SN Area

1 Press Alignment

2 Stroke & Load cell PM Checksheet

Daily Maintainance Central Board -

3
Data Record System

4 Rework & Rejection System

5 Manpower on Critical Stages

6 Single piece flow

Minor Stoppages/Manual
7
inturroptions
 Suggestion/Improvement
Press machine Alignment Monthly report to be shared
i.Stroke& Load cell PM Checksheet to be shared on weekly Basis
ii.PM Checksheet format will be shared by BAL
iii.Check sheet to be filled with actual neumeric values

i.If any issue happens on the machine, the Group Leader has to adress the issue
ii.Group Leader Should Inform the issue to PM Member
iii.PM Member will adress the issue and solve it
iv.After doing any changes in the machine first produced job should always be
inspected
v.Data Record of the to be maintained by the GL in 6W2H Format along with the
sign
vi.At the end of the day , All the data to be updated in Central board (Where every
one can see)
vii. It should be included in the audit point, 1 Board to be maintained for each cell

i.Rework & Rejection SOP should be Clearly Defined (Must after LT and Press
machine)
ii.If NG Part is produced, Operator has to Inform to the GL
iii.The NG part should be handled only by Group leader ,not by operator as per the
Defined SOP
iv.Proper Separate Location to be specified for rework/Rejection material to avoid
mixup and data to be maintained

i.Critical stages like Press & Valve finisher Operations permanent manpower to be
used
ii.Operator must have the detailed knowledge about the stages and he should
know sevearity of producing the NG part
iii.He should have the awareness about the issues
iv.No Contract manpower to be used on specified stages
i. Single piece flow to be followed to avoid the mix up of NG parts
ii.Proper Material handling system to be defined & Followed

i.Door Provision to be done for the Press machine along with the safety curtain
ii.Safety curtain should be disabled if the door is closed, to avoid the minor
stoppages