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F/T Transducer

Six‑Axis
Force/Torque Sensor System

Installation and Operation Manual

Document #: 9620-05-Transducer Section

Engineered Products for Robotic Productivity


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Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

Foreword
Information contained in this document is the property of ATI Industrial Automation, Inc. and shall not be reproduced in
whole or in part without prior written approval of ATI Industrial Automation, Inc. The information herein is subject to
change without notice and should not be construed as a commitment on ATI Industrial Automation, Inc. This manual is
periodically revised to reflect and incorporate changes made to the F/T system.

ATI Industrial Automation, Inc. assumes no responsibility for any errors or omissions in this document. Users’ critical
evaluation is welcome to assist in the preparation of future documentation.

©Copyright 2019 by ATI Industrial Automation. All rights reserved.

In consideration that ATI Industrial Automation, Inc (ATI) products are intended for use with robotic and/or automated
machines, ATI does not recommend the use of its products for applications wherein failure or malfunction of an ATI
component or system threatens life or makes injury probable. Anyone who uses or incorporates ATI components within
any potentially life threatening system must obtain ATI’s prior consent based upon assurance to ATI that a malfunction
of ATI’s component does not pose direct or indirect threat of injury or death, and (even if such consent is given) shall
indemnify ATI from any claim, loss, liability, and related expenses arising from any injury or death resulting from use of
ATI components.

All trademarks belong to their respective owners.


Windows is registered trademarks of Microsoft Corporation.

FCC Compliance ‑ Class A

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device
may not cause harmful interference, and (2) this device must accept any interference received, including interference that
may cause undesired operation.

CE Conformity
CTL Transducers
This device complies with EMC Directive 89/336/EEC and conforms to the following standards:
EN50081‑1:1992, EN50082‑1:1992, CISPR 22:1993 (EN55022:1994), IEC 1000‑4‑2:1995,
IEC 1000‑4‑3:1995, IEC 1000‑4‑4:1995
DAQ Transducers
This device complies with EMC Directive 89/336/EEC and conforms to the following standards:
EN55011:1998, ANSI C63.4:1992, EN61000‑4‑2:1995, EN61000‑4‑3:1995, EN61000‑4‑4:1995,
EN61000‑4‑6:1995.
Net F/T Transducers
This device complies with EMC Directive 2004/108/EC and conforms to the following standards:
EN61326:1997+A1:1998+A2:2000,EN55022:1998_A1:2000+A2:2003,
EN61000‑4‑2:1995+A1:1998+A2:2001, EN61000‑4‑3:2000, EN61000‑4‑4:2004,
EN610000‑4‑5:1995+A1:1996, EN61000‑4‑6:1996+A1:2001, EN61000‑4‑8:1995, EN61000‑4‑11:2001.
TWE Transducers
This device complies with EMC Directive 89/336/EEC and conforms to the following standards:
EN50081‑1:1992, EN50082‑1:1992, CISPR 22:1993 (EN55022:1994), IEC 1000‑4‑2:1995,
IEC 1000‑4‑3:1995, IEC 1000‑4‑4:1995

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Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

Note
Please read the manual before calling customer service. Before calling, have the following
information available:
1. Serial number (e.g., FT01234)
2. Transducer model (e.g., Nano17, Gamma, Theta, etc.)
3. Calibration (e.g., US‑15‑50, SI‑65‑6, etc.)
4. Accurate and complete description of the question or problem
5. Computer and software information. Operating system, PC type, drivers, application
software, and other relevant information about your configuration.
If possible, be near the F/T system when calling.

How to Reach Us:

Sale, Service and Information about ATI products:


ATI Industrial Automation
1041 Goodworth Drive
Apex, NC 27539 USA
www.ati‑ia.com
Tel: +1.919.772.0115
Fax: +1.919.772.8259
Application Engineering
Tel: +1.919.772.0115, Extension 511
Fax: +1.919.772.8259
E‑mail: ft_support@ati‑ia.com

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
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Table of Contents
Foreword........................................................................................................................................... 2
Glossary.......................................................................................................................................... 12
1. Safety........................................................................................................................................ 14
1.1 Explanation of Notifications........................................................................................................ 14
1.2 General Safety Guidelines........................................................................................................... 14
1.3 Safety Precautions....................................................................................................................... 14
2. Product Overview.................................................................................................................... 15
3. Installing the Transducer........................................................................................................ 16
3.1 Transducer Environment............................................................................................................. 16
3.2 Mounting the Transducer............................................................................................................ 16
3.2.1 Interface Plate Design....................................................................................................... 16
3.2.2 Mounting the Transducer with a Removable Mounting Adapter Plate............................... 19
3.2.3 Mounting the Transducer with a Non‑removable Adapter Plate........................................ 21
3.3 Routing the Transducer Cable.................................................................................................... 22
4. Topics....................................................................................................................................... 24
4.1 Accuracy over Temperature........................................................................................................ 24
4.2 Tool Transformation Effects........................................................................................................ 24
4.3 Environmental.............................................................................................................................. 25
4.4 Mux Transducer Input Filter Frequency Response .................................................................. 26
4.5 Transducer Strain Gage Saturation............................................................................................ 26
5. Transducer Specifications...................................................................................................... 27
5.1 Notes............................................................................................................................................. 27
5.1.1 About CTL Calibration Specifications................................................................................ 27
5.1.2 Complex Loading Graph Description................................................................................ 27
5.2 Nano17 Titanium.......................................................................................................................... 28
5.2.1 Nano17 Titanium Physical Properties............................................................................... 28
5.2.2 Calibration Specifications (excludes CTL calibrations) ..................................................... 28
5.2.3 CTL Calibration Specifications.......................................................................................... 29
5.2.4 CTL Analog Output............................................................................................................ 29
5.2.5 CTL Counts Value............................................................................................................. 29
5.2.6 Nano17 Titanium (US Calibration Complex Loading)........................................................ 30
5.2.7 Nano17 Titanium (SI Calibration Complex Loading)......................................................... 31
5.2.8 Nano17 Titanium Transducer Drawing.............................................................................. 32
5.3 Nano17 Specifications (Includes IP65/IP68 Versions).............................................................. 33
5.3.1 Nano17 Physical Properties.............................................................................................. 33
5.3.2 Nano17 IP65/IP68 Physical Properties............................................................................. 33

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5.3.3 Calibration Specifications (excludes CTL calibrations) ..................................................... 34
5.3.4 CTL Calibration Specifications.......................................................................................... 35
5.3.5 CTL Analog Output............................................................................................................ 35
5.3.6 CTL Counts Value............................................................................................................. 35
5.3.7 Nano17 (US Calibration Complex Loading)(Includes IP65/IP68)1 ................................... 36
5.3.8 Nano17 (SI Calibration Complex Loading)(Includes IP65/IP68)1 ..................................... 37
5.3.9 Nano17‑E Transducer Drawing......................................................................................... 38
5.3.10 Nano17 IP65/IP68 Transducer with Axial Cable Exit Drawing.......................................... 39
5.3.11 Legacy Nano17 Transducer Drawing................................................................................ 40
5.4 Nano25 Specifications (Includes IP65/IP68 Versions).............................................................. 41
5.4.1 Nano25 Physical Properties.............................................................................................. 41
5.4.2 Nano25 IP65/IP68 Physical Properties............................................................................. 41
5.4.3 Calibration Specifications (excludes CTL calibrations) ..................................................... 42
5.4.4 CTL Calibration Specifications.......................................................................................... 43
5.4.5 CTL Analog Output............................................................................................................ 43
5.4.6 CTL Counts Value............................................................................................................. 43
5.4.7 Nano25 (US Calibration Complex Loading)(Includes IP65/IP68)1 ................................... 44
5.4.8 Nano25 (SI Calibration Complex Loading)(Includes IP65/IP68)1 ..................................... 45
5.4.9 Nano25‑E Transducer Drawing......................................................................................... 46
5.4.10 Nano25 IP65/IP68 Transducer with Axial Cable Exit Drawing.......................................... 47
5.4.11 Nano25 IP65/IP68 Transducer with Radial Cable Exit Drawing........................................ 48
5.4.12 Legacy Nano25 Transducer Drawing................................................................................ 49
5.5 Nano43 Specifications................................................................................................................. 50
5.5.1 Nano43 Physical Properties.............................................................................................. 50
5.5.2 Calibration Specifications (excludes CTL calibrations) ..................................................... 50
5.5.3 CTL Calibration Specifications.......................................................................................... 51
5.5.4 CTL Analog Output............................................................................................................ 51
5.5.5 CTL Counts Value............................................................................................................. 51
5.5.6 Nano43 (US Calibration Complex Loading)...................................................................... 52
5.5.7 Nano43 (SI Calibration Complex Loading)........................................................................ 53
5.5.8 Nano43 Transducer Drawing............................................................................................. 54
5.6 Mini27 Titanium Specifications................................................................................................... 55
5.6.1 Mini27 Titanium Physical Properties................................................................................. 55
5.6.2 Calibration Specifications (excludes CTL calibrations) ..................................................... 55
5.6.3 CTL Calibration Specifications.......................................................................................... 56
5.6.4 CTL Analog Output............................................................................................................ 56
5.6.5 CTL Counts Value............................................................................................................. 56
5.6.6 Mini27 Titanium (US Calibration Complex Loading).......................................................... 57
5.6.7 Mini27 Titanium (SI Calibration Complex Loading)........................................................... 58

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5.6.8 Mini27 Titanium Transducer Drawing................................................................................ 59
5.6.9 Mini27‑E Titanium Transducer Drawing............................................................................ 60
5.7 Mini40 Specifications (Includes IP65/IP68 Versions)................................................................ 61
5.7.1 Mini40 Physical Properties................................................................................................ 61
5.7.2 Mini40 IP65/IP68 Physical Properties............................................................................... 61
5.7.3 Calibration Specifications (excludes CTL calibrations) ..................................................... 63
5.7.4 CTL Calibration Specifications.......................................................................................... 64
5.7.5 CTL Analog Output............................................................................................................ 64
5.7.6 CTL Counts Value............................................................................................................. 64
5.7.7 Mini40 (US Calibration Complex Loading)(Includes IP65/IP68)1 ..................................... 65
5.7.8 Mini40 (SI Calibration Complex Loading)(Includes IP65/IP68)1 ....................................... 66
5.7.9 Mini40‑E Transducer Drawing........................................................................................... 67
5.7.10 Legacy Mini40 Transducer Drawing.................................................................................. 68
5.7.11 Mini40 IP65/IP68 Transducer Drawing.............................................................................. 69
5.8 Mini45 Titanium Specifications................................................................................................... 70
5.8.1 Mini45 Titanium Physical Properties................................................................................. 70
5.8.2 Calibration Specifications (excludes CTL calibrations) ..................................................... 70
5.8.3 CTL Calibration Specifications.......................................................................................... 71
5.8.4 CTL Analog Output............................................................................................................ 71
5.8.5 CTL Counts Value............................................................................................................. 71
5.8.6 Mini45 Titanium (US Calibration Complex Loading).......................................................... 72
5.8.7 Mini45 Titanium (SI Calibration Complex Loading)........................................................... 73
5.8.8 Mini45 Titanium Axial Exit Transducer Drawing................................................................ 74
5.8.9 Mini45 Titanium Right Angle E‑Exit Transducer Drawing.................................................. 75
5.9 Mini45 Specifications (Includes IP65/IP68 Versions)................................................................ 76
5.9.1 Mini45 Physical Properties................................................................................................ 76
5.9.2 Mini45 IP65/IP68 Physical Properties............................................................................... 76
5.9.3 Calibration Specifications (excludes CTL calibrations) ..................................................... 77
5.9.4 CTL Calibration Specifications.......................................................................................... 78
5.9.5 CTL Analog Output............................................................................................................ 78
5.9.6 CTL Counts Value............................................................................................................. 78
5.9.7 Mini45 (US Calibration Complex Loading)(Includes IP65/IP68)1 ..................................... 80
5.9.8 Mini45 (SI Calibration Complex Loading)(Includes IP65/IP68)1 ....................................... 81
5.9.9 Mini45‑E Transducer Drawing........................................................................................... 82
5.9.10 Mini45‑ERA Transducer Drawing...................................................................................... 83
5.9.11 Mini45‑AE Transducer Drawing......................................................................................... 84
5.9.12 Mini45 IP65/IP68 Transducer Drawing.............................................................................. 85
5.9.13 Legacy Mini45 Transducer Drawing.................................................................................. 86

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5.10 Mini58 Specifications (Includes IP60/IP65/IP68 Versions)........................................................ 87
5.10.1 Mini58 Physical Properties................................................................................................ 87
5.10.2 Mini58 IP60 Physical Properties........................................................................................ 88
5.10.3 Mini58 IP65/IP68 Physical Properties............................................................................... 88
5.10.4 Calibration Specifications (excludes CTL calibrations) ..................................................... 89
5.10.5 CTL Calibration Specifications.......................................................................................... 90
5.10.6 CTL Analog Output............................................................................................................ 90
5.10.7 CTL Counts Value............................................................................................................. 91
5.10.8 Tool Transform Factor....................................................................................................... 91
5.10.9 Mini58 (US Calibration Complex Loading)(Includes IP60/IP65/IP68)1 ............................. 92
5.10.10 Mini58 (SI Calibration Complex Loading)(Includes IP60/IP65/IP68)1 ............................... 93
5.10.11 Mini58 Transducer Drawing............................................................................................... 94
5.10.12 Mini58 IP60 Transducer Drawing...................................................................................... 95
5.10.13 Mini58 IP65/IP68 Transducer Drawing.............................................................................. 96
5.11 Mini85 Specifications (Includes IP60 Versions)........................................................................ 97
5.11.1 Mini85 Physical Properties................................................................................................ 97
5.11.2 Calibration Specifications (excludes CTL calibrations) ..................................................... 97
5.11.3 CTL Calibration Specifications.......................................................................................... 98
5.11.4 CTL Analog Output............................................................................................................ 98
5.11.5 CTL Counts Value............................................................................................................. 99
5.11.6 Tool Transform Factor....................................................................................................... 99
5.11.7 Mini85 (US Calibration Complex Loading)(Includes IP60).............................................. 100
5.11.8 Mini85 (SI Calibration Complex Loading)(Includes IP60)................................................ 101
5.11.9 Mini85‑E Transducer Drawing......................................................................................... 102
5.11.10 Mini85 IP60 Transducer with 20 mm Through‑Hole Drawing.......................................... 103
5.12 Gamma Specifications (Includes IP60/IP65/IP68 Versions).................................................... 104
5.12.1 Gamma Physical Properties............................................................................................ 104
5.12.2 Gamma IP60 Physical Properties................................................................................... 104
5.12.3 Gamma IP65 Physical Properties................................................................................... 105
5.12.4 Gamma IP68 Physical Properties................................................................................... 105
5.12.5 Calibration Specifications (excludes CTL calibrations) ................................................... 106
5.12.6 CTL Calibration Specifications........................................................................................ 107
5.12.7 CTL Analog Output.......................................................................................................... 107
5.12.8 CTL Counts Value........................................................................................................... 108
5.12.9 Tool Transform Factor..................................................................................................... 108
5.12.10 Gamma (US Calibration Complex Loading)
(Includes IP60/IP65/IP68)1 ....................................................................................... 109
5.12.11 Gamma (SI Calibration Complex Loading)
(Includes IP60/IP65/IP68)1 ....................................................................................... 110
5.12.12 Gamma DAQ/Net Transducer Drawing............................................................................111

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5.12.13 9105‑T‑Gamma Transducer without Mounting Adapter Drawing.................................... 112
5.12.14 Gamma Mounting Adapter Plate Drawing....................................................................... 113
5.12.15 Gamma IP60 Transducer Drawing.................................................................................. 114
5.12.16 Gamma IP65 Transducer Drawing.................................................................................. 115
5.12.17 ECAT Gamma IP65 Transducer Drawing........................................................................ 116
5.12.18 Gamma IP68 Transducer Drawing.................................................................................. 118
5.13 Delta Specifications (Includes IP60/IP65/IP68 Versions)........................................................ 119
5.13.1 Delta Physical Properties................................................................................................ 119
5.13.2 Delta IP60 Physical Properties........................................................................................ 119
5.13.3 Delta IP65 Physical Properties........................................................................................ 120
5.13.4 Delta IP68 Physical Properties........................................................................................ 120
5.13.5 Calibration Specifications (excludes CTL calibrations) ................................................... 121
5.13.6 CTL Calibration Specifications........................................................................................ 122
5.13.7 CTL Analog Output.......................................................................................................... 122
5.13.8 CTL Counts Value........................................................................................................... 122
5.13.9 Delta (US Calibration Complex Loading)(Includes IP60/IP65/IP68)1 ............................. 123
5.13.10 Delta (SI Calibration Complex Loading)(Includes IP60/IP65/IP68)1 ............................... 124
5.13.11 Delta DAQ/Net Transducer Drawing............................................................................... 125
5.13.12 9105‑T‑Delta Transducer without Mounting Adapter Drawing......................................... 126
5.13.13 Delta Mounting Adapter Drawing..................................................................................... 127
5.13.14 Delta IP60 Transducer Drawing...................................................................................... 128
5.13.15 ECAT Delta IP60 Transducer Drawing............................................................................ 129
5.13.16 Delta IP65 Transducer Drawing...................................................................................... 131
5.13.17 ECAT Delta IP65 Transducer Drawing............................................................................ 132
5.13.18 Delta IP68 Transducer Drawing...................................................................................... 134
5.14 Theta Specifications (Includes IP60/IP65/IP68 Versions)....................................................... 135
5.14.1 Theta Physical Properties............................................................................................... 135
5.14.2 Theta IP60 Physical Properties....................................................................................... 135
5.14.3 Theta IP65/IP68 Physical Properties............................................................................... 136
5.14.4 Calibration Specifications (excludes CTL calibrations) ................................................... 137
5.14.5 CTL Calibration Specifications........................................................................................ 137
5.14.6 CTL Analog Output.......................................................................................................... 138
5.14.7 CTL Counts Value........................................................................................................... 138
5.14.8 Tool Transform Factor..................................................................................................... 138
5.14.9 Theta (US Calibration Complex Loading)(Includes IP60/IP65/IP68)1 ............................ 139
5.14.10 Theta (SI Calibration Complex Loading)(Includes IP60/IP65/IP68)1 .............................. 140
5.14.11 Theta DAQ/Net Transducer Drawing............................................................................... 141
5.14.12 9105‑T‑Theta Transducer without Mounting Adapter Drawing........................................ 142
5.14.13 Theta Mounting Adapter Plate Drawing........................................................................... 143

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5.14.14 Theta IP60 Transducer Drawing...................................................................................... 144
5.14.15 Theta IP65 Transducer Drawing...................................................................................... 145
5.14.16 Theta IP68 Transducer Drawing...................................................................................... 146
5.15 Omega85 Specifications (Includes IP60/IP65/IP68 Versions)................................................. 147
5.15.1 Omega85 Physical Properties......................................................................................... 147
5.15.2 Omega85 IP65/IP68 Physical Properties........................................................................ 147
5.15.3 Calibration Specifications (excludes CTL calibrations) ................................................... 148
5.15.4 Omega85 (US Calibration Complex Loading)(Includes IP65/IP68)1 .............................. 149
5.15.5 Omega85 (SI Calibration Complex Loading)(Includes IP65/IP68)1 ................................ 150
5.15.6 Omega85 Transducer Drawing....................................................................................... 151
5.15.7 Omega85 IP65 Transducer Drawing............................................................................... 152
5.15.8 Omega85 IP68 Transducer Drawing............................................................................... 153
5.16 Omega160 Specifications (Includes IP60/IP65/IP68 Versions)............................................... 154
5.16.1 Omega160 Physical Properties....................................................................................... 154
5.16.2 Omega160 IP160 Physical Properties (Includes ECAT)................................................. 154
5.16.3 Omega160 IP65/IP68 Physical Properties...................................................................... 155
5.16.4 Calibration Specifications (excludes CTL calibrations) ................................................... 156
5.16.5 CTL Calibration Specifications........................................................................................ 156
5.16.6 CTL Analog Output.......................................................................................................... 157
5.16.7 CTL Counts Value........................................................................................................... 157
5.16.8 Tool Transform Factor..................................................................................................... 157
5.16.9 Omega160 (US Calibration Complex Loading)
(Includes IP60/IP65/IP68)1 ............................................................................................. 158
5.16.10 Omega160 (SI Calibration Complex Loading)
(Includes IP60/IP65/IP68)1 ....................................................................................... 159
5.16.11 Omega160 Transducer without Mounting Adapter Drawing............................................ 160
5.16.12 Omega160 Transducer with 53 mm Through Hole......................................................... 161
5.16.13 Omega160 Transducer with Mounting Adapter Drawing................................................. 162
5.16.14 Omega160 IP60 Transducer Drawing............................................................................. 163
5.16.15 ECAT Omega160 IP60 Transducer Drawing................................................................... 164
5.16.16 Omega160 IP65 Transducer Drawing............................................................................. 166
5.16.17 Omega160 IP68 Transducer Drawing............................................................................. 167
5.17 Omega190 Specifications (Includes IP60/IP65/IP68 Versions)............................................... 168
5.17.1 Omega190 Physical Properties....................................................................................... 168
5.17.2 Omega190 IP60 Physical Properties.............................................................................. 168
5.17.3 Omega190 IP65/IP68 Physical Properties...................................................................... 169
5.17.4 Calibration Specifications (excludes CTL calibrations) ................................................... 170
5.17.5 CTL Calibration Specifications........................................................................................ 170
5.17.6 CTL Analog Output.......................................................................................................... 171

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5.17.7 CTL Counts Value........................................................................................................... 171
5.17.8 Omega190 (US Calibration Complex Loading)
(Includes IP60/IP65/IP68)1 ............................................................................................. 172
5.17.9 Omega190 (SI Calibration Complex Loading)
(Includes IP60/IP65/IP68)1 ............................................................................................. 173
5.17.10 Omega190 DAQ/Net Transducer Drawing...................................................................... 174
5.17.11 Omega190 IP60 Transducer Drawing............................................................................. 175
5.17.12 Omega190 IP65 Transducer Drawing............................................................................. 176
5.17.13 Omega190 IP68 Transducer Drawing............................................................................. 177
5.18 Omega191 Specifications (Includes IP60/IP65/IP68 Versions)............................................... 178
5.18.1 Omega191 Physical Properties....................................................................................... 178
5.18.2 Omega191 IP60 Physical Properties.............................................................................. 178
5.18.3 Omega191 IP65/IP68 Physical Properties...................................................................... 179
5.18.4 Calibration Specifications (excludes CTL calibrations) ................................................... 180
5.18.5 CTL Calibration Specifications........................................................................................ 180
5.18.6 CTL Analog Output.......................................................................................................... 181
5.18.7 CTL Counts Value........................................................................................................... 181
5.18.8 Omega191 (US Calibration Complex Loading)
(Includes IP60/IP65/IP68)1 ............................................................................................. 182
5.18.9 Omega191 (SI Calibration Complex Loading)
(Includes IP60/IP65/IP68)1 ............................................................................................. 183
5.18.10 Omega191 DAQ/Net Transducer Drawing...................................................................... 184
5.18.11 Omega191 IP60 Transducer Drawing............................................................................. 185
5.18.12 Omega191 IP65 Transducer Drawing............................................................................. 186
5.18.13 Omega191 IP68 Transducer Drawing............................................................................. 187
5.19 Omega250 Specifications (Includes IP60/IP65/IP68)............................................................... 188
5.19.1 Omega250 Physical Properties (Includes IP60/IP65/IP68)............................................. 188
5.19.2 Calibration Specifications (excludes CTL calibrations) ................................................... 189
5.19.3 CTL Calibration Specifications........................................................................................ 189
5.19.4 CTL Analog Output.......................................................................................................... 190
5.19.5 CTL Counts Value........................................................................................................... 190
5.19.6 Omega250 (US Calibration Complex Loading)
(Includes IP60/IP65/IP68)1 ............................................................................................. 191
5.19.7 Omega250 (SI Calibration Complex Loading)
(Includes IP60/IP65/IP68)1 ............................................................................................. 192
5.19.8 Omega250 IP60 Transducer Drawing............................................................................. 193
5.19.9 Omega250 IP65 Transducer Drawing............................................................................. 194
5.19.10 Omega250 IP68 Transducer Drawing............................................................................. 195
5.20 Omega331 Specifications (Includes IP65)............................................................................... 196
5.20.1 Omega331 Physical Properties (Includes IP65).............................................................. 196
5.20.2 Calibration Specifications (excludes CTL calibrations) ................................................... 197

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5.20.3 CTL Calibration Specifications........................................................................................ 197
5.20.4 CTL Analog Output.......................................................................................................... 198
5.20.5 CTL Counts Value........................................................................................................... 198
5.20.6 Omega331 (US Calibration Complex Loading) (Includes IP65)...................................... 199
5.20.7 Omega331 (SI Calibration Complex Loading) (Includes IP65)....................................... 200
5.20.8 Omega331 Transducer Drawing..................................................................................... 201
5.20.9 Omega331 IP65 Transducer Drawing............................................................................. 202
6. Advanced Topics................................................................................................................... 203
6.1 Reducing Noise.......................................................................................................................... 203
6.1.1 Mechanical Vibration....................................................................................................... 203
6.1.2 Electrical Interference...................................................................................................... 203
6.2 Detecting Failures (Diagnostics).............................................................................................. 203
6.2.1 Detecting Sensitivity Changes......................................................................................... 203
6.3 Scheduled Maintenance............................................................................................................ 203
6.3.1 Periodic Inspection.......................................................................................................... 203
6.3.2 Periodic Calibration......................................................................................................... 204
6.4 Transducer Cabling.................................................................................................................... 204
6.4.1 Calibrations..................................................................................................................... 204
6.4.2 Cabling and Connectors.................................................................................................. 204
6.5 Resolution................................................................................................................................... 204
7. Terms and Conditions of Sale.............................................................................................. 205

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Glossary
Term Definition
Accuracy See Measurement Uncertainty.
ActiveX Component A reusable software component for the Windows applications.
A statement that says the equipment measures correctly. These statements
Calibration Certificate usually mean the equipment has been tested against national standards. The
statements are produced as a result of calibration or re‑calibration.
The act of measuring a transducer’s raw response to loads and creating data
Calibration
used in converting the response to forces and torques.
Compound Loading Any load that is not purely in one axis.
Coordinate Frame See Point of Origin
An F/T Sensor System that uses industry standard data acquisition fasteners
DAQ F/T
(usually computer cards) to convert the transducer signals into digital data.
DAQ Data Acquisition device.
DoF Degrees of Freedom. See Six Degrees of Freedom.
F/T Controller The electronics that connect to mux transducers.
F/T Force and Torque.
Force The push or pull exerted on an object.
FS Full‑Scale
A measurement of sensing error. For example, if the calibrated measurement
range of a sensor is 100 Newtons and the sensor is accurate to within 1
Full‑Scale Error
Newton, that sensor will have a Full‑Scale Error of 1%
(1% = 0.01 = 1 N / 100 N).
Fxy The resultant force vector comprised of components Fx and Fy.
Fasteners Temperature Compensation. This is a method of improving
the temperature performance of transducers. Usually this refers to span
HTC
temperature compensation. Sometimes it also includes offset temperature
compensation. HTC is better than STC.
A source of measurement error caused by the residual effects of previously
Hysteresis
applied loads.
IP60 Ingress Protection Rating “60” designates protection against dust
IP65 Ingress Protection Rating “65” designates protection against water spray
Ingress Protection Rating “68” designates submergibility in fresh water, in this
IP68
case, to a depth of 10 meters
A graphical programming environment created for data acquisition tasks by
LabVIEW
National Instruments.
Mounting Adapter Plate. The transducer’s MAP attaches to the fixed surface
MAP
or robot arm.
The largest amount of load in a single axis (all other axes are unloaded) that
Max. Single‑Axis Overload
the transducer can withstand without damage.
The maximum expected error in measurements, as specified on the
Measurement Uncertainty
calibration certificate.
Moment When something receives a torque, we say a moment is applied to it.
A box that holds mux electronics for transducers that are too small for
Mux Box
on‑board electronics.

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Term Definition
Short for multiplexer. F/T Controller Sensor Systems use mux electronics to
Mux
interface to the transducer signals.
An F/T Sensor System that connects to the customer’s monitoring equipment
Net F/T
via Ethernet or CAN bus or DeviceNet.
National Instruments Corporation, the owner of the National Instruments and
NI LabVIEW trademarks (www.ni.com) Maker of Data Acquisition Cards used by
ATI in force sensors.
Offset Compensation Correction of errors that change the zero point of a transducer’s readings.
The condition where more load is applied to the transducer than it can
Overload
measure. This will result in saturation.
Point of Origin The point on the transducer from which all forces and torques are measured.
The way the continuously variable transducer signal is converted into discreet
Quantization digital values. Usually used when describing the change from one digital value
to the next.
The periodic verification of measurement equipment, like transducers, calipers
Re‑calibration and voltmeters, to prove it still measures correctly. The equipment may be
adjusted if it doesn’t measure correctly.
Torque applied that does not result in movement. Think of the twisting you
Reaction Torque attempt to put on a screw or bolt when it does not move. Our transducers
sense reaction torque.
The smallest change in load that can be measured. This is usually much
Resolution
smaller than accuracy.
Torque resulting in something moving. Generally this refers to the torque on
Rotary Torque
things like drive shafts. Our transducers cannot sense rotational torque.
The condition where the transducer or data acquisition fasteners has a load or
Saturation
signal outside of its sensing range.
The entire assembly consisting of parts from transducer to data
Sensor System
acquisition card.
Six Degrees of Freedom Fx, Fy, Fz, Tx, Ty and Tz.
A device that measures the outputting forces and torques from all three
Six‑axis Force/Torque Cartesian coordinates (x, y and z). A six‑axis force/torque transducer is also
Sensor known as a multi‑axis force/torque transducer, multi‑axis load cell, F/T sensor,
or six‑axis load cell.
Span Compensation Correction of errors that affect the sensitivity of a transducer.
Software Temperature Compensation. A method of improving temperature
STC
performance of transducers. This method is not as good as HTC.
Tool Adapter Plate. The TAP part of the transducer is attached to the load that
TAP
is to be measured.
Mathematically changing the measurement coordinate system by translating
Tool Transformation
the origin and/or rotating the axes.
Torque The measurement of force exerted on an object causing it to rotate.
Transducer The component that converts the sensed load into electrical signals.
Txy The resultant torque vector comprised of components Tx and Ty.
A Microsoft programming environment for developing Windows‑based
Visual Basic
applications.

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1. Safety
The safety section describes general safety guidelines to be followed with this product, explanation of the
notification found in this manual, and safety precaution that apply to the product. More specific notification are
imbedded within the sections of the manual where they apply.

1.1 Explanation of Notifications


The notifications included here are specific to the product(s) covered by this manual. It is expected that the
user heed all notifications from the robot manufacturer and/or the manufacturers of other components used
in the installation.

DANGER: Notification of information or instructions that if not followed will result in


death or serious injury. The notification provides information about the nature of the
hazardous situation, the consequences of not avoiding the hazard, and the method for
avoiding the situation.

WARNING: Notification of information or instructions that if not followed could result


in death or serious injury. The notification provides information about the nature of the
hazardous situation, the consequences of not avoiding the hazard, and the method for
avoiding the situation.

CAUTION: Notification of information or instructions that if not followed could result


in moderate injury or will cause damage to equipment. The notification provides
information about the nature of the hazardous situation, the consequences of not
avoiding the hazard, and the method for avoiding the situation.

NOTICE: Notification of specific information or instructions about maintaining, operating,


installation, or setup of the product that if not followed could result in damage to equipment. The
notification can emphasize but is not limited to specific grease types, good operating practices,
or maintenance tips.

1.2 General Safety Guidelines


The customer should verify that the transducer selected is rated for maximum loads and moments expected
during operation. Refer to transducer specifications in Section 5—Transducer Specifications of this
manual or contact ATI for assistance. Particular attention should be paid to dynamic loads caused by robot
acceleration and deceleration. These forces can be many times the value of static forces in high acceleration
or deceleration situations.

1.3 Safety Precautions


CAUTION: Do not remove any fasteners or disassemble transducers without a
removable mounting adapter plate. These include Nano, Mini, IP‑rated, and some
Omega transducers. This will cause irreparable damage to the transducer and void the
warranty. Leave all fasteners in place and do not disassemble the transducer.

CAUTION: Do not probe any openings in the transducer. This will damage the
instrumentation.

CAUTION: Do not exert excessive force on the transducer. The transducer is a


sensitive instrument and can be damaged by applying force exceeding the single‑axis
overload values of the transducer and cause irreparable damage. Small Nano and Mini
transducers can easily be overloaded during installation. Refer to the F/T Transducer
manual (9620‑05‑Transducer Section) for specific transducer overload values.

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2. Product Overview
A transducer is a device that measures the outputting forces and torques from all three Cartesian coordinates (x, y,
and z). A six‑axis force/torque transducer is also known as a multi‑axis force/torque transducer, multi‑axis load cell,
F/T sensor, or six‑axis load cell.
The ATI Multi‑Axis Force/Torque Sensor system measures all six components of force and torque. The system
consists of a transducer, shielded high‑flex cable, and intelligent data acquisition system (Ethernet/DeviceNet
interface or F/T controller). Force/Torque sensors are used throughout industry for product testing, robotic
assembly, grinding, and polishing. In research, our sensors are used in robotic surgery, haptics, rehabilitation,
neurology, and many others applications.

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3. Installing the Transducer


This section will provide information on the environment, transducer IP rating, mounting the transducer, and
routing the transducer cable.

3.1 Transducer Environment


To ensure proper operation, the IP rating of the transducer must match or exceed the transducer’s
environment. Unless otherwise specified, a transducer has no special IP protection. In this case, the
transducer may be used only in benign environments with no dust, debris, liquids, or sprays. Refer to
Section 4.1—Accuracy over Temperature for information on the transducer’s temperature performance.

CAUTION: Damage to the outer jacketing of the transducer cable could enable
moisture or water to enter an otherwise sealed transducer. Ensure the cable jacketing
is in good condition to prevent transducer damage.

NOTICE: Transducers may react to exceptionally strong and changing electromagnetic fields,
such as those produced by magnetic resonance imaging (MRI) machines.

NOTICE: Transducers without an IP protection may exhibit a small offset in readings when
exposed to strong light.

3.2 Mounting the Transducer


There are two different mounting methods for transducers. The first method has a fixed bolt pattern on the
tool side of the transducer and a removable adapter plate on the mounting (robot or other device) side. The
adapter plate needs to be removed from the transducer and machined with the mounting bolt pattern to
match the robot or other device. If your device covers the mounting fasteners used to connect the transducer,
you will not be able to use the removable adapter plate alone. If this is the case a user designed interface
plate will be needed between the transducer and the robot or other device. Refer to Section 3.2.1—Interface
Plate Design for more details. Refer to Section 3.2.2—Mounting the Transducer with a Removable
Mounting Adapter Plate.
The second method is for transducers with non‑removable adapter plates with fixed bolt patterns on both
the tool and mounting sides of the transducer (Nano, Mini, IP‑rated and some Omega transducers). This
type may require a user designed interface plate to attach the transducer to the robot or other device. Refer
to Section 3.2.1—Interface Plate Design for more details. Refer to Section 3.2.3—Mounting the Transducer
with a Non‑removable Adapter Plate.

CAUTION: Do not remove any fasteners or disassemble transducers without a


removable adapter plate, these include Nano, Mini, IP‑rated, and some Omega
transducers. This will cause irreparable damage to the transducer and void the
warranty. Leave all fasteners in place and do not disassemble the transducer.
Refer to the product drawings in Section 5—Transducer Specifications to determine if the adapter plate is
removable for our transducer. Mount the transducer to a structure with sufficient mechanical strength. Not
doing so can lead to sub‑optimum performance.

3.2.1 Interface Plate Design


Interface plates may be required between the robot or other device and the transducer and between
the transducer and the tooling. If the robot, other device, or tooling covers the mounting fasteners
for the transducer an interface plate will be required. Custom interface plates are available from
ATI upon request.
There are two types of mounting adapter plate (robot side). Small transducers such as Nano, Mini,
IP‑rated and some Omega transducers the mounting adapter plate is factory installed and should
not be removed or machined. The mounting interface plate will have to be machined with the
corresponding bolt pattern and dowel locations, refer to the drawings in Section 5—Transducer
Specifications.

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Larger transducers have a removable mounting adapter plates, refer to Section 3.2.2—Mounting
the Transducer with a Removable Mounting Adapter Plate for more information. Machine
the mounting interface plate to match the bolt pattern and dowel hole in the removable
mounting adapter plate.
The transducer tooling adapter plate is factory installed and the bolt circle is shown with the
transducer in Section 5—Transducer Specifications. Most large F/T tool adapters follow the ISO
9409‑1 mounting pattern. Machine the tooling interface plate to attach to this bolt circle.

NOTICE: The tool may not contact any other part of the transducer except the tool
mounting surface. If the tool contacts any other part of the transducer it will not properly
sense loads. Make sure the tool mounts to the tool mounting surface and does not
contact any other part of the transducer.
If the customer chooses to design and build an mounting or tooling interface plate, the following
should be considered:
• The interface plate should be designed to include bolt holes for mounting, dowel pins,
and a boss for accurate positioning on the robot or other devices and to the adapter plate.
These locating features should orient the X and Y axis of the Transducer to the X and Y
axis of the robot.
• The thickness of the interface plate must be great enough to provide the necessary thread
engagement for the mounting fasteners.
• Mounting fasteners must not be too long. They should not extend through the adapter plate to
avoid interference with the electronics inside the transducer. Refer to Section 5—Transducer
Specifications for thread depth, mounting patterns, and other details.
• The interface plate must be properly designed to provide rigid mounting for the transducer.
The interface plate should not distort under maximum sensor range of the transducer. Refer to
Section 5—Transducer Specifications for specifications.
• The interface plate design must provide a flat and parallel mounting surface for the transducer.
Refer to Figure 2.1.

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Figure 3.1—Interface Plate Design Specification

Robot or Other Device

Locating Boss
.002
Customer Designed
Mounting Interface Plate
A
.002 A Customer Supplied Fasteners
Do not extend through
Mounting Adapter Plate
Locating Dowel Pin

Transducer Mounting
Adapter Plate Transducer
Transducer Tooling
Adapter Plate
Locating Boss
.002 A Customer Supplied Fasteners
Do not extend through
Tooling Adapter Plate
Customer Designed
.002 Tooling Interface Plate

Locating Locating Boss


A Dowel Pin

Tooling *Units are inches

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3.2.2 Mounting the Transducer with a Removable Mounting Adapter Plate


Check to see if when mounting the transducer to the robot or other device you will have access
to the mounting screws for attaching the transducer. If not, a user designed interface plate will be
needed on one or both sides of the transducer, refer to Section 3.2.1—Interface Plate Design for
details in designing an interface plate before continuing with this procedure.
1. Remove the power to the transducer.
2. Remove all mounting fasteners from the mounting adapter plate and set aside.
CAUTION: Do not touch internal electronics or instrumentation. This could
damage the transducer and void the warranty. When the adapter plate is
removed protect the exposed electronics from dust, debris, liquids, and other
foreign objects.
3. Remove the adapter plate from the transducer. Machine the mounting bolt pattern from
the robot, interface plate, or other device into the removable adapter plate. Make sure the
bolt pattern and dowel hole orient the X and Y axis of the transducer with the X and Y
axis of the robot.
NOTICE: Customers machining their own interface patterns should avoid concentrating
all mounting features in the center of the adapter plate. A larger bolt circle will provide
the most accurate readings as it will induce less bending in the plate.

CAUTION: Mounting fasteners should not extend into the transducer beyond
the adapter plate surface. This could cause damage to the internal electronics.
When machining the removable adapter plate, make sure the heads of the
fasteners are flush or below the surface of the adapter plate.

Figure 3.2—Removable Adapter Plate

Machine mounting bolt pattern concentric to mounting


Remove adapter adapter plate to maintain transducer's point-of-origin.
plate fasteners

CAUTION: Do not touch


internal electronics or
instrumentation. This could Remove Mounting Adapter
damage the transducer and Plate from Transducer
void the warranty.

Protect exposed electronics


from dust, debris and liquids
User supplied mounting screws must be
flush or below the surface of the mounting
adapter plate to ensure proper clearance
for the electronics inside the transducer.

Machine mounting bolt pattern and locating


dowel hole into mounting adapter plate. Orient
the bolt pattern and dowel hole to align the X
and Y axis of the transducer with the X and Y
axis of the robot, tooling, or application
orientation as desired.

4. Mount removable adapter plate to the robot, other device, or interface plate using customer
supplied fasteners. If fasteners do not have pre‑applied adhesive, apply Loctite 222®
to the fasteners.
NOTICE: Make sure the adapter plate orients the transducer so that the connector is at
the appropriate location to route the cabling properly. Refer to Section 3.3—Routing the
Transducer Cable.
5. Attach the transducer to the removable adapter plate, hand tighten fasteners.

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6. Connect power to the transducer and wait until demo application displays load data when
applying force on the transducer.
CAUTION: Do not exceed the transducer’s overload ratings. Smaller
transducers can easily be irreparably damaged by applying small loads using
tools (moment arm increases applied loads) when mounting the transducer.
Always monitor the transducer using the demo application for gage saturation
errors during installation. Stop applying force to the transducer and wait until
the error clears to continue installation. If error does not clear, it may indicate
loss of power or the overload value has been exceeded.
7. Monitor the demo application for gage saturation errors during installation. If an error is
displayed stop applying the force to the transducer and wait until the error clears before
continuing installation.
8. Tighten the fasteners mounting the transducer to the removable adapter plate.
Figure 3.3—Installing Transducers with Removable Mounting Adapter Plates

Computer Running Demo Application

Robot or other Device


Mounting Fasteners
(Supplied by customer)
Mounting Fasteners
Adapter Plate Fasteners (supplied by customer)
Removable Adapter Plate If Required Custom
Transducer with removable adapter plate Mounting Interface Plate
(supplied by customer)

Mounting Fasteners
(supplied by customer)
If Required Custom
Mounting Fasteners Tooling Interface Plate
(supplied by customer) (supplied by customer)

Customer Tooling

CAUTION: Do not use fasteners that will exceed the customer interface
depth specified for the transducer. Using longer fasteners will penetrate the
body of the transducer and damage the electronics, voiding the warranty.
Use fasteners that provide the customer interface depth specified for the
transducer. Refer to the transducer drawing.

NOTICE: The tool may not contact any other part of the transducer except the tool
mounting surface. If the tool contacts any other part of the transducer it will not properly
sense loads. Make sure the tool mounts to the tool mounting surface and does not
contact any other part of the transducer.
9. Monitor the demo application for gage saturation errors during installation. If an error is
displayed stop applying the force to the transducer and wait until the error clears before
continuing installation.
10. Attach the customer tooling or tooling interface plate to the transducer with customer supplied
fasteners, the transducer provides a mounting pattern on the tool side of the transducer. If
fasteners do not have pre‑applied adhesive, apply Loctite 222 to the fasteners.

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3.2.3 Mounting the Transducer with a Non‑removable Adapter Plate


CAUTION: Do not attempt to drill, tap, machine, or otherwise modify or
disassemble the transducer. This could damage the transducer and will void
the warranty. Use the mounting bolt pattern provided to attach the transducer
to the robot or other device and to mount the tool to the transducer. See the
transducer drawings for details.

CAUTION: Do not use fasteners that will exceed the customer interface
depth specified on for the transducer. Using longer fasteners will penetrate
the body of the transducer and damage the electronics, voiding the warranty.
Use fasteners that provide the customer interface depth specified for the
transducer. Refer to the transducer drawing.

CAUTION: Do not exceed the single‑axis overload value of the transducer.


Smaller transducers can easily be irreparably damaged by applying small
loads using tools (moment arm increases applied loads) when mounting the
transducer. Always monitor the transducer using the demo application for gage
saturation errors during installation. Stop applying force to the transducer and
wait until the error clears to continue installation. If error does not clear, it may
indicate loss of power or the overload value has been exceeded.
1. Monitor the demo application for gage saturation errors during installation. If an error is
displayed stop applying the force to the transducer and wait until the error clears before
continuing installation.
2. Mount transducer to user‑designed interface plate, directly to the robot, or other device with
customer supplied fasteners. If fasteners do not have pre‑applied adhesive, apply Loctite 222 to
the fasteners.
Figure 3.4—Installing Transducers with Non‑removable Adapter Plates (Net F/T System Shown)

Computer Running Demo Application

Robot or other Device


Mounting Fasteners
(Supplied by customer) Mounting Fasteners
(supplied by customer)
Transducer
If Required Custom
Mounting Interface Plate
(supplied by customer)
Mounting Fasteners If Required Custom
(supplied by customer) Tooling Interface Plate
(supplied by customer)
Customer Tooling

NOTICE: The tool may not touch any other part of the transducer except the tool
mounting surface. If the tool touches any other part of the transducer it will not properly
sense loads. Make sure the tool mounts to the tool mounting surface and does not touch
any other part of the transducer.
3. Monitor the demo application for gage saturation errors during installation. If an error is
displayed stop applying the force to the transducer and wait until the error clears before
continuing installation.
4. Attach the customer tooling or tooling interface plate to the transducer with customer supplied
fasteners, the transducer provides a mounting pattern on the tool side of the transducer. If
fasteners do not have pre‑applied adhesive, apply Loctite 222 to the fasteners.

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3.3 Routing the Transducer Cable


The transducer can be used in a variety of applications that will affect how best to route the cable and
determine the proper bending radius to use. Some applications will allow the transducer and the cable to
remain in a static condition. Some applications require the transducer to be in a dynamic condition that
requires the cable to be subjected to repetitive motion. It is important not to expose the transducer cable
connectors to this repetitive motion, and properly restrain the cable close to the transducer connection

Figure 3.5—Restrain Transducer Cable Close to Cable Connector

Robot (Motion)

Interface Plate
Allow Enough Slack in Cable
for Full Range of Motion of
the Robot or Other Device
Transducer
Restrain Cable to keep Repetitive
Motion From Affecting the Cable Connector

Cable Connector

CAUTION: Do not subject the transducer cable connector to the repetitive


motion of the robot or other device. Subjecting the connector to the repetitive
motion will cause damage to the connector. Restrain the cable close to
the connector to keep the repetitive motion of the robot from affecting the
cable connector.

CAUTION: When routing cables do not bend the cable to a smaller radius
than the minimum bending radius specified in Table 2.1. The cable will fail due
to fatigue from the repetitive motion. When routing the cable make sure the
cable bends are larger then the minimum dynamic bending radius specified for
the cable type.

CAUTION: Do not stress or over bend the transducer cable, especially where
it is attached to the transducer. This is particularly important on the Nano and
Mini series of transducers. For these transducers, do not bend the cable any
closer than 25 mm (1 inch) to the transducer. Sharp bends must be avoided as
they can damage the cable and transducer and will void the warranty.

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Figure 3.6—Transducer Bending Radius
For Nano and Mini series Transducers To protect cable
Refer to Table 3.1 for connection from repetitive
minimum static bending radius Do not bend the cable any closer than
25mm (1 inch) to the transducer motion, restrain cable
(at room temperature) at transducer end
(1 inch) 25

To protect connector from


repetitive motion, restrain
cable at connector end
Refer to Table 3.1 for Refer to Table 3.1 for minimum static
minimum dynamic (cycled) bending bending radius (at room temperature)
radius (at room temperature)
Refer to Table 3.1 for minimum dynamic (cycled)
bending radius (at room temperature)

Table 3.1—Transducer Cable Bending Radius


Static Bending Radius Dynamic Bending Radius
Cable Dia. (at room temperature) (at room temperature)
Cable Type
(mm)
mm inch mm inch
9105‑TW 3.2 16 0.63 32 1.26
9105‑C3 4.4 22 0.87 44 1.73
9105‑CM 4.4 22 0.87 44 1.73
9105‑CW 4.4 22 0.87 44 1.73
9105‑CT 6.1 30.5 1.20 61 2.40
3.2 16 0.63 32 1.26
4.4 22 0.87 44 1.73
9105‑C
6.1 30.5 1.20 61 2.40
10.0 50 1.97 100 3.94
9105‑C‑MTR 8.4 42 1.65 84 3.31
9105‑C‑MTS 8.4 42 1.65 84 3.31
9105‑CF‑MTR
8.5 42.5 1.67 85 3.35
9105‑CF‑MTS
Note: Temperature will affect cable flexibility. ATI recommends increasing the minimum dynamic bending radius for
lower temperatures.
The transducer cable must be routed so that it is not stressed, pulled, kinked, cut, or otherwise damaged
throughout the full range of motion. See the accompanying system manual for the transducer cable
interfacing. If the desired application results in the cable rubbing, then use a loose plastic spiral wrap
for protection.

CAUTION: Be careful not to crush the cable by over tightening tie wraps or walking on
the cable, since this may damage the cable.

CAUTION: Cables on the Nano and Mini transducers are permanently attached to
the transducer and cannot be disconnected. Do not attempt to disassemble these
transducers, this will damage the transducer and void the warranty. Do not attempt to
replace the cable. Contact ATI service for assistance.

CAUTION: Nano and Mini integral cables and cables of the 9105‑C‑H type must not
subject the transducer end connection to more than 10 lbf (45 N) of side‑to‑side or pull
force or permanent damage will result.

CAUTION: Larger transducers have removable cables. Do not attempt to disconnect


these transducer cables by pulling on the cable itself or the connector boot; this can
damage your system.

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4. Topics
4.1 Accuracy over Temperature
Typical gain errors introduced over temperature for F/T transducers with fasteners temperature
compensation are listed below. These changes in sensitivity are independent of the transducer’s rated
accuracy at room temperature; the two accuracy ratings must be added to find an overall estimated accuracy
at a certain temperature. This overall accuracy assumes that the unloaded and loaded measurements were
taken at the same temperature. Drift error over temperature is not compensated and varies with each
transducer. For best results, a reference reading should be taken or bias function executed at the current
temperature before applying the load of interest.
Table 4.1—Error Introduced Over Temperature for Non‑Gamma Transducers
Deviation from 22°C Typical Gain Error
± 5°C 0.1%
± 15°C 0.5%
± 25°C1 1%
± 50°C1 5%
Note:
1. Deviation is bounded by transducer operational limits in Section 4.3—Environmental.

Table 4.2—Error Introduced Over Temperature for Gamma Transducers


Deviation from 22°C Typical Gain Error
± 5°C 0.1%
± 15°C 0.5%
1
± 25°C 1.5%
1
± 50°C 7%
Note:
1. Deviation is bounded by transducer operational limits in Section 4.3—Environmental

4.2 Tool Transformation Effects


All transducer working specifications pertain to the factory point‑of‑origin only. This includes the
transducer’s range, resolution, and accuracy. The transducer working specifications at a customer‑applied
point‑of‑origin will differ from those at the factory point‑of‑origin.

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4.3 Environmental
The F/T system is designed to be used in standard laboratory or light‑manufacturing conditions. Transducers
with an IP60 designation are able to withstand dusty environments, those with an IP65 designation are able
to withstand dusty environments and wash down, and those with an IP68 designation are able to withstand
dusty environments and fresh‑water immersion to a specified depth. Transducers without IP65 or IP68
designation may be used in environments with up to 95% relative humidity, non‑condensing.
Table 4.3—Transducer Temperature Ranges ‑ Non‑IP‑Rated
Transducer Model Series Storage Operation Units
9105‑TIF Transducer ‑25 to +85 ‑25 to +85 °C
9105‑TW Transducer ‑40 to +100 ‑40 to +100 °C
9105‑TW‑…‑H Transducer ‑25 to +85 ‑25 to +85 °C
9105‑T Transducer ‑20 to +80 0 to +70 °C
9105‑NET Transducer ‑40 to +85 ‑40 to +85 °C
Note: These temperature ranges specify the storage and operation ranges in which the transducer can survive
without damage. They do not take accuracy into account.

Table 4.4—Transducer Temperature Ranges ‑ IP60, IP65, and IP68


Transducer Model Series Storage Operation Units
9105‑TIF Transducer ‑5 to +75 0 to +60 °C
9105‑TW Transducer ‑5 to +105 ‑5 to +105 °C
9105‑T Transducer ‑5 to +105 0 to +70 °C
9105‑NET Transducer ‑65 to +105 0 to +70 °C
Note: These temperature ranges specify the storage and operation ranges in which the transducer can survive
without damage. They do not take accuracy into account.

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Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

4.4 Mux Transducer Input Filter Frequency Response


NOTICE: Mux transducers are only used in 9105‑CTL, 9105‑CON, and 9105‑CTE systems.
The input filter used in 9105‑T transducers and in the Mux box is used to prevent aliasing. This filtering is
not used in 9105‑TIF (DAQ) or our TWE transducers.

Figure 4.1—Mux input filter frequency response (‑3dB @ 235Hz)


3.00

0.00

‑3.00
Gain
in dB
‑6.00

‑9.00

‑12.00
1 10 100 1000
Frequency in H z

4.5 Transducer Strain Gage Saturation


The F/T sensor’s strain gages are optimally placed to share information between the forces and torques
applied to the sensor. Because of this sharing, it is possible to saturate the transducer with a complex load
that has components below the rated load of the sensor. However, this arrangement allows a greater sensing
range and resolution.

CAUTION: When any strain gage is saturated or otherwise inoperable, all transducer
F/T readings are invalid. It is vitally important to monitor for these conditions.

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26
Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

5. Transducer Specifications
5.1 Notes
5.1.1 About CTL Calibration Specifications
CTL refers to F/T systems that use the F/T Controller. Transducers used in these systems either
have a 9105‑T‑x model transducer or include a Mux Box. The output resolution of CTL systems
is different from other systems. CTL systems also provide analog voltage outputs that represent
each of the six axes. CTL transducers have their own calibration specification listings because of
these differences.

5.1.2 Complex Loading Graph Description


The graphs in the sections for each transducer may be used to estimate a sensor’s range under
complex loading. Each page represents one sensor body with either English or Metric units. The
top graph represents combinations of forces in the X and/or Y directions with torques about the
Z‑axis. The bottom graph represents combinations of Z‑axis forces with X‑ and/or Y‑axis torques.
The graphs contain several different calibrations, distinguished by line weight.
The sample graph shown in Figure 4.1 shows how operating ranges can change with complex
loading. The labels indicate the following regions:
A. Normal operating region. You can expect to achieve rated accuracy in this region.
B. Saturation region. Any load in this region will report a gage saturation condition.
C. Extended operating region. In this region, the sensor will operate correctly but the
full‑scale accuracy is not guaranteed.
Figure 5.1—Complex Loading Sample Graph

C B
Fxy

Tz

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Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

5.2 Nano17 Titanium


5.2.1 Nano17 Titanium Physical Properties
Table 5.1—Nano17 Titanium Physical Properties
Single‑Axis Overload    (US) Standard Units (SI) Metric Units
Fxy ±35 lbf ±160 N
Fz ±70 lbf ±310 N
Txy ±8.9 inf‑lb ±1 Nm
Tz ±10 inf‑lb ±1.2 Nm
Stiffness (Calculated)   
X‑axis & Y‑axis forces (Kx, Ky) 2.7x10 4 lb/in 4.8x10 6 N/m
Z‑axis force (Kz) 3.8x10 4 lb/in 6.6x10 6 N/m
X‑axis & Y‑axis torque (Ktx, Kty) 1.2x10 3 lbf‑in/rad 1.4x10 2 Nm/rad
Z‑axis torque (Ktz) 2.0x10 3 lbf‑in/rad 2.2x10 2 Nm/rad
Resonant Frequency
Fx, Fy, Tz 3000 Hz 3000 Hz
Fz, Tx, Ty 3000 Hz 3000 Hz
Physical Specifications   
Weight1 0.0223 lb 0.0101 kg
Diameter1 0.669 in 17 mm
1
Height 0.571 in 14.5 mm
Note:
1. Specifications include standard interface plates.

5.2.2 Calibration Specifications (excludes CTL calibrations)


Table 5.2— Nano17 Titanium Calibrations (excludes CTL calibrations)1, 2
(US) Standard Fx,Fy Fz Tx,Ty Tz Fx,Fy Fz Tx,Ty Tz
Sensor
Calibration (lbf) (lbf) (lbf‑in) (lbf‑in) (lbf) (lbf) (lbf‑in) (lbf‑in)
Nano17 Titanium US‑1.8‑0.4 1.8 3.15 0.4 0.4 1/3400 1/2720 7/92800 1/18560
Nano17 Titanium US‑3.6‑0.8 3.6 6.3 0.8 0.8 1/1700 1/1360 7/46400 1/9280
Nano17 Titanium US‑7.2‑1.6 7.2 12.6 1.6 1.6 1/850 1/680 7/23200 1/4640
(SI) Metric Fx,Fy Fz Tx,Ty Tz Fx,Fy Fz Tx,Ty Tz
Sensor
Calibration (N) (N) (Nmm) (Nmm) (N) (N) (Nmm) (Nmm)
Nano17 Titanium SI‑8‑0.05 8 14.1 50 50 1/682 1/682 3/364 5/728
Nano17 Titanium SI‑16‑0.1 16 28.2 100 100 1/341 1/341 3/182 5/364
Nano17 Titanium SI‑32‑0.2 32 56.4 200 200 1/171 1/171 3/92 5/184
Sensing Ranges Resolution (DAQ, Net F/T)3
Notes:
1. These system resolutions quoted are the effective resolution after dropping eight counts of noise. The effective
resolution can be improved with filtering.
2. Applied loads must be within range in each of the six axes for the F/T sensor to measure correctly.
3. DAQ resolutions are typical for a 16‑bit data acquisition system.

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Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

5.2.3 CTL Calibration Specifications


Table 5.3— Nano17 Titanium CTL Calibrations1, 2
(US) Standard Fx,Fy Fz Tx,Ty Tz Fx,Fy Fz Tx,Ty Tz
Sensor
Calibration (lbf) (lbf) (lbf‑in) (lbf‑in) (lbf) (lbf) (lbf‑in) (lbf‑in)
Nano17 Titanium US‑1.8‑0.4 1.8 3.15 0.4 0.4 1/1700 1/1360 7/46400 1/9280
Nano17 Titanium US‑3.6‑0.8 3.6 6.3 0.8 0.8 1/850 1/680 7/23200 1/4640
Nano17 Titanium US‑7.2‑1.6 7.2 12.6 1.6 1.6 1/425 1/340 7/11600 1/2320
(SI) Metric Fx,Fy Fz Tx,Ty Tz Fx,Fy Fz Tx,Ty Tz
Sensor
Calibration (N) (N) (Nmm) (Nmm) (N) (N) (Nmm) (Nmm)
Nano17 Titanium SI‑8‑0.05 8 14.1 50 50 1/341 1/341 3/182 5/364
Nano17 Titanium SI‑16‑0.1 16 28.2 100 100 2/341 2/341 3/91 5/182
Nano17 Titanium SI‑32‑0.2 32 56.4 200 200 2/171 2/171 3/46 5/92
Sensing Ranges Resolution (Controller)
Notes:
1. CTL resolutions are typical. System resolutions quoted are the effective resolution after dropping eight counts of
noise. The effective resolution can be improved with filtering.
2. Applied loads must be within range in each of the six axes for the F/T sensor to measure correctly.

5.2.4 CTL Analog Output


Table 5.4— Nano17 Titanium Analog Output
(US) Standard Fx,Fy Fz Tx,Ty,Tz Fx,Fy Fz Tx,Ty,Tz
Sensor
Calibration (lbf) (lbf) (lbf‑in) (lbf/V) (lbf/V) (lbf‑in/V)
Nano17 Titanium US‑1.8‑0.4 ±1.8 ±3.15 ±0.4 0.18 0.315 0.04
Nano17 Titanium US‑3.6‑0.8 ±3.6 ±6.3 ±0.8 0.36 0.63 0.08
Nano17 Titanium US‑7.2‑1.6 ±7.2 ±12.6 ±1.6 0.72 1.26 0.16
(SI) Metric Fx,Fy Fz Tx,Ty,Tz Fx,Fy Fz Tx,Ty,Tz
Sensor
Calibration (N) (N) (Nmm) (N/V) (N/V) (Nmm/V)
Nano17 Titanium SI‑8‑0.05 ±8 ±14.1 ±50 0.8 1.41 5
Nano17 Titanium SI‑16‑0.1 ±16 ±28.2 ±100 1.6 2.82 10
Nano17 Titanium SI‑32‑0.2 ±32 ±56.4 ±200 3.2 5.64 20
Analog Output Range Analog ±10V Sensitivity1
Notes:
1. ±5V Sensitivity values are double the listed ±10V Sensitivity values.

5.2.5 CTL Counts Value


Table 5.5—Counts Value
Fx, Fy, Fz Tx, Ty, Tz Fx, Fy, Fz Tx, Ty, Tz
Sensor Calibration
(/ lbf) (/ lbf‑in) (/ N) (/ Nmm)
Nano17 Titanium US‑1.8–0.4 / SI‑8–0.05 54400 371200 1280 256
Nano17 Titanium US‑3.6–0.8 / SI‑16–0.1 27200 185600 640 128
Nano17 Titanium US‑7.2–1.6 / SI‑32–0.2 13600 82800 320 64
Nano17 Titanium Tool Transform Factor 0.0022 in/lbf 0.0375 mm/N
Counts Value – Standard (US) Counts Value – Metric (SI)

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Manual, F/T Transducer Section Help
Nano17 Titanium
Document #9620-05-Transducer Section‑26

5.2.6 Nano17 Titanium (US Calibration Complex Loading)

US-1.8-0.4 US-3.6-0.8 US-7.2-1.6

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Manual, F/T Transducer Section
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5.2.7
Nano17 Titanium
Nano17 Titanium (SI Calibration Complex Loading)

SI-8-0.05 SI-16-0.1 SI-32-0.2

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31
PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. Rev. Description Initiator Date
NOT TO BE REPRODUCED IN ANY MANNER EXCEPT ON
ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI. 01 Eco 6444: Initial Drawing ALH 7/1/2008

5.411±0.025
6.957±0.025 Mounting Adapter Plate Tool Adapter Plate
1.085±0.025 (2) 2 Slip Fit
14.5 3.0
Sensing Reference (B.C. 12.5)
+X (2) 2 Slip Fit Customer Interface
3.0 Frame Origin +X
120.00° (10°)
(B.C. 12.5) 6.248±0.025
Customer Interface
(3) Tap M2x.4
Manual, F/T Transducer Section

(120°) 3.5 (See Note 5)


6.153±0.025 9.373±0.025 B.C. 12.5
8.291±0.025 Equally Spaced
-Y +Y +Y -Y Customer Interface
5° -Z +Z 17

(3) Tap M2x.4 Sensing Reference


Document #9620-05-Transducer Section‑26

3.5 (See Note 5) Frame Origin


B.C. 12.5
Nano17Ti-A Cable Exit -X Equally Spaced -X
(Alternate) Customer Interface Nano17Ti-R Cable Exit
(Standard)
Nano17Ti-R Cable Exit
Nano17Ti-R Cable Exit (Standard)
(Standard)
TOOL SIDE

32
MOUNTING SIDE SIDE VIEW
5.2.8 Nano17 Titanium Transducer Drawing

ALTERNATE CABLE EXIT


(Nano17Ti-A Cable Exit) ISOMETRIC VIEW
NOTES: UNLESS OTHERWISE SPECIFIED
DO NOT SCALE DRAWING. DRAWN IN SOLIDWORKS.
1031 Goodworth Drive, Apex, NC 27539, USA
ALL DIMENSIONS ARE IN MILLIMETERS. Tel: +1.919.772.0115 Email: info@ati-ia.com
NOTES: Fax: +1.919.772.8259 www.ati-ia.com
1. Material: Titanium ISO 9001 Registered Company
2. Cable can be factory installed radially or axially.
3. Connector (not shown) has 17mm diameter and is 67.5mm Long. DRAWN BY: TITLE
A. Hoke 6/30/08
4. WARNING -- DO NOT LOOSEN OR REMOVE INTERFACE PLATES Nano17 Titanium Transducer
CHECKED BY:
DUE TO POTENTIAL DAMAGE. P. Fusco 7/3/08
5. DO NOT EXCEED INTERFACE DEPTH, MAY CAUSE DAMAGE. SCALE SIZE DRAWING NUMBER
WEIGHT LBS:
0.025

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3:1 B 9230-05-1336-01
3rd ANGLE PROJECTION ASSEMBLY REF:
PRODUCT RELEASE # DATE: SHEET 1 OF 1
Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

5.3 Nano17 Specifications (Includes IP65/IP68 Versions)


5.3.1 Nano17 Physical Properties
Table 5.6—Nano17 Physical Properties
Single‑Axis Overload    (US) Standard Units (SI) Metric Units
Fxy ±56 lbf ±250 N
Fz ±110 lbf ±480 N
Txy ±14 inf‑lb ±1.6 Nm
Tz ±16 inf‑lb ±1.8 Nm
Stiffness (Calculated)   
X‑axis & Y‑axis forces (Kx, Ky) 4.7x10 4 lb/in 8.2x10 6 N/m
Z‑axis force (Kz) 4
6.5x10 lb/in 1.1x10 7 N/m
X‑axis & Y‑axis torque (Ktx, Kty) 2.1x10 3 lbf‑in/rad 2.4x10 2 Nm/rad
Z‑axis torque (Ktz) 3.4x10 3 lbf‑in/rad 3.8x10 2 Nm/rad
Resonant Frequency
Fx, Fy, Tz 7200 Hz 7200 Hz
Fz, Tx, Ty 7200 Hz 7200 Hz
Physical Specifications   
Weight1 0.02 lb 0.00907 kg
1
Diameter 0.669 in 17 mm
1
Height 0.571 in 14.5 mm
Note:
1. Specifications include standard interface plates.

5.3.2 Nano17 IP65/IP68 Physical Properties


Table 5.7—Nano17 IP65/IP68 Physical Properties
Single‑Axis Overload    (US) Standard Units (SI) Metric Units
Fxy ±56 lbf ±250 N
Fz ±110 lbf ±480 N
Txy ±14 inf‑lb ±1.6 Nm
Tz ±16 inf‑lb ±1.8 Nm
Stiffness (Calculated)   
X‑axis & Y‑axis forces (Kx, Ky) 4.7x10 4 lb/in 8.2x10 6 N/m
Z‑axis force (Kz) 6.5x10 4 lb/in 1.1x10 7 N/m
X‑axis & Y‑axis torque (Ktx, Kty) 3
2.1x10 lbf‑in/rad 2.4x10 2 Nm/rad
Z‑axis torque (Ktz) 3.4x10 3 lbf‑in/rad 3.8x10 2 Nm/rad
Resonant Frequency
Fx, Fy, Tz 2200 Hz 2200 Hz
Fz, Tx, Ty 2200 Hz 2200 Hz
Physical Specifications   
Weight1 0.09 lb 0.0408 kg
1
Diameter 0.79 in 20.1 mm
1
Height 0.873 in 22.2 mm
Note:
1. Specifications include standard interface plates.

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Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

CAUTION: When submerged, IP68 transducers exhibit a decrease


in Fz range related to the submersion depth. This loss is the result of
pressure‑induced preloading on the transducer. The preload can be
masked by biasing the transducer at the depth prior to applying the load
to be measured. The following estimates are for room temperature fresh
water at sea level.
Submersion Depth
IP68 Nano17 US Metric
Fz preload at 4 m depth 2.01 lb 8.93 N
Fz preload at other depths ‑0.15 lb/ft × depth In Feet ‑2.23 N/m × depth In Meters

5.3.3 Calibration Specifications (excludes CTL calibrations)


Table 5.8— Nano17 Calibrations (excludes CTL calibrations)1, 2
(US) Standard Fx,Fy Fz3 Tx,Ty Tz Fx,Fy Fz3 Tx,Ty Tz
Sensor
Calibration (lbf) (lbf) (lbf‑in) (lbf‑in) (lbf) (lbf) (lbf‑in) (lbf‑in)
Nano17 US‑3‑1 3 4.25 1 1 1/1280 1/1280 1/8000 1/8000
Nano17 US‑6‑2 6 8.5 2 2 1/640 1/640 1/4000 1/4000
Nano17 US‑12‑4 12 17 4 4 1/320 1/320 1/2000 1/2000
(SI) Metric Fx,Fy Fz 3
Tx,Ty Tz Fx,Fy Fz 3
Tx,Ty Tz
Sensor
Calibration (N) (N) (Nmm) (Nmm) (N) (N) (Nmm) (Nmm)
Nano17 SI‑12‑0.12 12 17 120 120 1/320 1/320 1/64 1/64
Nano17 SI‑25‑0.25 25 35 250 250 1/160 1/160 1/32 1/32
Nano17 SI‑50‑0.5 50 70 500 500 1/80 1/80 1/16 1/16
Sensing Ranges Resolution (DAQ, Net F/T)4
Notes:
1. These system resolutions quoted are the effective resolution after dropping eight counts of noise. The effective
resolution can be improved with filtering.
2. Applied loads must be within range in each of the six axes for the F/T sensor to measure correctly.
3. For IP68 version see caution on physical properties page.
4. DAQ resolutions are typical for a 16‑bit data acquisition system.

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Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

5.3.4 CTL Calibration Specifications


Table 5.9— Nano17 CTL Calibrations1, 2
(US) Standard Fx,Fy Fz3 Tx,Ty Tz Fx,Fy Fz3 Tx,Ty Tz
Sensor
Calibration (lbf) (lbf) (lbf‑in) (lbf‑in) (lbf) (lbf) (lbf‑in) (lbf‑in)
Nano17 US‑3‑1 3 4.25 1 1 1/640 1/640 1/4000 1/4000
Nano17 US‑6‑2 6 8.5 2 2 1/320 1/320 1/2000 1/2000
Nano17 US‑12‑4 12 17 4 4 1/160 1/160 1/1000 1/1000
(SI) Metric Fx,Fy Fz3
Tx,Ty Tz Fx,Fy Fz3
Tx,Ty Tz
Sensor
Calibration (N) (N) (Nmm) (Nmm) (N) (N) (Nmm) (Nmm)
Nano17 SI‑12‑0.12 12 17 120 120 1/160 1/160 1/32 1/32
Nano17 SI‑25‑0.25 25 35 250 250 1/80 1/80 1/16 1/16
Nano17 SI‑50‑0.5 50 70 500 500 1/40 1/40 1/8 1/8
Sensing Ranges Resolution (Controller)
Notes:
1. CTL resolutions are typical. System resolutions quoted are the effective resolution after dropping eight counts of
noise. The effective resolution can be improved with filtering.
2. Applied loads must be within range in each of the six axes for the F/T sensor to measure correctly.
3. For IP68 version see caution on physical properties page.

5.3.5 CTL Analog Output


Table 5.10— Nano17 Analog Output
(US) Standard Fx,Fy Fz2 Tx,Ty,Tz Fx,Fy Fz2 Tx,Ty,Tz
Sensor
Calibration (lbf) (lbf) (lbf‑in) (lbf/V) (lbf/V) (lbf‑in/V)
Nano17 US‑3‑1 ±3 ±4.25 ±1 0.3 0.425 0.1
Nano17 US‑6‑2 ±6 ±8.5 ±2 0.6 0.85 0.2
Nano17 US‑12‑4 ±12 ±17 ±4 1.2 1.7 0.4
(SI) Metric Fx,Fy Fz2
Tx,Ty,Tz Fx,Fy Fz 2
Tx,Ty,Tz
Sensor
Calibration (N) (N) (Nmm) (N/V) (N/V) (Nmm/V)
Nano17 SI‑12‑0.12 ±12 ±17 ±120 1.2 1.7 12
Nano17 SI‑25‑0.25 ±25 ±35 ±250 2.5 3.5 25
Nano17 SI‑50‑0.5 ±50 ±70 ±500 5 7 50
Analog Output Range Analog ±10V Sensitivity1
Notes:
1. ±5V Sensitivity values are double the listed ±10V Sensitivity values.
2. For IP68 version see caution on physical properties page.

5.3.6 CTL Counts Value


Table 5.11—Counts Value
Fx, Fy, Fz Tx, Ty, Tz Fx, Fy, Fz Tx, Ty, Tz
Sensor Calibration
(/ lbf) (/ lbf‑in) (/ N) (/ Nmm)
Nano17 US‑3–1 / SI‑12–0.25 5120 32000 1280 256
Nano17 US‑6–2 / SI‑25–0.25 2560 16000 640 128
Nano17 US‑12–4 / SI‑50–0.5 1280 8000 320 64
Nano17 Tool Transform Factor 0.0016 in/lbf 0.05 mm/N
Counts Value – Standard (US) Counts Value – Metric (SI)

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Manual, F/T Transducer Section
Help
Document #9620-05-Transducer Section‑26
Nano17
5.3.7 Nano17 (US Calibration Complex Loading)(Includes IP65/IP68)1

US-3-1 US-6-2 US-12-4


Note: 1. For IP68 version see caution on physical properties page.

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Manual, F/T Transducer Section
Help
Document #9620-05-Transducer Section‑26
Nano17
5.3.8 Nano17 (SI Calibration Complex Loading)(Includes IP65/IP68)1

SI-12-0.12 SI-25-0.25 SI-50-0.5


Note: 1. For IP68 version see caution on physical properties page.

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37
PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. Rev. Description Initiator Date
NOT TO BE REPRODUCED IN ANY MANNER EXCEPT ON
ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI. 01 Initial Drawing PPF 3/8/2007

02 Updated dimensions from strain relief to center of part PPF 5/27/2008

6.957±0.025
Tool Adapter 2.060
(2) .0
1.085±0.025 2.035
5.411±0.025
Sensing Reference Slip Fit 3.0
(2) 2.0 Mounting 14.5 Frame Origin (B.C. 12.5)
Slip Fit 3.0 Adapter
+X 6.248±0.025 +X (3) M2-.40 3.5
(B.C. 12.5) Equally Spaced
B.C. 12.5
Manual, F/T Transducer Section

Customer Interface
(See Note 5)
6.153±0.025
9.373±0.025
+Y -Z
5° +Z 17 -Y
-Y +Y

(3) M2-.40 3.5


Equally Spaced
Document #9620-05-Transducer Section‑26

8.291±0.025
B.C. 12.5
Customer Interface Sensing Reference
(See Note 5) Frame Origin
-X 48° -X

15.5 5.3 TOOL SIDE

38
5.3.9 Nano17‑E Transducer Drawing

17.6

MOUNTING SIDE SIDE VIEW

ISOMETRIC VIEW

Notes:
1. Tool and mounting adapter made of aluminum.
2. Tool and mounting adapter have M2 tapped holes and NOTES: UNLESS OTHERWISE SPECIFIED
2.0mm dowel pin holes for customer interface. 1031 Goodworth Drive, Apex, NC 27539, USA
3. Connector (not shown) has a 17mm diameter and DO NOT SCALE DRAWING. DRAWN IN SOLIDWORKS.
ALL DIMENSIONS ARE IN MILLIMETERS. Tel: +1.919.772.0115 Email: info@ati-ia.com
is 67.5mm long. Fax: +1.919.772.8259 www.ati-ia.com
4. WARNING--DO NOT LOOSEN OR REMOVE INTERFACE ISO 9001 Registered Company
PLATES DUE TO POTENTIAL DAMAGE.
5. DO NOT EXCEED INTERFACE DEPTH--MAY CAUSE DAMAGE DRAWN BY: TITLE
P. Fusco 3/8/07
NANO17-E TRANSDUCER
CHECKED BY:
D. Swanson 3/9/07
SCALE SIZE DRAWING NUMBER
WEIGHT LBS:
3:1 B 9230-05-1311-02

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
3rd ANGLE PROJECTION ASSEMBLY REF:
PRODUCT RELEASE # DATE: SHEET 1 OF 1
Rev. Description Initiator Date

04 ECO 13994; Added Note 8 SZJ 5/23/2016

Mounting Adapter Tool Adapter 2X 2mm Slip Fit 3


8.908±0.025 Plate Plate Customer Interface
1.389±0.025
120° 22.2
10° 19.3
Manual, F/T Transducer Section

5.411±0.025
20.1
+X +X
Strain Relief 120°
Fitting for Cable

7.879±0.025
6.248±0.025
Document #9620-05-Transducer Section‑26

10.616±0.025 9.373±0.025
-Y +Y -Z +Z
17 +Y -Y

9.1
Min
10.4 Max B.C. 12.5

39
2X 2 Slip Fit 3.8
Customer Interface -X -X
(See Note 5) 35° B.C. 16

3X Tap M2x0.4 2.1


Sensing Reference Equally Spaced
SIDE VIEW Frame Origin TOOL SIDE Customer Interface
3X Tap M2x0.4 4.5 MOUNTING SIDE
Equally Spaced
Customer Interface
(See Note 4)

ISOMETRIC VIEW NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA
NOTES: SPECIFIED.
1. Material: Stainless Steel Tel: +1.919.772.0115 Email: info@ati-ia.com
DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
2. Tool and Mounting Adapters have M2 tapped holes and 2mm dowel pin ALL DIMENSIONS ARE IN ISO 9001 Registered Company
holes for interfacing MILLIMETERS.
3. WARNING: DO NOT LOOSEN OR REMOVE INTERFACE PLATES DUE PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
TO POTENTIAL DAMAGE TITLE
4. No threads present first 1mm of interface DRAWN BY: C. Sturgis 1/11/10
IP65/68 Nano17 Transducer w/ Axial Cable Exit
5.3.10 Nano17 IP65/IP68 Transducer with Axial Cable Exit Drawing

5. No dowel interface first 1mm of interface CHECKED BY: R. Chambers 1/12/10


6. Standard connector (not shown) has 17mm diameter & is 67.5mm long.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
7. Cable is IP65/IP68 rated only at transducer end. SCALE SIZE DRAWING NUMBER REVISION
8. Alignment marks are for ATI reference only. 3rd ANGLE PROJECTION PROJECT # SHEET 1 OF 1 3:1 B 9230-05-1364 04
Rev. Description Initiator Date

Mounting Adapter 13 Eco 7635; Add -E cable exit CCS 3/15/2010


Plate

6.957±0.025
5.411±0.025
1.085±0.025
Tool Adapter Plate (2) 2 Slip Fit 3.0
(2) 2 Slip Fit 3.0 14.50 (B.C. 12.5)
10° Sensing Reference
(B.C. 12.5) Frame Origin Customer Interface
Customer Interface
+X (See Note 3) +X
6.248±0.025
120°
Nano17-A Cable Exit
Manual, F/T Transducer Section

6.153±0.025 (Alternate) 120°


9.373±0.025 Sensing Reference
8.291±0.025 Frame Origin
-Y +Y
-Z +Z 17
5° +Y -Y

(3)Tap M2x.40 3.5


Document #9620-05-Transducer Section‑26

B.C. 12.5
(3)Tap M2x.40 3.5 Equally Spaced
30° B.C. 12.5 Customer Interface
-X Equally Spaced -X (See Note 3)
Customer Interface
(See Note 3)
Nano17-R Cable Exit
(Standard) Nano17-R Cable Exit
Nano17-R Cable Exit (Standard)

40
(Standard)
MOUNTING SIDE SIDE VIEW TOOL SIDE
3.8
5.3.11 Legacy Nano17 Transducer Drawing

ALTERNATE CABLE EXIT ALTERNATE CABLE EXIT


NANO17-E NANO17-A NANO17-R ISOMETRIC VIEW
NOTES: UNLESS OTHERWISE SPECIFIED
Notes: 1031 Goodworth Drive, Apex, NC 27539, USA
1. Mounting and Tool Adapter made of Aluminum. DO NOT SCALE DRAWING. DRAWN IN SOLIDWORKS. Tel: +1.919.772.0115 Email: info@ati-ia.com
ALL DIMENSIONS ARE IN MILLIMETERS. Fax: +1.919.772.8259 www.ati-ia.com
Transducer made of hardened Stainless Steel.
ISO 9001 Registered Company
2. WARNING: DO NOT LOOSEN OR REMOVE INTERFACE PLATES
PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY MANNER
OR CABLE FITTING DUE TO POTENTIAL DAMAGE. EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
3. DO NOT EXCEED INTERFACE DEPTH, MAY CAUSE DAMAGE. DRAWN BY: B. Digeso TITLE
4. Connector (not shown) has 17mm diameter and is 67.5mm long.
CHECKED BY: Nano17 Transducer
D. Perry
SCALE SIZE DRAWING NUMBER REVISION
WEIGHT LBS:

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
3:1 B 9230-05-1073 13
3rd ANGLE PROJECTION ASSEMBLY REF:
PRODUCT RELEASE # - DATE: SHEET 1 OF 1
Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

5.4 Nano25 Specifications (Includes IP65/IP68 Versions)


5.4.1 Nano25 Physical Properties
Table 5.12—Nano25 Physical Properties
Single‑Axis Overload    (US) Standard Units (SI) Metric Units
Fxy ±520 lbf ±2300 N
Fz ±1600 lbf ±7300 N
Txy ±380 inf‑lb ±43 Nm
Tz ±560 inf‑lb ±63 Nm
Stiffness (Calculated)   
X‑axis & Y‑axis forces (Kx, Ky) 3.0x10 5 lb/in 5.3x10 7 N/m
Z‑axis force (Kz) 5
6.3x10 lb/in 1.1x10 8 N/m
X‑axis & Y‑axis torque (Ktx, Kty) 5.7x10 4 lbf‑in/rad 6.5x10 3 Nm/rad
Z‑axis torque (Ktz) 8.1x10 4 lbf‑in/rad 9.2x10 3 Nm/rad
Resonant Frequency
Fx, Fy, Tz 3600 Hz 3600 Hz
Fz, Tx, Ty 3800 Hz 3800 Hz
Physical Specifications   
Weight1 0.14 lb 0.0634 kg
1
Diameter 0.984 in 25 mm
1
Height 0.85 in 21.6 mm
Note:
1. Specifications include standard interface plates.

5.4.2 Nano25 IP65/IP68 Physical Properties


Table 5.13—Nano25 IP65/IP68 Physical Properties
Single‑Axis Overload    (US) Standard Units (SI) Metric Units
Fxy ±520 lbf ±2300 N
Fz ±1600 lbf ±7300 N
Txy ±380 inf‑lb ±43 Nm
Tz ±560 inf‑lb ±63 Nm
Stiffness (Calculated)   
X‑axis & Y‑axis forces (Kx, Ky) 3.0x10 5 lb/in 5.3x10 7 N/m
Z‑axis force (Kz) 6.3x10 5 lb/in 1.1x10 8 N/m
X‑axis & Y‑axis torque (Ktx, Kty) 4
5.7x10 lbf‑in/rad 6.5x10 3 Nm/rad
Z‑axis torque (Ktz) 8.1x10 4 lbf‑in/rad 9.2x10 3 Nm/rad
Resonant Frequency
Fx, Fy, Tz 3400 Hz 3400 Hz
Fz, Tx, Ty 3500 Hz 3500 Hz
Physical Specifications   
Weight1 0.3 lb 0.136 kg
1
Diameter 1.1 in 28 mm
1
Height 1.08 in 27.5 mm
Note:
1. Specifications include standard interface plates.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
41
Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

CAUTION: When submerged, IP68 transducers exhibit a decrease


in Fz range related to the submersion depth. This loss is the result of
pressure‑induced preloading on the transducer. The preload can be
masked by biasing the transducer at the depth prior to applying the load
to be measured. The following estimates are for room temperature fresh
water at sea level.
Submersion Depth
IP68 Nano17 US Metric
Fz preload at 4 m depth 4.33 lb 19.3 N
Fz preload at other depths ‑0.33 lb/ft × depthInFeet ‑4.81 N/m × depthInMeters

NOTICE: The outer body of the IP65 and the IP68 versions of the Nano25 are
electrically floating from the rest of the system. If the transducer signal has additional
noise, it may be necessary to electrically connect the transducer body to the case of
the F/T system.

5.4.3 Calibration Specifications (excludes CTL calibrations)


Table 5.14— Nano25 Calibrations (excludes CTL calibrations)1, 2, 4
(US) Standard Fx,Fy Fz3 Tx,Ty Tz Fx,Fy Fz3 Tx,Ty Tz
Sensor
Calibration (lbf) (lbf) (lbf‑in) (lbf‑in) (lbf) (lbf) (lbf‑in) (lbf‑in)
Nano25 US‑25‑25 25 100 25 25 1/224 3/224 1/160 1/320
Nano25 US‑50‑50 50 200 50 30 1/112 3/112 1/80 1/160
(SI) Metric Fx,Fy Fz 3
Tx,Ty Tz Fx,Fy Fz 3
Tx,Ty Tz
Sensor
Calibration (N) (N) (Nm) (Nm) (N) (N) (Nm) (Nm)
Nano25 SI‑125‑3 125 500 3 3 1/48 1/16 1/1320 1/2640
Nano25 SI‑250‑6 250 1000 6 3.4 1/24 1/8 1/660 1/1320
Sensing Ranges Resolution (DAQ, Net F/T)5
Notes:
1. These system resolutions quoted are the effective resolution after dropping four counts of noise. The effective
resolution can be improved with filtering.
2. Applied loads must be within range in each of the six axes for the F/T sensor to measure correctly.
3. For IP68 version see caution on physical properties page.
4. Applying moments beyond ±30 lbf‑in (±3.4Nm) in Tz can cause hysteresis and permanent zero‑point change in the
Nano25 (applies to all versions of the Nano25).
5. DAQ resolutions are typical for a 16‑bit data acquisition system.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
42
Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

5.4.4 CTL Calibration Specifications


Table 5.15— Nano25 CTL Calibrations1, 2, 4
(US) Standard Fx,Fy Fz3 Tx,Ty Tz Fx,Fy Fz3 Tx,Ty Tz
Sensor
Calibration (lbf) (lbf) (lbf‑in) (lbf‑in) (lbf) (lbf) (lbf‑in) (lbf‑in)
Nano25 US‑25‑25 25 100 25 25 1/112 3/112 1/80 1/160
Nano25 US‑50‑50 50 200 50 30 1/56 3/56 1/40 1/80
(SI) Metric Fx,Fy Fz 3
Tx,Ty Tz Fx,Fy Fz 3
Tx,Ty Tz
Sensor
Calibration (N) (N) (Nm) (Nm) (N) (N) (Nm) (Nm)
Nano25 SI‑125‑3 125 500 3 3 1/24 1/8 1/660 1/1320
Nano25 SI‑250‑6 250 1000 6 3.4 1/12 1/4 1/330 1/660
Sensing Ranges Resolution (Controller)
Notes:
1. CTL resolutions are typical. System resolutions quoted are the effective resolution after dropping eight counts of
noise. The effective resolution can be improved with filtering.
2. Applied loads must be within range in each of the six axes for the F/T sensor to measure correctly.
3. For IP68 version see caution on physical properties page.
4. Applying moments beyond ±30 lbf‑in (±3.4Nm) in Tz can cause hysteresis and permanent zero‑point change in the
Nano25 (applies to all versions of the Nano25).

5.4.5 CTL Analog Output


Table 5.16— Nano25 Analog Output
(US) Standard Fx,Fy Fz2 Tx,Ty,Tz Fx,Fy Fz2 Tx,Ty,Tz
Sensor
Calibration (lbf) (lbf) (lbf‑in) (lbf/V) (lbf/V) (lbf‑in/V)
Nano25 US‑25‑25 ±25 ±100 ±25 2.5 10 2.5
Nano25 US‑50‑50 ±50 ±200 ±50 5 20 5
(SI) Metric Fx,Fy Fz2
Tx,Ty,Tz Fx,Fy Fz2
Tx,Ty,Tz
Sensor
Calibration (N) (N) (Nmm) (N/V) (N/V) (Nm/V)
Nano25 SI‑125‑3 ±125 ±500 ±3 12.5 50 0.3
Nano25 SI‑250‑6 ±250 ±1000 ±6 25 100 0.6
Analog Output Range Analog ±10V Sensitivity1
Notes:
1. ±5V Sensitivity values are double the listed ±10V Sensitivity values.
2. For IP68 version see caution on physical properties page.

5.4.6 CTL Counts Value


Table 5.17—Counts Value
Fx, Fy, Fz Tx, Ty, Tz
Sensor Calibration Fx, Fy, Fz Tx, Ty, Tz
(/ lbf) (/ lbf‑in)
Nano25 US‑25–25 / SI‑125–3 896 1280 192 / N 10560 / N
Nano25 US‑50–50 / SI‑250–6 448 640 96 / Nm 5280 / Nm
Nano25 Tool Transform Factor 0.007 in/lbf 0.18182 mm/N
Counts Value – Standard (US) Counts Value – Metric (SI)

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
43
Manual, F/T Transducer Section Help
Document #9620-05-Transducer Section‑26
Nano25
5.4.7 Nano25 (US Calibration Complex Loading)(Includes IP65/IP68)1

US-25-25 US-50-50
Note: 1. For IP68 version see caution on physical properties page.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
44
Manual, F/T Transducer Section
Help
Document #9620-05-Transducer Section‑26
Nano25
5.4.8 Nano25 (SI Calibration Complex Loading)(Includes IP65/IP68)1

SI-125-3 SI-250-6
Note: 1. For IP68 version see caution on physical properties page.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
45
Rev. Description Initiator Date

02 Eco 10898; correct TAP dowel to 3, update notes LJH 4/11/2013

+X 4.8 +X
Tool Adapter
Sensing Reference
Frame Origin
Sensing Reference
Frame Origin
Manual, F/T Transducer Section

6.060 Mounting Adapter 3X M3-0.5 3.5


2.1
6.035 Equally Spaced
Customer Interface 5.3 29.6 Customer Interface
(See Note 5)

+Y 10.160±0.025
Document #9620-05-Transducer Section‑26

-Y -Z +Z 25 15.240±0.025
+Y -Y
3X M3-0.5 7.0
Equally Spaced
4.294±0.025 Customer Interface
(See Note 3) 2X 3 Slip Fit 3.3 B.C. 20.32
Customer Interface

46
B.C. 20.32
5.4.9 Nano25‑E Transducer Drawing

3 Slip Fit 7.0 9.208±0.025 21.6


Customer Interface 8.799±0.025
-X -X

MOUNTING SIDE SIDE VIEW TOOL SIDE

NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA


SPECIFIED.
ISOMETRIC VIEW Tel: +1.919.772.0115 Email: info@ati-ia.com
DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
ALL DIMENSIONS ARE IN ISO 9001 Registered Company
Notes: MILLIMETERS.
PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
1. Mounting and Tool Adapter made of Stainless Steel. Transducer MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
made of hardened Stainless Steel. TITLE
DRAWN BY: R. Chambers, 8/29/07
2. WARNING: DO NOT LOOSEN OR REMOVE INTERFACE PLATES OR CABLE Nano25-E Transducer
DUE TO POTENTIAL DAMAGE. CHECKED BY: P. Fusco, 2/22/08

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
3. DO NOT EXCEED INTERFACE DEPTH. MAY CAUSE DAMAGE.
4. Standard connector (not shown) has a 17mm diameter and is 67.5mm long. SCALE SIZE DRAWING NUMBER REVISION

3rd ANGLE PROJECTION PROJECT # - SHEET 1 OF 1 2:1 B 9230-05-1312 02


PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. Rev. Description Initiator Date
NOT TO BE REPRODUCED IN ANY MANNER EXCEPT ON
ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI. 07 Updated to include IP68 version RKC 12/3/2008

Mounting Adapter Tool Adapter


Plate Plate

9.208±0.025
27.6
Manual, F/T Transducer Section

(2) 3mm Slip Fit 3.3


28
8.799±0.025 Customer Interface
24

+X +X
Strain Relief
Fitting for Cable
Document #9620-05-Transducer Section‑26

120° 10.160±0.025
10.160±0.025
15.240±0.025
-Y +Y 9.1 +Y -Y
-Z +Z 25
Min

47
14.454±0.025
9.9
MAX

65° -X Sensing Reference -X


(3) TAP M3X0.5 4..5 Frame Origin BC 20.3
Equally Spaced
Customer Interface Sensing Reference
Frame Origin (3) TAP M3X0.5 3.0
(2) 3mm Slip Fit 7 Equally Spaced
BC 20.3
Customer Interface Customer Interface
TOOL SIDE
MOUNTING SIDE SIDE VIEW

NOTES: UNLESS OTHERWISE SPECIFIED


DO NOT SCALE DRAWING. DRAWN IN SOLIDWORKS.
1031 Goodworth Drive, Apex, NC 27539, USA
ALL DIMENSIONS ARE IN MILLIMETERS. Tel: +1.919.772.0115 Email: info@ati-ia.com
Fax: +1.919.772.8259 www.ati-ia.com
ISO 9001 Registered Company
NOTES:
1. Material: Stainless Steel DRAWN BY: TITLE
Dan Norton 12/2/05
2. Tool and mounting adapters have M3 tapped holes and IP65/IP68 Nano25 Transducer w/ Axial Cable Exit
3mm dowel pin holes for interfacing CHECKED BY:
Penny Fusco 3/16/07
5.4.10 Nano25 IP65/IP68 Transducer with Axial Cable Exit Drawing

3. WARNING: DO NOT LOOSEN OR REMOVE INTERFACE SCALE SIZE DRAWING NUMBER


WEIGHT LBS:
PLATES DUE TO POTENTIAL DAMAGE 0.21 2.5:1 B 9230-05-1259-07

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
3rd ANGLE PROJECTION ASSEMBLY REF:
PRODUCT RELEASE # 051201-2 DATE: SHEET 1 OF 1
PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. Rev. Description Initiator Date
NOT TO BE REPRODUCED IN ANY MANNER EXCEPT ON
ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI. 03 Corrected title block RKC 11/26/2008

Mounting Adapter
Plate
(2) 3 Slip Fit
8.799±0.025
7
Customer Interface 29.9
9.208±0.025 (2)
3 Slip Fit
Sensing Reference 3
Manual, F/T Transducer Section

26.3
Frame Origin Customer Interface
+X +X
23.9
MAX
14
Document #9620-05-Transducer Section‑26

10.160±0.025 10.160±0.025
15.240±0.025
25
-Y +Y -Z +Z +Y -Y

14.454±0.025 30°

48
B.C. 20.3
-X B.C. 20.3
-X
7.4
(3) Tap M3X0.5 3
28 Tool Adapter Equally Spaced
30° Plate Customer Interface
SIDE VIEW TOOL SIDE
(3) Tap M3X0.5 4.5
Equally Spaced Radial Cable Exit Sensing Reference
Customer Interface Frame Origin

MOUNTING SIDE

NOTES: UNLESS OTHERWISE SPECIFIED


DO NOT SCALE DRAWING. DRAWN IN SOLIDWORKS.
1031 Goodworth Drive, Apex, NC 27539, USA
ALL DIMENSIONS ARE IN MILLIMETERS. Tel: +1.919.772.0115 Email: info@ati-ia.com
Fax: +1.919.772.8259 www.ati-ia.com
NOTES: ISO 9001 Registered Company
1. Material: Stainless Steel
2. Tool and Mounting Adapters have M3 tapped holes and 3mm dowel DRAWN BY: TITLE
R. Chambers 7/10/08
pin holes for interfacing IP65/IP68 Nano25 Transducer with Radial Cable Exit
CHECKED BY:
P. Fusco 7/15/08
5.4.11 Nano25 IP65/IP68 Transducer with Radial Cable Exit Drawing

3. WARNING: DO NOT LOOSEN OR REMOVE INTERFACE PLATES

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
SCALE SIZE DRAWING NUMBER
DUE TO POTENTIAL DAMAGE WEIGHT LBS:
5:2 B 9230-05-1337-03
3rd ANGLE PROJECTION ASSEMBLY REF:
PRODUCT RELEASE # 080701-1 DATE: SHEET 1 OF 1
Rev. Description Initiator Date

13 Eco 7635; Add -E cable exit. CCS 3/15/2010

Nano25-R Cable Exit


(Standard) Nano25-R Cable Exit
Nano25-R Cable Exit
(Standard) (Standard)
21.6 +X
+X Tool Adapter Plate
8.799±0.025
4.5 Sensing Reference
B.C. 17 6.060 Frame Origin
2.1
6.035 120°
Customer Interface 10.160±0.025
Mounting Adapter (2) 3 Slip Fit 3.3
Manual, F/T Transducer Section

Plate (B.C. 20.32)


4.294±0.025 Customer Interface
8.1 3 15.240±0.025
-Y +Y -Z +Z 25
+Y -Y
42°
Document #9620-05-Transducer Section‑26

3 Slip Fit 7.0


(B.C. 20.32) Sensing Reference
65° Frame Origin
Customer Interface (3) Tap M3x.5 7.0 (3) Tap M3x.5 3.5
(See Note 3) Nano25-A Cable Exit -X
B.C. 20.32 (Alternate) B.C. 20.32
Equally Spaced Equally Spaced
9.208±0.025 Customer Interface Customer Interface
-X (See Note 3) (See Note 3) TOOL SIDE
MOUNTING SIDE SIDE VIEW

49
Nano25-A Cable Exit
(Alternate)
5.4.12 Legacy Nano25 Transducer Drawing

ALTERNATE CABLE EXIT ALTERNATE CABLE EXIT NANO25-R ISOMETRIC VIEW


NANO25-A NANO25-E

NOTES: UNLESS OTHERWISE SPECIFIED


1031 Goodworth Drive, Apex, NC 27539, USA
Notes: DO NOT SCALE DRAWING. DRAWN IN SOLIDWORKS. Tel: +1.919.772.0115 Email: info@ati-ia.com
ALL DIMENSIONS ARE IN MILLIMETERS. Fax: +1.919.772.8259 www.ati-ia.com
1. Mounting Adapter, Tool Adapter, and transducer made of Stainless Steel.
2. WARNING: DO NOT LOOSEN OR REMOVE INTERFACE PLATES OR CABLE FITTING ISO 9001 Registered Company
DUE TO POTENTIAL DAMAGE. PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY MANNER
EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
3. DO NOT EXCEED INTERFACE DEPTH, MAY CAUSE DAMAGE. DRAWN BY: TITLE
4. Connector (not shown) has 17mm diameter and is 67.5mm long. B. Digeso 3/8/00
CHECKED BY: Nano25 Transducer
P.Fusco 7/17/06

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
SCALE SIZE DRAWING NUMBER REVISION
WEIGHT LBS:
2:1 B 9230-05-1083 13
3rd ANGLE PROJECTION ASSEMBLY REF:
PRODUCT RELEASE # - DATE: SHEET 1 OF 1
Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

5.5 Nano43 Specifications


5.5.1 Nano43 Physical Properties
Table 5.18—Nano43 Physical Properties
Single‑Axis Overload    (US) Standard Units (SI) Metric Units
Fxy ±68 lbf ±300 N
Fz ±86 lbf ±380 N
Txy ±29 inf‑lb ±3.2 Nm
Tz ±41 inf‑lb ±4.6 Nm
Stiffness (Calculated)   
X‑axis & Y‑axis forces (Kx, Ky) 2.9x10 4 lb/in 5.2x10 6 N/m
Z‑axis force (Kz) 2.9x10 4 lb/in 5.2x10 6 N/m
X‑axis & Y‑axis torque (Ktx, Kty) 6.8x10 3 lbf‑in/rad 7.7x10 2 Nm/rad
Z‑axis torque (Ktz) 1.0x10 4 lbf‑in/rad 1.1x10 3 Nm/rad
Resonant Frequency
Fx, Fy, Tz 2800 Hz 2800 Hz
Fz, Tx, Ty 2300 Hz 2300 Hz
Physical Specifications   
Weight1 0.0854 lb 0.0387 kg
Diameter1 1.69 in 43 mm
1
Height 0.454 in 11.5 mm
Note:
1. Specifications include standard interface plates.

NOTICE: The outer body of the Nano43 is electrically floating from the rest of the
system. If the transducer signal has additional noise, it may be necessary to electrically
connect the transducer body to the case of the F/T system.

5.5.2 Calibration Specifications (excludes CTL calibrations)


Table 5.19— Nano43 Calibrations (excludes CTL calibrations)1, 2
(US) Standard Fx,Fy Fz Tx,Ty Tz Fx,Fy Fz Tx,Ty Tz
Sensor
Calibration (lbf) (lbf) (lbf‑in) (lbf‑in) (lbf) (lbf) (lbf‑in) (lbf‑in)
Nano43 US‑2‑1 2 2 1 1 1/2320 1/2320 1/4640 1/4640
Nano43 US‑4‑2 4 4 2 2 1/1160 1/1160 1/2320 1/2320
Nano43 US‑8‑4 8 8 4 4 1/580 1/580 1/1160 1/1160
(SI) Metric Fx,Fy Fz Tx,Ty Tz Fx,Fy Fz Tx,Ty Tz
Sensor
Calibration (N) (N) (Nmm) (Nmm) (N) (N) (Nmm) (Nmm)
Nano43 SI‑9‑0.125 9 9 125 125 1/512 1/512 1/40 1/40
Nano43 SI‑18‑0.25 18 18 250 250 1/256 1/256 1/20 1/20
Nano43 SI‑36‑0.5 36 36 500 500 1/128 1/128 1/10 1/10
Sensing Ranges Resolution (DAQ, Net F/T)3
Notes:
1. These system resolutions quoted are the effective resolution after dropping eight counts of noise. The effective
resolution can be improved with filtering.
2. Applied loads must be within range in each of the six axes for the F/T sensor to measure correctly.
3. DAQ resolutions are typical for a 16‑bit data acquisition system.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
50
Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

5.5.3 CTL Calibration Specifications


Table 5.20— Nano43 CTL Calibrations1, 2
(US) Standard Fx,Fy Fz Tx,Ty Tz Fx,Fy Fz Tx,Ty Tz
Sensor
Calibration (lbf) (lbf) (lbf‑in) (lbf‑in) (lbf) (lbf) (lbf‑in) (lbf‑in)
Nano43 US‑2‑1 2 2 1 1 1/1160 1/1160 1/2320 1/2320
Nano43 US‑4‑2 4 4 2 2 1/580 1/580 1/1160 1/1160
Nano43 US‑8‑4 8 8 4 4 1/290 1/290 1/580 1/580
(SI) Metric Fx,Fy Fz Tx,Ty Tz Fx,Fy Fz Tx,Ty Tz
Sensor
Calibration (N) (N) (Nmm) (Nmm) (N) (N) (Nmm) (Nmm)
Nano43 SI‑9‑0.125 9 9 125 125 1/256 1/256 1/20 1/20
Nano43 SI‑18‑0.25 18 18 250 250 1/128 1/128 1/10 1/10
Nano43 SI‑36‑0.5 36 36 500 500 1/64 1/64 1/5 1/5
Sensing Ranges Resolution (Controller)
Notes:
1. CTL resolutions are typical. System resolutions quoted are the effective resolution after dropping eight counts of
noise. The effective resolution can be improved with filtering.
2. Applied loads must be within range in each of the six axes for the F/T sensor to measure correctly.

5.5.4 CTL Analog Output


Table 5.21— Nano43 Analog Output
(US) Standard Fx,Fy Fz Tx,Ty,Tz Fx,Fy Fz Tx,Ty,Tz
Sensor
Calibration (lbf) (lbf) (lbf‑in) (lbf/V) (lbf/V) (lbf‑in/V)
Nano43 US‑2‑1 N/A N/A N/A N/A N/A N/A
Nano43 US‑4‑2 ±4 ±4 ±2 0.4 0.4 0.2
Nano43 US‑8‑4 ±8 ±8 ±4 0.8 0.8 0.4
(SI) Metric Fx,Fy Fz Tx,Ty,Tz Fx,Fy Fz Tx,Ty,Tz
Sensor
Calibration (N) (N) (Nmm) (N/V) (N/V) (Nm/V)
Nano43 SI‑9‑0.125 N/A N/A N/A N/A N/A N/A
Nano43 SI‑18‑0.25 ±18 ±18 ±250 1.8 1.8 25
Nano43 SI‑36‑0.5 ±36 ±36 ±500 3.6 3.6 50
Analog Output Range Analog ±10V Sensitivity1
Notes:
1. ±5V Sensitivity values are double the listed ±10V Sensitivity values.

5.5.5 CTL Counts Value


Table 5.22—Counts Value
Fx, Fy, Fz Tx, Ty, Tz Fx, Fy, Fz Tx, Ty, Tz
Sensor Calibration
(/ lbf) (/ lbf‑in) (/ N) (/ Nmm)
Nano43 US‑2‑1 / SI‑9‑0.125 N/A N/A N/A N/A
Nano43 US‑4–2 / SI‑18–0.25 4640 9280 1024 80
Nano43 US‑8–4 / SI‑36–0.5 2320 4640 512 40
Nano43 Tool Transform Factor 0.005 in/lbf 0.128 mm/N
Counts Value – Standard (US) Counts Value – Metric (SI)

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51
Manual, F/T Transducer Section Help
Document #9620-05-Transducer Section‑26 Nano43
5.5.6 Nano43 (US Calibration Complex Loading)

US-2-1 US-4-2 US-8-4

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
52
Manual, F/T Transducer Section Help
Document #9620-05-Transducer Section‑26 Nano43
5.5.7 Nano43 (SI Calibration Complex Loading)

SI-9-0.125 SI-18-0.25 SI-36-0.5

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
53
Rev. Description Initiator Date
06 ECO12438: Update transducer construction ELB 31JUL2014

25.305±0.025 11.53 11.893±0.025


B.C. 36.8 6.847±0.025
7.047±0.025 Mounting Adapter Plate
3X Tap M3 X 0.5 3.2 Sensing Reference
+X Equally Spaced +X Frame Origin
19.417±0.025
Customer Interface
3X Tap M3 X 0.5 3.8
Equally Spaced
Manual, F/T Transducer Section

Customer Interface Sensing Reference


17.013±0.025
Frame Origin

43 20.599±0.025
-Y +Y +Y -Y
-Z +Z
Document #9620-05-Transducer Section‑26

9.779±0.025
B.C. 36.8

Tool Adapter Plate


5.5.8 Nano43 Transducer Drawing

54
2X 2 Slip Fit 3.8 -X
Customer Interface -X Nano43-R Cable Exit 20 THRU 2X 2 Slip Fit 3.4
(No Alternative Available) (See Note 5) TOOL SIDE Customer Interface
MOUNTING SIDE
3.6
SIDE VIEW

ISOMETRIC VIEW
NOTES: NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA
1. Mounting and Tool Adapter made of aluminum, Transducer made of SPECIFIED.
Tel: +1.919.772.0115 Email: info@ati-ia.com
hardened stainless steel. DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
2. WARNING: DO NOT LOOSEN OR REMOVE INTERFACE PLATES OR ALL DIMENSIONS ARE IN ISO 9001 Registered Company
CABLE FITTING DUE TO POTENTIAL DAMAGE. MILLIMETERS.
PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
3. DO NOT EXCEED INTERFACE DEPTH. MAY CAUSE DAMAGE MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
4. Standard connector (not shown) has 17mm diameter & is 67.5mm long. TITLE
DRAWN BY: B.Woodleif 1/12/01
5. Do not allow items passing through center hole to touch both the Mounting
and Tool Adapter Plates or accuracy will be compromised. CHECKED BY: LJH 7/15/04
Nano43 Transducer

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
SCALE SIZE DRAWING NUMBER REVISION

3rd ANGLE PROJECTION PROJECT # -------- SHEET 1 OF 1 1:1 B 9230-05-1110 06


Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

5.6 Mini27 Titanium Specifications


5.6.1 Mini27 Titanium Physical Properties
Table 5.23—Mini27 Titanium Physical Properties
Single‑Axis Overload    (US) Standard Units (SI) Metric Units
Fxy ±330 lbf ±1500 N
Fz ±1000 lbf ±4600 N
Txy ±270 inf‑lb ±30 Nm
Tz ±360 inf‑lb ±40 Nm
Stiffness (Calculated)   
X‑axis & Y‑axis forces (Kx, Ky) 1.8x10 5 lb/in 3.1x10 7 N/m
Z‑axis force (Kz) 3.6x10 5 lb/in 6.4x10 7 N/m
X‑axis & Y‑axis torque (Ktx, Kty) 4.0x10 4 lbf‑in/rad 4.5x10 3 Nm/rad
Z‑axis torque (Ktz) 5.8x10 4 lbf‑in/rad 6.5x10 3 Nm/rad
Resonant Frequency
Fx, Fy, Tz N/A N/A
Fz, Tx, Ty N/A N/A
Physical Specifications   
Weight1 0.0736 lb 0.0334 kg
Diameter1 1.06 in 27 mm
1
Height 0.715 in 18.2 mm
Note:
1. Specifications include standard interface plates.

5.6.2 Calibration Specifications (excludes CTL calibrations)


Table 5.24— Mini27 Titanium Calibrations (excludes CTL calibrations)1, 2
(US) Standard Fx,Fy Fz Tx,Ty Tz Fx,Fy Fz Tx,Ty Tz
Sensor
Calibration (lbf) (lbf) (lbf‑in) (lbf‑in) (lbf) (lbf) (lbf‑in) (lbf‑in)
Mini27 Titanium US‑10‑18 10 20 18 10 1/400 3/400 1/400 1/800
Mini27 Titanium US‑20‑36 20 40 36 20 1/200 3/200 1/200 1/400
(SI) Metric Fx,Fy Fz Tx,Ty Tz Fx,Fy Fz Tx,Ty Tz
Sensor
Calibration (N) (N) (Nm) (Nm) (N) (N) (Nm) (Nm)
Mini27 Titanium SI‑40‑2 40 80 2 1 3/200 3/100 3/8000 1/4000
Mini27 Titanium SI‑80‑4 80 160 4 2 3/100 3/50 3/4000 1/2000
Sensing Ranges Resolution (DAQ, Net F/T)3
Notes:
1. These system resolutions quoted are the effective resolution after dropping four counts of noise. The effective
resolution can be improved with filtering.
2. Applied loads must be within range in each of the six axes for the F/T sensor to measure correctly.
3. DAQ resolutions are typical for a 16‑bit data acquisition system.

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55
Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

5.6.3 CTL Calibration Specifications


Table 5.25— Mini27 Titanium CTL Calibrations1, 2
(US) Standard Fx,Fy Fz Tx,Ty Tz Fx,Fy Fz Tx,Ty Tz
Sensor
Calibration (lbf) (lbf) (lbf‑in) (lbf‑in) (lbf) (lbf) (lbf‑in) (lbf‑in)
Mini27 Titanium US‑10‑18 10 20 18 10 1/200 3/200 1/200 1/400
Mini27 Titanium US‑20‑36 20 40 36 20 1/100 3/100 1/100 1/200
(SI) Metric Fx,Fy Fz Tx,Ty Tz Fx,Fy Fz Tx,Ty Tz
Sensor
Calibration (N) (N) (Nm) (Nm) (N) (N) (Nm) (Nm)
Mini27 Titanium SI‑40‑2 40 80 2 1 3/100 3/50 3/4000 1/2000
Mini27 Titanium SI‑80‑4 80 160 4 2 3/50 3/25 3/2000 1/1000
Sensing Ranges Resolution (Controller)
Notes:
1. CTL resolutions are typical. System resolutions quoted are the effective resolution after dropping eight counts of
noise. The effective resolution can be improved with filtering.
2. Applied loads must be within range in each of the six axes for the F/T sensor to measure correctly.

5.6.4 CTL Analog Output


Table 5.26— Mini27 Titanium Analog Output
(US) Standard Fx,Fy Fz Tx,Ty,Tz Fx,Fy Fz Tx,Ty,Tz
Sensor
Calibration (lbf) (lbf) (lbf‑in) (lbf/V) (lbf/V) (lbf‑in/V)
Mini27 Titanium US‑10‑18 ±10 ±20 ±18 1 2 1.8
Mini27 Titanium US‑20‑36 ±20 ±40 ±36 2 4 3.6
(SI) Metric Fx,Fy Fz Tx,Ty,Tz Fx,Fy Fz Tx,Ty,Tz
Sensor
Calibration (N) (N) (Nmm) (N/V) (N/V) (Nm/V)
Mini27 Titanium SI‑40‑2 ±40 ±80 ±2 4 8 0.2
Mini27 Titanium SI‑80‑4 ±80 ±160 ±4 8 16 0.4
Analog Output Range Analog ±10V Sensitivity1
Notes:
1. ±5V Sensitivity values are double the listed ±10V Sensitivity values.

5.6.5 CTL Counts Value


Table 5.27—Counts Value
Fx, Fy, Fz Tx, Ty, Tz Fx, Fy, Fz Tx, Ty, Tz
Sensor Calibration
(/ lbf) (/ lbf‑in) (/ N) (/ Nm)
Mini27 Titanium US‑1–18 / SI‑40–2 3200 3200 800 32000
Mini27 Titanium US‑20–36 / SI‑80–4 1600 1600 400 16000
Mini27 Titanium Tool Transform Factor 0.01 in/lbf 0.25 mm/N
Counts Value – Standard (US) Counts Value – Metric (SI)

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Manual, F/T Transducer Section Help
Mini27 Titanium
Document #9620-05-Transducer Section‑26

5.6.6 Mini27 Titanium (US Calibration Complex Loading)

US-10-18 US-20-36

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57
Manual, F/T Transducer Section Help
Mini27 Titanium
Document #9620-05-Transducer Section‑26

5.6.7 Mini27 Titanium (SI Calibration Complex Loading)

SI-40-2 SI-80-4

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
58
Rev. Description Initiator Date

04 ECO 11406: Corrected Isometric view title Mini27TI-R LJH 9/17/13

6X Tap M3X0.5 5.0


Pairs Equally Spaced 18.2 Sensing Reference 36° Typ.
36° Typ. Customer Interface Frame Origin
(See Note 3)
6X Tap M3X0.5 5.0
Pairs Equally Spaced 18°
18° +X 2X 2 Slip Fit 3.8
+X Customer Interface
11.049±0.025 Mounting (See Note 3) Customer Interface
B.C. 22.1 Adapter
Plate
5.525±0.025
Manual, F/T Transducer Section

16.574±0.025 B.C. 22.1


27
+Y -Z +Z -Y
-Y +Y
Document #9620-05-Transducer Section‑26

5.2 30°

2X 2 Slip Fit 3.8


Customer Interface
15
-X Mini27Ti-R Cable Tool -X Sensing Reference
Exit (Alternate) Frame Origin

59
Adapter
Plate 9.569±0.025
9.569±0.025 2.1
19.137±0.025
3.3
MOUNTING SIDE 6.4 6.4 TOOL SIDE
SIDE VIEW
5.6.8 Mini27 Titanium Transducer Drawing

MINI27TI-A ISOMETRIC VIEW MINI27TI-R ISOMETRIC VIEW


NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA
SPECIFIED.
Tel: +1.919.772.0115 Email: info@ati-ia.com
DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
ALL DIMENSIONS ARE IN ISO 9001 Registered Company
MILLIMETERS.
Notes: PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
1. Material: Transducer, Mounting and Tool Adapter made of Titanium Ti-6AI-4V TITLE
Grade 5. DRAWN BY: J. Walser 02/27/2012
2. WARNING: DO NOT LOOSEN OR REMOVE INTERFACE PLATES OR CABLE CHECKED BY: R. Chambers 02/28/12
Titanium Mini27 Transducer
FITTING DUE TO POTENTIAL DAMAGE
3. DO NOT EXCEED INTERFACE DEPTH, MAY CAUSE DAMAGE.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
SCALE SIZE DRAWING NUMBER REVISION
4. Standard connector (not shown) has 17mm diameter and is 67.5mm long. PROJECT #
3rd ANGLE PROJECTION 100429-1 SHEET 1 OF 1 3:1 B 9230-05-1420 04
REV. DESCRIPTION INITIATOR DATE

02 Added 7.6 dimension RTD 1/17/2019

03 Added 17.2 dimension RTD 1/18/2019

Sensing Reference
6X M3X0.5 5.0 Frame Origin 36° Typ.
36° Typ.
Pairs Equally Spaced 19.4
Customer Interface 6X M3X0.5 5.0
(See Note 3. ) 7.6 Pairs Equally Spaced
11.049±0.025 18° Mounting +X 18°
+X Adapter Customer Interface 2X 2 Slip Fit 3.8
Manual, F/T Transducer Section

Plate (See Note 3. ) Customer Interface


18.6
5.525±0.025
B.C. 22.1
16.574±0.025 +Y +Y -Y
-Z +Z 27
-Y
17.2
Document #9620-05-Transducer Section‑26

2X R4.7
30° Sensing
Reference
2X 2 Slip Fit 3.8 Frame Origin
Customer Interface -X
-X
9.569±0.025
9.569±0.025

60
B.C. 22.1 19.137±0.025
3.6 Tool
MOUNTING SIDE Adapter
9.5 Plate
TOOL SIDE
SIDE VIEW
5.6.9 Mini27‑E Titanium Transducer Drawing

NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA


SPECIFIED.
ISOMETRIC VIEW Tel: +1.919.772.0115 Email: info@ati-ia.com
DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
ALL DIMENSIONS ARE IN ISO 9001 Registered Company
MILLIMETERS.
Notes: PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
1. Material: Titanium Ti-6AI-4V Grade 5. TITLE
2. WARNING: DO NOT LOOSEN OR REMOVE INTERFACE PLATES OR CABLE DRAWN BY: R.Dupree 01/15/19
FITTING DUE TO POTENTIAL DAMAGE CHECKED BY: P.Fusco 01/16/19
Mini27-E Transducer with Strain Relieved Cable
3. DO NOT EXCEED INTERFACE DEPTH. MAY CAUSE DAMAGE.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
4. Standard connector (not shown) has 17mm diameter and is 67.5mm long. SCALE SIZE DRAWING NUMBER REVISION
3rd ANGLE PROJECTION PROJECT # 181213-1 SHEET 1 OF 1 2:1 B 9230-05-1553 03
Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

5.7 Mini40 Specifications (Includes IP65/IP68 Versions)


5.7.1 Mini40 Physical Properties
Table 5.28—Mini40 Physical Properties
Single‑Axis Overload    (US) Standard Units (SI) Metric Units
Fxy ±180 lbf ±810 N
Fz ±530 lbf ±2400 N
Txy ±170 inf‑lb ±19 Nm
Tz ±180 inf‑lb ±20 Nm
Stiffness (Calculated)   
X‑axis & Y‑axis forces (Kx, Ky) 6.1x10 4 lb/in 1.1x10 7 N/m
Z‑axis force (Kz) 5
1.2x10 lb/in 2.0x10 7 N/m
X‑axis & Y‑axis torque (Ktx, Kty) 2.5x10 4 lbf‑in/rad 2.8x10 3 Nm/rad
Z‑axis torque (Ktz) 3.6x10 4 lbf‑in/rad 4.0x10 3 Nm/rad
Resonant Frequency
Fx, Fy, Tz 3200 Hz 3200 Hz
Fz, Tx, Ty 4900 Hz 4900 Hz
Physical Specifications   
Weight1 0.11 lb 0.0499 kg
1
Diameter 1.57 in 40 mm
1
Height 0.482 in 12.2 mm
Note:
1. Specifications include standard interface plates.

5.7.2 Mini40 IP65/IP68 Physical Properties


Table 5.29—Mini40 IP65/IP68 Physical Properties
Single‑Axis Overload    (US) Standard Units (SI) Metric Units
Fxy ±180 lbf ±810 N
Fz ±530 lbf ±2400 N
Txy ±170 inf‑lb ±19 Nm
Tz ±180 inf‑lb ±20 Nm
Stiffness (Calculated)   
X‑axis & Y‑axis forces (Kx, Ky) 6.1x10 4 lb/in 1.1x10 7 N/m
Z‑axis force (Kz) 1.2x10 5 lb/in 2.0x10 7 N/m
X‑axis & Y‑axis torque (Ktx, Kty) 4
2.5x10 lbf‑in/rad 2.8x10 3 Nm/rad
Z‑axis torque (Ktz) 3.6x10 4 lbf‑in/rad 4.0x10 3 Nm/rad
Resonant Frequency
Fx, Fy, Tz 1400 Hz 1400 Hz
Fz, Tx, Ty 1300 Hz 1300 Hz
Physical Specifications   
Weight1 0.6 lb 0.272 kg
1
Diameter 2.1 in 53.3 mm
1
Height 0.83 in 21.1 mm
Note:
1. Specifications include standard interface plates.

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Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

CAUTION: When submerged, IP68 transducers exhibit a decrease


in Fz range related to the submersion depth. This loss is the result of
pressure‑induced preloading on the transducer. The preload can be
masked by biasing the transducer at the depth prior to applying the load
to be measured. The following estimates are for room temperature fresh
water at sea level.
Submersion Depth
IP68 Mini40 US Metric
Fz preload at 4 m depth 17.0 lb 75.5 N
Fz preload at other depths ‑1.29 lb/ft × depthInFeet ‑18.9 N/m × depthInMeters

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Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

5.7.3 Calibration Specifications (excludes CTL calibrations)


Table 5.30— Mini40 Calibrations (excludes CTL calibrations)1, 2
(US) Standard Fx,Fy Fz3 Tx,Ty Tz Fx,Fy Fz3 Tx,Ty Tz
Sensor
Calibration (lbf) (lbf) (lbf‑in) (lbf‑in) (lbf) (lbf) (lbf‑in) (lbf‑in)
Mini40 US‑5‑10 5 15 10 10 1/800 1/400 1/800 1/800
Mini40 US‑10‑20 10 30 20 20 1/400 1/200 1/400 1/400
Mini40 US‑20‑40 20 60 40 40 1/200 1/100 1/200 1/200
(SI) Metric Fx,Fy Fz 3
Tx,Ty Tz Fx,Fy Fz 3
Tx,Ty Tz
Sensor
Calibration (N) (N) (Nm) (Nm) (N) (N) (Nm) (Nm)
Mini40 SI‑20‑1 20 60 1 1 1/200 1/100 1/8000 1/8000
Mini40 SI‑40‑2 40 120 2 2 1/100 1/50 1/4000 1/4000
Mini40 SI‑80‑4 80 240 4 4 1/50 1/25 1/2000 1/2000
Sensing Ranges Resolution (DAQ, Net F/T)4
Notes:
1. These system resolutions quoted are the effective resolution after dropping four counts of noise. The effective
resolution can be improved with filtering.
2. Applied loads must be within range in each of the six axes for the F/T sensor to measure correctly.
3. For IP68 version see caution on physical properties page.
4. DAQ resolutions are typical for a 16‑bit data acquisition system.

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Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

5.7.4 CTL Calibration Specifications


Table 5.31— Mini40 CTL Calibrations1, 2
(US) Standard Fx,Fy Fz3 Tx,Ty Tz Fx,Fy Fz3 Tx,Ty Tz
Sensor
Calibration (lbf) (lbf) (lbf‑in) (lbf‑in) (lbf) (lbf) (lbf‑in) (lbf‑in)
Mini40 US‑5‑10 5 15 10 10 1/400 1/200 1/400 1/400
Mini40 US‑10‑20 10 30 20 20 1/200 1/100 1/200 1/200
Mini40 US‑20‑40 20 60 40 40 1/100 1/50 1/100 1/100
(SI) Metric Fx,Fy Fz 3
Tx,Ty Tz Fx,Fy Fz 3
Tx,Ty Tz
Sensor
Calibration (N) (N) (Nm) (Nm) (N) (N) (Nm) (Nm)
Mini40 SI‑20‑1 20 60 1 1 1/100 1/50 1/4000 1/4000
Mini40 SI‑40‑2 40 120 2 2 1/50 1/25 1/2000 1/2000
Mini40 SI‑80‑4 80 240 4 4 1/25 2/25 1/1000 1/1000
Sensing Ranges Resolution (Controller)
Notes:
1. CTL resolutions are typical. System resolutions quoted are the effective resolution after dropping eight counts of
noise. The effective resolution can be improved with filtering.
2. Applied loads must be within range in each of the six axes for the F/T sensor to measure correctly.
3. For IP68 version see caution on physical properties page.

5.7.5 CTL Analog Output


Table 5.32— Mini40 Analog Output
(US) Standard Fx,Fy Fz2 Tx,Ty,Tz Fx,Fy Fz2 Tx,Ty,Tz
Sensor
Calibration (lbf) (lbf) (lbf‑in) (lbf/V) (lbf/V) (lbf‑in/V)
Mini40 US‑5‑10 ±5 ±15 ±10 0.5 1.5 1
Mini40 US‑10‑20 ±10 ±30 ±20 1 3 2
Mini40 US‑20‑40 ±20 ±60 ±40 2 6 4
(SI) Metric Fx,Fy Fz 2
Tx,Ty,Tz Fx,Fy Fz 2
Tx,Ty,Tz
Sensor
Calibration (N) (N) (Nm) (N/V) (N/V) (Nm/V)
Mini40 SI‑20‑1 ±20 ±60 ±1 2 6 0.1
Mini40 SI‑40‑2 ±40 ±120 ±2 4 12 0.2
Mini40 SI‑80‑4 ±80 ±240 ±4 8 24 0.4
Analog Output Range Analog ±10V Sensitivity1
Notes:
1. ±5V Sensitivity values are double the listed ±10V Sensitivity values.
2. For IP68 version see caution on physical properties page.

5.7.6 CTL Counts Value


Table 5.33—Counts Value
Fx, Fy, Fz Tx, Ty, Tz Fx, Fy, Fz Tx, Ty, Tz
Sensor Calibration
(/ lbf) (/ lbf‑in) (/ N) (/ Nm)
Mini40 US‑5–10 / SI‑20–1 3200 3200 800 32000
Mini40 US‑10–20 / SI‑40–2 1600 1600 400 16000
Mini40 US‑20–40 / SI‑80‑4 800 800 200 8000
Mini40 Tool Transform Factor 0.01 in/lbf 0.25 mm/N
Counts Value – Standard (US) Counts Value – Metric (SI)

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Manual, F/T Transducer Section Help
Document #9620-05-Transducer Section‑26
Mini40
5.7.7 Mini40 (US Calibration Complex Loading)(Includes IP65/IP68)1

US-5-10 US-10-20 US-20-40


Note: 1. For IP68 version see caution on physical properties page.

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Document #9620-05-Transducer Section‑26
Mini40
5.7.8 Mini40 (SI Calibration Complex Loading)(Includes IP65/IP68)1

SI-20-1 SI-40-2 SI-80-4


Note: 1. For IP68 version see caution on physical properties page.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
66
Rev. Description Initiator Date
ECO 14598; Increased OD to one decimal place;
09 Changed Tool Side customer interface hole depths: M3 SZJ 8/24/2016
from 5.0 to 3.0mm, Dowel holes from 5.0 to 2.5mm.

15.155±0.025
26.419±0.025
120°
14 Tool Adapter 2X 3 Slip Fit 2.5
10.051±0.025 Plate Customer Interface
+X +X (See Note 3)
Mounting Adapter
Plate
120°
Manual, F/T Transducer Section

17.500±0.025
10.943±0.025 13.098±0.025
26.250±0.025
7.5°
-Z +Z 40.1 +Y -Y
-Y +Y
Document #9620-05-Transducer Section‑26

B.C. 33
2X 3 Slip Fit 5.0
Customer Interface
(See Note 3) B.C. 33

6.35 Thru Hole 5.3 Sensing Reference


Sensing Reference
(See Note 5) Frame Origin Frame Origin
17.3
-X

67
5.7.9 Mini40‑E Transducer Drawing

-X 3X Tap M3 X .5 3.0
3X Tap M3 X .5 5.0 Equally Spaced
Equally Spaced Customer Interface
Customer Interface 22.5° (See Note 3)
(See Note 3)

22.5°

MOUNTING SIDE SIDE VIEW TOOL SIDE

ISOMETRIC VIEW

NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA


SPECIFIED.
Tel: +1.919.772.0115 Email: info@ati-ia.com
Notes: DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
1. Material: Mounting and Tool Adapter made of Aluminum, ALL DIMENSIONS ARE IN ISO 9001 Registered Company
MILLIMETERS.
Transducer made of hardened stainless steel. PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY MANNER
EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
2. WARNING: DO NOT LOOSEN OR REMOVE INTERFACE
TITLE
PLATES OR CABLE DUE TO POTENTIAL DAMAGE. DRAWN BY: J. Parker 3/14/07
3. DO NOT EXCEED INTERFACE DEPTH. MAY CAUSE DAMAGE Mini40-E Transducer with Strain Relieved Cable
CHECKED BY: P.Fusco 4/18/07
4. Standard connector (not shown) has 17mm diameter & is 67.5mm long.
5. Do not allow items passing through center hole to touch both the Mounting and

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
SCALE SIZE DRAWING NUMBER REVISION
Tool Adapter Plates or accuracy will be compromised.
3rd ANGLE PROJECTION PROJECT # - SHEET 1 OF 1 2:1 B 9230-05-1314 09
Rev. Description Initiator Date
ECO 14598; Increased OD to one decimal place.
11 Removed cable exit dimension for -E configuration and SZJ 8/24/2016
added note to see -E drawing for Alternative Cable Exit.

26.419±0.025 12.27
(-R and -A) Sensing Reference 15.155±0.025 2X 3 Slip Fit 2.5
Mounting Adapter Frame Origin
120° 10.051±0.025 Plate 14 Customer Interface
(-E) +X (See Note 3)
+X

120°
Manual, F/T Transducer Section

17.500±0.025
10.943±0.025 13.098±0.025
26.250±0.025

+Z 40.1 +Y -Y
-Z
-Y +Y

7.5°
Document #9620-05-Transducer Section‑26

B.C. 33
B.C. 33
2X 3 Slip Fit 2.5
Customer Interface 6.35 Thru Hole
(See Note 3) (Radial Cable Only) Sensing Reference
(See Note 5) Frame Origin

3X Tap M3 X .5 5.0 -X Tool Adapter -X 3X Tap M3 X.5 3.0


Equally Spaced Plate Equally Spaced

68
Customer Interface Customer Interface
(See Note 3) Mini40-R Cable Exit Mini40-R Cable Exit (See Note 3)
30° (-R) (Radial Cable Only) Mini40-R Cable Exit (Radial Cable Only)
22.5°
(Radial Cable Only)
SIDE VIEW TOOL SIDE
5.7.10 Legacy Mini40 Transducer Drawing

MOUNTING SIDE

MINI40-A
Cable Exit
ALTERNATE CABLE EXIT
ALTERNATE CABLE EXIT MINI40-A MINI40-R ISOMETRIC VIEW
MINI40-E
See -E Drawing 9230-05-1314 NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA
SPECIFIED.
Notes: Tel: +1.919.772.0115 Email: info@ati-ia.com
1. Material: Mounting and Tool Adapter made of either Aluminum or Stainless Steel DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
ALL DIMENSIONS ARE IN ISO 9001 Registered Company
(customer specified). Transducer made of hardened Stainless Steel. MILLIMETERS.
2. WARNING: DO NOT LOOSEN OR REMOVE INTERFACE PLATES PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY MANNER
EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
OR CABLE FITTING DUE TO POTENTIAL DAMAGE.
TITLE
3. DO NOT EXCEED INTERFACE DEPTH, MAY CAUSE DAMAGE. DRAWN BY: D. Swanson 3/9/06
4. Standard connector (not shown) has 17mm diameter and is 67.5mm long. CHECKED BY: D. Perry 3/9/06
Mini40 Transducer Radial & Axial Cable Exit
5. For Radial cable units: Do not allow items passing through center hole

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
to touch both the Mounting and Tool Adapter Plates or accuracy SCALE SIZE DRAWING NUMBER REVISION
will be compromised. PROJECT #
3rd ANGLE PROJECTION SHEET 1 OF 1 2:1 B 9230-05-1278 11
Rev. Description Initiator Date

03 ECO 14323; Increased tolerance on dowel hole positions SZJ 3/28/2016


from .013 to .025

26.419±0.025 Mounting Adapter Tool Adapter 2X 3 Slip Fit 4.5


Plate 21.1 Plate 15.155±0.025
Customer Interface
10.051±0.025
+X
+X
2X 3 Slip Fit 4.5 Sensing Reference
Customer Interface Frame Origin
Manual, F/T Transducer Section

10.943±0.025 26.250±0.025 17.500±0.025


13.098±0.025 53.3
+Y -Y
-Z +Z
-Y +Y

Mini40-A Cable Exit


Document #9620-05-Transducer Section‑26

38.1 (Alternate)

33 Sensing Reference
Frame Origin B.C. 33
3X Tap M3X0.5 4.5
Equally Spaced -X 36.3 -X
Customer Interface MAX

69
22.5° 3X Tap M3X0.5 4.5
Equally Spaced
Mini40-R Cable Exit Mini40-R Cable Exit
(Standard) Customer Interface
(Standard)
30°
7.4
TOOL SIDE
5.7.11 Mini40 IP65/IP68 Transducer Drawing

SIDE VIEW
MOUNTING SIDE

ALTERNATE CABLE EXIT MINI40-R ISOMETRIC VIEW


MINI40-A
NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA
SPECIFIED.
Tel: +1.919.772.0115 Email: info@ati-ia.com
DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
ALL DIMENSIONS ARE IN ISO 9001 Registered Company
Notes: MILLIMETERS.
1. Material: Stainless Steel. PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
2. Tool and Mounting Adapters have M3 tapped holes and 3mm TITLE
DRAWN BY: R. Chambers 3/9/12
dowel pin holes for interfacing.
3. WARNING: DO NOT LOOSEN OR REMOVE INTERFACE CHECKED BY: J. Walser 3/9/12
IP65/IP68 Mini40 Transducer
PLATES DUE TO POTENTIAL DAMAGE.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
4. Standard connector (not shown) has 17mm diameter & is 67.5mm long. SCALE SIZE DRAWING NUMBER REVISION
5. Cable is IP65/IP68 rated only at transducer end. 3rd ANGLE PROJECTION PROJECT # 110516-2 SHEET 1 OF 1 3:2 B 9230-05-1421 03
Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

5.8 Mini45 Titanium Specifications


5.8.1 Mini45 Titanium Physical Properties
Table 5.34—Mini45 Titanium Physical Properties
Single‑Axis Overload    (US) Standard Units (SI) Metric Units
Fxy ±670 lbf ±3000 N
Fz ±1400 lbf ±6400 N
Txy ±590 inf‑lb ±67 Nm
Tz ±720 inf‑lb ±81 Nm
Stiffness (Calculated)   
X‑axis & Y‑axis forces (Kx, Ky) 2.5x10 5 lb/in 4.3x10 7 N/m
Z‑axis force (Kz) 3.3x10 5 lb/in 5.7x10 7 N/m
X‑axis & Y‑axis torque (Ktx, Kty) 8.6x10 4 lbf‑in/rad 9.7x10 3 Nm/rad
Z‑axis torque (Ktz) 1.8x10 5 lbf‑in/rad 2.0x10 4 Nm/rad
Resonant Frequency
Fx, Fy, Tz 5800 Hz 5800 Hz
Fz, Tx, Ty 4600 Hz 4600 Hz
Physical Specifications   
Weight1 0.22 lb 0.0998 kg
Diameter1 1.77 in 45 mm
1
Height 0.69 in 17.5 mm
Note:
1. Specifications include standard interface plates.

5.8.2 Calibration Specifications (excludes CTL calibrations)


Table 5.35— Mini45 Titanium Calibrations (excludes CTL calibrations)1, 2
(US) Standard Fx,Fy Fz Tx,Ty Tz Fx,Fy Fz Tx,Ty Tz
Sensor
Calibration (lbf) (lbf) (lbf‑in) (lbf‑in) (lbf) (lbf) (lbf‑in) (lbf‑in)
Mini45 Titanium US‑15‑25 15 30 25 25 3/800 1/160 1/300 1/400
Mini45 Titanium US‑30‑50 30 60 50 50 3/400 1/80 1/150 1/200
Mini45 Titanium US‑60‑100 60 120 100 100 3/200 1/40 1/75 1/100
(SI) Metric Fx,Fy Fz Tx,Ty Tz Fx,Fy Fz Tx,Ty Tz
Sensor
Calibration (N) (N) (Nm) (Nm) (N) (N) (Nm) (Nm)
Mini45 Titanium SI‑60‑3 60 120 3 3 1/60 7/240 3/8000 1/3200
Mini45 Titanium SI‑120‑6 120 240 6 6 1/30 7/120 3/4000 1/1600
Mini45 Titanium SI‑240‑12 240 480 12 12 1/15 7/60 3/2000 1/800
Sensing Ranges Resolution (DAQ, Net F/T)3
Notes:
1. These system resolutions quoted are the effective resolution after dropping four counts of noise. The effective
resolution can be improved with filtering.
2. Applied loads must be within range in each of the six axes for the F/T sensor to measure correctly.
3. DAQ resolutions are typical for a 16‑bit data acquisition system.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
70
Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

5.8.3 CTL Calibration Specifications


Table 5.36— Mini45 Titanium CTL Calibrations1, 2
(US) Standard Fx,Fy Fz Tx,Ty Tz Fx,Fy Fz Tx,Ty Tz
Sensor
Calibration (lbf) (lbf) (lbf‑in) (lbf‑in) (lbf) (lbf) (lbf‑in) (lbf‑in)
Mini45 Titanium US‑15‑25 15 30 25 25 3/400 1/80 1/150 1/200
Mini45 Titanium US‑30‑50 30 60 50 50 3/200 1/40 1/75 1/100
Mini45 Titanium US‑60‑100 60 120 100 100 3/100 1/20 2/75 1/50
(SI) Metric Fx,Fy Fz Tx,Ty Tz Fx,Fy Fz Tx,Ty Tz
Sensor
Calibration (N) (N) (Nm) (Nm) (N) (N) (Nm) (Nm)
Mini45 Titanium SI‑60‑3 60 120 3 3 1/30 7/120 3/4000 1/1600
Mini45 Titanium SI‑120‑6 120 240 6 6 1/15 7/60 3/2000 1/800
Mini45 Titanium SI‑240‑12 240 480 12 12 2/15 7/30 3/1000 1/400
Sensing Ranges Resolution (Controller)
Notes:
1. CTL resolutions are typical. System resolutions quoted are the effective resolution after dropping eight counts of
noise. The effective resolution can be improved with filtering.
2. Applied loads must be within range in each of the six axes for the F/T sensor to measure correctly.

5.8.4 CTL Analog Output


Table 5.37— Mini45 Titanium Analog Output
(US) Standard Fx,Fy Fz Tx,Ty,Tz Fx,Fy Fz Tx,Ty,Tz
Sensor
Calibration (lbf) (lbf) (lbf‑in) (lbf/V) (lbf/V) (lbf‑in/V)
Mini45 Titanium US‑15‑25 ±15 ±30 ±25 1.5 3 2.5
Mini45 Titanium US‑30‑50 ±30 ±60 ±50 3 6 5
Mini45 Titanium US‑60‑100 ±60 ±120 ±100 6 12 10
(SI) Metric Fx,Fy Fz Tx,Ty,Tz Fx,Fy Fz Tx,Ty,Tz
Sensor
Calibration (N) (N) (Nmm) (N/V) (N/V) (Nm/V)
Mini45 Titanium SI‑60‑3 ±60 ±120 ±3 6 12 0.3
Mini45 Titanium SI‑120‑6 ±120 ±240 ±6 12 24 0.6
Mini45 Titanium SI‑240‑12 ±240 ±480 ±12 24 48 1.2
Analog Output Range Analog ±10V Sensitivity1
Note:
1. ±5V Sensitivity values are double the listed ±10V Sensitivity values.

5.8.5 CTL Counts Value


Table 5.38—Counts Value
Fx, Fy, Fz Tx, Ty, Tz Fx, Fy, Fz Tx, Ty, Tz
Sensor Calibration
(/ lbf) (/ lbf‑in) (/ N) (/ Nm)
Mini45 Titanium US‑15‑25 / SI‑60‑3 640 704 128 6016
Mini45 Titanium US‑30‑50 / SI‑120‑6 320 352 64 3008
Mini45 Titanium US‑60‑100 / SI‑240‑12 160 176 32 1504
Mini45 Titanium Tool Transform Factor 0.009091 in/lbf 0.21277 mm/N
Counts Value – Standard (US) Counts Value – Metric (SI)

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
71
Manual, F/T Transducer Section Help
Mini45 Titanium
Document #9620-05-Transducer Section‑26

5.8.6 Mini45 Titanium (US Calibration Complex Loading)

US-15-25 US-30-50 US-60-100

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
72
Manual, F/T Transducer Section Help
Mini45 Titanium
Document #9620-05-Transducer Section‑26

5.8.7 Mini45 Titanium (SI Calibration Complex Loading)

SI-60-3 SI-120-6 SI-240-12

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
73
Rev. Description Initiator Date

02 ECO13701: Added Radial Exit Option; Removed Customer ANG 8/17/2015


Interface Designator From Tool Side Center
3 Slip Fit 5
Customer Interface
(See Note 3) 12.208±0.025 2X 3 Slip Fit 5
Sensing Reference Customer Interface
17.5 Frame Origin (See Note 3)
Mounting
Adapter
+X Plate +X
9.35 Thru
(See Note 5)
9.538
9.512 3
Customer Interface
19.622 0.025 (See Note 5)
Manual, F/T Transducer Section

21.146±0.025 14.097±0.025

-Y +Y
-Z +Z 45
+Y -Y
Document #9620-05-Transducer Section‑26

30° 24 26°
Sensing Reference
Frame Origin

B.C. 28.2
Mini45Ti-R Cable Exit
B.C. 39.2 (Alternate) -X
-X

74
B.C. 25.4 6X Tap M3X0.5 5 Tool 20° 6X Tap M3X0.5 5
10° Pairs Equally Spaced 5.7 5.5 Adapter Pairs Equally Spaced
Cable Exit Plate
20° Customer Interface 40° Customer Interface
Typ (See Note 3) Typ (See Note 3)

MOUNTING SIDE SIDE VIEW TOOL SIDE


5.8.8 Mini45 Titanium Axial Exit Transducer Drawing

ALTERNATE EXIT MINI45TI-R


ISOMETRIC VIEW NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA
SPECIFIED.
Tel: +1.919.772.0115 Email: info@ati-ia.com
DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
Notes: ALL DIMENSIONS ARE IN ISO 9001 Registered Company
1. Material: Transducer, Mounting and Tool Adapter made of MILLIMETERS.
Titanium Ti-6Al-4V Grade 5 PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
2. WARNING: DO NOT LOOSEN OR REMOVE INTERFACE PLATES TITLE
DRAWN BY: R. Chambers 1/2/13
OR CABLE FITTING DUE TO POTENTIAL DAMAGE.
3. DO NOT EXCEED INTERFACE DEPTH, MAY CAUSE DAMAGE. CHECKED BY: J. Walser 1/4/13
Mini45 Titanium Transducer
4. Standard connector (not shown) has 17mm diameter & is 67.5mm long.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
5. Do not allow items passing through center hole to touch both the Mounting SCALE SIZE DRAWING NUMBER REVISION
and Tool Adapter Plates or accuracy will be compromised. 3rd ANGLE PROJECTION PROJECT # 121116-1 SHEET 1 OF 1 2:1 B 9230-05-1440 02
Rev. Description Initiator Date

01 Initial Drawing RKC 1/4/2013

3 Slip Fit 5
Customer Interface 12.208±0.025
(See Note 3) 2X 3 Slip Fit 5
Customer Interface
Sensing Reference
Mounting Frame Origin (See Note 3)
17.5
50° Adapter
+X Plate +X 9.576
9.474 3
Customer Interface
Manual, F/T Transducer Section

(See Notes 4 & 5)


20°

19.622±0.025
6X Tap M3X0.5 5 21.146±0.025 14.097±0.025
Pairs Equally Spaced
Customer Interface
Document #9620-05-Transducer Section‑26

-Y +Y
(See Note 3) -Z +Z 45
+Y -Y
15.8

Sensing Reference
Frame Origin
B.C. 39.24

75
B.C. 28.19

-X -X
13.5
Tool 6X Tap M3X0.5 5
9.538 5.3 Adapter
5.5 Pairs Equally Spaced
9.512 3 Plate
30.9 Customer Interface
Customer Interface
(See Note 3)
(See Notes 4 & 5) 31.3
8.3 20°
40°
Typ
MOUNTING SIDE SIDE VIEW TOOL SIDE

NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA


Notes: SPECIFIED.
Tel: +1.919.772.0115 Email: info@ati-ia.com
1. Material: Transducer, Mounting and Tool Adapter made of DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
Titanium Ti-6Al-4V Grade 5 ALL DIMENSIONS ARE IN ISO 9001 Registered Company
2. WARNING: DO NOT LOOSEN OR REMOVE INTERFACE PLATES MILLIMETERS.
5.8.9 Mini45 Titanium Right Angle E‑Exit Transducer Drawing

PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY


OR CABLE FITTING DUE TO POTENTIAL DAMAGE. MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
ISOMETRIC VIEW
3. DO NOT EXCEED INTERFACE DEPTH, MAY CAUSE DAMAGE. TITLE
DRAWN BY: R. Chambers 1/15/13
4. Thru hole is 9.4mm. Specified tolerances are for mating to a boss.
5. Do not allow items passing through center hole to touch both the Mounting CHECKED BY: L. Fisher 1/31/13
Mini45 Titanium Right Angle E-Exit Transducer
and Tool Adapter Plates or accuracy will be compromised.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
6. Standard connector (not shown) has 17mm diameter and is 67.5mm long. SCALE SIZE DRAWING NUMBER REVISION

3rd ANGLE PROJECTION PROJECT # 121116-1 SHEET 1 OF 1 2:1 B 9230-05-1441 01


Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

5.9 Mini45 Specifications (Includes IP65/IP68 Versions)


5.9.1 Mini45 Physical Properties
Table 5.39—Mini45 Physical Properties
Single‑Axis Overload    (US) Standard Units (SI) Metric Units
Fxy ±1100 lbf ±5100 N
Fz ±2300 lbf ±10000 N
Txy ±1000 inf‑lb ±110 Nm
Tz ±1200 inf‑lb ±140 Nm
Stiffness (Calculated)   
X‑axis & Y‑axis forces (Kx, Ky) 4.2x10 5 lb/in 7.4x10 7 N/m
Z‑axis force (Kz) 5
5.6x10 lb/in 9.8x10 7 N/m
X‑axis & Y‑axis torque (Ktx, Kty) 1.5x10 5 lbf‑in/rad 1.7x10 4 Nm/rad
Z‑axis torque (Ktz) 3.1x10 5 lbf‑in/rad 3.5x10 4 Nm/rad
Resonant Frequency
Fx, Fy, Tz 5600 Hz 5600 Hz
Fz, Tx, Ty 5400 Hz 5400 Hz
Physical Specifications   
Weight1 0.202 lb 0.0917 kg
1
Diameter 1.77 in 45 mm
1
Height 0.618 in 15.7 mm
Note:
1. Specifications include standard interface plates.

5.9.2 Mini45 IP65/IP68 Physical Properties


Table 5.40—Mini45 IP65/IP68 Physical Properties
Single‑Axis Overload    (US) Standard Units (SI) Metric Units
Fxy ±1100 lbf ±5100 N
Fz ±2300 lbf ±10000 N
Txy ±1000 inf‑lb ±110 Nm
Tz ±1200 inf‑lb ±140 Nm
Stiffness (Calculated)   
X‑axis & Y‑axis forces (Kx, Ky) 4.2x10 5 lb/in 7.4x10 7 N/m
Z‑axis force (Kz) 5.6x10 5 lb/in 9.8x10 7 N/m
X‑axis & Y‑axis torque (Ktx, Kty) 5
1.5x10 lbf‑in/rad 1.7x10 4 Nm/rad
Z‑axis torque (Ktz) 3.1x10 5 lbf‑in/rad 3.5x10 4 Nm/rad
Resonant Frequency
Fx, Fy, Tz 5200 Hz 5200 Hz
Fz, Tx, Ty 4200 Hz 4200 Hz
Physical Specifications   
Weight1 0.861 lb 0.391 kg
1
Diameter 2.28 in 57.9 mm
1
Height 0.988 in 25.1 mm
Note:
1. Specifications include standard interface plates.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
76
Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

CAUTION: When submerged, IP68 transducers exhibit a decrease


in Fz range related to the submersion depth. This loss is the result of
pressure‑induced preloading on the transducer. The preload can be
masked by biasing the transducer at the depth prior to applying the load
to be measured. The following estimates are for room temperature fresh
water at sea level.
Submersion Depth
IP68 Mini45 US Metric
Fz preload at 4 m depth 17.0 lb 75.5 N
Fz preload at other depths ‑1.29 lb/ft × depthInFeet ‑18.9 N/m × depthInMeters

5.9.3 Calibration Specifications (excludes CTL calibrations)


Table 5.41— Mini45 Calibrations (excludes CTL calibrations)1, 2
(US) Standard Fx,Fy Fz3 Tx,Ty Tz Fx,Fy Fz3 Tx,Ty Tz
Sensor
Calibration (lbf) (lbf) (lbf‑in) (lbf‑in) (lbf) (lbf) (lbf‑in) (lbf‑in)
Mini45 US‑30‑40 30 60 40 40 1/80 1/80 1/88 1/176
Mini45 US‑60‑80 60 120 80 80 1/40 1/40 1/44 1/88
Mini45 US‑120‑160 120 240 160 160 1/20 1/20 1/22 1/44
(SI) Metric Fx,Fy Fz 3
Tx,Ty Tz Fx,Fy Fz 3
Tx,Ty Tz
Sensor
Calibration (N) (N) (Nm) (Nm) (N) (N) (Nm) (Nm)
Mini45 SI‑145‑5 145 290 5 5 1/16 1/16 1/752 1/1504
Mini45 SI‑290‑10 290 580 10 10 1/8 1/8 1/376 1/752
Mini45 SI‑580‑20 580 1160 20 20 1/4 1/4 1/188 1/376
Sensing Ranges Resolution (DAQ, Net F/T)4
Notes:
1. These system resolutions quoted are the effective resolution after dropping four counts of noise. The effective
resolution can be improved with filtering.
2. Applied loads must be within range in each of the six axes for the F/T sensor to measure correctly.
3. For IP68 version see caution on physical properties page.
4. DAQ resolutions are typical for a 16‑bit data acquisition system.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
77
Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

5.9.4 CTL Calibration Specifications


Table 5.42— Mini45 CTL Calibrations1, 2
(US) Standard Fx,Fy Fz3 Tx,Ty Tz Fx,Fy Fz3 Tx,Ty Tz
Sensor
Calibration (lbf) (lbf) (lbf‑in) (lbf‑in) (lbf) (lbf) (lbf‑in) (lbf‑in)
Mini45 US‑30‑40 30 60 40 40 1/40 1/40 1/44 1/88
Mini45 US‑60‑80 60 120 80 80 1/20 1/20 1/22 1/44
Mini45 US‑120‑160 120 240 160 160 1/10 1/10 1/11 1/22
(SI) Metric Fx,Fy Fz 3
Tx,Ty Tz Fx,Fy Fz 3
Tx,Ty Tz
Sensor
Calibration (N) (N) (Nm) (Nm) (N) (N) (Nm) (Nm)
Mini45 SI‑145‑5 145 290 5 5 1/8 1/8 1/376 1/752
Mini45 SI‑290‑10 290 580 10 10 1/4 1/4 1/188 1/376
Mini45 SI‑580‑20 580 1160 20 20 1/2 1/2 1/94 1/188
Sensing Ranges Resolution (Controller)
Notes:
1. CTL resolutions are typical. System resolutions quoted are the effective resolution after dropping eight counts of
noise. The effective resolution can be improved with filtering.
2. Applied loads must be within range in each of the six axes for the F/T sensor to measure correctly.
3. For IP68 version see caution on physical properties page.

5.9.5 CTL Analog Output


Table 5.43— Mini45 Analog Output
(US) Standard Fx,Fy Fz2 Tx,Ty,Tz Fx,Fy Fz2 Tx,Ty,Tz
Sensor
Calibration (lbf) (lbf) (lbf‑in) (lbf/V) (lbf/V) (lbf‑in/V)
Mini45 US‑30‑40 ±30 ±60 ±40 3 6 4
Mini45 US‑60‑80 ±60 ±120 ±80 6 12 8
Mini45 US‑120‑160 ±120 ±240 ±160 12 24 16
(SI) Metric Fx,Fy Fz2 Tx,Ty,Tz Fx,Fy Fz2 Tx,Ty,Tz
Sensor
Calibration (N) (N) (Nm) (N/V) (N/V) (Nm/V)
Mini45 SI‑145‑5 ±145 ±290 ±5 14.5 29 0.5
Mini45 SI‑290‑10 ±290 ±580 ±10 29 58 1
Mini45 SI‑580‑20 ±580 ±1160 ±20 58 116 2
Analog Output Range Analog ±10V Sensitivity1
Notes:
1. ±5V Sensitivity values are double the listed ±10V Sensitivity values.
2. For IP68 version see caution on physical properties page.

5.9.6 CTL Counts Value


Table 5.44—Counts Value
Fx, Fy, Fz Tx, Ty, Tz Fx, Fy, Fz Tx, Ty, Tz
Sensor Calibration
(/ lbf) (/ lbf‑in) (/ N) (/ Nm)
Mini45 US‑30–40 / SI‑145–5 640 704 128 6016
Mini45 US‑60–80 / SI‑290–10 320 352 64 3008
Mini45 US‑120–160 / SI‑580–20 160 176 32 1504
Counts Value – Standard (US) Counts Value – Metric (SI)

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
78
Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

Table 5.44—Counts Value


Fx, Fy, Fz Tx, Ty, Tz Fx, Fy, Fz Tx, Ty, Tz
Sensor Calibration
(/ lbf) (/ lbf‑in) (/ N) (/ Nm)
Mini45 Tool Transform Factor 0.009091 in/lbf 0.21277 mm/N
Counts Value – Standard (US) Counts Value – Metric (SI)

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
79
Manual, F/T Transducer Section Help
Document #9620-05-Transducer Section‑26 Mini45
5.9.7 Mini45 (US Calibration Complex Loading)(Includes IP65/IP68)1

US-30-40 US-60-80 US-120-160


Note: 1. For IP68 version see caution on physical properties page.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
80
Manual, F/T Transducer Section Help
Document #9620-05-Transducer Section‑26
Mini45
5.9.8 Mini45 (SI Calibration Complex Loading)(Includes IP65/IP68)1

SI-145-5 SI-290-10 SI-580-20


Note: 1. For IP68 version see caution on physical properties page.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
81
Rev. Description Initiator Date
ECO 13927; Updated to show correct orientation of Tool Adapter,
repositioned Tool Side dimensions/call outs to eliminate
3 Slip Fit 5.0 05 overlapping, and updated Title Block. Updated Notes to include SZJ 3/15/2016
Customer Interface more detailed information and to move Customer Interface from
Notes to specific assembly features.
(See Note 3)
15.7
B.C. 39.24
Sensing Reference 2X 3 Slip Fit 3.2
19.622±0.025 Frame Origin 12.208±0.025
+X 6X Tap M3X0.5 5.0 3.5 Customer Interface
Pairs Equally Spaced +X (See Note 3)
Customer Interface 14.097±0.025
(See Note 3)
Manual, F/T Transducer Section

9.538 40°
3.0
9.512
(See Note 5)
45 21.146±0.025
5.3
-Y +Y +Y 10°
-Z +Z -Y
Document #9620-05-Transducer Section‑26

20°

15.5

82
6X Tap M3X0.5 3.0
5.9.9 Mini45‑E Transducer Drawing

17.3
10° 9.576 Pairs Equally Spaced
12.1 3.0 -X Customer Interface
9.474
(See Note 5) (See Note 3)
10° Mounting Adapter Tool Adapter
B.C. 28.2
-X Sensing Reference
Frame Origin
26.7 SIDE VIEW

TOOL SIDE
MOUNTING SIDE

ISOMETRIC VIEW NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA
SPECIFIED.
Tel: +1.919.772.0115 Email: info@ati-ia.com
NOTES: DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
1. Material: Mounting and Tool Adapter made of Aluminum, Transducer made of Stainless Steel. ALL DIMENSIONS ARE IN ISO 9001 Registered Company
MILLIMETERS.
2. WARNING: DO NOT LOOSEN OR REMOVE INTERFACE PLATES OR CABLE DUE TO PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
POTENTIAL DAMAGE. MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
TITLE
3. DO NOT EXCEED INTERFACE DEPTH. MAY CAUSE DAMAGE. DRAWN BY: J. Parker 1/10/07
4. Standard connector (not shown) has 17mm diameter & is 67.5mm long. Mini45-E Transducer with Strain Relieved Cable
CHECKED BY: P. Fusco 1/10/07
5. Do not allow items passing through center hole to touch both the Mounting and Tool Adapter
Plates or accuracy will be compromised.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
SCALE SIZE DRAWING NUMBER REVISION

3rd ANGLE PROJECTION PROJECT # SHEET 1 OF 1 2:1 B 9230-05-1315 05


Rev. Description Initiator Date

04 ECO 14343: Added missing 28.2 call out to TOOL SIDE TBC 8/1/2016
view; Updated notes, formatting to current standards.

3 (Slip Fit) 5.0 Mounting Adapter Tool Adapter 12.208±0.025


Customer Interface Plate 15.7 Plate
(See Note 3) 50° 40°
+X +X
14.097±0.025

20° 40°
19.622±0.025
Manual, F/T Transducer Section

6X Tap M3X0.5 5
Pairs Equally Spaced
Customer Interface 21.146±0.025
(See Note 3) -Z +Z 45 +Y -Y
-Y 15.8 +Y
Document #9620-05-Transducer Section‑26

39.24 28.2

Sensing Reference
Frame Origin
13.5 6X Tap M3X0.5 3
-X -X Pairs Equally Spaced

83
2X 3 (Slip Fit) 3.2 Customer Interface
5.3 (See Note 3)
Customer Interface
(See Note 3)
5.9.10 Mini45‑ERA Transducer Drawing

9.576 31.3 9.576


3 3
9.474 30.9 8.3 9.474 Sensing Reference
(See Note 5) (See Note 5) Frame Origin

TOOL SIDE
MOUNTING SIDE SIDE VIEW

ISOMETRIC VIEW
NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA
SPECIFIED.
Tel: +1.919.772.0115 Email: info@ati-ia.com
NOTES: DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
1. Material: Mounting and Tool adapter made of Aluminum, Transducer made ALL DIMENSIONS ARE IN ISO 9001 Registered Company
of Stainless Steel. MILLIMETERS.
PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
2. WARNING: DO NOT LOOSEN OR REMOVE INTERFACE PLATES OR MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
CABLE DUE TO POTENTIAL DAMAGE. TITLE
DRAWN BY: R. Chambers 7/17/08
3. DO NOT EXCEED INTERFACE DEPTH. MAY CAUSE DAMAGE.
4. Standard connector (not shown) has 17mm diameter & is 67.5mm long. CHECKED BY: P. Fusco 7/17/08
Mini45-ERA Transducer
5. Do not allow items passing through center hole to touch both the mounting

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
and tool adapter plates or accuracy will be compromised. SCALE SIZE DRAWING NUMBER REVISION

3rd ANGLE PROJECTION PROJECT # SHEET 1 OF 1 2:1 B 9230-05-1338 04


Rev. Description Initiator Date

01 Initial Drawing RKC 6/7/2012

Eco 14465; Base model origin was changed causing


9.538 02 overlapping dims and callouts on this drawing. LJH 6/16/2016
9.512 3 Drawing corrected.
Customer Interface
(See Notes 4 & 5)
15.7 12.208±0.025
3 Slip Fit 5
5.8 Customer Interface
+X (See Note 3) Mounting Adapter Tool Adapter Plate +X Sensing Reference
Plate Frame Origin
14.097±0.025
Manual, F/T Transducer Section

8.4 9.576
9.474 3
19.622±0.025 (See Notes 4 & 5)

45
-Y +Y +Y -Y
-Z +Z
Document #9620-05-Transducer Section‑26

7 5.3
30°
21.146±0.025
14
2X 3 Slip Fit 3.2 B.C. 28.2

84
Customer Interface
4X R3 (See Note 3)
5.9.11 Mini45‑AE Transducer Drawing

B.C. 39.24 -X
-X 3.6 6X Tap M3X0.5 3
6X Tap M3X0.5 5 21.2 Pairs Equally Spaced
Sensing Reference Customer Interface
10° Pairs Equally Spaced Frame Origin 20°
Customer Interface 5.7 3.7 (See Note 3)
(See Note 3)
40°
20°

MOUNTING SIDE SIDE VIEW TOOL SIDE

NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA


SPECIFIED.
Notes: Tel: +1.919.772.0115 Email: info@ati-ia.com
1. Material: Mounting and Tool Adapter made of Aluminum. Transducer DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
ALL DIMENSIONS ARE IN ISO 9001 Registered Company
made of hardened Stainless Steel. ISOMETRIC VIEW MILLIMETERS.
2. WARNING: DO NOT LOOSEN OR REMOVE INTERFACE PLATES PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
OR CABLE DUE TO POTENTIAL DAMAGE.
TITLE
3. DO NOT EXCEED INTERFACE DEPTH, MAY CAUSE DAMAGE. DRAWN BY: R. Chambers 6/7/12
4. Thru hole is 9.4mm. Specified tolerances are for mating to a boss. CHECKED BY: J. Walser 6/12/12
Mini45-AE Transducer
5. Do not allow items passing through center hole to touch both the Mounting

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
and Tool Adapter Plates or accuracy will be compromised. SCALE SIZE DRAWING NUMBER REVISION
6. Connector (not shown) has 17mm diameter and is 67.5mm long.
3rd ANGLE PROJECTION PROJECT # 120316-1 SHEET 1 OF 1 1:1 B 9230-05-1431 02
Rev. Description Initiator Date

03 ECO 11152: Add axial cable exit location LTF 6/27/2013

Tooling Adapter 2X 3 Slip Fit 4.5


Plate Customer Interface
10.4 12.207±0.025
+X 3 Slip Fit 4.5 25.1
MAX +X Sensing Reference
120° Customer Interface Frame Origin
B.C. 25.4
9.538
9.512 3
Manual, F/T Transducer Section

Customer Interface
19.622±0.025
57.9 14.097±0.025
-Y 21.146±0.025
+Y -Z +Z +Y
-Y

B.C. 39.2
B.C. 28.2
Document #9620-05-Transducer Section‑26

Mini45-A Cable Exit Sensing Reference


Mini45-A Cable Exit (Alternate) Frame Origin
(Alternate) -X -X 6X Tap M3X0.5 4.5
38.6 Pairs Equally Spaced
6X Tap M3X0.5 4.5 MAX Mounting Adapter Customer Interface
Pairs Equally Spaced 10° Plate
Customer Interface 10°
7.4 20° 20°

85
22.5° SIDE VIEW

TOOL SIDE
MOUNTING SIDE
5.9.12 Mini45 IP65/IP68 Transducer Drawing

MINI45-R ISOMETRIC VIEW ALTERNATE CABLE EXIT


MINI45-A

NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA


SPECIFIED.
Tel: +1.919.772.0115 Email: info@ati-ia.com
DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
Notes: ALL DIMENSIONS ARE IN ISO 9001 Registered Company
1. Material: Stainless Steel MILLIMETERS.
PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
2. Tool and Mounting Adapters have M3 tapped holes and 3mm dowel pin holes for MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
interfacing. TITLE
DRAWN BY: L. Fisher, 2/18/13
3. WARNING: DO NOT LOOSEN OR REMOVE INTERFACE PLATES DUE TO IP65/IP68 Mini45 Transducer
POTENTIAL DAMAGE. CHECKED BY: J. Walser, 2/20/13
4. Standard connector (not shown) has 17mm diameter & is 67.5mm long.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
5. Cable is IP65 rated only at transducer end. SCALE SIZE DRAWING NUMBER REVISION

3rd ANGLE PROJECTION PROJECT # 130130-1 SHEET 1 OF 1 1:1 B 9230-05-1443 03


Rev. Description Initiator Date
ECO 10071; Add alternate cable exit views for
20 Mini45-AE & Mini45-ERA MSD 9/6/2012

3 Slip Fit 5
Customer Interface
(See Note 3) Mounting Adapter Plate
2X 3 Slip Fit 3.4
+X Sensing Reference
Frame Origin 12.208±0.025 Customer Interface
B.C. 39.24 15.7 (See Note 3)
19.622±0.025 +X
9.576
9.538 3 Sensing Reference
3 9.474
9.512 Frame Origin
(See Notes 4 & 5)
Customer Interface
(See Notes 4 & 5)
Manual, F/T Transducer Section

(120°)

14.097±0.025
B.C. 25.4
45 21.146±0.025
-Y +Y
-Z +Z
+Y -Y
Mini45-R Cable Exit
Document #9620-05-Transducer Section‑26

(Standard) 20°

Tool Adapter B.C. 28.2


5.2 Plate

Mini45-R Cable Exit 6X Tap M3x0.5 3.0


(Standard)

86
2 Pairs Equally Spaced
10° 5.7 3.7 -X Customer Interface
20° 20° (See Note 3)
Typ. 6X Tap M3x0.5 5.0
Mini45-A Cable Exit Pairs Equally Spaced SIDE VIEW
(Alternate) 40°
-X Customer Interface Typ.
(See Note 3)
5.9.13 Legacy Mini45 Transducer Drawing

MOUNTING SIDE TOOL SIDE

ALTERNATE CABLE EXIT ALTERNATE CABLE EXIT MINI45-R ISOMETRIC VIEW


ALTERNATE CABLE EXIT MINI45-E MINI45-ERA
MINI45-A ALTERNATE CABLE EXIT NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA
MINI45-AE SPECIFIED.
Tel: +1.919.772.0115 Email: info@ati-ia.com
Notes: DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
1. Mounting and Tool Adapter made of either Aluminum or Stainless Steel ALL DIMENSIONS ARE IN ISO 9001 Registered Company
(customer specified). Transducer made of hardened Stainless Steel. MILLIMETERS.
PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
2. WARNING: DO NOT LOOSEN OR REMOVE INTERFACE PLATES MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
OR CABLE FITTING DUE TO POTENTIAL DAMAGE. TITLE
DRAWN BY: B. Digeso
3. DO NOT EXCEED INTERFACE DEPTH, MAY CAUSE DAMAGE. Mini45 Transducer
4. Thru hole is 9.4mm. Specified tolerances are for mating to a boss. CHECKED BY: D.Norton 2/26/06

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
5. Do not allow items passing through center hole to touch both the Mounting
and Tool Adapter Plates or accuracy will be compromised. SCALE SIZE DRAWING NUMBER REVISION

6. Connector (not shown) has 17mm diameter and is 67.5mm long. 3rd ANGLE PROJECTION PROJECT # SHEET 1 OF 1 2:1 B 9230-05-1094 20
Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

5.10 Mini58 Specifications (Includes IP60/IP65/IP68 Versions)


5.10.1 Mini58 Physical Properties
Table 5.45—Mini58 Physical Properties
Single‑Axis Overload    (US) Standard Units (SI) Metric Units
Fxy ±4800 lbf ±21000 N
Fz ±11000 lbf ±48000 N
Txy ±5300 inf‑lb ±590 Nm
Tz ±7100 inf‑lb ±800 Nm
Stiffness (Calculated)   
X‑axis & Y‑axis forces (Kx, Ky) 1.4x10 6 lb/in 2.5x10 8 N/m
Z‑axis force (Kz) 6
2.1x10 lb/in 3.7x10 8 N/m
X‑axis & Y‑axis torque (Ktx, Kty) 9.3x10 5 lbf‑in/rad 1.1x10 5 Nm/rad
Z‑axis torque (Ktz) 1.8x10 6 lbf‑in/rad 2.0x10 5 Nm/rad
Resonant Frequency
Fx, Fy, Tz 3000 Hz 3000 Hz
Fz, Tx, Ty 5700 Hz 5700 Hz
Physical Specifications   
Weight1 0.76 lb 0.345 kg
1
Diameter 2.28 in 58 mm
1
Height 1.18 in 30 mm
Note:
1. Specifications include standard interface plates.

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Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

5.10.2 Mini58 IP60 Physical Properties


Table 5.46—Mini58 IP60 Physical Properties
Single‑Axis Overload    (US) Standard Units (SI) Metric Units
Fxy ±4800 lbf ±21000 N
Fz ±11000 lbf ±48000 N
Txy ±5300 inf‑lb ±590 Nm
Tz ±7100 inf‑lb ±800 Nm
Stiffness (Calculated)   
X‑axis & Y‑axis forces (Kx, Ky) 1.4x10 6 lb/in 2.5x10 8 N/m
Z‑axis force (Kz) 2.1x10 6 lb/in 3.7x10 8 N/m
X‑axis & Y‑axis torque (Ktx, Kty) 9.3x10 5 lbf‑in/rad 1.1x10 5 Nm/rad
Z‑axis torque (Ktz) 1.8x10 6 lbf‑in/rad 2.0x10 5 Nm/rad
Resonant Frequency
Fx, Fy, Tz N/A N/A
Fz, Tx, Ty N/A N/A
Physical Specifications   
Weight1 1.15 lb 0.522 kg
1
Diameter 3.23 in 82 mm
1
Height 1.42 in 36.2 mm
Note:
1. Specifications include standard interface plates.

5.10.3 Mini58 IP65/IP68 Physical Properties


Table 5.47—Mini58 IP65/IP68 Physical Properties
Single‑Axis Overload    (US) Standard Units (SI) Metric Units
Fxy ±4800 lbf ±21000 N
Fz ±11000 lbf ±48000 N
Txy ±5300 inf‑lb ±590 Nm
Tz ±7100 inf‑lb ±800 Nm
Stiffness (Calculated)   
X‑axis & Y‑axis forces (Kx, Ky) 1.4x10 6 lb/in 2.5x10 8 N/m
Z‑axis force (Kz) 2.1x10 6 lb/in 3.7x10 8 N/m
X‑axis & Y‑axis torque (Ktx, Kty) 9.3x10 5 lbf‑in/rad 1.1x10 5 Nm/rad
Z‑axis torque (Ktz) 1.8x10 6 lbf‑in/rad 2.0x10 5 Nm/rad
Resonant Frequency
Fx, Fy, Tz N/A N/A
Fz, Tx, Ty N/A N/A
Physical Specifications   
Weight1 1.77 lb 0.804 kg
Diameter1 2.58 in 65.4 mm
Height1 1.48 in 37.6 mm
Note:
1. Specifications include standard interface plates.

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88
Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

CAUTION: When submerged, IP68 transducers exhibit a decrease


in Fz range related to the submersion depth. This loss is the result of
pressure‑induced preloading on the transducer. The preload can be
masked by biasing the transducer at the depth prior to applying the load
to be measured. The following estimates are for room temperature fresh
water at sea level.
Submersion Depth
IP68 Mini58 US Metric
Fz preload at 4 m depth 24.3 lb 108 N
Fz preload at other depths ‑1.86 lb/ft × depthInFeet ‑27.1 N/m × depthInMeters

5.10.4 Calibration Specifications (excludes CTL calibrations)


Table 5.48— Mini58 Calibrations (excludes CTL calibrations)1, 2
(US) Standard Fx,Fy Fz3 Tx,Ty Tz Fx,Fy Fz3 Tx,Ty Tz
Sensor
Calibration (lbf) (lbf) (lbf‑in) (lbf‑in) (lbf) (lbf) (lbf‑in) (lbf‑in)
Mini58 US‑150‑250 150 375 250 250 5/112 1/16 1/20 7/240
Mini58 US‑300‑500 300 750 500 500 5/56 1/8 1/10 7/120
Mini58 US‑600‑1000 600 1500 1000 1000 5/28 1/4 1/5 7/60
(SI) Metric Fx,Fy Fz 3
Tx,Ty Tz Fx,Fy Fz 3
Tx,Ty Tz
Sensor
Calibration (N) (N) (Nm) (Nm) (N) (N) (Nm) (Nm)
Mini58 SI‑700‑30 700 1700 30 30 1/6 7/24 9/1600 1/320
Mini58 SI‑1400‑60 1400 3400 60 60 1/3 7/12 9/800 1/160
Mini58 SI‑2800‑120 2800 6800 120 120 3/4 1 1/4 9/400 1/80
Sensing Ranges Resolution (DAQ, Net F/T)4
Notes:
1. These system resolutions quoted are the effective resolution after dropping four counts of noise. The effective
resolution can be improved with filtering.
2. Applied loads must be within range in each of the six axes for the F/T sensor to measure correctly.
3. For IP68 version see caution on physical properties page.
4. DAQ resolutions are typical for a 16‑bit data acquisition system.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
89
Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

5.10.5 CTL Calibration Specifications


Table 5.49— Mini58 CTL Calibrations1, 2
(US) Standard Fx,Fy Fz3 Tx,Ty Tz Fx,Fy Fz3 Tx,Ty Tz
Sensor
Calibration (lbf) (lbf) (lbf‑in) (lbf‑in) (lbf) (lbf) (lbf‑in) (lbf‑in)
Mini58 US‑150‑250 150 375 250 250 5/56 1/8 1/10 7/120
Mini58 US‑300‑500 300 750 500 500 5/28 1/4 1/5 7/60
Mini58 US‑600‑1000 600 1500 1000 1000 5/14 1/2 2/5 7/30
(SI) Metric Fx,Fy Fz 3
Tx,Ty Tz Fx,Fy Fz 3
Tx,Ty Tz
Sensor
Calibration (N) (N) (Nm) (Nm) (N) (N) (Nm) (Nm)
Mini58 SI‑700‑30 700 1700 30 30 1/3 7/12 9/800 1/160
Mini58 SI‑1400‑60 1400 3400 60 60 2/3 1 1/6 9/400 1/80
Mini58 SI‑2800‑120 2800 6800 120 120 1 1/2 2 1/2 9/200 1/40
Sensing Ranges Resolution (Controller)
Notes:
1. CTL resolutions are typical. System resolutions quoted are the effective resolution after dropping eight counts of
noise. The effective resolution can be improved with filtering.
2. Applied loads must be within range in each of the six axes for the F/T sensor to measure correctly.
3. For IP68 version see caution on physical properties page.

5.10.6 CTL Analog Output


Table 5.50— Mini58 Analog Output
(US) Standard Fx,Fy Fz2 Tx,Ty,Tz Fx,Fy Fz2 Tx,Ty,Tz
Sensor
Calibration (lbf) (lbf) (lbf‑in) (lbf/V) (lbf/V) (lbf‑in/V)
Mini58 US‑150‑250 ±150 ±375 ±250 15 37.5 25
Mini58 US‑300‑500 ±300 ±750 ±500 30 75 50
Mini58 US‑600‑1000 ±600 ±1500 ±1000 60 150 100
(SI) Metric Fx,Fy Fz2
Tx,Ty,Tz Fx,Fy Fz 2
Tx,Ty,Tz
Sensor
Calibration (N) (N) (Nm) (N/V) (N/V) (Nm/V)
Mini58 SI‑700‑30 ±700 ±1700 ±30 70 170 3
Mini58 SI‑1400‑60 ±1400 ±3400 ±60 140 340 6
Mini58 SI‑2800‑120 ±2800 ±6800 ±120 280 680 12
Analog Output Range Analog ±10V Sensitivity1
Notes:
1. ±5V Sensitivity values are double the listed ±10V Sensitivity values.
2. For IP68 version see caution on physical properties page.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
90
Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

5.10.7 CTL Counts Value


Table 5.51—Counts Value
Fx, Fy, Fz Tx, Ty, Tz Fx, Fy, Fz Tx, Ty, Tz
Sensor Calibration
(/ lbf) (/ lbf‑in) (/ N) (/ Nm)
Mini58 US‑150‑250 / SI‑700‑30 448 960 96 6400
Mini58 US‑300‑500 / SI‑1400‑60 224 480 48 3200
Mini58 US‑600‑1000 / SI‑2800‑120 112 240 16 1600
Mini58 Tool Transform Factor See Tool Transform Factor table
Counts Value – Standard (US) Counts Value – Metric (SI)

5.10.8 Tool Transform Factor


Table 5.52—Tool Transform Factor
Sensor Calibration US (English) SI (Metric)
Mini58 US‑150‑250 / SI‑700‑30 0.00467 in/lbf 0.150 mm/N
Mini58 US‑300‑500 / SI‑1400‑60 0.00467 in/lbf 0.150 mm/N
Mini58 US‑600‑1000 / SI‑2800‑120 0.00467 in/lbf 0.150 mm/N

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
91
Manual, F/T Transducer Section Help
Document #9620-05-Transducer Section‑26
Mini58
5.10.9 Mini58 (US Calibration Complex Loading)(Includes IP60/IP65/IP68)1

US-150-250 US-300-500 US-600-1000


Note: 1. For IP68 version see caution on physical properties page.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
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Help
Document #9620-05-Transducer Section‑26

5.10.10
Mini58
Mini58 (SI Calibration Complex Loading)(Includes IP60/IP65/IP68) 1

SI-700-30 SI-1400-60 SI-2800-120


Note: 1. For IP68 version see caution on physical properties page.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
93
Rev. Description Initiator Date
ECO 17630; Dowel dims changed from
07 limit 4.059/4.034 to 4. Dowel changed from 3.7 DS 1/22/2019
to 3.6
R2
6.1
9.5 Thru 30
19.9±0.025 Mounting
(See Note 5)
5.10.11

8.4 Adapter Sensing Reference 17.048±0.025


Plate Frame Origin
+X +X

39 4.2
Manual, F/T Transducer Section

29.528±0.025
17.3 19.685±0.025
34.5±0.025
-Y +Y
-Z +Z
+Y -Y
30°
Document #9620-05-Transducer Section‑26

58
23±0.025
39
5.3

Sensing Reference
7 Frame Origin
14 2X 4 Slip Fit 3.6
6X Tap M5X0.8 6.5 Mini58-E Cable Exit 18° -X
-X Customer Interface

94
Pairs Equally Spaced (Alternate) 3.6 6X Tap M5X0.8 6.5
18°
Customer Interface Tool Adapter Plate Pairs Equally Spaced
36°
Mini58 Transducer Drawing

(See Note 3) Customer Interface


2X 4 Slip Fit 3.6 SIDE VIEW (See Note 3)
36° TOOL SIDE
Typ Customer Interface

MOUNTING SIDE

ALTERNATE CABLE EXIT ALTERNATE CABLE EXIT


MINI58-ERA ISOMETRIC VIEW
Notes: MINI58-E
1. Material: Hardened Stainless Steel and Aluminum.
2. WARNING: DO NOT LOOSEN OR REMOVE INTERFACE PLATES NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA
SPECIFIED.
OR CABLE DUE TO POTENTIAL DAMAGE. Tel: +1.919.772.0115 Email: info@ati-ia.com
3. DO NOT EXCEED INTERFACE DEPTH. MAY CAUSE DAMAGE. DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
ALL DIMENSIONS ARE IN ISO 9001 Registered Company
4. Standard connector (not shown) has 17mm diameter and is 67.5mm long. MILLIMETERS.
5. Do not allow items passing through center hole to touch both the PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
Mounting and Tool Adapter Plates or accuracy will be compromised.
TITLE
DRAWN BY: R. Chambers 2/4/11
CHECKED BY: P. Fusco 2/7/11
Mini58 Transducer

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
SCALE SIZE DRAWING NUMBER REVISION

3rd ANGLE PROJECTION PROJECT # 101119-1 SHEET 1 OF 1 3:2 B 9230-05-1383 07


Rev. Description Initiator Date

03 Modify Mounting Side tap depth to be 6.5mm JW 12/13/2012


5.10.12

B.C. 73.5
31.826±0.025
36.2 17.048±0.025
6X 5.5 Thru
19.919±0.025
Equally Spaced Mounting 6.4 Sensing Reference 2X 4 Slip Fit 6.0
For M5 SHCS +X Adapter Frame Origin +X Customer Interface
Customer Interface
Manual, F/T Transducer Section

Plate 82
Optional Mounting
Side Pattern
55.125±0.025
34.500±0.025
29.528±0.025 19.685±0.025
Document #9620-05-Transducer Section‑26

-Y +Y -Z +Z +Y -Y
58
23±0.025
30° B.C. 39
36.750±0.025

B.C. 39 Sensing Reference

95
Frame Origin
Tool
6X Tap M5X0.8 6.5 18° Adapter
-X 4X 4 Slip Fit 6.0 Plate 18° -X
Pairs Equally Spaced 4.8 6X Tap M5X0.8 6.5
Customer Interface
Customer Interface Pairs Equally Spaced
IP60 Dust Wrap 36° Typ. Customer Interface
36° Typ.
Mini58 IP60 Transducer Drawing

MOUNTING SIDE SIDE VIEW TOOL SIDE

NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA


SPECIFIED.
Tel: +1.919.772.0115 Email: info@ati-ia.com
DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
ALL DIMENSIONS ARE IN ISO 9001 Registered Company
MILLIMETERS.
Notes: ISOMETRIC VIEW PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
1. Material: Mounting and Tool Adapter made of Aluminum, TITLE
Transducer made of hardened Stainless Steel. DRAWN BY: J. Walser 10/15/2012
2. WARNING: DO NOT LOOSEN OR REMOVE INTERFACE PLATES CHECKED BY: P. Fusco 10/15/2012
Radial Exit Mini58 Transducer, IP60
OR CABLE FITTING DUE TO POTENTIAL DAMAGE.
3. Standard connector (not shown) has 17mm diameter and

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
SCALE SIZE DRAWING NUMBER REVISION
is 67.5mm long. PROJECT #
3rd ANGLE PROJECTION 121009-1 SHEET 1 OF 1 1:1 B 9230-05-1437 03
Rev. Description Initiator Date
ECO 18264: MOUNTING SIDE: Added "View shows an -R cable
04 TBC 9/9/2019
exit" callout. ALTERNATE CABLE EXIT: Changed from "-E" to "-A".

37.6
17.048±0.025
5.10.13

19.944±0.025
R1 1.3 Sensing Frame
+X Reference Origin +X
Mounting
Adapter
Plate
39
Manual, F/T Transducer Section

19.685±0.025
29.528±0.025
-Y +Y -Z +Z +Y -Y

34.500±0.025 65.4
Document #9620-05-Transducer Section‑26

9
39
23.022±0.025

9 Sensing Reference
Frame Origin

96
6X Tap M5X0.8 6.5 View shows an 6X Tap M5X0.8 6.9
Pairs Equally Spaced -X -R cable exit -X
SIDE VIEW 2X Slip Fit 4 6 Pairs Equally Spaced
Customer Interface Customer Interface 18° Customer Interface
2X Slip Fit 4 6
36° Customer Interface 36°
Tool Adapter Plate TOOL SIDE
MOUNTING SIDE
Mini58 IP65/IP68 Transducer Drawing

NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA


ALTERNATE CABLE EXIT SPECIFIED.
MINI58-A IP65 Tel: +1.919.772.0115 Email: info@ati-ia.com
DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
Notes: ALL DIMENSIONS ARE IN ISO 9001 Registered Company
1. Material: Stainless Steel MILLIMETERS.
PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
2. Tool and Mounting Adapters have M5 tapped holes and 4mm dowel pin holes for MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
interfacing. TITLE
DRAWN BY: A Pongor 9/30/13
3. WARNING: DO NOT LOOSEN OR REMOVE INTERFACE PLATES DUE TO Mini58 IP65 / IP68 Tranducer
POTENTIAL DAMAGE. CHECKED BY: P Fusco 9/30/13
4. Standard connector (not shown) has 17mm diameter & is 67.5mm long.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
5. Cable is IP65 rated only at transducer end. SCALE SIZE DRAWING NUMBER REVISION

3rd ANGLE PROJECTION PROJECT # 130815-1 SHEET 1 OF 1 1:1 B 9230-05-1454 04


Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

5.11 Mini85 Specifications (Includes IP60 Versions)


5.11.1 Mini85 Physical Properties
Table 5.53—Mini85 Physical Properties
Single‑Axis Overload    (US) Standard Units (SI) Metric Units
Fxy ±2800 lbf ±13000 N
Fz ±6100 lbf ±27000 N
Txy ±4400 inf‑lb ±500 Nm
Tz ±5400 inf‑lb ±610 Nm
Stiffness (Calculated)   
X‑axis & Y‑axis forces (Kx, Ky) 4.4x10 5 lb/in 7.7x10 7 N/m
Z‑axis force (Kz) 6.8x10 5 lb/in 1.2x10 8 N/m
X‑axis & Y‑axis torque (Ktx, Kty) 7.2x10 5 lbf‑in/rad 8.1x10 4 Nm/rad
Z‑axis torque (Ktz) 1.2x10 6 lbf‑in/rad 1.3x10 5 Nm/rad
Resonant Frequency
Fx, Fy, Tz 2400 Hz 2400 Hz
Fz, Tx, Ty 3100 Hz 3100 Hz
Physical Specifications   
Weight1 1.4 lb 0.635 kg
Diameter1 3.35 in 85.1 mm
Height1 1.17 in 29.8 mm
Note:
1. Specifications include standard interface plates.

5.11.2 Calibration Specifications (excludes CTL calibrations)


Table 5.54— Mini85 Calibrations (excludes CTL calibrations)1, 2
(US) Standard Fx,Fy Fz Tx,Ty Tz Fx,Fy Fz Tx,Ty Tz
Sensor
Calibration (lbf) (lbf) (lbf‑in) (lbf‑in) (lbf) (lbf) (lbf‑in) (lbf‑in)
Mini85 US‑105‑185 105 210 185 185 1/52 7/260 5/168 1/48
Mini85 US‑210‑370 210 420 370 370 5/128 3/64 5/84 1/24
Mini85 US‑420‑740 420 840 740 740 5/64 3/32 5/42 1/12
(SI) Metric Fx,Fy Fz Tx,Ty Tz Fx,Fy Fz Tx,Ty Tz
Sensor
Calibration (N) (N) (Nm) (Nm) (N) (N) (Nm) (Nm)
Mini85 SI‑475‑20 475 950 20 20 9/112 3/28 5/1496 7/2992
Mini85 SI‑950‑40 950 1900 40 40 9/56 3/14 5/748 7/1496
Mini85 SI‑1900‑80 1900 3800 80 80 9/28 3/7 5/374 7/748
Sensing Ranges Resolution (DAQ, Net F/T)3
Notes:
1. These system resolutions quoted are the effective resolution after dropping four counts of noise. The effective
resolution can be improved with filtering.
2. Applied loads must be within range in each of the six axes for the F/T sensor to measure correctly.
3. DAQ resolutions are typical for a 16‑bit data acquisition system.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
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Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

5.11.3 CTL Calibration Specifications


Table 5.55— Mini85 CTL Calibrations1, 2
(US) Standard Fx,Fy Fz Tx,Ty Tz Fx,Fy Fz Tx,Ty Tz
Sensor
Calibration (lbf) (lbf) (lbf‑in) (lbf‑in) (lbf) (lbf) (lbf‑in) (lbf‑in)
Mini85 US‑105‑185 105 210 185 185 1/26 7/130 5/84 1/24
Mini85 US‑210‑370 210 420 370 370 5/64 3/32 5/42 1/12
Mini85 US‑420‑740 420 840 740 740 5/32 3/16 5/21 1/6
(SI) Metric Fx,Fy Fz Tx,Ty Tz Fx,Fy Fz Tx,Ty Tz
Sensor
Calibration (N) (N) (Nm) (Nm) (N) (N) (Nm) (Nm)
Mini85 SI‑475‑20 475 950 20 20 9/56 3/14 5/748 7/1496
Mini85 SI‑950‑40 950 1900 40 40 9/28 3/7 5/374 7/748
Mini85 SI‑1900‑80 1900 3800 80 80 9/14 6/7 5/187 7/374
Sensing Ranges Resolution (Controller)
Notes:
1. CTL resolutions are typical. System resolutions quoted are the effective resolution after dropping eight counts of
noise. The effective resolution can be improved with filtering.
2. Applied loads must be within range in each of the six axes for the F/T sensor to measure correctly.

5.11.4 CTL Analog Output


Table 5.56— Mini85 Analog Output
(US) Standard Fx,Fy Fz Tx,Ty,Tz Fx,Fy Fz Tx,Ty,Tz
Sensor
Calibration (lbf) (lbf) (lbf‑in) (lbf/V) (lbf/V) (lbf‑in/V)
Mini85 US‑105‑185 ±105 ±210 ±185 10.5 21 18.5
Mini85 US‑210‑370 ±210 ±420 ±370 21 42 37
Mini85 US‑420‑740 ±420 ±840 ±740 42 84 74
(SI) Metric Fx,Fy Fz Tx,Ty,Tz Fx,Fy Fz Tx,Ty,Tz
Sensor
Calibration (N) (N) (Nm) (N/V) (N/V) (Nm/V)
Mini85 SI‑475‑20 ±475 ±950 ±20 47.5 95 2
Mini85 SI‑950‑40 ±950 ±1900 ±40 95 190 4
Mini85 SI‑1900‑80 ±1900 ±3800 ±80 190 380 8
Analog Output Range Analog ±10V Sensitivity1
Note:
1. ±5V Sensitivity values are double the listed ±10V Sensitivity values.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
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Document #9620-05-Transducer Section‑26

5.11.5 CTL Counts Value


Table 5.57—Counts Value
Fx, Fy, Fz Tx, Ty, Tz Fx, Fy, Fz Tx, Ty, Tz
Sensor Calibration
(/ lbf) (/ lbf‑in) (/ N) (/ Nm)
Mini85 US‑105‑185 / SI‑475‑20 1040 1344 448 11968
Mini85 US‑210‑370 / SI‑950‑40 512 672 224 5984
Mini85 US‑420‑740 / SI‑1900‑80 256 336 112 2992
Mini85 Tool Transform Factor See Tool Transform Factor table
Counts Value – Standard (US) Counts Value – Metric (SI)

5.11.6 Tool Transform Factor


Table 5.58—Tool Transform Factor
Sensor Calibration US (English) SI (Metric)
Mini85 US‑105‑185 / SI‑475‑20 0.00774 in/lbf 0.374 mm/N
Mini85 US‑210‑370 / SI‑950‑40 0.00762 in/lbf 0.374 mm/N
Mini85 US‑420‑740 / SI‑1900‑80 0.00762 in/lbf 0.374 mm/N

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
99
Manual, F/T Transducer Section Help
Document #9620-05-Transducer Section‑26 Mini85
5.11.7 Mini85 (US Calibration Complex Loading)(Includes IP60)

US-105-185 US-210-370 US-420-740

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100
Manual, F/T Transducer Section Help
Document #9620-05-Transducer Section‑26 Mini85
5.11.8 Mini85 (SI Calibration Complex Loading)(Includes IP60)

SI-475-20 SI-950-40 SI-1900-80

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
101
Rev. Description Initiator Date

02 Initial Drawing JW 9/5/2011

29.8 Sensing Reference


2X 5 Slip Fit 9.0 Frame Origin 23.383±0.025
7.5
13.860±0.025 Customer Interface Cable
(See Note 3) 2X 5 Slip Fit 6.5
Exit +X 40°
+X Customer Interface
(See Note 3)
Manual, F/T Transducer Section

B.C. 74 40° Typ.


37±0.025
27±0.025

40.500±0.025
Document #9620-05-Transducer Section‑26

-Z +Z 85
-Y +Y +Y -Y
71.306±0.025

Mounting
Adapter 6X Tap M5X0.8 6.5
Plate Pairs Equally Spaced

102
Customer Interface
5.11.9 Mini85‑E Transducer Drawing

6X Tap M5X0.8 9.0 (See Note 3)


-X -X
Pairs Equally Spaced
10° 10.3 Tool
Customer Interface Adapter 70° B.C. 54
20° Typ. (See Note 3) Plate
11.5
Sensing Reference
Frame Origin
SIDE VIEW
MOUNTING SIDE
TOOL SIDE

ISOMETRIC VIEW

NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA


SPECIFIED.
Tel: +1.919.772.0115 Email: info@ati-ia.com
Notes: DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
ALL DIMENSIONS ARE IN ISO 9001 Registered Company
1. Material: Mounting and Tool Adapter made of aluminum, MILLIMETERS.
Transducer made of hardened stainless steel. PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
2. WARNING: DO NOT LOOSEN OR REMOVE INTERFACE
TITLE
PLATES OR CABLE DUE TO POTENTIAL DAMAGE DRAWN BY: J. Walser 08/04/2011
3. DO NOT EXCEED INTERFACE DEPTH, MAY CAUSE DAMAGE. CHECKED BY: R. Chambers 8/16/11
Mini85 Transducer
4. Connector (not shown) has 17mm diameter and is 67.5mm long.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
5. For best accuracy, transducer must be mounted to surface rigid SCALE SIZE DRAWING NUMBER REVISION
enough to support loads without deflection.
3rd ANGLE PROJECTION PROJECT # - SHEET 1 OF 1 1:1 B 9230-05-1394 02
Rev. Description Initiator Date

02 Modify drawing format to meet current standard JW 8/30/2011


5.11.10

29.8
2X 5 Slip Fit 9.0 23.383±0.025
13.860±0.025 Customer Interface 7.5
(See Note 3) Cable Sensing Reference
Frame Origin 40°
Exit
+X 2X 5 Slip Fit 6.5 +X
Manual, F/T Transducer Section

B.C. 74 Customer Interface


(See Note 3)
40° Typ.

37±0.025 +0.127
20 Thru 27±0.025
0
(See Note 4) 40.500±0.025
Document #9620-05-Transducer Section‑26

85
-Y +Y -Z +Z +Y -Y

71.306±0.025

6X Tap M5X0.8 6.5

103
Mounting Pairs Equally Spaced
Adapter Customer Interface
Plate
(See Note 3)
10° -X 6X Tap M5X0.8 9.0 -X
10.3 Tool
Pairs Equally Spaced Adapter 70° B.C. 54
20° Typ. 11.5
Customer Interface Plate
(See Note 3) Sensing Reference
Frame Origin

MOUNTING SIDE SIDE VIEW TOOL SIDE

ISOMETRIC VIEW
NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA
Notes: SPECIFIED.
1. Material: Mounting and Tool Adapter made of aluminum, Tel: +1.919.772.0115 Email: info@ati-ia.com
Transducer made of hardened stainless steel. DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
ALL DIMENSIONS ARE IN ISO 9001 Registered Company
2. WARNING: DO NOT LOOSEN OR REMOVE INTERFACE MILLIMETERS.
PLATES OR CABLE DUE TO POTENTIAL DAMAGE PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
3. DO NOT EXCEED INTERFACE DEPTH, MAY CAUSE DAMAGE
TITLE
4. Do not allow items passing through center hole to touch both the DRAWN BY: R Chambers 2/15/08
Mounting and Tool Adapter Plates or accuracy will be compromised. CHECKED BY: P. Fusco 5/22/08
Mini85 Transducer with 20mm Thru Hole
5. Connector (not shown) has 17mm diameter and is 67.5mm long.
6. For best accuracy, transducer must be mounted to surface rigid

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
SCALE SIZE DRAWING NUMBER REVISION
enough to support loads without deflection.
Mini85 IP60 Transducer with 20 mm Through‑Hole Drawing

3rd ANGLE PROJECTION PROJECT # 071026-1 SHEET 1 OF 1 1:1 B 9230-05-1323 02


Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

5.12 Gamma Specifications (Includes IP60/IP65/IP68 Versions)


5.12.1 Gamma Physical Properties
Table 5.59—Gamma Physical Properties
Single‑Axis Overload    (US) Standard Units (SI) Metric Units
Fxy ±280 lbf ±1200 N
Fz ±930 lbf ±4100 N
Txy ±700 inf‑lb ±79 Nm
Tz ±730 inf‑lb ±82 Nm
Stiffness (Calculated)   
X‑axis & Y‑axis forces (Kx, Ky) 5.2x10 4 lb/in 9.1x10 6 N/m
Z‑axis force (Kz) 5
1.0x10 lb/in 1.8x10 7 N/m
X‑axis & Y‑axis torque (Ktx, Kty) 9.3x10 4 lbf‑in/rad 1.1x10 4 Nm/rad
Z‑axis torque (Ktz) 1.4x10 5 lbf‑in/rad 1.6x10 4 Nm/rad
Resonant Frequency
Fx, Fy, Tz 1400 Hz 1400 Hz
Fz, Tx, Ty 2000 Hz 2000 Hz
Physical Specifications   
Weight1 0.562 lb 0.255 kg
1
Diameter 2.97 in 75.4 mm
1
Height 1.31 in 33.3 mm
Note:
1. Specifications include standard interface plates.

5.12.2 Gamma IP60 Physical Properties


Table 5.60—Gamma IP60 Physical Properties
Single‑Axis Overload    (US) Standard Units (SI) Metric Units
Fxy ±280 lbf ±1200 N
Fz ±930 lbf ±4100 N
Txy ±700 inf‑lb ±79 Nm
Tz ±730 inf‑lb ±82 Nm
Stiffness (Calculated)   
X‑axis & Y‑axis forces (Kx, Ky) 5.2x10 4 lb/in 9.1x10 6 N/m
Z‑axis force (Kz) 1.0x10 5 lb/in 1.8x10 7 N/m
X‑axis & Y‑axis torque (Ktx, Kty) 4
9.3x10 lbf‑in/rad 1.1x10 4 Nm/rad
Z‑axis torque (Ktz) 1.4x10 5 lbf‑in/rad 1.6x10 4 Nm/rad
Resonant Frequency
Fx, Fy, Tz 1200 Hz 1200 Hz
Fz, Tx, Ty 1200 Hz 1200 Hz
Physical Specifications   
Weight1 1.03 lb 0.467 kg
1
Diameter 3.9 in 99.1 mm
1
Height 1.56 in 39.6 mm
Note:
1. Specifications include standard interface plates.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
104
Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

5.12.3 Gamma IP65 Physical Properties


Table 5.61—Gamma IP65 Physical Properties
Single‑Axis Overload    (US) Standard Units (SI) Metric Units
Fxy ±280 lbf ±1200 N
Fz ±930 lbf ±4100 N
Txy ±700 inf‑lb ±79 Nm
Tz ±730 inf‑lb ±82 Nm
Stiffness (Calculated)   
X‑axis & Y‑axis forces (Kx, Ky) 5.2x10 4 lb/in 9.1x10 6 N/m
Z‑axis force (Kz) 1.0x10 5 lb/in 1.8x10 7 N/m
X‑axis & Y‑axis torque (Ktx, Kty) 9.3x10 4 lbf‑in/rad 1.1x10 4 Nm/rad
Z‑axis torque (Ktz) 5
1.4x10 lbf‑in/rad 1.6x10 4 Nm/rad
Resonant Frequency
Fx, Fy, Tz 1000 Hz 1000 Hz
Fz, Tx, Ty 970 Hz 970 Hz
Physical Specifications   
Weight1 2.4 lb 1.09 kg
1
Diameter 4.37 in 111 mm
1
Height 2.06 in 52.3 mm
Note:
1. Specifications include standard interface plates.

5.12.4 Gamma IP68 Physical Properties


Table 5.62—Gamma IP68 Physical Properties
Single‑Axis Overload    (US) Standard Units (SI) Metric Units
Fxy ±280 lbf ±1200 N
Fz ±930 lbf ±4100 N
Txy ±700 inf‑lb ±79 Nm
Tz ±730 inf‑lb ±82 Nm
Stiffness (Calculated)   
X‑axis & Y‑axis forces (Kx, Ky) 5.2x10 4 lb/in 9.1x10 6 N/m
Z‑axis force (Kz) 1.0x10 5 lb/in 1.8x10 7 N/m
X‑axis & Y‑axis torque (Ktx, Kty) 9.3x10 4 lbf‑in/rad 1.1x10 4 Nm/rad
Z‑axis torque (Ktz) 1.4x10 5 lbf‑in/rad 1.6x10 4 Nm/rad
Resonant Frequency
Fx, Fy, Tz 1250 Hz 1250 Hz
Fz, Tx, Ty 940 Hz 940 Hz
Physical Specifications   
Weight1 4.37 lb 1.98 kg
Diameter1 4.37 in 111 mm
Height1 2.06 in 52.3 mm
Note:
1. Specifications include standard interface plates.

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105
Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

CAUTION: When submerged, IP68 transducers exhibit a decrease


in Fz range related to the submersion depth. This loss is the result of
pressure‑induced preloading on the transducer. The preload can be
masked by biasing the transducer at the depth prior to applying the load
to be measured. The following estimates are for room temperature fresh
water at sea level.
Submersion Depth
IP68 Gamma US Metric
Fz preload at 4 m depth ‑42.9 lb ‑191 N
Fz preload at other depths ‑3.27 lb/ft × depthInFeet ‑47.4 N/m × depthInMeters

5.12.5 Calibration Specifications (excludes CTL calibrations)


Table 5.63— Gamma Calibrations (excludes CTL calibrations)1, 2
(US) Standard Fx,Fy Fz3 Tx,Ty Tz Fx,Fy Fz3 Tx,Ty Tz
Sensor
Calibration (lbf) (lbf) (lbf‑in) (lbf‑in) (lbf) (lbf) (lbf‑in) (lbf‑in)
Gamma US‑7.5‑25 7.5 25 25 25 1/640 1/320 1/320 1/320
Gamma US‑15‑50 15 50 50 50 1/320 1/160 1/160 1/160
Gamma US‑30‑100 30 100 100 100 1/160 1/80 1/80 1/80
(SI) Metric Fx,Fy Fz3 Tx,Ty Tz Fx,Fy Fz3 Tx,Ty Tz
Sensor
Calibration (N) (N) (Nm) (Nm) (N) (N) (Nm) (Nm)
Gamma SI‑32‑2.5 32 100 2.5 2.5 1/160 1/80 1/2000 1/2000
Gamma SI‑65‑5 65 200 5 5 1/80 1/40 10/13333 10/13333
Gamma SI‑130‑10 130 400 10 10 1/40 1/20 1/800 1/800
Sensing Ranges Resolution (DAQ, Net F/T)4
Notes:
1. These system resolutions quoted are the effective resolution after dropping four counts of noise. The effective
resolution can be improved with filtering.
2. Applied loads must be within range in each of the six axes for the F/T sensor to measure correctly.
3. For IP68 version see caution on physical properties page.
4. DAQ resolutions are typical for a 16‑bit data acquisition system.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
106
Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

5.12.6 CTL Calibration Specifications


Table 5.64— Gamma CTL Calibrations1, 2
(US) Standard Fx,Fy Fz3 Tx,Ty Tz Fx,Fy Fz3 Tx,Ty Tz
Sensor
Calibration (lbf) (lbf) (lbf‑in) (lbf‑in) (lbf) (lbf) (lbf‑in) (lbf‑in)
Gamma US‑7.5‑25 7.5 25 25 25 1/320 1/160 1/160 1/160
Gamma US‑15‑50 15 50 50 50 1/160 1/80 1/80 1/80
Gamma US‑30‑100 30 100 100 100 1/80 1/40 1/40 1/40
(SI) Metric Fx,Fy Fz 3
Tx,Ty Tz Fx,Fy Fz 3
Tx,Ty Tz
Sensor
Calibration (N) (N) (Nm) (Nm) (N) (N) (Nm) (Nm)
Gamma SI‑32‑2.5 32 100 2.5 2.5 1/80 1/40 1/1000 1/1000
Gamma SI‑65‑5 65 200 5 5 1/40 1/20 5/3333 5/3333
Gamma SI‑130‑10 130 400 10 10 1/20 1/10 1/400 1/400
Sensing Ranges Resolution (Controller)
Notes:
1. CTL resolutions are typical. System resolutions quoted are the effective resolution after dropping eight counts of
noise. The effective resolution can be improved with filtering.
2. Applied loads must be within range in each of the six axes for the F/T sensor to measure correctly.
3. For IP68 version see caution on physical properties page.

5.12.7 CTL Analog Output


Table 5.65— Gamma Analog Output
(US) Standard Fx,Fy Fz2 Tx,Ty,Tz Fx,Fy Fz2 Tx,Ty,Tz
Sensor
Calibration (lbf) (lbf) (lbf‑in) (lbf/V) (lbf/V) (lbf‑in/V)
Gamma US‑7.5‑25 ±7.5 ±25 ±25 0.75 2.5 2.5
Gamma US‑15‑50 ±15 ±50 ±50 1.5 5 5
Gamma US‑30‑100 ±30 ±100 ±100 3 10 10
(SI) Metric Fx,Fy Fz 2
Tx,Ty,Tz Fx,Fy Fz 2
Tx,Ty,Tz
Sensor
Calibration (N) (N) (Nm) (N/V) (N/V) (Nm/V)
Gamma SI‑32‑2.5 ±32 ±100 ±2.5 3.2 10 0.25
Gamma SI‑65‑5 ±65 ±200 ±5 6.5 20 0.5
Gamma SI‑130‑10 ±130 ±400 ±10 13 40 1
Analog Output Range Analog ±10V Sensitivity1
Notes:
1. ±5V Sensitivity values are double the listed ±10V Sensitivity values.
2. For IP68 version see caution on physical properties page.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
107
Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

5.12.8 CTL Counts Value


Table 5.66—Counts Value
Fx, Fy, Fz Tx, Ty, Tz Fx, Fy, Fz Tx, Ty, Tz
Sensor Calibration
(/ lbf) (/ lbf‑in) (/ N) (/ Nm)
Gamma US‑7.5–25 / SI‑32–2.5 2560 2560 640 8000
Gamma US‑15–50 / SI‑65–5 1280 1280 320 5333.33
Gamma US‑30–100 / SI‑130–10 640 640 160 3200
Gamma Tool Transform Factor See Tool Transform Factor table
Counts Value – Standard (US) Counts Value – Metric (SI)

5.12.9 Tool Transform Factor


Table 5.67—Tool Transform Factor
Sensor Calibration US (English) SI (Metric)
Gamma US‑7.5–25 / SI‑32–2.5 0.01 in/lbf 0.8 mm/N
Gamma US‑15–50 / SI‑65–5 0.01 in/lbf 0.6 mm/N
Gamma US‑30–100 / SI‑130–10 0.01 in/lbf 0.y h5 mm/N
.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
108
Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26
Help
Gamma
5.12.10 Gamma (US Calibration Complex Loading)
(Includes IP60/IP65/IP68)1

US-7.5-25 US-15-50 US-30-100


Note: 1. For IP68 version see caution on physical properties page.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
109
Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26
Help
5.12.11 Gamma
Gamma (SI Calibration Complex Loading)
(Includes IP60/IP65/IP68)1

SI-32-2.5 SI-65-5 SI-130-10


Note: 1. For IP68 version see caution on physical properties page.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
110
Rev. Description Initiator Date

02 Combination Drawing for DAQ and NET CCS 1/20/2010


5.12.12

Customer machines 33.3


mounting pattern Mounting
as needed in plate. Adapter 28.6 Sensing Reference
Remove plate prior Plate Frame Origin 16 H7 3.6 6 Slip Fit 5.6
to machining. 28 1.0 x 45 Chamfer Customer Interface
+X Customer Interface +X (See Note 3)
Manual, F/T Transducer Section

B.C. 50

30° 25±0.025
Document #9620-05-Transducer Section‑26

-Y +Y 75.4 -Z +Z 60 74
+Y -Y

45°

111
54.8 -X -X (4) Tap M6 x 1.0 5.6
DAQ System Tool Equally Spaced
58.3 Adapter Customer Interface
25.5 Plate (See Note 3)
Net System
DAQ System 0.8 19.8
Sensing Reference
Frame Origin
32.8 SIDE VIEW
Net System
TOOL SIDE
Gamma DAQ/Net Transducer Drawing

Connector for Cable


Varies Depending on
Sensor Selected

MOUNTING SIDE

NOTES: UNLESS OTHERWISE SPECIFIED


1031 Goodworth Drive, Apex, NC 27539, USA
DO NOT SCALE DRAWING. DRAWN IN SOLIDWORKS. Tel: +1.919.772.0115 Email: info@ati-ia.com
ALL DIMENSIONS ARE IN MILLIMETERS. Fax: +1.919.772.8259 www.ati-ia.com
ISOMETRIC VIEW ISO 9001 Registered Company
PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY MANNER
Notes: EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
1. Material: Aluminum. DRAWN BY: TITLE
D. Swanson 11/05/08
2. Do Not Touch internal electronics or instrumentation
this could damage the transducer and will void the warranty. CHECKED BY: Gamma Transducer
R. Chambers 11/06/08
3. DO NOT EXCEED INTERFACE DEPTH, MAY CAUSE DAMAGE. SCALE SIZE DRAWING NUMBER REVISION
WEIGHT LBS:
-----------

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
4. Transducer must be mounted to surfaces rigid enough 1:1 B 9230-05-1329 02
3rd ANGLE PROJECTION ASSEMBLY REF:
to support loads without deflection for best accuracy. PRODUCT RELEASE # DATE: SHEET 1 OF 1
Rev. Description Initiator Date

08 Eco 17923; Updated M3 hole depth. JPL 5/10/2019

28.6 6 Slip Fit 5.6


Customer Interface
28 Sensing Reference (See Note 4)
Frame Origin
5.12.13

4.7Max
16 H7 3.6
3 Dowel Pin Chamfer 1.0 x 45 Sensing Reference
+X 68 B.C. Customer Interface +X Frame Origin
(8) Tap M3-0.5 6
Equally Spaced
Customer Interface
Manual, F/T Transducer Section

34±0.025 EXPOSED CIRCUITRY


IN THIS AREA 25±0.025
DO NOT TOUCH 22.5°
-Y +Y 74 60
-Z +Z
+Y -Y
Document #9620-05-Transducer Section‑26

21
45° 50 B.C.

61 H7 FIT 1.3 Right-Angle


Chamfer .63 x 45 Connector
Customer Interface -X -X

112
(See Note 4)
(4) Tap M6 x 1.0 5.6
29.5 Equally Spaced
Tool Adaptor Customer Interface
Plate (See Note 4)
SIDE VIEW
MOUNTING SIDE TOOL SIDE
3.8

ISOMETRIC VIEW
NOTES: UNLESS OTHERWISE SPECIFIED
1031 Goodworth Drive, Apex, NC 27539, USA
DO NOT SCALE DRAWING. DRAWN IN SOLIDWORKS. Tel: +1.919.772.0115 Email: info@ati-ia.com
ALL DIMENSIONS ARE IN MILLIMETERS. Fax: +1.919.772.8259 www.ati-ia.com
NOTES: ISO 9001 Registered Company
1. Material: Aluminum. PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY MANNER
2. Do not touch internal electronics or instrumentation. This could EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
damage transducer and will void the warranty. DRAWN BY: TITLE
B. Digeso 3/3/00
3. DO NOT EXCEED INTERFACE DEPTH, MAY CAUSE DAMAGE. CHECKED BY: Gamma Transducer without Mounting Adapter
4. For best accuracy, transducer must be mounted to a surface D. Norton 7/15/05
SCALE SIZE DRAWING NUMBER REVISION

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
rigid enough to support loads without deflection. WEIGHT LBS:
1:1 B 9230-05-1103 08
3rd ANGLE PROJECTION ASSEMBLY REF:
PRODUCT RELEASE # DATE: SHEET 1 OF 1
9105‑T‑Gamma Transducer without Mounting Adapter Drawing
Rev. Description Initiator Date

05 ECO 9076: Removed finish spec LTF 2/2/2012


5.12.14
Manual, F/T Transducer Section

ISOMETRIC VIEW
SCALE 2:3

M3 x 8 SFHCS, M3 x 10,
4.7
Document #9620-05-Transducer Section‑26

Slip Fit for Grade 10.9 Dowel Pin


3 Dowel Pin

113
61 Ref
CL 75.4
Boss

Transducer with
1.3 Gamma Mounting Mounting Adapter
Gamma Mounting Adapter Plate Drawing

8X Countersink holes for Adapter Plate Gamma Transducer


M3 SFHCS

NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA


SPECIFIED.
Tel: +1.919.772.0115 Email: info@ati-ia.com
DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
ALL DIMENSIONS ARE IN ISO 9001 Registered Company
Notes: MILLIMETERS.
PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
1. Material: High-Tensile Aluminum TITLE
DRAWN BY: C. Flesock, 3/16/2009
2. Mounting Adapter: Customer to machine plate as required for mounting.
Supplied with 8X M3 x 8 SFHCS, Grade 10.9 and 1X M3 x 10 Dowel Pin, CHECKED BY: P. Fusco, 3/17/2009
Gamma Mounting Adapter
DIN 6325. 61 Boss and 3 Dowel Pin used for locating to

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
Gamma Transducer. SCALE SIZE DRAWING NUMBER REVISION

3rd ANGLE PROJECTION PROJECT # SHEET 1 OF 1 1:2 B 9230-05-1057 05


Rev. Description Initiator Date

03 Added Net dimensions RKC 5/13/2009


Eco 15243; Corrected dim 39.66, 32.66, 6mm and 5mm dowels,
04 updated notes RTD 1/27/2017
16° 39.66
(4) 6.8 Thru
38.105±0.025 For M6 SHCS 4.7 Neoprene
5.12.15

Equally Spaced Rubber


Customer Interface 45°
+X Dust Jacket 6 Slip Fit 8.5
+X Customer Interface
Tool Adapter
Plate
25±0.025

(4) Tap M6X1.0 7


66±0.025
Manual, F/T Transducer Section

Equally Spaced
44±0.025 Customer Interface

120° B.C. 50

-Z +Z
-Y +Y +Y -Y
Document #9620-05-Transducer Section‑26

73.4
61° 16 H7 3.5
1.0x45 Chamfer
Customer Interface

74

114
2X 5 Slip Fit Thru Mounting
Customer Interface Adapter Plate -X
-X

Sensing Reference 99
50.2 Frame Origin
DAQ System
Gamma IP60 Transducer Drawing

32.66
B.C. 88 Net System Sensing Reference
58.6
Net System 38.5 Frame Origin
DAQ System
MOUNTING SIDE TOOL SIDE
SIDE VIEW
Connector For Cable
Varies Depending on
Sensor Selected
NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA
SPECIFIED.
Tel: +1.919.772.0115 Email: info@ati-ia.com
DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
ALL DIMENSIONS ARE IN ISO 9001 Registered Company
ISOMETRIC VIEW MILLIMETERS.
Notes: PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
1. Material: Stainless Steel and Aluminum
TITLE
2. Sensing Reference Frame Origin at surface center of Tool Adapter. DRAWN BY: R. Chambers 6/25/08
3. Do not disassemble transducer. Doing so could damage transucer CHECKED BY: P.Fusco 6/26/08
IP60 Gamma Transducer
and will void warranty.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
4. For best accuracy, transducer must be mounted to a surface rigid SCALE SIZE DRAWING NUMBER REVISION
enough to support loads without deflection. PROJECT # SHEET OF
3rd ANGLE PROJECTION 080602-1 1 1 1:1 B 9230-05-1335 04
Rev. Description Initiator Date

03 Added Net Dimensions. ALH 8/8/2008

04 Eco 16104; Added TWL Dimensions RTD 9/18/2017

B.C. 63 31.021±0.025 (4) Tap M6X1 8.5


52.2 Equally Spaced 6 Slip Fit 6
5.12.16

(4) Tap M6X1 7 (2) 4 Slip Fit 6 46.7 Customer Interface +X Customer Interface
Equally Spaced +X Customer Interface 45°
Customer Interface Sensing Reference
Frame Origin
B.C. 98 25±0.025

(4) 6.6 Thru 85.6


For M6 SHCS
Manual, F/T Transducer Section

Equally Spaced B.C. 50


45° Customer Interface
Optional Mounitng
Side Pattern

-Z +Z +Y -Y
Document #9620-05-Transducer Section‑26

-Y +Y
100°
36.970±0.025 78.7
31.500±0.025

45° 111

115
1.4 Sensing Reference
Frame Origin
-X 6.5
63.3 -X
75.2 Mux, DAQ & TWL 16 H7 6
Net System System
Gamma IP65 Transducer Drawing

Chamfer 0.6 x 45
82.2 70.7 Customer Interface
44.2
Mux, DAQ & TWL Net System
System SIDE VIEW TOOL SIDE

MOUNTING SIDE Connector for Cable


Varies Depending on
Notes: Sensor Selected
1. Material: Aluminum and Stainless Steel NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA
2. Sensing Reference Frame Origin at SPECIFIED.
Tel: +1.919.772.0115 Email: info@ati-ia.com
surface center of Tool Adapter. DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
3. Do not disassemble transducer. Doing so ALL DIMENSIONS ARE IN ISO 9001 Registered Company
could damage transducer and will void MILLIMETERS.
PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
warranty. MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
4. For best accuracy, transducer must be TITLE
DRAWN BY: P. Fusco 12/15/06
mounted to surfaces rigid enough to support
loads without deflection. CHECKED BY: D. Swanson 12/18/06
IP65 Gamma Transducer
5. Cable must be connected to Transducer to

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
maintain proper seal. SCALE SIZE DRAWING NUMBER REVISION
6. Cable is IP65 rated only at Transducer End. ISOMETRIC VIEW PROJECT # SHEET OF
3rd ANGLE PROJECTION 060612-1 1 1 1:1 B 9230-05-1307 04
Rev. Description Initiator Date

01 Initial Release RTD 11/23/2016

4X 6.6 Thru
5.12.17

For M6 SHCS
Equally Spaced
Customer Interface
Optional Mounting
Side Pattern 6 Slip Fit 6
Customer Interface
31.021±0.025 52.2
4X Tap M6X1 7 16 H7 6
Manual, F/T Transducer Section

Equally Spaced +X 5.5 46.7 +X


45° Chamfer 0.6 X 45
Customer Interface B.C. 98.0 78.7 Customer Interface
Mounting Adapter 25.000±0.025
B.C. 63.0 111.0 Plate 85.6
2X 4 Slip Fit 6
Customer Interface Sensing Reference
Frame Origin
Document #9620-05-Transducer Section‑26

100°
+Y -Z +Z +Y
-Y 135° DC Power -Y
36.970±0.025 Tool Adapter
Plate
Sensing Reference
Ring Terminal Frame Origin
45° (For Optional
Earth Ground

116
31.500±0.025 Connection) 4X Tap M6X1 8.5
-X EtherCAT -X Equally Spaced
LED Indicators Customer Interface
B.C. 50.0
68.3
75.2 Pressure Equilization Vent, IP65
44.3 7.9
1.4

MOUNTING SIDE EtherCAT SIDE VIEW TOOL SIDE


(Optional PoE)
ECAT Gamma IP65 Transducer Drawing

NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA


SPECIFIED.
Tel: +1.919.772.0115 Email: info@ati-ia.com
DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
ALL DIMENSIONS ARE IN ISO 9001 Registered Company
Notes: MILLIMETERS.
PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
1. Material: Aluminum and Stainless Steel MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
2. Sensing Reference Frame Origin at surface center of Tool Adapter. TITLE
DRAWN BY: R.Dupree 11/21/16
3. Do not disassemble transducer. Doing so could damage transducer and will void warranty.
4. For best accuracy, transducer must be mounted to a surface rigid enough to support loads CHECKED BY: A.Glusiec 11/22/16
IP65 Gamma Transducer with EtherCAT Electronics
without deflection.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
5. Cables must be connected to transducer to mantain proper seal. SCALE SIZE DRAWING NUMBER REVISION
6. Cables are IP65 rated only at transducer end. 3rd ANGLE PROJECTION PROJECT # 160919-1 SHEET 1 OF 2 1:2 B 9230-05-1508 01
Rev. Description Initiator Date

- See Sheet1 - -
Manual, F/T Transducer Section

Pin No. Signal Pin No. Signal


1 V+ 1 TX+
3 GND 2 RX+
4 N/C 3 TX-
Document #9620-05-Transducer Section‑26

4 RX-

Shell Connector Block


Housing

117
DC Power Connector
3-Pin Male M8 EtherCAT Connector D-Coded
4-Pin Female M12 D-Coded

NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA


SPECIFIED.
Tel: +1.919.772.0115 Email: info@ati-ia.com
DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
ALL DIMENSIONS ARE IN ISO 9001 Registered Company
MILLIMETERS.
PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
TITLE
ISOMETRIC VIEW DRAWN BY: R.Dupree 11/21/16
CHECKED BY: A.Glusiec 11/22/16
IP65 Gamma Transducer with EtherCAT Electronics

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
SCALE SIZE DRAWING NUMBER REVISION

3rd ANGLE PROJECTION PROJECT # 160919-1 SHEET 2 OF 2 1:2 B 9230-05-1508 01


Rev. Description Initiator Date

01 Initial Drawing JW 9/29/2011

02 Eco 16104; Added TWL dimensions RTD 9/18/2017


B.C. 63
31.021±0.025 4X Tap M6X1 8.5
52.2
4X Tap M6X1 7 Equally Spaced
5.12.18

46.7 Customer Interface 6 Slip Fit 6


Equally Spaced 45° Customer Interface
Customer Interface +X +X
B.C. 98 Sensing Reference
Frame Origin
2X 4 Slip Fit 6 25±0.025
Customer Interface
4X 6.6 Thru 85.6
45°
Manual, F/T Transducer Section

For M6 SHCS
Equally Spaced B.C. 50
Customer Interface
Optional Mounting
Side Pattern

+Y -Z +Z +Y
-Y -Y
Document #9620-05-Transducer Section‑26

100° 36.970±0.025 78.7


31.500±0.025

45°

118
111
1.4 Sensing Reference
Frame Origin
-X -X
62.7 16 H7 6
75.2 Mux, DAQ & TWL Chamfer 0.6 x 45
Gamma IP68 Transducer Drawing

Net System System Customer Interface

82.2 69.8 44.2 6.5


Mux, DAQ & TWL Net System
System SIDE VIEW TOOL SIDE

MOUNTING SIDE
Notes: Connector for Cable Varies
1. Material: Stainless Steel Depending on Sensor Selected
2. Sensing Reference Frame Origin at
surface center of Tool Adapter. NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA
3. Do not disassemble transducer. Doing so SPECIFIED.
Tel: +1.919.772.0115 Email: info@ati-ia.com
could damage transducer and will void DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
warranty. ALL DIMENSIONS ARE IN ISO 9001 Registered Company
4. For best accuracy, transducer must be MILLIMETERS.
PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
mounted to surfaces rigid enough to support MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
loads without deflection. TITLE
DRAWN BY: J. Walser 9/29/2011
5. Cable must be connected to Transducer to IP68 Gamma Transducer
maintain proper seal. CHECKED BY: R. Chambers 9/30/11
6. Cable is only IP68 rated only at Transducer

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
End. Transducer is IP68 rated in freshwater SCALE SIZE DRAWING NUMBER REVISION
environment at a depth of up to 4 meters. ISOMETRIC VIEW 3rd ANGLE PROJECTION PROJECT # 101214-3 SHEET 1 OF 1 1:1 B 9230-05-1386 02
Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

5.13 Delta Specifications (Includes IP60/IP65/IP68 Versions)


5.13.1 Delta Physical Properties
Table 5.68—Delta Physical Properties
Single‑Axis Overload    (US) Standard Units (SI) Metric Units
Fxy ±840 lbf ±3700 N
Fz ±2300 lbf ±10000 N
Txy ±2500 inf‑lb ±280 Nm
Tz ±3600 inf‑lb ±400 Nm
Stiffness (Calculated)   
X‑axis & Y‑axis forces (Kx, Ky) 2.0x10 5 lb/in 3.6x10 7 N/m
Z‑axis force (Kz) 5
3.4x10 lb/in 5.9x10 7 N/m
X‑axis & Y‑axis torque (Ktx, Kty) 4.6x10 5 lbf‑in/rad 5.2x10 4 Nm/rad
Z‑axis torque (Ktz) 8.1x10 5 lbf‑in/rad 9.1x10 4 Nm/rad
Resonant Frequency
Fx, Fy, Tz 1500 Hz 1500 Hz
Fz, Tx, Ty 1700 Hz 1700 Hz
Physical Specifications   
Weight1 2.01 lb 0.913 kg
1
Diameter 3.72 in 94.5 mm
1
Height 1.31 in 33.3 mm
Note:
1. Specifications include standard interface plates.

5.13.2 Delta IP60 Physical Properties


Table 5.69—Delta IP60 Physical Properties
Single‑Axis Overload    (US) Standard Units (SI) Metric Units
Fxy ±840 lbf ±3700 N
Fz ±2300 lbf ±10000 N
Txy ±2500 inf‑lb ±280 Nm
Tz ±3600 inf‑lb ±400 Nm
Stiffness (Calculated)   
X‑axis & Y‑axis forces (Kx, Ky) 2.0x10 5 lb/in 3.6x10 7 N/m
Z‑axis force (Kz) 3.4x10 5 lb/in 5.9x10 7 N/m
X‑axis & Y‑axis torque (Ktx, Kty) 5
4.6x10 lbf‑in/rad 5.2x10 4 Nm/rad
Z‑axis torque (Ktz) 8.1x10 5 lbf‑in/rad 9.1x10 4 Nm/rad
Resonant Frequency
Fx, Fy, Tz 1100 Hz 1100 Hz
Fz, Tx, Ty 1100 Hz 1100 Hz
Physical Specifications   
Weight1 4 lb 1.81 kg
1
Diameter 4.6 in 117 mm
1
Height 1.85 in 47.1 mm
Note:
1. Specifications include standard interface plates.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
119
Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

5.13.3 Delta IP65 Physical Properties


Table 5.70—Delta IP65 Physical Properties
Single‑Axis Overload    (US) Standard Units (SI) Metric Units
Fxy ±840 lbf ±3700 N
Fz ±2300 lbf ±10000 N
Txy ±2500 inf‑lb ±280 Nm
Tz ±3600 inf‑lb ±400 Nm
Stiffness (Calculated)   
X‑axis & Y‑axis forces (Kx, Ky) 2.0x10 5 lb/in 3.6x10 7 N/m
Z‑axis force (Kz) 3.4x10 5 lb/in 5.9x10 7 N/m
X‑axis & Y‑axis torque (Ktx, Kty) 4.6x10 5 lbf‑in/rad 5.2x10 4 Nm/rad
Z‑axis torque (Ktz) 5
8.1x10 lbf‑in/rad 9.1x10 4 Nm/rad
Resonant Frequency
Fx, Fy, Tz 880 Hz 880 Hz
Fz, Tx, Ty 920 Hz 920 Hz
Physical Specifications   
Weight1 3.91 lb 1.77 kg
1
Diameter 4.96 in 126 mm
1
Height 2.06 in 52.2 mm
Note:
1. Specifications include standard interface plates.

5.13.4 Delta IP68 Physical Properties


Table 5.71—Delta IP68 Physical Properties
Single‑Axis Overload    (US) Standard Units (SI) Metric Units
Fxy ±840 lbf ±3700 N
Fz ±2300 lbf ±10000 N
Txy ±2500 inf‑lb ±280 Nm
Tz ±3600 inf‑lb ±400 Nm
Stiffness (Calculated)   
X‑axis & Y‑axis forces (Kx, Ky) 2.0x10 5 lb/in 3.6x10 7 N/m
Z‑axis force (Kz) 3.4x10 5 lb/in 5.9x10 7 N/m
X‑axis & Y‑axis torque (Ktx, Kty) 4.6x10 5 lbf‑in/rad 5.2x10 4 Nm/rad
Z‑axis torque (Ktz) 8.1x10 5 lbf‑in/rad 9.1x10 4 Nm/rad
Resonant Frequency
Fx, Fy, Tz 950 Hz 950 Hz
Fz, Tx, Ty 960 Hz 960 Hz
Physical Specifications   
Weight1 5.8 lb 2.63 kg
Diameter1 4 in 102 mm
Height1 2.06 in 52.2 mm
Note:
1. Specifications include standard interface plates.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
120
Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

CAUTION: When submerged, IP68 transducers exhibit a decrease


in Fz range related to the submersion depth. This loss is the result of
pressure‑induced preloading on the transducer. The preload can be
masked by biasing the transducer at the depth prior to applying the load
to be measured. The following estimates are for room temperature fresh
water at sea level.
Submersion Depth
IP68 Delta US Metric
Fz preload at 10 m depth 161 lb 716 N
Fz preload at other depths ‑4.9 lb/ft × depthInFeet ‑72 N/m × depthInMeters

5.13.5 Calibration Specifications (excludes CTL calibrations)


Table 5.72— Delta Calibrations (excludes CTL calibrations)1, 2
(US) Standard Fx,Fy Fz3 Tx,Ty Tz Fx,Fy Fz3 Tx,Ty Tz
Sensor
Calibration (lbf) (lbf) (lbf‑in) (lbf‑in) (lbf) (lbf) (lbf‑in) (lbf‑in)
Delta US‑50‑150 50 150 150 150 1/128 1/64 3/128 1/64
Delta US‑75‑300 75 225 300 300 1/64 1/32 3/64 1/32
Delta US‑150‑600 150 450 600 600 1/32 1/16 3/32 1/16
(SI) Metric Fx,Fy Fz 3
Tx,Ty Tz Fx,Fy Fz 3
Tx,Ty Tz
Sensor
Calibration (N) (N) (Nm) (Nm) (N) (N) (Nm) (Nm)
Delta SI‑165‑15 165 495 15 15 1/32 1/16 1/528 1/528
Delta SI‑330‑30 330 990 30 30 1/16 1/8 5/1333 5/1333
Delta SI‑660‑60 660 1980 60 60 1/8 1/4 10/1333 10/1333
Sensing Ranges Resolution (DAQ, Net F/T)4
Notes:
1. These system resolutions quoted are the effective resolution after dropping four counts of noise. The effective
resolution can be improved with filtering.
2. Applied loads must be within range in each of the six axes for the F/T sensor to measure correctly.
3. For IP68 version see caution on physical properties page.
4. DAQ resolutions are typical for a 16‑bit data acquisition system.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
121
Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

5.13.6 CTL Calibration Specifications


Table 5.73— Delta CTL Calibrations1, 2
(US) Standard Fx,Fy Fz3 Tx,Ty Tz Fx,Fy Fz3 Tx,Ty Tz
Sensor
Calibration (lbf) (lbf) (lbf‑in) (lbf‑in) (lbf) (lbf) (lbf‑in) (lbf‑in)
Delta US‑50‑150 50 150 150 150 1/64 1/32 3/64 1/32
Delta US‑75‑300 75 225 300 300 1/32 1/16 3/32 1/16
Delta US‑150‑600 150 450 600 600 1/16 1/8 3/16 1/8
(SI) Metric Fx,Fy Fz 3
Tx,Ty Tz Fx,Fy Fz 3
Tx,Ty Tz
Sensor
Calibration (N) (N) (Nm) (Nm) (N) (N) (Nm) (Nm)
Delta SI‑165‑15 165 495 15 15 1/16 1/8 1/264 1/264
Delta SI‑330‑30 330 990 30 30 1/8 1/4 10/1333 10/1333
Delta SI‑660‑60 660 1980 60 60 1/4 1/2 5/333 5/333
Sensing Ranges Resolution (Controller)
Notes:
1. CTL resolutions are typical. System resolutions quoted are the effective resolution after dropping eight counts of
noise. The effective resolution can be improved with filtering.
2. Applied loads must be within range in each of the six axes for the F/T sensor to measure correctly.
3. For IP68 version see caution on physical properties page.

5.13.7 CTL Analog Output


Table 5.74— Delta Analog Output
(US) Standard Fx,Fy Fz2 Tx,Ty,Tz Fx,Fy Fz2 Tx,Ty,Tz
Sensor
Calibration (lbf) (lbf) (lbf‑in) (lbf/V) (lbf/V) (lbf‑in/V)
Delta US‑50‑150 ±50 ±150 ±150 5 15 15
Delta US‑75‑300 ±75 ±225 ±300 7.5 22.5 30
Delta US‑150‑600 ±150 ±450 ±600 15 45 60
(SI) Metric Fx,Fy Fz2 Tx,Ty,Tz Fx,Fy Fz2 Tx,Ty,Tz
Sensor
Calibration (N) (N) (Nm) (N/V) (N/V) (Nm/V)
Delta SI‑165‑15 ±165 ±495 ±15 16.5 49.5 1.5
Delta SI‑330‑30 ±330 ±990 ±30 33 99 3
Delta SI‑660‑60 ±660 ±1980 ±60 66 198 6
Analog Output Range Analog ±10V Sensitivity1
Notes:
1. ±5V Sensitivity values are double the listed ±10V Sensitivity values.
2. For IP68 version see caution on physical properties page.

5.13.8 CTL Counts Value


Table 5.75—Counts Value
Fx, Fy, Fz Tx, Ty, Tz Fx, Fy, Fz Tx, Ty, Tz
Sensor Calibration
(/ lbf) (/ lbf‑in) (/ N) (/ Nm)
Delta US‑7.5–25 / SI‑32–2.5 512 512 128 2112
Delta US‑15–50 / SI‑65–5 256 256 64 1066.67
Delta US‑30–100 / SI‑130–10 128 128 32 533.333
Delta Tool Transform Factor 0.01 in/lbf 0.6 mm/N
Counts Value – Standard (US) Counts Value – Metric (SI)

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122
Manual, F/T Transducer Section
Help
Document #9620-05-Transducer Section‑26
Delta
5.13.9 Delta (US Calibration Complex Loading)(Includes IP60/IP65/IP68)1

US-50-150 US-75-300 US-150-600


Note: 1. For IP68 version see caution on physical properties page.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
123
Manual, F/T Transducer Section Help
Document #9620-05-Transducer Section‑26 Delta
5.13.10 Delta (SI Calibration Complex Loading)(Includes IP60/IP65/IP68)1

SI-165-15 SI-330-30 SI-660-60


Note: 1. For IP68 version see caution on physical properties page.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
124
Rev. Description Initiator Date
ECO 12940; Added 6mm to " Slip Fit 5.6 Customer
04 Interface (See Note 3)" callout; Added diameter symbol to TBC 6/1/2015
92 dimension; Removed 1.0 x 45 from 16 H7 3.6.
Mounting Adapter 33.3
Customer machines Plate Sensing Reference
mounting pattern as Frame Origin
needed in plate. 28.6 Sensing Reference 6 Slip Fit 5.6
Frame Origin
5.13.11

Remove plate Customer Interface


prior to machining. +X 28
+X (See Note 3)
Manual, F/T Transducer Section

B.C. 50
30° 25±0.025

-Y +Y -Z +Z 73 +Y -Y
94.5 92
Document #9620-05-Transducer Section‑26

125
63.5
DAQ System -X
-X
25.4 1.2 19.1 Tool Adapter 4X Tap M6X1.0 5.6
66.9 DAQ System Equally Spaced
Plate
Net System 16 H7 3.6 Customer Interface
32.8 Customer Interface (See Note 3)
Net System
Delta DAQ/Net Transducer Drawing

SIDE VIEW TOOL SIDE


Connector for Cable
Varies Depending on
Sensor Selected

MOUNTING SIDE

NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA


SPECIFIED.
Tel: +1.919.772.0115 Email: info@ati-ia.com
ISOMETRIC VIEW DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
ALL DIMENSIONS ARE IN ISO 9001 Registered Company
MILLIMETERS.
Notes: PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
1. Material: Hardened Stainless Steel and Aluminum. TITLE
2. Do not touch internal electronics or instrumentation. DRAWN BY: R. Chambers 11/6/08
This could damage the transducer and will void the warranty. CHECKED BY: P. Fusco 12/5/08
Delta Transducer
3. DO NOT EXCEED INTERFACE DEPTH, MAY CAUSE DAMAGE.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
4. For best accuracy, transducer must be mounted to a surface rigid SCALE SIZE DRAWING NUMBER REVISION
enough to support loads without deflection. 3rd ANGLE PROJECTION PROJECT # SHEET 1 OF 1 1:1 B 9230-05-1330 04
Rev. Description Initiator Date

06 ECO 9037: Delete overload pins JW 10/11/2011


28.6
6X Tap M5X0.8 8
Equally Spaced 28
5 Dowel Pin Customer Interface 4.7 Max Sensing Reference
+X Frame Origin +X 6 Slip Fit 5.6
5.13.12

Customer Interface
(See Note 4)

16 H7 3.6
41.500±0.025
Chamfer 1.0 x 45
Customer Interface
Manual, F/T Transducer Section

EXPOSED CIRCUITRY 25±0.025


IN THIS AREA
DO NOT TOUCH
+Y -Z +Z +Y -Y
-Y 73

92
Document #9620-05-Transducer Section‑26

45° 50 B.C.
83 B.C. 18.5

Note: Mux transducers are used in F/T Controller systems.


-X Tool Adapter Plate Sensing Reference
Right-Angle -X Frame Origin
74 H7 1.3 Connector

126
Chamfer .63 x 45
29.5
Customer Interface
(See Note 4) 4X Tap M6X1.0 5.6
3.8 Equally Spaced
SIDE VIEW Customer Interface
MOUNTING SIDE (See Note 4) TOOL SIDE

ISOMETRIC VIEW

NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA


SPECIFIED.
Notes: Tel: +1.919.772.0115 Email: info@ati-ia.com
DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
1. Material: Hardened Stainless Steel. ALL DIMENSIONS ARE IN ISO 9001 Registered Company
2. Do not touch internal electronics or instrumentation. This could MILLIMETERS.
damage transducer and will void warranty. PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
3. Tool Side RING-PLUG Option Moves Origin. See TITLE
9230-05-1059 for Position. DRAWN BY: C. Sturgis 01/28/10
4. DO NOT EXCEED INTERFACE DEPTH, MAY CAUSE DAMAGE. CHECKED BY: P. Fusco 01/28/10
Delta Transducer without Mounting Adapter
5. For best accuracy, transducer must be mounted to a surface rigid
enough to support loads without deflection. SCALE SIZE DRAWING NUMBER REVISION

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
3rd ANGLE PROJECTION PROJECT # - SHEET 1 OF 1 1:1 B 9230-05-1102 06
9105‑T‑Delta Transducer without Mounting Adapter Drawing
Rev. Description Initiator Date
05 Eco 10296; Updated Transducer Body without overload pins. CF 10/26/2012
5.13.13
Manual, F/T Transducer Section

ISOMETRIC VIEW
SCALE 2:3
Slip Fit for
5 Dowel Pin M5 x 10 SFHCS, M5 x 10,
4.7 Grade 10.9 Dowel Pin
Document #9620-05-Transducer Section‑26

127
74 Ref
94.5
CL Boss
Delta Mounting Adapter Drawing

1.3
Transducer with
Delta Mounting Mounting Adapter
Adapter Delta Transducer
6X Countersink holes for
M5 SFHCS

NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA


SPECIFIED.
Tel: +1.919.772.0115 Email: info@ati-ia.com
DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
Notes: ALL DIMENSIONS ARE IN ISO 9001 Registered Company
MILLIMETERS.
PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
1. Material: High-Tensile Aluminum MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
2. Finish: Soft Black Anodize TITLE
DRAWN BY: C. Flesock, 6/19/2009
3. Mounting Adapter: Customer to machine plate as required for mounting. Delta Mounting Adapter
Supplied with (6) M5 x 10 SFHCS, Grade 10.9 and (1) M5 x 10 Dowel Pin, CHECKED BY: P. Fusco, 6/22/2009
DIN 6325. 74 Boss and 5 Dowel Pin used for locating to Delta Transducer.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
SCALE SIZE DRAWING NUMBER REVISION

3rd ANGLE PROJECTION PROJECT # SHEET 1 OF 1 1:1 B 9230-05-1063 05


Rev. Description Initiator Date
Mounting Adapter Plate 47.1 06 Eco 16391; Dim 47.1 was 46.7 (assembly mate issue). LJH 3/11/2014

B.C. 63 11.4
Neoprene
27.280±0.025 Rubber
B.C. 106.7 +X Dust Jacket 6 Slip Fit 10 +X 94.6
Customer Interface
5.13.14

4X Tap M6 X 1.0 7.6


Equally Spaced
Customer Interface 25±0.025
16 H7, 6
117 Chamfer 1.0X45
45° Customer Interface
Manual, F/T Transducer Section

Tool Adapter
Plate
47.250±0.025
-Y +Y
-Z +Z
+Y -Y
120°
Document #9620-05-Transducer Section‑26

45° 31.500±0.025

4X 6.7 Thru

128
For M6 SHCS
Equally Spaced
4X Tap M6X1.0 10
Customer Interface
-X Equally Spaced
Optional Mounting -X 58.4 Customer Interface
Side Pattern
Delta IP60 Transducer Drawing

MUX & DAQ


84.7 System B.C. 50
2X 6 Slip Fit 6.35
Customer Interface 67.2 Sensing Reference
45.2 Frame Origin
Net System Sensing Reference
Frame Origin
Connector For Cable
Varies Depending on SIDE VIEW TOOL SIDE
Sensor Selected

MOUNTING SIDE

NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA


SPECIFIED.
Tel: +1.919.772.0115 Email: info@ati-ia.com
DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
ALL DIMENSIONS ARE IN ISO 9001 Registered Company
MILLIMETERS.
PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
Notes: MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
1. Material: Stainless Steel and Aluminum TITLE
DRAWN BY: P.Sparrow, 2/13/06
2. Sensing Reference Frame Origin at Surface Center of Tool Adapter.
3. Do not disassemble transducer. Doing so could damage transducer CHECKED BY: -
IP60 Delta Transducer
and will void warranty.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
4. For best accuracy, transducer must be mounted to a surface rigid SCALE SIZE DRAWING NUMBER REVISION
enough to support loads without deflection. ISOMETRIC VIEW 3rd ANGLE PROJECTION PROJECT # SHEET 1 OF 1 1:1 B 9230-05-1262 06
Rev. Description Initiator Date

01 Initial Release RTD 12/5/2016


5.13.15

4X 6.7 Thru
For M6 SHCS
Equally Spaced
Customer Interface
Optional Mounting 27.280±0.025
Manual, F/T Transducer Section

Side Pattern
47.1
2X 6 Slip Fit 6 6 Slip Fit 6
4X Tap M6 9.2 Customer Interface 11.4 35.7
Equally Spaced Tool Customer Interface
+X 45° +X
Customer Interface Adapter
Mounting Plate 4X Tap M6X1.0 9.8 16 H7 5.8
Adapter Equally Spaced Chamfer 1.0 X 45
116.8 Plate
Customer Interface Customer Interface
Document #9620-05-Transducer Section‑26

B.C. 63

-Y 92
+Y -Z +Z +Y -Y
47.250±0.025
B.C. 106.7 Ring Terminal DC Power
(For Optional
Earth Ground Sensing Reference Sensing Reference
Connection) Frame Origin Frame Origin

129
31.500±0.025 120°
45° -X
72.1 B.C. 50
EtherCAT
-X 45.2 LED Indicators
1.9 EtherCAT 94.6
84.7
(Optional PoE)
ECAT Delta IP60 Transducer Drawing

MOUNTING SIDE SIDE VIEW TOOL SIDE

NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA


SPECIFIED.
Tel: +1.919.772.0115 Email: info@ati-ia.com
DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
ALL DIMENSIONS ARE IN ISO 9001 Registered Company
MILLIMETERS.
Notes: PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
1. Material: Stainless Steel and Aluminum
TITLE
2. Sensing Reference Frame Origin at surface center of Tool Adapter. DRAWN BY: R.Dupree 12/2/16
3. Do not disassemble transducer. Doing so could damage transducer and will void warranty. CHECKED BY: A.Glusiec 12/5/16
IP60 DeltaTransducer with EtherCAT Electronics
4. For best accuracy, transducer must be mounted to a surface rigid enough to support loads

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
without deflection. SCALE SIZE DRAWING NUMBER REVISION

3rd ANGLE PROJECTION PROJECT # 150121-1 SHEET 1 OF 2 1:2 B 9230-05-1510 01


Rev. Description Initiator Date

- See Sheet1 - -

Pin No. Signal Pin No. Signal


1 V+ 1 TX+
3 GND 2 RX+
4 N/C 3 TX-
Manual, F/T Transducer Section

4 RX-
Shell Connector Block
Housing
Document #9620-05-Transducer Section‑26

DC Power Connector
3-Pin Male M8

D-Coded

130
EtherCAT Connector
4-Pin Female M12 D-Coded

NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA


SPECIFIED.
Tel: +1.919.772.0115 Email: info@ati-ia.com
DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
ALL DIMENSIONS ARE IN ISO 9001 Registered Company
MILLIMETERS.
PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
TITLE
DRAWN BY: R.Dupree 12/2/16
ISOMETRIC VIEW CHECKED BY: A.Glusiec 12/5/16
IP60 DeltaTransducer with EtherCAT Electronics

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
SCALE SIZE DRAWING NUMBER REVISION

3rd ANGLE PROJECTION PROJECT # 150121-1 SHEET 2 OF 2 1:2 B 9230-05-1510 01


Rev. Description Initiator Date

64.678±0.025 04 EC9399: Changed to flanged MAP RKC 1/23/2012

05 Eco 10139; Added Dowel callout to TAP side. LJH 9/13/2012


49.796±0.025 Mounting Adapter
4X Tap M6X1.0 7.6 Plate 6.7
Equally Spaced 4X Tap M6X1.0 8.5 B.C. 50 6 Slip Fit 6.35
27.280±0.025 Equally Spaced Customer Interface
Customer Interface
5.13.16

+X Customer Interface +X
2X 6 Slip Fit 6.35
Customer Interface 25±0.025
Tool Adapter
Plate
2X 6 Slip Fit Thru
B.C. 63
Customer Interface
45°
Manual, F/T Transducer Section

28.750±0.025
15.750±0.025
84.290±0.025 -Z +Z
-Y +Y +Y -Y
Membrane
Document #9620-05-Transducer Section‑26

47.250±0.025 45° Vent

B.C. 115
126
103.6

131
-X -X
63.3 Sensing Reference
Mux & DAQ Sensing Reference
4X 6.8 Thru 84.2 Frame Origin Frame Origin
For M6 SHCS Net System System
44.5
Delta IP65 Transducer Drawing

Equally Spaced 70.5 16 H7 6.35


Customer Interface 91.2 Net System Chamfer 1 x 45
Optional Mounting 52.2 Customer Interface
Mux & DAQ
Side Pattern System
TOOL SIDE
SIDE VIEW
Connector For Cable
Varies Depending on
Sensor Selected
MOUNTING SIDE

ISOMETRIC VIEW
NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA
SPECIFIED.
Tel: +1.919.772.0115 Email: info@ati-ia.com
Notes: DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
1. Material: Stainless Steel and Aluminum ALL DIMENSIONS ARE IN ISO 9001 Registered Company
2. Sensing Reference Frame Origin at Surface Center of Tool Adapter. MILLIMETERS.
PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
3. Do not disassemble transducer. Doing so could damage transducer MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
and will void warranty. TITLE
DRAWN BY: P.Sparrow, 2/16/06
4. For best accuracy, transducer must be mounted to a surface rigid
enough to support loads without deflection. CHECKED BY: D. Norton, 2/17/06
IP65 Delta Transducer
5. Cable must be connected to transducer to maintain proper seal.
SCALE SIZE DRAWING NUMBER REVISION

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
6. Cable is IP65 rated only at transducer end.
3rd ANGLE PROJECTION PROJECT # SHEET 1 OF 1 4:5 B 9230-05-1267 05
Rev. Description Initiator Date
01 Initial Drawing LCS 4/16/2015

4X Tap M6X1.0 7.6 64.678±0.025


Equally Spaced Mounting Adapter
49.796±0.025 Plate
Customer Interface 6 Slip Fit 6.35
5.13.17

6.7 4X Tap M6X1.0 8.5 B.C. 50


27.280±0.025 Equally Spaced Customer Interface
+X Customer Interface +X
2X 6 Slip Fit 6.35
Customer Interface
25±0.025
B.C. 63 2X 6 Slip Fit Thru Tool Adapter
Customer Interface Plate
Manual, F/T Transducer Section

45°

84.290±0.025 28.750±0.025
15.750±0.025
-Z +Z -Y
-Y +Y +Y
Document #9620-05-Transducer Section‑26

47.250±0.025 DC Power
45°

B.C. 115 126


103.6

132
Ring Terminal Sensing Reference
68.5 (For Optional Frame Origin -X Sensing Reference
4X 6.8 Thru -X Frame Origin
Earth Ground
For M6 SHCS 84.2 Connection)
Equally Spaced 16 H7 6.3
Membrane Vent Chamfer 1 x 45
Customer Interface
Optional Mounting 44.5 Customer Interface
Side Pattern EtherCAT
EtherCAT LED Indicators
(Optional PoE) 52.2
ECAT Delta IP65 Transducer Drawing

MOUNTING SIDE SIDE VIEW TOOL SIDE

NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA


SPECIFIED.
Tel: +1.919.772.0115 Email: info@ati-ia.com
DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
ALL DIMENSIONS ARE IN ISO 9001 Registered Company
MILLIMETERS.
Notes: PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
1. Material: Stainless Steel and Aluminum TITLE
DRAWN BY: L. Strahler 4/16/15
2. Sensing Reference Frame Origin at Surface Center of Tool Adapter.
3. Do not disassemble transducer. Doing so could damage transducer and will void warranty. CHECKED BY: P. Fusco 4/17/15
9105-ECAT-Delta-IP65 Customer Drawing
4. For best accuracy, transducer must be mounted to a surface rigid enough to support loads
A. Strotzer 4/21/15

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
without deflection. SCALE SIZE DRAWING NUMBER REVISION
5. Cables must be connected to transducer to maintain proper seal. 3rd ANGLE PROJECTION PROJECT # 140328-5 SHEET 1 OF 2 4:5 B 9230-05-1469 01
Pin No. Signal
Pin No. Signal
1 TX+
1 V+
2 RX+
3 GND
3 TX-
4 N/C
4 RX-
Shell Connector Block Housing

DC Power Connector
Manual, F/T Transducer Section

3-Pin Male M8

EtherCAT Connector D-Coded


4-Pin Female M12 D-Coded
Document #9620-05-Transducer Section‑26

133
NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA
SPECIFIED.
Tel: +1.919.772.0115 Email: info@ati-ia.com
DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
ALL DIMENSIONS ARE IN ISO 9001 Registered Company
MILLIMETERS.
PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
TITLE
DRAWN BY: L. Strahler 4/16/15
ISOMETRIC VIEW
CHECKED BY: P. Fusco 4/17/15
9105-ECAT-Delta-IP65 Customer Drawing

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
A. Strotzer 4/21/15
SCALE SIZE DRAWING NUMBER REVISION

3rd ANGLE PROJECTION PROJECT # 140328-5 SHEET 2 OF 2 4:5 B 9230-05-1469 01


PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. Rev. Description Initiator Date
NOT TO BE REPRODUCED IN ANY MANNER EXCEPT ON
ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI. 02 Updated model link. PS 3/4/2006

+X 6 H7, 6.35
B.C. 63
52.2 (4) TAP M6X1 8.89 Customer Interface
5.13.18

27.280±0.012 +X
101.60 Equally Spaced
Customer Interface
(2) 6 H7, 6.35 25.000 0.012
Customer Interface
Sensing Reference
Frame Origin
Manual, F/T Transducer Section

45°
Typ B.C. 50

-Z +Z
-Y +Y +Y -Y
120°
Document #9620-05-Transducer Section‑26

[ref]
47.250±0.012
96.5
31.500±0.012 45°
Typ

134
-X 16 H7, 6.35
(4) TAP M6X1 7.62 1.4 Chamfer 1 x 45
Equally Spaced -X Customer Interface
Delta IP68 Transducer Drawing

6.4
Customer Interface 61
91.2 Sensing Reference
Frame Origin
44.2
MOUNTING SIDE SIDE VIEW TOOL SIDE
Connector for Cable
Varies Depending on
Sensor Selected
NOTES:
1. MATERIAL: Stainless Steel
2. Sensing Reference frame origin at NOTES: UNLESS OTHERWISE SPECIFIED
surface center of tool adapter. DO NOT SCALE DRAWING. DRAWN IN SOLIDWORKS.
1031 Goodworth Drive, Apex, NC 27539, USA
3. Do not disassemble transducer. Doing so ALL DIMENSIONS ARE IN MILLIMETERS. Tel: +1.919.772.0115 Email: info@ati-ia.com
could damage transducer and void warranty. Fax: +1.919.772.8259 www.ati-ia.com
4. For best accuracy, transducer must be ISO 9001 Registered Company
mounted to surfaces rigid enough to support
loads without deflection. DRAWN BY: TITLE
P.Sparrow, 2/16/06
5. Cable must be connected to Transducer to IP68-10m DELTA Transducer
CHECKED BY:
maintain proper seal. D.Norton, 2/17/06
SCALE SIZE DRAWING NUMBER
6. Cable is only IP68 rated at Transducer End. Transducer WEIGHT LBS:

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
5.8 1:1 B 9230-05-1272-02
is IP68 rated in freshwater environment at a depth of ISOMETRIC VIEW 3rd ANGLE PROJECTION ASSEMBLY REF:
up to 10 meters. PRODUCT RELEASE # DATE: SHEET 1 OF 1
Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

5.14 Theta Specifications (Includes IP60/IP65/IP68 Versions)


5.14.1 Theta Physical Properties
Table 5.76—Theta Physical Properties
Single‑Axis Overload    (US) Standard Units (SI) Metric Units
Fxy ±4500 lbf ±20000 N
Fz ±11000 lbf ±51000 N
Txy ±18000 inf‑lb ±2000 Nm
Tz ±18000 inf‑lb ±2000 Nm
Stiffness (Calculated)   
X‑axis & Y‑axis forces (Kx, Ky) 4.0x10 5 lb/in 7.1x10 7 N/m
Z‑axis force (Kz) 5
6.9x10 lb/in 1.2x10 8 N/m
X‑axis & Y‑axis torque (Ktx, Kty) 3.0x10 6 lbf‑in/rad 3.4x10 5 Nm/rad
Z‑axis torque (Ktz) 4.7x10 6 lbf‑in/rad 5.3x10 5 Nm/rad
Resonant Frequency
Fx, Fy, Tz 680 Hz 680 Hz
Fz, Tx, Ty 820 Hz 820 Hz
Physical Specifications   
Weight1 11 lb 4.99 kg
1
Diameter 6.1 in 155 mm
1
Height 2.41 in 61.1 mm
Note:
1. Specifications include standard interface plates.

5.14.2 Theta IP60 Physical Properties


Table 5.77—Theta IP60 Physical Properties
Single‑Axis Overload    (US) Standard Units (SI) Metric Units
Fxy ±4500 lbf ±20000 N
Fz ±11000 lbf ±51000 N
Txy ±18000 inf‑lb ±2000 Nm
Tz ±18000 inf‑lb ±2000 Nm
Stiffness (Calculated)   
X‑axis & Y‑axis forces (Kx, Ky) 4.0x10 5 lb/in 7.1x10 7 N/m
Z‑axis force (Kz) 6.9x10 5 lb/in 1.2x10 8 N/m
X‑axis & Y‑axis torque (Ktx, Kty) 6
3.0x10 lbf‑in/rad 3.4x10 5 Nm/rad
Z‑axis torque (Ktz) 4.7x10 6 lbf‑in/rad 5.3x10 5 Nm/rad
Resonant Frequency
Fx, Fy, Tz N/A N/A
Fz, Tx, Ty N/A N/A
Physical Specifications   
Weight1 19 lb 8.62 kg
1
Diameter 7.63 in 194 mm
1
Height 2.91 in 74 mm
Note:
1. Specifications include standard interface plates.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
135
Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

5.14.3 Theta IP65/IP68 Physical Properties


Table 5.78—Theta IP65/IP68 Physical Properties
Single‑Axis Overload    (US) Standard Units (SI) Metric Units
Fxy ±4500 lbf ±20000 N
Fz ±11000 lbf ±51000 N
Txy ±18000 inf‑lb ±2000 Nm
Tz ±18000 inf‑lb ±2000 Nm
Stiffness (Calculated)   
X‑axis & Y‑axis forces (Kx, Ky) 4.0x10 5 lb/in 7.1x10 7 N/m
Z‑axis force (Kz) 6.9x10 5 lb/in 1.2x10 8 N/m
X‑axis & Y‑axis torque (Ktx, Kty) 3.0x10 6 lbf‑in/rad 3.4x10 5 Nm/rad
Z‑axis torque (Ktz) 6
4.7x10 lbf‑in/rad 5.3x10 5 Nm/rad
Resonant Frequency
Fx, Fy, Tz N/A N/A
Fz, Tx, Ty N/A N/A
Physical Specifications   
Weight1 19.8 lb 9 kg
1
Diameter 6.41 in 163 mm
1
Height 2.95 in 74.8 mm
Note:
1. Specifications include standard interface plates.

CAUTION: When submerged, IP68 transducers exhibit a decrease


in Fz range related to the submersion depth. This loss is the result of
pressure‑induced preloading on the transducer. The preload can be
masked by biasing the transducer at the depth prior to applying the load
to be measured. The following estimates are for room temperature fresh
water at sea level.
Submersion Depth
IP68 Theta US Metric
Fz preload at 10 m depth 429 lb 1907 N
Fz preload at other depths ‑13 lb/ft × depthInFeet ‑191 N/m × depthInMeters

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
136
Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

5.14.4 Calibration Specifications (excludes CTL calibrations)


Table 5.79— Theta Calibrations (excludes CTL calibrations)1, 2
(US) Standard Fx,Fy Fz3 Tx,Ty Tz Fx,Fy Fz3 Tx,Ty Tz
Sensor
Calibration (lbf) (lbf) (lbf‑in) (lbf‑in) (lbf) (lbf) (lbf‑in) (lbf‑in)
Theta US‑200‑1000 200 500 1000 1000 1/32 1/16 1/8 1/8
Theta US‑300‑1800 300 875 1800 1800 5/68 5/34 5/16 5/16
Theta US‑600‑3600 600 1500 3600 3600 1/8 1/4 1/2 1/2
(SI) Metric Fx,Fy Fz 3
Tx,Ty Tz Fx,Fy Fz 3
Tx,Ty Tz
Sensor
Calibration (N) (N) (Nm) (Nm) (N) (N) (Nm) (Nm)
Theta SI‑1000‑120 1000 2500 120 120 1/4 1/4 1/40 1/80
Theta SI‑1500‑240 1500 3750 240 240 1/2 1/2 1/20 1/40
Theta SI‑2500‑400 2500 6250 400 400 1/2 1 1/20 1/20
Sensing Ranges Resolution (DAQ, Net F/T)4
Notes:
1. These system resolutions quoted are the effective resolution after dropping four counts of noise. The effective
resolution can be improved with filtering.
2. Applied loads must be within range in each of the six axes for the F/T sensor to measure correctly.
3. For IP68 version see caution on physical properties page.
4. DAQ resolutions are typical for a 16‑bit data acquisition system.

5.14.5 CTL Calibration Specifications


Table 5.80— Theta CTL Calibrations1, 2
(US) Standard Fx,Fy Fz3 Tx,Ty Tz Fx,Fy Fz3 Tx,Ty Tz
Sensor
Calibration (lbf) (lbf) (lbf‑in) (lbf‑in) (lbf) (lbf) (lbf‑in) (lbf‑in)
Theta US‑200‑1000 200 500 1000 1000 1/16 1/8 1/4 1/4
Theta US‑300‑1800 300 875 1800 1800 5/34 5/17 5/8 5/8
Theta US‑600‑3600 600 1500 3600 3600 1/4 1/2 1 1
(SI) Metric Fx,Fy Fz 3
Tx,Ty Tz Fx,Fy Fz 3
Tx,Ty Tz
Sensor
Calibration (N) (N) (Nm) (Nm) (N) (N) (Nm) (Nm)
Theta SI‑1000‑120 1000 2500 120 120 1/2 1/2 1/20 1/40
Theta SI‑1500‑240 1500 3750 240 240 1 1 1/10 1/20
Theta SI‑2500‑400 2500 6250 400 400 1 2 1/10 1/10
Sensing Ranges Resolution (Controller)
Notes:
1. CTL resolutions are typical. System resolutions quoted are the effective resolution after dropping eight counts of
noise. The effective resolution can be improved with filtering.
2. Applied loads must be within range in each of the six axes for the F/T sensor to measure correctly.
3. For IP68 version see caution on physical properties page.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
137
Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

5.14.6 CTL Analog Output


Table 5.81— Theta Analog Output
(US) Standard Fx,Fy Fz2 Tx,Ty,Tz Fx,Fy Fz2 Tx,Ty,Tz
Sensor
Calibration (lbf) (lbf) (lbf‑in) (lbf/V) (lbf/V) (lbf‑in/V)
Theta US‑200‑1000 ±200 ±500 ±1000 20 50 100
Theta US‑300‑1800 ±300 ±875 ±1800 30 87.5 180
Theta US‑600‑3600 ±600 ±1500 ±3600 60 150 360
(SI) Metric Fx,Fy Fz 2
Tx,Ty,Tz Fx,Fy Fz 2
Tx,Ty,Tz
Sensor
Calibration (N) (N) (Nm) (N/V) (N/V) (Nm/V)
Theta SI‑1000‑120 ±1000 ±2500 ±120 100 250 12
Theta SI‑1500‑240 ±1500 ±3750 ±240 150 375 24
Theta SI‑2500‑400 ±2500 ±6250 ±400 250 625 40
Analog Output Range Analog ±10V Sensitivity1
Notes:
1. ±5V Sensitivity values are double the listed ±10V Sensitivity values.
2. For IP68 version see caution on physical properties page.

5.14.7 CTL Counts Value


Table 5.82—Counts Value
Fx, Fy, Fz Tx, Ty, Tz Fx, Fy, Fz Tx, Ty, Tz
Sensor Calibration
(/ lbf) (/ lbf‑in) (/ N) (/ Nm)
Theta US‑200–1000 / SI‑1000–120 128 64 32 320
Theta US‑300–1800 / SI‑1500–240 54.4 12.8 16 160
Theta US‑600–3600 / SI‑2500–400 32 16 16 80
Theta Tool Transform Factor See Tool Transform Factor table
Counts Value – Standard (US) Counts Value – Metric (SI)

5.14.8 Tool Transform Factor


Table 5.83—Tool Transform Factor
Sensor Calibration US (English) SI (Metric)
Theta US‑200–1000 / SI‑1000–120 0.02 in/lbf 1 mm/N
Theta US‑300–1800 / SI‑1500–240 0.0425 in/lbf 1 mm/N
Theta US‑600–3600 / SI‑2500–400 0.02 in/lbf 2 mm/N

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
138
Manual, F/T Transducer Section Help
Document #9620-05-Transducer Section‑26
Theta
5.14.9 Theta (US Calibration Complex Loading)(Includes IP60/IP65/IP68)1

US-200-1000 US-300-1800 US-600-3600


Note: 1. For IP68 version see caution on physical properties page.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
139
Manual, F/T Transducer Section Help
Document #9620-05-Transducer Section‑26 Theta
5.14.10 Theta (SI Calibration Complex Loading)(Includes IP60/IP65/IP68)1

SI-1000-120 SI-1500-240 SI-2500-400


Note: 1. For IP68 version see caution on physical properties page.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
140
Rev. Description Initiator Date

04 Eco 9230; Corrected typo; "depending" LJH 12/7/11


5.14.11

Customer machines
mounting pattern Sensing Reference
61.1 Frame Origin
as needed in plate. Mounting Adapter 10.013
Remove plate prior Plate 49.1 9.995 Slip Fit 11.5
to machining. Sensing Reference
Frame Origin +X Customer Interface
+X 46.6 (See Note 3)
Manual, F/T Transducer Section

B.C. 100
30° 50±0.025

155 -Z +Z 129
Document #9620-05-Transducer Section‑26

-Y +Y +Y -Y

25.4
DAQ System
4X Tap M12X1.75 11.5

141
95.5 32.8
Net System 1.2 Equally Spaced
DAQ System -X -X Customer Interface
19.1 Tool Adapter 40 H7 9.8
Plate (See Note 3)
97.8 1.0 x 45 Chamfer
Net System Customer Interface
SIDE VIEW TOOL SIDE

Connector for Cable


Theta DAQ/Net Transducer Drawing

Varies Depending on
Sensor Selected

MOUNTING SIDE

NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA


SPECIFIED.
ISOMETRIC VIEW Tel: +1.919.772.0115 Email: info@ati-ia.com
DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
ALL DIMENSIONS ARE IN ISO 9001 Registered Company
Notes: MILLIMETERS.
PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
1. Material: Hardened Stainless Steel. MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
2. Do Not Touch internal electronics or instrumentation. TITLE
DRAWN BY: R Chambers 11/12/08
This could damage the transducer and will void the warranty. Theta Transducer
3. DO NOT EXCEED INTERFACE DEPTH, MAY CAUSE DAMAGE. CHECKED BY: P. Fusco 12/5/08
4. For best accuracy, transducer must be mounted to a surface rigid

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
enough to support loads without deflection. SCALE SIZE DRAWING NUMBER REVISION

3rd ANGLE PROJECTION PROJECT # - SHEET 1 OF 1 1:2 B 9230-05-1331 04


Rev. Description Initiator Date

07 Eco 9037: Delete overload pins JW 10/11/2011

130 H7 Fit 1.3


Chamfer .50X45
Customer Interface 49.1
(See Note 3) Sensing Reference 10 Slip Fit 12
5.14.12

46.6 Frame Origin Customer Interface


6 Dowel Pin.
(See Note 3)
12 Max 100 B.C.
+X 4X Tap M12 x 1.75 11.5 +X
8X Tap M6X1.0 7 40 H7 9.8
Equally Spaced Equally Spaced
Customer Interface Chamfer 1.27X45
Customer Interface Customer Interface
(See Note 3)
Manual, F/T Transducer Section

70±0.0025
EXPOSED CIRCUITRY 22.50° 50±0.025
IN THIS AREA 155 129
DO NOT TOUCH
-Y +Y -Z +Z +Y -Y
Document #9620-05-Transducer Section‑26

45°
18.5
29.5
Sensing Reference
Frame Origin
140 B.C. -X Tool Adapter Plate

142
-X

3.8 SIDE VIEW TOOL SIDE


MOUNTING SIDE

Right Angle
Connector

ISOMETRIC VIEW

NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA


SPECIFIED.
Tel: +1.919.772.0115 Email: info@ati-ia.com
DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
Notes: ALL DIMENSIONS ARE IN ISO 9001 Registered Company
MILLIMETERS.
1. Material: Hardened Stainless Steel. PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
2. Do not touch internal electronics or instrumentation. This could MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
TITLE
damage the transducer and will void the warranty. DRAWN BY: B. Digeso 3/3/00
3. DO NOT EXCEED INTERFACE DEPTH, MAY CAUSE DAMAGE. Theta Transducer without Mounting Adapter Plate
CHECKED BY: D. Norton 7/15/05
4. For best accuracy, the transducer must be mounted to a surface rigid

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
enough to support loads without deflection.
SCALE SIZE DRAWING NUMBER REVISION

3rd ANGLE PROJECTION PROJECT # - SHEET 1 OF 1 1:2 B 9230-05-1104 07


9105‑T‑Theta Transducer without Mounting Adapter Drawing
Rev. Description Initiator Date

05 Eco 10296; Changed Grade of M6 x 12 SHCS from 10.9 to CF 10/25/2012


12.9; Updated Transducer Body without overload pins.
5.14.13
Manual, F/T Transducer Section

ISOMETRIC VIEW
SCALE 1:2.5

M6 x 12 SHCS M6 x 12
Document #9620-05-Transducer Section‑26

Slip Fit for Grade 12.9 Dowel Pin


6 Dowel Pin 12.0

143
CL 130 Ref
155
Boss
Theta Mounting Adapter Plate Drawing

6.35 Thru 1.0 Transducer with


Theta Mounting Mounting Adapter
Adapter Theta Transducer
8X Counterbore holes for
M6 SHCS

NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA


SPECIFIED.
Tel: +1.919.772.0115 Email: info@ati-ia.com
DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
ALL DIMENSIONS ARE IN ISO 9001 Registered Company
Notes: MILLIMETERS.
PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
1. Material: 303 Stainless Steel TITLE
DRAWN BY: C. Flesock, 6/22/2009
2. Mounting Adapter: Customer to machine plate as required for mounting. Theta Mounting Adapter
Supplied with (8) M6 x 12 SHCS, Grade 12.9 and (1) M6 x 12 Dowel Pin, CHECKED BY: P. Fusco, 6/22/2009
DIN 6325. 130 Boss and 6 Dowel Pin used for locating to Theta Transducer.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
SCALE SIZE DRAWING NUMBER REVISION

3rd ANGLE PROJECTION PROJECT # - SHEET 1 OF 1 1:2 B 9230-05-1076 05


PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. Rev. Description Initiator Date
NOT TO BE REPRODUCED IN ANY MANNER EXCEPT ON
ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI. 03 Added Net Dimensions ALH 8/7/08
77.942±0.025 Eco 7255; Dim from center to limits of connector block
04 canged to 124mm from 132mm after connector block LJH 9/4/2009
44.194±0.025 components changed.
(2) 10 Slip Fit 8 Neoprene
(7) 8.7 Thru Rubber
For M8 SHCS Customer Interface Tool
Dust Jacket
5.14.14

Equally Spaced 193.7 Adapter Plate


Customer Interface (6) Tap M10x1.5 10
Equally Spaced 10 Slip Fit 15
Optional Mounting +X Customer Interface
Side Pattern 74 155 Customer Interface
+X
62.500±0.025 Mounting
Adapter Plate
Manual, F/T Transducer Section

B.C. 100

45±0.025 50±0.025
-Z
135°
-Y +Y
Document #9620-05-Transducer Section‑26

+Z
+Y -Y
B.C. 125
40 H7, 15
124
Customer Interface
131.933±0.025 45°
45°

144
106.694±0.025

15° -X
B.C. 180 57.8
-X
Theta IP60 Transducer Drawing

135° Mux & DAQ 0.6 Sensing Reference


System Frame Origin Sensing Reference
(2) 8 Slip Fit 12 Connector For Cable 54.6 (4) Tap M12x1.75 15
Frame Origin
Customer Interface Varies Depending on 70.4 Equally Spaced
Sensor Selected Net System Customer Interface
101.236±0.025

SIDE VIEW TOOL SIDE


MOUNTING SIDE

NOTES: UNLESS
1031 Goodworth Drive, Apex, NC 27539, USA
OTHERWISE SPECIFIED Tel: +1.919.772.0115 Email: info@ati-ia.com
Fax: +1.919.772.8259 www.ati-ia.com
Notes: DO NOT SCALE DRAWING. ISO 9001 Registered Company
DRAWN IN SOLIDWORKS.
1. Material: Stainless Steel and Aluminum ALL DIMENSIONS ARE
2. Do not touch internal electronics or instrumentation. DRAWN BY: TITLE
IN MILLIMETERS. P.Sparrow, 2/16/06
This could damage the transducer and will void warranty. IP60 Theta Transducer
CHECKED BY:
3. Sensing Reference Frame Origin at surface center of Tool Adapter. D.Norton, 2/17/06
ISOMETRIC VIEW WEIGHT LBS:
SCALE SIZE DRAWING NUMBER

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
4. For best accuracy, transducer must be mounted to surfaces rigid 19
enough to support loads without deflection. 1:2 B 9230-05-1263-04
3rd ANGLE PROJECTION ASSEMBLY REF:
PRODUCT RELEASE # DATE: SHEET 1 OF 1
PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. Rev. Description Initiator Date
NOT TO BE REPRODUCED IN ANY MANNER EXCEPT ON
ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI. 01 Initial Issue PS 2/16/2006

02 Added Net Dimensions ALH 8/8/2008

Mounting Adapter Plate Tool Adapter


10 Slip Fit 14
Plate
Customer Interface
5.14.15

44.194±0.025
162.8
74.79 Sensing Reference B.C. 100
B.C. 125 Frame Origin
62.500±0.025 +X +X
Sensing Reference 157.48
Frame Origin
(6) Tap M10X1.5 11
Manual, F/T Transducer Section

Equally Spaced
106.694±0.025 Customer Interface

60° 50±0.025
(135°)
Document #9620-05-Transducer Section‑26

+Y -Y
-Z +Z
-Y +Y
40.025
14
39.990
Membrane Customer Interface
Vent
45°

145
Theta IP65 Transducer Drawing

-X
123.2 61.6 -X
Mux & DAQ 2.40
Mux & DAQ
System System 44.20 27.94 (4) Tap M12X1.75 15
(2) 10 Slip Fit 8 Equally Spaced
Customer Interface 70.7
Customer Interface
Net System
103.1 SIDE VIEW
Net System TOOL SIDE

MOUNTING SIDE

Connector For Cable


Notes: Varies Depending on NOTES: UNLESS 1031 Goodworth Drive, Apex, NC 27539, USA
1. Material: Stainless Steel Sensor Selected OTHERWISE SPECIFIED Tel: +1.919.772.0115 Email: info@ati-ia.com
2. Sensing Reference Frame Origin at Fax: +1.919.772.8259 www.ati-ia.com
DO NOT SCALE DRAWING.
surface center of Tool Adapter. DRAWN IN SOLIDWORKS. ISO 9001 Registered Company
3. Do not disassemble transducer. Doing so ALL DIMENSIONS ARE
could damage transducer and will void warranty. IN MILLIMETERS.
DRAWN BY: TITLE
4. For best accuracy, transducer must be mounted to P.Sparrow, 2/16/06
IP65 Theta Transducer
surfaces rigid enough to support loads without deflection. CHECKED BY:
D.Norton, 2/17/06
5. Cable must be connected to transducer to ISOMETRIC VIEW SCALE SIZE DRAWING NUMBER
WEIGHT LBS:

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
maintain proper seal. 20 1:1.5 B 9230-05-1268-02
6. Cable is IP65 rated only at transducer end. 3rd ANGLE PROJECTION ASSEMBLY REF:
PRODUCT RELEASE # DATE: SHEET 1 OF 1
Rev. Description Initiator Date

04 EC10640: Ad Net System details to the drawing JW 02/05/2013

44.194±0.025 10 Slip Fit 14


Customer Interface
5.14.16

162.8 Mounting Adapter Tool Adapter


106.694±0.025 Plate Plate
+X 74.8
+X B.C. 100
Sensing Reference
62.500±0.025 Frame Origin 157.48

6X Tap M10X1.5 11
Manual, F/T Transducer Section

Equally Spaced
Customer Interface

60° 50.000 0.025

135°
Document #9620-05-Transducer Section‑26

-Z +Z
-Y +Y +Y -Y
Sensing Reference
Frame Origin
B.C. 125

45°

146
-X 61 2.4 4X Tap M12X1.75 15
Theta IP68 Transducer Drawing

-X
Mux & DAQ Equally Spaced
116.2 System Customer Interface
2X 10 Slip Fit 8 Net System 28.2
Customer Interface 70 40.025
44.2 14
Net System 39.990
123.2
Mux & DAQ SIDE VIEW Customer Interface
System TOOL SIDE
Connector for Cable
Varies Depending on
Sensor Selected
MOUNTING SIDE
NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA
SPECIFIED.
Tel: +1.919.772.0115 Email: info@ati-ia.com
Notes: DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
1. Material: Stainless Steel ALL DIMENSIONS ARE IN ISO 9001 Registered Company
2. Sensing Reference Frame Origin at surface center of Tool Adapter. MILLIMETERS.
PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
3. Do not disassemble transducer. Doing so could damage transducer MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
and will void warranty. TITLE
DRAWN BY: P.Sparrow, 2/16/06
4. For best accuracy, transducer must be mounted to surfaces rigid IP68-10m THETA Transducer
enough to support loads without deflection. ISOMETRIC VIEW CHECKED BY: D. Norton 2/17/06
5. Cable must be connected to transducer to maintain proper seal.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
6. Cable is IP68 rated only at transducer end. Transducer is IP68 rated SCALE SIZE DRAWING NUMBER REVISION
in freshwater environment at a depth of up to 10 meters. 3rd ANGLE PROJECTION PROJECT # SHEET 1 OF 1 1:1.5 B 9230-05-1273 04
Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

5.15 Omega85 Specifications (Includes IP60/IP65/IP68 Versions)


5.15.1 Omega85 Physical Properties
Table 5.84—Omega85 Physical Properties
Single‑Axis Overload    (US) Standard Units (SI) Metric Units
Fxy ±2800 lbf ±13000 N
Fz ±6100 lbf ±27000 N
Txy ±4400 inf‑lb ±500 Nm
Tz ±5400 inf‑lb ±610 Nm
Stiffness (Calculated)   
X‑axis & Y‑axis forces (Kx, Ky) 4.4x10 5 lb/in 7.7x10 7 N/m
Z‑axis force (Kz) 5
6.8x10 lb/in 1.2x10 8 N/m
X‑axis & Y‑axis torque (Ktx, Kty) 7.2x10 5 lbf‑in/rad 8.1x10 4 Nm/rad
Z‑axis torque (Ktz) 1.2x10 6 lbf‑in/rad 1.3x10 5 Nm/rad
Resonant Frequency
Fx, Fy, Tz 2100 Hz 2100 Hz
Fz, Tx, Ty 3000 Hz 3000 Hz
Physical Specifications   
Weight1 1.45 lb 0.658 kg
1
Diameter 3.35 in 85.1 mm
1
Height 1.32 in 33.4 mm
Note:
1. Specifications include standard interface plates.

5.15.2 Omega85 IP65/IP68 Physical Properties


Table 5.85—Omega85 IP65/IP68 Physical Properties
Single‑Axis Overload    (US) Standard Units (SI) Metric Units
Fxy ±2800 lbf ±13000 N
Fz ±6100 lbf ±27000 N
Txy ±4400 inf‑lb ±500 Nm
Tz ±5400 inf‑lb ±610 Nm
Stiffness (Calculated)   
X‑axis & Y‑axis forces (Kx, Ky) 4.4x10 5 lb/in 7.7x10 7 N/m
Z‑axis force (Kz) 6.8x10 5 lb/in 1.2x10 8 N/m
X‑axis & Y‑axis torque (Ktx, Kty) 5
7.2x10 lbf‑in/rad 8.1x10 4 Nm/rad
Z‑axis torque (Ktz) 1.2x10 6 lbf‑in/rad 1.3x10 5 Nm/rad
Resonant Frequency
Fx, Fy, Tz N/A N/A
Fz, Tx, Ty N/A N/A
Physical Specifications   
Weight1 4.2 lb 1.91 kg
1
Diameter 3.65 in 92.7 mm
1
Height 1.52 in 38.7 mm
Note:
1. Specifications include standard interface plates.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
147
Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

CAUTION: When submerged, IP68 transducers exhibit a decrease


in Fz range related to the submersion depth. This loss is the result of
pressure‑induced preloading on the transducer. The preload can be
masked by biasing the transducer at the depth prior to applying the load
to be measured. The following estimates are for room temperature fresh
water at sea level.
Submersion Depth
IP68 Omega85 US Metric
Fz preload at 10 m depth 128 lb 570 N
Fz preload at other depths ‑3.9 lb/ft × depthInFeet ‑57 N/m × depthInMeters

5.15.3 Calibration Specifications (excludes CTL calibrations)


Table 5.86— Omega85 Calibrations (excludes CTL calibrations)1, 2
(US) Standard Fx,Fy Fz3 Tx,Ty Tz Fx,Fy Fz3 Tx,Ty Tz
Sensor
Calibration (lbf) (lbf) (lbf‑in) (lbf‑in) (lbf) (lbf) (lbf‑in) (lbf‑in)
Omega85 US‑105‑185 105 210 185 185 1/52 3/130 3/112 1/48
Omega85 US‑210‑370 210 420 370 370 5/128 3/64 3/56 1/24
Omega85 US‑420‑740 420 840 740 740 5/64 3/32 3/28 1/12
(SI) Metric Fx,Fy Fz 3
Tx,Ty Tz Fx,Fy Fz 3
Tx,Ty Tz
Sensor
Calibration (N) (N) (Nm) (Nm) (N) (N) (Nm) (Nm)
Omega85 SI‑475‑20 475 950 20 20 1/14 3/28 5/1496 7/2992
Omega85 SI‑950‑40 950 1900 40 40 1/7 3/14 5/748 7/1496
Omega85 SI‑1900‑80 1900 3800 80 80 2/7 3/7 5/374 7/748
Sensing Ranges Resolution (DAQ, Net F/T)4
Notes:
1. These system resolutions quoted are the effective resolution after dropping four counts of noise. The effective
resolution can be improved with filtering.
2. Applied loads must be within range in each of the six axes for the F/T sensor to measure correctly.
3. For IP68 version see caution on physical properties page.
4. DAQ resolutions are typical for a 16‑bit data acquisition system.

NOTICE: The Omega85 does not support an on‑board mux board, therefore it cannot be used with the F/T
Controller. For Controller F/T systems we recommend the Mini85.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
148
Manual, F/T Transducer Section Help
Document #9620-05-Transducer Section‑26 Omega85
5.15.4 Omega85 (US Calibration Complex Loading)(Includes IP65/IP68)1

US-105-185 US-210-370 US-420-740


Note: 1. For IP68 version see caution on physical properties page.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
149
Manual, F/T Transducer Section
Help
Document #9620-05-Transducer Section‑26
Omega85
5.15.5 Omega85 (SI Calibration Complex Loading)(Includes IP65/IP68)1

SI-475-20 SI-950-40 SI-1900-80


Note: 1. For IP68 version see caution on physical properties page.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
150
Rev. Description Initiator Date

03 ECO 9072: Add Net System connector block outline to JW 10/25/2011


Side View

2X 5 Slip Fit 11 33.4


Customer Interface
(See Note 4) 2X 5 Slip Fit 6.5
Tool Customer Interface
13.860±0.025 Adapter 23.383±0.025
19.5 (See Note 4)
Mounting Plate
+X B.C. 74 Adapter +X
Plate B.C. 54
Manual, F/T Transducer Section

37±0.025
27±0.025
40.500±0.025
+Y -Z +Z 85 -Y
71.306±0.025 -Y +Y
60.1
Document #9620-05-Transducer Section‑26

Sensing Reference
Frame Origin
69.5°

6X Tap M5X0.8 6.5


-X Pairs Equally Spaced -X
6X Tap M5X0.8 11

151
Pairs Equally Spaced Customer Interface Sensing Reference
5.15.6 Omega85 Transducer Drawing

31.7 (See Note 4) Frame Origin


Customer Interface
(See Note 4) DAQ System
14 20°
44.2 DAQ System
Net System 18.3 40°
Net System Typ.
Connector For Cable
Varies Depending On SIDE VIEW
Sensor Selected 10° TOOL SIDE

20°
Typ.
MOUNTING SIDE
ISOMETRIC VIEW

NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA


SPECIFIED.
Tel: +1.919.772.0115 Email: info@ati-ia.com
DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
Notes: ALL DIMENSIONS ARE IN ISO 9001 Registered Company
1. Material: Hardened stainless steel and aluminum. MILLIMETERS.
PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
2. Sensing Reference Frame Origin at surface center of Tool Adapter. MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
3. Do not disassemble transducer. Doing so TITLE
DRAWN BY: D. Swanson 8/28/08
could damage transducer and will void warranty. Omega85 Transducer
4. DO NOT EXCEED INTERFACE DEPTH, MAY CAUSE DAMAGE. CHECKED BY: P. Fusco 8/28/08
5. For best accuracy, transducer must be mounted to surfaces

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
rigid enough to support loads without deflection. SCALE SIZE DRAWING NUMBER REVISION

3rd ANGLE PROJECTION PROJECT # - SHEET 1 OF 1 1:1 B 9230-05-1341 03


Rev. Description Initiator Date

03 Eco 2929; P80 was Magnalube. JHS 12/9/2003


Note 7 3 Eco 5722; Added Connector Orientation View.
04 Replaced 3500-1958005-21 with 3500-1958005-12. CF 8/15/2007
Created Sheet 2. Updated Notes and Title Block.
Eco 8548; Replaced 3410-0001087-01, 3700-20-2194, &
3700-20-2218 with 9005-20-1111. Changed fasteners
05 3500-106040-12 & 3500-1058010-12 to -15A. Added CF 5/9/2011
Torque & Loctite specs. Updated Notes & Title Block.

1 Note 6
2 Pre / 24 in-oz
Manual, F/T Transducer Section

222 / 24 in-oz 4 Connector Orientation


Document #9620-05-Transducer Section‑26

5
Magnalube
O-Ring

152
6
Connector Orientation View
5.15.7 Omega85 IP65 Transducer Drawing

8 ITEM NO. QTY. PART NUMBER DESCRIPTION


1 1 1510-2313002-15 Tri-Start TVP00RW-15-15SC
2 4 3500-1058010-15A M3 x 10mm SHCS MB, ND Microspheres
3 4 3500-1062040-15A M4 x 40mm SHCS MB w/Microspheres
4 1 3500-1958005-12 M3 X 5 Set screw
5 1 3540-0101062-21 1/16 Dowel Pin S.S.
6 1 3700-20-2219 C19 Tool Housing
Notes: 7 1 4010-0000031-01 Bendix Gasket
1. Use 26 ga wire. Strip end for crimp socket just enough (.25") 8 1 9005-20-1111 19 Pin Tool Pin Block SubAssy
so that bare wire is concealed inside of pin. NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA
SPECIFIED.
2. Crimp setting for crimp pin must be setting "3". Tel: +1.919.772.0115 Email: info@ati-ia.com
3. Use no heat shrink on crimp sockets. DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
4. Sockets come connected. ALL DIMENSIONS ARE IN ISO 9001 Registered Company
MILLIMETERS.
5. Connector is rated for 3 AMPS 250 V PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
6. Trim pigtails of connector to 2-1/2" before soldering. MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
TITLE
7. If Mounting on QC, apply Loctite 222 and Torque to 25 in-lbs. If DRAWN BY: B. Digeso, 4/19/01
module is to be placed in inventory, bag dry loose fasteners. C15C Tool Module Assembly
CHECKED BY: J. Snape, 4/23/01

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
SCALE SIZE DRAWING NUMBER REVISION

3rd ANGLE PROJECTION PROJECT # - SHEET 1 OF 2 1:1 B 9120-C15C-T 05


Rev. Description Initiator Date

01 Initial Drawing RKC 6/29/2011

2X 5 Slip Fit 9 38.7


13.860±0.025 23.383±0.025
Customer Interface
Tool 5
Mounting 2X Slip Fit 8
+X Adapter +X 5
Adapter Plate Customer Interface
B.C. 74 Plate

Sensing Reference
Frame Origin
37±0.025
Manual, F/T Transducer Section

27±0.025 92.7

-Z +Z
-Y +Y +Y -Y
Document #9620-05-Transducer Section‑26

71.306±0.025
69.5° 40.500±0.025
85.9
B.C. 54
Sensing Reference
Frame Origin
6X Tap M5X0.8 8
Pairs Equally Spaced

153
Customer Interface
6X Tap M5X0.8 9
Pairs Equally Spaced
Customer Interface
5.15.8 Omega85 IP68 Transducer Drawing

68.9 -X
Connector for Cable -X DAQ System
Varies Depending on 20°
Sensor Selected 37.2 40°
79.9
10° Typ
Net System
SIDE VIEW
TOOL SIDE
20°
Typ

MOUNTING SIDE NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA
SPECIFIED.
Tel: +1.919.772.0115 Email: info@ati-ia.com
Notes: DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
ISOMETRIC VIEW ALL DIMENSIONS ARE IN ISO 9001 Registered Company
1. Material: Stainless Steel MILLIMETERS.
2. Sensing Reference Frame Origin at surface center of Tool Adapter. PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
3. Do not disassemble transducer. Doing so could damage the transducer
TITLE
and will void warranty. DRAWN BY: R. Chambers 6/29/11
4. For best accuracy, transducer must be mounted to surfaces rigid enough CHECKED BY: D. Swanson 6/29/11
IP68 Omega85 Transducer
to support loads without deflection.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
5. Cable must be connected to transducer to maintain proper seal. SCALE SIZE DRAWING NUMBER REVISION
6. Cable is only IP68 rated at transducer end.
3rd ANGLE PROJECTION PROJECT # 101220-1 SHEET 1 OF 1 1:1 B 9230-05-1396 01
Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

5.16 Omega160 Specifications (Includes IP60/IP65/IP68 Versions)


5.16.1 Omega160 Physical Properties
Table 5.87—Omega160 Physical Properties
Single‑Axis Overload    (US) Standard Units (SI) Metric Units
Fxy ±3900 lbf ±18000 N
Fz ±11000 lbf ±48000 N
Txy ±15000 inf‑lb ±1700 Nm
Tz ±17000 inf‑lb ±1900 Nm
Stiffness (Calculated)   
X‑axis & Y‑axis forces (Kx, Ky) 4.0x10 5 lb/in 7.0x10 7 N/m
Z‑axis force (Kz) 5
6.8x10 lb/in 1.2x10 8 N/m
X‑axis & Y‑axis torque (Ktx, Kty) 2.9x10 6 lbf‑in/rad 3.3x10 5 Nm/rad
Z‑axis torque (Ktz) 4.6x10 6 lbf‑in/rad 5.2x10 5 Nm/rad
Resonant Frequency
Fx, Fy, Tz 1300 Hz 1300 Hz
Fz, Tx, Ty 1000 Hz 1000 Hz
Physical Specifications   
Weight1 6 lb 2.72 kg
1
Diameter 6.16 in 157 mm
1
Height 2.2 in 55.9 mm
Note:
1. Specifications include standard interface plates.

5.16.2 Omega160 IP160 Physical Properties (Includes ECAT)


Table 5.88—Omega160 IP160 Physical Properties
Single‑Axis Overload    (US) Standard Units (SI) Metric Units
Fxy ±3900 lbf ±18000 N
Fz ±11000 lbf ±48000 N
Txy ±15000 inf‑lb ±1700 Nm
Tz ±17000 inf‑lb ±1900 Nm
Stiffness (Calculated)   
X‑axis & Y‑axis forces (Kx, Ky) 4.0x10 5 lb/in 7.0x10 7 N/m
Z‑axis force (Kz) 6.8x10 5 lb/in 1.2x10 8 N/m
X‑axis & Y‑axis torque (Ktx, Kty) 6
2.9x10 lbf‑in/rad 3.3x10 5 Nm/rad
Z‑axis torque (Ktz) 4.6x10 6 lbf‑in/rad 5.2x10 5 Nm/rad
Resonant Frequency
Fx, Fy, Tz 1100 Hz 1100 Hz
Fz, Tx, Ty 1000 Hz 1000 Hz
Physical Specifications   
Weight1 16.9 lb 7.67 kg
1
Diameter 7.63 in 194 mm
1
Height 2.27 in 57.7 mm
Note:
1. Specifications include standard interface plates.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
154
Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

5.16.3 Omega160 IP65/IP68 Physical Properties


Table 5.89—Omega160 IP65/IP68 Physical Properties
Single‑Axis Overload    (US) Standard Units (SI) Metric Units
Fxy ±3900 lbf ±18000 N
Fz ±11000 lbf ±48000 N
Txy ±15000 inf‑lb ±1700 Nm
Tz ±17000 inf‑lb ±1900 Nm
Stiffness (Calculated)   
X‑axis & Y‑axis forces (Kx, Ky) 4.0x10 5 lb/in 7.0x10 7 N/m
Z‑axis force (Kz) 6.8x10 5 lb/in 1.2x10 8 N/m
X‑axis & Y‑axis torque (Ktx, Kty) 2.9x10 6 lbf‑in/rad 3.3x10 5 Nm/rad
Z‑axis torque (Ktz) 6
4.6x10 lbf‑in/rad 5.2x10 5 Nm/rad
Resonant Frequency
Fx, Fy, Tz 1200 Hz 1200 Hz
Fz, Tx, Ty 900 Hz 900 Hz
Physical Specifications   
Weight1 16 lb 7.26 kg
1
Diameter 6.5 in 165 mm
1
Height 2.59 in 65.9 mm
Note:
1. Specifications include standard interface plates.

CAUTION: When submerged, IP68 transducers exhibit a decrease


in Fz range related to the submersion depth. This loss is the result of
pressure‑induced preloading on the transducer. The preload can be
masked by biasing the transducer at the depth prior to applying the load
to be measured. The following estimates are for room temperature fresh
water at sea level.
Submersion Depth
IP68 Omega160 US Metric
Fz preload at 10 m depth 429 lb 1907 N
Fz preload at other depths ‑13 lb/ft × depthInFeet ‑191 N/m × depthInMeters

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
155
Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

5.16.4 Calibration Specifications (excludes CTL calibrations)


Table 5.90— Omega160 Calibrations (excludes CTL calibrations)1, 2
(US) Standard Fx,Fy Fz3 Tx,Ty Tz Fx,Fy Fz3 Tx,Ty Tz
Sensor
Calibration (lbf) (lbf) (lbf‑in) (lbf‑in) (lbf) (lbf) (lbf‑in) (lbf‑in)
Omega160 US‑200‑1000 200 500 1000 1000 1/32 1/16 1/8 1/8
Omega160 US‑300‑1800 300 875 1800 1800 5/68 5/34 5/16 5/16
Omega160 US‑600‑3600 600 1500 3600 3600 1/8 1/4 1/2 1/4
(SI) Metric Fx,Fy Fz 3
Tx,Ty Tz Fx,Fy Fz 3
Tx,Ty Tz
Sensor
Calibration (N) (N) (Nm) (Nm) (N) (N) (Nm) (Nm)
Omega160 SI‑1000‑120 1000 2500 120 120 1/4 1/4 1/40 1/80
Omega160 SI‑1500‑240 1500 3750 240 240 1/4 1/2 1/20 1/40
Omega160 SI‑2500‑400 2500 6250 400 400 1/2 3/4 1/20 1/20
Sensing Ranges Resolution (DAQ, Net F/T)4
Notes:
1. These system resolutions quoted are the effective resolution after dropping four counts of noise. The effective
resolution can be improved with filtering.
2. Applied loads must be within range in each of the six axes for the F/T sensor to measure correctly.
3. For IP68 version see caution on physical properties page.
4. DAQ resolutions are typical for a 16‑bit data acquisition system.

5.16.5 CTL Calibration Specifications


Table 5.91— Omega160 CTL Calibrations1, 2
(US) Standard Fx,Fy Fz3 Tx,Ty Tz Fx,Fy Fz3 Tx,Ty Tz
Sensor
Calibration (lbf) (lbf) (lbf‑in) (lbf‑in) (lbf) (lbf) (lbf‑in) (lbf‑in)
Omega160 US‑200‑1000 200 500 1000 1000 1/16 1/8 1/4 1/4
Omega160 US‑300‑1800 300 875 1800 1800 5/34 5/17 5/8 5/8
Omega160 US‑600‑3600 600 1500 3600 3600 1/4 1/2 1 1/2
(SI) Metric Fx,Fy Fz 3
Tx,Ty Tz Fx,Fy Fz 3
Tx,Ty Tz
Sensor
Calibration (N) (N) (Nm) (Nm) (N) (N) (Nm) (Nm)
Omega160 SI‑1000‑120 1000 2500 120 120 1/2 1/2 1/20 1/40
Omega160 SI‑1500‑240 1500 3750 240 240 1/2 1 1/10 1/20
Omega160 SI‑2500‑400 2500 6250 400 400 1 1 1/2 1/10 1/10
Sensing Ranges Resolution (Controller)
Notes:
1. CTL resolutions are typical. System resolutions quoted are the effective resolution after dropping eight counts of
noise. The effective resolution can be improved with filtering.
2. Applied loads must be within range in each of the six axes for the F/T sensor to measure correctly.
3. For IP68 version see caution on physical properties page.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
156
Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

5.16.6 CTL Analog Output


Table 5.92— Omega160 Analog Output
(US) Standard Fx,Fy Fz2 Tx,Ty,Tz Fx,Fy Fz2 Tx,Ty,Tz
Sensor
Calibration (lbf) (lbf) (lbf‑in) (lbf/V) (lbf/V) (lbf‑in/V)
Omega160 US‑200‑1000 ±200 ±500 ±1000 20 50 100
Omega160 US‑300‑1800 ±300 ±875 ±1800 30 87.5 180
Omega160 US‑600‑3600 ±600 ±1500 ±3600 60 150 360
(SI) Metric Fx,Fy Fz Tx,Ty,Tz Fx,Fy Fz 2
Tx,Ty,Tz
Sensor
Calibration (N) (N) (Nm) (N/V) (N/V) (Nm/V)
Omega160 SI‑1000‑120 ±1000 ±2500 ±120 100 250 12
Omega160 SI‑1500‑240 ±1500 ±3750 ±240 150 375 24
Omega160 SI‑2500‑400 ±2500 ±6250 ±400 250 625 40
Analog Output Range Analog ±10V Sensitivity1
Notes:
1. ±5V Sensitivity values are double the listed ±10V Sensitivity values.
2. For IP68 version see caution on physical properties page.

5.16.7 CTL Counts Value


Table 5.93—Counts Value
Fx, Fy, Fz Tx, Ty, Tz Fx, Fy, Fz Tx, Ty, Tz
Sensor Calibration
(/ lbf) (/ lbf‑in) (/ N) (/ Nm)
Omega160 US‑200–1000 / SI‑1000–120 128 64 32 320
Omega160 US‑300–1800 / SI‑1500–240 54.4 12.8 16 160
Omega160 US‑600–3600 / SI‑2500–400 32 16 16 80
Omega160 Tool Transform Factor See Tool Transform Factor table
Counts Value – Standard (US) Counts Value – Metric (SI)

5.16.8 Tool Transform Factor


Table 5.94—Tool Transform Factor
Sensor Calibration US (English) SI (Metric)
Omega160 US‑200–1000 / SI‑1000–120 0.02 in/lbf 1 mm/N
Omega160 US‑300–1800 / SI‑1500–240 0.0425 in/lbf 1 mm/N
Omega160 US‑600–3600 / SI‑2500–400 0.02 in/lbf 2 mm/N

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
157
Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26
Help
Omega160
5.16.9 Omega160 (US Calibration Complex Loading)
(Includes IP60/IP65/IP68)1

US-200-1000 US-300-1800 US-600-3600


Note: 1. For IP68 version see caution on physical properties page.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
158
Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26
Help
Omega160
5.16.10 Omega160 (SI Calibration Complex Loading)
(Includes IP60/IP65/IP68)1

SI-1000-120 SI-1500-240 SI-2500-400


Note: 1. For IP68 version see caution on physical properties page.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
159
Rev. Description Initiator Date
Eco 7882; Changed dowel hole depth on customer
08 interface from 12 to 10; Added B.C. 100 dimension. CF 7/19/2010
Updated Notes and Title Block.

60°
5.16.11

18.12±0.013
(9) Tap M6 x 1.0 30
Sets of 3 Equally Spaced
Customer Interface 12 Tool 10 Slip Fit 10
30° Adapter +X
(See Note 4) +X Customer Interface
Plate (See Note 3)
Manual, F/T Transducer Section

Sensing Reference
140 B.C. Frame Origin 40 H7 10
67.62±0.013 Customer Interface
50±0.013 (See Note 3)
156.5
EXPOSED CIRCUITRY
-Y IN THIS AREA +Y -Z +Z +Y -Y
Document #9620-05-Transducer Section‑26

DO NOT TOUCH

49.50±0.013 45°
Right Angle (4) Tap M10 x 1.5 10
Connector Equally Spaced B.C. 100
Customer Interface
29.5 (See Note 3)
(2) 6 Dowel Pin

160
-X
7.49 -X Sensing Reference
49.50±0.013 Frame Origin
3.8
43.94
16.7
MOUNTING SIDE TOOL SIDE
SIDE VIEW

ISOMETRIC VIEW

NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA


SPECIFIED.
Notes: Tel: +1.919.772.0115 Email: info@ati-ia.com
1. Material: Hardened Stainless Steel and Aluminum DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
ALL DIMENSIONS ARE IN ISO 9001 Registered Company
2. Do not touch internal electronics or instrumentation. MILLIMETERS.
This could damage the transducer and will void the warranty. PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY MANNER
EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
3. DO NOT EXCEED INTERFACE DEPTH, MAY CAUSE DAMAGE.
TITLE
4. No threads present first 13mm of interface. DRAWN BY: B. Digeso 3/7/00
5. For best accuracy, transducer must be mounted to surfaces rigid enough CHECKED BY: D. Norton 7/15/05
Omega160 Mux without Mounting Adapter Plate
to support loads without deflection.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
Omega160 Transducer without Mounting Adapter Drawing

SCALE SIZE DRAWING NUMBER REVISION

3rd ANGLE PROJECTION PROJECT # - SHEET 1 OF 1 1:2 B 9230-05-1093 08


Rev. Description Initiator Date
05 Eco 16115; Removed press fit dowel callout. LJH 1/9/2018

Customer machines
mounting pattern as Mounting Tool 2X 10 Slip Fit 10
5.16.12

Adapter 55.9 Adapter Customer Interface


needed in plate. +X
Remove plate prior Plate 43.9 Plate (See Note 2)
to machining. +X
45°

4X Tap M10 x 1.5 10


Sensing Reference B.C. 100
Frame Origin Equally Spaced
Manual, F/T Transducer Section

Customer Interface
Sensing Reference (See Note 2)
Frame Origin

-Y +Y 156.5 -Z +Z +Y -Y

96
Document #9620-05-Transducer Section‑26

38.6 Right Angle


Connector 53 Thru
-X -X (See Notes 3 & 5)
19.4

161
15°
8.9
45° SIDE VIEW TOOL SIDE

MOUNTING SIDE

ISOMETRIC VIEW

NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA


Notes: SPECIFIED.
Tel: +1.919.772.0115 Email: info@ati-ia.com
Omega160 Transducer with 53 mm Through Hole

1. Material: Hardened Stainless Steel and Aluminum. DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
2. DO NOT EXCEED INTERFACE DEPTH, MAY CAUSE DAMAGE. ALL DIMENSIONS ARE IN ISO 9001 Registered Company
3. Do not touch internal electronics or instrumentation. This could MILLIMETERS.
PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
damage the transducer and will void warranty. MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
4. For best accuracy, transducer must be mounted to a surface rigid TITLE
DRAWN BY: L. Fisher, 12/13/11
enough to support loads without deflection.
5. Do not allow items passing through center hole to contact transducer. CHECKED BY: R. Chambers, 12/14/11
TIF Omega160 Transducer with 53mm Thru Hole
Contact will affect reading accuracy.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
SCALE SIZE DRAWING NUMBER REVISION

3rd ANGLE PROJECTION PROJECT # 111025-1 SHEET 1 OF 1 1:2 B 9230-05-1412 05


Rev. Description Initiator Date
Eco 7882; Changed Tap hole size on customer
09 interface holes from M12 to M10. Updated Notes. CF 7/19/2010
Updated Title Block.
10 Eco 15263; Eliminated limit dim on 10mm dowel LJH 1/24/2017
callout.
Mounting
Adapter 55.9
5.16.13

Customer machines Plate Tool


mounting pattern in 43.9 Adapter 10 Slip Fit 10
plate as needed. Plate +X Customer Interface
Remove plate prior +X
to machining. (See Note 3)

40 H7 10
Customer Interface
Manual, F/T Transducer Section

(See Note 3) B.C. 100


156.5 50±0.013

-Y +Y -Z +Z +Y -Y

Sensing Reference
Document #9620-05-Transducer Section‑26

45° Frame Origin


38.6
DAQ System (4) Tap M10 x 1.5 10
Equally Spaced
Customer Interface
(See Note 3)
-X Sensing Reference -X
12.2
96 Frame Origin

162
DAQ System
TOOL SIDE
96.6 14.7
Net System 44.8 DAQ System 19.1
Net System
Net System

SIDE VIEW
MOUNTING SIDE

ISOMETRIC VIEW

NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA


SPECIFIED.
Notes: Tel: +1.919.772.0115 Email: info@ati-ia.com
1. Material: Hardened Stainless Steel and Aluminum DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
2. Do not touch internal electronics or instrumentation. ALL DIMENSIONS ARE IN ISO 9001 Registered Company
MILLIMETERS.
This could damage the transducer and will void the warranty. PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY MANNER
3. DO NOT EXCEED INTERFACE DEPTH, MAY CAUSE DAMAGE. EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
TITLE
4. For best accuracy, transducer must be mounted to surfaces rigid enough DRAWN BY: J.Snape 1/9/02
Omega160 Transducer with Mounting Adapter Drawing

to support loads without deflection. Omega160 DAQ/Net w/ Mtg Adapter Plate


CHECKED BY: DP 1/9/02

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
SCALE SIZE DRAWING NUMBER REVISION

3rd ANGLE PROJECTION PROJECT # SHEET 1 OF 1 1:2 B 9230-05-1131 10


PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. Rev. Description Initiator Date
NOT TO BE REPRODUCED IN ANY MANNER EXCEPT ON
ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI. 04 Added Net Dimensions ALH 8/7/2008
76.547±0.025 Eco 7255; Dim from center to limit of connector block
05 changed to 124mm from 132mm as a result of LJH 9/4/2009
(2) 10 Slip Fit 10 connector block component changes.
16.176±0.025 Customer Interface 10 Slip Fit 11
76.547±0.025 Customer Interface
(14) 8.7 Thru
5.16.14

57.7 156.5
For M8 SHCS
60.370±0.025 Customer Interface
15° 15° Optional Mounting +x
+X (4) Tap M10 x 1.5
Side Pattern 40 H7f 12 15
Neoprene
B.C. 180 Rubber Customer Interface Equally Spaced
60° Dust Jacket Customer Interface
Mounting
Manual, F/T Transducer Section

Adapter Plate
Tool
Adapter Plate

120° 45.002±0.025 50±0.025

-Y 45° +Y -Z +Z
Document #9620-05-Transducer Section‑26

+Y -Y

124 131.941±0.025 Sensing Reference


Frame Origin
B.C. 125
45° Typ B.C. 100

163
8° Typ

193.7
-X 135° 57.8 -X
(6) Tap M10x1.5 10 Mux & DAQ
15° System 3
Equally Spaced 57 Sensing Reference
Customer Interface Frame Origin
Connector For 70.4
Cable Varies Net System
Depending on
Omega160 IP60 Transducer Drawing

Sensor Selected SIDE VIEW TOOL SIDE


(2) 8 Slip Fit 12
Customer Interface 77.947±0.025

101.242±0.025

MOUNTING SIDE

1031 Goodworth Drive, Apex, NC 27539, USA


NOTES: UNLESS Tel: +1.919.772.0115 Email: info@ati-ia.com
OTHERWISE SPECIFIED
Fax: +1.919.772.8259 www.ati-ia.com
DO NOT SCALE DRAWING. ISO 9001 Registered Company
Notes: DRAWN IN SOLIDWORKS.
1. Material: Stainless Steel and Aluminum ALL DIMENSIONS ARE DRAWN BY: TITLE
2. Sensing Reference Frame Origin at Surface Center of Tool Adapter. IN MILLIMETERS. P.Sparrow, 2/16/06
IP60 Omega160 Transducer
3. Do not touch internal electronics or instrumentation. CHECKED BY:
ISOMETRIC VIEW D.Norton, 2/17/06
This could damage the transducer and will void warranty. SCALE SIZE DRAWING NUMBER
WEIGHT LBS:
4. For best accuracy, transducer must be mounted to surfaces rigid 17

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
1:2 B 9230-05-1264-05
enough to support loads without deflection. 3rd ANGLE PROJECTION ASSEMBLY REF:
PRODUCT RELEASE # DATE: SHEET 1 OF 1
Rev. Description Initiator Date
6X M10 x 1.5 10
Equally Spaced 01 Initial Issue KHS 07/24/2015
14X 8.700 Thru
Customer Interface For M8 SHCS
2X 10mm Slip Fit 8
Customer Interface
Customer Interface 10mm Slip Fit 12
Optional Mounting
76.5±0.025 Side Pattern Customer Interface
5.16.15

B.C. 180 16.176±0.025 4X Tap M10 x 1.5


Mounting Adapter 40 H7 12 16
Plate 57.7 Customer Interface 45° Equally Spaced
B.C. 125 +X Customer Interface
Neoprene +X
76.547±0.025 78.1 Rubber
Dust Jacket
126 193.7
Manual, F/T Transducer Section

6X 45° Tool Adapter


Plate

50±0.025
7X 8°
-Y +Y
-Z +Z +Y
Document #9620-05-Transducer Section‑26

-Y
DC Power Sensing Reference
Frame Origin
45.002±0.025
Ring Terminal B.C. 100
131.941±0.025 (For Optional
8.8 Earth Ground
Connection)
60.370±0.025

164
2X 8mm Slip Fit 11.9
Customer Interface -X -X 156.5
EtherCAT
LED Indicators
77.947±0.025 3 Sensing Reference
101.242±0.025 Frame Origin
50.8
EtherCAT
(Optional PoE) 8.8 SIDE VIEW TOOL SIDE

MOUNTING SIDE
ECAT Omega160 IP60 Transducer Drawing

NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA


SPECIFIED.
Tel: +1.919.772.0115 Email: info@ati-ia.com
DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
ALL DIMENSIONS ARE IN ISO 9001 Registered Company
MILLIMETERS.
Notes: PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
1. Material: Stainless Steel and Aluminum MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
TITLE
2. Sensing Reference Frame Origin at Surface Center of Tool Adapter. DRAWN BY: K. Schnatter 7/22/2015
3. Do not disassemble transducer. Doing so could damage transducer and will void warranty. ECAT Omega160-IP60 Transducer
CHECKED BY: P. Fusco 7/31/15
4. For best accuracy, transducer must be mounted to a surface rigid enough to support loads without

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
deflection.
SCALE SIZE DRAWING NUMBER REVISION

3rd ANGLE PROJECTION PROJECT # 150713-1 SHEET 1 OF 2 1:2 B 9230-05-1487 01


Pin No. Signal Pin No. Signal
1 V+ 1 TX+
3 GND 2 RX+
4 N/C 3 TX-
4 RX-
Manual, F/T Transducer Section

Shell Connector Block Housing

DC Power Connector D-Coded


3 pin Male M8

EtherCAT Connector
Document #9620-05-Transducer Section‑26

4 pin Female M12 D-Coded

165
NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA
SPECIFIED.
Tel: +1.919.772.0115 Email: info@ati-ia.com
DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
ALL DIMENSIONS ARE IN ISO 9001 Registered Company
MILLIMETERS.
PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
ISOMETRIC VIEW MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
TITLE
DRAWN BY: K. Schnatter 7/22/2015
CHECKED BY: P. Fusco 7/31/15
ECAT Omega160-IP60 Transducer

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
SCALE SIZE DRAWING NUMBER REVISION

3rd ANGLE PROJECTION PROJECT # 150713-1 SHEET 2 OF 2 5:1 B 9230-05-1487 01


PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. Rev. Description Initiator Date
NOT TO BE REPRODUCED IN ANY MANNER EXCEPT ON
ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI. 01 Initial Issue PS 2/16/2006

02 Added Net Dimensions ALH 8/8/2008

76.547±0.025 Sensing Reference


Mounting Adapter Frame Origin 10 Slip Fit 16
5.16.16

16.176±0.025 Customer Interface


Plate Tool Adapter
Plate
157.5
165 65.91
76.547±0.025 +X +X
B.C. 100
40 H7 20
Customer Interface
Manual, F/T Transducer Section

124.5
120° Mux & DAQ
System 50±0.025
Document #9620-05-Transducer Section‑26

-Y +Y 117.5
Net System -Z +Z
+Y -Y
45°
Membrane Sensing Reference
Vent Frame Origin
15°
45°

166
(2) 10 Slip Fit 10
Customer Interface
-X -X
15° 63.3 6.22
B.C. 125 (6) Tap M8X1.25 12 Mux & DAQ (4) Tap M10X1.5 15
Omega160 IP65 Transducer Drawing

Equally Spaced System 15.24 Equally Spaced


44.20 Customer Interface
Customer Interface 70.5
Net System
MOUNTING SIDE SIDE VIEW
TOOL SIDE

Connector for Cable


Varies Depending on
Sensor Selected
Notes: NOTES: UNLESS 1031 Goodworth Drive, Apex, NC 27539, USA
1. Material: Stainless Steel OTHERWISE SPECIFIED Tel: +1.919.772.0115 Email: info@ati-ia.com
2. Sensing Reference Frame Origin at Fax: +1.919.772.8259 www.ati-ia.com
surface center of Tool Adapter. DO NOT SCALE DRAWING.
DRAWN IN SOLIDWORKS. ISO 9001 Registered Company
3. Do not disassemble transducer. Doing so ALL DIMENSIONS ARE
could damage transducer and will void warranty. IN MILLIMETERS.
DRAWN BY: TITLE
4. For best accuracy, transducer must be mounted to P.Sparrow, 2/16/06
surfaces rigid enough to support loads without deflection. IP65 Omega160 Transducer
CHECKED BY:
D.Norton, 2/17/06
5. Cable must be connected to transducer to SCALE SIZE DRAWING NUMBER
WEIGHT LBS:

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
maintain proper seal. 16 1:1.5 B 9230-05-1269-02
6. Cable is IP65 rated only at transducer end. ISOMETRIC VIEW 3rd ANGLE PROJECTION ASSEMBLY REF:
PRODUCT RELEASE # DATE: SHEET 1 OF 1
PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. Rev. Description Initiator Date
NOT TO BE REPRODUCED IN ANY MANNER EXCEPT ON
ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI. 02 Updated model link. PS 3/4/2006

Sensing
76.547±0.012 Reference
Frame Origin
5.16.17

16.176±0.012 10 H7, 16
Customer Interface
15°
+X [ref] 65.9 40 H7, 20 +X
15° 165 Customer Interface
B.C. 100
60° B.C. 125
Manual, F/T Transducer Section

Typ
49.999 0.012

Sensing
Reference
60.370±0.012 Frame Origin 45°
120° Typ
[ref]
Document #9620-05-Transducer Section‑26

76.547±0.012 124.5

-Y +Y -Z +Z
+Y -Y

157.5

167
(2) 10 H7, 10
Customer Interface -X 6.2 -X (4) TAP M10X1.5 15.2
61 Equally Spaced
Omega160 IP68 Transducer Drawing

(6) TAP M8X1.25 12.7 Customer Interface


Equally Spaced 44.2 15.2
Customer Interface
Connector for Cable SIDE VIEW TOOL SIDE
Varies Depending on
NOTES: MOUNTING SIDE Sensor Selected
1. MATERIAL: Stainless Steel
2. Sensing Reference frame origin at
surface center of tool adapter. NOTES: UNLESS OTHERWISE SPECIFIED
3. Do not disassemble transducer. Doing so DO NOT SCALE DRAWING. DRAWN IN SOLIDWORKS.
1031 Goodworth Drive, Apex, NC 27539, USA
could damage transducer and void warranty. ALL DIMENSIONS ARE IN MILLIMETERS. Tel: +1.919.772.0115 Email: info@ati-ia.com
4. For best accuracy, transducer must be Fax: +1.919.772.8259 www.ati-ia.com
mounted to surfaces rigid enough to support ISO 9001 Registered Company
loads without deflection.
5. Cable must be connected to Transducer to DRAWN BY: TITLE
P.Sparrow, 2/16/06
maintain proper seal. IP68-10m OMEGA160 Transducer
CHECKED BY:
6. Cable is only IP68 rated at Transducer End. D. Norton, 2/17/06
ISOMETRIC VIEW SCALE SIZE DRAWING NUMBER
Transducer is IP68 rated in freshwater environment WEIGHT LBS:
16

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
1:1.5 B 9230-05-1274-02
at a depth of up to 10 meters. 3rd ANGLE PROJECTION ASSEMBLY REF:
PRODUCT RELEASE # DATE: SHEET 1 OF 1
Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

5.17 Omega190 Specifications (Includes IP60/IP65/IP68 Versions)


5.17.1 Omega190 Physical Properties
Table 5.95—Omega190 Physical Properties
Single‑Axis Overload (US) Standard Units (SI) Metric Units
Fxy ±8000 lbf ±36000 N
Fz ±25000 lbf ±110000 N
Txy ±60000 lbf‑in ±6800 Nm
Tz ±60000 lbf‑in ±6800 Nm
Stiffness (Calculated)
X‑axis & Y‑axis forces (Kx, Ky) 1.4x106 lb/in 2.4x108 N/m
Z‑axis force (Kz) 2.1x106 lb/in 3.6x108 N/m
X‑axis & Y‑axis torque (Ktx, Kty) 1.4x107 lbf‑in/rad 1.5x106 Nm/rad
Z‑axis torque (Ktz) 2.8x107 lbf‑in/rad 3.2x106 Nm/rad
Resonant Frequency
Fx, Fy, Tz N/A N/A
Fz, Tx, Ty N/A N/A
Physical Specifications
Weight1 14 lb 6.35 kg
Diameter1 7.48 in 190 mm
Height1 2.2 in 55.9 mm
Note:
1. Specifications include standard interface plates.

5.17.2 Omega190 IP60 Physical Properties


Table 5.96—Omega190 IP60 Physical Properties
Single‑Axis Overload (US) Standard Units (SI) Metric Units
Fxy ±8000 lbf ±36000 N
Fz ±25000 lbf ±110000 N
Txy ±60000 lbf‑in ±6800 Nm
Tz ±60000 lbf‑in ±6800 Nm
Stiffness (Calculated)
X‑axis & Y‑axis forces (Kx, Ky) 1.4x106 lb/in 2.4x108 N/m
Z‑axis force (Kz) 2.1x106 lb/in 3.6x108 N/m
X‑axis & Y‑axis torque (Ktx, Kty) 1.4x107 lbf‑in/rad 1.5x106 Nm/rad
Z‑axis torque (Ktz) 2.8x107 lbf‑in/rad 3.2x106 Nm/rad
Resonant Frequency
Fx, Fy, Tz 1200 Hz 1200 Hz
Fz, Tx, Ty 1200 Hz 1200 Hz
Physical Specifications
Weight1 31 lb 14.1 kg
Diameter1 9.37 in 238 mm
Height1 2.9 in 73.7 mm
Note:
1. Specifications include standard interface plates.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
168
Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

5.17.3 Omega190 IP65/IP68 Physical Properties


Table 5.97—Omega190 IP65/IP68 Physical Properties
Single‑Axis Overload (US) Standard Units (SI) Metric Units
Fxy ±8000 lbf ±36000 N
Fz ±25000 lbf ±110000 N
Txy ±60000 lbf‑in ±6800 Nm
Tz ±60000 lbf‑in ±6800 Nm)
Stiffness (Calculated)
X‑axis & Y‑axis forces (Kx, Ky) 1.4x106 lb/in 2.4x108 N/m)
Z‑axis force (Kz) 6
2.1x10 lb/in 3.6x108 N/m
X‑axis & Y‑axis torque (Ktx, Kty) 1.4x107 lbf‑in/rad 1.5x106 Nm/rad
Z‑axis torque (Ktz) 2.8x107 lbf‑in/rad 3.2x106 Nm/rad
Resonant Frequency
Fx, Fy, Tz 1400 Hz 1400 Hz
Fz, Tx, Ty 980 Hz 980 Hz
Physical Specifications
Weight1 29 lb 13.2 kg
1
Diameter 8.03 in 204 mm
1
Height 2.94 in 74.8 mm
Note:
1. Specifications include standard interface plates.

CAUTION: When submerged, IP68 transducers exhibit a decrease


in Fz range related to the submersion depth. This loss is the result of
pressure‑induced preloading on the transducer. The preload can be
masked by biasing the transducer at the depth prior to applying the load
to be measured. The following estimates are for room temperature fresh
water at sea level.
Submersion Depth
IP68 Omega190 US Metric
Fz preload at 10 m depth 661 lb 2941 N
Fz preload at other depths ‑20 lb/ft × depthInFeet ‑294 N/m × depthInMeters

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
169
Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

5.17.4 Calibration Specifications (excludes CTL calibrations)


Table 5.98— Omega190 Calibrations (excludes CTL calibrations)1, 2
(US) Standard Fx,Fy Fz3 Tx,Ty Tz Fx,Fy Fz3 Tx,Ty Tz
Sensor
Calibration (lbf) (lbf) (lbf‑in) (lbf‑in) (lbf) (lbf) (lbf‑in) (lbf‑in)
Omega190 US‑400‑3000 400 1000 3000 3000 5/64 5/32 15/32 5/16
Omega190 US‑800‑6000 800 2000 6000 6000 5/32 5/16 15/16 5/8
Omega190 US‑1600‑12000 1600 4000 12000 12000 5/16 5/8 1 7/8 1 1/4
(SI) Metric Fx,Fy Fz 3
Tx,Ty Tz Fx,Fy Fz 3
Tx,Ty Tz
Sensor
Calibration (N) (N) (Nm) (Nm) (N) (N) (Nm) (Nm)
Omega190 SI‑1800‑350 1800 4500 350 350 3/8 3/4 5/96 5/144
Omega190 SI‑3600‑700 3600 9000 700 700 3/4 1 1/2 5/48 5/72
Omega190 SI‑7200‑1400 7200 18000 1400 1400 1 1/2 3 5/24 5/36
Sensing Ranges Resolution (DAQ, Net F/T)4
Notes:
1. These system resolutions quoted are the effective resolution after dropping four counts of noise. The effective
resolution can be improved with filtering.
2. Applied loads must be within range in each of the six axes for the F/T sensor to measure correctly.
3. For IP68 version see caution on physical properties page.
4. DAQ resolutions are typical for a 16‑bit data acquisition system.

5.17.5 CTL Calibration Specifications


Table 5.99— Omega190 CTL Calibrations1, 2
(US) Standard Fx,Fy Fz3 Tx,Ty Tz Fx,Fy Fz3 Tx,Ty Tz
Sensor
Calibration (lbf) (lbf) (lbf‑in) (lbf‑in) (lbf) (lbf) (lbf‑in) (lbf‑in)
Omega190 US‑400‑3000 400 1000 3000 3000 5/32 5/16 15/16 5/8
Omega190 US‑800‑6000 800 2000 6000 6000 5/16 5/8 1 7/8 1 1/4
Omega190 US‑1600‑12000 1600 4000 12000 12000 5/8 1 1/4 3 3/4 2 1/2
(SI) Metric Fx,Fy Fz3 Tx,Ty Tz Fx,Fy Fz3 Tx,Ty Tz
Sensor
Calibration (N) (N) (Nm) (Nm) (N) (N) (Nm) (Nm)
Omega190 SI‑1800‑350 1800 4500 350 350 3/4 1 1/2 5/48 5/72
Omega190 SI‑3600‑700 3600 9000 700 700 1 1/2 3 5/24 5/36
Omega190 SI‑7200‑1400 7200 18000 1400 1400 3 6 5/12 5/18
Sensing Ranges Resolution (Controller)
Notes:
1. CTL resolutions are typical. System resolutions quoted are the effective resolution after dropping eight counts of
noise. The effective resolution can be improved with filtering.
2. Applied loads must be within range in each of the six axes for the F/T sensor to measure correctly.
3. For IP68 version see caution on physical properties page.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
170
Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

5.17.6 CTL Analog Output


Table 5.100— Omega190 Analog Output
(US) Standard Fx,Fy Fz2 Tx,Ty,Tz Fx,Fy Fz2 Tx,Ty,Tz
Sensor
Calibration (lbf) (lbf) (lbf‑in) (lbf/V) (lbf/V) (lbf‑in/V)
Omega190 US‑400‑3000 ±400 ±1000 ±3000 40 100 300
Omega190 US‑800‑6000 ±800 ±2000 ±6000 80 200 600
Omega190 US‑1600‑12000 ±1600 ±4000 ±12000 160 400 1200
(SI) Metric Fx,Fy Fz 2
Tx,Ty,Tz Fx,Fy Fz 2
Tx,Ty,Tz
Sensor
Calibration (N) (N) (Nm) (N/V) (N/V) (Nm/V)
Omega190 SI‑1800‑350 ±1800 ±4500 ±350 180 450 35
Omega190 SI‑3600‑700 ±3600 ±9000 ±700 360 900 70
Omega190 SI‑7200‑1400 ±7200 ±18000 ±1400 720 1800 140
Analog Output Range Analog ±10V Sensitivity1
Notes:
1. ±5V Sensitivity values are double the listed ±10V Sensitivity values.
2. For IP68 version see caution on physical properties page.

5.17.7 CTL Counts Value


Table 5.101—Counts Value
Fx, Fy, Fz Tx, Ty, Tz Fx, Fy, Fz Tx, Ty, Tz
Sensor Calibration
(/ lbf) (/ lbf‑in) (/ N) (/ Nm)
Omega190 US‑400‑3000 / SI‑1800‑350 153.6 307.2 32 230.4
Omega190 US‑800‑6000 / SI‑3600‑700 76.8 153.6 16 115.2
Omega190 US‑1600‑12000 / SI‑7200‑1400 38.4 76.8 8 57.6
Omega190 Tool Transform Factor 0.005 in/lbf 1.3889 mm/N
Counts Value – Standard (US) Counts Value – Metric (SI)

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
171
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Document #9620-05-Transducer Section‑26

5.17.8 Omega190 (US Calibration Complex Loading)


(Includes IP60/IP65/IP68)1

US-1600-
US-400-3000 US-800-6000
12000
Note: 1. For IP68 version see caution on physical properties page.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
172
Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

5.17.9 Omega190 (SI Calibration Complex Loading)


(Includes IP60/IP65/IP68)1

SI-1800-350 SI-3600-700 SI-7200-1400


Note: 1. For IP68 version see caution on physical properties page.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
173
Rev. Description Initiator Date

15 ECO9595: Update dowel pin locations. LTF 3/20/2012


2X 10 Slip Fit 8
Customer Interface
(See Note 2) Mounting Sensing Reference
Adapter 55.9 10 Slip Fit 15
+X Frame Origin
Plate Customer Interface
5.17.10

49.497±0.025 +X
(See Note 2)
113.4
57.175
Net System 57.125 8
Customer Interface
75.197±0.025 (See Note 2)
45° 112.8
Manual, F/T Transducer Section

70±0.025 DAQ System 190


135°
-Y +Y -Z +Z +Y -Y

119.497±0.025
Document #9620-05-Transducer Section‑26

Tool Sensing Reference


Adapter Frame Origin
38.6 60°
Plate
DAQ System
45°

8X Tap M8 x 1.25 8 14.7 -X

174
B.C. 140 22.5° DAQ System 19.1 6X M12 x 1.75 15
Equally Spaced B.C 150.4
Customer Interface -X Net System Equally Spaced
(See Note 2) 44.8 Customer Interface
Net System SIDE VIEW TOOL SIDE (See Note 2)
MOUNTING SIDE
Omega190 DAQ/Net Transducer Drawing

ISOMETRIC VIEW

NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA


SPECIFIED.
Tel: +1.919.772.0115 Email: info@ati-ia.com
DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
Notes: ALL DIMENSIONS ARE IN ISO 9001 Registered Company
MILLIMETERS.
1. Material: Hardened Stainless Steel and Aluminum PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
2. DO NOT EXCEED INTERFACE DEPTH, MAY CAUSE DAMAGE. TITLE
DRAWN BY: B.Digeso, 3/8/00
3. Do not disassemble transducer. Doing so could damage transducer and will
void the warranty. CHECKED BY: D. Norton 7/15/05
Omega190 DAQ/Net Transducer
4. For best accuracy transducer must be mounted to surface rigid enough

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
to support loads without deflection. SCALE SIZE DRAWING NUMBER REVISION

3rd ANGLE PROJECTION PROJECT # SHEET 1 OF 1 1:2 B 9230-05-1095 15


(7) 8.7 Thru Rev. Description Initiator Date
PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC.
For M8 SHCS NOT TO BE REPRODUCED IN ANY MANNER EXCEPT ON 03 Added Net Dimensions ALH 8/7/2008
ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
Customer Interface Eco 7255; Dim from center to limit of connector block
04 changed to 141.5mm as a result of connector block LJH 9/4/2009
Optional Mounting Neoprene component changes.
Side Pattern Rubber 190 238
Dust Jacket
5.17.11

49.499±0.025 (2) 10 Slip Fit 11 (6) Tap M12x1.75 16


+X Customer Interface 74.3 Equally Spaced 10 Slip Fit 12
119.502±0.025 Mounting Customer Interface +X Customer Interface
Adapter Plate 21.8
45°
70.002±0.025
Typ Tool
Adapter Plate 75.197±0.025
135°
B.C. 220
Manual, F/T Transducer Section

141.5

22.5°
Document #9620-05-Transducer Section‑26

+Y -Y
-Z +Z
-Y +Y

45° Sensing
Reference

175
Frame Origin B.C. 150
135° 161.252±0.025
106.252±0.025

B.C. 140 57.8 57.175


15° Mux & DAQ 12
57.125
(8) Tap M8 x 1.25 12 System 8.1 Customer Interface
28.470±0.025
Omega190 IP60 Transducer Drawing

Equally Spaced -X
Customer Interface 70.4
-X 62.1
Connector For Cable Net System
Varies Depending on Sensing Reference
(2) 8 Slip Fit 11 SIDE VIEW Frame Origin TOOL SIDE
Sensor Selected
Customer Interface

123.733±0.025
MOUNTING SIDE 1031 Goodworth Drive, Apex, NC 27539, USA
NOTES: UNLESS
OTHERWISE SPECIFIED Tel: +1.919.772.0115 Email: info@ati-ia.com
Fax: +1.919.772.8259 www.ati-ia.com
DO NOT SCALE DRAWING. ISO 9001 Registered Company
Notes: DRAWN IN SOLIDWORKS.
1. Material: Stainless Steel and Aluminum ALL DIMENSIONS ARE
IN MILLIMETERS. DRAWN BY: TITLE
2. Do not touch internal electronics or instrumentation. P.Sparrow, 2/16/06
This could damage the transducer and will void warranty. IP60 Omega190 Transducer
CHECKED BY:
D.Norton, 2/17/06
3. Sensing Reference Frame Origin at surface center of Tool Adapter. SCALE SIZE DRAWING NUMBER
WEIGHT LBS:
4. For best accuracy, transducer must be mounted to surfaces rigid 31 B 9230-05-1265-04

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
ISOMETRIC VIEW 1:2
enough to support loads without deflection. 3rd ANGLE PROJECTION ASSEMBLY REF:
PRODUCT RELEASE # DATE: SHEET 1 OF 1
Rev. Description Initiator Date

5X 22.5° 5X 22.5°
Mounting Adapter +X
49.500±0.025 Plate
Tool Adapter
5.17.12

Plate 30° 30°


74.8
+X
2X 10 Slip Fit 11 10 Slip Fit 16
Customer Interface 12X Tap M8 X 1.25 12 Sensing Reference Customer Interface
Customer Interface Frame Origin

204 75.197±0.025
Manual, F/T Transducer Section

70.002±0.025
B.C. 150.4
B.C. 140

-Y +Y -Z +Z +Y -Y
Document #9620-05-Transducer Section‑26

119.502±0.025
2X 30° 2X 30°
Sensing Reference
Frame Origin

176
63 8X Tap M12 X 1.75 12
22.5° 22.5° Mux and DAQ 2.4 -X
Customer Interface
142.9 -X System
Mux and DAQ 44.5 27.9 57.175
System 70.7 20
135.9 57.125
Net System Customer Interface
Net System
TOOL SIDE
Omega190 IP65 Transducer Drawing

SIDE VIEW
Connector for Cable
Varies Depending on
Sensor Selected
MOUNTING SIDE

Notes:
1. Material: Stainless Steel NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA
2. Sensing Reference Frame Origin at surface center of Tool SPECIFIED.
Tel: +1.919.772.0115 Email: info@ati-ia.com
Adapter. DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
3. Do not disassemble transducer. Doing so could damage ALL DIMENSIONS ARE IN ISO 9001 Registered Company
transducer and will void warranty. MILLIMETERS.
PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
4. For best accuracy, transducer must be mounted to a surface MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
rigid enough to support loads without deflection. TITLE
DRAWN BY: L. Fisher, 7/29/2014
5. Cable must be connected to transducer to maintain proper
seal. CHECKED BY: E. Bradford, 7/30/2014
IP65 Omega191 Transducer
6. Cable is only IP68 rated only at transducer end. Transducer ISOMETRIC VIEW

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
is IP68 rated in freshwater environment at a depth of up to SCALE SIZE DRAWING NUMBER REVISION
10 meters. 3rd ANGLE PROJECTION PROJECT # 140627-1 SHEET 1 OF 1 1:2 B 9230-05-1471 01
Rev. Description Initiator Date

5X 22.5° 5X 22.5°
Mounting Adapter +X
49.500±0.025 Plate
Tool Adapter
5.17.13

Plate 30° 30°


74.8
+X
2X 10 Slip Fit 11 10 Slip Fit 16
Customer Interface 12X Tap M8 X 1.25 12 Sensing Reference Customer Interface
Customer Interface Frame Origin

204 75.197±0.025
Manual, F/T Transducer Section

70.002±0.025
B.C. 150.4
B.C. 140

-Y +Y -Z +Z +Y -Y
Document #9620-05-Transducer Section‑26

119.502±0.025
2X 30° 2X 30°
Sensing Reference
Frame Origin

177
63 2.4 -X 8X Tap M12 X 1.75 12
22.5° 22.5° Customer Interface
Mux and DAQ
142.9 -X System
Mux and DAQ 44.5 27.9 57.175
System 70 20
135.9 57.125
Net System Customer Interface
Net System
TOOL SIDE
Omega190 IP68 Transducer Drawing

SIDE VIEW
Connector for Cable
Varies Depending on
Sensor Selected
MOUNTING SIDE

Notes:
1. Material: Stainless Steel NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA
2. Sensing Reference Frame Origin at surface center of Tool SPECIFIED.
Tel: +1.919.772.0115 Email: info@ati-ia.com
Adapter. DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
3. Do not disassemble transducer. Doing so could damage ALL DIMENSIONS ARE IN ISO 9001 Registered Company
transducer and will void warranty. MILLIMETERS.
PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
4. For best accuracy, transducer must be mounted to a surface MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
rigid enough to support loads without deflection. TITLE
DRAWN BY: L. Fisher, 7/17/2014
5. Cable must be connected to transducer to maintain proper
seal. CHECKED BY: E. Bradford, 7/30/2014
IP68-10m Omega191 Transducer
6. Cable is only IP68 rated only at transducer end. Transducer ISOMETRIC VIEW

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
is IP68 rated in freshwater environment at a depth of up to SCALE SIZE DRAWING NUMBER REVISION
10 meters. 3rd ANGLE PROJECTION PROJECT # 140627-1 SHEET 1 OF 1 1:2 B 9230-05-1472 01
Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

5.18 Omega191 Specifications (Includes IP60/IP65/IP68 Versions)


5.18.1 Omega191 Physical Properties
Table 5.102—Omega191 Physical Properties
Single‑Axis Overload    (US) Standard Units (SI) Metric Units
Fxy ±8000 lbf ±36000 N
Fz ±25000 lbf ±110000 N
Txy ±60000 inf‑lb ±6800 Nm
Tz ±60000 inf‑lb ±6800 Nm
Stiffness (Calculated)   
X‑axis & Y‑axis forces (Kx, Ky) 1.4x10 6 lb/in 2.4x10 8 N/m
Z‑axis force (Kz) 6
2.1x10 lb/in 3.6x10 8 N/m
X‑axis & Y‑axis torque (Ktx, Kty) 1.4x10 7 lbf‑in/rad 1.5x10 6 Nm/rad
Z‑axis torque (Ktz) 2.8x10 7 lbf‑in/rad 3.2x10 6 Nm/rad
Resonant Frequency
Fx, Fy, Tz N/A N/A
Fz, Tx, Ty N/A N/A
Physical Specifications   
Weight1 20.8 lb 9.41 kg
1
Diameter 7.48 in 190 mm
1
Height 2.52 in 64 mm
Note:
1. Specifications include standard interface plates.

5.18.2 Omega191 IP60 Physical Properties


Table 5.103—Omega191 IP60 Physical Properties
Single‑Axis Overload    (US) Standard Units (SI) Metric Units
Fxy ±8000 lbf ±36000 N
Fz ±25000 lbf ±110000 N
Txy ±60000 inf‑lb ±6800 Nm
Tz ±60000 inf‑lb ±6800 Nm
Stiffness (Calculated)   
X‑axis & Y‑axis forces (Kx, Ky) 1.4x10 6 lb/in 2.4x10 8 N/m
Z‑axis force (Kz) 2.1x10 6 lb/in 3.6x10 8 N/m
X‑axis & Y‑axis torque (Ktx, Kty) 7
1.4x10 lbf‑in/rad 1.5x10 6 Nm/rad
Z‑axis torque (Ktz) 2.8x10 7 lbf‑in/rad 3.2x10 6 Nm/rad
Resonant Frequency
Fx, Fy, Tz 1200 Hz 1200 Hz
Fz, Tx, Ty 1200 Hz 1200 Hz
Physical Specifications   
Weight1 31 lb 14.1 kg
1
Diameter 9.37 in 238 mm
1
Height 2.9 in 73.7 mm
Note:
1. Specifications include standard interface plates.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
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Document #9620-05-Transducer Section‑26

5.18.3 Omega191 IP65/IP68 Physical Properties


Table 5.104—Omega191 IP65/IP68 Physical Properties
Single‑Axis Overload    (US) Standard Units (SI) Metric Units
Fxy ±8000 lbf ±36000 N
Fz ±25000 lbf ±110000 N
Txy ±60000 inf‑lb ±6800 Nm
Tz ±60000 inf‑lb ±6800 Nm
Stiffness (Calculated)   
X‑axis & Y‑axis forces (Kx, Ky) 1.4x10 6 lb/in 2.4x10 8 N/m
Z‑axis force (Kz) 2.1x10 6 lb/in 3.6x10 8 N/m
X‑axis & Y‑axis torque (Ktx, Kty) 1.4x10 7 lbf‑in/rad 1.5x10 6 Nm/rad
Z‑axis torque (Ktz) 7
2.8x10 lbf‑in/rad 3.2x10 6 Nm/rad
Resonant Frequency
Fx, Fy, Tz 1400 Hz 1400 Hz
Fz, Tx, Ty 980 Hz 980 Hz
Physical Specifications   
Weight1 29 lb 13.2 kg
1
Diameter 8.03 in 204 mm
1
Height 2.94 in 74.8 mm
Note:
1. Specifications include standard interface plates.

CAUTION: When submerged, IP68 transducers exhibit a decrease


in Fz range related to the submersion depth. This loss is the result of
pressure‑induced preloading on the transducer. The preload can be
masked by biasing the transducer at the depth prior to applying the load
to be measured. The following estimates are for room temperature fresh
water at sea level.
Submersion Depth
IP68 Omega191 US Metric
Fz preload at 10 m depth 661 lb 2941 N
Fz preload at other depths ‑20 lb/ft × depthInFeet ‑294 N/m × depthInMeters

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179
Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

5.18.4 Calibration Specifications (excludes CTL calibrations)


Table 5.105— Omega191 Calibrations (excludes CTL calibrations)1, 2
(US) Standard Fx,Fy Fz3 Tx,Ty Tz Fx,Fy Fz3 Tx,Ty Tz
Sensor
Calibration (lbf) (lbf) (lbf‑in) (lbf‑in) (lbf) (lbf) (lbf‑in) (lbf‑in)
Omega191 US‑400‑3000 400 1000 3000 3000 5/64 5/32 15/32 5/16
Omega191 US‑800‑6000 800 2000 6000 6000 5/32 5/16 15/16 5/8
Omega191 US‑1600‑12000 1600 4000 12000 12000 5/16 5/8 1 7/8 1 1/4
(SI) Metric Fx,Fy Fz 3
Tx,Ty Tz Fx,Fy Fz 3
Tx,Ty Tz
Sensor
Calibration (N) (N) (Nm) (Nm) (N) (N) (Nm) (Nm)
Omega191 SI‑1800‑350 1800 4500 350 350 3/8 3/4 5/96 5/144
Omega191 SI‑3600‑700 3600 9000 700 700 3/4 1 1/2 5/48 5/72
Omega191 SI‑7200‑1400 7200 18000 1400 1400 1 1/2 3 5/24 5/36
Sensing Ranges Resolution (DAQ, Net F/T)4
Notes:
1. These system resolutions quoted are the effective resolution after dropping four counts of noise. The effective
resolution can be improved with filtering.
2. Applied loads must be within range in each of the six axes for the F/T sensor to measure correctly.
3. For IP68 version see caution on physical properties page.
4. DAQ resolutions are typical for a 16‑bit data acquisition system.

5.18.5 CTL Calibration Specifications


Table 5.106— Omega191 CTL Calibrations1, 2
(US) Standard Fx,Fy Fz3 Tx,Ty Tz Fx,Fy Fz3 Tx,Ty Tz
Sensor
Calibration (lbf) (lbf) (lbf‑in) (lbf‑in) (lbf) (lbf) (lbf‑in) (lbf‑in)
Omega191 US‑400‑3000 400 1000 3000 3000 5/32 5/16 15/16 5/8
Omega191 US‑800‑6000 800 2000 6000 6000 5/16 5/8 1 7/8 1 1/4
Omega191 US‑1600‑12000 1600 4000 12000 12000 5/8 1 1/4 3 3/4 2 1/2
(SI) Metric Fx,Fy Fz 3
Tx,Ty Tz Fx,Fy Fz 3
Tx,Ty Tz
Sensor
Calibration (N) (N) (Nm) (Nm) (N) (N) (Nm) (Nm)
Omega191 SI‑1800‑350 1800 4500 350 350 3/4 1 1/2 5/48 5/72
Omega191 SI‑3600‑700 3600 9000 700 700 1 1/2 3 5/24 5/36
Omega191 SI‑7200‑1400 7200 18000 1400 1400 3 6 5/12 5/18
Sensing Ranges Resolution (Controller)
Notes:
1. CTL resolutions are typical. System resolutions quoted are the effective resolution after dropping eight counts of
noise. The effective resolution can be improved with filtering.
2. Applied loads must be within range in each of the six axes for the F/T sensor to measure correctly.
3. For IP68 version see caution on physical properties page.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
180
Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

5.18.6 CTL Analog Output


Table 5.107— Omega191 Analog Output
(US) Standard Fx,Fy Fz2 Tx,Ty,Tz Fx,Fy Fz2 Tx,Ty,Tz
Sensor
Calibration (lbf) (lbf) (lbf‑in) (lbf/V) (lbf/V) (lbf‑in/V)
Omega191 US‑400‑3000 ±400 ±1000 ±3000 40 100 300
Omega191 US‑800‑6000 ±800 ±2000 ±6000 80 200 600
Omega191 US‑1600‑12000 ±1600 ±4000 ±12000 160 400 1200
(SI) Metric Fx,Fy Fz 2
Tx,Ty,Tz Fx,Fy Fz 2
Tx,Ty,Tz
Sensor
Calibration (N) (N) (Nm) (N/V) (N/V) (Nm/V)
Omega191 SI‑1800‑350 ±1800 ±4500 ±350 180 450 35
Omega191 SI‑3600‑700 ±3600 ±9000 ±700 360 900 70
Omega191 SI‑7200‑1400 ±7200 ±18000 ±1400 720 1800 140
Analog Output Range Analog ±10V Sensitivity1
Notes:
1. ±5V Sensitivity values are double the listed ±10V Sensitivity values.
2. For IP68 version see caution on physical properties page.

5.18.7 CTL Counts Value


Table 5.108—Counts Value
Fx, Fy, Fz Tx, Ty, Tz Fx, Fy, Fz Tx, Ty, Tz
Sensor Calibration
(/ lbf) (/ lbf‑in) (/ N) (/ Nm)
Omega191 US‑400‑3000 / SI‑1800‑350 153.6 307.2 32 230.4
Omega191 US‑800‑6000 / SI‑3600‑700 76.8 153.6 16 115.2
Omega191 US‑1600‑12000 / SI‑7200‑1400 38.4 76.8 8 57.6
Omega191 Tool Transform Factor 0.005 in/lbf 1.3889 mm/N
Counts Value – Standard (US) Counts Value – Metric (SI)

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
181
Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26
Help
Omega191
5.18.8 Omega191 (US Calibration Complex Loading)
(Includes IP60/IP65/IP68)1

US-400-3000 US-800-6000 US-1600-12000


Note: 1. For IP68 version see caution on physical properties page.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
182
Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26
Help
Omega191
5.18.9 Omega191 (SI Calibration Complex Loading)
(Includes IP60/IP65/IP68)1

SI-1800-350 SI-3600-700 SI-7200-1400


Note: 1. For IP68 version see caution on physical properties page.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
183
Rev. Description Initiator Date

ECO 18154: Tool Side: Added Dowel symbol. Added


04 "128.369 0.025" & "53.172 0.025" dimensions. Added TBC 10/8/2019
"2X" to 10 Slip Fit 15 Customer Interface.

2X 10 Slip Fit 10 2X 10 Slip Fit 15


64
Customer Interface Customer Interface
5.18.10

+X Mounting Sensing Reference +X


Adapter Frame Origin
49.497±0.025 57.175
Plate 30° 30° 57.125 10
113.4 1.0 x 45 Chamfer
Net System Customer Interface
(See Note 2)
Manual, F/T Transducer Section

75.197±0.025
45° 112.8 8X Tap M12X1.75 16
70±0.025 DAQ System 190
Customer Interface
(See Note 2)
128.369±0.025
-Y +Y -Z +Z +Y -Y
Document #9620-05-Transducer Section‑26

119.497±0.025
2X 30°
2X 30°

38.6
DAQ System
B.C. 140 B.C. 150.4

184
19 -X Sensing Reference
22.5° DAQ System Frame Origin
22.5°
12X Tap M8X1.25 12 Typ. 23.4 Tool
Customer Interface -X 44.8 Net System Adapter 53.172±0.025
(See Note 2) Net System Plate

MOUNTING SIDE SIDE VIEW TOOL SIDE


Omega191 DAQ/Net Transducer Drawing

NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA


SPECIFIED.
Tel: +1.919.772.0115 Email: info@ati-ia.com
ISOMETRIC VIEW DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
ALL DIMENSIONS ARE IN ISO 9001 Registered Company
Notes: MILLIMETERS.
PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
1. Material: Hardened Steel and Stainless Steel MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
2. DO NOT EXCEED INTERFACE DEPTH, MAY CAUSE DAMAGE TITLE
DRAWN BY: L. Fisher, 2/27/14
3. Do not disassemble transducer. Doing so could damage transducer and will Omega191 DAQ/Net Transducer
void the warranty. CHECKED BY: P. Fusco, 2/28/2014
4. For best accuracy transducer must be mounted to a surface rigid enough to

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
support loads without deflection. SCALE SIZE DRAWING NUMBER REVISION

3rd ANGLE PROJECTION PROJECT # 140217-3 SHEET 1 OF 1 1:2 B 9230-05-1464 04


Rev. Description Initiator Date
01 Release LTF 7/29/2014
7X 8.7 Thru
For M8 SHCS
2X 10 Slip Fit 11
Customer Interface
Customer Interface
Optional Mounting
Side Pattern
5.18.11

12X Tap M8 x 1.25 12 74.3


49.499±0.025 Customer Interface
22.9 Neoprene 8X Tap M12x1.75 16 10 Slip Fit 12
Rubber Customer Interface
45° Mounting Dust Jacket Customer Interface
+X B.C. 220 +X
Typ Adapter Plate
238
30° 30° 75.197±0.025
Manual, F/T Transducer Section

Tool
119.502±0.025 Adapter Plate
141.5 190

70.002±0.025
161.252±0.025
Document #9620-05-Transducer Section‑26

-Y +Y +Y
-Z +Z -Y
45°
4X 22.5° 4X 22.5°
2X 30° 2X 30°
Sensing
Reference
Frame Origin
106.252±0.025 22.5°

185
22.5°
B.C. 150.4
B.C. 140 57.8 57.175
Mux & DAQ 8.1 -X 12
57.125
28.470±0.025 System Sensing Reference Customer Interface
-X 70.4 62.1 Frame Origin
2X 8 Slip Fit 11 Net System
123.733±0.025
Customer Interface
Omega191 IP60 Transducer Drawing

MOUNTING SIDE Connector For Cable SIDE VIEW TOOL SIDE


Varies Depending on
Sensor Selected

NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA


SPECIFIED.
Tel: +1.919.772.0115 Email: info@ati-ia.com
DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
ALL DIMENSIONS ARE IN ISO 9001 Registered Company
MILLIMETERS.
Notes: PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
1. Material: Hardened Steel, Stainless Steel and Aluminum MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
TITLE
2. Sensing Reference Frame Origin at surface center of Tool Adapter. ISOMETRIC VIEW DRAWN BY: L. Fisher, 5/30/2014
3. Do not disassemble transducer. Doing so could damage transducer IP60 Omega191 Transducer
CHECKED BY: A. Pongor, 6/9/2014
and will void warranty.
4. For best accuracy, transducer must be mounted to a surface rigid

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
SCALE SIZE DRAWING NUMBER REVISION
enough to support loads without deflection.
3rd ANGLE PROJECTION PROJECT # - SHEET 1 OF 1 1:2.5 B 9230-05-1470 01
Rev. Description Initiator Date

5X 22.5° 5X 22.5°
Mounting Adapter +X
49.500±0.025 Plate
Tool Adapter
5.18.12

Plate 30° 30°


74.8
+X
2X 10 Slip Fit 11 10 Slip Fit 16
Customer Interface 12X Tap M8 X 1.25 12 Sensing Reference Customer Interface
Customer Interface Frame Origin

204 75.197±0.025
Manual, F/T Transducer Section

70.002±0.025
B.C. 150.4
B.C. 140

-Y +Y -Z +Z +Y -Y
Document #9620-05-Transducer Section‑26

119.502±0.025
2X 30° 2X 30°
Sensing Reference
Frame Origin

186
63 8X Tap M12 X 1.75 12
22.5° 22.5° Mux and DAQ 2.4 -X
Customer Interface
142.9 -X System
Mux and DAQ 44.5 27.9 57.175
System 70.7 20
135.9 57.125
Net System Customer Interface
Net System
TOOL SIDE
Omega191 IP65 Transducer Drawing

SIDE VIEW
Connector for Cable
Varies Depending on
Sensor Selected
MOUNTING SIDE

Notes:
1. Material: Stainless Steel NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA
2. Sensing Reference Frame Origin at surface center of Tool SPECIFIED.
Tel: +1.919.772.0115 Email: info@ati-ia.com
Adapter. DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
3. Do not disassemble transducer. Doing so could damage ALL DIMENSIONS ARE IN ISO 9001 Registered Company
transducer and will void warranty. MILLIMETERS.
PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
4. For best accuracy, transducer must be mounted to a surface MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
rigid enough to support loads without deflection. TITLE
DRAWN BY: L. Fisher, 7/29/2014
5. Cable must be connected to transducer to maintain proper
seal. CHECKED BY: E. Bradford, 7/30/2014
IP65 Omega191 Transducer
6. Cable is only IP68 rated only at transducer end. Transducer ISOMETRIC VIEW

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
is IP68 rated in freshwater environment at a depth of up to SCALE SIZE DRAWING NUMBER REVISION
10 meters. 3rd ANGLE PROJECTION PROJECT # 140627-1 SHEET 1 OF 1 1:2 B 9230-05-1471 01
Rev. Description Initiator Date

5X 22.5° 5X 22.5°
Mounting Adapter +X
49.500±0.025 Plate
Tool Adapter
5.18.13

Plate 30° 30°


74.8
+X
2X 10 Slip Fit 11 10 Slip Fit 16
Customer Interface 12X Tap M8 X 1.25 12 Sensing Reference Customer Interface
Customer Interface Frame Origin

204 75.197±0.025
Manual, F/T Transducer Section

70.002±0.025
B.C. 150.4
B.C. 140

-Y +Y -Z +Z +Y -Y
Document #9620-05-Transducer Section‑26

119.502±0.025
2X 30° 2X 30°
Sensing Reference
Frame Origin

187
63 2.4 -X 8X Tap M12 X 1.75 12
22.5° 22.5° Customer Interface
Mux and DAQ
142.9 -X System
Mux and DAQ 44.5 27.9 57.175
System 70 20
135.9 57.125
Net System Customer Interface
Net System
TOOL SIDE
Omega191 IP68 Transducer Drawing

SIDE VIEW
Connector for Cable
Varies Depending on
Sensor Selected
MOUNTING SIDE

Notes:
1. Material: Stainless Steel NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA
2. Sensing Reference Frame Origin at surface center of Tool SPECIFIED.
Tel: +1.919.772.0115 Email: info@ati-ia.com
Adapter. DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
3. Do not disassemble transducer. Doing so could damage ALL DIMENSIONS ARE IN ISO 9001 Registered Company
transducer and will void warranty. MILLIMETERS.
PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
4. For best accuracy, transducer must be mounted to a surface MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
rigid enough to support loads without deflection. TITLE
DRAWN BY: L. Fisher, 7/17/2014
5. Cable must be connected to transducer to maintain proper
seal. CHECKED BY: E. Bradford, 7/30/2014
IP68-10m Omega191 Transducer
6. Cable is only IP68 rated only at transducer end. Transducer ISOMETRIC VIEW

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
is IP68 rated in freshwater environment at a depth of up to SCALE SIZE DRAWING NUMBER REVISION
10 meters. 3rd ANGLE PROJECTION PROJECT # 140627-1 SHEET 1 OF 1 1:2 B 9230-05-1472 01
Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

5.19 Omega250 Specifications (Includes IP60/IP65/IP68)


5.19.1 Omega250 Physical Properties (Includes IP60/IP65/IP68)
Table 5.109—Omega250 Physical Properties (Includes IP60/IP65/IP68)
Single‑Axis Overload    (US) Standard Units (SI) Metric Units
Fxy ±37000 lbf ±160000 N
Fz ±74000 lbf ±330000 N
Txy ±180000 inf‑lb ±21000 Nm
Tz ±220000 inf‑lb ±25000 Nm
Stiffness (Calculated)   
X‑axis & Y‑axis forces (Kx, Ky) 2.4x10 6 lb/in 4.2x10 8 N/m
Z‑axis force (Kz) 3.2x10 6 lb/in 5.6x10 8 N/m
X‑axis & Y‑axis torque (Ktx, Kty) 2.7x10 7 lbf‑in/rad 3.0x10 6 Nm/rad
Z‑axis torque (Ktz) 5.5x10 7 lbf‑in/rad 6.2x10 6 Nm/rad
Resonant Frequency
Fx, Fy, Tz 780 Hz 780 Hz
Fz, Tx, Ty 770 Hz 770 Hz
Physical Specifications   
Weight1 70 lb 31.8 kg
Diameter1 11.6 in 295 mm
Height1 3.74 in 94.9 mm
Note:
1. Specifications include standard interface plates.

CAUTION: When submerged, IP68 transducers exhibit a decrease


in Fz range related to the submersion depth. This loss is the result of
pressure‑induced preloading on the transducer. The preload can be
masked by biasing the transducer at the depth prior to applying the load
to be measured. The following estimates are for room temperature fresh
water at sea level.
Submersion Depth
IP68 Omega250 US Metric
Fz preload at 10 m depth ‑1138 lb ‑5061 N
Fz preload at other depths ‑35 lb/ft × depthInFeet ‑506 N/m × depthInMeters

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
188
Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

5.19.2 Calibration Specifications (excludes CTL calibrations)


Table 5.110— Omega250 Calibrations (excludes CTL calibrations)1, 2
(US) Standard Fx,Fy Fz3 Tx,Ty Tz Fx,Fy Fz3 Tx,Ty Tz
Sensor
Calibration (lbf) (lbf) (lbf‑in) (lbf‑in) (lbf) (lbf) (lbf‑in) (lbf‑in)
Omega250 US‑900‑4500 900 1800 4500 4500 1/2 1/2 1 1
Omega250 US‑1800‑9000 1800 3600 9000 9000 1 1 2 2
Omega250 US‑3600‑18000 3600 7200 18000 18000 2 2 5 5
(SI) Metric Fx,Fy Fz 3
Tx,Ty Tz Fx,Fy Fz 3
Tx,Ty Tz
Sensor
Calibration (N) (N) (Nm) (Nm) (N) (N) (Nm) (Nm)
Omega250 SI‑4000‑500 4000 8000 500 500 1 2 1/8 1/8
Omega250 SI‑8000‑1000 8000 16000 1000 1000 2 4 1/4 1/4
Omega250 SI‑16000‑2000 16000 32000 2000 2000 4 8 1/2 1/2
Sensing Ranges Resolution (DAQ, Net F/T)4
Notes:
1. These system resolutions quoted are the effective resolution after dropping four counts of noise. The effective
resolution can be improved with filtering.
2. Applied loads must be within range in each of the six axes for the F/T sensor to measure correctly.
3. For IP68 version see caution on physical properties page.
4. DAQ resolutions are typical for a 16‑bit data acquisition system.

5.19.3 CTL Calibration Specifications


Table 5.111— Omega250 CTL Calibrations1, 2
(US) Standard Fx,Fy Fz3 Tx,Ty Tz Fx,Fy Fz3 Tx,Ty Tz
Sensor
Calibration (lbf) (lbf) (lbf‑in) (lbf‑in) (lbf) (lbf) (lbf‑in) (lbf‑in)
Omega250 US‑900‑4500 900 1800 4500 4500 1 1 2 2
Omega250 US‑1800‑9000 1800 3600 9000 9000 2 2 5 5
Omega250 US‑3600‑18000 3600 7200 18000 18000 5 5 10 10
(SI) Metric Fx,Fy Fz 3
Tx,Ty Tz Fx,Fy Fz 3
Tx,Ty Tz
Sensor
Calibration (N) (N) (Nm) (Nm) (N) (N) (Nm) (Nm)
Omega250 SI‑4000‑500 4000 8000 500 500 2 4 1/4 1/4
Omega250 SI‑8000‑1000 8000 16000 1000 1000 4 8 1/2 1/2
Omega250 SI‑16000‑2000 16000 32000 2000 2000 8 16 1 1
Sensing Ranges Resolution (Controller)
Notes:
1. CTL resolutions are typical. System resolutions quoted are the effective resolution after dropping eight counts of
noise. The effective resolution can be improved with filtering.
2. Applied loads must be within range in each of the six axes for the F/T sensor to measure correctly.
3. For IP68 version see caution on physical properties page.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
189
Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

5.19.4 CTL Analog Output


Table 5.112— Omega250 Analog Output
(US) Standard Fx,Fy Fz2 Tx,Ty,Tz Fx,Fy Fz2 Tx,Ty,Tz
Sensor
Calibration (lbf) (lbf) (lbf‑in) (lbf/V) (lbf/V) (lbf‑in/V)
Omega250 US‑900‑4500 ±900 ±1800 ±4500 90 180 450
Omega250 US‑1800‑9000 ±1800 ±3600 ±9000 180 360 900
Omega250 US‑3600‑18000 ±3600 ±7200 ±18000 360 720 1800
(SI) Metric Fx,Fy Fz 2
Tx,Ty,Tz Fx,Fy Fz 2
Tx,Ty,Tz
Sensor
Calibration (N) (N) (Nm) (N/V) (N/V) (Nm/V)
Omega250 SI‑4000‑500 ±4000 ±8000 ±500 400 800 50
Omega250 SI‑8000‑1000 ±8000 ±16000 ±1000 800 1600 100
Omega250 SI‑16000‑2000 ±16000 ±32000 ±2000 1600 3200 200
Analog Output Range Analog ±10V Sensitivity1
Notes:
1. ±5V Sensitivity values are double the listed ±10V Sensitivity values.
2. For IP68 version see caution on physical properties page.

5.19.5 CTL Counts Value


Table 5.113—Counts Value
Fx, Fy, Fz Tx, Ty, Tz Fx, Fy, Fz Tx, Ty, Tz
Sensor Calibration
(/ lbf) (/ lbf‑in) (/ N) (/ Nm)
Omega250 US‑900–4500 / SI‑4000–500 8 4 4000 32000
Omega250 US‑1800–9000 / SI‑8000–1000 4 2 2000 16000
Omega250 US‑3600–18000 / SI‑16000‑2000 2 1 1000 8000
Omega250 Tool Transform Factor 0.02 in/lbf 1.25 mm/N
Counts Value – Standard (US) Counts Value – Metric (SI)

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
190
Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26
Help
Omega250 IP60/IP65/IP68
5.19.6 Omega250 (US Calibration Complex Loading)
(Includes IP60/IP65/IP68)1

US-900-4500 US-1800-9000 US-3600-18000


Note: 1. For IP68 version see caution on physical properties page.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
191
Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26
Help
Omega250 IP60/IP65/IP68
5.19.7 Omega250 (SI Calibration Complex Loading)
(Includes IP60/IP65/IP68)1

SI-4000-500 SI-8000-1000 SI-16000-2000


Note: 1. For IP68 version see caution on physical properties page.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
192
Rev. Description Initiator Date
ECO11873: Added 6x additional M12 tapped holes for
06 customer interface to TAP and MAP. Added 2x 12mm LTF 3/21/2014
SF dowels to the MAP for customer interface.

12.060
2X 12.035 Slip Fit 25.4
Customer Interface 14X Tap M12X1.75 17 Neoprene
Equally Spaced Rubber
2X 10 Slip Fit 11 Customer Interface Dust Jacket
Customer Interface
22.5° 94.9 2X 38.268±0.025 15° Sensing Reference
Mounting Frame Origin
+X Adapter plate 30.5 Tool 14X Tap M12 x 1.75 17 +X
273.050±0.025 Adapter Plate Equally Spaced
Customer Interface 30°
Manual, F/T Transducer Section

136.569±0.025
136.525±0.025 295

254 22.5°
80±0.025
92.388±0.025
Document #9620-05-Transducer Section‑26

135°
-Y +Y
-Z +Z
+Y -Y

171.9 184.776±0.025 135°


45°

193
B.C. 200
57.8
Mux & DAQ
System Sensing Reference
B.C.
5.19.8 Omega250 IP60 Transducer Drawing

160 Frame Origin B.C. 273.1

-X 15.2 2X 12 Slip Fit 10 -X 11X 12.7 Thru


56.569±0.025 70.4 Customer Interface
Net System 19.3 12.4
69.2 For M12 SHCS
MOUNTING SIDE 57.175 TOOL SIDE
17 Customer Interface
SIDE VIEW 57.125
Connector For Cable Customer Interface Optional Mounting
Varies Depending on Pattern
Sensor Selected

NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA


SPECIFIED.
Tel: +1.919.772.0115 Email: info@ati-ia.com
DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
ALL DIMENSIONS ARE IN ISO 9001 Registered Company
MILLIMETERS.
Notes: PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY MANNER
EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
1. Material: Stainless Steel and Aluminum
TITLE
2. Sensing Reference Frame Origin at surface center of Tool Adapter. DRAWN BY: P.Sparrow, 2/16/06
3. Do not disassemble transducer. Doing so could damage transducer IP60 Omega250 Transducer
CHECKED BY: D.Norton, 2/17/06
and will void warranty.
4. For best accuracy, transducer must be mounted to a surface rigid ISOMETRIC VIEW

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
SCALE SIZE DRAWING NUMBER REVISION
enough to support loads without deflection.
3rd ANGLE PROJECTION PROJECT # - SHEET 1 OF 1 1:2.5 B 9230-05-1266 06
Rev. Description Initiator Date

03 Eco 11989; Updated MAP and TAP plates. LJH 6/5/14

Mounting Adapter
Plate Tool Adapter
Plate
61.872±0.025 2X 10 Slip Fit 10 2X 38.268±0.025 14X Tap M12X1.75 18
Customer Interface Equally Spaced
94.9 B.C. 200 Customer Interface
260.4 +X B.C. 175 +X
Sensing Reference
Frame Origin
13X Tap M12X1.75 18
Customer Interface
Manual, F/T Transducer Section

87.500±0.025
184.776±0.025
22.5° Typ.
135°
-Z +Z
-Y +Y +Y -Y
Document #9620-05-Transducer Section‑26

149.372±0.025
45°

Membrane 92.388±0.025
Vent

194
-X 63.3 -X
165.7 Mux and DAQ
Net System System 57.175
44.2 17.7
57.125
5.19.9 Omega250 IP65 Transducer Drawing

70.5 Customer Interface


Net System TOOL SIDE
175.3 2X 12 Slip Fit 10
Mux and DAQ Customer Interface
System SIDE VIEW
Connector For Cable
Varies Depending on Sensing Reference
Sensor Selected Frame Origin
MOUNTING SIDE

Notes:
1. Material: Stainless Steel NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA
2. Sensing Reference Frame Origin at SPECIFIED.
Tel: +1.919.772.0115 Email: info@ati-ia.com
surface center of Tool Adapter. DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
3. Do not disassemble transducer. Doing so ALL DIMENSIONS ARE IN ISO 9001 Registered Company
could damage transducer and will void warranty. MILLIMETERS.
PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
4. For best accuracy, transducer must be mounted to a MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
surface rigid enough to support loads without deflection. TITLE
DRAWN BY: P.Sparrow, 2/16/06
5. Cable must be connected to transducer to
maintain proper seal. CHECKED BY: D.Norton 2/17/06
IP65 Omega250 Transducer
6. Cable is IP65 rated only at Transducer End.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
SCALE SIZE DRAWING NUMBER REVISION
ISOMETRIC VIEW 3rd ANGLE PROJECTION PROJECT # - SHEET 1 OF 1 1:2.5 B 9230-05-1271 03
Rev. Description Initiator Date

03 Eco 11989; Changed H7 to Slip Fit, change hole LJH 6/5/2014


instances from 8 to 14

+X
Tool +X
5.19.10

61.893±0.012 Adapter
2X 10 Slip Fit, 10
Customer Interface 2X 38.268±0.012
22.5° Mounting Sensing
Adapter 94.9
Typ. Reference
Frame 22.5° Typ.
92.388±0.012 B.C. 200
Origin
Manual, F/T Transducer Section

14X Tap M12x1.75 18


Customer Interface
87.500±0.012

149.363±0.012
-Y +Y -Z +Z +Y -Y
Document #9620-05-Transducer Section‑26

184.776±0.012
OD 260.4
Sensing
Reference
Frame
Origin

195
61 -X
-X 44.2
57.175
B.C. 175 18
13X Tap M12x1.75 18 57.125
175.3 Connector for Cable Customer Interface
Customer Interface
Varies Depending on 2X 12 Slip Fit, 10
Sensor Selected Customer Interface
SIDE VIEW TOOL SIDE
MOUNTING SIDE
Omega250 IP68 Transducer Drawing

NOTES:
1. MATERIAL: Stainless Steel
NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA
2. Sensing Reference frame origin at SPECIFIED.
surface center of tool adapter. Tel: +1.919.772.0115 Email: info@ati-ia.com
3. Do not disassemble transducer. Doing so DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
ALL DIMENSIONS ARE IN ISO 9001 Registered Company
could damage transducer and will void warranty. MILLIMETERS.
4. For best accuracy, transducer must be mounted to a PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
surface rigid enough to support loads without deflection.
TITLE
5. Cable must be connected to transducer to DRAWN BY: P.Sparrow, 2/16/06
maintain proper seal. CHECKED BY: D.Norton 2/17/06
IP68-10m OMEGA250 Transducer
6. Cable is only IP68 rated at Transducer End. Transducer

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
is IP68 rated in freshwater environment at a depth of SCALE SIZE DRAWING NUMBER REVISION
up to 10 meters. ISOMETRIC VIEW PROJECT #
3rd ANGLE PROJECTION - SHEET 1 OF 1 1:3 B 9230-05-1276 03
Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

5.20 Omega331 Specifications (Includes IP65)


5.20.1 Omega331 Physical Properties (Includes IP65)
Table 5.114—Omega331 Physical Properties (Includes IP60/IP65)
Single‑Axis Overload    (US) Standard Units (SI) Metric Units
Fxy ±53000 lbf ±240000 N
Fz ±120000 lbf ±520000 N
Txy ±280000 inf‑lb ±32000 Nm
Tz ±320000 inf‑lb ±36000 Nm
Stiffness (Calculated)   
X‑axis & Y‑axis forces (Kx, Ky) 6.9x10 6 lb/in 1.2x10 9 N/m
Z‑axis force (Kz) 7.3x10 6 lb/in 1.3x10 9 N/m
X‑axis & Y‑axis torque (Ktx, Kty) 8.1x10 7 lbf‑in/rad 9.2x10 6 Nm/rad
Z‑axis torque (Ktz) 2.1x10 8 lbf‑in/rad 2.4x10 7 Nm/rad
Resonant Frequency
Fx, Fy, Tz N/A N/A
Fz, Tx, Ty N/A N/A
Physical Specifications   
Weight1 104 lb 47 kg
Diameter1 13 in 330 mm
Height1 4.22 in 107 mm
Note:
1. Specifications include standard interface plates.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
196
Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

5.20.2 Calibration Specifications (excludes CTL calibrations)


Table 5.115— Omega331 Calibrations (excludes CTL calibrations)1, 2
(US) Standard Fx,Fy Fz Tx,Ty Tz Fx,Fy Fz Tx,Ty Tz
Sensor
Calibration (lbf) (lbf) (lbf‑in) (lbf‑in) (lbf) (lbf) (lbf‑in) (lbf‑in)
Omega331 US‑2250‑13000 2250 5250 13000 13000 3/8 1 3 3/4 1 7/8
Omega331 US‑4500‑26000 4500 10500 26000 26000 3/4 2 7 1/2 3 3/4
Omega331 US‑9000‑52000 9000 21000 52000 52000 1 1/2 4 15 7 1/2
(SI) Metric Fx,Fy Fz Tx,Ty Tz Fx,Fy Fz Tx,Ty Tz
Sensor
Calibration (kN) (kN) (kNm) (kNm) (kN) (kN) (kNm) (kNm)
Omega331 SI‑10000‑1500 10 22 1.5 1.5 1/640 1/240 3/8000 3/16000
Omega331 SI‑20000‑3000 20 44 3 3 1/320 1/120 3/4000 3/8000
Omega331 SI‑40000‑6000 40 88 6 6 1/160 1/60 3/2000 3/4000
Sensing Ranges Resolution (DAQ, Net F/T)3
Notes:
1. These system resolutions quoted are the effective resolution after dropping four counts of noise. The effective
resolution can be improved with filtering.
2. Applied loads must be within range in each of the six axes for the F/T sensor to measure correctly.
3. DAQ resolutions are typical for a 16‑bit data acquisition system.

5.20.3 CTL Calibration Specifications


Table 5.116— Omega331 CTL Calibrations1, 2
(US) Standard Fx,Fy Fz Tx,Ty Tz Fx,Fy Fz Tx,Ty Tz
Sensor
Calibration (lbf) (lbf) (lbf‑in) (lbf‑in) (lbf) (lbf) (lbf‑in) (lbf‑in)
Omega331 US‑2250‑13000 2250 5250 13000 13000 3/4 2 7 1/2 3 3/4
Omega331 US‑4500‑26000 4500 10500 26000 26000 1 1/2 4 15 7 1/2
Omega331 US‑9000‑52000 9000 21000 52000 52000 3 8 30 15
(SI) Metric Fx,Fy Fz Tx,Ty Tz Fx,Fy Fz Tx,Ty Tz
Sensor
Calibration (kN) (kN) (kNm) (kNm) (kN) (kN) (kNm) (kNm)
Omega331 SI‑10000‑1500 10 22 1.5 1.5 1/320 1/120 3/4000 3/8000
Omega331 SI‑20000‑3000 20 44 3 3 1/160 1/60 3/2000 3/4000
Omega331 SI‑40000‑6000 40 88 6 6 1/80 1/30 3/1000 3/2000
Sensing Ranges Resolution (Controller)
Notes:
1. CTL resolutions are typical. System resolutions quoted are the effective resolution after dropping eight counts of
noise. The effective resolution can be improved with filtering.
2. Applied loads must be within range in each of the six axes for the F/T sensor to measure correctly.

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5.20.4 CTL Analog Output


Table 5.117— Omega331 Analog Output
(US) Standard Fx,Fy Fz Tx,Ty,Tz Fx,Fy Fz Tx,Ty,Tz
Sensor
Calibration (lbf) (lbf) (lbf‑in) (lbf/V) (lbf/V) (lbf‑in/V)
Omega331 US‑2250‑13000 ±2250 ±5250 ±13000 225 525 1300
Omega331 US‑4500‑26000 ±4500 ±10500 ±26000 450 1050 2600
Omega331 US‑9000‑52000 ±9000 ±21000 ±52000 900 2100 5200
(SI) Metric Fx,Fy Fz Tx,Ty,Tz Fx,Fy Fz Tx,Ty,Tz
Sensor
Calibration (kN) (kN) (kNm) (kN/V) (kN/V) (kNm/V)
Omega331 SI‑10000‑1500 ±10 ±22 ±1.5 1 2.2 0.15
Omega331 SI‑20000‑3000 ±20 ±44 ±3 2 4.4 0.3
Omega331 SI‑40000‑6000 ±40 ±88 ±6 4 8.8 0.6
Analog Output Range Analog ±10V Sensitivity1
Note:
1. ±5V Sensitivity values are double the listed ±10V Sensitivity values.

5.20.5 CTL Counts Value


Table 5.118—Counts Value
Fx, Fy, Fz Tx, Ty, Tz Fx, Fy, Fz Tx, Ty, Tz
Sensor Calibration
(/ lbf) (/ lbf‑in) (/ kN) (/ kNm)
Omega331 US‑2250–13000 / SI‑10000–1500 32 6.4 7680 64000
Omega331 US‑4500–26000 / SI‑20000–3000 16 3.2 3840 32000
Omega331 US‑9000–52000 / SI‑40000–6000 8 1.6 1920 16000
Omega331 Tool Transform Factor 0.05 in/lbf 1.2 mm/N
Counts Value – Standard (US) Counts Value – Metric (SI)

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Help
Document #9620-05-Transducer Section‑26
Omega331
5.20.6 Omega331 (US Calibration Complex Loading) (Includes IP65)

US-2250-13000 US-4500-26000 US-9000-52000

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Document #9620-05-Transducer Section‑26 Omega331
5.20.7 Omega331 (SI Calibration Complex Loading) (Includes IP65)

SI-10000-1500 SI-20000-3000 SI-40000-6000

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200
Rev. Description Initiator Date
Eco 11586; Modified MAP and TAP to eliminate legacy
04 AP 11/6/2013
features. Added dimensions for NET version.

226.824±0.025
Mounting 30.7 29.8
Adapter Tool 2X 82.023±0.025
144.801±0.025 Plate
2X 12 Slip Fit 12 Adapter
+X Plate 2X 12 Slip Fit 12 +X B.C. 295.3
Customer Interface
Customer Interface

B.C. 295.3
Manual, F/T Transducer Section

122.756±0.025
151.559±0.025

-Y +Y -Z +Z +Y -Y
Document #9620-05-Transducer Section‑26

330 254
30°
245.512±0.025
28.803±0.025

16X M12X1.75 Thru

201
Equally Spaced
Customer Interface Sensing
120.900 Reference
5.20.8 Omega331 Transducer Drawing

120.900 Sensing Frame Origin


-X Connector for Cable Reference 120.650 6 -X
120.650 3
Varies Depending on 18 Frame Origin Customer Interface 16X M12X1.75 Thru
Customer Interface
MOUNTING SIDE Sensor Selected Equally Spaced
Customer Interface
177.5 107 TOOL SIDE
SIDE VIEW

Connector for Cable

NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA


SPECIFIED.
Tel: +1.919.772.0115 Email: info@ati-ia.com
DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
ALL DIMENSIONS ARE IN ISO 9001 Registered Company
MILLIMETERS.
Notes: PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
ISOMETRIC VIEW TITLE
1. Material: Hardened Stainless Steel and Aluminum DRAWN BY: D Norton 10/03/03
2. DO NOT EXCEED INTERFACE DEPTH, MAY CAUSE DAMAGE. CHECKED BY: P Fusco 7/17/06
Omega331 Tranducer
3. Do not disassemble transducer. Doing so could damage transducer and will void the warranty
4. For best accuracy transducer must be mounted to a surface rigid enough SCALE SIZE DRAWING NUMBER REVISION
to support loads without deflection.

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
3rd ANGLE PROJECTION PROJECT # - SHEET 1 OF 1 1:3 B 9230-05-1158 04
Rev. Description Initiator Date

02 Added Net Version RKC 3/8/2011

(2) 12 Slip Fit 12


Customer Interface 226.824±0.025
(2) 82.023±0.025
Mounting 30.7 29.8 (16) M12X1.75 Thru
144.801±0.025 Adapter
Plate Tool Equally Spaced
Adapter Customer interface
+X +X
Plate
122.756±0.025
Manual, F/T Transducer Section

B.C. 295.3
151.559±0.025
Document #9620-05-Transducer Section‑26

330 254
+Y
-Z +Z -Y
-Y +Y
245.512±0.025
28.803±0.025
30°

202
61.1
DAQ System
25.4
5.20.9 Omega331 IP65 Transducer Drawing

Sensing
-X Sensing -X Reference
10.4
(16) M12X1.75 Thru 211 55.6 Reference Frame Origin
Frame Origin (2) 12 Slip Fit 12
Equally Spaced
71.4 107 Customer Interface B.C. 295.3
Customer interface
MOUNTING SIDE Net System
SIDE VIEW TOOL SIDE

NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA


SPECIFIED.
Tel: +1.919.772.0115 Email: info@ati-ia.com
DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
Notes: ALL DIMENSIONS ARE IN ISO 9001 Registered Company
1. Mounting and Tool Adapter made of stainless steel. Transducer MILLIMETERS.
body made of hardened stainless steel. PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
2. Sensing reference frame origin at surface center of tool adapter. TITLE
DRAWN BY: R. Chambers 9/11/09
3. Warning: Do not loosen or remove interface plates due to
potential damage. CHECKED BY: P. Fusco 9/11/09
IP65 Omega331 Transducer
4. For best accuracy, transducer must be mounted to surfaces rigid

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com
enough to support loads without deflection. SCALE SIZE DRAWING NUMBER REVISION

3rd ANGLE PROJECTION PROJECT # 090904-1 SHEET 1 OF 1 1:3 B 9230-05-1360 02


Manual, F/T Transducer Section
Document #9620-05-Transducer Section‑26

6. Advanced Topics
6.1 Reducing Noise
6.1.1 Mechanical Vibration
In many cases, perceived noise is actually a real fluctuation of force and/or torque, caused
by vibrations in the tooling or the robot arm. Many F/T systems offer filtering or averaging
that can smooth out noise. If this is not sufficient, you may want to add a digital filter to the
application software.

6.1.2 Electrical Interference


Check the F/T’s ground connections if you observe interference by motors or other
noise‑generating equipment.
Consider using averaging or filtering if sufficient grounding is not possible or does not
reduce the noise.

6.2 Detecting Failures (Diagnostics)


6.2.1 Detecting Sensitivity Changes
Sensitivity checking of the transducer can also be used to measure the transducer system’s health.
This is done by applying known loads to the transducer and verifying the system output matches
the known loads. For example, a transducer mounted to a robot arm may have an end‑effector
attached to it:
If the end‑effector has moving parts, they must be moved in a known position. Place the robot
arm in an orientation that allows the gravity load from the end‑effector to exert load on many
transducer output axes.
Record the output readings.
Position the robot arm to apply another load, this time causing the outputs to move far from the
earlier readings.
Record the second set of output readings.
Find the differences from the first and second set of readings and use it as your sensitivity value.
Even if the values vary somewhat from sample set to sample set, they can be used to detect gross
errors. Either the resolved outputs or the raw transducer voltages may be used (the same must be
used for all steps of this process).

CAUTION: When any strain gage is saturated or otherwise inoperable, all


transducer F/T readings are invalid. It is vitally important to monitor for
these conditions.

6.3 Scheduled Maintenance


6.3.1 Periodic Inspection
For most applications, there are no parts that need to be replaced during normal operation. With
industrial‑type applications that continuously or frequently move the system’s cabling, you should
periodically check the cable jacket for signs of wear. These applications should implement the
procedures discussed in Section 5.2—Detecting Failures (Diagnostics) to detect any failures.
Transducers that are not IP60, IP65, or IP68 rated must be kept free of excessive dust, debris, or
moisture. IP60‑rated transducers must be kept free of excessive moisture. Debris and dust should
be kept from accumulating on or in a transducer.

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6.3.2 Periodic Calibration


Periodic calibration of the transducer and its electronics is required to maintain traceability to
national standards. Follow any applicable ISO‑9000‑type standards for calibration. ATI Industrial
Automation recommends annual recalibrations, especially for applications that frequently cycle the
loads applied to the transducer.

6.4 Transducer Cabling


6.4.1 Calibrations
In many cases the transducer cable comprises part of the calibrated transducer. In these cases,
changing the length or type of the cable can affect the calibration. Check with ATI Industrial
Automation when making cabling changes to ensure your system’s calibration will not be affected.

6.4.2 Cabling and Connectors


The transducer cables and connectors are not designed to be user serviceable. The high
flex life stranding used in the cable is difficult to work with and will fail prematurely if
improperly assembled.
However, there are special cases when customers find it necessary to temporarily remove the
connector on a cable that is permanently attached to a transducer (such as found on the Nano and
Mini series transducers). When reattaching the wires to the connector, it is vital that each conductor
is encased in heat shrink tubing at the connection to prevent premature fatiguing of the mechanical
connection. Also, any components contained in the connector must be reconnected exactly as found
– failing to do so will impact system performance and accuracy.
Damage to the outer jacketing of the transducer cable could enable moisture or water to enter
an otherwise sealed transducer. Ensure the cable jacketing is in good condition to prevent
transducer damage.

6.5 Resolution
ATI’s transducers have a three sensing beam configuration where the three beams are equally spaced
around a central hub and attached to the outside wall of the transducer. This design transfers applied
loads to multiple sensing beams and allows the transducer to increase its sensing range in a given axis if a
counterpart axis has reduced.
The resolution of each transducer axis depends on how the applied load is spread among the sensing beams.
The best resolution occurs in the scenario when the quantization of the gages is evenly distributed as load is
applied. In the worst case scenario, the discrete value of all involved gages increases at the same time. The
typical scenario will be somewhere between these two.
F/T resolutions are specified as typical resolution, defined as the average of the worst and best case
scenarios. Because both multi‑gage effects can be modeled as a normal distribution, this value represents the
most commonly perceived, average resolution. Although this misrepresents the actual performance of the
transducers, it results in a close (and always conservative) estimate.

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7. Terms and Conditions of Sale


The following Terms and Conditions are a supplement to and include a portion of ATI’s Standard Terms and
Conditions, which are on file at ATI and available upon request.
ATI warrants to Purchaser that force torque sensor products purchased hereunder will be free from defects in
material and workmanship under normal use for a period of one year from the date of shipment. This warranty
does not cover components subject to wear and tear under normal usage or those requiring periodic replacement.
ATI will have no liability under this warranty unless: (a) ATI is given written notice of the claimed defect and a
description thereof within thirty (30) days after Purchaser discovers the defect and in any event not later than the
last day of the warranty period; and (b) the defective item is received by ATI not later ten (10) days after the last
day of the warranty period. ATI’s entire liability and Purchaser’s sole remedy under this warranty is limited to
repair or replacement, at ATI’s election, of the defective part or item or, at ATI’s election, refund of the price paid
for the item. The foregoing warranty does not apply to any defect or failure resulting from improper installation,
operation, maintenance or repair by anyone other than ATI.
ATI will in no event be liable for incidental, consequential or special damages of any kind, even if ATI has been
advised of the possibility of such damages. ATI’s aggregate liability will in no event exceed the amount paid by
purchaser for the item which is the subject of claim or dispute. ATI will have no liability of any kind for failure of
any equipment or other items not supplied by ATI.
No action against ATI, regardless of form, arising out of or in any way connected with products or services supplied
hereunder may be brought more than one year after the cause of action accrued.
No representation or agreement varying or extending the warranty and limitation of remedy provisions contained
herein is authorized by ATI, and may not be relied upon as having been authorized by ATI, unless in writing and
signed by an executive officer of ATI.
Unless otherwise agreed in writing by ATI, all designs, drawings, data, inventions, software and other technology
made or developed by ATI in the course of providing products and services hereunder, and all rights therein under
any patent, copyright or other law protecting intellectual property, shall be and remain ATI’s property. The sale of
products or services hereunder does not convey any express or implied license under any patent, copyright or other
intellectual property right owned or controlled by ATI, whether relating to the products sold or any other matter,
except for the license expressly granted below.
In the course of supplying products and services hereunder, ATI may provide or disclose to Purchaser confidential
and proprietary information of ATI relating to the design, operation or other aspects of ATI’s products. As between
ATI and Purchaser, ownership of such information, including without limitation any computer software provided
to Purchaser by ATI, shall remain in ATI and such information is licensed to Purchaser only for Purchaser’s use in
operating the products supplied by ATI hereunder in Purchaser’s internal business operations.
Without ATI’s prior written permission, Purchaser will not use such information for any other purpose or provide or
otherwise make such information available to any third party. Purchaser agrees to take all reasonable precautions to
prevent any unauthorized use or disclosure of such information.
Purchaser will not be liable hereunder with respect to disclosure or use of information which: (a) is in the public
domain when received from ATI; (b) is thereafter published or otherwise enters the public domain through no fault
of Purchaser; (c) is in Purchaser’s possession prior to receipt from ATI; (d) is lawfully obtained by Purchaser from a
third party entitled to disclose it; or (f) is required to be disclosed by judicial order or other governmental authority,
provided that, with respect to such required disclosures, Purchaser gives ATI prior notice thereof and uses all legally
available means to maintain the confidentiality of such information.

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