or DIM & TEST 28 Volts DC to the system indicator lights. The
lights then illuminate.
For Training Purposes Only

Power for system annunciator lights is from circuit breakers on 28V DC Bus
No.1, 28V DC Bus No. 2 and the 28V DC Battery Bus . A diode network in
Master Dim Module M564 provides a dual power circuit to each distribution
line. Zener diodes are used for decreasing the voltage and dimming system
lights. Secondary circuit breakers distribute power for the majority of the sy-
stem lights. Some lights use system power for their operation, in which case
either a transistor and zener diode circuit in annunciation and dimming module
M469, is used to dim the light, or a ground and zener diode is applied directly
to the light by master dim relay R34 or the dim relay in the Master Dim Module.
Auxiliary master dim relay R87 applies either DIM & TEST 28 Volts DC or a

FRA US/E ur Aug. 97 Page: 14


Lufthansa Technical Training
LIGHTS B737−300/400/500
MASTER CAUTION SYSTEM
33−15

SEC 7 C1179
SEC 8
C1180
28V DC
BAT BUS FLAPS
C310
INDICATOR LIGHTS
28V DC
BUS 1 TEST
C311
INDICATOR LIGHTS BRIGHT
OVERHEAD
DIM
28V DC
BUS 2
C312
INDICATOR LIGHTS

SEC 1 FLIGHT FLIGHT


C313 M210 DIRECTOR DIRECTOR
SYSTEM 1 SYSTEM 1
SEC 4 FLIGHT FLIGHT
C316 M209 DIRECTOR DIRECTOR
SYSTEM 2 SYSTEM 2
SEC 5
C317 S270 MASTER DIM AND TEST
M208
SWITCH
BRT/TEST
SEC 2 P1 CAPTAIN’S INSTRUMENT PANEL
C314 BRT/TEST
(ELECT)
SEC 3 FLT CONT
C315 FUEL
(ELECT)
ELECT
APU
SEC 6 OVHT
C318 M207 (A/C)
ANTI−ICE
HYD
APU, OVHT, OVHD DOORS
OVHD
28V DC (A/C) AIR COND
BAT BUS
C133
DIM AND TEST DIM
CONTROL DIM
R34 MASTER DIM
K1 DIM RELAY STAB OUT
RELAY
OF TRIM

BRT/TEST
For Training Purposes Only

CAPT ANTI M564 MASTER DIM MODULE


BRAKES BRAKES
& SKID
F/O
FIRE
WARNING
ANTI−SKID
ELECT OUTBOARD

ANTI−SKID
ANTI−SKID
TEST DIM ALTERNATE
INBOARD
R33 MASTER TEST R87 AUX MASTER
RELAY DIM RLY
M469 ANNUNCIATOR AND DIMMING MODULE (P9)
P6 LOAD CONTROL CENTER

Figure 7 Master Dim and Test Schematic


FRA US/E ur Aug. 97 Page: 15
Lufthansa Technical Training
LIGHTS B737−300/400/500
PASSENGER COMPARTMENT LIGHTING
33−20

33−20 PASSENGER COMP. LIGHTING


GENERAL
Passenger Compartments Lighting provides illumination of the entire passen-  Passenger Loading Lights
ger cabin . It also provides area lighting for entryways, attendants work areas, − Door threshold and entry areas, attendants work areas, and airstair (if
lavatories, and galleys. Passenger information signs, reading, and attendant installed) are brightly illuminated with incandescent and fluorescent
call lights are also installed. lights. The lights are installed in ceiling panels and in adjacent partitions.
The passenger compartment lighting is divided into seven sections: Two lights are installed on each step of the airstair.
 Passenger Cabin Illumination
− Passenger cabin illumination is provided by fluorescent lights installed in
the ceiling and sidewall panels throughout the passenger cabin. Incande-
scent lights installed in the ceiling panels provide subdued lighting.
 Reading Lights
− Reading lights are in groups of two or three. They are installed in the
passenger service units (PSUs) and attendant service units (ASUs).
Switches are located adjacent to the respective reading light on PSUs
and ASUs.
 Passenger Signs
− Passenger information signs are installed throughout the passenger ca-
bin in the passenger service units (PSU), lavatories, and attendants’ sta-
tions. Switches on overhead panel P5 in the flight compartment control
the signs.
 Passenger Call Lights
− The passenger call system consists of lavatory call lights and passenger
call lights installed near each attendants’ station. They are activated by
the call switch on each PSU and in each lavatory.
 Lavatory Lights
For Training Purposes Only

− Lavatories are illuminated with dome lights in the ceiling, and fluorescent
lights adjacent to the mirrors.
 Galley Lights
− Each galley area is illuminated with fluorescent lights in the ceiling pa-
nels.

FRA US/E ur Aug. 97 Page: 16


Lufthansa Technical Training
LIGHTS B737−300/400/500
PASSENGER COMPARTMENT LIGHTING
33−20

CEILING LIGHT SEE A


GALLEY
READING PASSENGER SERVICE LIGHT
LIGHT UNIT (PSU) SWITCH
ATTENDANT CALL LIGHT
WINDOW (4 LOCATIONS)
REVEAL SEE B
LIGHT
EXIT LOCATOR SIGN
SEE C

GALLEY LIGHT
(EXAMPLE)

PASSENGER
PASSENGER COMPARTMENT READING LIGHT SWITCH CALL SWITCH
(EXAMPLE) B C

NO SMOKING FASTEN SEAT BELT


”RETURN TO SEAT” SIGN DOME LIGHT DOME LIGHT
PASSENGER SIGN
(EXAMPLE) MIRROR
LIGHT
A

MIRROR
LIGHT
For Training Purposes Only

ATTENDANTS
SEAT

LAVATORY CALL
SWITCH

ATTENDANT’S WORK LIGHT LAVATORY FORWARD LAVATORY AFT LAVATORY


(EXAMPLE) (EXAMPLE) (EXAMPLE) (EXAMPLE)
Figure 8 Passenger Compartment Lighting
FRA US/E ur Aug. 97 Page: 17
Lufthansa Technical Training
LIGHTS B737−300/400/500
PASSENGER COMPARTMENT LIGHTING
33−20
GENERAL (CONT.)
For Training Purposes Only

FRA US/E ur Aug. 97 Page: 18


Lufthansa Technical Training
LIGHTS B737−300/400/500
PASSENGER COMPARTMENT LIGHTING
33−20

CALL SYSTEM

ENTRY LIGHT
CAPTAIN ATTENDANT RESET

AFT
ATTENDANT’S LIGHTS
PANEL BRT
DIM

OFF
ENTRY
THRESHOLD
ENTRY LIGHT
LIGHT
INOP INOP

THRESHOLD LIGHT

FORWARD ATTENDANT’S PANEL


For Training Purposes Only

”NO SMOKING” AND


”FASTEN BELTS” SWITCHES

FORWARD ATTENDANT’S PANEL AFT ATTENDANT’S PANEL

Figure 9 Passenger Compartment Lighting


FRA US/E ur Aug. 97 Page: 19
Lufthansa Technical Training
LIGHTS B737−300/400/500
PASSENGER COMPARTMENT LIGHTING
33−20

PASSENGER CABIN ILLUMINATION


General Night Lights
Passenger Compartment Lighting comes from these sources: The night lights give dim lighting to the passenger compartment from above.
 Ceiling Lights There is a Night Light installed on an end of some Ceiling Lights. The 28 Volts
AC of electrical power for the Night Lights comes from the P18 panel.
 Night Lights
The Night Lights are controlled by a switch on the attendant’s panel.
 Window Reveal (Sidewall) Lights.
 When the switch for the Ceiling Lights is set to the NIGHT position, the
Relays and transformers for the lighting are on the J5 and the J10 shields in
Night Lights come on.
the electronic equipment compartment.

Ceiling Lights
The ceiling lights give general lighting to the passenger compartment from
above. These lights are installed on the outboard edges of the sculptured
ceiling panels. The 115 Volts AC of electrical power for these lights comes from
the P18.
Ballast Units supply the electrical power to the lamps in the ceiling lights.
 Some Ceiling Lights do not have a Ballast Unit. Each of these lights operate
from the Ballast Unit in an adjacent Ceiling Light.
The Ceiling Lights are controlled by a switch on the attendant’s panel.
 When the switch is set to the DIM position, a transformer increases the
115 Volts AC to 280 Volts AC. This electrical power is supplied to each bal-
last to make the ceiling lights come on dimly. When the switch is set to the
BRIGHT position, 115 Volts AC more electrical power is supplied to each
ballast. This makes the ceiling lights come on brightly.
 The Ground Service switch on the forward attendant’s panel controls a relay
to change the source of the 115 Volts AC of electrical power. The electrical
power can come from the AC Transfer Bus or from the Ground Service Bus.
For Training Purposes Only

 NOTE: Airplanes with the Ceiling Lights connected to the Oxygen Deploy-
ment Relay:
− If the air pressure in the passenger compartment decreases to less
than the air pressure at 14,000 feet, the Ceiling Lights will come on
brightly automatically.

FRA US/E ur Aug. 97 Page: 20


Lufthansa Technical Training
LIGHTS B737−300/400/500
PASSENGER COMPARTMENT LIGHTING
33−20

1
RIGHT CEILING
A
LIGHTS BRIGHT
CONTROL B
B
NIGHT C W BALLAST
115V AC OFF 2
LEFT CEILING DIM
FORWARD
LIGHTS BRIGHT BRIGHT
CONTROL B
C
28V AC
NIGHT LIGHTS CEILING LIGHT WITH
POWER CONTROL NIGHT LIGHT AND A BALLAST
(EXAMPLE)
28V AC
CEILING LIGHTING 1
NIGHT LIGHTS OXYG. ON
A CONTROL FOR THE
POWER CONTROL−
FORWARD OXYGEN FIRST CLASS SEATS A
GROUND SERVICE FORWARD
DEPLOYMENT
A B
RELAY
115V AC C W
RIGHT CEILING 2
LIGHTS POWER FORWARD
CONTROL CONTROL RELAY BALLAST
RIGHT
115V AC TRANSFORMER B
RIGHT CEILING NIGHT
LIGHTS POWER A OFF
CONTROL−GROUND DIM AFT
SERVICE POWER BRIGHT
TRANSFER A
B
RELAY AFT
A C
115V AC CEILING LIGHT WITH A
LEFT CEILING NIGHT LIGHT AND A DUAL BALLAST
A
LIGHTS POWER (EXAMPLE)
LEFT
CONTROL
TRANSFORMER
P18 CEILING LIGHTING
AFT CONTROL FOR THE
CONTROL RELAY TOURIST CLASS
SEATS
For Training Purposes Only

28V DC
EXTERNAL
OXYG. ON POWER
OXYGEN ON
AFT OXYGEN
DECOMPRESSION DEPLOYMENT GROUND SERVICE CEILING LIGHT
SWITCH RELAY SWITCH
E3 SHELF J10 SHIELD FORWARD ATTENDANT’S
PANEL

1 TO OTHER CEILING LIGHTS


2 TO OTHER NIGHT LIGHTS

Figure 10 Ceiling Lights Schematic


FRA US/E ur Aug. 97 Page: 21
Lufthansa Technical Training
LIGHTS B737−300/400/500
PASSENGER COMPARTMENT LIGHTING
33−20
Window Reveal (Sidewall) Lights
The Window Reveal Lights are also referred to as the Sidewall Lights. These
lights give general lighting to the passenger compartment from each side. The
115 Volts AC of electrical power for the Sidewall Lights comes from the P18
panel. Ballast Units supply the electrical power to the lamps in the Sidewall
Lights. Some sidewall lights do not have a Ballast Unit. Each of these lights
operate from the Ballast Unit in an adjacent Window Reveal Light. The Sidewall
Lights are controlled with a switch on the attendant’s panel.
 Airplanes with lights in the sidewall
− Each light is behind the sculptured panel immediately above the window.
When the switch is set to the DIM position, a transformer increases the
115 Volts AC to 280 Volts AC. This electrical power is supplied to the
Ballast Units to make the sidewall lights come on dimly. When the switch
is set to the BRIGHT position, 115 Volts AC more electrical power is sup-
plied to the Ballast Units. This makes the Sidewall Lights come on
brightly.
 Airplanes with lights above the sidewall
− Each light is in the air conditioning extrusion outboard of the Passenger
Service Unit (PSU). When the switch is set to the DIM position, each
Ballast Unit supplies some of the current from the 115 Volts AC electrical
power source. This makes the Sidewall Lights come on dimly. When the
switch is set to the Bright position, all of the current from the 115 Volts
AC electrical power source is supplied. This makes the Sidewall Lights
come on brightly.
For Training Purposes Only

FRA US/E ur Aug. 97 Page: 22


Lufthansa Technical Training
LIGHTS B737−300/400/500
PASSENGER COMPARTMENT LIGHTING
33−20

WINDOW
REVEAL
LIGHT

SIDEWALL
PANEL
(EXAMPLE) PASSENGER
WINDOW
For Training Purposes Only

AIRPLANES WITH LIGHTS IN THE SIDEWALL


Figure 11 Window Reveal Lights Schematic
FRA US/E ur Aug. 97 Page: 23
Lufthansa Technical Training
LIGHTS B737−300/400/500
PASSENGER COMPARTMENT LIGHTING
33−20

READING LIGHTS
Description and Operation
Individual Passenger Reading Lights are provided in the Passenger Service
Unit (PSU) above each seat group and Attendant Service Units (ASU) above
each attendants station. A pushbutton switch located adjacent to each reading
light enables the passengers to turn their Reading Lights ON and OFF. Each
Reading Light consists of an incandescent lamp mounted in movable reflector
assemblies which provide directional illumination.
The Reading Lights are located in each of the PSU and ASU. They are control-
led by pushbutton switches located adjacent to each Reading Light. Power is
supplied by the 28V AC Bus 1 and 2. Circuit breakers on the P18−3 panel con-
nect electrical power to the left and right Reading Light switches.
For Training Purposes Only

FRA US/E ur Aug. 97 Page: 24


Lufthansa Technical Training
LIGHTS B737−300/400/500
PASSENGER COMPARTMENT LIGHTING
33−20

OVERHEAD
STORAGE

PSU

PASSENGER COMPARTMENT
(EXAMPLE)

READING
LIGHT
SWITCH
For Training Purposes Only

PASSENGER SERVICE UNIT (PSU)


(EXAMPLE)

Figure 12 Reading Lights


FRA US/E ur Aug. 97 Page: 25
Lufthansa Technical Training
LIGHTS B737−300/400/500
PASSENGER COMPARTMENT LIGHTING
33−20

PASSENGER SIGNS
General − When the switch is set to the automatic position, these signs come on
Passenger Signs give information to persons in the passenger compartment automatically during takeoff and landing.
during a flight of the airplane. These signs tell the passengers and attendants  The incandescent lamps in each Fasten Seat Belt sign operate with the 28
when do not smoke, when to go back to their seats, and when to put on their Volts AC of electrical power from the No.1 Transfer Bus.
seat belts. − With the switch set to the AUTO position, the signs come on when the
landing gear lever or the trailing edge flaps are in the down position.
No Smoking Signs
− Airplanes with the Fasten Seat Belt signs connected to the altitude pres-
The No Smoking Signs tell the passengers and attendants when do not smoke.
sure switch:
 There is a sign in each Passenger Service Unit (PSU) and attendant’s sta-
 With the Fasten Seat Belts switch in the AUTO position, the Fasten
tion.
Seat Belt signs will come on if the air pressure decreases in the pas-
 The signs are operated with a switch on the pilot’s overhead panel, P5. senger compartment. The air pressure must be less than that of ex-
− To operate these signs manually, the pilot sets this switch to the on posi- ternal air pressure at 14,000 feet.
tion.  When the Fasten Seat Belt signs come on, the 28 Volts DC also is supplied
− When the switch is set to the automatic position, these signs come on to the amplifier of the Passenger Address System. The Passenger Address
automatically during takeoffs and landings. System makes a chime sound.
 The incandescent lamps in each No Smoking sign operate with the 28 Volts
Return to Seat Signs
AC of electrical power from the No.1 Transfer Bus.
There is a Return to Seat Sign in each lavatory.
− With the switch set to the automatic position, the signs come on when
the landing gear lever is set to the down position.  Airplanes without the Fasten Seat Belt signs connected to the altitude pres-
sure switch:
− Airplanes with the No Smoking signs connected to the altitude pressure
switch: − The Return to Seat signs always come on when the Fasten Seat Belt
signs switched manual to ON by the switch or automatically when switch
 With the No Smoking switch in the AUTO position, the No Smoking
is in AUTO position and the Trailing Edge Flaps are in NOT UP position
signs will come on if the air pressure decreases in the passenger
and the Landing Gear lever is in NOT DOWN position.
compartment. The air pressure must be less than that of the usual
external air pressure of 14,000 feet.  Airplanes with the Fasten Seat Belt signs connected to the altitude pressure
switch:
For Training Purposes Only

 When the No Smoking signs come on, the 28 Volts DC also is supplied to
the Passenger Address Amplifier. The amplifier makes a chime sound. − the Return to Seat signs come on when the Fasten Seat Belts signs
come on, except if the air pressure decreases in the passenger compart-
Fasten Seat Belt Signs ment and the Fasten Seat Belt switch is in OFF or AUTO positon.The air
The Fasten Seat Belt Signs tell the passengers and attendants when to put on pressure must be less than that of external air pressure at 14,000 feet.
their seat belts.
 There is a sign in each Passenger Service Unit (PSU) and attendant’s
station.
 The switch for these signs is on the P5 panel.
− When the pilot sets this switch to the on position, the signs come on.

FRA US/E ur Aug. 97 Page: 26


Lufthansa Technical Training
LIGHTS B737−300/400/500
PASSENGER COMPARTMENT LIGHTING
33−20

TO CONTROL WIRE C, D OR E
LO TONE
TO CONTROL WIRE A OR B
W W W W W
M63 PA AMP
28V AC
(E2−1) FASTEN SEAT BELT NO SMOKING
XFR BUS 1 CONTROL
C78
WIRE A TYPICAL PASSENGER SIGN
NO SMOKING
DOWN CONTROL
WIRE B

NOT DOWN

S78 LANDING GEAR


LEVER DOWN
SWITCH (P2−3)

ON R25 NO SMOKING
AUTO SIGN RELAY
OFF (P6)

DEPLOYED
S45 NO SMOKING
SIGN SWITCH

OXY IND R324


RLY M516 PASS SIGN DIODE
28V DC
BUS 2
C442
PASS SIGN CONT
28V AC
XFR BUS 1
C79 CONTROL WIRE E
SEAT BELT

CONTROL WIRE C
P18−3 CIRCUIT BREAKER PANEL ON
AUTO
OFF CONTROL WIRE D

S46 SEAT BELT


For Training Purposes Only

SIGN SWITCH
R26 SEAT BELT
SIGN RELAY (P6) PASS OXY
DEPLOY IND
RELAY
R324

UP
TO THE RETURN TO SEAT
SIGN IN EACH LAVATORY
R334 FLAP LAVATORY
NOT UP LIMIT RELAY (TYP)

S245 TE FLAPS P5 PANEL


UP SWITCH
(MAIN WHEEL WELL)

Figure 13 Passenger Signs Schematic


FRA US/E ur Aug. 97 Page: 27
Lufthansa Technical Training
LIGHTS B737−300/400/500
PASSENGER COMPARTMENT LIGHTING
33−20

PASSENGER CALL LIGHTS


General ger Address Amplifier operates on the same electrical power to make the
A Call Light shows the location of the person who has set a call switch to the chime sound.
on position to make a call for an attendant’s. When call switch is pushed again the Call Light goes off. A reset from the at-
 Each call light is installed on the bottom of an exit locator sign or on an at- tendant’s station is possible too.
tendant’s service unit. For further informations: Ref. Chapter 23.
 Each time a call is made, the Call Light for that location comes on and the
passenger address system makes a chime sound.
The color of the call light identifies the location of the person who made the call
and type of aid that is necessary.
 Amber is for a call from a lavatory
 Blue is for a call from the passengers
 Green is for a call from the other attendant’s station
 Pink is for a call from the flight crew
Lavatory Call Lights
There is a call switch in each lavatory. The call light is on the EXIT locator sign
near the lavatory. When the call switch in the lavatory is pushed, then the Lava-
tory Call Light and a chime come on. The Call Light operates with 28 Volts DC
from the No.1 Bus. The same electrical power is also supplied to the Passen-
ger Address Amplifier to make the chime sound. The call switch can push
again to make the call light and chime go off. Also the Call Light go off from the
attendant’s station Reset switch.

Passenger Call Lights


There is a call switch on each Passenger Service Unit (PSU). The passengers
pushes the switch to make a call.
For Training Purposes Only

 On the inner side of each PSU, there is a select switch. This switch controls
which Call Light (FWD or AFT EXIT sign) will come on when a passenger
pushes the call switch.
 Each Call Light is installed on or near the ceiling. When a Call Light comes
on, it identifies the location of the passenger who needs some thing else
from the attendant’s (alcoholics, coffee, aspirin, refreshments, sweets, food,
a small talk etc.).
When a passenger call switch is pushed, then a Passenger Call Light and
chime come on. The Call Light is supplied from the DC Bus No.1. The Passen-

FRA US/E ur Aug. 97 Page: 28


Lufthansa Technical Training
LIGHTS B737−300/400/500
PASSENGER COMPARTMENT LIGHTING
33−20

EXIT LOCATOR SIGN WITH CALL LIGHT (EXAMPLE)

PASSENGER
CALL SWITCH
For Training Purposes Only

PASSENGER CALL
SELECT SWITCH
(EXAMPLE)

PASSENGER SERVICE UNIT


(EXAMPLE)
Figure 14 Passenger Call Lights
FRA US/E ur Aug. 97 Page: 29
Lufthansa Technical Training
LIGHTS B737−300/400/500
PASSENGER COMPARTMENT LIGHTING
33−20

LAVATORY LIGHTS
General
A Lavatory Light is one ot these lights:
 Lavatory Dome Light
 Lavatory Mirror Light
 Lavatory Occupied Light
Lavatory Dome Light
A Dome Light is installed in the ceiling to continuously give dim general lighting.
 This light contains an incandescent lamp.
 There are no switches to operate this light. The light comes on automatically
when 28 Volts DC of electrical power is supplied to it.

Lavatory Mirror Light


The Mirror Light is adjacent to the mirror in the lavatory. This light gives general
lighting in the lavatory.
 This light contains two fluorescent lamps.
 NOTE: On some airplanes, this light also contains an incandescent lamp. If
the mirror light contains an incandescent lamp, then the lavatory will not
have a Dome Light.
When airplane power is connected, the lavatory fluorescent lamps are control-
led with the position of the lavatory door.
 When the door is closed and locked, 115 Volts AC of electrical power is sup-
plied through the door lock switch to the ballast of the fluorescent lamps.
 When the door is opened, the door lock switch opens and the fluorescent
lamps go off.
For Training Purposes Only

When External Power is connected to the airplane, the fluorescent lamps come
on. The 115 Volts AC of electrical power is supplied from the External Power
Bus through the door lock switch to the Ballast of the fluorescent lamps.

Lavatory Occupied Sign or Light


There is a sign or a blue light installed on the ceiling near each lavatory. When
the lavatory door is closed and locked, the sign or light comes on. This lets the
passengers know when there is a person in the lavatory.
 The sign or light is off when the door is not locked.

FRA US/E ur Aug. 97 Page: 30


Lufthansa Technical Training
LIGHTS B737−300/400/500
PASSENGER COMPARTMENT LIGHTING
33−20
For Training Purposes Only

Figure 15 Lavatory Lights Schematic


FRA US/E ur Aug. 97 Page: 31
Lufthansa Technical Training
LIGHTS B737−300/400/500
PASSENGER COMPARTMENT LIGHTING
33−20

GALLEY LIGHTS
Each galley area is illuminated with fluorescent lights in the ceiling panels.
Three−position switches provide OFF, DIM, and BRIGHT control of the lights.
A galley light switch is located in each galley and controls the lighting for the
galley.
The galley fluorescent lights are powered by 115 Volt AC from the Ground Ser-
vice Bus through a circuit breaker on the P18−3 panel. Each galley light has
two fluorescent lamps. Each lamp is driven by its own Ballast Unit. Operation of
all OFF/DIM/BRT switches are the same; 115Volt AC is applied to one Ballast
Unit to operate one lamp in the DIM position, and to both ballast Units to ope-
rate both lamps in the BRT position.
For Training Purposes Only

FRA US/E ur Aug. 97 Page: 32


Lufthansa Technical Training
LIGHTS B737−300/400/500
PASSENGER COMPARTMENT LIGHTING
33−20

GALLEY
LIGHT
SWITCH

GALLEY LIGHT
(EXAMPLE)
For Training Purposes Only

Figure 16 Galley Lights Schematic


FRA US/E ur Aug. 97 Page: 33
Lufthansa Technical Training
LIGHTS B737−300/400/500
PASSENGER COMPARTMENT LIGHTING
33−20

PASSENGER LOADING (ENTRY) LIGHTS


General Attendant’s Work Light
A Passenger Loading Light is one of the interior lights which follows: Each Attendant’s work light is installed in the ceiling to give lighting to an atten-
 Entry Light dant’s station.
 Threshold Light The light is controlled with a switch on the attendant’s panel.
 Attendant’s Work Light
Passenger Loading Lights give lighting to the areas near the doors of the pas-
senger compartment.

Entry Light
An Entry Light gives lighting to an entry area. Each Entry Light is installed in
the aisle ceiling between the passenger door and the service door.
 Each Entry Light contains fluorescent lamps.
− The Entry Light is operated with a switch installed on the attendant’s
panel.
 In the OFF position, the fluorescent lamps are off.
 In the DIM position, a voltage is supplied to the Entry Light ballast unit
to make the fluorescent lamps come on dimly.
 In the BRIGHT position, more voltage is supplied to the ballast unit to
make the fluorescent lamps come on brightly.
NOTE: When the switch is in the BRIGHT position, one engine is run-
ning and the cockpit door will be opened, the forward Entry Light will
change automaticly from bright to dim in order to prevent dazzling of
the flight crew
 There is also an incandescent lamp installed in each Entry Light. This light
is the Dim Entry Light.
For Training Purposes Only

− There are no switches for the Dim Entry Light. It comes on automatically
only when External Electrical Power is supplied to the airplane.
Threshold Light
A Threshold Light gives specific lighting to the entry area in front of each pas-
senger door. This light is installed in the ceiling above the door.
The light is controlled with the switch for Entry Lights. This light comes on when
the switch is in the Bright position.

FRA US/E ur Aug. 97 Page: 34


Lufthansa Technical Training
LIGHTS B737−300/400/500
PASSENGER COMPARTMENT LIGHTING
33−20

115V AC
BRIGHT
ENTRY
LIGHTS
OFF
DIM
BRIGHT

28V AC
WORK AND W
THRESHOLD
LIGHTS FORWARD THRESHOLD LIGHT

P18
LIGHTING SWITCH

BALLAST

W
28V DC
DIM ENTRY
DIM ENTRY LIGHT
LIGHT ENGINE
NO. 1 OFF FORWARD ENTRY LIGHT
DOOR
OPEN
28V DC
RELAY
DIM RELAY
G7 BUS PROTECTION EXTERNAL POWER ENGINE
PANEL SENSING RELAY COCKPIT DOOR NO. 2 OFF
FORWARD ATTENDANT’S PANEL SWITCH
P6

RELAY
OFF ENGINE ACCESS UNIT MODULE

DIM
For Training Purposes Only

OFF
DIM
BRIGHT
OFF
BRT W

AFT THRESHOLD LIGHT

LIGHTING SWITCH
BALLAST
AFT ATTENDANT’S PANEL
W

DIM ENTRY LIGHT

AFT ENTRY LIGHT

Figure 17 Entry Lights Schematic


FRA US/E ur Aug. 97 Page: 35
Lufthansa Technical Training
LIGHTS B737−300/400/500
CARGO AND SERVICE COMP. LIGHTING
33−30

30−30 CARGO AND SERVICE COMP.


LIGHTING
GENERAL
Lighting is supplied to each compartment that contains cargo or equipment.
The following compartments are illuminated:
 Cargo Compartments
 Air Conditioning Compartment
 Wheel Well
 Electronic Comparment
 Lower Nose Compartment
 APU Compartment
 Tail Cone Compartment
 Accessory Compartment.
There are dome lights, spotlights and floodlights. In each compartment, all the
lights are installed on or near the ceiling. Each light contains a incandescent
lamp.
The 28 Volts AC of electrical power for the lights comes from the Ground Ser-
vice Bus.
For Training Purposes Only

FRA US/E ur Nov. 97 Page: 36


Lufthansa Technical Training
LIGHTS B737−300/400/500
CARGO AND SERVICE COMP. LIGHTING
33−30

TAIL CONE
COMPARTMENT

LIGHTING APU
SWITCH FOR COMPARTMENT
THE LEFT AIR LIGHTING
CONDITIONING SWITCH FOR
ACCESSORY
COMPARTMENT THE TAIL CONE
COMPARTMENT
COMPARTMENT
FLOODLIGHT DOME LIGHT
(EXAMPLE) (EXAMPLE)
MAIN
LEFT AIR WHEEL LIGHTING
CONDITIONING WELL SWITCH FOR
COMPARTMENT THE APU
COMPARTMENT
FORWARD CARGO
COMPARTMENT LIGHTING
AFT CARGO
SWITCH FOR
COMPARTMENT
ELECTRONIC THE ACCESSORY
LIGHTING COMPARTMENT
COMPARTMENT
LIGHTING SWITCH FOR
LIGHTING SWITCH FOR THE AFT CARGO
SWITCH FOR THE MAIN COMPARTMENT
THE NOSE WHEEL WELL
COMPARTMENT
For Training Purposes Only

RIGHT AIR
LIGHTING CONDITIONING
SWITCH FOR COMPARTMENT
THE FORWARD
CARGO COMPARTMENT
LOWER NOSE NOSE
COMPARTMENT WHEEL
LIGHTING
WELL
LIGHTING SWITCH FOR
LIGHTING SWITCH FOR THE RIGHT AIR
SWITCH FOR THE ELECTRONIC CONDITIONING
THE NOSE COMPARTMENT COMPARTMENT
WHEEL WELL

Figure 18 Cargo and Service Compartment Lights


FRA US/E ur Nov. 97 Page: 37
Lufthansa Technical Training
LIGHTS B737−300/400/500
CARGO AND SERVICE COMP. LIGHTING
33−30

CARGO COMPARTMENT LIGHTS


General lighting for the forward and aft cargo compartments is from the dome
lights. There is also a spotlight in the upper side of the frame of each cargo
compartment door.
The lights in each cargo compartment are operated independently.
 There is a electrical circuit for the forward cargo compartment lights and a
circuit for the aft cargo compartment lights.
The lights only are on when the cargo compartment door is open and the ligh-
ting switch is set to the on position.
 The lighting switch is adjacent to the forward side of the frame of the cargo
compartment door.
 When the switch is set to the OFF position the lights go off manually.
 When the switch is set to the ON position and the cargo compartment door
is being closed, the lights will go off automatically.
− A proximity sensor on the cargo compartment door sends a signal to the
Miscellaneous Switch Module M278, when the door is opened and when
it is closed.
− A relay in the module opens and closes the circuit.
For Training Purposes Only

FRA US/E ur Nov. 97 Page: 38


Lufthansa Technical Training
LIGHTS B737−300/400/500
CARGO AND SERVICE COMP. LIGHTING
33−30

TO THE OTHER
CARGO LIGHTS

TO THE OTHER
CARGO LIGHTS
For Training Purposes Only

Figure 19 Cargo Compartment Lighting Schematic


FRA US/E ur Nov. 97 Page: 39
Lufthansa Technical Training
LIGHTS B737−300/400/500
CARGO AND SERVICE COMP. LIGHTING
33−30

WHEEL WELL LIGHTS


There are dome lights and a floodlights in each Wheel Well.
All Wheel Well Lights can operated with a switch on the pilot’s overhead panel
P5 at the same time.
The lights in the Wheel Wells can be operated independently too.
 There is a switch on the External Power Panel P19 for nose wheel well
lights.
 There is a switch on the forward side of the left main wheel well. This switch
is for the operation of the lights in the right and left Main Wheel Wells.
 The switch used to turn the lights ON must be used to turn the lights OFF.
For Training Purposes Only

FRA US/E ur Nov. 97 Page: 40


Lufthansa Technical Training
LIGHTS B737−300/400/500
CARGO AND SERVICE COMP. LIGHTING
33−30

EXTERNAL
POWER INTERPHONE

PARKING
CONN FLIGHT BRAKE
SERVICE
NOSE
PILOT WHEELWELL
NORM

ON
CALL LIGHT
NOT
IN USE

EXTERNAL POWER PANEL

ANTI WHEEL
LOGO STROBE POSITION COLLISION WING WELL
OFF OFF ON BAT OFF OFF OFF
A
U
OFF
T
O
ON ON ON ON ON ON
For Training Purposes Only

OVERHEAD PANEL
(FORWARD SIDE)

Figure 20 Wheel Well Lighting Schematic


FRA US/E ur Nov. 97 Page: 41
Lufthansa Technical Training
LIGHTS B737−300/400/500
EXTERIOR LIGHTING
33−40

33−40 EXTERIOR LIGHTING


GENERAL
The Exterior Lights are the lights installed on the outer side of the airplane. Anticollision Lights
All the Exterior Lights are controlled by switches on the forward edge of the  The Anticollision Lights make the airplane more easily seen.
overhead panel P5.  The Anticollision Lights are installed on the upper and lower fuselage.
Wing Scanning Lights  Both the upper and the lower Anticollision Lights flash. Each light is a
strobe light with a red lens.
 The Wing Scanning Lights supply lighting to the the leading edge of the
wing. Strobe Position Lights
 These lights are installed on each side of the fuselage in a location that is  The Strobe Position Lights make the airplane more easily seen.
forward of each wing.
 There is a strobe position light on each wingtip forward of the colored
Landing Lights steady position light. There is also a Strobe Position Light on the tail cone
which points aft.
 The Landing Lights supply lighting to the runway.
 An Inboard Landing Light is installed in the leading edge of each wing near Logo Lights
the fuselage.  The Logo Light is a floodlight that gives lighting to the vertical stabilizer.
 An Outboard Landing Light is installed in each outboard trailing edge flap  There is a Logo Light installed in the navigation light fairing on the trailing
fairing. edge of each wingtip.
Runway Turnoff Lights
 The Runway Turnoff Lights supply lighting to the area in front of and to the
side of the airplane.
 A Runway Turnoff Light is installed adjacent to each Inboard Landing Light.

Nose Gear Taxi Light


 The Nose Gear Taxi Light supplies lighting to the area in the direction the
For Training Purposes Only

nose wheels are pointed.


 This light is installed on the nose gear strut and turns with the nose wheels.

Steady Position (Navigation) Lights


 The Steady Position Lights make the airplane more easily seen.
 These lights are installed on each wingtip. One light points aft and is white.
The other lights point outboard and are red on the left wingtip and green on
the right wingtip.

FRA US/E ur Nov. 97 Page: 42


Lufthansa Technical Training
LIGHTS B737−300/400/500
EXTERIOR LIGHTING
33−40

OVERHEAD PANEL WING STROBE POSITION


SEE SCANNING RED STEADY LIGHT
A
LIGHT ANTICOLLISION POSITION
LIGHT LIGHT RED STEADY
POSITION LIGHT

WHITE STEADY
POSITION
NOSE GEAR LIGHT
TAXI LIGHT
LOGO LIGHT
RUNWAY TURNOFF
AND INBOARD
LANDING LIGHTS OUTBOARD LANDING LIGHT

GREEN STEADY
POSITION
LIGHT STROBE POSITION
ANTICOLLISION LIGHT LIGHT
STROBE POSITION
LIGHT
OUTBOARD LANDING LIGHT
GREEN STEADY
POSITION
WHITE STEADY
LIGHT
POSITION LOGO LIGHT

E OUTBOARD LANDING INBOARD RUNWAY ANTI WHEEL


X RETRACT OFF TURNOFF TAXI LOGO STROBE POSITION COLLISION WING WELL
T L OFF R OFF OFF A OFF ON BAT OFF OFF OFF
E U
For Training Purposes Only

N T OFF
D
ON ON ON O ON ON ON ON ON
L ON R L ON R

OVERHEAD PANEL
(FORWARD SIDE)
A

Figure 21 Exterior Lighting


FRA US/E ur Nov. 97 Page: 43
Lufthansa Technical Training
LIGHTS B737−300/400/500
EXTERIOR LIGHTING
33−40

WING SCANNING LIGHTS


There is a Wing Scanning Light on each side of the fuselage. Each light is for-
ward and above the wing.
Each light consists of a housing assembly mounted in the fuselage and sealed
against weather. A sealed beam lamp is mounted in an adjustable retainer as-
sembly that is attached to the lamp housing. A lens assembly is mounted on
the outside of the housing assembly. A cable prevents the lens assembly from
falling when removed for maintenance.
NOTE: The Wing Scanning Lights are adjustable by adjustment screws
in order to ensure a correct light angel for wing leading edge illumination.
For Training Purposes Only

FRA US/E ur Nov. 97 Page: 44


Lufthansa Technical Training
LIGHTS B737−300/400/500
EXTERIOR LIGHTING
33−40

OF BEAM

OF BEAM

WING SCANNING LIGHT


UPPER LAMP ADJUSTMENT
SCREWS

LAMP WIRES LAMP


LAMP RETAINER
INNER LAMP
RETAINER

ANTI WHEEL
LOGO STROBE POSITION COLLISION
WING WELL
OFF A OFF ON BAT OFF OFF OFF
U
OFF
T
ON O ON ON ON ON ON
For Training Purposes Only

LAMP ADJUSTMENT
SCREWS (TYPICAL
TOP AND BOTTOM) LENS ASSEMBLY
OVERHEAD PANEL (4 SCREWS)

(FORWARD SIDE)

Figure 22 Wing Scanning Lights


FRA US/E ur Nov. 97 Page: 45
Lufthansa Technical Training
LIGHTS B737−300/400/500
EXTERIOR LIGHTING
33−40

LANDING−, RUNWAY TURNOFF−, NOSE TAXI LIGHTS


General The 28 Volts AC of electrical power for the taxi light comes from the No.1 bus
Landing and Runway Turnoff Lights are adjusted to give good lighting when through a circuit breaker on P18.
landing or turning on the runway.

Inboard Landing Lights


Two Inboard Landing Lights are in the wing leading edges near the fuselage.
The lamps shine forward and down to the ground ahead of the airplanes.
Power is supplied from the 115 Volt AC Buses No.1 and 2 through step−down
transformers. Step−down transformers T43 and T44 provide an output of
28 Volts AC for the operation of the lights.

Outboard Landing Lights


A retractable landing light is on each outboard flap track fairing. The lamps
shine forward parallel to the centerline of the airplane.
The Outboard Landing Lights get electrical power from the same source as the
Inboard Landing Lights.
The Outboard Landing Lights are controlled by a three position switch on the
pilots’ P5 overhead panel. The switch positions are RETRACT, EXTEND and
ON. The switch design eliminates the possibility of the lights being turned on
while in the RETRACT position. The switch must be moved from RETRACT to
the EXTEND position before the lights can be turned on.

Runway Turnoff Lights


Two Runway Turnoff Lights are adjacent to and inboard of the inboard fixed
landing lights.The lamps shine outward approximately 30 degrees, and have a NOSE GEAR
beam width of 50 degrees. TAXI LIGHT
Power to the runway turnoff lights is supplied from the 28 Volt AC Buses No.1
For Training Purposes Only

and 2.
The lights are individually controlled by switches on the pilots’ P5 overhead pa-
nel.

Nose Gear Taxi Light


The Nose Gear Taxi Light is installed on a bracket on the inner cylinder of the
nose gear shock strut. The nose gear taxi light turns with the nose gear wheels
so they are always aligned together. The light is controlled by a switch on the
pilot’s overhead panel (P5).

FRA US/E ur Nov. 97 Page: 46


Lufthansa Technical Training
LIGHTS B737−300/400/500
EXTERIOR LIGHTING
33−40

OUTBOARD LANDING
LIGHT BEAM

INBOARD LANDING
15
LIGHT TRANSFORMER

INBOARD LANDING
LIGHT BEAM
INBOARD
LANDING
LIGHT
11
RUNWAY
TURN−OFF
FWD LIGHT

50 TURN−OFF
LIGHT BEAM

FWD
For Training Purposes Only

OUTBOARD LANDING
LIGHT (EXTENDED)

L/H OUTBOARD LANDING LIGHT


Figure 23 Landing−, Runway Turnoff and Taxi Lights
FRA US/E ur Nov. 97 Page: 47
Lufthansa Technical Training
LIGHTS B737−300/400/500
EXTERIOR LIGHTING
33−40

STEADY POSITION (NAV.) LIGHTS


General
Steady Position Lights show the direction and attitude of the airplane.
These 28 Volt lights are installed in each wingtip. One light on each wingtip
points aft and is white. The other lights point outboard and are red on the left
wingtip and green on the right wingtip.
A three−position toggle switch labeled POSITON (ON, OFF and ON BAT) com-
pletes 28 Volts to the lights. In the ON position , the lights are connected to the
28 V AC Transfer Bus No. 2. In the ON BAT position, the lights are connected
to the 28 Volt DC Battery Bus. Circuit breakers labeled POSITION NORMAL
and POSITION (BAT) are located on the P18−3 circuit breaker panel.

White Steady Position Lights


The wing trailing edge mounted white lights provide a horizontal beam parallel
with the centerline of the airplane to 140 degrees outboard with 180−degree
vertical coverage. Each tail light assembly is installed in a short boom on the
wingtip trailing edge.
Red and Green Steady Position Lights
The wingtip colored lights provide a horizontal beam parallel with the centerline
of the airplane to 110 degrees outboard with 180−degree vertical coverage.
The light assembly is installed on a mounting bracket within the window hou-
sing on the wingtip assembly.

Maintenance Practices
The base is held in place with two captive screws and aligned with an index pin
which fits through a hole in the lens. The lens is held in place on the bracket
with a single screw which is lockwired to prevent unnecessary removal of the
For Training Purposes Only

lens. Relamping is accomplished by loosening only the two screws holding the
base, thereby exposing the lamp. The lens remains installed on the bracket.
The incandescent lamp is silvered on one side and must be installed with the
silvered side facing aft. A pressure nut retains the lamp in the socket. Two
screw−held wiring terminals are on the rear of the assembly.

FRA US/E ur Nov. 97 Page: 48


Lufthansa Technical Training
LIGHTS B737−300/400/500
EXTERIOR LIGHTING
33−40

RED STEADY
POSITION LIGHTS
WINDOW

STEADY
POSITION LIGHT (IF INSTALLED)
WHITE STEADY
POSITION LIGHT STROBE
POSITION LIGHT

FWD STEADY
OUTBD POSITION LIGHT

WHITE STEADY
GREEN STEADY POSITION LIGHT
POSITION
LIGHTS FWD
GREEN OR RED STEADY
POSITION LIGHTS
WHITE STEADY POSITION LIGHT

BASE
RETAINING
SCREW
SILVERED
GASKET
PORTION
OF LAMP /AFT)
LOCKWIRED
TERMINAL RETAINING
SCREW
For Training Purposes Only

PRESSURE NUT
LAMP
BASE
LENS
LENS
RETAINER
INDEX PIN

COLORED NAVIGATION LIGHT (DETAIL)

Figure 24 Steady Position (Navigation) Lights


FRA US/E ur Nov. 97 Page: 49
Lufthansa Technical Training
LIGHTS B737−300/400/500
EXTERIOR LIGHTING
33−40

ANTICOLLISION LIGHTS
General may be removed by loosening four retaining nuts, pulling light assembly and
Red flashing Anti−Collision Lights are mounted on the top and the bottom of disconnecting electrical wiring.
the airplane fuselage aft of the wing leading edge. The ANTI COLLISION light
switch on the P5 overhead panel provides control.

Upper Anticollision Light


The light is mounted through a cutout in the top of the fuselage. The light instal-
lation consists of three basic components. These are the mounting plate that is
permanently attached to the airplane structure; the lens, gasket, and retaining
ring which are installed from the topside of the airplane; and the light assembly
that is installed from the inside of the airplane.
 The light assembly consists of a xenon arc flashtube (lamp) encircling a pa-
rabolic reflector. The reflector and lamp are mounted to a transistorized unit
containing a timing circuit and a power supply. The timing circuit controls the
flash rate at approximately one flash per second.
The 115V AC Transfer Bus No. 1 supplies electrical power for light operation
through the UPPER ANTICOLLISION circuit breaker on the P18−3 circuit brea-
ker panel.
Maintenance Practices
The light assembly is removed from the inside of the airplane for relamping or
replacement by lowering a ceiling panel under the light, pushing inboard on the
folded part of the Air Conditioning Duct, loosening four retaining nuts, pulling
the light assembly and disconnecting the electrical wiring.

Lower Anticollision Light


The lower light installation is similiar to the upper light. The light is mounted
For Training Purposes Only

through a cutout in the bottom of the fuselage. A pan inside the fuselage provi-
des a receiving area for the light assembly and fuel vapor isolation.
 The function of the Lower Anticollision Light is the same as the upper one.
The 115V AC Transfer Bus No. 2 supplies electrical power through the
LOWER ANTICOLLISION circuit breaker on the P18−3 circuit breaker panel .
Maintenance Practices
The light assembly can be removed from the Air−Conditioning Bay between the
forward bottoms of the two Air−Conditioning compartments. The light assembly

FRA US/E ur Nov. 97 Page: 50


Lufthansa Technical Training
LIGHTS B737−300/400/500
EXTERIOR LIGHTING
33−40

TERMINAL BLOCK
UPPER
ANTICOLLISION
LIGHT
GROUND WIRE

AIR CONDITIONING
DUCT

LOWER RETAINING NUTS


ANTICOLLISION
LIGHT LIGHT
ASSEMBLY

UPPER ANTICOLLISION LIGHT

TERMINAL
BLOCK

ELECTRICAL
CONNECTOR
(ALTERNATE INSTALLATION)
ANTICOLLISION
LIGHT
For Training Purposes Only

ELECTRICAL
WIRES

RETAINING NUT
(4 LOCATIONS)

LOWER ANTICOLLISION LIGHT

Figure 25 Anticollision Lights


FRA US/E ur Nov. 97 Page: 51
Lufthansa Technical Training
LIGHTS B737−300/400/500
EXTERIOR LIGHTING
33−40

STROBE POSITION LIGHTS


General
A Strobe Position Light is installed on each wingtip and on the fuselage tail
cone.
These white lights flash approximately 60 times each minute to show the loca-
tion of the airplane.
The 115 Volts AC of electrical power for the lights comes from the No. 1 Trans-
fer Bus. The electrical power goes through a circuit breaker on the P18 panel.
The Strobe Position Lights are controlled by a switch on the pilot’s overhead
panel P5.
 The name of this lighting switch is STROBE.
− In the ON position, the lights are on.
− In the AUTO position, the lights are controlled by the ground sensing re-
lay, R320.
 The lights come on automatically when the airplane is in the air.
 The lights go off automatically when the airplane is on the ground.
− In the OFF position, the lights are off.
Wingtip Strobe Position Lights
One Wingtip Strobe Position Light is installed behind the window on each wing-
tip.
 Each Strobe Light contains a bright intensity lamp.
 A power supply is a part of the strobe light assembly. The power supply
contains a transistorized timing circuit and a power conversion circuit.

Tail Strobe Lights


For Training Purposes Only

The Tail Strobe Position Light is installed in a tube in the fuselage tail cone.
 A power supply is a part of the strobe light assembly. The power supply
contains a transistorized timing circuit and a power conversion circuit.

FRA US/E ur Nov. 97 Page: 52


Lufthansa Technical Training
LIGHTS B737−300/400/500
EXTERIOR LIGHTING
33−40

WINGTIP STROBE
POSITION LIGHT STEADY POSITION
WINDOW (NAVIGATION)
LIGHT (IF INSTALLED)

WINGTIP STROBE
POSITION LIGHT
STEADY POSITION
(NAVIGATION)
LIGHT

TAIL STROBE
FWD OUTBD
POSITION LIGHT

WINGTIP STROBE
POSITION LIGHT ACCESS PANEL

WINGTIP STROBE POSITION LIGHT


For Training Purposes Only

TAIL STROBE POSITION LIGHT

Figure 26 Strobe Position Lights


FRA US/E ur Nov. 97 Page: 53
Lufthansa Technical Training
LIGHTS B737−300/400/500
EXTERIOR LIGHTING
33−40

LOGO LIGHTS
The Logo Lights give lighting to the logo on the vertical stabilizer. Each Logo
Light is installed in the inboard side of the fairing on the trailing edge of each
wingtip. The Logo Lights operate with 115 Volts AC.
The logo lights are controlled by the switch LOGO on the overhead panel P5.
 In the ON position, the lights are on.
 In the AUTO position, the lights come on when the leading edge flaps are
extended or the airplane is on the ground.
 In the OFF position, the lights are off.
The Logo Light consists of a sealed beam incandescent lamp installed in a
housing assembly. Each housing is sealed to keep out fuel and water. Screws
on the face of the housing permit vertical and horizontal adjustment of the
lamp.
For Training Purposes Only

FRA US/E ur Nov. 97 Page: 54


Lufthansa Technical Training
LIGHTS B737−300/400/500
EXTERIOR LIGHTING
33−40

SIMPLY
LOGO LIGHT THE
BEST
VERTICAL (FORWARD)
LOGO LIGHT ADJUSTMENT SCREW
(2 LOCATIONS)
WHITE STEADY
POSITION
LIGHT
(REF)
TRANSFORMER
LOGO LIGHT

CAPTIVE MOUNTING SCREW


AFT ADJUSTMENT SCREW (4 LOCATIONS)
TRANSFORMER FWD
LOGO LIGHT
(FRONT VIEW)

MOUNTING NUT
(4 LOCATIONS) MIDDLE FAIRING
FORWARD FAIRING

LOGO LIGHTS
TRANSFORMER

TERMINAL
For Training Purposes Only

(3 LOCATIONS)

ELECTRICAL
WIRES

LOGO LIGHTS TRANSFORMER

Figure 27 Logo Lights


FRA US/E ur Nov. 97 Page: 55
Lufthansa Technical Training
LIGHTS B737−300/400/500
EMERGENCY LIGHTING
33−50

33−50 EMERGENCY LIGHTING


DESCRIPTION Exterior Emergency Lights
Exterior emergency lights are 6−volt incandescent lights installed on the
General outer side of the airplane. These lights are pointed to supply lighting to the
The Emergency Lights automatically supply lighting and identify the exits, if the paths of deployed emergency evacuation slides.
airplane has an electrical power failure. In this condition, the emergency lighting  There is one light near each passenger door.
replaces the usual lighting. The flight crew and passenger compartment atten-  There are two lights above each wing near the escape hatches.
dants can also operate the Emergency Lights and Signs manually with swit-
ches. Electrical power is supplied to the emergency lighting system by 6 volt Lighting Controls for the Emergency Lights
battery operated power supplies, independently from airplane generator and The Emergency Lights will come on when there is an electrical power failure,
battery busses. only if the emergency lights switches are in the correct position.
Interior Emergency Lights The primary control for the emergency lights is a switch on the pilot’s overhead
panel P5. There is a NOT ARMED indicator light adjacent to this switch.
The Interior Emergency Lights supply lighting to the passenger compartment
and the flight compartment.  When this switch is set to ON, all the emergency lights come on.
 Aisle Lights supply lighting to the aisle from the ceiling.  In the OFF position, the emergency lights stay off unless the attendant’s
 Exit Signs show the passengers where the doors and escape hatches are. emergency lights switch is set to ON.
Each Exit Sign has a lens on the bottom surface which supplies lighting to − The NOT ARMED indicator light comes on in these switch positions.
the area below the sign. − The MASTER CAUTION and OVERHEAD indicator lights on the lights-
− There is an Exit Sign above each passenger door, service door, and hield P7, also come on.
overwing hatch.  In the ARMED position, all the emergency lights will come on automatically
− Each sign is a plastic container that holds capsules filled with radioactive in an electrical power failure. The emergency lights will come on manually if
tritium gas. the attendant’s emergency lights switch is set to ON.
− AIRPLANES WITH SELF−ILLUMINATED EXIT SIGNS; The lighting for − The pilot’s switch is usually set to the ARMED position.
each self−illuminated exit sign comes from a radioactive material. The secondary control of the emergency lights is a switch on the attendant’s
 These signs are always on. control panel P4.
 Each sign is a plastic container that holds capsules filled with radioac-  If the switch is set to ON position, all the emergency lights will come on.
For Training Purposes Only

tive tritium gas. − While the attendant’s switch is set to ON, it is not possible to make the
 WARNING: The sign is safe, unless it is broken. If the sign has a hole emergency lights go off with the pilot’s switch. At first the attendant’s
or a crack in it, the radioactive gas can come out and cause injury to switch must be set back to OFF position.
persons. It is dangerous to breathe the gas or to absorb the gas NOTE: If all electrical power is removed from the airplane, then the switches
through the skin. There are special procedures to replace and discard are usually set in the position that keeps the Emergency Lights off and the bat-
these signs. teries charged.
 The pilot’s switch is set to OFF.
 The attendant’s switch is set to OFF.

FRA US/E ur Nov. 97 Page: 56


Lufthansa Technical Training
LIGHTS B737−300/400/500
EMERGENCY LIGHTING
33−50

EMER EXIT LIGHTS

EMERGENCY EXIT OFF


OVERWING LIGHTS ARMED
ON

SLIDE LIGHT SLIDE LIGHT

SWITCH ON THE
ATTENDANT’S CONTROL PANEL
PILOTS’ OVERHEAD PANEL

EMERGENCY LIGHTING SWITCHES

SLIDE LIGHT SLIDE LIGHT

HOUSING
EMERGENCY EXIT
OVERWING LIGHTS
SCREW AND
SPACER
(4 LOCATIONS)

REFLECTOR

LAMP RELEASE
BUTTON LAMP
LENS ASSEMBLY
For Training Purposes Only

(2 LOCATIONS) (EXAMPLE)
LAMP
RETAINER
REFLECTORS
SCREWS LAMP LENS
(4 LOCATIONS) (2 LOCATIONS) SCREWS
(6 LOCATIONS)
LENS ASSEMBLY EXIT SIGN

SLIDE LIGHT (DOOR) EMERGENCY EXIT SLIDE LIGHT (OVERWING)

Figure 28 Emergency Lighting


FRA US/E ur Nov. 97 Page: 57
Lufthansa Technical Training
LIGHTS B737−300/400/500
EMERGENCY LIGHTING
33−50
Floor Proximity Emergency Lights
Power Supplies
Floor Proximity Emergency Lights identify the aisle and the exits of the passen-
Each Power Supply contains a battery pack and a logic circuit. The Power Sup- ger compartment.
ply slowly charges its batteries with 28 Volts DC of electrical power from the
DC BUS No.1 when the EMER EXIT LIGHTS switch is in OFF or ARMED posi-  A strip of aisle locator lights is installed on the floor along the aisle. (Floor
tion. The batteries provide 6 Volt DC for operating the Emergency Lights. Path Marking)
 Each Power Supply can operate eight lights. − The are three various Floor Path Marking Systems:
 A battery pack that is fully charged will supply electrical power to its emer-  with incandescent lamps,
gency lights for approximately 15 minutes.  with electroluminescent lightstrips,
 A Test switch allows an active test. The Emergency Lights of the respective  with photoluminescent (nonelectric) strips.
Power Unit illuminate for one minute and then go off.  An exit indicator sign is installed near the floor on the wall adjacent to each
 The Power Supplies are installed in the areas that follow: door and overwing hatch.
− On forward entry light (2 places) Inverters
− On aft entry lights (2 places) ( Airplanes with electro luminescent Floor Proximity Lights.)
− On the air conditioning duct above the ceiling panels (3 places) Some Power Supplies are connected to inverters. The Inverters are connected
NOTE: The batteries charge automatically when electrical power is supplied to to the Floor Proximity Lights which are electro luminescent.
the airplane. It is not necessary to supply electrical power continuously, but the  The inverters are connected to the floor proximity lights.
total time must be sufficient to fully charge the batteries.
 The inverters change the 6 Volts DC from the power supply batteries to 115
The table shows the minimum time to charge the batteries when the Emergeny Volts AC.
Lights were on.
Photoluminescent (non−electrical) FPM − System
The Photoluminescent System based upon aluminiumoxyd, which is capable of
absorbing high energy radiation ( U.V., X−Rays, cathode rays etc. ) as well as
natural daylight and emits variable light of longer wavelenght. The capability of
storing absorbed energy and emitting this energy more gradually in the form of
visible light is called Potoluminescence.
To charge the aisle light, cabin lighting in full bright is sufficient. When the aisle
light is completely discharged, a charge time of at least 10 minutes is neces-
For Training Purposes Only

sary. The aisle light will supply sufficient light for 8 hours in a completely dark
area when it is completely charged.

FRA US/E ur Nov. 97 Page: 58


Lufthansa Technical Training
LIGHTS B737−300/400/500
EMERGENCY LIGHTING
33−50

LENS
QUICK RELEASE
FASTENERS ELECTRICAL
(2 LOCATIONS) LAMP CONNECTORS
BATTERY PACK

ELECTRICAL
CONNECTORS
ELECTRICAL COVER
CONNECTORS
LIGHT
POWER SUPPLY
ASSEMBLY

RACEWAY INCANDESCENT FLOOR LIGHT


TEST SWITCH

COVER

POWER SUPPLY LAMP

ELECTRICAL
CONNECTORS
RACEWAY

ELECTRICAL
WIRES

ELECTROLUMINESCENT FLOOR LIGHT


For Training Purposes Only

PHOTOLUMINESCENT
INLAY

PROTECTION BASE

FLOOR EMERGENCY EXIT SIGN FLOOR EMERGENCY EXIT SIGN


(PASSENGER CABIN OVERWING) (ENTRY DOOR) PHOTOLUMINESCENT FLOOR STRIP
Figure 29 Emergency Lighting Power Supply
FRA US/E ur Nov. 97 Page: 59
Lufthansa Technical Training
LIGHTS B737−300/400/500
EMERGENCY LIGHTING
33−50
For Training Purposes Only

Figure 30 Emergency Lighting Components Location


FRA US/E ur Nov. 97 Page: 60
Lufthansa Technical Training
LIGHTS B737−300/400/500
EMERGENCY LIGHTING
33−50
For Training Purposes Only

Figure 31 Emergency Lighting Components Location


FRA US/E ur Nov. 97 Page: 61
Lufthansa Technical Training
LIGHTS B737−300/400/500
EMERGENCY LIGHTING
33−50

OPERATION
General
The Power Supplies provide illumination power automatically when 28 Volt DC
Bus No. 1 fails and the EMERGENCY EXIT LIGHTS switch on P5 panel is in
the ARMED position. In this switch position the NOT ARMED light on P5 does
not illuminate.
The switch on the Fwd Attendant’s Panel can turn ON the lights redardless of
pilots switch position.
Description
The Power Supplies switches the lights ON automatically whenever the pilots
switch is ARMED (pin 4 open) and DC Bus No. 1 power (pin 2) drops below 12
Volt. The Power Supplies turn lights automatically OFF during operation when
the output voltage drops below 4,8 Volts. This provides illumination for approxi-
mately 15 minutes but prevents a total battery discharge if the the system inad-
vertently left on.
Each Power Supply charges the respective battery pack when DC Bus No.1 is
powered (charging current ca. 0,35 A).
There is a test switch on each Power Supply. When the test switch has been
pressed, the Emergency Lights of the respective Power Unit illuminate for one
minute and then go off.
NOTE: If all power is removed from the airplane, the EMER EXIT LIGHTS
switch in the cockpit must be positioned to OFF and the attendant’s switch
capped to NORM. This prevents the Emergency Lights from illuminating and
discharging the battery packs.
For Training Purposes Only

FRA US/E ur Nov. 97 Page: 62


Lufthansa Technical Training
LIGHTS B737−300/400/500
EMERGENCY LIGHTING
33−50

EMER EXIT LIGHTS

OFF

ARMED
ON
For Training Purposes Only

ANY OPEN GND ON

< 12 V ANY OPEN ON

ANY GND GND OFF

Figure 32 Emergency Lights Schematic


FRA US/E ur Nov. 97 Page: 63
B737−3 33 B1 E

TABLE OF CONTENTS
ATA 33 LIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
33−00 LIGHTS GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
33−10 FLIGHT COMPARTMENT LIGHTING . . . . . . . . . . . . . . . . . . 4
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
33−15 MASTER CAUTION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . 8
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
POWER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
MASTER DIM AND TEST CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
33−20 PASSENGER COMP. LIGHTING . . . . . . . . . . . . . . . . . . . . . . 16
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
PASSENGER CABIN ILLUMINATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
READING LIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
PASSENGER SIGNS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
PASSENGER CALL LIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
LAVATORY LIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
GALLEY LIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
PASSENGER LOADING (ENTRY) LIGHTS . . . . . . . . . . . . . . . . . . . . . . 34
30−30 CARGO AND SERVICE COMP. LIGHTING . . . . . . . . . . . . . 36
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
CARGO COMPARTMENT LIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
WHEEL WELL LIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
33−40 EXTERIOR LIGHTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
WING SCANNING LIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
LANDING−, RUNWAY TURNOFF−, NOSE TAXI LIGHTS . . . . . . . . . . 46
STEADY POSITION (NAV.) LIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
ANTICOLLISION LIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
STROBE POSITION LIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
LOGO LIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
33−50 EMERGENCY LIGHTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

FRA US/T-4 Roth Jun 2005


Page i
B737−3 33 B1 E

TABLE OF FIGURES
Figure 1 Lighting Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Figure 2 Flight Compartment Lighting . . . . . . . . . . . . . . . . . . . . . . . . 5
Figure 3 Flight Compartment Lighting . . . . . . . . . . . . . . . . . . . . . . . . 7
Figure 4 Master Caution System . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Figure 5 Master Caution System Power Supply . . . . . . . . . . . . . . . 11
Figure 6 Master Caution System Schematic . . . . . . . . . . . . . . . . . . 13
Figure 7 Master Dim and Test Schematic . . . . . . . . . . . . . . . . . . . . . 15
Figure 8 Passenger Compartment Lighting . . . . . . . . . . . . . . . . . . . 17
Figure 9 Passenger Compartment Lighting . . . . . . . . . . . . . . . . . . . 19
Figure 10 Ceiling Lights Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Figure 11 Window Reveal Lights Schematic . . . . . . . . . . . . . . . . . . 23
Figure 12 Reading Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Figure 13 Passenger Signs Schematic . . . . . . . . . . . . . . . . . . . . . . . 27
Figure 14 Passenger Call Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Figure 15 Lavatory Lights Schematic . . . . . . . . . . . . . . . . . . . . . . . . 31
Figure 16 Galley Lights Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Figure 17 Entry Lights Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Figure 18 Cargo and Service Compartment Lights . . . . . . . . . . . . . 37
Figure 19 Cargo Compartment Lighting Schematic . . . . . . . . . . . . 39
Figure 20 Wheel Well Lighting Schematic . . . . . . . . . . . . . . . . . . . . 41
Figure 21 Exterior Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Figure 22 Wing Scanning Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Figure 23 Landing−, Runway Turnoff and Taxi Lights . . . . . . . . . . . 47
Figure 24 Steady Position (Navigation) Lights . . . . . . . . . . . . . . . . . 49
Figure 25 Anticollision Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Figure 26 Strobe Position Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Figure 27 Logo Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Figure 28 Emergency Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Figure 29 Emergency Lighting Power Supply . . . . . . . . . . . . . . . . . 59
Figure 30 Emergency Lighting Components Location . . . . . . . . . . 60
Figure 31 Emergency Lighting Components Location . . . . . . . . . . 61
Figure 32 Emergency Lights Schematic . . . . . . . . . . . . . . . . . . . . . . 63

FRA US/T-4 Roth Jun 2005


Page ii
For:batch
Printed on:Sat, Mar 1, 2008 06:04:28
From book:B737-3 33 B1 E
Document:Deckblatt B737-3 J
Last saved on:Sat, Mar 1, 2008 06:03:04
Document:01/ATA_DOC
Last saved on:Sat, Mar 1, 2008 06:03:10

You might also like