ISA95 standard update and

overview

Apriso Partners Workshop 2004

Jean Vieille, consultant

05/02/23 1
Presenter

Jean Vieille
 Consultant B2M / MES / Batch Control
 ISA

SP88 & SP95 voting member

S88 & S95 ISA instructor (Psynapses)

District 12 Vice President (EMEA zone)

05/02/23 2
Agenda

 ISA, ISA S&P, S95

 ISA95 part ½ (B2M)
 WBF B2MML (XML for B2M)
 d95 part 3 / MESA model (MES)

05/02/23 3
What is ISA ?

 The Instrumentation, Systems and Automation Society


Formerly « The Instrumentation Society of America »
 A non for profit organization founded in 1945
 38 000 individual members
 Adresses

Instrumentation and Automation

In all industries

05/02/23 4
ISA value

 Technical information

Conferences

WEB sites ISA95 among > 100

Magazines standards

Instrumentation directory

Standards and Guides

Publications

Newsletters
www.psynaps.net
 Training and education
 Professional network
 Exhibitions : ISA Show www.isaeur.org
 Local sections
www.isa-france.org

05/02/23 5
Standards
& Practices Department
 Responsible for development and maintenance of measurement
and control industry standards
 ANSI Accredited to develop US National Standards
 Three types of Standards documents

Standard

Recommended Practice - how to do something

Technical Report - how to apply/use a standard
 Need not be an ISA member to be on S&P Committees
Vendors
Users
General

05/02/23 6
What is ISA/S95 ?

 ANSI/ISA95.00.0x standard “Enterprise–Control

Systems Integration”
 Also called “S95”
 SP95 is the committee charged with developing the
ISA95 standards
 Also ISO/IEC 62264 standard

ISO/IEC JWG15 internationalizes the Standard

05/02/23 7
ISA 95 Status

 SP95 committee started in October 1996

 ANSI/ISA 95.00.01 – 2000 “Models and Terminology”

ISO/IEC 62264-1 standard (published)
 ANSI/ISA 95.00.02 – 2001 “Object Model Attributes”

ISO/IEC 62264-2 standard (soon to be published)
 Draft 95.00.03 – “Activity Models of Manufacturing Operations
Management”

d15 11/03 – review by IEC/ISO JWG15
 Draft TS95.00.01 – “Business to Manufacturing Transactions”

d1a 08/03
 World Batch Forum XML WG B2MML “Business to Manufacturing
Markup Language”

V02 09/2003

05/02/23 8
Some SP95 Committee Members /
Supporters
 Users

Eli Lilly DuPont Lyondell Chemical Lubrizol

Dow Corning Ben & Jerry's Novo Nordisk Bechtel

Rohm & Haas Sterling Tava Technologies EastmanK

Bayer IBM Aurora Biosciences Genemtech

Merck Nestle Pharmacia Procter&Gamble

UOP Michelin Unicopa
 Vendors

ABB AspenTech Siemens BaseTen

SAP Sequencia InCode Wonderware

Rockwell Yokogawa Foxboro Propack Data

Honeywell Emerson Process InCode Oracle

Marcam OSI Intellution Schneider Electric

GSE SystemHP IBM GS Microsoft Ordinal
 General

Purdue University Fluor Daniels AMR Jacobs

MESA PDXI NAMUR

KPMG MIT PWC LLC

05/02/23 9
Agenda

 ISA, ISA S&P, S95

 ISA95 part ½ (B2M)
 WBF B2MML (XML for B2M)
 d95 part 3 / MESA model (MES)

05/02/23 10
 Information Categories

Enterprise Information
Plant Production Scheduling,
Operational Management, etc

Production Product
B2M Interface Production Production
Capability Definition
S95 Part 1/2 Schedule Performance
InformationInformation (What to (What was
(What is make and made and
(How to make
available use) used)
a product)
for use)
MES activities
S95 Part 3 Manufacturing
Control Information
Area Production Planning,
Supervision & Execution

05/02/23 11
S95 part 1/2: Major Object Definitions
Resources Capability, Product, Production

Product
Time
People
Capabilities

Product
Equipment Definitions

Materials Production
Schedule

Production
Segments Performance

05/02/23 12
S95 in Production System Lifecycles
Production
Schedule

Segment
Requirement

Product Product Process Production

Definition Segments Segments Capabilities

Product
Resources
Development •Personnel Resources
•Equipment Engineering
•Material/Energy

05/02/23 13
Material Definition Example

 Common material information

Material Class Material Definition Lot Sublot
Acid HCl 50% HCL-50-100019 HCL-50-100019
Barrel 15
l l
ia ia
er er
at ss at ition
M la M in
C f
De

pH Density Color Purity QA Test QA Test Location

Results Specification

pH Density Color Purity

7.0 1.32 Yellow .5%

05/02/23 14
Agenda

 ISA, ISA S&P, S95

 ISA95 part ½ (B2M)
 WBF B2MML (XML for B2M)
 d95 part 3 / MESA model (MES)

05/02/23 15
Production schedule
Production Schedule Production
Schedule
ID
Is made up of

Start & End Time Product May Correspond

1..n
Production
to a Request
Production Request Production
Rule

ID Is made up of

1..n 0..n

Start & End Time Product Segment

or
Corresponds
to a
Segment Requested
Segment
Process Segment
Requirement Response
Segment Requirement May contain

ID
Start & End Time 0..n 0..n 0..n 0..n 0..n 0..n

Parameter Production Personnel Equipment Material Material Consumed

Consumable
Parameter Requirement Requirement Produced Requirement Expected
Personnel Requirement Requirement
Is associated

Equipment Requirement to either

1..n 1..n 1..n 1..n 1..n
Personnel Equipment Material Produced Material Consumed Consumable
Material Produced Requirement
Property
Requirement
Property
Requirement
Property
Requirement
Property
Expected
Property
Requirement Product
0..n Corresponds to 0..n Corresponds to 0..n Corresponds to 0..n Corresponds to
Parameter
Material Consumed element in
(see Figure 1)
element in
(see Figure 1)
element in
(see Figure 1)
element in
(see Figure 1)

Requirement Process
1..1 1..1 1..1

Consumable Expected Parameter

Personnel
Model
Equipment
Model
Material
Model
Requirement
1..1

Segment Requirement

05/02/23 16
 B2MML-V02-ProductionSchedule.xsd

05/02/23 17
Next work: B2M processes &
transactions
 Example: Process segment look-up

This business process is used to identify the production
resources that may satisfy all or part of the product definition.
Business Manufacturing
Getlist ProcessSegment
Showlist ProcessSegment
For each process segment:
Get ProcessSegment

Show ProcessSegment
For this process segment, check the
resources adequation and properties
against Product segments
Update ProductDefinition

05/02/23 18
Agenda

 ISA, ISA S&P, S95

 ISA95 part ½ (B2M)
 WBF B2MML (XML for B2M)
 d95 part 3 / MESA model (MES)

05/02/23 19
Why S95 part 3?

 Part 1 and 2 focus only on Production


Maintenance and Quality vaguely included within Resource
management
 Many places for Business / Manufacturing domains
boundary : MES area must be addressed
 MES area current definitions lack of consistency (MESA
« marketing » model)

Activity domains and supporting activities mixed

05/02/23 20
MESA model: a marketing tool

 MESA: a
consortium of MES
vendors. Its model

Helped to promote
MES solutions

Can be mapped on
certain vendor
solutions
 But

Not a formal model

Not a consistent
fonction set

Does not help to
specify user
requirements

05/02/23 21
Dim. 1&2: Generic & support Activity
Model
Work Work Work Work
definitions capability schedule performance Management of
regulatory
Detailed
work compliance
scheduling layer
Work
Work
resource
tracking
management
Work
Work
Performance
dispatching
analysis
Work Work
Operational definition data
management collection
activity level
Work
Management of execution
security layer
Management of
documents layer
Management of
Management of
information layer
change layer

05/02/23 22
 ……….
Collaborative Execution

SHIPPING AND DELIVERY

MAINTENANCE
Dimension 3: Production
collaborative activities

QUALITY

23
INVENTORY

05/02/23
INTERNAL TRANSFERS
PRODUCTION
MATERIAL RECEIPT
 Responsibility & Technical Lines of
Integration
 Responsibility & Technical lines of integration

may not match

may be different depending of the operation domain

may vary depending on industry / plant
Maintenance Production Quality
Quality Quality test Quality test Quality test
Maintenance Maintenance Maintenance Maintenance Product Production Production Production definitions capability schedule performance
Definitions Capability Schedule Performance definition capability schedule performance

Maintenance Quality test

R
Requests Detailed requests
Detailed Maintenance production Detailed
Quality test
Maintenance Responses scheduling quality test
responses
Scheduling scheduling

Production
Production Quality
Maintenance resource Quality test
Maintenance tracking test resource
Resource management tracking
Tracking management
Management

T
Production
Analysis Quality
Maintenance Maintenance dispatching Quality test
Dispatching Analysis dispatching analysis

Product Production
Maintenance Maintenance definition data Quality Quality
Definition Data management collection definition test data
Management Collection management collection

Production Quality test

Maintenance execution execution
Execution

Level 0-1

05/02/23 24
MES requirements methodology
Type of Type of
operations operations
Location
Process
Segments
Activity Activity
Responsibility

Technical
Task Task Task Task Task Task Constraints
Tech & Eco
Justification
Data
Application Application Activity
module module models

05/02/23 25
THANK YOU
jean.vieille@isa-france.org
www.ccm-web.com
+33 6 11 62 52 61

05/02/23 26