Enabling Collaborative Asset Life-cycle Management

using Standards-based Interoperability

Enabling Industry to Gain Value from

Standardization

USPI and MIMOSA Cooperation

©2015 MIMOSA
©MIMOSA 2015
 Proposed agenda
‒ Types of standards
‒ MIMOSA and USPI complements
‒ ISO related activities
‒ Groups cooperating on standards
‒ Open O&M architecture
‒ BP data Model map against life cycle
‒ Owner Operators objective
‒ USPI strategy
‒ MIMOSA strategy
‒ Standardized use case structures
‒ OGI business use cases roadmap
‒ Shared industry foundation architecture
‒ Key standard information models
‒ BP POC as presented at Fiatech 15 Apr 2015
‒ ISDD project
‒ Objective, standard data sheets, API610 example, Build process, use
‒ OIIE and OGI pilot to be featured at future events

©MIMOSA 2015
 The Role of Standards in Sustainable
Enterprise Solutions
➢ Standards help rationalize chaos into widely accepted good practices
➢ NGO Standards Organizations such as ISO and IEC
➢ Industry Standards Organizations – API, ISA, OPC, MIMOSA, PCA, USPI

➢ Practice Standards – Focus on what should be done

➢ Such as PAS 55 and ISO 55000 - define good asset management practices to be followed
➢ CFIHOS - Working to define good handover practices

➢ Individual IT/IM Oriented Standards – Focus on IT/IM aspects of how

➢ Such as ISO 15926, OPC, ISA 95/88, ISO 18101 and MIMOSA
➢ Enable SoS to properly support good practices defined in Practice Standards

©MIMOSA 2015
 MIMOSA and USPI Complements
• MIMOSA Focal Points
– Standards-based interoperability
– Life-cycle asset information management
– Focused more on How (from an IT and IM POV)
• OIIE Standard Solution Architecture
– Driven by Standardized Use Case Methodology
– Defined by a portfolio of standards
• MIMOSA CCOM (Asset Information Model)
• OGI Pilot
• USPI Focal Points
– Plant life cycle asset information management in process industry supply
chain
– Standards for exchange and integration of data and information
– Focused more on What needs to be done from an IM POV
• ISO 15926 roadmap
• Orchid information maturity model
• CFIHOS information handover specification

©MIMOSA 2015
 Some Relevant ISO Related Activities

ISO TC 67
Materials, equipment ISO TC 108
and offshore structures ISO TC 184
Mechanical vibration
for petroleum, Industrial automation systems and integration
and shock
petrochemical and WG 6 – Oil and Gas
natural gas industries Interoperability

SC5 SC5
SC4
Condition monitoring and Architecture, communications
Industrial Data
diagnostics of machines and integration frameworks

15926- Data for Process

ISO 14224
ISO 13374 Industries ISO 18435
Petroleum, petrochemical and
10303-Product data MIMOSA OSA-EAI
natural gas industries -- MIMOSA OSA-CBM
representation and exchange
Collection and exchange of WG6 WG7
reliability and maintenance STEP/PLCS
Formats and methods for Diagnostic and maintenance
data for equipment OASIS applications integration
communicating, presenting and
displaying relevant information Collaborating on the deployment of an
and data international standard for product
data exchange (ISO 10303)

©MIMOSA 2015
Name, head office location
Fiatech, USA
USPI, NL
MIMOSA, USA
THTH, Finland
PCA, Norway
eCl@ss, Germany
ENAA, Japan
PIDX, USA
DEXPI, Germany
VGB, Germany

GROUPS OF COOPERATING
STANDARDS ORGANIZATIONS

©MIMOSA 2015
 bp data model map
plant lifecycle
engineering procurement construction operation capability

Piping Specs. Spare Parts Lists

materials Material Crude Assays
Material Master Tool Catalog Stores Inventory
model Specifications MSDS
Catalog Reliability Data

Maintenance Procedures
Operations Procedures
equipment Job plans
Vendor Catalogs Bill of Material As-installed Equipment & Alarm Configuration
model Equipment Data As maintained eqpt. data
Operating Envelopes
As operated reliability data

personnel Vendor &

Contracted Services Trade skills register
model Engineering Service Contracts Operator Unit knowledge
Contracts Contracts Root Cause Analysis Data

Work requests
TAR plans
Shift roster
PM program
Design Construction Daily plans
plant model Requirements Purchase Requests Schedule Inspection schedule
Stock progressions
Maintenance roster
Price sets
Equipt. Calibration
Equipt. Capability Forecast

Tag Monitoring Locations Process TAR reports

Data
Fault data w Op Params
Tank inventories
Calculations Purchase Orders As-built P&ID’s Component tracking
actuals Lab results
model Project P&ID’s Invoices HAZOP minutes Inspection records
Bill of Lading
Work Order History
Transfer Advices
Work Permits
Operator Logs

PISTEP PIDX ISA95 OPC MIMOSA ISO14224

October 13, 2011

© Chevron 2007 ISO 15926 7 28
©MIMOSA 2015
 The OpenO&M™ Initiative
Enabling Open Standards-based O&M Interoperability

Enterprise Business Systems

Enterprise Resource Planning (ERP)

Maintenance
Operations

OpenO&M™

FOUNDATION

Physical Asset Control

Real-time Systems
©MIMOSA 2015
 Owner/Operators Objective
Shared Industry Foundation Architecture

OpenO&M Information Service Bus Model (ISBM)

2
1
OpenO&M
©MIMOSA 2015
 USPI Strategy
• Main strategic axes
– Build on what happens already in companies
– Build critical mass and focus in the order country-region-global
– Common industry voice to software suppliers
– Regulations will drive standardization→ proactive response
• Standards development should fit Industry information maturity.
– Refer EU Orchid roadmap 2010
• Continuous action planning
– What are the deliverables of the consortia?
• Use cases, implementable standards sets, maintenance schemes
– Standards gap analysis
• What is missing against requirements?
– Stakeholder analysis
• Who are the key players, what business do they have together?
• ”Food chain” OO’s, EPC’s, Equipment suppliers--> software industry
– Orchestration plan
• Groups and consortia need to work together and cooperate in industry and in ISO
• Not as one centrally managed business unit but in consensus
• Key activities
– CFIHOS for information handover specification
– ISO TC 184/SC 4/WG 3 convener, Implementation Forum Leadership
– ISO 15926 roadmap, OGI project use case 01, ISO 18101
– Owner operator workshops and standards priorities model
– Maintenance Knowledge Management Standard (NTA)
– Workshops on ISO 15926, CFIHOS, MKM NTA

©MIMOSA 2015
 MIMOSA Strategy
• MIMOSA Mission: Help industry derive business value from
standardization activities related to asset life-cycle management.
➢ Methodology: Cooperative Industry Interoperability Standardization Framework
– Prioritize High Business Value Functional Requirements of Owner/Operators
• Develop a standardized use case structure for “fully dressed” use cases
• Capture Functional Requirements in the standardized use case format
• Model business value, costs and risks for each use case to establish priorities
– Establish the Shared Industry Foundation Architecture As Requested
• The Open Industrial Interoperability Ecosystem (OIIE™)
➢ Select existing, supplier-neutral IT and IM standards and methods
➢ Cooperate with other industry standards bodies in a mutually beneficial manner
➢ Maintain MIMOSA CCOM™ as primary industry Asset Information Model
• Package the use cases in a consistent, reusable, extensible and sustainable portfolio
– Establish Oil and Gas Interoperability (OGI™) Pilot
• Pilot builds and maintains Shared Oil and Gas Industry Interoperability Test-bed
• Use pilot for gap analysis and continuous improvement of the OIIE
• Align with industry research activities, without being held captive to research
• Close identified gaps with shared industry projects
• Gap Filling Industry Project - Industry Standard Datasheet Definitions

©MIMOSA 2015
 Standardized Use Case Structure

• Use Case • Scenario

– Background – Actors
– Scope – Data Content
– Preconditions – Data Formats
– Successful End – Reference Data
Condition – Information Service
– Actors Bus Configuration
– Triggers
– Process Workflow
– Scenarios

©MIMOSA 2015
 OGI Pilot Business Use Cases Roadmap - Part 1
Enterprise Capital
Enterprise Standards and
Project Data Project Execution Template
Management for all projects
Standards

Plan / Complete /
Engineer / Fabricate / Operate / Decommission
Program / Procure Commission /
Design Construct Maintain / Dispose
Contract Startup

Continuous Handover (Structured Digital Assets, Tags, Docs) Sustained Lifecycle Digital
Establishing an Environment for Lifecycle System of Systems Interoperability Asset Management

OGI Use Case 1: Capital project handovers to O&M

OGI Use Case 4: Enterprise Product Data Library Management
OGI Use Case 10: Automated provisioning of O&M systems
OGI Use Case 11: Enterprise Reference Data Library (RDL) Management

Levy contractual requirements

on suppliers at start of
specific projects
USPI CFIHOS Collaboration

©MIMOSA 2015
 OGI Pilot Business Use Cases Roadmap - Part 2
Enterprise Capital
Project Data
Management
Standards

Plan / Complete /
Engineer / Fabricate / Operate / Decommission
Program / Procure Commission /
Design Construct Maintain / Dispose
Contract Startup

Continuous Handover of Sustained Lifecycle Digital Asset Management

Structured Digital Assets Sustaining the Interoperable O&M Environment
OGI Use Case 2: Recurring Engineering Updates to O&M
OGI Use Case 3: Field Changes to Plant/Facility Engineering
OGI Use Case 4: Enterprise Product Data Library Management
OGI Use Case 5: Asset Installation/Removal Updates
OGI Use Case 6: Preventive Maintenance Triggering
OGI Use Case 7: Condition-Based Maintenance Triggering
OGI Use Case 8: Early Warning Notifications
OGI Use Case 9: Incident Management/Accountability
OGI Use Case 10: Provisioning of O&M systems
OGI Use Case 11: Enterprise Reference Data Library (RDL) Management

©MIMOSA 2015
 Shared Industry Foundation Architecture
Open Industrial Interoperability Ecosystem
Enterprise Business Systems
(Enterprise Resource Planning, Enterprise Risk Management, Supply Chain Management)

Standardized
Construction Operations Operations Risk Maintenance
Planning Interoperability
Procurement Management Management Management
Registers

OpenO&M Information Service Bus Model

Industrial
DMZ Safety, Health,
Prognostic and
Engineering Construction Automation and Environment and
Health
Design Management Control Operations
Management
Monitoring

ISBM publish/subscribe or
request/response services
Automation and Control Bus
ISO 15926-based SPARQL
interface

OPC interface (Classic and UA)

Sensor/ Sensor/ Sensor/
Automation & Control Transducer Transducer Transducer
deterministic Fieldbus interface

Restricted data flows

PCA Reference Data Library
Enterprise Mirrored Reference Data Library

Enterprise Specific Reference Data Library

EPC/OEM Reference Data Libraries
©MIMOSA 2015
Open Industrial Interoperability Ecosystem
Key Standard Information Models

• Reference data and capital project

ISO 15926 artefacts

• Lifecycle engineering configuration,

MIMOSA CCOM condition, work and reliability management

• Real-time and historical time series data,

OPC Classic/UA alarms and events

Energistics • Production and well data

PRODML/WITSML

MESA B2MML • Production schedules, forecasts, demand

©MIMOSA 2015
 BP POC as Presented at Fiatech
Technology Showcase 04/15/2015

The BP interoperability PoC

• BP has funded technical delivery
Approach & Benefits Realized

management of PoC based on the Open

Industrial Interoperability Ecosystem (OIIE)

Compelling • The objective is to deliver logical integrity

Image Here of tag and equipment data across major
projects and operations systems

• Software vendors funding delivery of

© 2015, Fiatech industry standard product adaptors for
their solutions
Filling a major gap identified by the Oil and Gas Interoperability Pilot
The need for Datasheet Oriented Information Management
➢Valuation Modeling for Activities and Asset/Device Classes
➢Build and deliver prioritized sets of Datasheet Definitions in 3-4 month phases
➢Datasheet Definitions are built as MIMOSA CCOM Business Objects
➢ Datasheet Definitions plug directly into Interoperability Ecosystem

INDUSTRY STANDARD DATASHEET

DEFINITION PROJECT

©MIMOSA 2015
 Primary Objective

• Capture machine-interpretable, consistent

and directly reusable data sheet definitions
from existing industry standard data sheets

©MIMOSA 2015
Develop project specific Send completed
engineering terminology datasheets to vendors
and map to industry with provision for their
RDLs reply; receive, load,
verify and compare
Select project specific Matchup requirements
vendor offerings
templates from ISDDs against product
for structured data entry datasheets from
by engineers equipment suppliers

Plan / Complete /
Engineer / Fabricate / Operate / Decommission
Program / Procure Commission /
Contract
Design Construct Start-up
Maintain / Dispose

Determine project %
Pre-populate datasheets completeness by
from previous phases analyzing filled in
(e.g. design basis) datasheet properties
as engineers choose required by equipment
equipment to design type for each phase
Handover machine-
interpretable datasheets
for immediate loading
into engineering master
data system to compare
against the physical
asset and configuring
O&M systems
 Industry Standard Data Sheets
• Have identified 263 initial sources to be
prioritized

API 15 (+20 ISO equivalents)

ASME 2 (+1 ISO equivalent)
IEC 10
ISA 166
ISO 28
NORSOK 31
PIP 11

©MIMOSA 2015
 API 610 Centrifugal Pump Data Sheet Elements Needed by Category
As Determined by Plant Maintenance, Operations and Reliability Engineers

Category Number of Category Number of

Elements Elements
Data Sheet Header 10 Pump Materials 4
Drive and Power Train 6 Pump Bearings 10 Red Operations
Liquid Characteristics 6 Base Plate Information 14 Green Maintenance
Service Conditions 6 Seal Plans 2
Notes on Pump Design 6 Heating and Cooling 8
Pump Performance 14 Manifold Piping 4
Pump Physical Orientation 22 Painting Spec’s 8
Pump Casing 2 Maintenance Prep. 4
Case Pressure Limits 6 Safety Limits 25
Rotor Information 3 Manufacturing Tests 10
Coupling Information 8 Welding PMI Inspections 25
Notes on Rotating Elements 6 As Built Field Tests 31

Total Data Sheet Elements needed per 240 per Pump out of approximately 600
in API 610

©MIMOSA 2015
 ISDD Discipline
Engineers
Information
Engineers
BUILD
EXISTING INDUSTRY
STANDARD DATA SUBJECT MATTER EXPERTS
SHEETS (ISD)

API
XML
</> CCOM
ASME
BUILD CCOM
ISA Process IEC 61360
PIP
INDUSTRY STANDARD DATA
SHEET DEFINITIONS (ISDD)

IEC CDD PCA RDL SV RDL USPI RDL

INDUSTRY REFERENCE DATA LIBRARIES

 ISDD
USE INDUSTRY STANDARD DATA SHEETS

API ASME ISA NORSOK PIP

ISDDs Map Elements EPCs

Owner/
Map Elements
Operators
Capital
Map Elements Equipment
Suppliers

IEC CDD PCA RDL SV RDL USPI RDL

INDUSTRY REFERENCE DATA LIBRARIES

 Close
OIIE and OGI Pilot To Be Featured At Future Events
➢Solutions 2.0 – August 3-7, 2015, Westin Galleria, Houston, TX

All OIIE and OGI Pilot Working Documents are available

at www.mimosa.org

Alan T. Johnston
MIMOSA
atjohn@mimosa.org

©MIMOSA 2015