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THE BOOKMARKS PANEL WILL ALLOW YOU TO THE FUNCTION ISOLATION TOOLS ISOLATE
QUICKLY NAVIGATE TO POINTS OF INTEREST. CIRCUITS FOR EASY WIRE TRACING
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All Circuits On
STANDARD VIEW
Vol 1 - Cab Wiring
FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
WHEN ONLY ONE CALLOUT IS SHOWING ON A Search “CTRL” / “SHIFT” / “F”
CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)
Unidirectional Bidirectional
2-Section
RELEASED PRESSURE Variable and Pressure
ROTATING SHAFTS Compensated
Pump
Internal
Simplified Complete Supply Pressure Hydraulic Pneumatic
Energy Triangles
COMBINATION CONTROLS
LINES MEASUREMENT
Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow
Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level
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DIAGNOSTIC CODE LISTING
Flash Flash
PID-FMI Description PID-FMI Description
Codes Codes
00-00 No Detected Faults 55 0105-03 Intake Manifold Air Temperature voltage high 38
0001-11 Cylinder #1 Injector current fault 72 0105-04 Intake Manifold Air Temperature voltage low 38
0002-11 Cylinder #2 Injector current fault 72 0105-11 Very High Intake Manifold Air Temperature 64
0003-11 Cylinder #3 Injector current fault 73 0108-03 Barometric Pressure voltage high 26
0004-11 Cylinder #4 Injector current fault 73 0108-04 Barometric Pressure voltage low 26
0005-11 Cylinder #5 Injector current fault 74 0110-00 High Coolant Temperature Warning 61
0006-11 Cylinder #6 Injector current fault 74 0110-03 Coolant Temperature voltage high 27
0022-11 Primary to Secondary Engine Speed Signal Calibration 42 0110-04 Coolant Temperature voltage low 27
0022-13 Engine Speed Signal Calibration Not Performed 42 0110-11 Very High Coolant Temperature 61
0030-08 PTO Throttle signal invalid 29 0111-01 Low Coolant Level Warning 62
0030-13 PTO Throttle out of calibration 29 0111-02 Coolant Level signal invalid 12
0041-03 8 Volt Supply voltage high 21 0111-03 Coolant Level voltage high 12
0041-04 8 Volt Supply voltage low 21 0111-04 Coolant Level voltage low 12
0042-11 Injection Actuation Pressure output fault 0111-11 Very Low Coolant Level 62
0043-02 Key Switch Fault 71 0128-03 Secondary Fuel Level voltage high
0064-02 Secondary Engine Speed loss of signal 34 0128-04 Secondary Fuel Level voltage low
0064-11 Secondary Engine Speed no pattern 34 0164-00 Excessive Injection Actuation Pressure 17
0070-05 Inlet Air Heater current low 0164-02 Injection Actuation Pressure Signal Erratic 15
0070-06 Inlet Air Heater current high 0164-03 Injection Actuation Pressure voltage high 15
0071-00 Idle Shutdown Override 01 0164-04 Injection Actuation Pressure voltage low 15
0071-01 Idle Shutdown 47 0164-11 Injection Actuation Pressure system fault 39
0071-14 PTO Shutdown 47 0168-02 ECM Battery Power Intermittent 51
0084-00 Vehicle Overspeed Warning 41 0186-14 PTO Engine Shutdown Switch Occurrence 47
0084-01 Vehicle Speed loss of signal 31 0190-00 Engine Overspeed Warning 35
0084-02 Vehicle Speed signal invalid 36 0190-02 Primary Engine Speed Loss of Signal 34
0084-08 Vehicle Speed signal out of range 0190-11 Primary Engine Speed no pattern
0084-10 Vehicle Speed signal rate of change 36 0224-11 Theft Deterrent Active
0091-08 Throttle Position Invalid 32 0224-14 Theft Deterrent Active with Engine Cranking
0091-13 Throttle Position out of calibration 28 0231-02 J1939 Data Incorrect 58
0096-03 Fuel Level voltage high 0231-11 J1939 Data Link Fault 58
0096-04 Fuel Level voltage low 0231-12 J1939 Device Not Responding
0100-03 Oil Pressure voltage high 24 0232-03 5 Volt Supply voltage high 21
0100-04 Oil Pressure voltage low 24 0232-04 5 Volt Supply voltage low 21
0100-11 Very Low Oil Pressure 46 0246-11 Brake Pedal Switch #1 Fault
0102-03 Boost Pressure voltage high 25 0247-11 Brake Pedal Switch #2 Fault
0102-04 Boost Pressure voltage low 25 0252-11 Engine Software Incorrect 59
0102-07 Boost Pressure not responding 0253-02 Check Customer or System Parameters 56
0105-00 High Intake Manifold Air Temperature Warning 64 0253-14 Truck Manufacturer Parameter Not Programmed
ECM CONNECTOR
ECM Connectors
- 12 V +
Batteries
Caterpillar Installed
Bottom Camshaft Speed/Timing Sensor
OEM Installed
ECM Side ECM Connector P2 Harness Side
Check Engine Lamp Warning Lamp
25 65 10
5
0 85 30
MPH RPM X 1000
Receptacle Wedge
Plug Wedge
Atmospheric Pressure Sensor A/C High Pressure Switch
Cooling Fan
Pin Contact Socket Contact Sealing Plug Intake Manifold Air Temperature Sensor
L983-WH 12
ENGINE HARNESS CONNECTOR
L983-WH 11
ENGINE CONTROL MODULE
L984-OR 10
P2 J2
L984-OR 9
L985-YL 8 L983-WH 44 INJECTOR RETURN CYLINDERS 1 & 2
L985-YL 7 L984-OR 45 INJECTOR RETURN CYLINDERS 3 & 4
L985-YL 46 INJECTOR RETURN CYLINDERS 5 & 6
F J301 P301
B
J302 P302
B
J303 P303
B
J304 P304
B
J305 P305
B
J306 P306
B
A706-GY 6
5
A706-GY
A705-BU
55
54
INJECTOR CYLINDER 6
INJECTOR CYLINDER 5
F
A A A A A A 4 A704-GN 39 INJECTOR CYLINDER 4
3 A703-BR 38 INJECTOR CYLINDER 3
2 A702-PU 37 INJECTOR CYLINDER 2
1 A701-GY 36 INJECTOR CYLINDER 1
INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR 47
P300 J300
CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER 67
NO.1 NO.2 NO.3 NO.4 NO.5 NO.6 68
A705-BU 1
A704-GN 63
A703-BR 64
A702-PU 4
A701-GY 5
INJECTION ACTUATION A G854-PK 61 IAP CONTROL VALVE
PRESSURE CONTROL VALVE B G855-PU 62 IAP CONTROL VALVE RETURN
(IAPCV) J500 P500 70
ENGINE BOOST PRESSURE C A746-PK A746-PK 40 ENGINE BOOST PRESSURE
ENGINE BOOST ENGINE PRESSURE SENSOR RETURN B G829-GN G849-BR 27 ENGINE INJECTION ACTUATION PRESSURE
PRESSURE ENGINE PRESSURE SENSOR +5V A G828-WH 6
SENSOR 7
C200
A747-GY 14 ENGINE ATMOSPHERIC PRESSURE
G829-GN 3 ENGINE PRESSURE SENSOR RETURN
G828-WH 2 ENGINE PRESSURE SENSOR +5V
ENGINE INJECTION ENGINE INJECTION ACTUATION PRESSURE C G849-BR 15
ACTUATION ENGINE PRESSURE SENSOR RETURN B G829-GN 16
PRESSURE ENGINE PRESSURE SENSOR +5V A G828-WH 17
SENSOR 994-GY 24 ENGINE OIL PRESSURE SENSOR
C204
G827-BU 42 ENGINE OIL PRESSURE SENSOR RETURN
G826-BR 41 ENGINE OIL PRESSURE SENSOR +5V
ENGINE ATMOSPHERIC ENGINE ATMOSPHERIC PRESSURE C A747-GY 25
PRESSURE ENGINE PRESSURE SENSOR RETURN B G829-GN 51
ECM GROUND STRAP
E E
SENSOR ENGINE PRESSURE SENSOR +5V A G828-WH 52
NOTE A 53 TO ECM
C203 MOUNTING
G883-GN 60 INPUT #16
G458-GY 33 ENGINE OIL LEVEL SWITCH BOLT
995-BU 32 ENGINE COOLANT TEMPERATURE
ENGINE OIL C967-BU 35 ENGINE INTAKE MANIFOLD AIR TEMPERATURE
ENGINE OIL PRESSURE SENSOR C 994-GY
PRESSURE 9
ENGINE OIL PRESSURE SENSOR RETURN B G827-BU
SENSOR 34
ENGINE OIL PRESSURE SENSOR +5V A G826-BR
NOTE A
26
C201
G833-PK 18 ENGINE TEMPERATURE SENSOR RETURN
TOP CAMSHAFT ENGINE 10
SPEED/TIMING SENSOR 11
1 G458-GY 12
ENGINE OIL LEVEL ENGINE OIL LEVEL
TOP CAMSHAFT SPEED/TIMING- A E963-BK 49 TOP CAMSHAFT SPEED/TIMING-
SWITCH ENGINE OIL LEVEL RETURN 2 �G829-GN
NOTE A TOP CAMSHAFT SPEED/TIMING+ B E964-WH 48 TOP CAMSHAFT SPEED/TIMING+
J802 P802
J401 P401 13
50
19
BOTTOM CAMSHAFT SPEED/TIMING- A E965-BU 59 BOTTOM CAMSHAFT SPEED/TIMING-
ENGINE COOLANT ENGINE COOLANT TEMPERATURE 1 995-BU BOTTOM CAMSHAFT SPEED/TIMING+ B E966-YL 58 BOTTOM CAMSHAFT SPEED/TIMING+
TEMPERATURE ENGINE TEMPERATURE SENSOR RETURN 2 G833-PK 28
J402 P402
SENSOR BOTTOM CAMSHAFT ENGINE
J100 P100 29
SPEED/TIMING SENSOR
30
31
ENGINE INTAKE 43
MANIFOLD AIR ENGINE INTAKE MANIFOLD AIR TEMPERATURE 1 C967-BU ENGINE TIMING CALIBRATION PROBE+ A G856-WH 22 ENGINE TIMING CALIBRATION PROBE+
TEMPERATURE ENGINE TEMPERATURE SENSOR RETURN 2 G833-PK ENGINE TIMING CALIBRATION PROBE- B G857-YL 23 ENGINE TIMING CALIBRATION PROBE-
SENSOR NOTE A 56
J103 P103 J400 P400
57
65
66
K995-OR 69
J501 P501 20
D 1
2
C987-RD
G850-BU G850-BU
21
8 INTAKE AIR HEATER RELAY D
GROUND STUD
TO ENGINE CYLINDER HEAD INTAKE AIR HEATER
(NOT CYLINDER HEAD GROUND STUD) RELAY
INTAKE AIR
HEATER P648
B G850-BU
A C987-RD
INTAKE AIR B
HEATER LAMP A
C987-RD J648
C987-RD
C WARNING LAMP
C
659-PK 659-PK 29 WARNING LAMP
KEY SWITCH FAST IDLE L994-YL 28 CHECK ENGINE LAMP
OFF ENABLED LAMP K998-BU 30 OUTPUT #1
ON OR NOTE A
G880-PK G880-PK 31 OUTPUT #9
START WAIT TO 48
START LAMP 61
E718-PK 10 OUTPUT #2
E991-GY 12 OUTPUT #3
EXHAUST BRAKE FLYBACK NOTE A G836-WH 13 OUTPUT #4
EXHAUST BRAKE ON/OFF SWITCH
SOLENOID DIODE 15
C981-GY 16 EXHAUST BRAKE ON/OFF SWITCH
NOTE A 63
SIGNAL+ C974-PU C974-PU 36 SPEEDOMETER POSITIVE
SPEEDOMETER
ALTERNATOR STARTER C973-GN 37 SPEEDOMETER NEGATIVE
NOTE A
MOTOR SIGNAL- C973-GN NOTE A 27
GROUND (12V) 26
9 PIN CAB 993-BR 3 INPUT SENSOR RETURN #2
CONNECTOR SIGNAL+ 450-YL F713-OR 17 INPUT #14
TACHOMETER
+BAT. B 450-YL 38 TACHOMETER POSITIVE
-BAT. A
NOTE A
SIGNAL- 451-BR 451-BR 39 TACHOMETER NEGATIVE WIRE GROUP COLOR DESCRIPTIONS
J NOTE A 57
(+) BATTERY
H 43
J1587 - G E793-BU E793-BU 9 J1587 DATA LINK NEGATIVE (+) BATTERY SWITCHED
- 12V + - 12V + - 12V + J1587 + F E794-YL E794-YL 8 J1587 DATA LINK POSITIVE STARTING CIRCUIT
J1939 SHIELD E A249-BK A249-BK 42 J1939 DATA LINK SHIELD (-) BATTERY / SENSOR RETURN
NOTE A
J1939 - D K990-GN K990-GN 34 J1939 DATA LINK NEGATIVE
BATTERY 3 BATTERY 2 BATTERY 1 SENSOR / ACTUATOR SUPPLY
J1939 + C K900-YL K900-YL 50 J1939 DATA LINK POSITIVE
NOTE A 1
SIGNAL TO ECM
14 CONTROL (POSITIVE) FROM ECM
J906-BR 70 IGNITION KEY SWITCH CONTROL (RETURN) FROM ECM
NOTE A 25
B B
TO ALLISON AT/MT/HT SHIFT 14 AWG GXL J1587/J1939 DATA LINK
101-RD 52 UNSWITCHED +BATTERY
MODULATOR FOR AUTOMATIC 14 AWG GXL
TRANSMISSIONS 20A 14 AWG GXL
101-RD
229-BK
53
65
UNSWITCHED +BATTERY
-BATTERY
OTHER COLOR DESCRIPTIONS
ENGINE 14 AWG GXL
229-BK 67 -BATTERY HIGHWAYS
BLOCK
G838-BR 19 OUTPUT #6
NOTE A
G839-BU 20 OUTPUT #7
NOTE A 51
(Dimensions: 25 inches x 24 inches)
TERMINAL BU BLUE
N/O MOMENTARY SWITCH TRANSMISSION NEUTRAL SWITCH N/O
C983-WH 49 ENGINE COOLANT LEVEL NORMAL death. Proper care is your responsibility.
+BAT. C984-YL 54 ENGINE COOLANT LEVEL LOW
(TRANSMISSION IN GEAR)
A/C HIGH PRESSURE SWITCH N/C 409-OR 409-OR 62 INPUT #12
NOTE A
24
NOTE A
H795-PK E971-GN E971-GN 41 INPUT #11
69
PASSIVE MAGNETIC
A A
G808-BU 1 G808-BU 32 VEHICLE SPEED IN POSITIVE
VEHICLE SPEED
G809-GN 2 G809-GN 33 VEHICLE SPEED IN NEGATIVE
COMPONENTS WITHIN THIS AREA ARE CATERPILLAR PROVIDED SENSOR
G845-PU 68 INPUT #8 (REMOTE ACCELERATOR)
ACCELERATOR PEDAL SENSOR/SWITCH SENSOR RETURN BK B H795-PK H795-PK 5 AP SENSOR/SWITCH SENSOR RETURN
+8 V RD A C985-BU C985-BU 4 +8V
ACCELERATOR PEDAL POSITION WH C C986-BR C986-BR 66 ACCELERATOR PEDAL POSITION
J403 P403 COOLING FAN SOLENOID G837-YL 11 OUTPUT #5
SENSOR ACCELERATOR FLYBACK
NOTE A
PEDAL POSITION DIODE P1 J1
MACHINE HARNESS CONNECTOR
THIS SCHEMATIC IS FOR THE 3126B AND 3126E ON-HIGHWAY ENGINE
ELECTRICAL SYSTEM
NOTE A: THIS IS AN OPTIONAL FEATURE NOT INSTALLED ON ALL VEHICLES. MEDIA NUMBER: RENR1368-06
7 6 5 4 3 2 1
ENGINE
VIEW ALL CALLOUTS
TOP VIEW
INTAKE MANIFOLD AIR
INTAKE AIR HEATER TEMPERATURE
INJECTION ACTUATION
SENSOR
PRESSURE SENSOR ATMOSPHERIC
PRESSURE INTAKE AIR HEATER INTAKE MANIFOLD ATMOSPHERIC
SENSOR AIR PRESSURE
BOOST
TEMPERATURE SENSOR
PRESSURE
INJECTION ACTUATION SENSOR (SELECT RATINGS ONLY)
SENSOR
PRESSURE SENSOR
BOOST
PRESSURE
SENSOR
INJECTOR HARNESS INJECTOR HARNESS
GROMMET GROMMET ENGINE HARNESS
CONNECTOR
J2/P2
ENGINE GROUND
STUD CONNECTION ENGINE GROUND
STUD CONNECTION
INJECTION ACTUATION
PRESSURE CONTROL
VALVE
MACHINE HARNESS
CONNECTOR
J1/P1
INJECTION ACTUATION
PRESSURE CONTROL
VALVE
(IAPCV)
INLET AIR
HEATER
RELAY
ENGINE SPEED/TIMING
SENSORS
OIL LEVEL
COOLANT OIL PRESSURE SWITCH
TEMPERATURE SENSOR (OPTIONAL)
SENSOR (OPTIONAL) ENGINE
CONTROL
MODULE