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i
Setting Media .................................................................................2-4
Adjusting the Head Height .................................................................2-4
Adjusting the Positions of the Pinch Rollers to Suit the Media ..........2-5
Maximum Print/Cut Area .................................................................2-10
Precautions on Setting the Media ...................................................2-10
Setting a Roll Media ........................................................................2-11
Setting the Pinch Roller Pressure ...................................................2-13
Take-up Device ...............................................................................2-14
Setting Leaf Media ..........................................................................2-15
Changing the printing origin ............................................................2-16
Test Printing .................................................................................2-17
Test Printing ....................................................................................2-17
Perform test printing with the normal test pattern ............................2-18
Perform test printing with the test pattern for checking white ink ....2-18
Head Cleaning .............................................................................2-19
About Head Cleaning ......................................................................2-19
Perform head cleaning depending on the test printing result ..........2-19
Setting Media Correction .............................................................2-19
Setting of Media Correction .............................................................2-19
If the Positions of Dots Shift... ......................................................2-20
Printing Data ................................................................................2-20
Starting a Printing Operation ...........................................................2-20
Cancel printing (Data Clear) ............................................................2-21
Cutting Media ...............................................................................2-21
Workflow of cutting ......................................................................2-22
Installing Tools .............................................................................2-23
When a Cutter Is Used ....................................................................2-23
How to Install a Ballpoint Pen ..........................................................2-24
Setting the Cutting Conditions .....................................................2-26
About the Cut Conditions ................................................................2-26
Select the Tool Condition ................................................................2-27
Set the Cut Conditions ....................................................................2-27
Test Cutting .................................................................................2-28
Cutting Data .................................................................................2-29
Setting the Origin .............................................................................2-29
Start Cutting ....................................................................................2-29
Stopping a Cutting Operation (Data Clear) .....................................2-29
Removing the Cutter Unit Temporarily ............................................2-29
Cutting Media ...............................................................................2-30
Chapter 3 Setup
About SETUP MENU .....................................................................3-2
SETUP MENU table ..........................................................................3-3
Register the Optimal Print Conditions to Match the Use ...................3-4
Setting of Media Correction ...............................................................3-5
If the Positions of Dots Shift... ...........................................................3-6
Setting of Logical Seek ......................................................................3-7
Setting of Overprint ...........................................................................3-7
Setting of Drying Time .......................................................................3-7
Setting of Left and Right Margins ......................................................3-8
Setting of Vacuum Fan ......................................................................3-8
ii
Setting of Feed Speed .......................................................................3-8
Setting of MAPS ................................................................................3-9
Setting of Auto Cleaning ....................................................................3-9
Setting of Interval Wiping ................................................................3-10
Setting of the UV Mode ...................................................................3-10
Setting Ionizer (option) ....................................................................3-10
Setting of LT mode ..........................................................................3-11
About MACHINE SETUP MENU ................................................. 3-12
MACHINE SETUP MENUs table .....................................................3-13
Setting of AUTO Power-off ..............................................................3-14
Setting of Take-up Unit ....................................................................3-14
Setting of the Display of Media Residual .........................................3-15
Setting of Media Detection ..............................................................3-15
Setting of a LANGUAGE .................................................................3-16
Setting of Time ................................................................................3-16
Setting of Unit (Temperature/ Length) .............................................3-16
Setting of a KEY BUZZER ...............................................................3-16
Setting of the CONFIRM. FEED ......................................................3-17
Setting of the SPACE FEED MODE ................................................3-17
Setting of the Network .....................................................................3-17
Setting of Event Mail Function .........................................................3-18
Initializing the Settings .....................................................................3-22
About NOZZLE CHECK MENU ................................................... 3-23
INFORMATION MENU table ...........................................................3-23
Printing Check Flow ........................................................................3-24
Printing Operations at "Nozzle Missing" Judgment and Error
Occurrence ......................................................................................3-24
Setting of the Printing Check ...........................................................3-25
Setting of the NOZZLE RECOVERY ...............................................3-25
Setting of the Judgment Condition ..................................................3-25
About INFORMATION MENU ..................................................... 3-26
INFORMATION MENU table ...........................................................3-27
Displaying the Information ...............................................................3-27
Displaying the machine's information (LOCAL guidance) ...............3-28
iii
Maintenance Function .................................................................4-17
Maintenance of Mark Sensor ..........................................................4-17
Perform SAMPLE CUT to Find out the Cause of Cutting Error. ......4-19
Cutting a Medium into Multiple Pieces with a Certain Length .........4-19
Cutting out Data without Register Marks (PC ORIGIN OFFSET) ....4-20
Setting the Scale Adjust ..................................................................4-21
Chapter 5 Maintenance
Maintenance ..................................................................................5-2
When the Machine Is Not Used for a Long Time ..............................5-2
Precautions for Maintenance .............................................................5-2
Cleaning the Exterior Surfaces ..........................................................5-2
Cleaning the Platen ...........................................................................5-2
Cleaning the Media Sensor ...............................................................5-3
Cleaning the Media Press .................................................................5-3
About MAINTENANCE MENU .......................................................5-4
MAINTENANCE MENUs table ..........................................................5-5
Maintaining the Capping Station ....................................................5-6
Cleaning the Wiper and Cap .............................................................5-6
Cleaning the mist filter ....................................................................... 5-7
Clean the NCU .................................................................................. 5-8
Washing the Head Nozzle .................................................................5-9
Cleaning of ink discharge passage ...................................................5-9
When the Machine Is Not Used for a Long Time ............................5-10
Cleaning the Ink Head and the Area around It ............................5-12
Nozzle Recovery Function ...........................................................5-13
Reset the set value ..........................................................................5-14
Eliminate Ink Over Flow .............................................................5-14
Automatic Maintenance Function ................................................5-15
Setting the Refreshing Intervals ......................................................5-15
Setting the Cleaning Intervals and Type .........................................5-15
INK FILLING ................................................................................5-16
AIR PURGE .....................................................................................5-16
Replacing consumables ...............................................................5-18
Replacing the wiper .........................................................................5-18
Replacing the mist filter ................................................................... 5-18
If a Waste Ink Tank Confirmation Message Appears ......................5-19
Replace the waste ink tank with another .........................................5-19
Replacing the waste ink tank before the waste ink tank confirmation
message is displayed ......................................................................5-20
Replacing the Cutter Blade .............................................................5-20
Replacing and Adjusting the Cutter Blade ...................................5-21
Replacing the cutter ........................................................................5-21
Adjusting the Cutter Blade ...............................................................5-22
Replacing cutters other than supplied one ......................................5-22
Adjusting blade edge of cutters other than supplied one ................5-22
iv
Chapter 6 Troubleshooting
Troubleshooting ............................................................................. 6-2
Power does not turn on .....................................................................6-2
The machine does not start printing ..................................................6-2
Media get jammed / media is soiled ..................................................6-2
Image quality is poor .........................................................................6-3
Nozzle is clogged ..............................................................................6-3
An error occurred in the ink bottle .....................................................6-3
When the ink leakage occurs ............................................................6-3
Warning / Error Messages ............................................................. 6-4
Warning messages ............................................................................6-4
Error messages .................................................................................6-7
Chapter 7 Appendix
Specification .................................................................................. 7-2
Printer Section Specifications ............................................................7-2
Cutter Section Specifications ............................................................7-3
Common Specifications .....................................................................7-4
Ink specifications ...............................................................................7-6
Ink bottle installation order ............................................................. 7-7
Sheet for inquiry ............................................................................ 7-8
v
CAUTION
1
IN NO EVENT SHALL MIMAKI BE LIABLE FOR set or radio to find a position without reception difficulty.
SPECIAL, INCIDENTAL OR CONSEQUENTIAL • Separate the television set or radio from this product.
DAMAGES OR FOR LOSS OF PROFITS OF DEALER • Plug the power cord of this product into an outlet which
OR CUSTOMERS OF ANY PRODUCT. is isolated from power circuits connected to the
television set or radio.
Requests
• This Operation manual has been carefully prepared for
your easy understanding.However, please do not
hesitate to contact a distributor in your district or our
office if you have any inquiry.
2
• Description contained in this Operation manual are
subject to change without notice for improvement.
1
vi
Foreword
Examples of symbols
vii
Safety Precautions
WARNING WARNING
• The set of power cables provided with this machine Do not disassemble or remodel the machine
is for use with this machine only, and cannot be • Never disassemble or remodel the main unit of
used with other electrical devices. Do not use any the machine or the ink bottles. Disassembly or
power cables other than the ones provided with the remodeling can result in an electric shock or
machine. Failure to observe those instructions may breakdown of the machine.
result in fire or electric shocks. Power supply and voltage
• Do not use this machine in an environment where • Use this machine with the indicated power
humidity is high or the machine may get wet.
specifications. Be sure to connect the power
Using the machine under such environment may
result in fire or electric shock, or cause malfunction. cable plug to a grounded outlet. Failure to do
so may result in fire or electric shocks.
• Use of the machine under an abnormal condition
where it produces smoke or strange smell can
1
result in fire or electric shocks. If such an • Never look at the illuminated LED UV with
abnormality is found, be sure to turn off the power your naked eyes. Doing so could cause pain in
switch immediately and unplug the cable from the your eyes or visual impairment. Be sure to
wall outlet. Check first that the machine no longer wear safety glasses.
produces smoke, and contact your distributor or a
• Do not expose your skin directly to ultraviolet
sales office of MIMAKI for repair. Never repair your
machine by yourself since it is very dangerous for (UV) light. Doing so could cause skin irritation.
you to do so. • To prevent electrical shock, be sure to turn off
• Never disassemble or remodel the main unit the main power circuit breaker and disconnect
2
of the machine or the ink bottle. Disassembly the power plug before carrying out
or remodeling can result in an electric shock maintenance. For some units, it may take one
or breakdown of the machine. minute for the capacitors to discharge.
• Do not use extension cords. Doing so may result in Therefore, wait three minutes after turning off
fire or electric shocks. the main power circuit breaker and
• Keep the power plug prong clear of any foreign disconnecting the power plug before starting
object such as a piece of metal. Failure to do so maintenance work.
may result in a fire or electric shocks. • Although rare, LED UV units can become
2
• Do not plug too many leads into a single socket. damaged. We recommend replacing the LED
Doing so may result in fire or electric shocks. UV unit when it has reached its rated
• Do not use the machine if the power cord or plug is operation life, or earlier.
damaged. Using the machine with damaged power • The main power circuit breaker should be
cord may result in fire or electric shocks. Contact turned on only by personnel with sufficient
your service representative for replacement cord. knowledge about the operation of this
• Do not handle the power plug with wet hands. machine.
Doing so may result in electric shocks. • The LED UV unit is hot while it is on and
2
• Grasp by holding the plug itself when removing the immediately after it has been turned off. Do
power plug from wall outlet, and never hold by the not touch it with your bare hands. Doing so
cord. Holding and pulling the cord may damage the could result in burns.
cord, leading to fire or electric shocks. Do not use this machine in damp places
• When setting the roll media, be sure to do so with • Do not use this machine in an environment
at least one other person. with high humidity or where the machine could
• In case of ink leakage, please turn off the main get wet. Using the machine under such
power, unplug the power cable and contact our environment may result in fire or electric
service office or distributor.
2
shock, or cause malfunction.
• Do not use a flammable spray or solvent inside or
Handling ink bottles
around the machine. Doing so may result in fire or
electric shocks. • Some of the ingredients (UV curing initiator)
• Do not place a vase, flower pot, water glass, are toxic to aquatic life. Avoid any leaks into
container with liquid such as water or chemicals water systems or sewage systems.
inside, or small metallic object near or on top of this • Store ink bottles and waste ink bottles in a
machine. Liquid or foreign object may get inside place that is out of the reach of children.
the machine, leading to fire or electric shocks. • If you get ink on your skin or clothing,
2
• Do not use this machine in an area where children immediately wash it off with detergent or
might be present. water. If you get ink in your eyes, immediately
• The ink used for this machine falls into the wash your eyes with a lot of clean water, and
category of UN No.3082 and UN Class 9. Since the then consult a doctor as soon as possible.
ink is flammable, never use fire when using the • Dispose of waste ink according to the local
machine. regulations of the area where the machine
isused.
1
viii
Safety Precautions
WARNING WARNING
Notes on maintenance Handling ink bottles
• When handling ink and cleaning solution, pay • The safety evaluation of this machine assumes that the ink
close attention to ventilation and be sure to recommended by this company is used. For safe usage of
wear the included safety glasses and gloves. this machine, use the ink recommend by this company.
• The gloves supplied with the machine are • Never refill the ink bottles with ink. Refilled ink cartridge can
disposable. When all the gloves are cause a trouble. Remember that MIMAKI assumes no
expended, purchase an equivalent product on responsibility for any damage caused by the use of the ink
the market. cartridge replenished with ink.
• Before using ink and cleaning solution, be • If an ink bottle is moved from a cold place to a warm place,
sure to read the Safety Data Sheet (SDS). leave it at room temperature for at least three hours before
• Keep ink away from an open flame. Also keep using it.
the room well ventilated when you use or • Open the ink bottle just before installing it in the machine. If it
handle ink. is opened and left for an extended period of time, normal
• If you get ink in your eyes, immediately wash printing performance of the machine may not be ensured.
your eyes thoroughly with a lot of clean water • Make sure to store ink bottles in a cool and dark place.
for at least 15 minutes. Then, consult a doctor • Store ink bottles and waste ink bottles in a place that is out
as soon as possible. of the reach of children.
• If anyone drinks ink by mistake, keep him or
• Once an ink bottle is opened, be sure to thoroughly
her quiet and see a doctor immediately. Do not
consume the ink within three months. If an extended period
allow him or her to swallow the vomit. Then
of time has passed away after opening the cartridge tank,
contact the emergency number written on the
printing quality would be poor.
SDS.
• Do not pound ink bottles or shake them violently. Doing so
• If you inhale a great deal of vapor and feel ill,
could cause the ink to leak.
immediately move to a location with plenty of
fresh air, and keep yourself warm and quiet. • Consult with your sales or service representative regarding
Consult a doctor as soon as possible. the proper disposal of ink bottles and waste ink. When you
• If the ink adheres to your skin, use a large dispose them by yourself, follow the regulations stipulated
amount of water and soap or special detergent by the industrial waste disposer or the country or region you
for skin to remove the ink. live in.
Periodic replacement parts Handling of media
• Some parts of this machine must be replaced with new ones • Use media recommended by MIMAKI to ensure reliable,
periodically by service personnel. Be sure to make a high-quality printing.
contract with your distributor or dealer for After sale service • Pay attention to the expansion and contraction of the media.
to ensure a long life of your machine. Do not use media immediately after unpacking. The media
Protection of media from dust can be affected by the room temperature and humidity, and
• Store media in a bag. Wiping off dust accumulated on media thus it may expand and contract. The media have to be left
will adversely affect the media due to static electricity. in the atmosphere in which they are to be used for 30
minutes or more after unpacked.
• When leaving the workshop after the working hours, do not
leave any media on the roll hanger. If any media is left on the • Do not use curled media.
roll hanger, it can get dusty. The use of curled media can not only cause a media jam but
also affect print quality.
Clump lever
Straighten the sheet of media, if significantly curled, before
• Never raise the lever during printing. Raising the lever will
using it for printing. If a regular-sized coated sheet of media
abort printing.
is rolled and stored, the coated side has to face outside.
Notes on maintenance
Disposition of this machine
• It is strongly recommended to use the machine in a room
• Consult your sales or service representative for proper
that is not dusty.
disposal of this machine. Otherwise, commission an
• Dust in the heads can also cause drops of ink to fall industrial waste disposal company.
suddenly down on the media during printing. In such a case,
be sure to clean up the heads.
• Perform wiping (removal of dust and paper powder) of the
capping station and wiper frequently.
ix
Safety Precautions
Precautions in Use
CAUTION
Be careful with the movable parts
CAUTION • Do not touch the rolling grit roller. Otherwise,
you could hurt your fingers or tear off your
Handling of the power cable
finger nails.
• Connect to a socket-outlet with determinate
• Keep your head and hands away from any
polarity.
moving parts during cutting (plotting)
• For PLUGGABLE EQUIPMENT, the socket-
operation. Otherwise, your hair could become
outlet shall be installed near the equipment
caught in the machine. Wear proper clothes.
and shall be easily accessible.
(Do not wear loose-fit clothes or accessories).
• Unplug the cord from the wall outlet and Bind a long hair.
remove dust from the power plug periodically, Caution with cutters
at least once a year. Failure to do so may
• The cutter blades are very sharp. Do not touch
result in fire or electric shocks.
them.
• Do not use the machine unless it is connected • Do not shake or swing the cutter holder.
1
to a power supply that satisfies the displayed Otherwise, the blade may come off.
voltage condition.
Hot parts
• Check the voltage of the wall outlet and the
• The LED UV unit is very hot. Before
capacity of the circuit breaker before you plug
performing maintenance work, wait until the
the power cords. Plug each power cord to
temperature has dropped sufficiently after the
different outlet that has independent circuit
LED UV unit has been turned off.
breaker If you plug more than one power cord
• If touching hot parts is unavoidable, be sure to
to wall outlets that share the same circuit
wear heat-insulating gloves to protect your
2
breaker, the power may be cut off by the
hands.
breaker.
Power supply
• Leave the breaker turned ON. Cautions on Installation
• Do not turn off the main power switch on the
right side of this machine.
Ultraviolet (UV) light CAUTION
• Some leakage of ultraviolet light occurs
2
A place exposed to direct
around the LED UV unit. Exposing skin and On an inclined surface
sunlight
eyes to ultraviolet light could cause
inflammation and skin cancer. Even if weak
ultraviolet light does not cause inflammation,
chronic disorders could develop due to
repeated exposure. Avoid exposing your skin
and eyes to ultraviolet light.
• Visual impairments that can occur as a result
2
of exposure to ultraviolet light include acute
disorders such as pain or excess tearing in
A place exposed to direct
response to foreign matter, and chronic A place that vibrates air flow from an air
disorders such as cataracts. When using this conditioner
machine, be sure to wear gloves, long-sleeved
clothing, a visor over your face, and the
shaded glasses that are included with the
machine.
2
Notes on the LED UV unit
• When handling the glass on the bottom of the
LED UV unit, be sure to wear the included
gloves. Never touch the glass with your bare
A place where the
hands. Otherwise, the UV ink curing level may Around a place where fire
temperature or humidity
drop significantly. If the glass becomes dirty, is used
varies significantly
wipe it with clean gauze moistened with
alcohol. (Do not use alcohol for cleaning the • Use the
2
exterior cover, or the paint will peel off.) machine under
• The LED UV performance and service life are the following
significantly affected by the UV irradiation and environmental
UV power supply units that are used. Only use conditions:
UV devices that are recommended by • Operating
Mimaki.Mimaki shall bear no responsibility for environment:
any trouble due to the use of UV devices other 20 to 30 °C
than those that are recommended. (68 to 86 °F)
1
35 to 65 % (Rh)
x
Safety Precautions
Safety interlock
For your safety, this machine is equipped with interlocks to stop all operations if a cover is opened while the machine is
printing.
(parts circled in red in the figure below)
xi
Warning labels
Warning labels
Warning labels are attached to the machine. Be sure to fully understand the warning given on the labels.
If a warning label is illegible due to stains or has come off, purchase a new one from a distributor or our sales office.
4
1
1
1
7
2
When the maintenance cover is open
2
8
3 3
2
6
2
5
1
xii
Warning labels
1 M910931
2 M907833
3 M903330
4 M903405
5 M907935
6 M905811
7 M913419
8 M905935
xiii
Chapter 1
Before Use
This chapter
tells you what you should know before using this machine, including the name of each
part and the installation procedures.
Gross
Model Width Depth Height
weight
2900mm 776mm 1475mm 188kg
UCJV300-160
(114.2 in) (30.6 in) (5801 in) (414.5 lb)
2650mm 776mm 1475mm 177kg
UCJV300-130
2
(104.3ln) (30.6 in) (5801 in) (390.2lb) Move this machine as shown in the figure.
2380mm 776mm 1475mm 161kg
UCJV300-107 • This machine must be moved by at least 4
(93.7in) (30.6 in) (5801 in) (354.9lb)
people. This work shall be performed in
2090mm 776mm 1475mm 144kg accordance with the regulations of each country
UCJV300-75
(82.3in) (30.6 in) (5801 in) (317.5lb) and region.
2900mm 776mm 1475mm 183kg • Do not push the cover to move this machine
UCJV150-160
(114.2 in) (30.6 in) (5801 in) (410.1 lb) because doing so can cause the cover to crack.
)
3 in
390 m (39. imum
36 0 m 0 m min
338 50 mmm (153 100
309 0 mm (143 .5 in) 3 in
) in)
0 m (13 .7 in min m (39. imum (109.3
m ( 3.0 ) m imu 0 m min m
121 in) inim m ( 100 6m
.7 i min um 160
n) m imu (1 Mo 277
inim m (1 30M del)
um 07M odel
(75 od ) 500 mm (19.7 in)
Mo el)
3
del
) minimum Put the caster blocks back in place.
1-2
Chapter 1 Before Use
Platen
Area where media is flattened
and printed.
1
Carriage
Operation panel
Stand
Maintenance cover Supports the main body of the machine. It is
Open these covers only when you have to perform
maintenance. Normally, keep all covers closed even
when the power switch is off,
provided with casters that are used to move
this machine. 2
Clamp lever (front)
Take-up device
1-3
Chapter 1 Before Use
Roll holder
USB connector
LAN connector
AC inlet
1-4
Chapter 1 Before Use
Carriage
The carriage is equipped with a print head and an LED-
UV unit for printing.
Front cover 2
1-5
Chapter 1 Before Use
Operation Panel
Use the operation panel to specify print settings or to operate this machine.
button Display
LOCAL
Press this button to select a function to The display shows the following
be assigned to each function button width:1340mm information:
([FUNC1], [FUNC2] and [FUNC3]). • Status of the machine
/ / • Width of the set media
buttons MENU TEST PRINT
CLEANING REMOTE
• Ink status *1
Press one of these buttons to set a • Functions assigned to [FUNC1],
function or to perform test printing. With [FUNC2] and [FUNC3] *2
each pressing of the [SEL] button, you
can change the function assigned to the
selected function button.
• When the power is turned on using the [END/POWER] key, the [ENTER] key lights up blue and turns off when the
power switch is turned off. While the main power switch ( P.1-4) is on, the ink clogging prevention function is peri-
odically operated even when the power is turned off using the [END/POWER] key.
*1: Ink status
The display shows icons indicating the status (remaining ink, error, etc.) of ink bottles.
The following table describes each icon:
Icon Meaning
The ink bottle icons are arranged in the same order as the actual ink bottles are arranged in the ink supply unit. For
each ink bottle icon, the remaining ink is indicated in nine levels.
The following icons are arranged in descending order of remaining ink level:
Indicates that the cartridge cannot be used due to ink end or ink error (remaining ink 0, cartridge not attached, etc.).
Indicates that ink has expired or that one month has passed since the expiration date. Please replace the ink bottle
as soon as possible. After two months from the expiration date, the ink bottle can no longer be used.
1-6
Chapter 1 Before Use
Clears data.
1
Suspends printing in REMOTE mode and enters LOCAL mode.
Moves to the previous page when multiple items are displayed on a screen (for example, on the MENU screen).
Moves to the next page when multiple items are displayed on a screen (for example, on the MENU screen).
Enables or disables the operation specified for the selected items (applicable when multiple items are selected,
2
for example, when multiple heads are selected for cleaning).
2
Sets the pressure of the pinch rollers.
• The color of the icons changes according to the state of the printer.
When the icon is green: The machine is in REMOTE mode.
When the icon is dark blue: The machine is in LOCAL mode.
When the icon is yellow: A warning has been issued.
When the icon is red: An error has occurred.
1-7
Chapter 1 Before Use
Media sensor
Capping Station
Carriage The capping station consists of the ink caps, the wiper for
The carriage consists of the printer unit and the cutter cleaning the heads, etc.
unit. The ink caps prevent the nozzles in the ink heads from
drying up.
The wiper cleans the nozzles in the heads.
The wiper is a consumable. If the wiper becomes
deformed or the media gets stained, replace the wiper
with a new one.
Printer unit
Cutter unit
1-8
Chapter 1 Before Use
1
• Your RIP must be compatible with the USB 2.0 • Do not remove and then reinsert the LAN cable
interface. during data transfer.
• If your computer does not have a USB 2.0 inter-
face, contact a RIP manufacturer near your loca-
tion or our office for assistance.
Printing data via a network
Notes on the USB 2.0 interface
If you are printing data via a network, you must configure
a network in an environment described below.
• Your RIP must be compatible with USB 2.0. Configuring a network in an inappropriate environment
can cause printing to stop prematurely.
・Use a category 6 or higher LAN cable.
When connecting more than one ・Use a computer and a switching hub that support
UCJV300Series/150Series machine to your 1000BASE-T.
computer
When more than one UCJV300Series/150Series machine • The computer to which to send printed data and
is connected to your computer, the computer might not be the printer must use the same network.
able to properly recognize the connected machines.
If your computer has more than one USB port, try
connecting the machine that your computer previously
• Connection via a router is not supported.
2
series to the computer which is connected to the external
USB hard disk drive and so on, the data output speed to
the UCJV300 series or UCJV150 series may decrease.
This may cause the print head to stop at the right edge or
left edge while printing.
1-9
Chapter 1 Before Use
Connecting the computer to the printers via a Connecting the Power Cable
switching hub
1
Insert the power cable into the inlet on the
machine.
Inlet
Power cable
Switching hub
Cable band
2
Secure a cable band.
• Secure the cable with the cable band attached to
this machine.
If the computer or device connected to the printer uses a
network other than 1000BASE-T, printing is not possible.
3
Insert the power plug into a plug socket.
After connecting the computer or device with the printer,
Power plug
check the following:
1-10
Chapter 1 Before Use
2
bottles.
Cleaning liquid bottle *1 • Never refill the ink bottles with ink. Doing so may
result in a failure. MIMAKI will not bear any
*1. Used for head cleaning.
responsibility for any damage caused by using ink
bottles that have been refilled with ink.
Colors are indicated as follows on the display: • Do not touch or stain the part where the IC chip
comes into contact with the printed circuit board.
Display Color Display Color
Doing so can cause damage to the printed circuit
M Magenta W White board.
2
C Cyan CL Clear • The ink bottles can get dented in the middle, as
shown in the figure to the right, even when they
Y Yellow Lc Light cyan
are inserted into the machine. This, however, does
K Black Lm Light magenta not affect the performance of this machine.
2
unit.
1-11
Chapter 1 Before Use
Installing the Ink Bot- • If, after removing the cap from the bottle, you find
that the bottle opening has a seal attached to it,
tles use a cutter to open the seal. Cut the seal as
shown in the figure below so that the seal is
divided into eight parts, and then bend the cut seal
toward the inside of the bottle.
1
Take out an ink bottle and gently shake it • Make sure that the cut seal is bent securely toward
from side to side at least 20 times. the inside of the bottle. If the cut seal is not bent
securely, an ink supply shortage can occur.
• While wearing gloves, hold the cap of the ink •
3
Screw the special cap onto the ink bottle.
Hold the cap of the ink bottle tightly with a paper
towel, and gently shake the ink bottle. (1) Screw the special cap onto the bottle.
Cap B
Repeat
Special cap
2
Remove the cap from the bottle.
1-12
Chapter 1 Before Use
Tightening jig
• Never turn the ink bottle after inserting it into the
tank, Doing so can cause ink to leak out.
1
Lever
5
Slide the lever on the tank from right to
left.
2
• Do not close the special cap too tightly. Doing so
can cause damage.
6
Insert an IC chip into the slot.
no ink leaks out.
• Insert an IC chip into the slot, with the metal part
facing upward. Incorrectly inserting the IC chip
can lead to failure or cause the IC chip to break.
• Do not touch the metal part of the IC chip. Doing
so can cause damage to the IC chip due to static
electricity or lead to reading failure due to stains
or scratches.
2
• For details about how to install the ink bottles, see
P.7-7「Ink bottle installation order」.
IC chip
1-13
Chapter 1 Before Use
IC chip
Replacing the ink bottles
• The IC chip contains information IC chip
regarding the color, remaining • Remember to wear protective glasses.
level, and expiration date of the
ink.
When installing an ink bottle, When [INK END] or [INK NEAR END] shows up on the
insert the IC chip that comes display, follow the steps described below.
with the ink bottle into the IC When [INK END] is displayed
chip slot on the ink cover.
1
• Inserting a wrong IC chip (that Slide the lever on the tank all the way to
is, an IC chip other than the one Marking is the right.
that comes with the ink bottle) provided here.
into the slot can cause poor
image quality or other problems. • Do not turn the ink bottle.
• The IC chip has a marking applied to it to provide Doing so can cause ink to leak out.
color information.
2
Lift the ink bottle straight up.
Light-blocking
cover
1-14
Chapter 1 Before Use
1
Insert one of the lugs on the light-blocking
cover into one of the receiving holes on
the tank.
Wiper filter
4
Wipe off the ink attached to the cap.
• Hold the bottle with the cap facing upward and
wipe off the ink attached to the cap with a paper
towel or a similar object.
1
2
While pressing the light-blocking cover
against the receiving hole into which you
have just inserted the lug, insert the other
lug into the remaining hole on the tank.
5 2
Remove the cap from the used ink bottle.
• If you have difficulty removing the cap, use the
tightening jig to remove the cap.
6
Install a new ink bottle by referring to P.1-
12"Installing the Ink Bottles".
2
• Do not leave ink bottles with the special cap
attached in a place exposed to light for a pro-
longed period of time. Doing so can cause the ink
inside to harden.
2
printing, the machine may run out of ink while printing. We
therefore recommend that you replace the ink bottle as
soon as possible.
If you press the key in LOCAL mode, you can
view a local guidance that provides information regarding
the bottle that requires replacement. ( P.3-27)
You can also check the ink bottle lamp to find the bottle to
replace.( P.1-16)
1-15
Chapter 1 Before Use
1-16
Chapter 1 Before Use
Media
This section describes the size of media that can be used with this machine and how to handle it.
1
Paper media: Φ250mm (9.8in) maximum
Roll outside diameter
Other media: Φ210mm (8.3in) maximum
Roll media
2
Use the media recommended by MIMAKI to ensure reliable, high-quality printing.
• Note that the media can shrink or stretch.
Do not use media immediately after unpacking. The media can shrink or stretch due to room temperature and humidity.
After unpacking the media, leave it in the place where the media is to be used for at least 30 minutes before installing it in
the machine.
• Do not use curled media.
Using curled media can cause paper jamming. When rolling regular-sized coated media for storage, make sure that the
coated side is facing outward.
• Dust may be accumulated on the edge of the media.
2
Depending on the roll you are using, the dust inside the package may be gathered on the edge surface of the roll. Using
dusty media can cause nozzle missing or ink drops that can lead to degraded printing quality. Remember to remove the
dust on the edge surface of the roll before installing it on the machine.
1-17
Chapter 1 Before Use
Menu Mode
This machine has four modes. Each menu mode is described below.
NOT-READY mode
LOCAL mode
LO C A L
• Press the JOG keys to set a print origin and a print width.
• You can check the remaining ink levels, cartridge error details, model name, firmware version, and so on
by pressing the [Enter] key.
MENU mode
The MENU mode is activated if you press the [FUNC1] button during LOCAL mode. During MENU mode, you can set
various functions.
REMOTE mode
1-18
Chapter 2
Basic Operations
This chapter
describes procedures and setting methods for ink and media preparation, and printing.
Printing Procedure
Turning the Power On/Off See "Turning the Power On/Off" ( P.2-3).
2-2
Chapter 2 Basic Operation
1
Turn the main power switch on.
[END/POWER]
• Press the main power switch located on the side button
of the machine to the "I" position.
2
switch
2
Keep the front cover and the maintenance
• The firmware version is displayed when the power cover closed.
is turned on, and the initial operation begins.
When these covers are open, the function that
prevents ink sedimentation does not work.
2
Press the button to turn the
power on. Check the position of the head, and then turn
• The machine enters LOCAL mode.
the power off.
If you turn the power off without the head returned to
3 2
Turn on the computer connected with the the capping station, the ink head dries up, causing the
machine. nozzles to become clogged.
Thus, if you have turned the power off without the
head returned to the capping station, turn the power
• Close the front cover and the maintenance cover on again, confirm that the head has returned to the
before turning the power on. capping station, and then turn the power off.
• Leaving the machine with the main power switch
turned off for a prolonged period of time can cause Do not turn the power off during printing or
cutting.
2
the head nozzles to clog.
If you do so, the head might not return to the capping
station.
Press the [END/POWER] button to turn off the
Turning the Power Off power, and then turn the main power switch
off.
After using the printer, press the [END/POWER] key to
turn off the power. If you have to turn the main power switch off to move
2
Before turning the power off, confirm the following: the machine or to resolve an error that has occurred
• If the machine is receiving data from the computer or if on the machine, first hold down the [END/POWER]
there is any data that has not been output yet button on the front of the machine, confirm that the
• If the head has returned to the capping station display on the operation panel has turned off, and then
• If any error has occurred ( P.6-7Error messages) turn the main power switch off.
2-3
Chapter 2 Basic Operation
Setting Media
2
Adjust the height-adjusting lever to suit
the media.
You can use roll media and leaf media with this machine.
• Adjust the position of the lever by referring to
For details about the media you can use with the "Adjusting lever and range".
machine, see P.1-17 "「The Size of Media That Can Be • Be sure to set the height adjustment lever so that
Used with This Machine」". the desired height display is at the top. If the lever
is in the middle, a printing error will occur.
• When you set roll media on the machine, be care-
ful not to drop the media on your feet or other part
of the body. The media is heavy and can cause It becomes the height
bodily injury. of this display position.
• At least two people must work together to set roll
media on the machine, Working alone can cause
injury to the back due to the weight of the roll
media.
• Adjust the head height before setting the media on
the machine. Adjusting the head height after set-
ting the media on the machine may result in jam-
ming, deterioration of the print quality or head Height-adjusting lever
damage.
3
Adjust the head height to suit the thickness of the media Return the carriage to the station.
you are using.
• The range of the initial head height can be adjusted by
3 levels according to the purpose of use.
• The printing height varies from L range (2 mm) to H
range (3 mm). (The print height is set to L range (2
mm) at shipment.)
1
Move the carriage to the platen.
• Execute [ST.MAINTENANCE - CARRIAGE OUT]
(maintenance function) ( P.5-6, steps 1 and
2).
Adjusting lever and range
Carriage
2-4
Chapter 2 Basic Operation
• When you set the media, make sure that the pinch rollers lying outside the media do not lie on top of the grit rollers below
them.
Displace the pinch rollers lying outside the media slightly from their normal positions, as shown in illustration "X" under
"How to adjust the pinch roller". Operating the machine with the media not gripped between the pinch rollers and the grit
rollers could wear the pinch roller out.
2
Pinch roller
Grit roller
2
How to adjust the pinch roller
Move the pinch roller unit to adjust the position of the pinch roller.
Use the pinch roller guide mark for positioning.
2
Pinch roller unit (top view)
Adjust the pinch roller so that the triangle mark comes between the pinch roller guide
marks.
2-5
Chapter 2 Basic Operation
• To feed the media smoothly, select the appropriate grid roller positions so that the media can be held at equally spaced
intervals.
• When the grid rollers to be used are determined, adjust the pinch roller unit by referring to “P.2-5「How to adjust the pinch
roller」".
• You can use any number of pinch roller units from 2 to 7.
• The pinch rollers at the left and right ends of the media must be located within 10 cm and 2 cm of the ends of the media,
respectively. If they are positioned further from the ends of the media, some part of the media remains uncut.
GR3 GR1
1577 ~ 1620mm
1446 ~ 1514mm
1212 ~ 1272mm
1032 ~ 1092mm
732 ~ 792mm
576 ~ 644mm
364 ~ 424mm
241 ~ 301mm
1501 ~ 1561mm
1370 ~ 1438mm
1136 ~ 1196mm
956 ~ 1016mm
656 ~ 716mm
500 ~ 568mm
288 ~ 348mm
165 ~ 225mm
1413 ~ 1473mm
1284 ~ 1350mm
1048 ~ 1108mm
868 ~ 928mm
568 ~ 628mm
414 ~ 480mm
200 ~ 260mm
85 ~ 137mm GR: Grit roller
2-6
Chapter 2 Basic Operation
• To feed the media smoothly, select the appropriate grid roller positions so that the media can be held at equally spaced
intervals.
• When the grid rollers to be used are determined, adjust the pinch roller unit by referring to “P.2-5「How to adjust the pinch
roller」".
• You can use any number of pinch roller units from 2 to 6.
• The pinch rollers at the left and right ends of the media must be located within 10 cm and 2 cm of the ends of the media,
respectively. If they are positioned further from the ends of the media, some part of the media remains uncut.
Determine the grid rollers to be used according to The right end of the media should
the size of the media. come within this range.
GR3 GR1
1328 ~ 1371mm
2
1212 ~ 1272mm
1032 ~ 1092mm
732 ~ 792mm
576 ~ 644mm
362 ~ 422mm
2
241 ~ 301mm
1252 ~ 1312mm
1136 ~ 1196mm
956 ~ 1016mm
656 ~ 716mm
2
500 ~ 568mm
286 ~ 346mm
2
165 ~ 225mm
1164 ~ 1224mm
1048 ~ 1108mm
868 ~ 928mm
568 ~ 628mm
2
414 ~ 480mm
198 ~ 258mm
85 ~ 137mm GR: Grit roller
2-7
Chapter 2 Basic Operation
• To feed the media smoothly, select the appropriate grid roller positions so that the media can be held at equally spaced
intervals.
• When the grid rollers to be used are determined, adjust the pinch roller unit by referring to “P.2-5「How to adjust the pinch
roller」".
• You can use any number of pinch roller units from 2 to 5.
• The pinch rollers at the left and right ends of the media must be located within 10 cm and 2 cm of the ends of the media,
respectively. If they are positioned further from the ends of the media, some part of the media remains uncut.
Determine the grid rollers to be used The right end of the media should come
according to the size of the media. within this range.
GR3 GR1
1043 ~ 1100mm
900 ~ 960mm
732 ~ 792mm
576 ~ 644mm
362 ~ 422mm
241 ~ 301mm
967 ~ 1027mm
824 ~ 884mm
656 ~ 716mm
500~ ~568mm
500 568mm
288 ~ 348mm
165 ~ 225mm
879 ~ 939mm
736 ~ 796mm
568 ~ 628mm
414
414~ ~480mm
480mm
200 ~ 260mm
85 ~ 137mm
GR: Grit roller
2-8
Chapter 2 Basic Operation
• To feed the media smoothly, select the appropriate grid roller positions so that the media can be held at equally spaced
intervals.
• When the grid rollers to be used are determined, adjust the pinch roller unit by referring to “P.2-5「How to adjust the pinch
roller」".
• You can use any number of pinch roller units from 2 to 4.
• The pinch rollers at the left and right ends of the media must be located within 10 cm and 2 cm of the ends of the media,
respectively. If they are positioned further from the ends of the media, some part of the media remains uncut.
777 ~ 810mm
2
962 ~ 752mm
578~ 638mm
364 ~ 424mm
691 ~ 751mm
241 ~ 301mm
2
616 ~ 676mm
502 ~ 582mm
288 ~ 348mm
603 ~ 663mm
165 ~ 225mm
2
528 ~ 588mm
414 ~ 474mm
200 ~ 260mm
86 ~ 137mm
GR: Grit roller 2
2-9
Chapter 2 Basic Operation
Set the media such that the right end of the media lies within the
area indicated by the arrows (within the first three grit rollers
from the right end on the front of the machine).
The end of the media should not lie beyond the slit line on the platen.
Slit line
Media
Media press
2-10
Chapter 2 Basic Operation
3
Tighten the roll holder fixing screw on the
Setting a Roll Media
left side.
Attach a roll media to the roll media hanger located on the
• Recheck steps 1 and 2.
back of the machine.
4
• Be careful not to drop the media on your feet or Push the core of the roll media into the left
other part of your body while attaching it to the roll side of the roll holder.
media hanger. The media is heavy and can cause
• Push the roll media all the way into the roll holder
bodily injury.
until it is held steady.
1
Confirm that the clamp lever is lowered.
5
Loosen the screw at the right side of the
roll holder and insert the holder into the
core of the roll media.
2
Move the left roll holder to the roll setting
2
position.
• Loosen the roll holder fixing screw and move the
roll holder.
• Check the size of the media and where to set the
media by referring to the section applicable to
your machine (P.2-6).
6
Pull up the clamp lever located on the back
2
must come between the pinch roller
guide marks. of the machine.
2
7
Insert the roll media into the machine.
This is where the end of the set media
should be when the media has a 3-inch core. • Slightly tilt the media so that it can be smoothly
inserted into the machine without catching on
This is where the end of the set anything.
media should be when the media
2
has a 2-inch core.
(1) Pull the media all the way out to the front end
of the platen.
(2) Insert the media between the platen and the
pinch rollers.
• Pull the media out of the roll so that the
media can be grasped from the front of the
machine.
(3) Push down the clamp lever located on the
2
back of the machine.
Roll holder side (the back of the machine) • This holds the media in place.
2-11
Chapter 2 Basic Operation
8
Pull out the roll media. • When installing the media, make sure that the
right edge of the media is placed on the left side
(1) Open the front cover.
with respect to the slit line on the platen. Placing
(2) Pull up the clamp lever from the front of the the media rightward of the slit line will make it rise
machine. up if it moves obliquely, and this could cause dam-
(3) Gently pull out the roll media until you feel age to the head.
slight resistance. • If a media is misaligned to the right of the standard
position, an error message “MEDIA SET POSI-
TION R” is displayed after detecting the media.
Set the media again.
Slit line
Media
Media
press
9
Confirm that the roll media is evenly pulled
11
Set an empty core of the roll media on the
out, and then lower the clamp lever.
take-up device.
• Pulling several positions of the media lightly,
lower the clamp lever after confirming that the
amount of the roll media pulled out is almost
even.
Take-up
device
Core
12
Press and then select "ROLL".
• The media width is detected.
• When [MEDIA DETECT] (one of the machine
settings) is set to "MANUAL" ( P.3-15), media
width will not be automatically detected. Enter the
10
Hold the media with the media press media width by referring to P.2-13 "Setting the
gently. manual media width".
14
Press the key.
Media press
• When [MEDIA RESIDUAL] (one of the machine
settings) is set to "ON” ( P.3-15), you can
display the remaining media entry screen by
pressing the [Enter] key. ( P.2-13)
2-12
Chapter 2 Basic Operation
15 4
Fix the media to the take-up device. Press .
(1) By pressing [], feed the media until it
reaches the core of the take-up device.
5
(2) Fix the middle of the media with adhesive Press to finish.
tape.
(3) In the same manner, fix the left side and right
side of the media. Entering the media remaining amount
• Make sure that the there is no slack or
wrinkle on the media in such condition that When [MEDIA REMAIN] of the machine setting is set
the roll media is pulled to right and left evenly, to “ON” ( P.3-15), the screen for entering the media
and stick the tape. length is displayed after detecting the media width.
(4) Press the [ENTER] key
1
The input media length screen is
displayed.
2
Press to enter the media
2
remaining amount.
3
Press the key.
Setting the Pinch Roller Pressure
After setting the media in place, set the pressure to be Setting the manual media width
applied to the pinch rollers that retain the media.
Setting an inappropriate pressure for the pinch rollers can When [MEDIA DETECT] of the machine setup is
cause not only the media to become skewed during
printing or cutting but also the pinch rollers to leave traces
on the media.
"MANUAL" ( P.3-15), set the media width with the
following method. 2
The set pressure must be appropriate to the media set on
1
The right edge position screen is
the machine. displayed.
You can set the following items in pinch roller pressure
settings:
RIGHT EDGE POSITION
2
Item Setting Description
0.0 ***.*
Set the number of the pinch
NUMBER rollers you are using.
FOR USE 1~7 This number differs depending PRINT
2
PRINT
HIGH printing.
Press to enter the right edge
Set the pressure of the edge
position of the media.
2
LOW/ MID/ pinch rollers (left and right
CUT: ENDS
3
HIGH edges) used when cutting the Press the key.
media. • Next, the screen to enter the left edge position of
Set the pressure of the pinch the media is displayed.
OFF/ LOW/ rollers except for the edge pinch
CUT: INNER
MID/ HIGH rollers used when cutting the
media. LEFT EDGE POSITION
CHANGE Switch between the setting for 0.0 ***.*
PRINT/ CUT
EXECUTION printing and cutting.
1
Press
press the
twice in LOCAL, and then
(PR) key
PRINT
2
4
Press to enter the left edge
2
Press to select a setting item, position of the media.
and then press the key.
5
Press the key.
3
Press to select a setting.
2-13
Chapter 2 Basic Operation
2
Press the key.
• Appear the confirmation screen of media
remaining print.
3
Press the key.
• Media residual print starts. Scale of the torque
Take-up Device
With the switch of the narrow take-up device, select the
take-up direction of the media or others.
2-14
Chapter 2 Basic Operation
4
Push down the clamp lever.
Setting Leaf Media
• Set the media straight.
Unlike roll media, leaf media does not need to be retained
with the roll holders.
1
Raise the clamp lever.
2
Insert the leaf media between the platen Approximately 40 mm
2
and the pinch rollers.
5
Pinch roller Press the key.
6
Press and select "LEAF". 2
3
To print, hold the media with the media
press gently.
7
The media detection is started.
• When using thick media, remove the media press (1) The media width is detected.
from the media before printing. (2) The media is fed then the rear end of media
2
• You do not have to use the media press to cut the is detected.
media.
(3) It returns to the Local when the detection is
completed.
Media press
2
• Set up the pinch rollers such that the media is held
in place by equally-spaced pinch rollers. If the
pinch rollers holding the media in place are not
equally spaced, start over from step 2.
• Provide a dead space of at least 5 mm at both
2
ends of the media.
2-15
Chapter 2 Basic Operation
Notes when using media press Typical setting position of printing origin
The printing origin in the depth direction (X') is positioned
• When installing the media, make sure that the at about 75 mm rearward from the slot for cutting on the
right edge of the media is placed on the left side
platen.
with respect to the slit line on the platen. Placing
the media rightward of the slit line will make it rise
The printing origin in the scanning direction (Y') is
up if it moves obliquely, and this could cause dam- positioned at 15 mm from the right end of the media. The
age to the head. value in the scanning direction (Y') can be changed using
• If a media is misaligned to the right of the standard [MARGIN] in FUNCTION mode ( P.3-8). This can be
position, an error message “MEDIA SET POSI- changed by using the Jog key.
TION R” is displayed.
Slit line
Media
15 mm
(Y’)
Cutting slot
approx. 75 mm (X’)
Media
press
1
In LOCAL mode, press .
• It enters into the origin setting mode.
SET ORIGIN
X Y
0.0 0.0
2
By pressing , align the
light spot of the LED pointer with the new
printing origin you want to set.
• Use [][][][] to move the carriage and the
media and select a new printing origin.
3
After determining the origin, press the
key.
• The printing origin is changed.
2-16
Chapter 2 Basic Operation
Media-feeding direction
2
Test pattern for checking white ink
When you use a white media and wish to check
discharging status of white ink, print this test pattern.
2
hand before printing so that it is not loose. When
the roll media has not been rewound tightly, it may
cause image quality to deteriorate.
2-17
Chapter 2 Basic Operation
Perform test printing with the normal Perform test printing with the test
test pattern pattern for checking white ink
It makes easier to check if print the background to the
1
In LOCAL mode, press (TEST
white ink locations in the pattern.
PRINT/CLEANING), and then the
key.
1
In LOCAL mode, press (TEST
• The test print menu appears.
PRINT/CLEANING), and then the
• You can change the orientation of the test pattern
by pressing [][]. The orientation you set here
key.
will also be applied the next time you perform • The test print menu appears.
printing.
2
• When performing test printing after having Press and select "SpotColor
changed the orientation from "SCAN DIR." to Check".
"FEED DIR.", the line is fed to the position of the
first test printing, and then printed.
2
Press the key.
3
Press the key.
• Test printing starts. • Print a test pattern in the following orders.
3
Check the printed test pattern. (1) Print the pattern daubed with black.
• When the result is normal, end the operation. (2) Return the media automatically and print the
• When the result is abnormal, perform head test pattern.
cleaning. ( P.2-19)
4
Check the printed test pattern.
Normal pattern • When the result is normal, end the operation.
• When the result is abnormal, perform head
cleaning. ( P.2-19)
Normal pattern
Abnormal pattern
Abnormal pattern
Nozzles are dirty Clogged with ink
Nozzles are dirty Clogged with ink
2-18
Chapter 2 Basic Operation
1 2
In LOCAL mode, press (TEST
PRINT/CLEANING) . • Two bands are printed in the correction pattern.
• Make adjustment so that an even color density is
• The cleaning menu appears. obtained in the boundary between the two bands.
2
Press to select a cleaning type.
Second band
2
4
Press to select the head to be
cleaned, and then press ().
• After selecting the head, press the [FUNC2] key First band
and put a check in the check box.
The head whose box has been checked will be
1
Set the media on the machine. ( P.2-4)
2
cleaned.
• To have both head 1 and head 2 cleaned, put a
check in both their check boxes.
2
In LOCAL mode, press the key,
5
Press the key. and then press (ADJUST).
• The adjustment menu appears.
6
Perform test printing again, and check the
3
Press the key twice to print a
result. correction pattern.
• Repeat the cleaning and the test printing until the
printing result becomes normal.
4
Check the correction pattern and enter a
correction value.
2
When the image quality is not improved after the
head cleaning. • A screen for entering the correction value will be
• Clean the wiper and ink cap. ( P.5-6) displayed.
• Wash the head nozzle. ( P.5-9) • Enter a correction value in "+":
The boundary between the two bands is widened.
2
• Enter a correction value in "-":
The boundary between the two bands is
narrowed.
• When you change the correction value by "30",
the width of the boundary changes by about 0.1
mm.
2-19
Chapter 2 Basic Operation
1
A3 size put horizontally. If a media with narrow Set the media on the machine. ( P.2-4)
width is set, printing will be only conducted to mid-
way.
Output
2
Press the (REMOTE) key in LOCAL.
1
In LOCAL mode, press the key, • The screen changes to REMOTE, and data can
and then press (ADJUST). be received from the PC.
2
Press and then the key. • For the method of data transmission, see the
instruction manual for the RIP software.
• "DROP.POScorrect" will be selected.
Resolution
3
Press the key. 300/600/900/1200 DPI
Number of passes
• Printing of the Drop position correct printed
pattern will start. Scan direction
• Multiple test patterns are printed. (The printed Uni: Unidirectional
Bi: Bidirectional
patterns are called Pattern 1, Pattern 2, Pattern
3... in the order of printing.) Scanning speed
Std: Standard speed
Hi: Double speed
4
Press to enter a correction value
of Pattern 1, and press the key.
REMOTE
• Corrected feeding rate: -40 to 40 Data type
600x600 16p / Bi / Hi / Vd
• Check the test patterns. The position where an Vd: Variable data
outward feeding line and a return feeding line 0.0m Nd: Normal data
become one straight line is the correction value. PRINT
4
Start printing.
5
In the same way as in Step 4, enter a
correction value of Pattern 2 and later, and • The printing speed may change, depending on
press the key. the width of the set media or the position of the
print origin even when the same data is printed.
This is because of a difference in resolution.
6
Press the key several times to
end the setting.
2-20
Chapter 2 Basic Operation
1
• Pause the printing operation In LOCAL mode, press .
• Interrupt data sending at the PC side during the
• It enters into the origin setting mode.
data is sent from the PC.
• By pressing [], feed the media to the cutting
• Press the [REMOTE] key to resume printing.
position.
2
Press the key.
1
In LOCAL mode, press the key, • The media is cut.
Press (DATA CLEAR). • When the cutting has been completed, the current
mode returns to LOCAL.
2
Press the key.
• The received data is erased then it returns to the
Local. 2
2-21
Chapter 2 Basic Operation
Workflow of cutting
Turning the Power On/Off See "Turning the Power On/Off" ( P.2-3).
Setting the Cutting Conditions See "Setting the Cutting Conditions" ( P.2-
26).
2-22
Chapter 2 Basic Operation
When a Cutter Is Used • Take care not to protrude the blade too much. If
the cutter is used with its blade excessively pro-
truded, the cutter can cut out the base paper, thus
• Do not touch the cutter with your fingers.
damaging the machine.
Sharp cutter tip may injure you.
• Do not shake the tool after having set the cut-
1
ter. Turn the adjusting knob to adjust the
Otherwise, the blade edge may pop out, causing protruding amount of the cutter blade.
you to get injured.
• Keep the cutter out of reach of children. Dispose of • You can bring out the cutter blade by turning the
the used cutter blade in compliance with the appli- adjusting knob clockwise.
cable regulations. (With each turn of the adjusting knob, the cutter
blade advances 0.5 mm.)
2
Cutter holder
Cutter • If you are using a cutter other than the one sup-
plied with the machine, refer to P.5-22 "Adjusting
2
Cap
blade edge of cutters other than supplied one"
for information about how to adjust the cutter
blade.
2
Turn the adjusting knob to adjust the
protruding amount of the cutter.
• Turn the adjusting knob in the direction indicated
by the arrow in the figure below to bring out the
cutter blade. (With each turn of the adjusting
2
knob, the cutter blade advances 0.5 mm.)
Adjusting knob
Cutter
2-23
Chapter 2 Basic Operation
Protruding amount of the cutter blade • Press the brim of the cutter holder with the holder
presser.
Brim
Protruding amount
of the cutter blade
Base paper
Holder presser
6
Press the key.
• Install the cutter holder to the tool holder of the
carriage.Be sure to insert the cutter holder all the
way in the tool holder.
1
In LOCAL mode, press (MENU) How to Install a Ballpoint Pen
(>>) .
• The cutting menu appears. • When you want to use a commercially available
ballpoint pen, you must use the pen of 8mm to
9mm in diameter. Image quality may depend on
2
Press , select "TOOL REPLACE",
the pen.
and then press the key.
(Recommended ballpoint pen: the one available
• The cutter unit moves to the left end of the from Pentel Co., Ltd. with the product No.: K105-
machine. A, K105-GA)
• Regarding such ballpoint pens as shown below,
the pen inclines to touch the cover when held by
3
Rotate the knob to loosen the holder
the pen adapter. (A pen that has a contoured body
presser.
or a pen that has a lug or uneven surface)
Holder presser
1
Put the cap on the pen adapter.
• Use the cap to adjust the pen height.
4
Insert the cutter holder into the tool holder.
• Push the brim of the cutter holder against the tool
holder.
2-24
Chapter 2 Basic Operation
2 8
Insert the pen into the pen adapter. Insert the pen adapter with the pen into the
• Insert the pen until the tip of the pen reaches the
tool holder.
cap. • Make sure that the brim of the pen adapter is
rested on the tool holder.
3
Fix the tip of the pen.
• Set the adapter in such a way that the fixing screw
• Tighten the fixing screw clockwise. will not obstruct operation.
• Be careful not to over-tighten the fixing screw for • Press the brim of the pen adapter with the holder
the pen adapter. If tightened too much, the ball- presser.
point pen may crack.
Insert until it is rested
4
Remove the cap.
Pen
Brim
Pen adapter
Fixing screw
Holder presser
9
Turn the knob clockwise to fix the tool. 2
• Turn the knob of the tool holder clockwise, and fix
it securely.
• Instead of the ballpoint pen, you can attach the
refill that comes with it.
Follow the procedure below to attach the ballpoint
2
Cap pen refill to the pen adapter, then put it into the tool
holder in the same way as in step 6.
5
In LOCAL mode, press (MENU) (1) Insert a spring into the pen tip.
(>>) .
• The cutting menu appears.
6
Press to select "TOOL
REPLACE", and then press the
key.
• The cutter unit moves to the left end of the
machine.
2
7
Rotate the knob to loosen the holder (2) While pressing the cap onto the spring,
presser. attach it on the pen adapter.
• Rotate the cap to the direction indicated
with an arrow and attach it on the pen
2
Holder presser
adapter.
Knob
10
Press the key.
2-25
Chapter 2 Basic Operation
Conditions TOOL
SPEED
CUT1
30cm/s
PRESSURE 60g
You can register the cutting speed and the pressure
OFFSET 0.30mm
depending on the sheet or the tool type to be used. (Cut
HALF CUT ON
condition)
<< >>
1
Press the key twice to display
"TOOL"
LOCAL Cutter
2
Press to display the cut condition. • The illustration above is the image. The shape of
• The three items shown in the following screen are cut surface differs depending on the cutting condi-
not displayed unless the half-cut is set to ON. tions.
2-26
Chapter 2 Basic Operation
7
Press to set the cutting pressure,
Select the Tool Condition
and press the key.
Before cutting (plotting), select the tool condition
• Set the pressure that the tool presses the sheet
depending on the sheet and the tool type to be used.
for cutting or pen plotting.
• Setting values: 10 to 20 g (settable by 2 g step)
1
Press the key twice to display the
25 to 100 g (settable by 5 g step)
"TOOL" menu. 110 to 450 g (settable by 10 g
step)
2
Press the (TOOL). • When the cutting (plotting) pressure setting is
completed, proceed to the setting of the OFFSET
value. When you set the plotting condition (PEN),
3
Press the key. you cannot set the OFFSET value and half cut.
Proceed to the Step 16.
• The maximum pressure at selecting PEN is 150 g.
4
Press to select a tool condition
8
Press to move the cursor to OFFSET,
to be used.
and press the key.
• Each time you press [][], the tool condition is
switched as follows.
9
Press to set the offset value, and
CUT1 ~ 3 PEN press the key.
• When you set the cutting condition (CUT1 to 7),
CUT4 ~ 7
set the distance between the center of the cutter
holder and the blade tip.
5
Cutting. ( P.2-29)
2
• Setting values: to 250 (0.00 to 2.50 mm)
(settable by 0.05 mm step)
Cutter
holder
Set the Cut Conditions Blade
2
Setting contents of cutting condition (CUT1 to 7):
10
Cut speed (SPEED)/ cut pressure (PRESS)/ OFFSET Press to move the cursor to half cut,
value/ Half cut and press the key.
Setting contents of plotting condition (PEN):
Plotting speed (SPEED)/ pen pressure (PRESS)
11
Press to set ON/OFF, and press
the key.
1
Press the key twice to display the
"TOOL" menu. • When you perform half cut, select ON and
proceed to the Step 11.
2
Press the (TOOL).
• When you are not performing half cut, select
"OFF" and proceed to Step 18.
2
12
Press to move the cursor to pressure
3
Press the key, Select a tool setting of left part (not to be cut), and
condition to be used by using , press the key.
and then press the key.
13
Press to set pressure, and press
4 2
Press to move the cursor to cutting the key.
speed, and press the key.
• Set the pressure of the left part (not to be cut)
when performing half cut.
5
Press to set the cutting speed, • Setting values: 0 to 300 g (settable by 5 g step)
and press the key.
14
Press to move the cursor to the
• Set the moving speed of the tool for cutting or pen
setting of length to be left, and press the
plotting.
key.
2
• Setting values: 1 to 10 cm/s (settable by 1cm/s
step)
15
15 to 30 cm/s (settable by 5cm/s Press to move the cursor to the
step) setting of length to be left, and press the
key.
6
Press to move the cursor to cutting
• Set the length to be left not to be cut when
pressure,and press the key.
performing half cut.
• Setting values: 0.1 to 5 mm (settable by 0.1 mm
step)
2-27
Chapter 2 Basic Operation
Test Cutting
16
Press to move the cursor to the
setting of cut length, and press the
key. Execute test cutting to confirm the tool
conditions.
17
Press to set the cut length, and In the test cutting, the machine cuts two
press the key. squares.
• Set the length to be cut when performing half cut.
• Setting values: 5 to 150 mm
• When the cutter blade is worn and dull, you can
(5 to 20 mm: 1 mm step, 20 to
use it temporarily by enhancing the value of
150 mm: 5 mm step)
PRESSURE.
(Remember that this is just a temporary mea-
18
Press the key to register the
sure. To maintain satisfactory cutting quality,
set contents.
we recommend that you replace the cutter
• Return to the local. blade with a new one.)
• The set value is retained even when the power is When the tool conditions are proper, the results
turned "OFF". of test cutting are as follows:
• The two squares are cut perfectly.
• The base media remains uncut.
• No corner of the squares is rounded.
• No corner of the squares is curled-up.
1
Press the key twice to display the
"TEST CUT" menu.
2
Press (TEST CUT).
3
Press the key.
• Test cutting is performed.
Cut
Cause Solution
Condition
The blade is lifted Lower the speed .
above the media ( P.2-27)
Some parts
because of a too
uncut. Tighten up the knob for the
high cutting
speed. tool holder. ( P.2-24)
2-28
Chapter 2 Basic Operation
1
Move the carriage to a point at which the
received data is stored in the reception buffer.
new origin is to be set.
1
• []: Moves the carriage to the right. In LOCAL mode, press the key,
[]: Moves the carriage to the left. Press (DATA CLEAR).
[]: Feeds the media to the rear of the machine.
[]: Feeds the media to the front of the machine.
2
Press the key.
• The reception buffer is cleared, and the present
mode returns to LOCAL
2
New origin Removing the Cutter Unit Temporar-
ily
2
Press the key to register the
origin. When cutting or printing-with-a-pen job is finished, the
cutter unit is on the platen.
2
• The tool condition is displayed. To check the result of cutting (printing-with-a-pen) or to
set a new medium, follow the steps below to remove the
cutter unit from the platen temporarily.
Start Cutting
1
Press the key to display the "TEST
1
After completion of setting the origin, CUT" menu.
press (REMOTE).
2 2
• The screen changes to REMOTE, and data can Press (TEST CUT).
be received from the PC.
2
Transmit data to be cut from the PC.
3
Press to select the "CUTTER
• While cutting the received data, the machine HEAD MOVE/RETRACT", and press the
displays the remaining amount of data. key.
• The cutter unit moves from on the platen to the
left end of the machine.
Bringing the cutting to a halt
To temporarily stop the machine during cutting, press the
• When the coupling unit is connected to the printer
unit, switch the destination to the cutter unit, and
move to move it to the origin position. (Moving the
2
[FUNC3] (REMOTE) key once. Another press of the key cutter unit)
will make the machine resume cutting.
2-29
Chapter 2 Basic Operation
Cutting Media
By using the keys on the operation panel, you can cut the
media at any position.
1
In LOCAL mode, press .
• It enters into the origin setting mode.
• By pressing [], feed the media to the cutting
position.
SET ORIGIN
X Y
0.0 0.0
2
Press the key.
• The media is cut.
• When the cutting has been completed, the current
mode returns to LOCAL.
2-30
Chapter 3
Setup
This chapter
describes various settings of this machine.
LOCAL
width:1340mm
3-2
Chapter3 Setup
When no
*1 instruction
Function name Set Value Description
from RIP
exists *2
Used to print a pattern for correcting a media-
FEED COMP. ( P.3-5) -9999 to 0 to 9999
feeding rate and correct it.
Used to adjust the dot position in go and return
DROP.POScorrect ( P.3-6) -40.0 to 0 to 40.0
printing.
LOGICAL SEEK ( P.3-7) HOST /ON / OFF OFF Sets the scan movable area during printing.
OVER PRINT ( P.3-7) HOST / 1~9 times 1 time Set the number of times of overprinting of ink.
DRYING TIME SCAN HOST/0.0 to 9.9 sec 0 sec Sets the time to wait for ink drying.
( P.3-7) PRINT END HOST/0 to 120 min 0 min Sets the ink drying time after printing.
MARGIN/LEFT ( P.3-8) 0 mm Sets a non-printing area along the right and left
HOST/-10 to 85 mm
MARGIN/RIGHT ( P.3-8 0 mm edges of the media.
HOST/ WEAK/ STANDARD/
VACUUM FAN ( P.3-8) STRONG Sets the absorbability of the media.
STRONG
FEED SPEED *3 ( P.3-8) HOST/10 to 100 to 200% 100 % Changes the media feeding speed in printing.
OFF, FILE,
LENGTH, TIME
INTERVAL 1 to 1000
FILE
TYPE NORMAL/ SOFT/ HARD Sets the automatic cleaning operation for the
AUTO INTERVAL 0.1 to 100.0 m head performed before printing or during printing.
CLEANING LENGTH
3
( P.3-9) TYPE NORMAL/ SOFT/ HARD
INTERVAL 10 to 120 min
TIME
TYPE NORMAL/ SOFT/ HARD
Sets whether to perform a nozzle check after
Cleaning Check ON/ OFF
automatic cleaning.
Sets the wiping operation performed during
INTERVAL WIPING ( P.3-10) 3 to 255 min, OFF
printing.
AUTO
MAPS
( P.3-9) MANUAL
Smoothing
level
Speed
0 to 100%
50 to 100%
Change the effect of "MAPS". 2
Expansion ON/ OFF
UV mode ( P.3-10) ON / OFF / No printing ON Specify UV irradiation during printing.
Ionizer*4 ( P.3-10) ON / OFF Set the operation of the ionizer (option).
Set LT mode when you need more flexibility than
LT mode ( P.3-11) ON / OFF OFF
2
the default UV mode print.
RESET SETTING ( P.3-5) The configuration in the settings 1-4 can be reset individually.
*1. The underlined values above represent the default settings.
*2. This is the setting value to be used for printing when setting value is not specified at the RIP software (host) side, or, you give priority to the setting value at the
machine side.
*3. When you set this to "100%" or more, required time for completion of printing will be shortened. However, enough drying time cannot be ensured and it may
affect the image quality.
*4. Displayed when the optional ionizer is connected.
3-3
Chapter3 Setup
2
• Print conditions that can be pre-registered with the Press to select "Temporary",
machine are the four types, "SETUP 1" to "SETUP and press the key.
4".
• If you print with the print condition which do not • The setup menu appears.
often use, you will be able to set the print condi-
3
tions by selecting "Temporary". Press (<<).
If turn on the power again, settings in "Temporary"
will return to the original state when it was pur-
4
chased. Press to select "RESET
Also if turn on the power again in "Temporary" SETTING", and press the key.
state, it will be the state in selecting "SETUP 1".
5
Press to select "COPY", and
press the key.
Register the print conditions to SETUP 1 • A screen appears, from which you can select the
to 4 source from which to copy settings.
6
Press to select the copy source
1
Press the (MENU) key in
LOCAL. (SETUP 1 to 4) and press the key.
• A confirmation screen appears on the display,
2
Press to select SETUP 1 to 4, asking for confirmation to copy the settings.
and press the key.
7
Press the key.
• The item selected indicates ● and others show
• Settings selected in Step 5 are copied to
○.
• The setup menu appears. Temporary.
8
Press to select the setting item
3
Press to select each item in the
setup menu list. to be changed, and press the key.
• Please see the reference page in the setup menu • Please see the reference page in the setup menu
list for detailed configuration procedure. list for detailed configuration procedure.
Reflect the content set in [Temporary] to SETUP 1
to 4
How to use [Temporary]
1
Press the (MENU) key in
[Temporary] is not only to set the print condition to be
LOCAL.
used only once, but also can be used for partial change of
the registered SETUP "1 to 4", or for reflecting the print
2
conditions set by the [Temporary] to SETUP 1 to 4. Press to select "Temporary",
and press the key.
Register the print conditions in [Temporary] • The setup menu appears.
Registration of the print conditions to [Temporary] can
3
be done as the same method as to SETUP 1 to 4. Press to select each item in the
setup menu list.
1
Press the (MENU) key in • Please see the reference page in the setup menu
LOCAL. list for detailed configuration procedure.
4
Display the last page of Temporary and
2
Press to select "Temporary",
and press the key. select "SAVE SETTING", and press the
key.
• The setup menu appears.
• A screen appears, from which you can select the
3
Press to select each item in the location to which to save settings.
setup menu list.
• Please see the reference page in the setup menu
list for detailed configuration procedure.
3-4
Chapter3 Setup
5
Press to select the location
Setting of Media Correction
selected SETUP 1 to 4), and press the
key. Correct the media feed amount to match the type of
media you are using.
• A confirmation screen appears on the display,
If the correction value is not appropriate, stripes may
asking for confirmation to save the settings.
appear on the printed image, thus resulting in a poor
printing.
6
Press the key.
• Settings of Temporary will be saved to the • On completion of [MEDIA COMP.] during use of a
location selected in step 5. roll media, the media returns to the printing origin.
Then the roll media in the rear of this machine will
7
Press the key several times to slacken.
end the setting. Before printing, take up the slack in the roll media
by hand; a loose roll media can result in an inferior
image quality.
• When printing with a take-up device, set the media
Reset the registered contents first and perform media correction.
1
Press the (MENU) key in • Two bands are printed in the correction pattern.
LOCAL. • Make adjustment so that an even color density is
obtained in the boundary between the two bands.
2
Press to select SETUP 1 to 4 to Second band
be reset and press the key.
3
Press (<<).
4
Press to select "RESET First band
1
SETTING", and press the key. Set a media on the machine. ( P.2-4)
3
• After the check screen for SETUP RESET is
displayed, press the [ENTER] key to execute.
2
Press the (MENU) key in
LOCAL.
5
Press the key to execute
3
Press to select SETUP 1 to 4,
and press the key.
6
Press the key several times to
end the setting.
4 2
Press to select "FEED COMP",
and press the key.
5
Press the key once to print a
correction pattern.
6
Check the correction pattern and enter a
correction value.
• A screen for entering the correction value will be
displayed.
• Enter a correction value in "+":
2
The boundary between the two bands is widened.
• Enter a correction value in "-":
The boundary between the two bands is
narrowed.
• When you change the correction value by "30",
the width of the boundary changes by about 0.1
mm. 2
7
Press the key.
• Print a correction pattern again and check it.
• When media correction is needed, perform the
operation in Step 6 to make correction.
3-5
Chapter3 Setup
8
Press the key several times to
If the Positions of Dots Shift...
end the setting.
When the condition for printing (media thickness/ink type/
etc.) has been changed, perform the following operation
Correcting media-feeding during to correct the ink drop position for bidirectional (Bi)
printing printing and obtain the proper printing result.
A media-feeding rate can be corrected even in the remote Example of a printed pattern
mode or when image data is printed.
1
Press the (ADJUST) key in Output
remote mode.
2
Press , and then enter a media-
feeding rate.
• Corrected feeding rate: -9999 to 9999
• The value entered here is reflected in the
corrected feeding rate soon.
The dots at the fourth position
3
Press the key twice. counted from the zero position in
the positive direction form a
• The changed value is registered. straight line.
1
Set a media on the machine. ( P.2-4)
• In order to print a pattern, media that is at least
500 mm wide is necessary.
2
Press the (MENU) key in
LOCAL.
3
Press to select SETUP 1 to 4, and
press the key.
• The setup menu appears.
4
Press to select
"DROP.POScorrect", and press the
key.
5
Press the key.
• Printing of the Drop position correct printed
pattern will start.
• Multiple test patterns are printed. (The printed
patterns are called Pattern 1, Pattern 2, Pattern
3... in the order of printing.)
6
Press to enter a correction value
of Pattern 1, and press the key.
• Corrected feeding rate: -40 to 40
• Check the test patterns. The position where an
outward feeding line and a return feeding line
become one straight line is the correction value.
• When the correction value in not between -40 and
40, adjust the height of the printing heads and
perform the operations in Step 2 and later.
7
In the same way as in Step 4, enter a
correction value of Pattern 2 and later, and
press the key.
8
Press the key several times to
end the setting.
3-6
Chapter3 Setup
1
Press the (MENU) key in
Movement of heads when LOGICAL seek is OFF
LOCAL.
UNI-DIRECTIONAL BI-DIRECTIONAL
2
Media Media
Press to select SETUP 1 to 4,
and press the key.
• Setup menu appears.
3
Press to select "Overprint", and
press the key.
4
Press to set number of
Print area
Red arrow: Overprint, and press the key.
Movement of head • Setting value : Host/ 1 to 9 times
Movement of heads when LOGICAL seek is ON
5
Press the key several times to
UNI-DIRECTIONAL BI-DIRECTIONAL end the setting.
Media Media
1
Press the (MENU) key in
3
1
Press the (MENU) key in LOCAL.
LOCAL.
2
Press to select SETUP 1 to 4, and
2
Press to select SETUP 1 to 4, and press the key.
press the key.
• The setup menu appears.
2
• The setup menu appears.
3
Press to select "DRYING TIME",
3
Press to select "LOGICAL and press the key.
SEEK", and press the key.
4
Press to set drying
4
Press to select a set value, and time, and press the key.
press the key.
• Set the drying time for scanning and after printing
• Set value: HOST/ON/OFF is completed.
2
• Scanning setting value: Host or 0.0 to 9.9 sec.
5
Press the key several times to • Print end setting value: Host or 0 to 120 min.
end the setting. • Item selecting: by the [][] keys
• Time setting: by the [][] keys
5
Press the key several times to
end the setting.
3-7
Chapter3 Setup
1
Press the (MENU) key in
• When you give priority to the setting at the RIP LOCAL.
software side, make the setting value "Host".
• You cannot specify the margins at the attached
2
RIP software (RasterLink). When you use the Ras- Press to select SETUP 1 to 4,
terLink, if you set this machine to "Host", printing and press the key.
will be performed in "Margins for right and left off
set value= 0 mm" status. • The setup menu appears.
• The margin setting is reflected when the media
3
Press (>>).
width is detected.
1
Press the (MENU) key in
4
LOCAL. Press to select "VACUUM FAN",
and press the key.
2
Press to select SETUP 1 to 4, and
5
press the key. Press to select a set value, and
press the key.
• The setup menu appears.
• Set value: HOST/WEAK/STANDARD/STRONG
3
Press (>>).
6
Press the key several times to
end the setting.
4
Press to select "Margin/L" or
"Margin/R", and press the key.
1
Press the (MENU) key in
LOCAL.
6
Press the key several times to
end the setting.
2
Press to select SETUP 1 to 4, and
• Pay attention to that printing may start on the press the key.
media press if a right and left margin is set to 5
mm or less when the media press is used in print- • The setup menu appears.
ing.
3
Press (>>).
4
Press to select "FEED SPEED",
and press the key.
5
Press to select a set value, and
press the key.
• Set value: HOST/10% to 200%
6
Press the key several times to
end the setting.
3-8
Chapter3 Setup
1
Press the (MENU) keys
1
Press the (MENU) key in
in LOCAL
LOCAL.
2
Press to select SETUP 1 to 4, and
2
Press to select SETUP 1 to 4, and
press the key
press the key.
• Setup menu is displayed.
• The setup menu appears.
3
Press (<<)
3
Press (>>).
4
Press to select "MAPS4", and
4
Press to select "AUTO
then press the key. CLEANING", and press the key.
5
Press
press the
to select a set value, and
key. 5
Press the key and press
to select the type of auto cleaning.
3
• Set value: AUTO/MANUAL • There are “FILE”, “LENGTH”, “TIME”, and "OFF"
• If you select “MANUAL,” proceed to Step 6, and if for auto cleaning types.
you select another, proceed to Step 8. • FILE: When the set number of prints has been
completed, the machine performs head cleaning
6
Press to select "Smoothing
2
automatically.
Level", and then press the key • LENGTH: When the set length has passed, the
machine performs head cleaning automatically.
7
Press to change the set value for • TIME: When the set time has passed, the
"Smoothing Level", and then press the machine performs head cleaning automatically.
key • OFF: If you do not want to set auto cleaning,
select "OFF" and proceed to the Step 7.
Smoothing
6
• Set Value: 0 to 100% (set in units of 5%) Press the key, and then use
2
• The MAPS4 effect increases as you increase the to set cleaning intervals.
set value. The MAPS4 effect decreases as you
• Depending on the auto cleaning type selected in
decrease the set value.
the Step 3, the setting value differs.
• When using white ink, make setting for Smoothing
• For FILE: 1 to 1000 files
Level for both color ink and white ink.
• For LENGTH: 0.1 to 100.0 m (in 0.1 m increment)
Speed
• For TIME: 10 to 120 min (in 10 min increment)
• Setting value: 50 to 100% (set in units of 10%)
• Decreasing the speed increases the effect of
7
Press the key, and then use
2
MAPS 4, making stripes less noticeable. to select a cleaning type.
But, printing speed will be reduced.
Expansion • Set Value: NORMAL/SOFT/HARD
• Setting value: ON / OFF
8
• Setting the expansion to "ON" may reduce light Press the key, and then use
fringes. to select "Cleaning Check".
But, the graininess may increase.
9
Press the key, and then use
8
Press the key several times to
to select a setting.
end the setting
• Set Value: ON/ OFF
3-9
Chapter3 Setup
10
Press the key.
Setting of the UV Mode
You can select the mode for the LED UV device from 3
11
Press the key several times to types.
end the setting. By setting the UV mode, you can turn off LED UV light
when, for example, you are using media that is sensitive
• Depending on the state of the heads, etc., the to heat or you are going to perform test cutting while
image quality deterioration may not be improved cleaning.
even with this function performed. In this case,
ON Turns on LED UV light.
contact our service office or the distributor in your
region. OFF Turns off LED UV light while printing.
Turns on LED UV light without performing printing.
This mode is useful when, for example, you did
No
not turn on LED UV light during printing but later
printing
Setting of Interval Wiping on decide to cure the ink. (This mode is usually
not set.)
When the set time has passed, nozzle face of the head is
1
cleaned automatically to remove ink droplets on the In LOCAL mode, press the (MENU)
nozzle face. key.
In case that deflection, nozzle missing, or symptom which
2
ink droplets fall down occurred, set the interval between Press to select "Setting" and
each operation shorter. press the key.
1
Press the (MENU) key in
3
Press to select SETUP 1 to 4,
LOCAL. and then press the key.
• The setup menu appears.
2
Press to select "Setting" and
press the key.
4
Press to select "UV Mode", and
then press the key.
3
Press to select SETUP 1 to 4, and
press the key.
5
Press to select a mode, and then
• The setup menu appears. press the key.
• Available settings: ON/OFF/No printing
4
Press (<<).
6
When you are finished setting the UV
mode, press the key several
5
Press to select "INTERVAL
WIPING", and press the key. times.
6
Press to set intervals.
• Set Value: 3 to 255 minutes, OFF
Setting Ionizer (option)
• When [OFF] is set, periodical wiping is not
executed. Connect the ionizer and set it on when removing static
electricity.
7
Press the key.
• For safety, please refer to "UCJV Series Ionizer
Operation Manual".
8
Press the key several times to
end the setting. • Displayed when the ionizer is connected.
1
Press the (MENU) key in local.
2
Press to select "Setting" and
press the key.
• The setting menu is displayed.
3
Press to select "Ionizer" and
press the key.
4
Press to select the setting
value, then press the key.
• Setting value: ON / OFF
3-10
Chapter3 Setup
5
Press the key several times
to end.
Setting of LT mode
1
Press the (MENU) key in
LOCAL.
2
Press to select "Setting" and
press the key.
3
Press (>>).
4
Press to select "LT mode", and
press the key.
5
Press to select set value, and
press the key.
• Set Value: ON / OFF
6
Press the key several times
to end.
3
Ink type Ink set Resolution Pass Media
PVC
300×900 6 pass
Tarpaulin
4C
PVC
600×600 8 pass
Tarpaulin
LUS170
PVC
300×900 12 pass
Tarpaulin
6C
PVC
2
600×600 16 pass
Tarpaulin
3-11
Chapter 3 Machine Setting
LOCAL
width:1340mm
LOCAL MENU
SETUP >
width:1340mm MAINTENANCE >
MACHINE SETUP >
NOZZLE CHECK >
INFORMATION >
MENU TEST PRINT REMOTE
Two
CLEANING
times
3-12
Chapter 3 Machine Setting
3
Check MAC
The IP address currently used by this machine is displayed.
Addr.
When it is ON, the IP address given by the DHCP
DHCP ON/ OFF
server is used.
When it is ON, the IP address is determined by the
NETWORK AutoIP ON/ OFF AutoIP protocol. However, DHCP is ON, DHCP has
( P.3-17) priority.
IP Address*1 Set the IP address used by this machine.
2
Default
Set the default gateway used by this machine.
Gateway *1
DNS
Set the DNS server address used by this machine.
Address *1
SubNet
Set the digit number of the subnet mask used by this machine.
Mask *1
Mail Delivery Set whether you send/ do not send the e-mail when
ON / OFF OFF
( P.3-18) the set event occurs.
Print Start
Event
Print End
ON / OFF OFF
Set whether you send/ do not send the e-mail at the
start of printing.
Set whether you send/ do not send the e-mail at the
2
ON / OFF OFF
Event end of printing.
Plot Start Select whether an e-mail is sent or not when cutting
ON / OFF OFF
Event starts.
Select
Plot End Select whether an e-mail is sent or not when cutting
Event ON / OFF OFF
2
EVENT MAIL Event ends.
( P.3-18)
Set whether you send/do not send the e-mail when
Error Event ON / OFF OFF
an error occurs.
Warning Set whether you send/do not send the e-mail when
ON / OFF OFF
Event a warning occurs.
Set whether you send/ do not send the e-mail when
Other Event ON / OFF OFF
an event other than the above occurs.
Set the e-mail address to
Mail Address
which you send the event Alphanumeric characters and symbols (within 96 characters)
( P.3-19)
mail.
3-13
Chapter 3 Machine Setting
1 1
In LOCAL mode, press (MENU) In LOCAL mode, press (MENU)
(twice) . (twice) .
• The MACHINE SETUP MENU appears. • The MACHINE SETUP MENU appears.
2 2
Press to select "AUTO POWER Press to select "TAKE-UP UNIT",
OFF", and press the key. and press the key.
3 3
Press to select a setting, and Press to select a setting, and
press the key. press the key.
• Set Value: none, 10 to 600 min • Set Value: ON/ OFF
4 4
Press the key several times to Press to select "TAKE-UP SW",
end the setting. and press the key.
5
Press to select a setting,
and press the key.
• Set Value: Continuance/ Temporary
Continuance:Switching ON / OFF the winding
operation when pressing the switch
each time. (Take-up unit in
operation does not stop until press
again ON / OFF switch.)
Temporary: Do the winding operation only while
holding down the switch. (When
release the switch, winding
operation is stopped. )
6
Press the key several times to
end the setting.
3-14
Chapter 3 Machine Setting
1
printing and jog keys is reflected in the remaining
Press (MENU) (twice)
amount of a media. .
• The length of the media (initial value of the remain-
• The MACHINE SETUP MENU appears.
ing amount) is entered when roll media is
detected. ( P.2-13)
2
Press to select "MEDIA
• The setting configured here does not become
DETECT", and press the key.
effective unless media detection is performed after
the setting has been complete.
3
Press to select AUTO/MANUAL.
1
In LOCAL mode, press (MENU)
(twice) .
4
Press the key.
• The MACHINE SETUP MENU appears.
2
Press to select "MEDIA
5
REMAIN", and press the key. Press to select "USE PR
NUMBER QUERY", and press the
key.
3
Press to select a set value, and
3
press the key.
6
Press to select ON/OFF.
• Set Value: ON/OFF
4
Press the key.
7
Press the key.
5
Press the key several times to
end the setting.
8
Press the key several times to
end the setting.
2
Set to "OFF" only when performing set of pinch
roller pressure ( P.2-13) in this machine.
3-15
Chapter 3 Machine Setting
1 1
In LOCAL mode, press (MENU) In LOCAL mode, press (MENU)
(twice) . (twice) .
• The MACHINE SETUP MENU appears. • The MACHINE SETUP MENU appears.
2 2
Press to select "LANGUAGE", Press (>>).
and press the key.
3
Press to select "UNIT/TEMP." or
3
Press to select a language, and
press the key. "UNIT/LENGTH", and press the
key.
4
Press the key several times to
4
end the setting. Press to select a setting, and
press the key.
• Temperature setting: °C/°F
• Length setting: mm/inch
5
Setting of Time Press the key several times to
end the setting.
You can set time of your country (time difference).
1
In LOCAL mode, press (MENU)
(twice) . • Some of the length information displayed for cut-
ting-related functions is always shown in units of
• The MACHINE SETUP MENU appears. mm, regardless of the setting you specify here.
2
Press (>>).
3
Press to select "TIME", and press Setting of a KEY BUZZER
the key.
You can turn off the buzzer sound when pressing the key.
4
Press to enter time, and
1
In LOCAL mode, press (MENU)
press the key.
(twice) .
• Year/Month/Day/Time selecting: by the [][]
keys • The MACHINE SETUP MENU appears.
• Year/Month/Day/Time inputting: by the [][]
2
Press (>>) once.
keys
5
Press the key several times to
3
end the setting. Press to select "KEEP BUZZER",
and press the key.
4
• -20 hours to +4 hours can be set. Press to select a setting, and
press the key.
• Set Value: ON/ OFF
5
Press the key several times to
end the setting.
3-16
Chapter 3 Machine Setting
1
• The MACHINE SETUP MENU appears. In LOCAL mode, press (MENU)
(twice) .
2
Press (>>) once.
• The MACHINE SETUP MENU appears.
2
Press (>>) twice.
3
Press to select "CONFIRM.
FEED", and press the key.
3
Press to select "NETWORK", and
4
Press to select a setting, and press the key.
press the key.
4
• Set Value: ON/ OFF Press to select "CHECK IP
ADDRESS", and press the key.
5
Press the key several times to
end the setting. • The IP address currently used with this machine
is displayed.
• When you have finished the check, press the
[ENTER] key.
Setting of the SPACE FEED MODE • After connecting with the network, it takes time
until the IP address is determined. If the IP
Change the feed mode of the margin included in the address has not been determined, "0.0.0.0" is
image data (the space of no data to be printed). If print displayed.
data with much margin, set to “CONTINUOUS”, then the
5
print time can be shorten. Press to select "CHECK MAC
ADDRESS", and press the key.
1
In LOCAL mode, press
(twice) .
(MENU) • The MAC address currently used with this
machine is displayed.
• When you have finished the check, press the
3
• The MACHINE SETUP MENU appears.
[ENTER] key.
2
Press (>>) twice.
6
Press to select "DHCP", and
press the key.
3 2
Press to select "SPACE FEED
7
MODE", and press the key. Press to select a setting, and
press the key.
4
Press to select a setting, Press • Set Value: ON/ OFF
the key. • When it is ON, the IP address given by the DHCP
server is used.
INTERMITTENT: Perform intermittent feed
8
operation of the path division Press to select "AutoIP", and
unit press the key.
2
CONTINUOUS: Feed the no data part at a time
9
Press to select a setting, and
5
Press the key several times to
end the setting. press the key.
• Set Value: ON/ OFF
• When it is ON, the IP address is determined by
the AutoIP protocol. However, DHCP is ON,
DHCP has priority.
10
Press
and press the
to select "IP ADDRESS",
key. 2
• Both of DHCP and AutoIP is OFF, you can set IP
Address. For other than above, proceed to the
Step 14.
3-17
Chapter 3 Machine Setting
11 4
Press to enter the IP address, Press to select "MAIL
and press the key. DELIVERY", and press the key.
12 5
Press the key. Press to select "ON", and press
• The setting items DEFAULT GATEWAY, DNS
the key.
ADDRESS and SUBNET MASK will be displayed.
6
• Both of DHCP and AutoIP is OFF, you can set Press the key several times to
DEFAULT GATEWAY/ DNS ADDRESS/ SUBNET end the setting.
MASK. For other than above, proceed to the Step
14.
Set the event to send an event mail
13
Press several times to select a setting
item, and press the key.
1
In LOCAL mode, press (MENU)
(twice) .
14
Press to select a setting,
and press the key. • The MACHINE SETUP MENU appears.
2
Press (>>) twice.
15
Press the key several times to
end the setting.
3
Press to select "EVENT MAIL",
and press the key.
• To reflect network setting, once turn off the power
supply and turn it on again.
4
Press to select "SELECT
EVENT", and press the key.
5
Setting of Event Mail Function Press to select an event, and
press again to select ON/OFF.
Set the function to send e-mails to the set e-mail address press the key.
when events such as cutting start/ end and stop due to an
error. • Set Value: ON/OFF
You can also perform network setting with "Network • When the event set to ON occurs, e-mail is sent.
Configurator", the tool to perform network setting of • When the [ENTER] key is pressed, the SETUP
Mimaki's product. To download the Network Configurator, screen for the next event is displayed.
check "Driver / Utility" on the download page at Mimaki Event name Description
Engineering (https://mimaki.com/download). Sets sending/not sending of an e-mail
PRINT START
when printing starts.
Disclaimer Sets sending/not sending of an e-mail
PRINT END
• The customer is responsible for the communication fee for when printing ends.
Internet communication such as e-mail notification. Sets sending/not sending of an e-mail
• The notification by the event mail function may not be deliv- ERROR when printing is stopped due to
ered due to Internet environment, failure of the machine/ the occurrence of an error.
power supply, etc. Mimaki has absolutely no responsibility for
Select whether an e-mail is sent or not
any damages or loss resulting from non-delivery or delays. PLOT START
when cutting starts
Select whether an e-mail is sent or not
• You can use event mail function by connecting PLOT END
when cutting ends
LAN to this machine. Please prepare for LAN
Sets sending/not sending of an e-mail
cable connection beforehand. WARNING
when a warning occurs during printing.
• Not compatible with SSL communication.
Sets sending/not sending of an e-mail
etc. when an event other than the above
occurs.
Enable the event mail function
6
Press the key several times to
end the setting.
1
In LOCAL mode, press (MENU)
(twice) .
• The MACHINE SETUP MENU appears.
2
Press (>>) twice.
3
Press to select "EVENT MAIL",
and press the key.
3-18
Chapter 3 Machine Setting
1 1
In LOCAL mode, press (MENU) In LOCAL mode, press (MENU)
(twice) . (twice) .
• The MACHINE SETUP MENU appears. • The MACHINE SETUP MENU appears.
2 2
Press (>>) twice. Press (>>) twice.
3 3
Press to select "EVENT MAIL", Press to select "EVENT MAIL",
and press the key. and press the key.
4 4
Press to select "MAIL Press to select "SERVER
ADDRESS", and press the key. SETUP", and press the key.
5 5
Press to set a mail Press to select "SMTP
address, and press the key. ADDRESS", and press the key.
• Set the e-mail address to which you send the
6
event mail. Press to set an SMTP
• Set it with alphanumeric characters and symbols address and press the key.
within 96 characters.
• Press [][][][] to set an SMTP address.
• Input the SMTP address name.
6
Press the key several times to
end the setting.
7
Press to select "SMTP PORT
No.", and press the key.
8
Press to set an SMTP port
Set the subject number, and press the key.
• Set an SMTP port number.
1 3
In LOCAL mode, press (MENU)
9
(twice) . Press to select a sender mail
address, and press the key.
• The MACHINE SETUP MENU appears.
10
Press to set a sender
2
Press (>>) twice.
mail address, and press the key.
• Press [][][][] to set the e-mail address to
3
Press to select "EVENT MAIL", be used as the sender mail address.
2
and press the key. • Set it with alphanumeric characters and symbols
within 64 characters.
4
Press to select "MESSAGE • Depending on your server, if you do not
SUBJECT", and press the key. set the e-mail address not supporting the
account, sending/ receiving e-mails may
5
Press to set a subject, be unavailable.
and press the key.
11
Press to select
2
• Set the characters to write in the subject of the "AUTHENTICATION", and press the
event mail. key.
• Set it with alphanumeric characters and symbols
within 8 characters.
12
Press to set an authentication
6
Press the key several times to method, and press the key.
end the setting.
• Set the authentication method of the SMTP
server.
2
• When you select [OFF], proceed to the Step 20.
13
Press to select "USER NAME",
and press the key.
3-19
Chapter 3 Machine Setting
14
Press to set a user
name, and press the key.
• Press [][][][] to set the user name to be
used for authentication.
• Set it with alphanumeric characters and symbols
within 30 characters.
15
Press to select "PASSWORD",
and press the key.
16
Press to set a
password, and press the key.
• Press [][][][] to set the password to be
used for authentication.
• Set it with alphanumeric characters and symbols
within 15 characters.
17
Press to select "POP3
ADDRESS", and press the key.
18
Press to set a POP3
address, and press the key.
• Press [][][][] to set a POP server.
• Input the POP server name.
19
Press to select "APOP", and
press the key.
20
Press to set ON/OFF, and press
the key.
21
Press the key several times to
end the setting.
3-20
Chapter 3 Machine Setting
1
In LOCAL mode, press (MENU) • If the transmission of a test e-mail ends in failure,
(twice) . an error code is displayed.
Refer to the next page to solve the problem.
• The MACHINE SETUP MENU appears.
2
Press (>>) twice. T r a n sm i t T e s t
Fa i l ed : 12345
3
Press to select "EVENT MAIL", Error code
and press the key.
6
Press the key several times to
4
Press (>>) . end the setting.
• "TRANSMIT TEST" will be selected.
• The sent result of the test e-mail is the result of e-mail sending process performed by this machine to the e-mail server.
It does not indicate that the e-mail was received at the address.
• If the spam e-mail filter etc. has been set in the terminal in which e-mails are received, even if "Sending has been com-
1
pleted" is displayed, the e-mail cannot be received in some cases.
• If sending test e-mail has failed, the error code below is displayed.
• If the error cannot be solved, try again after a while.
• For the server setting etc., contact with the network administrator or the provider.
10013 The SMTP server cannot be found. • Check the SMTP server address.
• Check that the machine is in the environment where DNS is
10014 Or cannot access DNS server.
available.
• Check the SMTP server setting.
10021 Cannot connect with the SMTP server. • Check the SMTP port number.
4
• Check the firewall setting.
10 • Check the SMTP server setting.
An error returns from the SMTP
11 • Cannot communicate with a server that requires mandatory
server.
20 Or, there was no response.
SSL communication.
21 • Check protocol filter settings.
• Check that the e-mail address supporting the account entered
12 It is invalid sender address. in the user name/ the password is set in SENDER
ADDRESS.
• Check the e-mail address.
5
• Even if there is a mistake in the e-mail address, this error can-
The e-mail address cannot be found. not be detected in some cases.
13
Or, it is invalid sender address. • Check that the e-mail address supporting the account entered
in the user name/ the password is set in SENDER
ADDRESS.
22000 • Confirm the authentication method.
SMTP authentication error
22008
23 • Check the user name and the password.
24 The SMTP authentication has failed.
25
"" is the error code returned from the e-mail server.
6
3-21
Chapter 3 Machine Setting
1
In LOCAL mode, press (MENU)
(twice) .
• The MACHINE SETUP MENU appears.
2
Press (<<).
3
Press to select "RESET", and
press the key.
4
Press the key.
• The already configured settings are initialized.
5
Press the key several times to
end the setting.
3-22
Chapter 3 NOZZLE CHECK
LOCAL
width:1340mm
1
NCU MENUs at-a-glance
LOCAL MENU
SETUP >
2
width:1340mm MAINTENANCE >
MACHINE SETTUP >
NOZZLE CHECK >
INFORMATION >
MENU TEST PRINT REMOTE
three << >>
CLEANING
times
NOZZLE CHECK
Printing Check
NOZZLE RECOVERY OFF
OFF
3
Judgement Condition >
5
OFF/ SOFT/
CLEANING SOFT Sets the type of cleaning performed during recovery work.
NORMAL/ HARD
Action
RETRY
0 to 3 0 Repeats the retry operation for the set number of times.
COUNT
NOZZLE RECOVERY ( P.3-
ON/OFF OFF Set this when you want to conduct automatic nozzle recovery.
25)
Sets how many missing nozzles are detected for "Nozzle
Judgment Condition ( P.3-25) 1 to 64 1 Missing" judgment to be made according to each color.
(Maximum 16 per 1 nozzle line) *2
6
*1. When the set length is reached during printing, nozzle check is conducted at the start of the next printing.
*2. Depending on the print conditions, nozzle recovery is not applied in some cases.
3-23
Chapter 3 NOZZLE CHECK
2 Recovery operation
Nozzle check Judgment
If more missing nozzles than "Judgment
Condition" are detected after the nozzle check,
cleaning is performed and nozzle check is
conducted again.
When error occurs during nozzle check Printing is stopped and "Printing Check" is automatically
turned OFF. After recovering from the error, set "Printing
Check" once again.
3-24
Chapter 3 NOZZLE CHECK
1
In LOCAL mode, press (MENU)
1
In LOCAL mode, press (MENU)
(three times) .
(three times) .
• The NOZZLE CHECK MENU appears.
• The NOZZLE CHECK MENU appears.
2
Press to select "NOZZLE
2
Select "Printing Check", and then press
RECOVERY", and press the key.
the key.
3
Press to select ON/OFF, and
3
Press to select ON, and press the
press the key.
key.
• The "Check Interval" setting screen will be
4
When you are finished setting "NOZZLE
displayed.
RECOVERY", press the key
• Select "OFF" to not set nozzle check. Proceed to
1
the Step 11.
several times.
4
Press the key.
5
Press to select a setting item,
and press the key.
• Select the nozzle check interval from "LENGTH" Setting of the Judgment Condition
or "FILE".
2
Set the conditions for judging nozzle missing.
LENGTH: Nozzle check is conducted when the
printed length reaches the set length.
1
In LOCAL mode, press (MENU)
FILE: Nozzle check is conducted when the
(three times) .
number of printed files reaches the set
number. • The NOZZLE CHECK MENU appears.
6
Press to select a setting, and
2
Press to select "Judgment
press the key. Condition", and press the key.
• The set value will differ according to the setting
3 3
selected in Step 5. Press the key to select a color.
LENGTH: 0.1 to 30.0 m
FILE: 1 to 100 files • The type of color changes depending on
the ink set.
7
Press the key twice.
4
Press to set the number of
• The "Action" setting screen appears. nozzles for judgment, and press the
key.
8
Press and then press the
key.
5
When you are finished setting "Judgment
4
• "CLEANING TYPE" will be selected.
Condition", press the key
several times.
9
Press to select a cleaning time,
and press the key.
Setting value: OFF/SOFT/ NORMAL/ HARD
10
Press to select a retry count, and
press the key.
Setting value: 0 to 3
11
When you are finished setting "Printing
Check", press the key several
5
times.
6
3-25
Chapter 3 INFORMATION MENU
LOCAL
width:1340mm
LOCAL MENU
SETUP >
width:1340mm MAINTENANCE >
MACHINE SETUP >
NOZZLE CHECK >
INFORMATION >
MENU TEST PRINT REMOTE
four
CLEANING
times
INFORMATION
USAGE >
VERSION >
INK REPLACE REPORT >
ERROR HISTORY >
LIST >
3-26
Chapter 3 INFORMATION MENU
Item Meaning
WIPING This displays how many wipings have been done.
This displays how much waste ink has built up in the waste ink tank, as a rough
WASTE TANK
percentage of the tank capacity.
USAGE PRINT LENGTH This displays the total length of the printing done to date.
PRINT AREA This displays the total area of the printing done to date.
USE TIME This displays the total time for which the machine has been used to date.
UV LAMP This displays the total time of UV irradiation.
VERSION This displays the version information of this machine.
LIST This allows you to print the settings of this machine.
Ink REPL. Report This prints ink history of this machine.
This displays a history of errors and warnings that have occurred to date.
1
ERROR HISTORY When you press [][], the date of occurrence (year/month/day/hour/minute) and the
error/warning information are displayed alternately in the order of occurrence.
1
In LOCAL mode, press (MENU) (four times) .
2
• The information menu appears.
2
Press to select the information you want to view.
• Refer to the "INFORMATION MENU", and select the information to be displayed.
3
Press the key.
• If you selected [LIST] in step 2, the machine's settings will be printed.
4
When you are finished displaying information, press the key several times.
3
• To reset the use count of the wiper, press the [FUNC2] key. When you press the [ENTER] key, the number of wipings is
reset.
• You can reset the use counts by pressing the [FUNC1] or [FUNC2] key while “WIPING information” or “WASTE TANK
information” is displayed in USAGE as follows:
[FUNC2]: Resets the used count for "WIPING".
4
[FUNC1]: Resets the used count for "WASTE TANK".
6
3-27
Chapter 3 INFORMATION MENU
1
Press the key in LOCAL
• The subsequent information is displayed every INFORMATION
time the [ENTER] key is pressed. MEDIA WIDTH 1610mm
HEAD HEIGHT LOW
INK INFORMATION SERIAL No. xxxxxxxx
Displays the ink type, ink remaining amount, UCJV300-160 V1.3.0
and ink errors. MRL-V V1.30
LUS170
1. 100% No error
2. 100% No error INFORMATION
LAN Status 1000Mbyte
3. 100% No error
4. 100% No error
LUS170
1. 100% No error
NOZZLE CHECK
2. 100% No error Displays the number of defective nozzles for
3. 100% No error each color that is detected by nozzle check.
4. 0% INK END
NOZZLE CHECK
C 0
WARNING INFORMATION M 0
Displays all warnings that occur. This screen Y 0
is displayed if any warning occurs. K 0
WARNING EVENT
!MEDIA UNDETECTED
2
Press the or key
several times to return to LOCAL
3-28
Chapter 4
Cutting Function
This chapter
describes about cutting function.
Cut Out Data with Register Mark ................... 4-2 SETUP SUB MENU .....................................4-14
The Flow of Cutting out the Registered Make the media without uncut area
Data............................................................. 4-2 (OVER CUT function) ................................ 4-15
Enter register mark detection mode ............ 4-2 Other SETUP SUB MENU......................... 4-15
Precautions for inputting data with register SETUP RESET.......................................... 4-16
marks .......................................................... 4-2 Maintenance Function..................................4-17
Settings for Detecting register marks .......... 4-5 Maintenance of Mark Sensor..................... 4-17
ID Cut .......................................................... 4-6 Perform SAMPLE CUT to Find out the
About CUTTING MENU ............................... 4-11 Cause of Cutting Error. .............................. 4-19
Cutting MENU table .................................. 4-12 Cutting a Medium into Multiple Pieces with
Setting the CUT MODE................................ 4-13 a Certain Length ........................................ 4-19
Perform Multiple Cuttings (Copy function) ... 4-13 Cutting out Data without Register Marks
(PC ORIGIN OFFSET) .............................. 4-20
Setting the Scale Adjust............................. 4-21
Chapter 4 Cutting Function
Cut Out Data with Reg- Enter register mark detection mode
ister Mark
1
Press (TEST CUT) in LOCAL.
Create register marks on an output image that you want to
make a seal, and the machine detects them to cut them
2
Press to select “MARK
out.
DETECTION”, and press the key.
There are the following three types of register marks.
• The machine enters register mark detection
register mark: Type 1 mode.
• Use the TP4 when performing trapezium compen- In addition, for the length of one the side of the register
sation to correct the uneven sheet feeding rate mark compared to the data, refer to "Size of and distance
caused by the difference in the diameter between between register marks" ( P.4-4).
the right and left grit rollers. If the trapezium com- Make sure that the line width of the register mark is larger
pensation is to be omitted, there is no need to set than 1/10 the length of register mark.
the TP4. In that case, however, cutting distortion
will increase.
4-2
Chapter 4 Cutting Function
Area where register marks and designs No-plotting area around the register
can be arranged marks
The placeable range for the register mark and the image The area around a register mark (from the mark origin to
is as follows. the mark size area) is a non-plotting area. There must be
• Set the start position of the register mark at 100 mm or more no data plotted and no stains in this area; otherwise, the
from the media front end. origin may be detected incorrectly or a mark read error
• Set the end position of the register mark at 110 mm or more could occur.
from the media rear end.
• When the data is copied by using RasterLink, make sure to
• If the mark origin is detected incorrectly, cutting will
leave a space of 210 mm or larger at the tail end of the sheet.
be performed in the wrong area.
Mark Shape: Type 1
Mark length
20 mm or more
50 mm or more
4
3000 mm
Mark Origin
2
5mm or more 5mm or more No-plotting
area
Front
Incorrect detection example 2
When the distance between register marks (TP2 and TP1
or TP4 and TP2) is smaller than the mark length (for Type
2)
2
Space larger
Space larger
than the mark
length than the mark
length
4-3
Chapter 4 Cutting Function
Size of and distance between register Recommended size of the area defined
marks with a set of four register marks
The size (Y) of a register mark suited for the distance (X) It is recommended that the size of the area defined with a
between the marks is as shown below. set of four register marks is in the range of A4 size (210
If the mark size (Y) is too small relative to the distance (X), mm x 297 mm) to A3 size (297 mm x 420 mm).
the marks may not be detected correctly. Be sure to
prepare appropriately sized register marks.
A4 size (210mm
x 297mm) to A3
size (297mm x
420mm)
Mark color
Marks must be printed in black against a white
background.
register marks will not be detected correctly if the
Distance between register background is not white or the marks are not black.
marks =
Between mark length (X)
x2 and 1000 mm
Blurred marks
If a mark is blurred, the mark origin might be detected
incorrectly, thus resulting in deviated cutting.
Distance between
register marks =
Between mark length
(X) and 1000 mm
4-4
Chapter 4 Cutting Function
Notes for combined of printing & cutting Setting items for detecting register
marks
When using the attached application software to perform
the combined operation of print & cut, be careful with the There are the following seven setting items for register
following: mark detection.
(1) When performing combined of printing & cutting (1) MARK DETECT
with the attached application software to this Setting Value Description
machine (RasterLink / FineCut), the following set The register marks can be detected if this is set
contents will follow the instruction of the ON/OFF
to ON.
software side. Note that the contents set in this
machine will be invalid.
(2) FORM
• Mark length Select either one of the following types of register
• Mark shape marks.
(2) For the combined operation of print & cut • Use the copy function of cutting software, in the
case of continuous cut, select the register mark of
without register marks, you can perform print &
Zero margin, and you will be able to place no mar-
cut using the take-up device, but it might be gin between the register marks.
misaligned. To eliminate the margin between the register
marks to cut efficiently, we recommend using the
"Zero Margin" mark shape.
• Other than the above conditions, there is a possi-
bility of the cutting line being misaligned depend-
Setting Value Description
ing on the printing data size. Therefore, it is also
recommended to perform the operation with data
which has register marks for combined printing &
cutting. Type 1
1
Press the (MENU) (>>)
key in LOCAL.
• The cutting MENU will be displayed. Zero margin
2
Press to select “MARK
4
DETECTION”, and press the key.
3
Press to select the setting item, (3) SIZE Length of one
and press the key. Set the length of one side of the
register mark.
• Refer to "Setting items for detecting register
Setting value: 5~40mm
marks" ( P.4-5).
4
Press to select the “CUT MODE”,
2
and then press the key.
• Setting value: Standard, High Speed, High Quality
5
Press the key several times to
end the setting.
2
pressing [FUNC1] (MENU) from LOCAL.
(1) Press the [SEL] key twice in LOCAL to
display "TEST CUT".
(2) Press [FUNC2] (TEST CUT).
(3) Press [ ▲ ][ ▼ ] to select [MARK DETECT]
(4) Press the [ENTER] key.
• After this, go to step 3 of "Settings for Detecting
register marks".
4-5
Chapter 4 Cutting Function
3
Check if the print end position is set at 110
Setting Value Description
mm or 210 mm (if the mark copy has been
Make the setting to “ON” when using the “Fill
around the register mark” function of the RIP
made) from the media rear end.
ON/OFF software to detect the printed register mark. • Make sure that the length of the media is equal to
Use a register mark size of 10 mm or more or larger than [Entire image length (including the
when filling in around the register mark. register mark) + 100 mm + 110 mm or 210 mm(if
the mark copy has been made)].
4-6
Chapter 4 Cutting Function
Rear
Effective cut range
Patterns placeable range 110 or 210 mm or more
70mm to 3000 mm
15 mm or more 15 mm or more
Front
Rear
Effective cut range 100 mm or 210 mm +
Patterns placeable range (half the length of the
register mark) or more
mark to 3000mm
70mm + register
15 mm or more
Front
15 mm or more
4
4
In the local state, press the
( key ).
• This switches to the remote state.
5
Print data. 2
4-7
Chapter 4 Cutting Function
1
Press the (MENU) (>>) keys in LOCAL
2
Press to select “CUTTING”, and then press the key
3
Select “MARK DETECT”, and then press the key.
4
Press the key.
5
Press to make settings for the following items, and then press the key
FEED
DIRECTION
SCAN DEIRECTION
The ID Cut end
position for the
data
immediately
before
[Front]
4-8
Chapter 4 Cutting Function
ID Cutting
1
Set the printed media.
• Roll media: 「Setting a Roll Media」( P.2-11)
• Leaf media:「Setting Leaf Media」( P.2-15)
2
Detect the register mark
(1) Press the in LOCAL.
(2) Press [] []key to select [MARK DETECTION], and press the key.
• This switches to the mark detection mode.
(3) Press the [] [] [] [] keys to move the luminous point of the LED pointer to the center of the register
mark.
3
The cut data is automatically received and cut.
• After the ID Cut, the next register mark will be automatically detected.
• You can set the area for MARK DETECT in the Mark detect area settings.
4
If you have multiple pieces of data, [Auto detection -> ID Cut ] is repeated until all pieces of data
are finished.
• If you print multiple register marks and perform ID Cut, set the same shape and size for all the register marks. If any of the
register marks has a different size or shape, the ID Cut is canceled.
4
Because the shape of the register mark is different,
an error occurs and the ID Cut is canceled.
Mark Shape: Type2
2
Cutting direction
Mark Shape: Type1
4-9
Chapter 4 Cutting Function
• When there are multiple types of data, the register mark's auto detection direction is set to FEED (media feed)
direction.
2. Use COPY to
perform cutting
automatically. Feed (media feed)
direction.
• You cannot detect register marks automatically in the scan direction. When the data is laid out in the scan direction, detect
the register marks manually.
4-10
Chapter 4 Cutting Function
LOCAL
width:1340mm
LOCAL MENU
Cutting >
width:1340mm
Cutting Cutting
4
TP DETECT > MAINTENANCE >
CUT MODE NORMAL
COPY >
TOOL CHANGE >
SETUP SUB MENU >
<< >> << >>
4-11
Chapter 4 Cutting Function
4-12
Chapter 4 Cutting Function
1
Press the (MENU) (>>)
key in LOCAL.
1
Press the (MENU) (>>)
• The cutting MENU will be displayed. key in LOCAL.
• The cutting MENU will be displayed.
2
Press to select the "CUT MODE",
and press the key.
2
Press to select "COPY", and
press the key.
3
Press to select the setting item,
and press the key.
3
Press to select the number of
• Setting value: Standard, High Speed, High Quality cuttings (1 to 999), and press the
key.
4
Press the key several times to
end the setting.
4
Press to select the interval of
figures to be cut (0 to 30 mm), and press
the key.
2
• To send two or more pieces of data from the com-
puter to the machine, the data has to be sent while
providing an interval of 5 seconds or more
between any two pieces of data. If two pieces of
data are sent from the computer to the machine
within 5 seconds, the two pieces of data will be
subjected to the multiple sheet cutting. The
machine performs cutting for divided cutting data
by the specified number of sheets without dividing
2
the data. If any error is displayed, refer to “Error
messages” ( P.6-7).
• If there is the origin renewal command in cutting
data, you cannot perform copy function.
When you use FineCut, the default value of Origin
Renewal is “ON”. If you perform [No. COPIES],
uncheck the checkbox. (Refer to FineCut OPERA-
TION MANUAL Chapter5 “Setting Head Position
after Plotting”)
4-13
Chapter 4 Cutting Function
4-14
Chapter 4 Cutting Function
1 4
Press the (MENU) (>>) Press to select the setting item
key in LOCAL. and press the key.
• The cutting MENU will be displayed. • Set value: OFF/ 0.1 to 1.0 m (in 0.1 mm
increment)
2
Press to select the "SETUP SUB
• When you press the [ENTER] key, the setting for
MENU", and press the key.
“CORNER CUT” setting will be displayed.
5
Press to select ON/OFF, and
3
Press to select "OVER CUT", and
press the key. press the key.
6
Press the key several times to
end the setting.
1 4
Press the (MENU) (>>) and press the key.
key in LOCAL.
• The cutting MENU will be displayed.
5 4
Press to select a set value.
2
Press to select the "SETUP SUB • See "List of Settings" to select one.
MENU", and press the key.
6
and press the key.
3
Press several times, and select an
item to set.
7
Press the key several times to
• See "List of Settings" to select one. end the setting.
2
This is to set the speed of sheet and carriage movement when the tool is up.
Setting the UP SPEED Setting the speed lower makes the sheet misalignment reduced at the 5,10,20,30, AUTO (cm/s)
time of long sheet feeding.
Setting the DUMMY CUT ( P.4-16) The operation of dummy cutting is set. OFF / ON
SHEET TYPE *2 This is to set the types of sheet according to the sheet you use. Standard / Heavy
Setting the ADJ-PRS OFFSET This is used to expand the value in such a case as when the
0~3~7
( P.4-16) beginning and end part of the cut are left cut.
If the cut line bends, set it to "SLOW".
Curve mode SLOW / FAST
Although the cutting speed decreases, it is possible to prevent a bent.
*1. The underlined values are set at purchase.
*2. If you set “Heavy” for the media setting, the cutting speed will be limited to 20 cm/s.
4-15
Chapter 4 Cutting Function
1
near the both ends from the position of the cutter unit is Press the (MENU) (>>)
placed presently. key in LOCAL.
Set the dummy cutting function to OFF when you do not
want to damage the media in cutting cut-out characters. • The cutting MENU will be displayed.
2
Press to select the "SETUP SUB
MENU", and press the key.
Pinch roller
3
Press (>>), and press twice.
• “SETUP RESET” will be selected.
4
Dummy cut Press the key.
• The already configured settings are initialized.
5
• When “PEN” is selected for the tool condition, the Press the key several times to
dummy cutting cannot be set. end the setting.
• The default of the dummy cutting function is ON.
When you have set the dummy cutting function to
OFF, perform test cutting ( P.2-28) to adjust the
cutter blade orientation before cutting.
4-16
Chapter 4 Cutting Function
Maintenance Function
1
Press the (MENU) (>>)
key.
This section gathers together the functions for checking/
• The cutting MENU will be displayed.
adjusting the cutting accuracy when cutting does not go
normally.
2
Press (>>).
3
MARK sensor This is for adjusting the register mark Press to select
( P.4-17) sensor. "MAINTENANCE", and press the
In case that normal data cutting key.
cannot be performed etc., perform
SAMPLE CUT
cutting with the sample stored in this
4
( P.4-19)
machine to find out the cause of
Press to select "MARK
cutting error. SENSOR", and press the key.
AUTO MEDIA CUT Cutting a medium into multiple pieces
5
( P.4-19) with a certain length. Press to select "SENSOR
PC ORIGIN OFFSET Adjust the misalignment between the CHECK", and press the key.
( P.4-20) print origin and the cutting origin.
6
When printing and cutting without Press to move LED
register marks, adjustment is pointer to register mark detection position
SCALE ADJUST
performed if the misalignment in the
( P.4-20) • Perform register mark detection at a position 1mm
scanning direction occurs between the
or more away from the register mark.
left and right edges of the media.
1mm or more
Maintenance of Mark Sensor Mark detection
position
If cutting does not go normally, check the items below.
In register mark sensor maintenance, you can carry out
maintenance of the following items.
Mark shape Mark shape
Item Description : Type 1 : Type 2
SENSOR CHECK checking the sensor for the register
( P.4-17) mark detection.
If the cutter unit fails to recognize any
7
register mark properly, the possible
Select the length of the register mark and
POINTER OFFSET cause is an error in the positional shape of the register mark detection.
( P.4-18) relationship between the mark sensor • For details on setting the [SIZE] and [FORM],
and the light pointer. In this case,
refer to the ”Settings for Detecting register
correct the position of the light pointer.
marks”. ( P.4-5)
"Detect operation")
4
Prepare the media on which the register mark is printed.
• If you move the head and sheet manually, you
cannot perform the right response check. Be sure
2
to perform it via the following operations.
• For conditions of already printed register marks,
refer to "Precautions for inputting data with register
marks" ( P.4-2).
• The setting values are kept in memory even when
the power is turned off.
• The settings performed here for shape of the
register mark and length of the register mark are
reflected in the settings of “MARK DETECT”.
2
( P.4-5)
• The detection speed selected here will be used in
the register mark detection operations that are
executed from here on.
• The pointer offset value selected by this operation
is not initialized by SETUP RESET operation.
4-17
Chapter 4 Cutting Function
1
Install a pen in the tool holder
2
Load the copy paper.
Minus
direction
Plus direction
Mark length
3
Press the (MENU) (>>)
Plus Minus
direction direction key in LOCAL.
• The cutting MENU will be displayed.
4
Press (>>).
5
Press to select
"MAINTENANCE", and press the
key.
Scan in the X direction
6
Press to select "MARK
SENSOR", and press the key.
1
Scan in the X direction (plus direction) to
detect the line.
7
Press to select "POINTER OFS",
• The buzzer sounds when the line is detected. If
the line is not detected, the buzzer does not
sound.
8
Press the key.
2
Scan in the X direction (minus direction) to • A 10 mm by 10 mm cross pattern will be cut.
detect the line. • The light pointer turns on and moves to the center
of the cross pattern.
3
Scan in the Y direction (plus direction) to
9
Press to adjust the light
detect the line.
pointer position so that the center of the
light pointer is in alignment with the center
4
Scan in the Y direction (minus direction) to
of the cross pattern.
detect the line.
10
Press the key.
5
Follow the Steps 1 to 4, and confirm if the
buzzer sounds 4 times. • The screen returns to LOCAL.
• When the detection behavior completes • The value registered in the [POINTER OFS] is not
successfully, the buzzer sounds 4 times. initialized even by executing the "SETUP RESET"
• If the buzzer does not sound, contact our service ( P.4-16).
desk or your local distributor for service.
4-18
Chapter 4 Cutting Function
Perform SAMPLE CUT to Find out the Cutting a Medium into Multiple
Cause of Cutting Error. Pieces with a Certain Length
In case that normal data cutting cannot be performed etc., You can cut a medium into multiple pieces with a
perform cutting with the sample stored in this machine to specified length. (Automatic media-cutting function)
find out the cause of cutting error.
Sample “Cut”
Function name Description
Cutting interval Setting the interval for cutting the media.
Setting the length for cutting the medias’
leading edges before auto media cut starts.
Leading end
You can cut off the leading end part of the
Sample “Logo” adjustment cutting
media when the leading end of the media is
cut at an angle or the cut surface is rough.
Number of times a Setting the number of times (sheets) for
medium is cut media cutting.
1
Press the (MENU) (>>)
the receiver buffer.
key in LOCAL.
1
Press the (MENU) (>>) • The cutting MENU will be displayed.
key in LOCAL.
2
Press (>>).
• The cutting MENU will be displayed.
2
Press (>>).
3
Press to select
"MAINTENANCE", and press the
key.
3
Press to select
"MAINTENANCE", and press the
4
key. Press to select "AUTO MEDIA
CUT",and press the key.
4
Press to select the "SAMPLE
5
CUT", and press the key. Press to select a cutting interval,
and press the key.
5
Press to select the SAMPLE • Set value : 10 to 10,000 mm
DATA to be cut.
6
Press to select a length for the
• There are two types of samples, “Cut” and “Logo.” leading end adjustment cutting, and press
If you select “Cut,” proceed to Step 8. the key.
6
Press the key. • Set value : 0 to 500mm
7
Press to select the number of
times a medium is cut (number of pieces
4
7
Select scale factor using to cut
Logo. produced by cutting a medium), and press
the key.
• Scale factor : 1 to 999%
• Set value : 1 to 9,999
8
Press the key for starting cutting. • The number of cuts that you set here will be
2
executed.
• You can halt the cutting by pressing the [END/
POWER] key.
Result of SAMPLE CUT
8
Press the key several times to
Sample data can be cut successfully, but other data end the setting.
cannot.
The host computer is faulty.
Sample data as well as other data cannot be successfully
cut either.
The printer is faulty.
(When leaving the start/end lines without cutting off)
2
Increase the set value of [ADJ-PRS OFS] to raise the
pressure for pressing the cutter blade down. P.4-15
4-19
Chapter 4 Cutting Function
1
Set the machine to "REMOTE" status.
2
Set the print conditions (profile, cut conditions) of the job that you want to print using RasterLink.
3
Click [print & cut Origin adjust] in the [Cut edit] tab of
RasterLink.
• Click [OK] to print the adjustment pattern.
Click
4
When the pattern is printed, press (ADJUST) and select "PC ORIGIN OFFSET".
• When the media is fed, peal the cut part of the pattern, and check the adjustment values
+ -
+
-
X enlarged Enter the value of the position that has the
least misalignment between top and bottom
The example here shows that -4 has the least
misalignment, so enter “-4”.
5
Enter the adjustment values
• When you press the [ENTER] key, the media return, and the operation is completed.
• When printing the data that has a different resolution (Y), make adjustment again. (Save an adjustment value per resolu-
tion)
• You cannot print adjustment patterns with multiple conditions continuously, and enter the adjustment values. Make sure
you print and set one adjustment value per condition.
4-20
Chapter 4 Cutting Function
1
Set the machine to "REMOTE" status.
2
Set the print conditions (profile, cut conditions) of the job that you want to print using RasterLink.
3
Click [print & cut Origin adjust] in the [Cut edit] tab of RasterLink.
4
Select "Add register mark".
• Click [OK] to print the adjustment pattern.
5
When the pattern is printed, press (ADJUST) and select "TP OFFSET".
• When the media is fed, peal the cut part of the pattern, and check the adjustment values
(The actual pattern has register marks.)
+ -
+
-
X enlarged Enter the value of the position that has the
least misalignment between top and bottom
The example here shows that -4 has the least
misalignment, so enter “-0.40”.
6
Enter the adjustment values
• When you press the [ENTER] key, the media return, and the operation is completed.
4
When printing and cutting without register marks, adjustment is performed if the misalignment in the scanning direction
occurs between the left and right edges of the media.
When you perform scale adjustment, adjustment is performed automatically.
1
Set a media ( P.2-4)
• Set the sheet to print the register mark.
2
Press the (MENU) (>>) keys
• Cutting menu is displayed.
2
3
Press (<<)
4
Press to select “MAINTENANCE”, and press the [ENTER] key
5
Press to select "SCALE ADJUST", and press the key
2
6
Press the key on the confirmation screen
• A correction pattern is printed and correction is performed.
7
Press the key several times to end the setting
4-21
Chapter 4 Cutting Function
4-22
Chapter 5
Maintenance
This chapter
describes the items required to use this machine more comfortably, which are the meth-
ods for the daily care, the maintenance of the ink cartridges etc.
5-2
Chapter 5 Maintenance
Media Press
Media sensor
Media sensor
5-3
Chapter 5 Maintenance
LOCAL
width:1340mm
LOCAL MENU
SETUP >
width:1340mm MAINTENANCE >
MACHINE SETUP >
NOZZLE CHECK >
INFORMATION >
MENU TEST PRINT REMOTE << >> <<
CLEANING
MAINTENANCE MAINTENANCE
STATION > OVERFLOW MAINTENANCE >
NOZZLE RECOVERY > AIR PURGE >
AUTO MAINTENANCE >
INK FILLING >
INK TANK EXCHANGE >
<< >> << >>
LOCAL
TEST PRINT >
width:1340mm CLEANING >
STATION MAINTENANCE >
5-4
Chapter 5 Maintenance
NOZZLE RECOVERY PRINT Prints a pattern, to identify the nozzle that is clogged.
( P.5-15) ENTRY Registers the faulty nozzle identified by “PRINT”.
RESET Resets a registered faulty nozzle.
For having the various maintenance functions executed automatically. Set the execution interval for each
maintenance function.
AUTO REFRESH The set value will differ For setting the activation interval for refresh.
MAINTENANCE according to the ink
( P.5-15) CLEANING (Interval) type being used. For setting the activation interval for head cleaning.
5-5
Chapter 5 Maintenance
Maintaining the 4
Select “STATION MAINT.”, and then press
the key.
Capping Station • The carriage moves over the platen.
5
If nozzle missing cannot be corrected even after head
Open the front cover.
cleaning ( P.2-19) has been performed, use F-200 /
LF-200 maintenance liquid and clean stick.
6
Remove the wiper.
Tools required for Maintenance • Pull out the wiper by holding the protrusions at its
both ends.
• F-200 / LF-200 maintenance liquid (SPC-0569)
• Nozzle swab (SPC-0421) Projection
• Gloves • Safety glasses
1
1Press the (MENU)
and press the key in local.
• Display maintenance menu.
2
Press to select "Station
Maintenance" and press the key.
3
Press to select "Carriage Out"
and press the key.
5-6
Chapter 5 Maintenance
8
Clean the wiper cleaner. Cap rubber
• Wipe off the ink sticking to the wiper cleaner with
a clean stick dipped in cleaning solution for
maintenance.
11
Press the key after the cleaning.
1
Press the (MENU) and
press the key.
9
Set the wiper at the original position.
• MAINTENANCE MENU will be displayed.
• Insert the wiper by holding the protrusions at its
both ends.
2
Press the key twice to select the
Projection
“CARRIAGE OUT”.
3
Press to select "HEAD
MAINTENANCE", and press the
5
key.
• The carriage will move to the left end of this
machine.
2
10
Clean the cap rubber.
• Wipe off the ink sticking to the cap rubber with a
clean stick dipped in maintenance washing liquid
for maintenance.
• Wipe off so that maintenance solution for
maintenance will not remain.
5-7
Chapter 5 Maintenance
4
Open the left maintenance cover. Clean the NCU
Ink and dust adhere to NCU.
If ink or dust adheres, normal operation may not be
possible.
1
Press the (MENU)
and press the key in local.
• Display maintenance menu.
Maintenance cover
2
Press to select "Station
Maintenance" and press the key.
3
Press to select "Carriage Out"
and press the key.
4
Press to select "STATION
MAINT." and press the key.
Maintenance cover • The carriage moves over the platen.
5
Remove the mist filter.
• Mist filters are located in two places.
• To remove the mist filter, pull the knob to the front
while pushing the hook in the direction indicated
by the arrow.
Hook
Knob Carriage
5
Open the front cover.
6
Include maintenance cleaning solution on
clean stick (SPC-0421) and wipe off ink and
Hook Knob dust adhered to NCU.
6
Clean the filter.
• Remove the filter, and remove the stain by holding
paper towel or the like.
• Wipe off any stain adhering to the filter case.
• If the stain strongly attached to the filter, such as
the liquefaction of the ink attached to the filter,
please replace the filter (SPC-0819).( P.5-19)
NCU
7
Press the key after the cleaning.
7
Set the mist filter at the original position.
8
Close the front cover, and press the
key.
8
Close the maintenance cover, and press • After its initial operation, the machine returns to
the key. step 1.
• After its initial operation, the machine returns to
LOCAL.
5-8
Chapter 5 Maintenance
6
Washing the Head Nozzle Fill up the cap with cleaning solution for
maintenance.
1
Press the (MENU) • Suck cleaning solution into a dropper and fill up
and press the key. the cap with it. Fill up the cap with cleaning
solution on the verge of overflow from the cap.
• MAINTENANCE MENU will be displayed.
2
Press to select "STATION",
and press the key.
3
Press to select “NOZZLE WASH”,
and press the key.
• The carriage moves onto the platen.
7
Close the front cover, and press the
key.
8
Press the key.
Carriage
• The maintenance washing liquid filled in the cap is
absorbed.
4
Clean the wiper and the bracket, and press • “Please Wait” will be displayed in the display until
the key. the time you set has elapsed.
• It takes about one minute for NOZZLE WASH.
(1) Open the front cover then pull out it by
holding projections at both ends of the wiper. • When nozzle missing is not cleared even after this
(2) Clean the wiper and bracket with a clean washing is carried out several times, contact our
stick dipped in cleaning solution for service desk or your local distributor for service.
maintenance.
Wipe off so that maintenance solution for
maintenance will not remain.
(3) Insert it in the original position by holding the Cleaning of ink discharge passage
projections at both ends of the wiper. In order to prevent clogging of ink due to coagulation of
Projection
ink inside the ink discharge passage, clean the ink
discharge passage periodically (once a week).
1
Press the (MENU) and
press the key.
• MAINTENANCE MENU will be displayed.
2
Press to select "STATION", and
press the key.
3
Press
and press the
to select "DISWAY WASH",
key.
• The carriage moves onto the platen.
5
5
Clean the cap rubber , and press the
key.
• Wipe off the ink sticking to the cap rubber with a
clean stick dipped in maintenance washing liquid
for maintenance.
2
• Wipe off so that maintenance solution for
maintenance will not remain.
• At this time, the discharge passage is cleaned Carriage
automatically.
5-9
Chapter 5 Maintenance
4 3
Fill up the cap with cleaning solution for Press to select "STORAGE
maintenance. WASH", and press the key.
• The carriage moves onto the platen.
• Suck cleaning solution into a dropper and fill up
the cap with it. Fill up the cap with cleaning • Until wiper/ bracket cleaning is competed, “COM-
solution on the verge of overflow from the cap. PLETED” is displayed on the screen. After the
work up to the step 3 is completed, press the
[ENTER] key. If you press the [ENTER] key before
cleaning is completed, the machine moves to the
next washing procedure.
5
Press the key.
Carriage
• Perform the suction of the maintenance cleaning
solution and clean the ink discharge path.
4
Clean the wiper and the bracket.
(1) Open the front cover then pull out it by
When the Machine Is Not Used for a holding projections at both ends of the wiper.
Long Time (2) Clean the wiper and bracket with a clean
stick dipped in cleaning solution for
When the machine is not going to be used for a week or maintenance.
more, use the cleaning function for storage to clean the Wipe off so that maintenance solution for
head nozzles and ink discharge passage. Then, place the maintenance will not remain.
machine in storage. (3) Insert it in the original position by holding the
projections at both ends of the wiper.
• Use the machine with always turning “ON” the
main power. The function preventing nozzle clog-
Projection
ging operates automatically to protect the head of
the nozzle.
• The head nozzle may result in nozzle clogging if
the main power switch is left OFF for a long time.
5
and press the key.
tion Message Appears” according to the situation.
2
Press to select "STATION", and next washing procedure.
press the key.
5-10
Chapter 5 Maintenance
6
Clean the cap rubber.
10
Open the front cover.
• Wipe off the ink sticking to the cap rubber with a
clean stick dipped in maintenance washing liquid
for maintenance.
11
• Wipe off so that maintenance solution for
Fill up the cap with cleaning solution for
maintenance will not remain. maintenance.
• At this time, the discharge passage is cleaned
automatically.
Cap rubber
7
Press the key.
from the cap.
8
Fill up the cap with cleaning solution for
maintenance.
12
Close the front cover, and press the
key.
• After its initial operation, the machine returns to
• Suck maintenance solution into a dropper and fill step 2.
up the cap with it. Fill up the cap with
maintenance solution on the verge of overflow
from the cap.
5
• Until washing liquid is filled, [COMPLETED
2
NEXT [ENT]] is displayed on the screen. After
the work up to the Step 8 is completed and you
close the front cover, press the [ENTER] key.
9
Press the key.
• The nozzles are washed.
• When the nozzles have been completely washed,
cleaning is performed automatically, and the head
moves to the maintenance position.
5-11
Chapter 5 Maintenance
and the Area around It • Wipe off the ink sticking to the bottom
surface of the UV lamp with a clean stick
dipped in maintenance washing liquid for
Because the ink head employs a very precise
maintenance. Wipe off so that maintenance
mechanism, due care needs to be taken when it is
solution for maintenance will not remain.
cleaned.
Using a clean stick, etc., rub off gelatinous ink or dust that
may stick to the lower part of the slider and the area
around the ink head. In doing so, never rub the nozzles of
the head.
6
• If you get ink in your eyes, immediately wash your Use a clean stick soaked in maintenance
eyes thoroughly with a lot of clean water for at cleaning fluid to wipe ink off the head
least 15 minutes. Then, consult a doctor as soon surface or other surfaces.
as possible.
• If the ink adheres to your skin, use a large amount • Never rub the nozzles.
of water and soap or special detergent for skin to
remove the ink.
1
Press the (MENU) and
press the key.
• MAINTENANCE MENU will be displayed.
2
Press the key twice to select the
“CARRIAGE OUT”.
Clean the side surface of the head (shown in
red) with a clean stick.
3
Press to select "HEAD
MAINTENANCE", and press the The nozzle part (Never
key. touch it.)
• The carriage will move to the left end of this
machine.
4
Open the maintenance cover.
7
Close the maintenance cover, and press
the key.
8
Press the key several times to
end the cleaning.
Maintenance cover
5-12
Chapter 5 Maintenance
1
Press the (MENU) the [ENTER] key.
and press the key.
• MAINTENANCE MENU will be displayed. Head1-A
No.1 16
2
Press to select "NOZZLE
RECOVERY", and press the key.
No.2 128
No.3 184
3
Press the key twice. No.4 OFF
• Printing of the nozzle pattern will start. No.5 OFF
• Select “ENTRY” then “Move to select of the << >>
Nozzle line (Step 4) without drawing a pattern”.
Recovery nozzle No. or OFF
Overhead view
Registration number : 1~10
270
281
261
270
281
261
270
281
261
270
281
261
270
281
261
270
281
261
270
281
261
270
281
261
50
250 250 250 250 250 250 250 250
241 241 241 241 241 241 241 241
41
Nozzle
230 230 230 230 230 230 230 230
221 221 221 221 221 221 221 221
210
190
201
210
190
201
210
190
201
210
190
201
210
190
201
210
190
201
210
190
201
210
190
201 30
181 181 181 181 181 181 181 181
21
number
170 170 170 170 170 170 170 170
161 161 161 161 161 161 161 161
150 150 150 150 150 150 150 150
130
110
141
121
130
110
141
121
130
110
141
121
130
110
141
121
130
110
141
121
130
110
141
121
130
110
141
121
130
110
141
121
10
90
101
81
90
101
81
90
101
81
90
101
81
90
101
81
90
101
81
90
101
81
90
101
81
1
70 70 70 70 70 70 70 70
61 61 61 61 61 61 61 61
50 50 50 50 50 50 50 50
41 41 41 41 41 41 41 41
30 30 30 30 30 30 30 30
21 21 21 21 21 21 21 21
10 10 10 10 10 10 10 10
1 1 1 1 1 1 1 1
• For 6-color ink sets, the nozzle patterns “H1-B” Nozzle missing No.16
and “H1-D” are not printed.
• When using leaf media, set a media of more than Registration Recovery
A3 size put horizontally. If a media with narrow Nozzle State
number number
width is set, printing will only be conducted to mid-
way. 1 16 Target for nozzle recovery
2 128 Target for nozzle recovery
3 184 Target for nozzle recovery
4
Select the Nozzle line that needs NOZZLE 4 OFF No registration
RECOVERY by pressing
then press the key.
, and 5 OFF No registration
5
6
Press the key several times to
SELECT ENTRY NOZZLE end the setting.
Head No. H1-A > Nozzle
(H1 to H2) line • Up to 10 nozzles can be registered per 1 nozzle
H1-B >
line.
2
H1-C > • Even if you use this function, time required for
H1-D > drawing does not change.
**** > • When you use white ink, print on the clear film to
<< >> check.
5-13
Chapter 5 Maintenance
1
• MAINTENANCE MENU will be displayed.
Press (MENU) in LOCAL.
2
Press to select "NOZZLE
RECOVERY", and press the key.
2
Press to select
“MAINTENANCE”, and press the
3
Press to select "RESET", and
key.
press the key.
• MAINTENANCE MENU will be displayed.
4
Press and
3
(<<) (>>) Press (<<).
to select the Nozzle line that needs to be
reset, and press the key.
4
• A reset confirmation message will be displayed.
Press to select “OVER
MAINTENANCE”, and press the
5
and press the key. key.
5
Press to select a head.
6
Press the key several times to
end the setting.
6
Press the key.
7
Press the key several times
to end the setting.
5-14
Chapter 5 Maintenance
3
manual maintenance is completed and when time Press several times to select
set with the automatic maintenance function has "Interval" or "Type", and press the
passed, maintenance starts automatically.
key.
Function
4
Descriptions Press to select the setting item,
name
and press the key.
The interval between each refreshing
REFRESH • Set value: The set value will differ
operation is set.
according to the ink type being
CLEANING The interval between each cleaning operation used.
(INTERVAL) is set. • Set value of type: SOFT/ NORMAL/ HARD
CLEANING
The cleaning type is set.
5
(TYPE) Press the key several times to
end the setting.
• If the “Check waste ink” warning message is dis-
played, the operation set in the auto maintenance
function is not carried out. Perform the operations
of P.5-19 if required.
• When the power switch on the front of the machine
is turned off, check the waste ink tank.
1
Press the (MENU) and
press the key.
• MAINTENANCE MENU will be displayed.
2
Press to select "AUTO
5
MAINTENANCE", and press the
key.
3
Press to select "REFRESH", and
press the key.
4
Press to set the refreshing
interval, and press the key.
• Set value : The set value will differ according to
the ink type being used. 2
5
Press the key several times to
end the setting.
5-15
Chapter 5 Maintenance
4
Press the key to move the
1
Press the (MENU) and selection head onto the wiper.
press the key.
5
• MAINTENANCE MENU will be displayed. Open the front cover.
2
Press to select "FILL UP INK",
and press the key.
6
Open the lid on the front of the carriage.
• Remove the screws and slowly lower the lid.
3
Press to select the filling head,
and press the key.
4
Press the key.
• Ink is supplied automatically.
5
Press the key several times to
end the setting.
Lid Screw
AIR PURGE
7
Remove the cap of the target port.
For discharging ink and air that is in the head out of a port. • The layout of the port is as shown below.
Use this function if ink colors become mixed inside a
head, or if air causes a nozzle to clog. Head 1 Head 2
1
Press the (MENU) and
key in LOCAL. Y W
UCJV300 Series C M
• Maintenance menu will be displayed.
4 colors + W:
2
Press to select "AIR PURGE", CCMM YKWW
and press the key. C M K W
3
Press to select the head to air C Y
UCJV150 Series
purge and check with .
4 colors:CMYK
• Checked head is the target head to be air purged.
From the table below, select the head with the M K
color (port) to be purged. (Head 1 only for
UCJV150 Series) • Turn the cap about 30 ° counterclockwise and
• For UCJV300 Series, Head 1 and Head 2 can be then remove it.
selected at the same time. Select both Head 1 • The removed cap has ink attached. Temporarily
and Head 2 when the ink set is 4 colors. put on paper towels etc. so as not to contaminate
the surroundings.
Ink set Head 1 Head 2 • Air purge is done for each head.
4 colors C M Y K Y K M C • Do not remove the cap of Head 2 when removing
air of Head 1.
6 colors+W C M Y K Lm Lc W W
4 colors+CL+W C M Y K CL CL W W
5-16
Chapter 5 Maintenance
11
If there are other target ports on the
working head, discharge the ink
continuously.
• Connect jigs and discharge ink as well.
• After purging all target ports of the working head,
select "Finish".
12
Remove the jig on the "Remove the air
purge jig" screen, close the lid of the
carriage and close the front cover.
Cap
13
Press the key to move the
carriage to the cap position.
• Even if the cap is removed, the ink does not over-
• If only one head is selected, cleaning is
flow by the internal mechanism.
automatically performed and it ends.
• If more than one head is selected, Head 2 is
8
Connect the jig to the port. automatically moved to the wiper position.
• Lift the lid on the front of the carriage and pull out Purge the target port as in Head 1
the jig.
• As with the cap, push the end of the jig into the
port and rotate it clockwise by 30 °.
Lid Jig
10
Check inside the transparent tube of the jig
whether ink is being discharged.
• Be sure to discharge until the amount of ink
5
discharged is constant and there is no air mixing.
After confirming the discharge, please remove the
jig and press the key to finish.
• After 30 second elapse, ink discharge is
automatically stopped.
If ink is not ejected properly, please "retry".
• While ejecting ink, press the
vigorously for 3 seconds.
to eject ink 2
• Lift the tube to let the ink inside. If ink remains in
the tube, it may cure.
• If the retry operation is performed continuously
while the jig is connected to one port, air may be
mixed into the head, which may cause nozzle
missing. Terminate the air purge when the ink is
normally discharged.
5-17
Chapter 5 Maintenance
Replacing consum-
5
Insert a new wiper.
6
Press the key.
1
Press the (MENU) and
press the key. • After its initial operation, the machine returns to
LOCAL.
• MAINTENANCE MENU will be displayed.
2
Press to select "STATION", and
press the key.
Replacing the mist filter
3
Press to select "WIPER
EXCHANGE", and press the key.
1
Press the (MENU) and
• The number of times the wiper was used will be press the key.
reset.
• MAINTENANCE MENU will be displayed.
• The carriage moves onto the platen.
2
Press the key twice to select the
“CARRIAGE OUT”.
3
Press to select "HEAD
MAINTENANCE", and press the
key.
• The carriage will move to the left end of this
machine.
4
Carriage Open the left maintenance cover.
4
Remove the wiper.
• Pull out the wiper by holding the protrusions at its
both ends.
Projection
Maintenance cover
Maintenance cover
5-18
Chapter 5 Maintenance
5
Remove the mist filter.
5
If the waste ink amount needs to be
• Mist filters are located in two places. adjusted, press to adjust the
• To remove the mist filter, pull the knob to the front level, and then press the key.
while pushing the hook in the direction indicated
by the arrow.
6
Replace with a new filter (SPC-0819).
1
Press the (MENU) and
press the key.
7
Insert the mist filter.
• MAINTENANCE MENU will be displayed.
2
Press to select "INK TANK
8
Close the maintenance cover, and press
the key. EXCHANGE", and press the key.
• After its initial operation, the machine returns to • Waste ink tank information is displayed.
LOCAL.
3
Press to adjust the level, and
press the key.
• The waste ink tank amount that is managed in this
If a Waste Ink Tank Confirmation machine will be reset.
Message Appears
4
Open the waste ink tank cover.
Ink that is used for head cleaning is collected in the waste
ink tank on the bottom right side of this machine. This
machine keeps track of the total volume of ink that is
discharged, and displays a confirmation message when a
certain volume is reached. (When this message is
displayed, consider the replacement of the waste ink
tank.)
1
The warning message "Check waste
5
ink"appears on the display.
5
Pull it frontward to remove by holding the
2
Check the state of the waste ink tank.
waste ink tank handle.
• If the actual volume is not displayed correctly,
perform the operation in Step 3.
Waste ink
• If the actual volume is displayed correctly, replace tank
the waste ink tank.
When you replace (dispose of) the waste tank ink,
2
perform the procedure in "Replace the waste ink
tank with another". ( P.5-19)
3
Press the (MENU) and
press the key.
• MAINTENANCE MENU will be displayed.
4
Press to select "INK TANK
EXCHANGE", and press the key.
5-19
Chapter 5 Maintenance
• Put a cap on the waste Cap Replacing the waste ink tank before the waste
ink tank removed.
ink tank confirmation message is displayed
If you replace the waste ink tank before the waste ink tank
confirmation message is displayed (before the 2.0L tank
is 80% (1.6L) full, use the same procedure in the previous
section.
1
Perform steps 3 through 8 in "Replace the
6
Replace the waste ink tank.
waste ink tank with another" ( P.5-19)
(1) Prepare a new waste ink tank (SPC-0117) or
to empty the waste ink tank.
discard waste ink from current waste ink
tank.
(2) Insert the waste ink tank by holding a handle
of the tank. Replacing the Cutter Blade
The media cutter blade is consumable. When the cutter
Empty waste ink tank
blade gets dull, replace it with a new one (SPA-0107).
1
Press the (MENU) and
pany for disposal of waste ink.
press the key.
• Cutting menu is displayed.
7
Close the waste ink tank cover.
2
Press to select “TOOL
CHANGE”, and then press the
key.
• The cutter unit moves.
Cutter Unit
8
Press the key.
• The ink discharging amount that is controlled by
the machine is reset and the message is
canceled.
5-20
Chapter 5 Maintenance
Screw
Replacing the cutter
The cutter is consumable. If the cutter is chipped or blunt,
replace it with a new one. (Accessory parts number: SPA-
0030)
New cutter (low-pressure blade set for PVC sheets: Model
SPB-0030) are available from your distributor or MIMAKI's
sales office.
Product Specifi
Name of product Remarks
No. cation
Decentering blade for Three
SPB-0001
vinyl sheet blades
Decentering blade for Three
SPB-0003
small letters blades
Decentering blade for Three
SPB-0005
rubber sheet blades
Decentering blade for Two
SPB-0006
reflecting sheet blades
Decentering blade for Three
SPB-0007
fluorescent sheet blades
Cutter Unit
Replacing the cutter other Three
SPB-0030 supplied one
than supplied one blades
4
When replacement is finished, press the Decentering blade for Three
SPB-0084
key. thick rubber sheet blades
5
Press the key several times.
1
Remove the cap located at the edge by
rotating it.
Cutter holder
Cutter
5
Cap
2
Replace the cutter with a new one using
tweezers or the like.
5-21
Chapter 5 Maintenance
1
well. Loosen the lock nut.
Lock nut
1
Turn the adjusting knob to adjust the
protruding amount of the cutter.
• Turn the knob in the direction of the arrow to
extend the cutter blade.
( 0.5 mm per revolution)
Adjusting knob
2
Turn the adjusting knob to adjust the
protruding amount of the cutter blade.
Cutter
Adjusting knob
1
Loosen the lock nut, and pull the adjusting
knob out of the holder.
3
Tighten the lock nut so that the adjusting
Lock nut knob will not turn.
Adjusting knob
2
Insert the cutter into the adjusting knob. • The blade adjuster (Product No.: OPT-S1005) will
facilitate the adjustment of the protruding amount
• Use tweezers to insert the cutter into the adjusting
of the blade.
knob.
3
Tighten the lock nut.
5-22
Chapter 6
Troubleshooting
This chapter
describes the corrective measures to be taken for a phenomenon suspected to be
trouble and the procedures to clear the error number displayed on the LCD.
Troubleshooting ...............................................................................6-2
Power does not turn on ...................................................................6-2
The machine does not start printing ................................................6-2
Media get jammed / media is soiled ................................................6-2
Image quality is poor .......................................................................6-3
Nozzle is clogged ............................................................................6-3
An error occurred in the ink bottle ...................................................6-3
When the ink leakage occurs ..........................................................6-3
Warning / Error Messages ...............................................................6-4
Warning messages ..........................................................................6-4
Error messages ...............................................................................6-7
Chapter 6 Troubleshooting
Troubleshooting
Trouble? Take appropriate actions as described below before taking the trouble as a failure. If still the problem is not
solved after troubleshooting, contact your local distributor or our service desk.
No
Is the main switch ON ? Turn on the main switch. ( P.2-3)
Is the power switch located on the front of No Turn on the power switch on the front of the machine.
machine "ON" ? ( P.2-3)
No
Is the correct interface cable used ? Use the cable exclusive for the machine.
No
Is the interface cable properly connected ? Securely connect the interface cable.
Yes
No
Is a recommended media used ? Use recommended media.
No
Is the media not curled or bent ends ? Avoid using any media with curls or bent ends.
Yes
Is the media hanging down along the platen No Use a take-up unit or Re-load the media on the machine.
? P.2-12P.2-4
6-2
Chapter 6 Troubleshooting
Phenomenon Measures
(1) Execute the head cleaning. P.2-19
(2) Perform maintenance of the inside of the station. P.5-6
White lines / blur / dark stripes
(3) Execute the [FEED COMP.] function. P.3-8
(in the direction of travel of the heads) (4) If any pieces of paper or dust is attached on the path of the heads such as
media press, remove it.
Characters are double- or triple-printed in (1) Execute the [FEED COMP.] function. P.3-5
the media feed direction
Disagreement in print positions in bi- (1) Execute the [DROP POSITION] function. P.3-6
directional print.
2
Nozzle is clogged
When nozzle clogging is not dissolved even after the head cleaning referring to P.2-19, make sure the following
operations.
Wash the head nozzle by the operations of P.5-9.
Follow the procedures described in P.5-16 to perform the FILL UP INK operation.
Follow the procedures described in P.5-16 to perform the AIR PURGE operation.
Recover the nozzle by the operations of P.5-13.
2
An error occurred in the ink bottle
If an ink bottle fails, a warning message will be displayed.
None of printing, cleaning and all the other operations that use ink is available.
When abnormality occurs, please take following actions.
2
• Check the amount of ink in the ink bottle and replenish it if the ink volume is low.
• Please do not leave it for a long time with the ink bottle error displayed. Nozzle clogging prevention function will not oper-
ate.
If nozzles are clogged, the machine must be repaired by MIMAKI's service engineer.
6-3
Chapter 6 Troubleshooting
Warning messages
Errors when performing operations
INVALID OPERATION The motor is OFF after the cover was • Return to LOCAL and execute the operation
MOTOR POWER OFF opened etc. after completion of initialization.
INVALID OPERATION The front cover or the maintenance • Execute the operation after closing the
COVER OPEN cover is opened. cover.
Replace WIPER The used count of wiper has exceeded • Execute maintenance, station maintenance
the prescribed number. and wiper exchange and replace the wiper.
6-4
Chapter 6 Troubleshooting
NCU NZK CHK (HW) The NCU sensor sensitivity is too low to
Nozzle check OFF correctly judge nozzle missing.
The nozzle check function cannot be
NCU NZK CHK (MARK) used.
Nozzle check OFF • Check the state of the nozzles, and if there
are frequent nozzle missing and ink droplet
NCU CENTER POS misalignment, conduct cleaning to restore.
Nozzle check OFF
1
Nozzle check OFF
Because an NCU-related error occurred • Check the state of the nozzles, and if there
during nozzle check, printing was are frequent nozzle missing and ink droplet
stopped and the nozzle check function misalignment, conduct cleaning to restore.
NCU SN ADJST was turned OFF. • If the same error message still appears after
Nozzle check OFF restoring the state of the nozzles, contact
your local distributor, our sales office, or
service center.
2
Contact our service desk or your local dis-
adjusted.
tributor to call for service.
NCU Sens Adj Err L The sensitivity of the sensor can not be
adjusted.
Nozzle Missing Because the nozzle check found nozzles • Perform head cleaning (P.2-19) and
Print Stopped missing, printing was stopped. deal with the nozzles clogging (P.3-23).
2
Because an NCU-related error occurred
NCU ERROR during nozzle check, printing was • Contact our service desk or your local dis-
Nozzle check OFF stopped and the nozzle check function tributor to call for service.
was turned OFF.
6-5
Chapter 6 Troubleshooting
Ink Error
Ink error is displayed also in the local guidance. ( P.3-27)
Ink end Ink end (no ink). • Replace the ink with a new one.
Ink near-end • The ink will soon be used up. See pages
INK NEAR END (remains slight ink).
through.
6-6
Chapter 6 Troubleshooting
Error messages
When an error message is displayed, eliminate the error according to the chart below.
When displaying again, contact your local distributor or our service desk to call for service.
ERROR 108
ERROR 108
HD MEM EMP [1234 ] Print head failure
ERROR 108
HD TYPE [1234] 1
ERROR 122 An error occurred in the main PCB .
CHECK:SDRAM
ERROR 128
2
HDC FIFO OVER
An error occurred in the head control.
ERROR 128
HDC FIFO UNDER
2
ERROR 12a An error occurred in the head control.
HDC SPEED
• Turn off the power to the machine and turn it
ERROR 130 on after a while.
An error occurred in the head control.
HD DATA SEQ When displaying again, contact your local
distributor, our sales office, or service center.
ERROR 148 An error occurred in the log control.
E-LOG SEQ
ERROR 151
Main PCB V1R2 2
ERROR 152
Main PCB V2R5
An error occurred in the power supply
system of the main PCB.
ERROR 153
2
Main PCB V3R3
ERROR 154
Main PCB V05
ERROR 155
Main PCB V36-1
6
ERROR 157
Main PCB VTT
An error occurred in the power supply of
the main PCB.
ERROR 158
Main PCB V36-2
ERROR 16e
Main PCB V3R3B
6-7
Chapter 6 Troubleshooting
ERROR 18a
Main PCB V_CORE
An error occurred in the power supply of
the main PCB.
ERROR 18c
Main PCB V12
ERROR 18a
Main PCB V_CORE
ERROR 18c
• Turn off the power to the machine and turn it
Main PCB V12
on after a while.
When displaying again, contact your local
ERROR 18e distributor, our sales office, or service center.
FLS NOT COMP
ERROR 18f
OFSET END
ERROR 1dc
Station4 PCB V24
An abnormality occurred in the power
supply of Station 4 PCB.
ERROR 1dd
Station4 PCB V24-A
The machine received some data other • Execute data clear and transmit data again.
ERROR 201 than print data. Or, an error occurred in • Turn the power on again and transmit the
COMMAND ERROR the transmitted print data. data.
• Check the USB cable connection.
ERROR 202 An error occurred in the transmitted print • Use an interface cable conforming to the
PARAMETER ERROR data. specifications.
6-8
Chapter 6 Troubleshooting
1
ERROR 404 An error due to an excessive current of
Y CURRENT the Y motor was detected.
2
ting] -> [feeding / take-up unit] -> [take-up
Error on the roller sensor of take-up unit
ERROR 44 f unit] is "ON".
The roller sensor cannot be correctly
Take-UP Roll Sns Err • Check the set state of the media.
read.
• Confirm that the take-up unit operates using
the manual SW.
ERROR 45b
C-HEAD CONNECT Err
Could not connect to the print head. • Turn off the power on the machine and turn it
on after a while.
When displaying again, contact your local
2
ERROR 45c distributor, our sales office, or service center.
C-HEAD TAKE OFF Err Could not separate the cutter head.
2
• Turn off the power on the machine and turn it
ERROR 50a An error occurred in the Y origin detection on after a while.
Y ORIGIN (initialization operation). When displaying again, contact your local
distributor, our sales office, or service center.
ERROR 50f Error occurred in the linear scale.
L-SCALE BLACK
6
MEDIA WIDTH SENSOR
• Clean the media sensor.
• Turn off the power on the machine and turn it
ERROR 516 The media is set outside the proper area. on after a while.
MEDIA SET POSITION R
6-9
Chapter 6 Troubleshooting
ERROR 528 Pump sensor detection error. • Turn off the power on the machine and turn it
PUMP MOTOR SENSOR
on after a while.
When displaying again, contact your local
ERROR 549 The linear scale wiring to the DIO PCB is distributor, our sales office, or service center.
LEnc. Count DIO disconnected.
6-10
Chapter 6 Troubleshooting
ERROR 652
The NCU cannot correctly recognize the
NCU NZK CHK (HW)
ink discharge, because there are fre-
quent nozzle missing and ink droplet
ERROR 653 misalignment.
NCU NZK CHK (MARK) • Check the state of the nozzles, and if there
are frequent nozzle missing and ink droplet
1
ERROR 654 misalignment, conduct cleaning to restore.
NCU CENTER POS
Adjustment of the discharge position to
the NCU has failed.
ERROR 655
NCU FLUSH POS
2
misalignment, conduct cleaning to restore.
ERROR 656 Sensor sensitivity adjustment has failed. If the same error message still appears after
NCU SN ADJST restoring the state of the nozzles, contact
your local distributor, our sales office, or
service center.
2
• Replacement of the NCU is recommended.
ERROR 65b Contact your local distributor, our sales
NCU Sens Adj Err H office, or service center.
The sensitivity of the sensor can not be
adjusted.
ERROR 65c
NCU Sens Adj Err L
ERROR 715
InkHeater Thr
ERROR 716
InkHeater Tmp
Ink heater thermistor broke down. • Turn off the power on the machine and turn it
on after a while.
2
When displaying again, contact your local
ERROR 717 distributor, our sales office, or service center.
InkHeater Brk
ERROR 71a
2
UV-DRV PCB fuse blown.
UV-DRV PCB fuse
6
DATA REMAIN executed while receiving print data.
6-11
Chapter 6 Troubleshooting
ERROR C31 You have performed "Copy", but the data • Execute Copy function using the same data
NO DATA is not stored in the reception buffer. one more time.
6-12
Chapter 6 Troubleshooting
ERROR B0A
CTC PCB Vpow
ERROR B0B
CTC PCB V24
ERROR B0F
DIO PCB Uvpow
Power supply voltage error on UV-DRV
PCB.
1
ERROR B19 An error occurred in the power supply of
Station4 PCB V36 the STATION IV PCB.
2
SYSTEM HALT
Message Measures
• Turn off the power to the machine and turn it on after a while.
SYSTEM HALT (*)
2
When displaying again again, check the number and contact your local distributor, our
000 : MESSAGE sales office, or service center. (“000” is the error No.)
• Perform cleaning around the wiper.
SYSTEM HALT (*) • Turn off the power to the machine and turn it on after a while.
406 : WIPER ORG When displaying again again, check the number and contact your local distributor, our
sales office, or service center.
6-13
Chapter 6 Troubleshooting
6-14
Chapter 7
Appendix
This chapter
contains the lists of the specifications and functions of this machine.
Specification ....................................................................................7-2
Printer Section Specifications ..........................................................7-2
Cutter Section Specifications ...........................................................7-3
Common Specifications ...................................................................7-4
Ink specifications .............................................................................7-6
Ink bottle installation order ...............................................................7-7
Sheet for inquiry ..............................................................................7-8
Chapter 7 Appendix
Specification
Printer Section Specifications
UCJV300 Series
UCJV150 Series
Item UCJV150-160
Method Drop-on-demand piezoelectric print heads
Print head
Specification 1 heads, 4 nozzles: 4c
Printing mode (scan x feed) 300x600dpi*1 / 300x900dpi / 600x600dpi / 600x1200dpi / 1200x1200dpi
x-dpi: 600, 900, 1200
Plotting resolution
y-dpi: 300, 600, 1200
UV curing ink (genuine Mimaki ink)
Usable inks
C, M, Y, K
Ink supply Supplied from bottles (UV curing ink)
Ink capacity 1L (1 bottle for each color)
Label stock (paper-based) / PVC sheet (including laminated; thickness no more than
Usable media
0.25 mm) / Fluorescent sheet / Reflective sheet
Left end and right end : 15 mm (Default) / Min. 5 mm Front : 120 mm Rear : 150 mm
Leaf media
(Left end and right end : 0.6 in (Default) / Min. 0.2 in Front : 4.7 in Rear : 5.9 in)
Margin
Left end and right end : 15 mm (Default) / Min. 5 mm Front : 120 mm Rear : 150 mm
Roll media
(Left end and right end : 0.6 in (Default) / Min. 0.2 in Front : 4.7 in Rear : 5.9 in)
Head height adjustment Manual 3-stage (2.0/2.5/3.0)
Waste ink tank Bottle type (2,000 cc)
Command MRL- V
UV unit Two air-cooled LED UV irradiation units (mounted on the head slider)
*1. Depending on the ink type, it may not be installed.
7-2
Chapter 7 Appendix
Item Specifications
*1
Maximum speed 30 cm/s (42 cm/s in the 45° direction) (118.1 in/s (165.4 in/s in the 45° direction))
Maximum acceleration 0.5G
Cutting pressure 10 to 450g (0.02 to 1.0lb)
Number of times the cutter responds
10 times/sec
to a medium
Eccentric cutter/ water-based ballpoint pen/ oil-based ballpoint pen/ Ballpoint pen for
Usable tools
handwriting (sold on the market) *2
Polyvinyl chloride sheet (Thickness of 0.25mm or less with laminate) /fluorescent
sheet *3 *4
reflecting sheet *4(excluding high-intensity reflecting sheets)/ Label card (paper-
Usable media
1
based)/ Heat transfer rubber sheet (Polyvinyl chloride sheet (Thickness of 0.01in or
less with laminate)/ fluorescent sheet / reflecting sheet *4(excluding high-intensity
reflecting sheets)/ Label card (paper-based)/ Heat transfer rubber sheet)
Left and right: 15mm (0.6in) (default value), Minimum: 5mm (0.2in), Front: 135 mm
Leaf media
(5.3in), Rear: 150 mm (5.9in)
Margin
Left and right: 15mm (0.6in) (default value), Minimum: 5mm (0.2in), Front: 135 mm
Roll media
(5.3in), Rear: 150 mm (5.9in)
Repetition accuracy *5 ± 0.2 mm or less (excluding expansion and contraction due to temperature)
Reception buffer memory
Command
256 MB
MGL-II c2
2
Program step 25μm/step
*1. The maximum speed may be limited, depending on the size of a used medium. In addition, the cutting section does not operate with both speed and
acceleration being at the maximum.
*2. Use one with a diameter of 8 to 9 Φ whose clamped part has no protrusion or taper. In addition, because the position of the pen point changes, depending on
the types of pens, no good image quality can be ensured.
2
*3. This conforms with our specified sheet. This conforms with our specified sheet.
*4. When a blade dedicated for fluorescent sheets (SPB-0007) or a blade dedicated for reflecting sheets (SPB-0006) is used. When a blade dedicated for
fluorescent sheets (SPB-0007) or a blade dedicated for reflecting sheets (SPB-0006) is used.
*5. For repetition accuracy, see the lower part of this page.
7
7-3
Chapter 7 Appendix
Common Specifications
UCJV300 Series
7-4
Chapter 7 Appendix
UCJV150 Series
Item UCJV150-160
Max. printing/ cutting width 1610mm (63.4in)
Maximum 1620mm (63.8in)
Minimum 210mm (8.3in)
Thickness 1.0 mm or less (0.04 in or less)
Roll outside diame- Paper media : Φ250 mm or less (Φ9.8 in or less) Other media : Φ210 mm or less
ter *1 (Φ8.3 in or less)
Roll media SIZE
Roll weight *1,*2 40 kg or less (88.2 lb or less)
Roll inside diameter 2 or 3 inches
Printing surface Inside/outside
The roll end is gently fixed to the core with weak-adhesive tape or weak glue for
1
Roll end treatment
easy removal.
Maximum 1620mm (63.8in)
Leaf media SIZE
Minimum 210mm (8.3in)
Whichever the larger one of ± 0.3 mm or ± 0.3 % of the designated (Whichever
Absolute accuracy
the larger one of ± 0.01 in or ± 0.3 % of the designated)
Distance accuracy
Whichever the larger one of ± 0.2 mm or ± 0.1 % of the designated
Reproducibility
(Whichever the larger one of ± 0.08in or ± 0.1 % of the designated)
Perpendicularity
Media delivery
± 0.5 mm / 1000 mm (± 0.02 in / 39.4 in)
Take-up device supplied as a standard accessory (switching possible between
2
face in and face out).
Print data transfer
USB 2.0, Ethernet 1000 BASE-T
Interface function
E-mail function Ethernet 10 BASE-T / 100BASE-TX / 1000BA
2
During standby Less than 55 dB (A) (FAST-A, Front & Rear & Left & Right 1 m)
During continuous
Less than 65 dB (A)
Noise printing
During discontinu-
Less than 70 dB (A)
ous printing
VCCI-Class A, FCC-Class A, UL 60950-1 compliant ETL, CE Marking (EMC,Low
Safety Standard Voltage Directive,Machinery Directive, RoHS Directive), CB Report, RoHS,
Energy Star, RCM
Power
Single-phase AC100 - 120V / 200 - 240V ±10%
50/60Hz ± 1Hz 2
Power consumption 1920W@AC200V system / 1440W@AC100V system
Available temp. 20 °C to 30 °C (68 °F to 86 °F)
Humidity 35 to 65% Rh (No condensation)
Guaranteed temp. 20 °C to 25 ℃ (68 °F to 86 °F)
Recommended
2
Environment Temperature change ± 10 °C / h or less (± 50 °F / h or less)
Dust Equivalent to normal office level
Highest operation
2000 m (6561.7ft)
height
Weight 183kg (403.4lb)
Width 2900mm (114.2in)
Outside dimensions Depth 776mm (30.6in)
Height 1475 mm (58.1in) (excluding ink bottle height)
*1. It is outside diameter and weight after take-up media.
*2. Without deflection of the roll when it is retained at both ends.
2
7
7-5
Chapter 7 Appendix
Ink specifications
Item UV ink
Supply 1 L ink bottle
Black ink
Cyan ink
Magenta ink
Yellow ink
Color
Light cyan ink
Light magenta ink
White ink
Clear ink
Ink capacity 1L
The period is printed on the ink bottle.
Shelf life
Within three months after opening the package even in the available period.
5 to 30 ℃ (Up to 1 month at 30 ℃ )
Storage • Be sure to keep a vessel in the airtight condition.
• Be sure to keep a vessel in a dry, well-ventilated, cool and dark location.
Storage temperature
1 to 60 ℃ (Up to 120 hours at 60 ℃ , up to 1 month at 40 ℃ )
Transportation • Avoid the condition lower than 0 °C and higher than 40 °C. (Avoid the condition
lower than 32 °F and higher than 104 °F.)
• Do not disassemble ink bottles and do not refill them with ink.
• Ink could freeze if kept in a cold place for an extended period.
If the ink freezes, defrost it for at least 3 hours at room temperature (25 ℃ ) before use.
Note that the properties of ink that has been frozen will change, resulting in deteriorated print quality. Store the ink in an
environment that will not freeze the ink.
7-6
Chapter 7 Appendix
1
2
7
8
3
4
5
6
Installation Location
Model Ink Set
2
1 2 3 4 5 6 7 8
UCJV150 Series 4C - - C M Y K - -
4C C M Y K Y K M C
6C + W C M Y K Lm Lc W W
UCJV300 Series
4C + CL + W C M Y K CL CL W W
4C + W C C M M Y K W W
7
7-7
Chapter 7 Appendix
Company name
Person in charge
Telephone number
Machine model
Operating system
Machine information*1
Error message
Contents of inquiry
*1. Refer to "Displaying the Information" of "Convenient using" then fill in necessary information. ( P.3-27)
7-8
UCJV300Series/150Series Operation Manual
October, 2018
MIMAKI ENGINEERING CO.,LTD.
2182-3 Shigeno-otsu, Tomi-shi, Nagano 389-0512 JAPAN
D203176-23-19102018
MK
© MIMAKI ENGINEERING CO., LTD.2017 FW : 2.20