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CuttingEdge Celebrating 13th year of publication

Nitrosamine Impurities & NDSRIs


Dr. BM Rao
- Recent Important Updates
CEO
QDOT Associates
Hyderabad
drbmrao@qdotassociates.com

This is in continuation of the articles published in December 2021, July 2022, February 2023 and
in July 2023 in CuttingEdge. In July and August months there were few very important updates on
Nitrosamine impurities / NDSRIs from key regulatory agencies like FDA and EMA. Comprehensive
summary of these updates were covered in this article.

This article covers the information related to:


A. Update from US FDA: ‘Recommended Acceptable Intake Limits for Nitrosamine Drug Substance
Related Impurities (NDSRIs) Guidance for Industry, Date effective in August 2023’.
B. Update from EMA: 07 July 2023, EMA/409815/2020 Rev.16.
C. Update from EMA: 28 July 2023, EMA/409815/2020 Rev.17.
D. Update from Health Canada: July 24, 2023, Health Canada, Guidance on nitrosamine impurities in
medications.

N
N-Nitroso compounds have been listed as one of the cohorts of concern
as per ICH M7. In recent years, the regulatory focus has shifted
from common nitrosamines to N-nitroso impurities of drug products.
N-Nitrosamine risk assessment of pharmaceuticals has moved from
potential presence of known small-molecule N-nitrosamines (NAs) such
as NDMA, NDEA etc. to NDSRIs in drug substances and drug products.
While N-nitrosation of simple secondary amines is well-understood,
more complex amines can undergo alternative reaction pathways that
can be more challenging to predict. Several such complex amines are known not to undergo
N-nitrosation but are either unreactive or react by alternative pathways such as C-nitrosation
or nitration to generate non-N-nitrosamine products. The detection and quantification of
unacceptable levels of nitrosamine drug substance-related impurities are of great concern for
analytical scientists during drug development. Moreover, risk assessment of nitrosamines is
also an essential part of the regulatory filling.

While there is comprehensive literature about the formation of NAs from nitrite in solution
(e.g., NAP test), the formation of NDSRIs even in solid drug products (DPs) from parts
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Nitrosamine Impurities & NDSRIs

per million levels of nitrite was information on: (1) recommended for Acceptable Intake (AI)
surprising. It was recently shown AI limits for certain NDSRIs based limit determination to generate
that up to 40% of common APIs on their predicted carcinogenic predicted carcinogenic po-
and 30% of API impurities are potency categorization listed tency categorization and
potential NAs precursors, as they by APIs that hypothetically corresponding AI limits that can
contain vulnerable amine moieties. could be at risk of forming such be applied by manufacturers
If only the more reactive secondary NDSRIs (2) recommended AI and applicants when there
amines are considered, still limits for certain NDSRIs based are no FDA published
13−15% of APIs are potentially on compound-specific data or recommended AI limits. The
at risk. Not surprisingly, NDSRIs read-across analysis from a guidance complements the
have become the focus from surrogate; (3) recommended approach recommended in
both an industry and regulatory interim AI limits for certain ICH M7 (R2) that recommends
perspective. It is a challenging NDSRIs; (4) recommended the use of structure-activity
situation for both industry and testing methods for confirmatory relationship (SAR) concepts.
regulators, that NDSRIs may be testing of certain NDSRIs; and
present in hundreds if not thousands (5) recommended safety testing • FDA recognize that not
of medicinal products, some of methods for NDSRIs. all NDSRIs have the same
them affecting whole essential carcinogenic potency, therefore
drug classes such as β-blockers. Let’s first discuss the 'it is currently unknown if
A survey conducted by Medicines Guidance for Industry (GFI), all or some NDSRIs are in
for Europe among pharmaceutical 'Recommended Acceptable Intake fact high potency mutagenic
manufacturers and presented at Limits for Nitrosamine Drug carcinogens'. Therefore, section
the fourth meeting of the EMA Substance-Related Impurities IV of ‘Recommendations for
Nitrosamine Implementation (NDSRIs)'. As they state in AI limits based on predicted
Oversight Group (NIOG) the preface, this GFI is being carcinogenic potency categ-
with Industry Associations on implemented immediately orization’. The approach
November 30, 2022, revealed that without a comment period (so assigns a recommended AI
so far 90% of potential NDSRIs it is FINAL not DRAFT). A limit to an NDSRI based on
identified in NAs risk assessments high-level overview of what FDA its activating and deactivating
were later confirmed by analytical is providing in this GFI follows: structural features alone.
testing.
• This GFI applies to APIs, OTC, • The predicted carcinogenic
In connection to the above stated and prescription drug products potency categorization and
information on NDSRIs a few (including biological products resulting recommended AI
recent published guidance to regulated by CDER, either limit approach described in this
industry by USFDA, EMA and as standalone or biologic-led guidance should not be applied
other key regulatory agencies are combination products), as well to NDSRIs in circumstances
summarized below. as drug products not marketed in which FDA otherwise
under a drug application. It recommends an AI limit (e.g.,
Summary of recent includes drugs in clinical based on compound-specific
regulatory updates on development, those that have assessments or read-across
Nitrosamine impurities/ pending applications, and those analysis from a surrogate).
NDSRIs that are approved. However,
it does not apply to NDSRIs • Table 1 (FDA Recommended AI
A: USFDA guidance update in Limits for Certain Hypothetical
that are detected in products
August 2023 NDSRIs) in the GFI provides
indicated for use in patients
FDA has issued a Guidance with advanced cancers (refer five (5) Potency Categories
and a webpage in August 2023 the Scope of the GFI for and provided with associated
to help industry through the additional details). recommended AI limits for
NDSRI questions we all have. NDSRIs that range from 26.5
Specifically, FDA intends to • The GFI contains a ng/day to 1500 ng/day. This
include on this website updated recommended methodology is followed by a flowchart
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Nitrosamine Impurities & NDSRIs

(Figure 1) which can be used finds NDSRI levels above - AI limits for certain NDSRIs
to predict the Carcinogenic the AI limits recommended based on their predicted
Potency Category of an in this guidance. If an carcinogenic potency
NDSRI. Appendix A further NDSRI is detected above the categorization listed by APIs
gives information on how to recommended AI limit, the that could hypothetically be at
determine a potency score applicant should amend the risk of forming such NDSRIs.
based on selected structural application as appropriate.
features present. The Agency will work with - AI limits for certain NDSRIs
the applicant in an effort to based on compound-specific
• Section V of the GFI discussed resolve issues during the or read across analysis from a
expectations from FDA for review cycle. surrogate.
timing, implementations, etc.,
specifically when a product - Pre-submission stage: - Interim AI limits for certain
is marketed versus one in NDSRIs.
development or under review. FDA recommends that an
applicant conduct a risk - Testing methods to be used for
• For better understanding on the assessment for NDSRIs confirmatory testing of certain
timelines, please refer to the and conduct confirmatory NDSRIs.
below statements: testing as appropriate prior - Safety testing methods for
to submission of an original NDSRIs.
a) Recommended Timeline for application. However,
Approved or Marketed Drug the risk assessment and - FDA has started out strong,
Products submission of confirmatory providing (in Table 1) Recom-
- FDA recommends that if testing, if appropriate, and mended AI limits for 247 certain
NDSRIs were not considered changes to the drug master hypothetical NDSRIs, including
in previous risk assessments, file or application may be the API source, Potency
manufacturers and applicants submitted in an amendment Category, and recommended AI
re-evaluate the risk within if these are not available Limit. In Table 2, there are 3
3 months of publication at the time of the original out of 4 (except Ciprofloxacin)
of this guidance, with a application submission. NDSRI AI limits provided
recommended completion Such an amendment should based on compound-specific
date by November 1, be submitted as quickly as or read-across analysis from a
2023, as part of overall possible after the original surrogate.
risk management. FDA application submission to
minimize any potential B: EMA guidance updates
recommends conclusion
of NDSRI confirmatory adverse impact on the from July 2023
testing of drug products application assessment
timeline. On 7 July 2023, the European
and submission of required Medicines Agency (EMA) updated
changes in drug applications its guidance on nitrosamine
FDA has also provided approaches
by August 1, 2025. impurities. The regulatory
on how to justify or qualify a
b) Recommended Timeline proposed alternative AI. body has amended Q&A 10 to
for Drug Products in include the Carcinogenic Potency
Development and Under In addition to this helpful new GFI, Categorization Approach (CPCA)
FDA Review FDA has created an accompanying and the enhanced Ames test (EAT)
webpage (here) where they plan to for establishing acceptable intakes
- Applications pending with provide more real-time updates to (AIs) for N-nitrosamines. The
Agency: Applicants with NDSRI-specific information as it assessment report of the Committee
pending applications should arises. According to the webpage, for Medicinal Products for Human
conduct the risk assessment FDA intends to provide updated Use (CHMP)’s Article 5(3) of
expeditiously and inform information and recommendations Regulation (EC) No 726/2004
FDA if confirmatory testing on the following topics: opinion on nitrosamine impurities

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Nitrosamine Impurities & NDSRIs

Potency Recommended 83 known nitrosamine impurities


Comments
Category AI Limit (ng/day) present (In previous version AI
1 18
N-nitrosamines assigned to Category 1 are predicted to values for 27 known nitrosamine
have high carcinogenic potency. impurities were published).
The recommended AI limit of 100 ng/day is representative
of two potent, robustly tested N-nitrosamines, NDMA and Annex 2: Carcinogenic Potency
NNK (4-(methylnitrosamino)-1-(3-pyridyl)-1-(butanone)), Categorization Approach (CPCA)
2 100 which have recommended AI limits of 96 ng/day and 100
ng/day, respectively.
for N-Nitrosamines
-N-nitrosamines assigned to Category 2 are predicted to EMA Rev.16 document describes
have carcinogenic potency no higher than NDMA and NNK.
an approach for assigning an
N-nitrosamines in this category have lower carcinogenic
potency than Potency Category 2, due to the presence of a
N-nitrosamine impurity/NDSRIs to
3 400 weakly deactivating structural feature. a predicted carcinogenic potency
The recommended AI limit was set to reflect a 4-fold category, with a corresponding
decrease in carcinogenic potency from Category 2. acceptable intake (AI) limit, based
-N-Nitrosamines assigned to Category 4 may be
on an assessment of activating or
metabolically activated through an α-hydroxylation pathway
4 1500 but are predicted to be of low carcinogenic potency. deactivating structural features
Eg: the pathway is disfavoured due to steric or electronic present in the molecule.
influences, or because clearance pathways are favoured.
-N-Nitrosamines assigned to Category 5 are not predicted In the context of this document,
to be metabolically activated via an α-hydroxylation activating or deactivating
5 1500 pathway due to steric hindrance or the absence of α-
hydrogens or are predicted to form unstable species that
features are defined as molecular
will not react with DNA. substructures that are associated
The Five Predicted Potency Categories and Associated AI Limits for N-Nitrosamines
The Five Predicted Potency Categories and Associated AI Limits for N-Nitrosamines with an increase or decrease
in carcinogenic potency.
The Carcinogenic Potency
in human
Annex medicinal
3: Enhanced Amesproducts offers
Test Conditions conducted by groups such as the
for N-nitrosamines Categorization Approach is based
guidance and enhanced
For N-nitrosamines, recommendations UStheFood
testing conditions for Ames and
assayDrug Administration
are recommended due to the on structure-activity relationship
reported reduced sensitivity
on mitigation and prevention of of the assay under standard
(FDA)’s National Center forsuch
conditions for some N-nitrosamines
as NDMA.
(SAR) concepts.
nitrosamine-contaminated
If a standard Ames assay is conducted human Toxicological
and produces a positive result,Research (NCTR)
there is no need to conduct
medicinal
an additionalproducts. and The
assay using enhanced testing conditions. have beenAmes
enhanced evaluated
assay test for a
conditions The approach assumes that the
are described in the new EMA Q&A’s guidance. variety of N-nitrosamines including α-hydroxylation mechanism of
New inclusions in the EMA’s metabolic activation is responsible
NDSRIs. Evaluation of Ames assay
revised guidance on nitrosamine for the mutagenic and highly potent
test conditions for N-nitrosamines
impurities carcinogenic response observed for
EMA/409815/2020 Rev.17 and Effective from 28 July is2023
ongoing, with a goal to identify
Included in the revision is the the most robust Ames testing many N-nitrosamines. Structural
addition of Appendix 1. It lists conditions, EMA reported in the features that directly increase or
the nitrosamines for which AI revision document. Deviations from decrease the favorability of the
have been established by the the recommended conditions should activation mechanism. Therefore, a
Non-clinical Working Party be justified. prediction of the mutagenic potential
(NcWP), including new AIs for and carcinogenic potency of an
N-nitrosamines determined using
EMA/409815/2020 Rev.16 and N-nitrosamine can be generated
the CPCA.
Effective from 7 July 2023 based on its structural features.
In the recent revision of EMA Annex 3: Enhanced Ames Test
Also added Annex 2, which Q&A’s guidance, Annexure-2 Conditions for N-nitrosamines
describes the CPCA for and Annexure-3 which details
N-nitrosamines. The guidance on ‘Carcinogenic Potency Categ- For N-nitrosamines, enhanced
nitrosamine impurities also has orization Approach (CPCA)’ and testing conditions for the Ames
addition to Annex 3. It describes the ‘Enhanced Ames Test Conditions assay are recommended due to the
Enhanced Ames Test Conditions for for N-nitrosamines’. reported reduced sensitivity of the
N-nitrosamines. EMA highlighted assay under standard conditions
that the enhanced Ames assay test At present as per the latest EMA for some N-nitrosamines such as
conditions are informed by work Q&A’s guidance (Rev. 16) there are NDMA.

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21. What is the approach to control the presence of nitrosamines until a substance specific AI is
established? (Updated)

Considering the new approaches for setting nitrosamines limits using the carcinogenic potency
categorisation approach (CPCA) and the enhanced AMES test (EAT) protocol (see Q&A 10
above), the approach for a universal temporary AI (t-AI) while a formal AI is established is no longer
Nitrosamine Impurities & NDSRIs
considered necessary, as such the contents of this question has been deleted in July 2023.
22. What is the approach to control presence of N-nitrosamine exceeding the AI during CAPA
implementation? (Updated)

EMA/409815/2020 Rev.16 EMA/409815/2020 Rev.17 Intake (AI) limits for nitrosamines


Effective from 7 July 2023 Effective from 28 July 2023 in drug products, namely the
The less-than lifetime (LTL) concept or the This point updated as, less-than lifetime Enhanced Ames Test (EAT)
use of interim limitƐapproach is applicable to (LTL) concept or the use of interim limitƐ conditions and the Carcinogenic
all authorised products that have: approach is applicable to all authorised
products that have:
Potency Categorization Approach
• a duration of treatment not exceeding
10 years; • CAPA implementation timeline of up (CPCA).
to 3 years from the establishment and
publication of the AI The updates to the guidance
(nevertheless, MAHs are expected to expedite document include the addition of
CAPAs implementation).
AI limits for several nitrosamines
The less-than lifetime (LTL) concept or the This point is removed in current revision. that are considered acceptable to
use of interim limitƐapproach is not
applicable to the below instances:
Health Canada. The application
• Authorised medicines taken for a of the CPCA has revised already
lifetime (>10 years); established AIs for various
nitrosamines, these include
N-nitroso-dabigatran, N-nitroso
*In any case the limit should not exceed 1.5 *In any case the limit should not exceed 1.5
-tamsulosin, N-nitroso-rasagiline
μg/day unless the established AI (Table 1, μg/day unless the established AI (Table 1, and 1-methyl-4-nitrosopiperazine
Q10) is > 1.5 μg/day. Q&A10) is > 1.5 μg/day or the nitrosamine (MNP).
concerns a category 5 according to CPCA or
the nitrosamine is shown to be negative in Reference: https://www.
an enhanced Ames test (EAT). canada.ca/en/health-canada/
services/drugs-health-products/
compliance-enforcement/
If a standard Ames assay is Considering the new approaches information-health-product/
C: Health Canada guidance update from July 24, 2023
conducted and produces a positive for setting nitrosamines limits drugs/nitrosamine-impurities/
result, there is no need to conduct using the carcinogenic potency medications-guidance.html
an additional assay using enhanced categorisation approach (CPCA)
testing conditions. The enhanced
Conclusions
and the enhanced AMES test
Ames assay test conditions are (EAT) protocol (see Q&A 10), the Nitrosamine impurities focus has
described in the new EMA Q&A’s approach for a universal temporary been extended to over the past two
guidance. years, from highly potent small
AI (t-AI) while a formal AI is
molecule N-nitrosamine impurities
established is no longer considered
EMA/409815/2020 Rev.17 and formed during manufacture of
necessary, as such the contents of
Effective from 28 July 2023 drug substances, to NDSRIs
this question has been deleted in
predominantly formed during
20. What are the regulatory steps July 2023.
formulation/storage of the drug
taken by authorities following the
22. What is the approach to product. All three (US FDA, EMA,
identification of an N-nitrosamine
control presence of N-nitrosamine HC) are continuously providing
exceeding the AI? (Updated)
exceeding the AI during CAPA the guidance to the industry on
The use of the temporary AI (t-AI: implementation? (Updated) (refer Nitrosamine impurities/NDRSIs.
178 ng/day) while a formal AI is above table). So far published AI limits for 250
established, as described in Q&A impurities by FDA, 83 impurities
21 concept was removed from C: Health Canada guidance by EMA and 101 impurities by
the guidance. The AI limit to update from July 24, 2023 HC. Now it is the responsibility
be calculated as defined in EMA of the manufacturer to evaluate
The updates include two significant these impurities presence through
Q&A’s guidance Rev-16.
approaches recently finalized by risk assessment and submit the
21. What is the approach to control the Nitrosamines International outcome to the agencies against
the presence of nitrosamines Technical Working Group the target timelines. Effective
until a substance specific AI is (NITWG) that will assist industry strategies to avoid or mitigate
established? (Updated) and regulators in setting Acceptable the presence of N-nitrosamine

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Nitrosamine Impurities & NDSRIs

impurities originating during drug substance manufacturing


processes are well-known and have been documented, but
the control of NDSRIs in drug products is presently a
significant challenge.

MAHs and API manufacturers should bear in mind


not only whether the structure of the API bears a risk
of formation of NDSRIs, but additionally whether
nitrosatable impurities or degradants may pose a risk of
N-nitrosamine formation during drug product manufacture.
The mitigating measures proposed by FDA should be
considered where an NDSRI is identified in a medicinal
product above the acceptable intake. MAHs, drug product
manufacturers, drug substance manufacturers, as well as
excipient and packaging manufacturers are encouraged
to collaborate further to expand the understanding of risk
factors for N-nitrosamine formation in medicines. Recent
EMA and FDA guidance offers some hope for those of us
in the pharma industry who have been waiting for specific
guidance from regulators, so that the industry can continue
to provide safe and effective drug products to the patients.
Hopefully this is the light at the end of the tunnel we have
been waiting for.
Acknowledgements
BNV Ganapati Rao, Head - CQC & ASAT, Brahmaji Mavuri, Lead –
QC from Dr. Reddy's Laboratories Ltd and Ramesh Nethala, Senior
Manager – CQC from Eugia Pharma Specialities Ltd., for their immense
contributions to this article.

References
1. Recommended Acceptable Intake Limits for Nitrosamine Drug Substance Related Impurities
(NDSRIs) Guidance for Industry, Date effective in August 2023. (https://www.fda.gov/drugs/
guidance-compliance-regulatory-information/guidances-drugs)
2. FDA’s National Centre for Toxicological Research (NCTR) (Li et. al., 2023).
3. OECD Test Guideline No. 471 “Bacterial Reverse Mutation Test (Ames Test, OECD 471)”.
(https://www.creative-bioarray.com/Services/bacterial-reverse-mutation-test-ames-test-
oecd-471.htm)
4. New guidance for Industry - Acceptable Intake limits for NDSRIs and a new web page from
FDA, Lachman Consultant Services, Inc. / Blog / Analytical Methods / New Guidance for
Industry
5. Revisiting the mutagenicity and genotoxicity of N-nitroso propranolol in bacterial and
human in vitro assays. Regulatory Pharmacology and Toxicology. 2023
6. EMA, 07 July 2023, EMA/409815/2020 Rev.16, Questions and answers for marketing
authorisation holders/applicants on the CHMP Opinion for the Article 5(3) of Regulation
(EC) No 726/2004 referral on nitrosamine impurities in human medicinal products.
7. EMA, 28 July 2023, EMA/409815/2020 Rev.17, Questions and answers for marketing
authorisation holders/applicants on the CHMP Opinion for the Article 5(3) of Regulation
(EC) No 726/2004 referral on nitrosamine impurities in human medicinal products.
8. Health Canada updated Guidance on nitrosamine impurities in medications, Date adopted:
July 24, 2023, Effective date: July 24, 2023.
9. Recommended Acceptable Intake Limits for Nitrosamine Drug Substance Related
Impurities; Guidance for Industry; Department of Health and Human Services Food and
Drug Administration (FDA) [Docket No. FDA–2020–D–1530], (Federal Register / Vol. 88,
No. 150 / Monday, August 7, 2023 / Notices).
10. Formation of N Nitrosamine Drug Substance Related Impurities in Medicines: A Regulatory
Perspective on Risk Factors and Mitigation Strategies by Răzvan C. Cioc, Ciarán Joyce,
Monika Mayr, and Robert N. Bream, Organic Process Research & Development (OPR&D)
Article (https://doi.org/10.1021/acs.oprd.3c00153).
11. Spinco Biotech, CuttingEdge, July 2023, Dr BM Rao ‘Nitrosamine impurities and NDSRIs
– Current regulatory updates’.
C E

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