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Ocean Engineering 192 (2019) 106546

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Ocean Engineering
journal homepage: www.elsevier.com/locate/oceaneng

Experimental and numerical investigations on the ultimate longitudinal


strength of an ultra large container ship
Chonglei Wang a, b, c, Jiameng Wu a, b, c, d, Deyu Wang a, b, c, *
a
School of Naval Architecture, Ocean and Civil Engineering, Shanghai Jiao Tong University, Shanghai, China
b
State Key Laboratory of Ocean Engineering, Shanghai Jiao Tong University, Shanghai, China
c
The Collaborative Innovation Center for Advanced Ship and Deep-Sea Exploration, Shanghai, China
d
Marine Design & Research Institute of China, Shanghai, China

A R T I C L E I N F O A B S T R A C T

Keywords: This paper figures out investigations into the ultimate strength of ultra large container ships (ULCS). Both the
Ultimate strength experiment and non-linear finite element method (NFEM) are utilized to evaluate the ultimate longitudinal
ULCS strength behaviors of hull girder for ULCS in this study. Firstly, an experiment regarding the similar model is
Progressive collapse behaviors
carried out to examine the characteristics of the ultimate longitudinal strength of the ultra large container ship’s
Similar model
Experimental investigations
hull girder structures. The test model is designed by similar theory to reflect the progressive collapse behaviors of
NFEM actual hull girder under hogging bending moment. Secondly, the results of simulations performed by numerical
analysis into hull girder ultimate strength are compared with the experimental results. The results show good
agreement with model test demonstrating the reliability of NFEM. Finally, a series of non-linear finite element
analysis is performed to assess the ultimate strength of hull girder taking into account the effects of initial im­
perfections and both material and geometric nonlinearities, in which the typical 4,000 TEU, 10,000 TEU and
20,000 TEU representing normal and ultra large container ships are adopted as study cases to clarify the ultimate
strength characteristics of ULCS. This analysis can help to cognize the ultimate longitudinal strength of ULCS.

1. Introduction assessment of a typical ultra large container ship is taken into account in
this paper through experimental and numerical analysis. The torsional
Knowing the maximum load carrying capacity of actual hull girder is ultimate strength is not considered although it is important for ULCS due
very important in the structural ultimate limit state design for ships and to large deck opening. But for the present study purpose it focuses on the
offshore structures, of which the ultimate longitudinal strength is main ultimate strength relatively for ship structures, i.e., the ultimate
especially important usually referring to as the maximum hull girder longitudinal strength.
ultimate strength. There are big advantages in the process of trans­ There have been many research works conducted on the ultimate
porting goods for container ships, such as high loading-unloading effi­ strength behaviors of hull girder including local members such as plates,
ciency and small wastage. Therefore, container ships become larger and stiffened panels and box girders. The formulas assessing the ultimate
larger with the recent increasing economy. However, ultra large strength and progressive collapse behaviors of plates subjected to
container ships will encounter more problems regarding strength due to combined compression and lateral pressure including the effects of
big scale and high speed. Actually, whipping is very important for the initial imperfection had been presented by Guedes Soares and Gordo
verification of the ultimate bending moment capacity of the hull girder. (1996). A series of numerical and experimental investigations into the
Because whipping response may significantly increase the wave fre­ ultimate strength and residual ultimate strength of unstiffened and
quency vertical wave bending moment. Meanwhile for ULCS, whipping stiffened plates had been studied under combined biaxial compressive
loads are extremely sensitive to the ship speed and the effect on wave and lateral pressure loads, and some simple formulas had been proposed
induced loads will be further amplified under high ship speed (Jasna to predicting the ultimate strength and residual ultimate strength with
et al., 2014). There have been many news about hull girder rupture for transverse and longitudinal cracks (Paik et al., 1995, 2005, 2009a;
ultra large container ships at present. Ultimate longitudinal strength 2009b). And also a series of model test about plates and stiffened plates

* Corresponding author. School of Naval Architecture, Ocean and Civil Engineering, Shanghai Jiao Tong University, Shanghai, China.
E-mail address: dywang@sjtu.edu.cn (D. Wang).

https://doi.org/10.1016/j.oceaneng.2019.106546
Received 17 May 2019; Received in revised form 1 September 2019; Accepted 5 October 2019
Available online 12 October 2019
0029-8018/© 2019 Elsevier Ltd. All rights reserved.
C. Wang et al. Ocean Engineering 192 (2019) 106546

Fig. 1. The transverse mid ship section of the 10,000 TEU container ship (all dimensions in mm).

had been investigated by Xu et al. (2012, 2013a, 2013b). Qi et al. (2005) equation for predicting the ultimate strength characteristics and
studied systematically the theoretical calculation approaches about post-collapsed behaviors of stiffened curved plates. The dynamic ulti­
evaluating ultimate strength of ships and ship-shaped offshore structures mate strength of plates and stiffened plates had been numerically
such as FEM, ISUM, SM (simplified method) and AM (advanced investigated by Yang et al. (2016, 2018a, 2018b). Iijima et al. (2015)
analytical method) based on long-time theoretical and experimental had performed ultimate strength test of scaled model to study the
work, in which some useful conclusions can be obtained through post-ultimate strength progressive collapse behaviors of hull girder
comparative investigations. Hirdaris et al. (2014) had presented a re­ under whipping actions, in which it can be concluded that the collapse
view regarding the benchmark work of assessment of design loads for area was smaller when whipping loads have shorter duration. Shi et al.
ship structures based on ultimate strength scaled model tests, full-scale (2016) had studied the failure probability of hull girder subjected to
surveys and theoretical approaches taking into account especially combined loads like still-water and wave-induced loads taking into the
environmental and operational loads. Seo et al. (2016) had numerically effects of slamming loads. Shi and Wang (2012a, 2012b) had studied the
investigated the ultimate strength of stiffened curved plates subjected to residual ultimate strength of cracked and open box girders respectively.
axial compressive actions, of which a total of 150 scaled models and over For ultimate strength investigations of model test for large scale ship and
400 study cases were adopted with different parameters such as slen­ ship-shaped offshore structures, a lot of meaningful methods had been
derness ratio, curvature, web height and stiffener shapes to propose the presented. Benson et al. (2013) had experimental studied the ultimate

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Fig. 2. The scantlings of scale model (all dimensions in mm).

and post-ultimate strength behaviors of hull girder adopting three small had experimentally studied the effects of spacing between transverse
scale box girder representing mid-section of ship structure. Saad-Eldeen frames into the ultimate strength of hull girder using three steel box
et al., (2011a, 2011b, 2015) had performed a series of ultimate strength girders under pure vertical bending moment, of which the dissipation of
tests of box girders to obtain the progressive collapse characteristics, energy by plasticity and internal friction were evaluated.
post-ultimate strength behaviors and the residual ultimate strength Sun et al. (2003) had experimentally studied the torsional ultimate
taking into account the effects of corrosion. Gordo and Soares (2014) strength of hull girder with two ship hull models under pure torsion and

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Fig. 3. Hogging bending setup for the model test (all dimensions in mm).

Fig. 5. Uncertainty analysis for the hogging bending experiment setup.

fact that dimensions of ULCS are outside the margin of the classification
society’s rules and those are not readily applicable. New computational
methods accounting for different loads responses of these ships are
attempting to be used in their design. Such complex numerical methods
are still under development and safety margin resulting from their
implementation is actually unknown. Confidence in application of
computational methods may be improved by comparison with model
tests and numerical calculations. Thus, this paper mainly figures out
investigations into the longitudinal ultimate strength characteristics of
ULCS through comparison between experiment and non-linear finite
element method. However, the detailed research work regarding ulti­
Fig. 4. The hogging bending test setup.
mate strength characteristics of ULC are relatively rare from literature
review. In This paper a scaled model test regarding the ultimate longi­
tudinal strength for a typical ultra large container ship is carried out. The
cycle actions respectively. Shi et al. (2012) had investigated the vertical
experiment is performed using a scaled model designed through simi­
bending ultimate strength of a container ship with scaled model under
larity theory. The numerical results of test model are compared with
pure bending moment. Tanaka et al. (2015) had also experimentally
model test to verify the reliability of numerical method. Moreover, three
studied the ultimate strength for a 5,250 TEU container ship with scaled
typical container ships are adopted and modeled as study case repre­
model, in which the combined loads were applied. Liu et al. (2018)
senting middle and ultra large container ships. The collapse sequence,
performed a scaled model experiment and obtained some useful and
the collapse mode, the reason of final collapse and the differences be­
meaningful insights on the transverse ultimate strength of a SWATH
tween container ships of the progressive collapse behaviors are
ship.
numerically discussed and presented.
In the present, ULCS is considered as the representative of new-type
ship and will be more and more important. ULCS represents a challenge
in the design process, where a significant role play estimation of design
loads and ultimate strength of hull girder. Particular problem represent

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Fig. 7. The standard specimen (all dimensions in mm).

Fig. 8. Stress-strain curve for test specimen.

Fig. 9. Most possible collapsed sections.


Fig. 6. The process of initial deflection measurement.

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scale model, like the section modulus, the location of neutral axis and
the inertia moment about neutral axis of cross-section, can be designed
by geometry similarity. Along the longitudinal direction, hull girder
could be treated as a thin-wall beam with varying cross sections. Ge­
ometry similarity could be obtained between scale model and true ship
using thin-wall mechanics theory, in which internal bending and
deformation could be expressed as the following:
8
>
> M
>
> σ¼
>
> W
>
>
>
> σ
>
>ε ¼ E
>
<
ML (1)
>
> θ¼
>
> EIyy
>
>
>
>
>
>
>
> ML2
>V ¼
: EIyy

where σ is the normal stress of hull girder cross section, ε is the strain. M
is bending moment, W is the section modulus in bending and E is the
Young’s modulus. θ is the beam rotation angle, V is the displacement of
mid-beam, L is beam length and І yy is the moment of inertia about cross-
sectional neutral axis.
The geometric similarity relationship will be derived under the same
boundary conditions as the following express.
8 CM
>
> Cσ ¼
>
> CW
>
>
>
>
>
> Cσ
>
>
> Cε ¼
>
< CE
(2)
>
> C C
> Cθ ¼ M L
>
>
> CE CIyy
>
>
>
>
>
>
>
> C C2
: Cv ¼ M L
CE CIyy

where C denotes the similarity coefficient between real ship and test
scale model. The scantlings of cross-section including local members
should be optimized and satisfied Eq. (2), which means the objective
function of geometry similarity criterion.
Strength similarity criterion should also be taken into account in
addition to the geometry similarity. The critical stress of scale model is
likely to be inconsistent with the true ship designing local members such
as the scantling of stiffener, the spacing between longitudinal girders or
stiffeners, and the longitudinal space of adjacent transverse frames with
geometry similarity only which is linear scale at root. Local strength
correction including elastic buckling and ultimate strength of panels and
stiffened plates should be taken into account as shown in Eq. (3)– (5),
respectively.

π2 E � t �2
σE ¼ k (3)
12ð1 v2 Þ b

where σ E is the buckling strength of local panels, k means buckling co­


� �2
a
efficient for the corresponding load and k ¼ mb þ mba where m means
Fig. 10. Strain gauges arrangement at sections A, B and C.
a
pffiffiffi
the number of buckling half wave, when 1 � b � 2, m ¼ 1; when
2. Experimental procedure pffiffiffi a pffiffiffi pffiffiffi
2 < b � 6, m ¼ 2; when 6 < ab � 3, m ¼ 3; when ab > 3, m ¼ 4. v
denotes the Poisson’s ratio, t means plate thickness, a and b are the
2.1. Model design length and width of plate, respectively.

Designing a similar scale model of a true ship can be of particular σu 2


¼
1
(4)
significance for the ultimate strength experiment, which can reflect the σy β β2
progressive collapse behaviors of the true ship. Because it is extremely
expensive and difficult to conduct an experiment using a true ship. where σ u denotes the ultimate strength of local panels and the plate
qffiffiffi
Similarity of geometry and loads parameters between the scale model slenderness ratio β ¼ bt Ey .
σ

and true ship has to be satisfied in scale model test. Overall scantlings of

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Fig. 11. Arrangement of gauges in practical model test.

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again in this paper for the present study purpose. According the simi­
larity theory, a similar scaled model of a typical ultra large container
ship can be created for the model test regarding ultimate strength. The
cross section of the ultra large container ship (i.e., the objective ship 10,
000 TEU container ship) is shown in Fig. 1. The scantlings of scale model
are presented in Fig. 2. The length and width of the whole test model is
3 m and 1.81 m respectively including transition and buffer block.

2.2. Experiment setup

The container ship is statically in hogging condition when traveling.


And the ship is possible to collapse under hogging moment due to spring
back when after the first sagging moment by slamming in rough sea. The

Fig. 12. Experimental load-displacement curve of the test model.

σu 1 1
¼ pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi (5)
σy β0:28 1 þ λ3:2

where σu denotes the ultimate strength of local stiffener plates, the range
of this formula is applied to β < 5 and λ < 1.0, and β ¼ 1.25, if β < 1.25.
pffiffiffiffiffiffiffiffiffiffi pffiffiffiffiffiffiffi
λ ¼ ða =πrÞ σ y =E, r ¼ I=A is the radius of gyration of the stiffener
including associated full-width plating; I is the moment of inertia and A
is the cross-sectional area of the stiffener including associated full-width
plating.
The more detailed information and verifications about the similarity
theory and model design including mesh sensitivity analysis are illus­
trated in our previous paper (Wang et al., 2019), which is not stated Fig. 14. Test model symmetry check.

Fig. 13. Final collapse deformation of the test model.

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Fig. 16. Verification of typical section.

2.3. Initial deflection measurement

The initial imperfections of construction members would be pro­


duced as a result of welding deflection and residual stress in the
manufacture process. As basically assumed, initial imperfections will
have a significant effect on the ultimate strength of hull girder. But
welding residual stress is not considered for study purpose in this paper.
And it should be noted that when the construction model is placed for a
certain period of time, some residual stress could be released, and some
Fig. 15. Neutral axis measurement. cyclic loading in the elastic range of test model will be applied to release
some residual stress before the collapse experiment. Nevertheless, the
possibility of collapse under sagging moment is much smaller than that effects of initial deflection should be accounted for and measured before
of under hogging moment in the case of container ship because of static ultimate strength model experiment for the following numerical
hogging moment. Thus, the hogging load case is more serious for analysis.
container ships (Wang et al., 2018). Here the ultimate strength model One kind of hand laser scanning system is adopted for the initial
test under hogging bending is simulated with a four-point bending deflection measurement, which uses the latest dynamic gauge points
mechanism as shown in Fig. 3, including two buffer blocks (loading arm) tracking image technology to accurately obtain the details of complex
which are used to produce bending moments, and two transitions which structures and quickly achieve the shape of object 3D model by pro­
are connected to buffer blocks for the force transitivity and should be fessional optimization of the visual algorithm and multiple laser lines.
more rigid than the test block so that the test block could collapse first. The whole set of equipment has a high degree of integration and con­
Two reaction frames are adopted to apply the loads through venience in actual operation. Firstly, the gauge points are marked
hydro-cylinders as shown in Fig. 4, in which the bottom of bulkhead is randomly in the outside plates of test model. Secondly, the coordinates
simply supported at both end sections. Progressive collapse behavior of every gauge point can be obtained by the hand laser scanning system.
characteristics of hull girder under hogging bending in actual situation Finally, the post-welding initial deflection of plates can be fitted using
could be obtained with this four-point bending experiment setup. the dates obtained by buckling mode based on double Fourier series. The
The loads are applied as force and displacement forms respectively to process of initial measurement is presented in Fig. 6.
analyze the uncertainty of the model experiment setup. It can be
emphasized that there is no apparent bifurcation phenomenon when the 2.4. Standard specimen tensile test
load as force form is applied, but the applied load cannot be increased
more when it exceeds the maximum load carrying capacity of the whole Before the experiment, it is necessary to conduct a tensile test for the
structure. As shown in Fig. 5, the same progressive collapse process of standard specimen of the steel used to fabricate the model for obtaining
the test model could be obtained with two different loading forms, the yield strength accurately. For this model, the plates of 8 mm, 5 mm,
proving the stability of the experiment setup. 4 mm and 3 mm thickness were selected as tensile specimens according
to the plates used. The dimensions of specimen are shown in Fig. 7. The

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Fig. 18. Results of strain gauges of four typical locations.

Fig. 19. Finite element model of test model.

Fig. 17. Comparison between the measured results of different cross-sections at


the same height. Fig. 20. Numerical calculation of horizontal neutral axis.

tensile tests were conducted in Structural Mechanics Laboratory. The calculation which can be obtained according to Eq. (6)
tensile test curve for specimens are shown in Fig. 8. � �
The yield strength and properties of the material can be obtained by εtrue ¼ ln 1 þ εeng �
(6)
tensile test of the plate. The engineering stress-strain curve of the ma­ σtrue ¼ σeng 1 þ εeng
terial can be directly obtained by the tensile test of the material, but the It can be seen that the yield strength of all kinds of specimens is
true stress-strain of the material should be used in the numerical 300 MPa and young’s modulus is 201 GPa, which should be adopted in

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Fig. 21. Comparison of ultimate strength between numerical calculation and


model test.

the numerical calculation.

2.5. Strain gauges arrangement

Strain gauges can be used to monitor the collapse behaviors of hull


girder (Shi and Wang, 2012). The damaged parts of hull girder under
hogging bending moment are concentrated in the middle of the ship
including the deck, bottom plates and side shells. Thus, single strain
gauges are arranged along the ship length at five most possible collapsed
sections as is shown in Fig. 9. Most of the strain gauges are arranged on
the middle of local plate and longitudinal. Strain gauges are mainly
arranged on one side and only a small quantity is arranged at another
side to verify the deformation symmetry and the repeatability of test
data as is shown in Fig. 10. Moreover, some strain gauges are arranged at
outboard side shell lengthwise to check the location of horizontal
neutral axis based on numerical calculations, and also at the location
between the test and transition block to monitor the weld stress in case
this location collapses first due to the insufficient weld strength.
Meanwhile, three displacement transducers are arranged below the test
model at mid-span of bulkhead in order to measure the vertical defor­
mation of hull girder. The arrangements of strain gauges and displace­
ment transducers in practical model test are shown in Fig. 11. Here, the
static strain testing analysis system DH3816 is used for output data of
strain gauges and displacement transducer.

3. Experiment results analysis

During the model experiment, all the data can be recorded auto­
matically at each loading step. At the beginning of the model test the
deformation of the model will be very small and still within the range of
linear elasticity, thus, the applied load increment could be large rela­
tively, which however should be very small to facilitate the observation
of the progressive collapse behaviors of the model components when the Fig. 22. Numerical calculations for the progressive collapse behaviors.
nonlinear range of the test model appears. With the increase of the
applied load, the bending moment of the model is increasing and 3.1. Ultimate strength curve
buckling will be shown in the plate under compression. With the
continuous expansion of the compression area, the loading carrying The progressive collapse curve of the test model is presented in
capacity of the test model is gradually decreased. The judgment for the Fig. 12, in which the relationship of the experimental load-displacement
ultimate limit state of test model is that the model will show a sudden of the test model is shown, E represents the proportional limit of load
large deformation phenomenon accompanying a loud noise when a and U represents the maximum load. The loading denotes loads applied
small load is applied. At this time the test model cannot continue to bear by each hydraulic cylinder, and the displacement denotes the measured
a larger load. The corresponding bending moment is the ultimate results of bulkhead by the displacement transducer.
strength of the model.

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Fig. 23. The transverse mid ship section of the 20,000 TEU container ship (all dimensions in mm).

Before the point E, the linear relationship between the load and 1184.5 kN � 3 m).
displacement of the model is very favorable indicating that the pro­
portional limit of the loading load has not been reached. When the 3.2. Collapse modes analysis
applied load reaches around 95 tons, the sound caused due to internal
failure and deformation can be heard during the model test. From the The final collapse deformation shape of test model is presented in
point E to U, the slope of the curve slowly diminish with the increase of Fig. 13. It can be seen that the test model mainly collapses at section B
applied loads indicating the overall stiffness of whole structure gradu­ due to buckling of outer bottom and nearly side shell plates, which
ally decreases. Meanwhile, most of the structural members in the test means the buckling of the bottom plates and the upper part of the side
section gradually become plastic. When the applied loads continue to be shell led to the overall collapse of the test model. And it is obvious from
increased, significant failure deformation occurs in the test section, and the internal failure status that the inter bottom plates and the corre­
many strain gauges will peel off, which indicates that the ultimate limit sponding longitudinal stiffeners also have serious buckling deformation.
state of the test model has been reached. Thus, the ultimate hogging Therefore, the failure of the whole test model under the hogging bending
bending strength of the test scaled model is 3553.5 kN m (¼ moment is mainly caused by the buckling of the bottom plates and

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Fig. 24. The transverse mid ship section of the 4,000 TEU container ship (all dimensions in mm).

Table 1 Table 2
Principal particulars of the object ships. Main details in the 4,000TEU container ship.
Description 4,000TEU (m) 10,000TEU (m) 20,000TEU (m) Description Stiffeners (mm) Plate Thickness (mm)

Length O.A. 261.10 337.00 399.80 Upper deck 600 � 50 EH36 FB 50 EH36
Length B.P. 245.00 320.00 383.00 2ND deck 220 � 10 AH BP 14 AH
Breadth Moulded. 32.25 48.20 58.60 4304 platform 200 � 12 AH BP 11 AH
Depth Moulded. 19.30 27.20 30.50 Outer&Inner bottom shell 320 � 12 AH BP 19&13 AH
Design Draft 11.00 13.00 14.00 Outer&Inner side shell 220 � 11 AH BP 15&12 AH
Scantling Draft 12.60 15.00 16.00 Bilge side shell 340 � 12 AH BP 16 AH

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Table 3
Main details in the 10,000TEU container ship.
Description Stiffeners (mm) Plate Thickness (mm)

Upper deck 760 � 58 EH40 FB 62 EH40


2ND deck 260 � 10 AH BP 15 AH
4791 platform 320 � 12 AH BP 14 AH
Outer&Inner bottom shell 200 � 12 AH BP 23&16 AH
Outer&Inner side shell 150 � 11 AH BP 16&13 AH
Bilge side shell 350 � 11/150 � 15 AH TB 19 AH

Table 4
Main details in the 20,000TEU container ship.
Description Stiffeners (mm) Plate Thickness (mm)

Upper deck 1200 � 85 EH47 FB 85 EH47


2ND deck 200 � 10 AH BP 13 AH
3RD deck 150 � 11 AH BP 11AH
5152 platform 350 � 12 AH BP 17 AH
Outer&Inner bottom shell 350 � 15 AH BP 24&18 AH
Outer&Inner side shell 300 � 13 AH BP 17&14 AH
Bilge side shell 400 � 11/150 � 16 AH TB 24 AH

gradually expands to the side shell area.


The results of some strain gauges symmetrical with each other
relative to the length direction of test model on section B (No.14 and
No.77, No.20 and No.79, No.25 and No.80, and No.28 and No.81 see
Fig. 10) are presented in Fig. 14. It can be seen from Fig. 14, the results of
each group of strain gauge are the same during the test process, indi­
cating that the suffered force and deformation of the test model have a
good left and right symmetry meeting the requirements of ultimate
strength test model. The analysed value takes the material yield stress
(300 MPa according to specimen tensile test, i.e., the strain is around
1500 � 10 6) since the formulae of material mechanics for calculating
the stresses is based on linear elasticity. Thus, the values measured in the
ultimate strength test can be neglected when exceeding this magnitude
because the strain gauges will over flow in large plastic deformation.
The location of horizontal neutral axis of the test model measured is
shown in Fig. 15(a), from which it can be observed that the six strain
gauges are within the range of linear elasticity during the whole model
test, indicating that the horizontal neutral axis is around this area, and
the line closest to the neutral axis is the strain gauge No.101–104. The
progress of approximate vertical movement of the neutral axis is studied
using the strain gauges provided at bay B (as illustrated in Fig. 10(b))
choosing three typical states: the proportional limit, after the propor­
tional limit and the ultimate limit as shown in Fig. 15(b), from which it
can be seen that when the test model reaches the ultimate strength, the
neutral axis has totally moved about 160 mm (1/2 distance from B-24 to
B-21) towards the deck direction which also accord with Smith method.
Geometry similarity conditions are derived based on the assumption
of uniaxial stress because when test model is subjected to hogging
bending moment most members of structure are under uniaxial load,
and also in the model experiment normal stresses are measured. Thus,
the verification of normal stress similarity between true ship and scale
model is conducted as shown in Fig. 16 (a) firstly. It can be known that
the normal stress of typical section of true ship and scale model are quite
similar. Fig. 16 (b) shows the measured results of strain gauges on the
section B, from which it is observed that the stress along the horizontal
neutral axis of cross-section is symmetrical according with the normal
stress distribution of beam section under pure bending. Fig. 17 shows the
Fig. 25. FE models of the object ships.
results of strain gauges in different cross-sections at the same height of
test model. It can be seen that the changes of stress are basically the same
the upper deck, No.20 representing the upper part of side shell and
for different cross-sections of hull girder parallel middle body, indicating
No.60 representing the inner bottom. The results are presented in
that complex ship hull girder model can be simplified into a single frame
Fig. 18. According the slope of curves shown in Fig. 18, it can be seen
model in the calculation of ultimate bending strength. To study the
that the upper deck that is the farthest from the horizontal neutral axis
progressive collapse behaviors of hull girder, four typical points are
comes into tensile yielding stage firstly. And then, the outer bottom
adopted, i.e., No.11 representing the outer bottom, No.29 representing

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block of experiment setup) and x, y, and z respectively means longitu­


dinal, transverse and vertical directions. Relevant discussions conducted
in the following analysis are based on this coordinate system.
Fig. 20 shows the numerical calculation of horizontal neutral axis. It
can be seen that the numerical result is the same as the test result as
stated about Figs. 11 (d) and Fig.15. The comparison of ultimate
strength between numerical calculation and model test is presented in
Fig. 21, from which it can be seen that the ultimate strength of test
model by numerical calculation is 1294 kN, while the ultimate strength
through test model is 1184 kN, with an error of 8.5%. In the elastic range
of the model, the two curves show a good agreement. In the plastic stage,
the ultimate strength value is slightly different. In fact, when the applied
load is around the ultimate limit state, the test section of scaled model
will be destroyed to a large extent. At this time, the strain values are too
large to accurately be obtained. In addition, some plates buckled seri­
ously, meanwhile the deformation of the test model will be very large in
a flash, which will increase the difficulty of data collection corre­
spondingly. Additionally the initial deformation, residual stress and
boundary conditions will affect or even change the ultimate strength of
the structure to some extent. Moreover, since the actual initial defor­
Fig. 26. Comparison of progressive collapse behaviors of three typical
container ships.
mation and residual stress in the test specimen cannot be fully reflected
in the numerical analysis, there will be difference in local failure and
deformation of some constituting members, which could result in the
Table 5
numerical-test deviation of ultimate capacity. In general, the test results
Comparison of ultimate strength of the object ships. can verify the reliability of the finite element analysis within the margin
of error.
Object ships Proportional elastic Ultimate strength Bending
limit resistance
Based on the existing similarity theory and model test, the ultimate
strength of longitudinal bending of an actual 10,000TEU container ship
4,000TEU (sag/ 8.03/7.02 � 109 Nm 8.52/7.59 � 109 5.3 � 109 Nm
can be calculated by Eq. (1) and Eq. (2). Namely, the ultimate bending
hog) Nm
10,000TEU (sag/ 1.72/1.71 � 1010 2.12/2.23 � 1010 2.31 � 1010 Nm strength of a real ship can be calculated by Mp ¼ Cσ � CW � Mm . After
hog) Nm Nm conversion, the ultimate strength of the real ship under hogging bending
20,000TEU (sag/ 3.47/3.40 � 1010 4.13/4.12 � 1010 2.32 � 1010 Nm is 1:83 � 1010 ​ Nm(355
300 � 4350 � 3554 kNm).
hog) Nm Nm
Fig. 22 shows the numerical calculations of progressive collapse
Note: “Bending resistance” here means “Vertical bending moment/Bending behaviors for the test model. It can be observed that the numerical
angle”. analysis is the same as the measured results by model test as illustrated
about Fig. 18. Conclusions could be drawn for the hull girder under
plates are compressed to fail. Then, the inner bottom plating and a large hogging bending that the members which are farthest from the hori­
area of side shell are compressed to fail. Finally, the hull girder fails zontal neutral axis such as the deck and upper part of side shell will come
because of the buckling of double bottom structures. into yield firstly. Then the outer bottom plating, longitudinal stiffeners
and parts of side shell begin to fail due to buckling under compression
4. Numerical analysis of ultimate strength for ULCS and meanwhile a large area of side shell above the neutral axis begin to
yield due to tension stress. And then failure of the inner bottom plating
4.1. Comparison between the calculated and measured results of test and longitudinal stiffeners gradually occurs due to compression. Finally,
model the overall hull girder fails as a result of the collapse of double bottom
structures due to compressive buckling. Moreover, the final collapse
Nonlinear finite element method for ultimate strength calculation is mode is the same as the model test result (see Fig. 13(a)). From com­
very convenient and common. The accuracy of numerical calculation parisons between the numerical calculated and measured results of test
results can be verified by experiment. The verification is taken into ac­ model, it can be observed that the accuracy and reliability of nonlinear
count from three aspects: comparison of horizontal neutral axis, com­ finite element method can be verified.
parison of ultimate strength value and comparison of progressive
collapsed behaviors such as which member is collapsed first and how is
the collapse developed. For the accuracy of numerical calculation, the 4.2. Ultimate strength characteristics of ULCS
finite element model should be closest to the real test model. Thus, the
model modification should be considered based on the tensile test of In this section, typical 4,000 TEU, 10,000TEU and 20,000TEU rep­
material, the initial deformation measurement result and the weight resenting normal and ultra large container ships respectively are adop­
correction due to plate thickness tolerance. ted as study cases to investigate the ultimate strength characteristics of
The finite element software Abaqus CAE is adopted to create the ultra large container ship through numerical analysis. Longitudinal
finite element model of the actual ship and scaled model in this paper. bending moment of ship hull girder is decreased gradually from mid-
The type of S4R and S3 elements are adopted, which are four-node ship to both ends, thus the ultimate strength of ship can be deter­
doubly curved general purpose shell elements that can be used for mined by the maximum load carrying capacity of mid ship section. As a
reduced integration and three-node triangular general purpose shell study case in this paper, one full hull compartment between two adja­
element, respectively. These types of elements could take membrane cent transverse watertight bulkheads located at mid-ship is chosen to be
rigidity, bending rigidity and large deflection into account during the analysed through nonlinear finite element method. The typical cross
numerical analysis and make computation less expensive and results section and main scantlings and most details of the three adopted object
more accurate. Shown in Fig. 19 is the FE model of scaled model (test ships are shown in Figs. 1 and 23 and Fig. 24 in conjunction with
Tables 1–4, respectively.

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C. Wang et al. Ocean Engineering 192 (2019) 106546

Fig. 27. The Von-Mises stress distributions of the hull girder for the three type of consider ship.

The FE models of three object ships are shown in Fig. 25, in which the Table 5. It can be observed that the proportional elastic limit and ulti­
appropriate boundary condition takes the place of bulkheads repre­ mate strength of 10,000 TEU container ship is twice that of 4,000 TEU
senting its influence and imposed to the FE model. The material of container ship and half that of 20,000 TEU container ship, in which the
construction members is taken into account elastic perfectly plastic with ultimate strength of 4,000 TEU container ship is similar with that
yield stress of 315 MPa for AH material, 355 MPa for EH36 material, calculated as Paik (2001) for the similar container ship, indicating the
390Mpa for EH40 material and 460 MPa for EH47 material. Young’s NFEM adopted in the present study is reliable. The bending resistance of
modulus is 2.06 � 105 MPa, Poisson’s ratio is 0.3, and the density is 10,000 TEU container ship is four times that of 4,000 TEU and the same
7.85 � 10 9 t/mm3. Some key influence factors of numerical calculation as that of 20,000 TEU container ship indicating the cross-section
for ultimate strength such as mesh size, initial imperfection, load scantlings of ultra large container ship are similar. Fig. 27 shows the
application and boundary conditions have been introduced in detail in Von-Mises stress distributions for the three type of container ship under
previous paper (Wang et al., 2018) which are not stated in this paper. vertical bending moment. Good agreement can be found between the
And numerical simulations presented below in this paper are performed collapse modes of the three type of container ships, indicating pro­
adopting the method shown in that paper. gressive collapse behaviors of container ships are consistent.
Fig. 26 shows the comparison of progressive collapse behaviors of
these three typical container ships. The sum of results are presented in

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C. Wang et al. Ocean Engineering 192 (2019) 106546

5. Conclusions Government Key Research Project KSHIP-II Project (Knowledge-based


Ship Design Hyper-Integrated Platform, with No. 201335), and the
This paper investigated the ultimate longitudinal strength charac­ National Natural Science Foundation of China (No.51809168 and
teristics of ULCS through experimental and numerical analysis. A No.51979163), by which this paper is supported.
detailed model test regarding ultimate strength of a similar scaled model
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Acknowledgements

The authors would like to gratefully acknowledge the Chinese

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