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Vol 1 - Cab Wiring

032 (Red) (Battery Power)

640 (Blue) (Key Power)

021 (Orange) (Starting)

640 (Blue) (Key Power) CIRCUIT ISOLATED

CLICK HERE TO VIEW THE SCHEMATIC


UTILIZE HYPERTEXT TO NAVIGATE TO COMPONENTS AND THEIR MACHINE LOCA- SYMBOLS AND DEFINITIONS PAGE
TION QUICKLY. HYPERTEXT IS INDICATED BY TEXT THAT IS BLUE AND UNDERLINED. ELECTRICAL SYMBOLS

Pressure Temperature Level


Switch Switch Switch Circuit Breaker

BASIC HYDRAULIC SYMBOLS

Fluid Pump Spring


Variability
Conditioner or Motor (Adjustable)

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
WHEN ONLY ONE CALLOUT IS SHOWING ON A Search “CTRL” / “SHIFT” / “F”

MACHINE VIEW, CLICKING ON THIS BUTTON WILL


VIEW ALL CALLOUTS MAKE ALL OF THE CALLOUTS VISIBLE. THIS
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BUTTON IS TYPICALLY LOCATED IN THE TOP RIGHT schematic locations. This document is best viewed at
CORNER OF EVERY MACHINE VIEW PAGE. a screen resolution of 1024 X 768.

© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE


WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without permission.
SCHEMATIC SYMBOLS AND DEFINITIONS
VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC
ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump


Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring


(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

PILOT CONTROL Line Restriction


MAIN AUX.

2-Section
RELEASED PRESSURE Variable and Pressure
ROTATING SHAFTS Compensated
Pump

External Return Internal Return Unidirectional Bidirectional


REMOTE SUPPLY PRESSURE Attachment Pump: Variable and
Pressure Compensated

Internal
Simplified Complete Supply Pressure Hydraulic Pneumatic
Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS


G
M T

Pressure Temperature Level Flow


Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS


Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of
harness (C1, C2, C3, ...)
a normally open reed switch; it opens the contacts of a normally closed reed switch.
L-C12
3E-5179
Sender: A component that is used with a temperature or pressure gauge.
The sender measures the temperature or pressure. 5A
T Its resistance changes to give an indication to the gauge of the temperature or pressure. Component
Fuse (5 Amps) 9X-1123 Part Number
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. 325-AG135 PK-14
It has a coil that makes an electromagnet when current flows through it. Harness identification code:
This example indicates wire group 325, Wire Gauge*
The electromagnet can open or close the switch part of the relay. wire 135 in harness "AG". Wire Color
*Wire gauge is shown in AWG (American Wire Gauge)
Solenoid: A solenoid is an electrical component that is activated by electricity. but could also be shown in metric denoted with mm
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.

© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE


WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without permission.
M0129321
June 2021

Analog Gauge Panel for Engine


Electrical System
CLJ1-UP MCW1-UP KLW1-UP
MLB1-UP P5H1-UP KLX1-UP
BEM1-UP WJH1-UP A5K1-UP
BEJ1-UP WRH1-UP A5Z1-UP
DCS1-UP C7P1-UP B5K1-UP
JRA1-UP P7L1-UP B5Z1-UP
JTF1-UP P9L1-UP K2A1-UP
TEF1-UP P9W1-UP SWE1-UP
JSC1-UP MPE1-UP KNA1-UP
REH1-UP TWM1-UP PK51-UP
MBD1-UP TLD1-UP PDN1-UP
GLS1-UP B2C1-UP PDL1-UP
HRA1-UP WJW1-UP PGZ1-UP
LGK1-UP WJY1-UP PGN1-UP
RRA1-UP JDK1-UP
JRE1-UP JDY1-UP

PUBLICATIONS.CAT.COM
© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
7 6 5 4 3 2 1

F F

C-C7 G-C9
1552273 3E3382
120-C34 YL-18 1 N785-G2 BU-18-GXL K900-G6 YL-18-GXL
H1 K900-C47 YL-16 2 K900-G6 YL-18-GXL K990-G40 GN-18-GXL K900-G6 YL-18-GXL G-C6 TACHOMETER
K990-C48 GN-16 3 K990-G40 GN-18-GXL K990-G40 GN-18-GXL 1552273 590-1883
4 N784-G4 WH-18-GXL N784-G7 WH-18-GXL N784-G1 WH-18-GXL N785-G12 BU-18-GXL 1 BTRY +
5 N784-G17 WH-18-GXL N785-G2 BU-18-GXL N782-G26 BU-18-GXL 2 CAN-HI
229-C50 BK-18 6 N784-G1 WH-18-GXL N784-G23 WH-18-GXL N783-G35 GN-18-GXL 3 CAN-LOW
N784-G15 WH-18-GXL N784-G7 WH-18-GXL 4
N784-G1 WH-18-GXL N784-G9 WH-18-GXL 5
CONVERTER G-C1 N784-G9 WH-18-GXL N784-G15 WH-18-GXL N784-G17 WH-18-GXL 6 BTRY -
545-6553 1552252 N784-G17 WH-18-GXL
BTRY - 1 N784-G4 WH-18-GXL N785-G3 BU-18-GXL N785-G8 BU-18-GXL N784-G23 WH-18-GXL
2 N785-G12 BU-18-GXL N785-G8 BU-18-GXL G-C3 OIL PRESSURE
3 N785-G24 BU-18-GXL N785-G12 BU-18-GXL 1552273 590-1880
4 N785-G16 BU-18-GXL N785-G16 BU-18-GXL N785-G16 BU-18-GXL 1 BTRY +
5 N785-G2 BU-18-GXL N785-G20 BU-18-GXL N782-G25 BU-18-GXL 2 CAN-HI
6 N785-G20 BU-18-GXL N785-G24 BU-18-GXL N783-G34 GN-18-GXL 3 CAN-LOW
CAN 2 HI 7 N782-G5 BU-18-GXL 4
CAN 2 LO 8 N783-G38 GN-18-GXL 5
9 N782-G26 BU-18-GXL N784-G15 WH-18-GXL 6 BTRY -
CAN 1 HI 10 K900-G6 YL-18-GXL N782-G25 BU-18-GXL
E CAN 1 LO 11 K990-G40 GN-18-GXL N782-G22 BU-18-GXL G-C4 COOLANT TEMP
1552273 590-1879
E
BTRY + 12 N785-G3 BU-18-GXL N782-G21 BU-18-GXL
N782-G5 BU-18-GXL N782-G28 BU-18-GXL N785-G24 BU-18-GXL 1 BTRY +
CAN TERM. RES #1 G-C7 N782-G10 BU-18-GXL N782-G11 BU-18-GXL N782-G13 BU-18-GXL N782-G14 BU-18-GXL N782-G18 BU-18-GXL N782-G19 BU-18-GXL N782-G27 BU-18-GXL N782-G22 BU-18-GXL 2 CAN-HI
174-3016 1330973 N783-G33 GN-18-GXL 3 CAN-LOW
A N782-G10 BU-18-GXL 4
B N783-G39 GN-18-GXL 5
C N783-G38 GN-18-GXL N783-G41 GN-18-GXL N783-G42 GN-18-GXL N783-G29 GN-18-GXL N783-G30 GN-18-GXL N783-G31 GN-18-GXL N783-G36 GN-18-GXL N784-G23 WH-18-GXL 6 BTRY -
N783-G39 GN-18-GXL N783-G37 GN-18-GXL
H1 N783-G32 GN-18-GXL G-C5 VOLTMETER
N783-G33 GN-18-GXL 1552273 590-1878
C-C6 H1 N783-G34 GN-18-GXL N785-G20 BU-18-GXL 1 BTRY +
9W1951 N783-G35 GN-18-GXL N782-G21 BU-18-GXL 2 CAN-HI
A 120-C19 YL-18 H1 N783-G32 GN-18-GXL 3 CAN-LOW
B 229-C28 BK-18 4
C H1 5
SERVICE TOOL D 893-C12 GN-18 N784-G9 WH-18-GXL 6 BTRY -
CONNECTOR E 892-C11 BR-18
F K990-C25 GN-16 G-C2 FUEL PRESSURE
G K900-C27 YL-16 1552273 590-1881
H 120-C19 YL-18 N785-G8 BU-18-GXL 1 BTRY +
J 229-C28 BK-18 N782-G28 BU-18-GXL 2 CAN-HI
101-C8 RD-14 892-C11 BR-18 N783-G37 GN-18-GXL 3 CAN-LOW
101-C18 RD-14 101-C20 RD-10 893-C12 GN-18 4
101-C41 RD-14 5
TW1
C-C1 101-C14 RD-14 K900-C27 YL-16 N784-G7 WH-18-GXL 6 BTRY -
9X0145 101-C17 RD-14 101-C10 RD-10 K990-C25 GN-16 C-C20 C-C27
D 1 893-C12 GN-18 101-C2 RD-14 1330973 1743016
CAN TERM. RES #2
D
2 892-C11 BR-18 K900-C26 YL-16 A G-C8
TERMINATION 174-3016
3 K900-C13 YL-16 105-C6 RD-18 K990-C24 GN-16 B 1330973
4 150-C1 OR-14 C RESISTOR N782-G27 BU-18-GXL A
5 101-C2 RD-14 120-C36 YL-18 N783-G36 GN-18-GXL B
6 101-C5 RD-14 120-C19 YL-18 120-C34 YL-18 C
7 120-C34 YL-18 229-C50 BK-18 H1 H1
MATES WITH 8 105-C6 RD-18 120-C37 YL-18 120-C35 YL-18 K900-C47 YL-16
ENGINE HARNESS 9 K990-C15 GN-16 120-C37 YL-18 K990-C48 GN-16
10 G955-C3 GN-18
11 101-C8 RD-14 120-C7 YL-18 120-C21 YL-18
12 101-C14 RD-14 120-C45 YL-18
13 120-C7 YL-18 120-C35 YL-18 WARNING LAMP
14 F426-C52 BU-18 F420-C32 GN-18 156-0518
15 F716-C9 WH-18 CKTB1
16 G967-C4 WH-18 6T3643 150-C1 OR-14
17 101-C17 RD-14 120-C21 YL-18 DIAGNOSTIC LAMP
18 101-C18 RD-14 101-C5 RD-14 15A
F404-C29 RD-18 156-0518
19 F404-C29 RD-18
20 F420-C32 GN-18 150-C38 OR-14
21 F424-C39 YL-18 120-C36 YL-18 MAINTENANCE DUE LAMP
22 229-C40 BK-14 F424-C39 YL-18 156-0518
23 101-C41 RD-14
24 229-C16 BK-14
229-C16 BK-14 229-C30 BK-18
229-C40 BK-14 229-C54 BK-18 MAINT CLEAR SW
C-C19
C 229-C42 BK-18
101-C10 RD-10 1552267
133-9405
C
229-C50 BK-18 101-C20 RD-10 A WH-18
229-C28 BK-18 105-C6 RD-18 F426-C52 BU-18 B RD-18
229-C53 BK-18 120-C21 YL-18 229-C53 BK-18 C BK-18
229-C51 BK-18 120-C35 YL-18
229-C44 BK-18 120-C36 YL-18 HI/LO IDLE
C-C18 301-2980 KEYSWITCH
120-C45 YL-18
1552267 3E-0156
391-C43 PK-18 150-C38 OR-14
OFF
391-C46 PK-18 229-C30 BK-18 G955-C3 GN-18 A WH-18
ON
391-C31 PK-18 229-C44 BK-18 229-C51 BK-18 B RD-18
ST ST
229-C51 BK-18 G967-C4 WH-18 C BK-18 391-C33 PK-18 1

892-C11 BR-18 229-C53 BK-18


893-C12 GN-18 229-C54 BK-18 105-C6 RD-18 ING
F404-C29 RD-18 391-C31 PK-18 120-C45 YL-18 120-C45 YL-18 1

F420-C32 GN-18 391-C43 PK-18 150-C38 OR-14


F424-C39 YL-18 391-C46 PK-18 STOP SW
F426-C52 BU-18 F404-C29 RD-18 111-1325 IL
105-C6 RD-18 1

F716-C9 WH-18 F420-C32 GN-18 GND


2 1
G955-C3 GN-18 F424-C39 YL-18 391-C31 PK-18 1 1
391-C33 PK-18 BTRY
150-C38 OR-14 1

G967-C4 WH-18 F426-C52 BU-18 F716-C9 WH-18 1


229-C44 BK-18
4 3
F716-C9 WH-18
K900-C22 YL-16 G955-C3 GN-18 229-C44 BK-18
K900-C13 YL-16 K900-C47 YL-16 G967-C4 WH-18 101-C20 RD-10
K900-C22 YL-16 SMMS
24 V: 398-0940
K900-C22 YL-16
12 V: 398-0939
K990-C23 GN-16
B K900-C27 YL-16 101-C10 RD-10 1 1
101-C20 RD-10 B
TW6 K900-C26 YL-16 C-C5
1552269
K990-C23 GN-16 391-C43 PK-18 1 BK-18 SYMBOL DESCRIPTION ABBREV COLOR
229-C30 BK-18 2 BK-18
RD RED
CIRCUIT CONNECTED
K990-C25 GN-16
WIRE GROUP COLOR DESCRIPTIONS
(Dimensions: 25 inches x 24 inches)

WH WHITE
K990-C24 GN-16 C-C13 CIRCUIT NOT CONNECTED
1552269 (+) BATTERY ELECTRICAL CONNECTION TO
OR ORANGE
K990-C15 GN-16 K990-C23 GN-16 391-C46 PK-18 1 (+) BATTERY SWITCHED MACHINE STRUCTURE
YL YELLOW
K990-C48 GN-16 229-C54 BK-18 2 STARTING CIRCUIT INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT
M0129321

PK PINK
DIODE (-) BATTERY / SENSOR RETURN
CONNECTOR BK BLACK
189-3158 CAT DATA LINK
CAN DATA LINK 1 H# CIRCUIT GROUPING DESIGNATION
GY GRAY
CAN DATA LINK 2 PU PURPLE
ATCH WIRE, CABLE, COMPONENT
OTHER COLOR DESCRIPTIONS BR BROWN
/ SPLICE
HIGHWAYS GN GREEN
BLADE, SPADE, RING OR SCREW
TERMINAL BU BLUE
12 Page,

HARNESS TABLE
CHG
DESIGNATION DESCRIPTION PART NUMBER
LVL
C HARNESS AS.-WIRING (INSTRUMENT PANEL) 266-2295 00

A G HARNESS AS.-WIRING (GAGE) 544-1541 01


A

THIS SCHEMATIC IS FOR THE ANALOG GAUGE PANEL FOR ENGINE ELECTRICAL SYSTEM
Do not operate or work on this product unless you have MEDIA NUMBER: M0129321
read and understood the instruction and warnings in the
relevant Operation and Maintenance Manuals and SCHEMATIC PART NUMBER: 266-2294, CHANGE: 05, VERSION: -
relevant service literature. Failure to follow the instruc- Components are shown installed on a fully operable engine in a non powered state.
tions or heed the warnings could result in injury or
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
death. Proper care is your responsibility.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

7 6 5 4 3 2 1
GAUGE PANEL - INSIDE VIEW
G-C9 VIEW ALL CALLOUTS

(CONNECT TO C-C7)

STARTER MAGNETIC
MOTOR SWITCH (SMMS)

DIODE

CAN TERMINATION
RESISTOR #1
G-C1
(CONVERTER)

C-C1 TERMINATION RESISTOR


CAN TERMINATION RESISTOR #2 (CONNECT TO
ENGINE HARNESS)
GAUGE PANEL - OUTSIDE VIEW
VIEW ALL CALLOUTS
OIL PRESS GAUGE COOLANT TEMP GAUGE

DIAGNOSTIC LAMP

WARNING LAMP

VOLTMETER GAUGE

TACHOMETER GAUGE
FUEL PRESSURE GAUGE

KEY SWITCH

CIRCUIT BREAKER 1

HI/LO IDLE SWITCH

MAINTENANCE DUE LAMP

SERVICE TOOL CONNECTOR


STOP SWITCH
MAINTENANCE CLEAR SWITCH

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