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IET Renewable Power Generation

Special Issue: Power to Gas for Future Renewable Based Energy


Systems

Control of grid-forming application for fuel ISSN 1752-1416


Received on 27th April 2020

cell/electrolyser system
Revised 16th November 2020
Accepted on 15th January 2021
E-First on 24th February 2021
doi: 10.1049/iet-rpg.2020.0508
www.ietdl.org

Xiangjun Quan1 , Qinran Hu1, Xiaobo Dou1, Zaijun Wu1, Ling Zhu2, Wei Li2
1Southeast University, Nanjing, Jiangsu Province, People's Republic of China
2NARI Group Corporation, Nanjing 210003, Jiangsu Province, People's Republic of China
E-mail: xquan@seu.edu.cn

Abstract: With the rapid development of renewable energy sources (RESs), adopting power-to-gas to improve the penetration
of RESs is promising. This study designs a grid-forming application for the fuel cell/electrolyser (FC/ELZ) system to supply the
frequency support for the grid as well as the voltage source. The detailed control methods including the DC, AC voltage controls
and the power synchronisation control are designed for the FC/ELZ system so that it can operate independently without any
other energy sources. Several simulation results are provided to demonstrate the effectiveness of the designed grid-forming
application of the FC/ELZ system.

1 Introduction are also of interest to communities. Hence, it will be meaningful to


utilise the FC/ELZ system serving as the grid-forming source.
For renewable energy sources (RESs) based power systems, the Generally, the FC/ELZ system needs power converter to
fluctuations and intermittencies are big concerns which are harmful connect to the DC or AC grid [19, 20]. When integrating with the
to the system ability. As a promising approach to compensate the AC grid, a two-stage converter of DC–DC and DC–AC converter
fluctuations and intermittencies of RESs, the power-to-gas (P2G) is always adopted as the interface between the FC/ELZ and AC
technology can use excessive electrical energy by an electrolyser grid. The DC–AC inverter is generally controlled as a power
(ELZ) to produce hydrogen, and when the energy is short, it can source where current control mode is adopted for conventional
feed the energy back to the grid by a fuel cell (FC) using the grid-connected application [7–12]. The boost converter of FC and
produced hydrogen. Therefore, the P2G units can provide several buck converter of ELZ generally adopt power/current control. In
services, such as the intermittency compensation and frequency this condition, the control of the DC-link is flexible. It can be
support, to integrate the RESs into the grid [1]. controlled by the DC–AC inverter or the battery and ultracapacitor
Consequently, the FC/ELZ system, as electrochemical energy if the battery and ultracapacitor are included in the hybrid energy
storage, has been frequently adopted in hybrid energy systems to system. On the other hand, in a standalone application, the DC–AC
balance the power against the intermittency and uncertainty of inverter should be controlled as a voltage source to feed the load
RESs and the variations of load [2–12]. In [3–5], the hybrid energy [3–5], then, the DC link cannot be controlled by the DC–AC
system including FC/ELZ was investigated and some systematic inverter. Consequently, the battery or ultracapacitor is necessary to
controllers were proposed to compensate the intermittent power of sustain the stability of the DC link. This condition is also suitable
the wind or photovoltaic (PV) energies in a standalone system. In for the case of the grid-forming application for the FC/ELZ system
[6], the FC/ELZ system was employed to resolve the power quality where the DC–AC inverter has to adopt the voltage control mode
issues in wind-diesel microgrids. The grid-connected applications [21].
of the hybrid energy system including FC/ELZ system were also As can be found in the above-mentioned literature, the FC/ELZ
investigated in [7–12]. The above-mentioned papers are mainly system is usually companied by the battery or ultracapacitor either
focused on the energy/power management for the hybrid energy for DC grid or AC grid. The reason is that the single FC/ELZ
system. From the viewpoint of the grid, the FC/ELZ system always system is not easy to sustain a constant DC link voltage. Since the
servers as a current (power) source to inject/absorb the power from FC and ELZ use different converters. The power of different
the system according to requirements of the system energy directions flows through different paths. The FC outputs power via
management. boost converter, while the ELZ absorbs power through buck
Very recently, with the increased penetration of RESs of wind converter [6, 7]. The models are different. Therefore, it is difficult
power and PVs, the issue of inertia and stability reducing has been to control the DC link voltage by the FC/ELZ system, then, this
received more attention [13, 14]. To tackle this issue, the grid- further hinders the grid-forming application for the FC/ELZ
forming control is considered to be an effective solution that can system. The addition of battery of ultracapacitor may solve the
improve the penetration of the RESs [15, 16]. The virtual inertia issue, however, the cost will increase.
and frequency support can be conveniently realised by the grid- To realise the grid-forming application for the FC/ELZ system,
forming control since the grid-forming inverter can directly offer a this paper designs the whole control scheme of the single FC/ELZ
voltage source with virtual inertia. However, the energy storage is system without battery and ultracapacitor. A unified modelling
usually required for the grid-forming inverter to realise the virtual method is adopted for both boost and buck converters,
inertia by means of providing or storing extra energies from the consequently, the DC voltage is controlled by the FC and ELZ, and
grid [17, 18]. Considering that the FC/ELZ system is promising the AC side implements the grid-forming control to supply the
energy storage with advantages of infrequent maintenance frequency support of the grid. The power balance of the FC/ELZ
requirements, high lifespan, high energy storage capacity, long run- system can be achieved by the proposed control method when the
time, and low cost of increasing the size of storage, it is suitable for grid frequency is higher than the nominal value, the ELZ will
the grid-forming application to supply frequency support. automatically absorb the power, on the contrary, if the grid
Moreover, the environment friendly by-products of water and heat frequency becomes lower than the nominal value, the FC
automatically outputs power. Therefore, the FC/ELZ system can

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Fig. 1 Studied FC/ELZ system

Fig. 2 Control diagram of the FC/ELZ system

operate independently to provide services without battery and regulation which is not the subject of this paper. This paper will
ultracapacitor or other energy sources. mainly focus on the control part to realise the grid-forming
In the following content, the studied system is first described in application of the FC/ELZ system.
Section 2, then the control design of the system is demonstrated in
Section 3. Several results are demonstrated in Section 4 to verify 2.2 Model of FC and ELZ
the effectiveness of the proposed control. Finally, the conclusions
are discussed in Section 5. From the perspective of the control design, the model of the FC
and ELZ can be represented by the output voltage–current (V–A)
characteristic. According to [22], the V–A features of FC is:
2 System description
2.1 System configuration uFC_cell = E0 + Kln pH2 pO0.52 − λeiFC_cellH s (1)
Fig. 1 shows the studied FC/ELZ system. The FC and ELZ are
connected to the DC link by boost and buck converters, where E0 and K are functions of temperature, and pH2 and pO2 are
respectively, then the DC link and AC bus are connected via a the effective partial pressures of hydrogen and oxygen,
bidirectional DC–AC inverter. Different from the conventional respectively. The third term in (1) denotes the voltage droop where
grid-following control method of the FC/ELZ system, this paper λe is a constant and H s is a first-order filter with fast time
endeavours to control the FC/ELZ system as a grid-forming constant.
application to offer frequency support for the grid. Furthermore, The electrical model of the ELZ can be expressed (with the
unlike the typical FC/ELZ system, the battery or ultracapacitor is marked current reference direction in Fig. 2):
not configured to reduce the cost. Therefore, the voltage of the DC
link has to be controlled by the FC and ELZ through the boost and r1 + r2T ELZ
buck converters, and the DC–AC inverter will be controlled as a uELZ_cell = urev − iELZ_cell + Kelg 1 − KiiELZ_cell (2)
A
voltage source to realise the grid-forming application. Then the
whole system can operate independently, and the DC and AC ports where urev, TELZ, and A are the reversible voltage, temperature and
can be used to connect other DC and AC sources or loads. area of electrode, respectively. Ke is function of TELZ, and Ki is
To realise the grid-forming control for the FC/ELZ system, a
function of TELZ and A. Other parameters are empirically
system control scheme is designed as shown in Fig. 2. The DC link
voltage is controlled by the dual-loop controller where the outer determined [6].
loop is the DC voltage control and the inner loops include the FC More details and V–A curves of the model of the FC and ELZ
current control and ELZ current control. The ELZ and FC current can be referred to in [6, 22]. From viewpoint of electrical control,
references are limited by [−Imax, 0] and [0, Imax], respectively, to the V–A features of both FC and ELZ can be treated as an offset
voltage in series with a voltage droop and rise, respectively. This
ensure the correct power direction. This dual-loop controller
feature will be a benefit for the next control design.
guarantees the constant DC-link voltage so that the DC–AC
inverter can realise the AC voltage control and the power
synchronisation control (PSC) for the grid-forming application. 3 Control design
The whole control of both DC–DC and DC–AC converters shown 3.1 Current control for ELZ buck converter
in Fig. 2 by blue arrows has fast dynamic response, and achieves
the power balance of the FC/ELZ system. The pressure of the The small-signal block diagram of the ELZ current control is
hydrogen tank can be managed by the energy management system shown in Fig. 3 where the voltage vd2 is used as the control input.
(EMS) which adjusts the power reference of the system to realise The switching frequency averaged model is adopted. The
energy optimisation. The EMS belongs to slow-time-scale disturbance of the ELZ voltage can be neglected because,

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Fig. 3 Small-signal control diagram of the ELZ current

mechanism is automatically achieved by the reference limitations


of the current loops of FC and ELZ.
Fig. 5 shows the power-model based DC-link voltage control.
At least one-fifth of the current loop bandwidth should be designed
for the outer loop. So that, the inner power stage can be treated as
unity link. The instantaneous power from the DC–AC inverter is
Fig. 4 Small-signal control diagram of the FC current used as the feedforward to improve dynamic response. Then the
closed-loop TF of the DC-link voltage control is

2kpvs + 2kiv
(5)
2 2 2
udc = Gvr s udcref = 2 udcref
Cds + 2kpvs + 2kiv

which can also be designed by placing the roots to select the PI


parameters.

3.4 AC voltage control


Fig. 5 Small-signal control diagram of the DC link With the constant DC voltage, the inverter voltage control can be
designed. The complex-state-space based model of the three-phase
according to (2), the offset voltage is constant, and the dynamic inverter with the LC filter is given by:
part during the operation can be linearised as a resistor. This
resistor can be treated as an equivalent series resistor (ESR) of the ẋ p = Ap xp + Bp1vc + Bp2il
inductor. However, considering the worst damping condition of the . (6)
y = C p xp
system, the ESR will be omitted in the model. In this condition, the
closed-loop transfer function (TF) of the current loop is
In this model, the complex state variables xp: [iL uC]T = [iLd + jiLq
kpis + kii uCd + juCq]T denote the inductor current and capacitor voltage, and
iELZ = Gcr s iELZref = iELZref . (3) il = ild + jilq represents the disturbance from the outside. The
Lscs2 + Rsc + kpi s + kii
middle point voltage of the bridge leg vc = vcd + jvcq is the control
The reference tracking gain Gcr(s) is a second-order TF. According input. Defining a1 = 1/L and a2 = 1/C, the matrices in (6) can be
to the system requirement of the fast-dynamic response, the easily derived:
bandwidth should be as high as possible. Hence, the proportional–
integral (PI) parameters can be determined by selecting the −Ra1 − jω −a1 a1 0
Ap = , Bp1 = , Bp2 = , Cp = 0 1 .
characteristic roots of the TF with higher damping oscillation a2 − jω 0 −a2
frequency and critical damping factor. (7)

3.2 Current control for FC boost converter Then defining the state variable of the integrator as
Fig. 4 shows the small-signal diagram of the boost current control ẋc = ec = uCref − uC (8)
for the FC. It can be seen from Fig. 3 and Fig. 4 that the vd1 and vd2
are selected as the control input, so that the boost current control The open-loop system representation of the AC voltage control
has the same TF with the buck current control of the ELZ. This scheme can be formulated as
symmetric design is a benefit for the DC link voltage control since
both FC and ELZ current loops act as the inner loop of the DC −Ra1 − jω −a1 0 a1 0 0
voltage loop but with the different current direction. Therefore, the
FC current loop adopts the same control parameters, and the same ẋ = a2 − jω 0 x + 0 vc + −a2 il + 0 uCref
(9)
model can be used for the outer DC bus voltage control. The 0 −1 0 0 0 1
voltage of vd1 and vd2 can be modulated by the corresponding pulse y = uC = Cx = 0 1 0 x
width modulation (PWM).
where x = [xp xc]T = [iL uC xc]T represents the augmented state
3.3 DC-link voltage control variables. The proposed capacitor voltage control law is
The DC-link voltage control is designed on the basis of a power
model. The power model of the DC-link with a capacitor Cd can be vc = − kp1iL − kp2uC − kc xc + kdil + kruCref (10)
expressed as (the instantaneous powers of the inductors are
neglected) as shown in Fig. 2.
Then the closed-loop system is
2
1 dudc (4)
C
2 d dt
= pd − pi ẋαβ = Ac x + B2cil + Brc yuCref (11)

where pi denotes the instantaneous power of the inverter, pd is the where


instantaneous power of the FC/ELZ. When pd > 0, it is from the
FC, when pd < 0, it will flow into the ELZ. This selection

3370 IET Renew. Power Gener., 2020, Vol. 14 Iss. 17, pp. 3368-3374
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−Ra1 − a1kp1 − jω −a1 − a1kp2 −a1kc
Ac = a2 − jω 0 ,
0 −1 0
B2c = a1kd −a2 0 T, Brc = a1kr 0 1 T.

The state feedback gain K = − [kp1 kp2 kc] can be designed by the
well-known pole placement method [23], and then the feedforward
kd and kr can be designed by pole-zero cancellation [23, 24]. Fig. 6 Small-signal diagram of the active power control
According to the closed-loop TF:
Table 1 Circuit parameters of the PVSG system
Parameter Value
−1
uC = C sI − Ac B2cil + BrcuCref
Zd(s)il + Zr(s)uCref (12) L inductance of AC filter 1 mH
= Gdil + Gr yref = C capacitance of AC filter 54 μF
(s − pd)(s − pn)(s − pn∗)
R/Rd inductor resistance 0.05 Ω
where Lg grid-side inductance 1.5 mH
Ld DC-side inductance 1.8 mH
Zd(s) = a2s a1kd − s − jω − a1R − a1kp1 (13)
Cd DC link capacitance 3300 μF
Zr(s) = a1a2 krs − kc (14) fs switching frequency 16,000 Hz
— voltage RMS/frequency 120 V/60 Hz
we have the configurable zeros which are related with kd and kr. — DC link voltage 400 V
Consequently, kd and kr can be determined by pole-zero
cancellation.
4 Verification
3.5 Power synchronisation control To verify the effectiveness of the proposed grid-forming control of
To realise the grid-forming control, the PSC is adopted, since the the FC/ELZ system, several cases are first simulated by MATLAB/
frequency is employed to adjust the active power between the Simulink. The system parameters used in the simulation are shown
inverter and grid [25, 26]. The proposed PSC is shown in Fig. 2. in Table 1. The FC uses the model supplied by MATLAB/Simulink
Neglecting the resistance of the line, the mathematical models with 100 cells which have open-circuit voltage of 220 V and
governing pi and qi are expressed with ΔU = Uc-Ug nominal operating voltage of 180 V. The ELZ model is established
using the model (2).
The damping oscillation frequency of the DC loop is selected as
UCUgΔδ UC UC − Ug
pi + jqi ≃ +j = AΔδ + jBΔU (15) 2000 Hz with critical damping factor, while the DC link voltage
X X loop is designed with a damping oscillation frequency of 200 Hz
which is one-tenth of the current loop. The resulted parameters are
where Δδ denotes the phase difference, and X = ωLg. Consequently,
kpi = 19 Ω, kii = 4.931 × 104 Ωs−1, kpv = 1.8 S, kpi = 491 S s−1. The
the small-signal diagram of the active power control can be
parameters of AC voltage loop are kp1 = 5.245 Ω, kp2 = 0.379, kc =
demonstrated by Fig. 6 where Δωg = ωn − ωg.
−221.68 + j29.279, kr = 1.324 + j0.1, kd = 5.124 + j0.3747 Ω. The
The TF of the active power control can be deduced as
power control is designed to obtain a settling time of 0.1 s. The
pi = Gr p s piref + Gωp s Δωg resulted parameters are kpω = 5.15 × 10–04 kg - 1 m - 2 s2, kiω =
Ak pωs + Akiω 0.0083 kg-1m-2 s, Dp = 10/2π kW/rad s−1(10 kW/Hz).
= piref
s2 + Ak pω + Dpkiω s + Akiω (16)
4.1 Power reference tracking
As + Dp Akiω
+ 2
s + Ak pω + Dpkiω s + Akiω
Δωg . The power reference step is first tested to verify the function of the
proposed control. As shown in Fig. 7, at 0.2 s, the active power and
reactive power references both step from 0 to 10 kW. The real
From (16), it can be observed that Grp(0) = 1 and Gωp(0) = Dp, this
power can track the power reference with settling time of 0.1 s,
proves that the proposed controller can achieve the power reference which accords with the design target, and in this case, the FC
tracking and droop function, Dp denotes the droop coefficient. outputs power since the reference is positive. At 0.4 s, the active
Moreover, different from the conventional power control, the gain power reference changes to −10 kW, correspondingly, the real
kpωis introduced to adjust the damping ratio of the loop, so that Dp active power is regulated to −10 kW according to the power
can be released to only serve as the droop coefficient. Finally, reference step, and the ELZ starts to absorb the power. When the
based on (16), the parameters of the active power control can be active power reference returns to 0 at 0.6 s, the real active power
designed based on the desired droop coefficient, damping goes back to 0, and the current of ELZ also is regulated to 0. The
oscillation frequency and damping factor. result proves that the proposed control can realise the power
The reactive power controller is a simple integrator. The tracking control of the grid-forming application for the FC/ELZ
resulted first-order closed-loop system is system.

qi = Grq s qiref + GVq s ΔV =


Bkiq
q +
Bs
ΔV (17) 4.2 Grid frequency change
s + Bkiq iref s + Bkiq
To verify the grid frequency-support function of the FC/ELZ
whose parameters can be designed conveniently. It can also be system, the grid frequency change is also tested for the system. The
observed from (17) that when the grid voltage changes, the Q–V result is displayed in Fig. 8. It can be observed in Fig. 8 when the
droop is not achieved since GVq(s)|s=0 = 0. This droop can be grid frequency steps from 60 to 61 Hz at 0.2 s, the FC/ELZ system
absorbs 10 kW power from the grid. The power is used to produce
realised simply by means of replacing the integrator with a first-
the hydrogens, hence the ELZ current is negative. Moreover, the
order low pass filter.
frequency of the FC/ELZ system also synchronises to the grid in
0.1 s. On the other hand, at 0.4 s, when the grid frequency drops to

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Fig. 7 Result of power reference step

Fig. 9 Result of unintentional islanding

Fig. 10 Platform of the real-time simulator


Fig. 8 Result of grid frequency change
inverter reduces according to the power-frequency relationship.
59 Hz, the system immediately output 10 kW power to support the This feature is a benefit for power sharing when multiple inverters
grid. The DC changes from negative (ELZ) to positive (FC), which are paralleled. At 0.5 and 0.7 s, the load is cut off and then
means that the FC starts to output the power to the grid to support connected on the system. The response of the FC/ELZ system still
the frequency drop. At last, when the grid frequency goes back to works very well.
60 Hz, the FC/ELZ system stops outputting power. The frequency
support function is achieved by the grid-forming application of the
4.4 Real-time simulation result
FC/ELZ system. The droop coefficient accords with the designed
Dp. To further verify the proposed control method, a hardware-in-loop
real-time simulation platform is built as shown in Fig. 10 where the
4.3 Unintentional islanding real-time simulator OPS 700 is adopted to run the MATLIB/
Simulink circuit model. The digital signal processor
The grid-forming application can conveniently achieve the TMS320F28377D is adopted as the controller to implement the
seamless transformation from grid-connected mode to islanding proposed control algorithm. The parameters are the same with the
mode when the grid is disconnected suddenly. Since the grid- MATLAB simulation model.
forming inverter is a voltage source, it does not require a change of First, the grid frequency change is tested in real-time
the control strategy. The unintentional islanding is tested is this simulation. The results are shown in Fig. 11. As shown in Fig. 11,
paper to verify the effectiveness of the control. As shown in Fig. 9, the same results with the MATLAB simulation are obtained. When
before 0.3 s, the system is connected to the grid, and the load is the grid frequency reduces, the FC outputs power to support the
completely fed by the grid, this can be done by setting the power grid, when the grid frequency increases, the ELZ absorb power
reference of the inverter to zero. At the instant of 0.3, the grid is from the grid. The grid frequency support control is achieved.
disconnected suddenly, then the system operates in a standalone Secondly, a PV resource installed on the DC bus is considered
mode, the FC/ELZ system feeds the load immediately. There is no in the real-time simulation. The PV resource is connected to the
oscillation during the transforming process. The system is DC bus by a boost converter which adopts a PI current controller.
seamlessly changed to the standalone mode. The frequency of the
3372 IET Renew. Power Gener., 2020, Vol. 14 Iss. 17, pp. 3368-3374
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Fig. 11 Real-time simulation result of grid frequency change

The simulation results are shown in Fig. 12. At time t1, the PV
output power 3.5 kW (PV current 10 A, PV voltage 350 V), the
output power at the AC side is 0, hence the PV power is absorbed Fig. 12 Real-time simulation result of PV change
by the ELZ to produce the hydrogen (ELZ current − 25 A, ELZ
voltage 140 V). Then at t2, the PV has a 10 A current step, as can 6 Acknowledgments
be seen in the ELZ current, the additional power is also absorbed This paper is supported in part by State Key Laboratory of Smart
by the ELZ. At the time of t3, the power reference of the grid- Grid Protestation and Control. This paper is also supported in part
forming controller is set to 7 kW, then all of the PV power is by National Natural Science Foundation of China (52007034).
controlled to flow into the grid, and the current of the ELZ returns
to zero. At last, at t4, the PV power reduces to zero, to sustain the
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© The Institution of Engineering and Technology 2021

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