Cor-C1 - d690 - en - Final - 010914 (Internal Fin 3130)

Internal Finisher SR3130
Machine Code: D690

Field Service Manual
July, 2014
Subject to change
Revision Lists
Version Section Details
Initial release of this document.

1.00 - Created this manual for D176/D177
series.
Revised all sections according to the

1.10
release of D197 series.
Modified some parts name.
Added the following sections:

All > Covers and Trays
> Control Board
> Sensors
> Motors
> Stapler Unit
Read This First > Safety and Symbols Modified some icons.
Changed the pictures for Step 1 Step 3,

Replacement and Adjustment > Inner Step 4, and Step 5.
Finisher Added items need to be removed in Step
4.
Replacement and Adjustment > Covers

Deleted some steps.
and Trays > Finisher Upper Cover

Deleted all steps
and Trays > Finisher Rear Cover

Deleted some steps
and Trays > Paper Output Tray
Added items need to be removed in Step

Replacement and Adjustment > 2.
Control Board
Deleted some steps.
Replacement and Adjustment > Added the picture, and items need to be
Sensors > Entrance Sensor removed in Step 3
1
Sensors > Paper Exit Full Sensor removed in Step 2.
Replacement and Adjustment >

Added the picture, and items need to be
Sensors > Paper Bail Home Position
removed in Step 2.
Sensor

Sensors > Paper Surface Detection
removed in Step 4.
Sensor
Sensors > Transport Sensor removed in Step 2.

Sensors > Strike Roller Home Position
removed in Step 4.
Sensor

Sensors > Paper Output Guide Plate
removed in Step 3.
Home Position Sensor

Modified items need to be removed in Step
Sensors > Shift Roller Home Position
2.
Sensor
Deleted some steps

Sensors > Stapler Home Position
removed in Step 4.
Sensor
Modified a Note for Step 5.

Sensors > Jogger Fence Home Position
removed in Step 2.
Sensor (Front)

Sensors > Jogger Fence Home Position
removed in Step 2.
Sensor (Rear)

Replacement and Adjustment > removed in Step 3.
Sensors > Stapler Tray Jam Detection
Sensor Added items need to be removed in Step
4.
2

Replacement and Adjustment > removed in Step 3.
Sensors > Paper Detection Sensor
Modified a Note for Step 4.
Deleted some steps

Replacement and Adjustment > Motors
> Entrance Motor Added the picture, and items need to be
removed in Step 3.
Replacement and Adjustment > Motors Added the picture, and items need to be
> Tray Lift Motor removed in Step 2 and Step 3.
> Paper Bail Motor removed in Step 2.
> Paper Output Guide Plate Motor removed in Step 2.
> Strike Roller Motor removed in Step 4
Deleted some steps

> Shift Motor Added the picture, and items need to be
removed in Step 2 and Step 3.
Modified the procedure.

Replacement and Adjustment > Motors Add a Note in Step 3.
> Stapler Displacement Motor Added the picture, and items need to be
removed in Step 4.
> Jogger Fence Motor (Front / Rear) removed in Step 2 and Step 3.
> Transport Motor removed in Step 4 and Step 5.
3

removed in Step 3.
Added items need to be removed in Step
4.
Modified Step 5
> Paper Output Motor
removed in Step 5.
removed in Step 6
4
Safety and Symbols
This manual uses several symbols and abbreviations. The meaning of those symbols and abbreviations
are as follows:
Clip ring
Screw
Connector
Clamp
E-ring
SEF Short Edge Feed
LEF Long Edge Feed
[A] Short Edge Feed (SEF)

[B] Long Edge Feed (LEF)
Trademarks
Microsoft®, Windows®, and MS-DOS® are registered trademarks of Microsoft Corporation in the
United States and /or other countries.
PostScript® is a registered trademark of Adobe Systems, Incorporated.
PCL® is a registered trademark of Hewlett-Packard Company.
Ethernet® is a registered trademark of Xerox Corporation.
PowerPC® is a registered trademark of International Business Machines Corporation.
Other product names used herein are for identification purposes only and may be trademarks of their
respective companies. We disclaim any and all rights involved with those marks.
5
The Aim of Anti-tip Components and Precautions
The anti-tip components are necessary for meeting the requirements of IEC60950-1, the international
standard for safety.
The aim of these components is to prevent the products, which are heavy in weight, from toppling as a
result of people running into or leaning onto the products, which can lead to serious accidents such as
persons becoming trapped under the product. (U.S.: UL60950-1, Europe: EN60950-1)
Therefore, removal of such components must always be with the consent of the customer.
Do not remove them at your own judgment.
6
TABLE OF CONTENTS
Revision Lists........................................................................................................................................................1
Safety and Symbols............................................................................................................................................5
Trademarks.....................................................................................................................................................5
The Aim of Anti-tip Components and Precautions.......................................................................................6
1. Replacement and Adjustment
Inner Finisher.......................................................................................................................................................9
Covers and Trays.............................................................................................................................................12
Finisher Front Cover.....................................................................................................................................12
Finisher Upper Cover...................................................................................................................................13
Finisher Rear Cover......................................................................................................................................14
Paper Output Tray.......................................................................................................................................14
Paper Output Cover....................................................................................................................................15
Control Board...................................................................................................................................................16
Sensors..............................................................................................................................................................18
Entrance Sensor...........................................................................................................................................18
Paper Exit Full Sensor..................................................................................................................................19
Paper Bail Home Position Sensor...............................................................................................................19
Paper Surface Detection Sensor.................................................................................................................20
Transport Sensor..........................................................................................................................................20
Strike Roller Home Position Sensor.............................................................................................................21
Paper Output Guide Plate Home Position Sensor.....................................................................................23
Shift Roller Home Position Sensor...............................................................................................................24
Stapler Home Position Sensor.....................................................................................................................25
Jogger Fence Home Position Sensor (Front)..............................................................................................27
Jogger Fence Home Position Sensor (Rear)..............................................................................................28
Stapler Tray Jam Detection Sensor.............................................................................................................29
Paper Detection Sensor...............................................................................................................................30
Motors...............................................................................................................................................................33
Entrance Motor............................................................................................................................................33
Tray Lift Motor..............................................................................................................................................33
Paper Bail Motor..........................................................................................................................................35
Paper Output Guide Plate Motor...............................................................................................................35
Strike Roller Motor.......................................................................................................................................35
7
Shift Motor....................................................................................................................................................36
Stapler Displacement Motor.......................................................................................................................38
Jogger Fence Motor (Front / Rear)............................................................................................................40
Transport Motor...........................................................................................................................................42
Paper Output Motor....................................................................................................................................43
Stapler Unit.......................................................................................................................................................45
8
Inner Finisher
1. Interface cable [A].
2. Open the front cover [A].
9
3. Left upper cover [A] ( ×1).
4. Left rear cover [A] ( ×2, hook×1).
5. Inner finisher [A] ( ×1).
10
Inner Finisher
6. Bridge guide plate [A] ( ×2).
11
Covers and Trays

Finisher Front Cover
1. Pull the finisher [A].
12
Covers and Trays
2. Finisher front cover [A] ( ×2).
Finisher Upper Cover
1. Finisher front cover (page 12).

2. Finisher upper cover [A] ( ×2).
13
Finisher Rear Cover
1. Inner finisher (page 9).

2. Finisher rear cover [A] ( ×2).
Paper Output Tray
1. Left lower cover [A] ( ×2).
14
Covers and Trays
2. Paper output tray [A] ( ×2).
Paper Output Cover
1. Paper output tray (page 14).

2. Paper output cover [A] ( ×3, ×3, ×2).
15
Control Board
• When a control board is replaced, use the same DIP switch settings as those of the control board
before replacement.
1. Finisher front cover (page 12).

2. Control board [A] ( ×3, ×all, plastic rivet×1).
3. Release four clamps and remove the harness bracket [A] on the control board bracket (
×4).
16
Control Board
4. Control board bracket [A] ( x2).
17
Sensors
Entrance Sensor
1. Inner finisher (page 9).

2. Open/Close upper cover [A] ( ×2).
3. Entrance sensor unit [A] ( ×1, ×1, ×1).
18
Sensors
4. Entrance sensor [A].
Paper Exit Full Sensor

2. Paper exit full sensor [A] ( ×1, ×1).
Paper Bail Home Position Sensor
1. Paper output cover (page 15).
19
2. Paper bail home position sensor [A] ( ×1).
Paper Surface Detection Sensor

2. Paper surface detection sensor [A] ( ×1).
Transport Sensor
1. Finisher upper cover (page 13).
20
Sensors
2. Transport sensor unit [A] ( ×1, ×1, ×1).
3. Transport sensor [A].
Strike Roller Home Position Sensor
1. Finisher upper cover (page 13).

2. Finisher rear cover (page 14).
21
3. Rotate the timing belt [A], and release the strike roller arm unit [B] from the strike roller
HP sensor [C].
4. Strike roller home position sensor unit [A] ( ×1, ×1, ×1).
22
Sensors
5. Strike roller home position sensor [A].
Paper Output Guide Plate Home Position Sensor
1. Control board (page 16).

2. Rotate the paper output guide plate gear [A] counterclockwise, and release the paper
output guide plate [B] from the paper output guide plate HP sensor [C].
23
3. Paper Output Guide Plate Home Position Sensor [A] ( ×1).
Shift Roller Home Position Sensor
1. Control board bracket (page 16).

2. Shift roller home position sensor unit [A] ( ×1, ×1, ×2).
24
Sensors
3. Shift roller home position sensor [A].
Stapler Home Position Sensor

2. Knob [A].
25
3. Entrance cover [A] ( ×2).
4. Stapler home position sensor unit [A] ( ×1, ×1).
26
Sensors
5. Stapler home position sensor [A].
• If it is difficult to remove and attach, push the stapler unit inside.
Jogger Fence Home Position Sensor (Front)

2. Jogger fence home position sensor (front) unit [A] ( ×1, ×1, ×1).
27
3. Jogger fence home position sensor (front) [A].
Jogger Fence Home Position Sensor (Rear)

2. Jogger fence home position sensor (rear) unit [A] ( ×1, ×1).
28
Sensors
3. Jogger fence home position sensor (rear) [A].
Stapler Tray Jam Detection Sensor

2. Paper exit roller unit [A] ( ×1).
29
3. Stapler tray jam detection sensor unit [A] ( ×1, ×1, ×1).
4. Stapler tray jam detection sensor [A] ( ×1).
Paper Detection Sensor
1. Jogger fence motor (rear) (page 40.
30
Sensors
2. Jogger fence motor (rear) bracket [A] ( ×2, ×3).
3. Paper detection sensor unit [A] ( ×1, ×1, ×1).
31
4. Paper detection sensor [A].
• When installing this sensor, be careful not to damage the sensor actuator.
32
Motors
Motors
Entrance Motor

2. Finisher right rear bracket [A] ( ×2).
3. Entrance motor [A] ( ×2, ×1, Timing belt×1).
Tray Lift Motor
33
2. Tray lift motor unit [A] ( ×2, ×1, ×1).
3. Cam [A], bearing [B] ( ×1).
4. Tray lift motor [A] ( ×2).
34
Motors
Paper Bail Motor

2. Paper bail motor [A] ( ×2, ×1).
Paper Output Guide Plate Motor
1. Control board (page 16).

2. Paper output guide plate motor [A] ( ×2, ×1, ×1).
Strike Roller Motor
35

3. Rear rail [A] ( ×2).
4. Strike roller motor [A] ( ×2, ×1).
Shift Motor
• After attaching, rotate the knob, and check that all gear trains can rotate.
• After attachment, when the cam [A] is rotated, check that the link [B] interlocks.
36
Motors

2. Pulley [A], Timing belt [B] ( ×1).
37
3. Shift motor unit [A] ( ×2, ×1, ×1).
4. Shift motor [A] ( ×2).
Stapler Displacement Motor
• When the finisher is inverted, be careful not to deform the frame.
38
Motors
2. Remove the four clamps ( ×4).
3. Place the inner finisher upside down on the table with holding the parts below [A].
• Hold the parts [A] shown below to lift the inner finisher. Otherwise, other brackets and parts
may be deformed.
39
4. Base cover [A] ( ×3)
5. Stapler displacement motor [A]( ×2, ×1)
Jogger Fence Motor (Front / Rear)
1. Base cover (page 38)
40
Motors
2. Jogger fence motor (front) [A] ( ×2, ×1, Timing belt×1)
• During attachment, remove the jogger fence motor (rear) bracket, and check that the motor
pulley has not separated from the timing belt.
41
3. Jogger fence motor (rear) [A] ( ×2, ×1, Timing belt×1)
• During attachment, check that the motor pulley has not separated from the timing belt.
Transport Motor

2. Control board (page 16)
3. Finisher rear cover (page 14)
4. Pulley [A], Timing belt [B] ( ×1).
42
Motors
5. Transport Motor [A] ( ×2, ×1, Timing belt×1)
Paper Output Motor
1. Transport motor (page 42)

2. Control board bracket (page 16)
3. Gear [A] ( ×1)
43
4. Two clip rings [A] and Shaft bracket [B] ( ×2).
5. Remove the screws of the fan [A] and then lay it down ( ×2).
6. Paper Output Motor [A] ( ×2, ×1).
44
Stapler Unit
Stapler Unit
2. Insert the stapler unit [A] into the rear..
3. Rear end reference fence [A] ( ×2).
4. Stapler home position sensor (page 25).
45
5. Cover open/close switch unit [A] ( ×1, ×2).
6. Harness guide unit [A] ( ×1).
7. Move the stapler unit to the front, and remove the cartridge [A].
46
Stapler Unit
• During installation, install the cartridge last.

8. Remove the unit fixing screw of the stapler unit ( ×1)
9. Stapler unit [A] ( ×1, ×2)
47
MEMO
48 EN

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Internal Finisher SR3130

Machine Code: D690

Initial release of this document.

Revised all sections according to the

Modified some parts name.

Added the following sections:

Changed the pictures for Step 1 Step 3,

Replacement and Adjustment > Covers

Replacement and Adjustment > Covers

Replacement and Adjustment > Covers

Added items need to be removed in Step

Replacement and Adjustment >

Replacement and Adjustment >

Replacement and Adjustment >

Replacement and Adjustment >

Replacement and Adjustment >

Deleted some steps

Replacement and Adjustment >

Replacement and Adjustment >

Added the picture, and items need to be

Added the picture, and items need to be

Deleted some steps

Deleted some steps

Modified the procedure.

Added the picture, and items need to be

SEF Short Edge Feed

LEF Long Edge Feed

[A] Short Edge Feed (SEF)

2. Open the front cover [A].

3. Left upper cover [A] ( ×1).

4. Left rear cover [A] ( ×2, hook×1).

5. Inner finisher [A] ( ×1).

6. Bridge guide plate [A] ( ×2).

Covers and Trays

1. Pull the finisher [A].

2. Finisher front cover [A] ( ×2).

Finisher Upper Cover

1. Finisher front cover (page 12).

Finisher Rear Cover

1. Inner finisher (page 9).

Paper Output Tray

1. Left lower cover [A] ( ×2).

2. Paper output tray [A] ( ×2).

Paper Output Cover

1. Paper output tray (page 14).

1. Finisher front cover (page 12).

4. Control board bracket [A] ( x2).

1. Inner finisher (page 9).

3. Entrance sensor unit [A] ( ×1, ×1, ×1).

4. Entrance sensor [A].

Paper Exit Full Sensor

1. Paper output tray (page 14).

Paper Bail Home Position Sensor

1. Paper output cover (page 15).

2. Paper bail home position sensor [A] ( ×1).

Paper Surface Detection Sensor

1. Paper output cover (page 15).

1. Finisher upper cover (page 13).

2. Transport sensor unit [A] ( ×1, ×1, ×1).

3. Transport sensor [A].

Strike Roller Home Position Sensor

1. Finisher upper cover (page 13).

5. Strike roller home position sensor [A].