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NPE-ED-250-PRS-PID-50A DWG NO.

B C D E F G H I J K L M

NOTES
C-25009 Y-25010 S-25011
PRODUCT PURGE BIN PRODUCT PURGE BIN FILTER PRODUCT PURGE BIN 1. TO ENSURE DRY STEAM MIXES WITH NITROGEN
ROTARY FEEDER (SEE DETAIL "A" ON P&ID-50D), LOCATE TIE-IN FOR
SIZE : 6700 mm ID x 28593 mm T/T (UPPER) TYPE : VERTICAL BAG CAPA. : 208.1 m3/h DRIP LEG AS CLOSE TO THE EQUIPMENT SHOWN IN
PI : 3645 mm ID x 8208 mm T/T (LOWER) CAPA. : 33654 m3/h D.P : 3.50 kg/cm2g DETAIL"A" AS POSSIBLE.
30. FLOW ORIFICES (FO-25009-22 THROUGH 25) AND BALL
25010-7 VOLUME : 1217 m3 D.P : 3.50 kg/cm2g & 0.5 kg/cm2a D.T VALVES ARE IDENTICAL FOR ALL FOUR RING DISPERSION 2. MOUNT VALVE DIRECTLY ON VESSEL NOZZLE. LICENSOR
D.P : 3.50 kg/cm2g & 0.5 kg/cm2a D.T MAT'L : CAST ALUMINIUM NOZZLES ("J1"-"J4"). ONLY ONE LINE IS SHOWN FOR STRONGLY RECOMMENDS AGAINST MOUNTING THE VALVE
9 D.T MAT'L : CS CLARITY. FOR FURTHER INFORMATION SEE THE PRODUCT USING STUD BOLTS, SINCE THIS WILL MAKE IT IMPOSSIBLE 9
MAT'L : CS PURGE BIN (C-25009) MAJOR EQUIPMENT SPECIFICATION, TO PERFORM MAINTENANCE ON DOWNSTREAM EQUIPMENT.
7 ESPECIALLY NOTES FOR NOZZLES "J1-J4", AND EQUIPMENT MOUNTING THE VALVE WITH SEPARATE HEX-HEAD BOLTS
B.V B.V 7
PT 7 SKETCH FOR "PURGE GAS DISTRIBUTION." FOR TOP AND BOTTOM FLANGES WILL ALLOW REMOVAL OF
KJC HS
RUN 11 TO FLARE EXPANSION JOINT AND TRANSITION PIECE WITHOUT
FO 25010-7 KV 4"-FLG-250A03-1C15-PP-(VII) 31. THE INLET LINE TO RUPTURE DISC (PSE-25009-61) SHOULD
25010-8 25010-8 25010-8 -93A EMPTYING THE PPB (VALVE WILL REMAIN IN PLACE).
25010-6 STOP BE VERTICAL SO THAT IT IS SELF-DRAINING TO PREVENT
FB RESIN FROM ACCUMULATING UNDER THE RUPTURE DISC
NITROGEN 3.
4 13 1"-N-250A03-1C13-N-(VII) WHERE IT HAS THE POTENTIAL FOR RESTRICTING VERTICAL RUNS SHOULD BE LIMITED TO LESS THAN 500 mm
-92A THE RELIEVING FLOW. TO PREVENT EXCESSIVE DUSTING, WHICH CAN CAUSE
FC PROBLEMS WHEN TRYING TO MEASURE SOLIDS FLOW.
B.V AUTO 32. THE INLET LINE TO THE RELIEF VALVE (PSV-25009-60)
HS SHOULD BE VERTICAL SO THAT IT IS SELF-DRAINING 4. LOCATE AS NEAR AS PRACTICAL TO THE PRODUCT
ZAC 50-1
ZSC 25009-17 BYPASS TO PREVENT RESIN FROM ACCUMULATING UNDER THE PURGE BIN.
25009-17B 25009-17B RELIEF VALVE WHERE IT HAS THE POTENTIAL FOR 5. MAKE ACCESSIBLE FROM LOCAL OPERATING AREA SO RESIN
RESTRICTING THE RELIEVING FLOW. CAN BE REMOVED IF NECESSARY.
ZSO ZAO A/S
ZAC ZAO 33. NOT USED. 6. TO LIMIT POTENTIAL BUILD-UP OF STATIC ELECTRICITY,

(I) (VII)
25009-17B 25009-17B S
25009-17A 25009-17A 34. VALVE IS TO BE MOUNTED DIRECTLY ON THE VESSEL PROVIDE CONTINUOUS ELECTRICAL BONDING TO GROUND.

D
I
FO S A/S I 12"-FLG-250A02-1C15-PP-(VII) NOZZLE FLANGE SO THAT RESIN DUST CANNOT 7. FILTER BLOWBACK VALVES, CONTROLS, AND FIELD HAND
8 D
ACCUMULATE IN THE LINE WHEN THE VALVE IS CLOSED 8
(II) (VII) SWITCH USED TO CLEAN THE FILTER BAGS ARE SUPPLIED
10 TO FLARE FOR MAINTENANCE. TO ENSURE THE NITROGEN FLOW WITH THE PRODUCT PURGE BIN FILTER. DETAILS OF THE
KV ZSC ZSO
KV SET : 2.81 kg/cm2g
CSO IS NOT TURNED OFF AND THE RESIN IS ADEQUATELY BLOWBACK SYSTEM AND ASSOCIATED PIPING ARE TO BE
25009-17B 25009-17A 25009-17A -93A PURGED DURING NORMAL OPERATION, THE VALVE
8 25009-17A PROVIDED BY THE FILTER VENDOR.
32 PSV 25 8 41 SHOULD BE TAGGED OPEN.
SYSTEM VENT 11
4"-CYG-240B16-1E87-HC/NC1-(I) 10 25009-60 8. VALVE TO BE ACCESSIBLE AND INSTALLED HORIZONTALLY ON
-40B(1/3) 500 TO FLARE 35. NOT USED. A VERTICAL SECTION OF LINE.
10"-FLG-250A04-1C15-N-(VII) 1
FB FC 15
-93A 36. TO MINIMIZE PRESSURE DROP AND HEAT LOSS, MINIMIZE 9. USE BEND RADIUS FROM 8 - 10 PIPE DIAMETERS PER
FROM REACTION 20
10"x6" CSO THE DISTANCE BETWEEN Y-25010 AND VENT RECOVERY
8"x4" V&P SPECIFICATION 1E64.
RESIN 53 11 FB COMPRESSOR INLET GUARD FILTER, (Y-25223). TO AVOID
10"-PEG-241B01-1E64-HC-(I) 9 6 58 LIQUID ACCUMULATION, SLOPE LINE TOWARDS Y-25223 10. VALVES KV-25009-17A AND KV-25009-17B SHOULD
-41B AND DO NOT POCKET. BE ACCESSIBLE.

12"-FLG-250A02-1C15-HC-(II)
CSO
FB

FB
FROM PRODUCT 37. USE APPROVED NON-SPECIFICATION VALVE BA-1434 11. INSTALL IN A LOCATION THAT IS EASILY ACCESSIBLE
SINCE THIS VALVE CAN BE CLOSED WHEN GRANULAR BY THE PROCESS OPERATOR NEAR TOP OF PPB. IN
DISCHARGE ADDITION, THESE VALVES MUST BE FULL PORT.
SYSTEM (C-24103) RESIN OR FINES ARE PRESENT.
38. USE APPROVED NON-SPECIFICATION VALVE CK-1492D 12. 3/4" VALVE FOR CONNECTING A STEAM UTILITY HOSE FOR
S USE IN HYDROLYZING RESIDUAL ALKYLS ON THE PPB FILTER
RESIN

8"-VRG-250A21-1C15-HC-(II)
9 6 58 53 11 TO MINIMIZE POTENTIAL FOR BACK FLOW INTO
10"-PEG-241D01-1E64-HC-(I) THE NITROGEN SYSTEM. BAGS WITH A STEAM / NITROGEN MIXTURE PRIOR TO
7 -41D REPLACING THE BAGS OR PERFORMING MAINTENANCE. 7
FB 39. DESIGN RELIEF VALVE DISCHARGE PIPING TO PREVENT
FROM PRODUCT PV 5 14 PERSONNEL EXPOSURE TO HOT VAPOR AND LIQUID 13. USE APPROVED NON-SPECIFICATION SOFT SEATED CHECK
DISCHARGE 25009-39 BY ROUTING VAPORS UPWARD AND LIQUID DOWN. VALVE CK-1492D TO MINIMIZE POTENTIAL FOR BACK FLOW
B.F. INTO THE PURIFIED NITROGEN HEADER.
SYSTEM (C-24108) 2" PROVIDE TAIL PIPE AND SPLASHGUARD AS
APPROPRIATE. 14. 2" FLANGED VALVE USED TO PURGE THE PRODUCT PURGE
RESIN
4"-PEG-250C01-4C4-PP-(I) 45 6 GRAVITY FLOW 12"x10" FO 12"x10" 40. NOT USED. BIN OF AIR ON START-UP. DIRECT THE DISCHARGE TO
51
-50C STR 48 A SAFE LOCATION. PROVIDE A BLIND FLANGE ON THE
41. VALVE TO BE CAR SEALED OPEN. VALVE OUTLET.
ZAC ZSC 25010A 5
FROM PPB 42. NOT USED.
25009-50 25009-50 15. LOCATE KV-25009-17A WITHIN 500 mm OF THE PRODUCT
RECIRCULATION PPB VENT GAS
36 18"-VRG-250A08-1C15-HC-(II) 43. NOT USED. PURGE BIN, IN A VERTICAL SECTION OF PIPE WHICH
SYSTEM (S-25040) ZAO ZSO -52A(1/3) SELF-DRAINS INTO THE PRODUCT PURGE BIN.
44. NOT USED.
25009-50 25009-50 16. NOT USED.
FA FA FA FA TO VENT 45. CONVEYING SYSTEM FROM PRODUCT PURGE BIN RECIRCULATION
50-1 RECOVERY SYSTEM(S-25040) TO THE PRODUCT PURGE BIN (C-25009) 17. USE APPROVED NON-SPECIFICATION VALVE 3/4" BA-1433B.
25009-9 A1L 25009-9 A2L 25009-9 A3L 25009-9 A4L 52-1
60 SA1H IS TO BE SPECIFIED BY CONVEYING SYSTEM VENDOR. 18. NOT USED.
HS OPEN PI
46. THE PRODUCT PURGE BIN ROTARY FEEDER IS DRIVEN BY

FC
19. LINE SHOULD BE SLOPED IN THE DIRECTION OF FLOW.

S
25009-50 CLOSE 25009-3 A VARIABLE FREQUENCY ELECTRICAL MOTOR (FOR ZEPPELIN-STYLE).
HIGH N2 "LOW DENSITY HS OPEN
6 HV AUTO SEE SPECIFICATION(S-25011) FOR DETAILS. 6
C6 RESIN 50-2 HOWEVER, THE LICENSEE SHOULD CAREFULLY CONSIDER P
FA FA FA FA
PURGE RATE
N2 FLOW ALARM 25009-50 Y-25010 A1H 25009-39 RESET RACTICAL LAYOUT CONSTRAINTS WHICH MAY DICTATE
LOW N2 A/S PDI 47. LOCATE THE STEAM VENT VALVE AS CLOSE TO THE ASSEMBLY
PURGE RATE BY-PASSED" TO ATM A SOMEWHAT LESSER SLOPE. DO NOT POCKET. ADD
25009-15 A1L 25009-15 A2L 25009-15 A3L25009-15 A4L ESD SHOWN IN DETAIL "A" (ON P&ID -50D) AS POSSIBLE SO
AT SAFE LOCATION 25010-2 BREAK-OUT FLANGES IF THE LINE LENGTH EXCEEDS 10 m.
HS XA PT THAT AIR CAN BE READILY REMOVED FROM THE STEAM
8"-ATM-250A05-1C15-N-(VII) A B
41-8 SUPPLY ON INITIAL START-UP.
25009-16A 25009-3 P2 20. THE DISTANCE BETWEEN THE TWO VALVES SHOULD BE
25009-19 SET : 3.50 kg/cm2g PDT
17 48. INSERT STRAINER IN A FLANGED DROP-OUT SPOOL LESS THAN 500 mm.

FB
B.V 25010-2
PIECE TO FACILITATE CLEANING. THE CONICAL APEX

1C15
PSE PT 21. NOT USED.
"N2 FLOW A2H
XL TO PPB OK"
LA FY 25009-61 31 SHOULD POINT INTO THE DIRECTION OF FLOW.
25009-2 ESD 22.
25009-9 25009-13 25009-13 P5 L1 K D XA "ESD PERMISSIVE 49. PROVIDE A FLANGED VALVE, MOUNTED DIRECTLY ON THE MIXING POINT WITH LP STEAM.
"ALL OTHER RESINS XA 8"-P-250A22-1C15-HC-(I) L2
P1
50-4 50-3-1 TO OPEN HV-25009-8 & THE VESSEL NOZZLE, TO FACILITATE LINE REMOVAL
N2 FLOW ALARM 50-3 A B.V 25009-33 RUN S-25011 LOST" 23. LINE P-250A05 LENGTH SHOULD BE MINIMIZED.
BY-PASSED" 25009-16B ESD C PT FOR MAINTENANCE.
LA LY C 41-7 SO THAT MIXING TEE FOR N2 AND LOW PRESSURE STEAM
25009-39 50. AN EXPANSION JOINT WILL TYPICALLY BE REQUIRED.
25009-13 A1L 25009-13 PI SA2L IS AS CLOSE AS POSSIBLE TO C-25009 NOZZLE P1.
"ALL OTHER
SEE "EXPANSION JOINT (BELLOWS) DESIGN GUIDE.
FI "LOW XL XL 25009-2 A1L 41-5 HY HIC 24. INSULATE AND STEAM JACKET PIPE A MINIMUM OF
DENSITY RESINS" 51. LOCATE A STEAM UTILITY DROP IN THE VICINITY OF
SA2L
25009-39 25009-39 3 METERS FROM STEAM INJECTION POINT.
25009-15 S1L
S2L C6 RESIN"25009-20A 25009-20B
A1H LS3H LA SA3H
HS RUN THE STRAINER TO FACILITATE HYDROLYZING RESIDUAL
S3L WI 2" 50-1 ALKYLS THAT MAY HAVE BUILT UP ON THE SCREEN. 25. CHANGE INSULATION FROM HC TO PP AFTER HIGH POINT
25009-5 25009-5 SA2H 25009-14 STOP
S4L ESD 25009-13 S2L H C-25009 E SA1H CALC
IN LINE.
5 FI AI SA1H
AY 52. TIE-IN USING AN ECCENTRIC TEE. PROVIDE A NOMINAL 5
50-3 1C15 PI PIC -40C(2/2) 600 mm LONG, 2" SCH 40 DRIP LEG. 26. IN ORDER TO MINIMIZE THE POTENTIAL FOR RESIN
25009-9A S1L 25009-40 25009-40 ACCUMULATION WHEN THE LINE IS OUT OF SERVICE,
S2L 25009-39 25009-39 FROM 53. VALVE OF LATERAL BRANCH TO BE ACCESSIBLE AND TIE INTO MOUNT THE VALVE DIRECTLY ON THE VESSEL NOZZLE.
S3L
S4L ESD F
PY SA1H NEAR THE PRODUCT PURGE BIN ISOLATION VALVE.
FT 1C15 AIC-24001-9 27. NOT USED.
WA WT PY SA1H
54. NOT USED.
25009-9A 50-3-2 25009-31B
25009-13 A2L 25009-13 LI -40C(2/2) 28. SIZE GLOBE VALVE TO CONTROL FLOW AS INDICATED
25009-31A 55. PROVIDE A FLANGE VALVE, LOCATED AS CLOSE AS ON THE CONTROL SYSTEM ENGINEERING DATA SHEET.
FT FIC PG 25009-7 LA FROM POSSIBLE TO THE PRODUCT PURGE BIN OUTLET THE LINE SIZE MAY BE REDUCED TO MATCH THE SIZE OF
STR 25009-9B 25009-9B FV 25001 FO 25009-7 SA2L ESD
AI-24001-138 FLANGE, TO FACILITATE LINE REMOVAL FOR MAINTENANCE.
FT SA1H THE GLOBE VALVE.
4 25009-21 LX LS2L FA A1H AI AY
25001 25009-15 25009-9B 50-3-2 56. MINIMUM 10 DIAMETER OR 500 mm STRAIGHT LENGTH
NITROGEN 25009-7 50-3-2 -40C(2/2) 29. LOCATE FT-25009-10 WITHIN VIEW OF THE GLOBE
13 12 25009-7 25011-14 25009-42 25009-42 TO BE APPLIED DOWNSTREAM OF STEAM TRAP.
4"-N-250A01-1C13-N-(VII) 4"-N-250A15-1C13-N-(VII) CSO VALVE WHICH THE OPERATOR WILL USE WHEN ADJUSTING
-92A N1 N2 B.F AUTO FROM 57. A PURGE IS TO BE PROVIDED TO PREVENT RESIN FROM THE FLOW RATE.
300# HS
4"x2" FO 4"x2" 34 CSO BYPASS
XA "HS-25009-18 AI-24001-5 ENTERING THE SEAT OR CHEST AREA. THE NUMBER OF
"HIGH N2 XL XA "NITROGEN
P3
J1 J4 2"-N-250A16-1C13-N-(VII) THRU 25009-18 IN BYPASS" TDI TY
-40C(1/2) PURGES FOR A GIVEN VALVE SIZE AND DIRECTION OF THE
PURGE RATE SELECTOR HANDSWITCH 25009-18 25009-44 SA1L 25009-44 PURGE ARE SET BY MANUFACTURER DURING FORGING.
REQUIRED" 25009-32 25009-19 IN WRONG POSITION" 34 2"-N-250A19-1C13-N-(VII)
FI ESD FROM 58. ELBOW FOR RESIN CONVEYING LINE FROM PDS TO PPB SHOULD BE
-50B SET : 6.90 kg/cm2g TO ATM FO 30 SA2H TICR-24001-26
25009-12 SA1L 50-3-1 FI S1H A1H MINIMIZED.
AT SAFE LOCATION 25009-22 THRU 25009-25 AA
TO FY-25019-1 FI PSV 2"-ATM-250A06-1C53D-N-(VII) 59. NOT USED.
4 25011-14 25009-37 4
NITROGEN 25009-62
25009-12B
39
1/2"-LS-250A02-1C53D-HC-(VII) 60. SEE DETAIL "C" IN P&ID-50D.
1 1/2"-N-250A06-1C13-N-(VII) FT FIC "RESIN
-50D 50-1 INADEQUATELY 61. ISOLATION VALVE SHALL BE LOCATED OUTSIDE BUILDING.
2"x3/4"

25009-12 25009-11 2"x1" SPP


H PURGED"
1"x3/4" FY
NITROGEN 24 25003 1 1/2"-N-250A24-1C13-HC-(VII)
61 38
2"-N-250A02-1C13-N-(VII) 25011-14 LOWER PPB
-92A
2"x1 1/2" 28 INTEGRAL TV B.F. 26 VENT
4"x1 1/2" 1 1/2" TIC 37 19
CSO

S TE TT P2 4"-PV-250A14-1C15-HC-(VII)
FB

I X1 X2
25022-1 -50B
4"x1 1/2" 25022-1 25022-1 25022-1 A1L
1/2" FC FT
STR
25009-11 FV B.F
25002 22 "FEEDER "FEEDER "FEEDER "HIGH
25009-11 D W1 W2 XL XA XA XA
LP STEAM 1 4
47
23 37 34
P1 RUNNING STOPPED" SPEED CURRENT"
1"-LS-250A01-1C53D-HC-(VII) ESD 25011-4B REVERSE" 25011-4C 25011-4D LESS 25011-4E
-90A THAN 1.2RPM"
INTEGRAL FC 1 1/2"-P-250A05 50-3-1 50-1
52 FI
1"-LS-250A03-1C53D-HC-(VII) 25009-10 A1L -1C53D-ST-(VII) "FEEDER
XL
SEE DETAIL "A" RUNNING
3 29 "LOSS OF 25011-4B REVERSE" 3
(P&ID -50D) 4 49 49 4 XA XA "FEEDER XA "FEEDER
FT 1 1/2" SPEED JAM IN JAM
1 1/2"
25009-10 P4 P6 25011-4F CONTROL" 25011-4G PROCESS" 25011-4H FAILURE" XA "FEEDER
SST STR
STEAM 25009B 4 H 40-3 25011-4C STOPPED"
25004 49 G HV
2"-N-250A11-1C13-N-(VII) 28 13 2"x1/2"
CONDENSATE 25009-8 S S OPEN XA "FEEDER
1"-SCL-250A01-1C53D-PP-(VII) 1"x3/4" ZSC ZAC HS
-90A T 300# 2"x3/4" FC AUTO 25011-4D SPEED<1.2RPM"
A/S 25009-8 25009-8 25009-8B CLOSE OPEN
56 2"x3/4" 2"-N-250A20-1C13-N-(VII) HS
NEUTRAL
55 2 57 XA "HIGH
I SST STR 25009-8 CLOSE
ZSO ZAO 25011-4E CURRENT"
STEAM 25011 25008 50-1
5 25009-8 25009-8
CONDENSATE ZSC XA "LOSS OF
1"-SCL-250A02-1C53D-PP-(VII) 1"x3/4" ZSC XA
-90A T SPP XA 25011-4F SPEED CONTROL"
25011-9 25011-9 25011-9
56 25009A 25011-11 A1H
ZSC SIC XA "FEEDER JAM
I 50-4
25011-11 XA 25011-2 A1L 25011-4G IN PROGRESS"

SET POINT
50 62-1
25009-8 S1H XA
SDI "FEEDER JAM
B.V 25011-4H IN FAILURE"
2 ZSC 25011-8 S1L 2
B.V
25011-11 B.V ESD INFORMATION CONTAINED HEREIN IS
ST
5 SI SA1H CONFIDENTIAL INFORMATION OF UNIVATION
25011-2 50-3-1 -62A TECHNOLOGIES AND IS NOT TO BE USED.
E

25011-2 SA1L DISCLOSED OR REPRODUCED IN WHOLE OR


SEE DETAIL "B" FROM IN PART EXCEPT AS AUTHORIZED IN
VVVF
(P&ID -50D) HS START LIC-26210-1 WRITING BY UNIVATION TECHNOLOGIES. REVISION
S-25011 25011-1 STOP
DRWIN BY ENGINEER APPROVED BY DATE
B.V
01-03-17 PT.CHANDRA ASRI PETROCHEMICAL Tbk.
TS TS
25011-58 25011-59
AUTO HS FORWARD JOG HS STOP LAMP SPEED
UNIVATION TECHNOLOGIES
B.V B.V HS HS HS SIA
MANUAL REVERSE TEST INDICATION
25011-1B 25011-1C 25011-1D 25011-1E 25011-1F 25011-55 PIPING AND CONTROL DIAGRAM NEW POLYETHYLENE PLANT (UCC2)
MCC
LOW PRESSURE POLYETHYLENE
LICENSING PACKAGE NO.32
1 RESIN PART 5.50 1
GRAVITY FLOW 24"-PEG-250A13-4C8-PP-(VII) 6 3
RESIN DEGASSING
-50B

CAD SAVE NAME REV. PIPING AND INSTRUMENT FLOW DIAGRAM


PCD_50A_0216PE_5.50 RESIN DEGASSING (1/2)
LOC. MODULE DRAWING NUMBER SHEET

50A NPE-ED-250-PRS-PID-50A-0 61
A B C D E F G H I J K L M

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