PT.

MECHMAR JAYA INDUSTRIES

TUBE EXPANSION REPORT Page 1 of 4

Project : Repair Fraser Boiler (Retubing) Report No. : 001/BPMM-EXP/MJI-VI/23 Rev.01

Type Boiler : Water Tube Boiler Drawing No. :-
Serial No. : WTSE (II) 1833 Job No. : MJO/012/MI/23
Model : FR 18/38 Location : Bumipalma Mill
Design Code : BS 1113 Date : 5 June 2023

Tube Tube Tube Tube Hole Gap Tube ID (mm)

Tube
Tube No. OD ID Thk. Ø (mm) (mm) Ratio 8% Ratio 14 % After Expansion Remarks
Row
(mm) (mm) (mm) L C L C L C L C L C
Upper 50.8 44.4 3.2 53.0 53.2 2.2 2.4 47.1 47.3 47.5 47.7 47.2 47.4
A1 1
Lower 50.8 44.4 3.2 52.5 52.5 1.7 1.7 46.6 46.6 47.0 47.0 46.7 46.8
Upper 50.8 44.4 3.2 53.1 53.2 2.3 2.4 47.2 47.3 47.6 47.7 47.3 47.4
2
Lower 50.8 44.4 3.2 52.5 52.4 1.7 1.6 46.6 46.5 47.0 46.9 46.7 46.6
Upper 50.8 44.4 3.2 53.1 53.1 2.3 2.3 47.2 47.2 47.6 47.6 47.3 47.2
3
Lower 50.8 44.4 3.2 52.4 52.4 1.6 1.6 46.5 46.5 46.9 46.9 46.9 46.9
Upper 50.8 44.4 3.2 53.0 53.1 2.2 2.3 47.1 47.2 47.5 47.6 47.3 47.4
4
Lower 50.8 44.4 3.2 52.5 52.6 1.7 1.8 46.6 46.7 47.0 47.1 46.8 46.9
Upper 50.8 44.4 3.2 53.2 53.2 2.4 2.4 47.3 47.3 47.7 47.7 47.4 47.5
5
Lower 50.8 44.4 3.2 52.5 52.6 1.7 1.8 46.6 46.7 47.0 47.1 46.9 46.9
Upper 50.8 44.4 3.2 53.0 53.0 2.2 2.2 47.1 47.1 47.5 47.5 47.3 47.2
6
Lower 50.8 44.4 3.2 52.6 52.6 1.8 1.8 46.7 46.7 47.1 47.1 46.8 46.8
Upper 50.8 44.4 3.2 53.0 52.9 2.2 2.1 47.1 47.0 47.5 47.4 47.4 47.2
S 7
Lower 50.8 44.4 3.2 52.5 52.6 1.7 1.8 46.6 46.7 47.0 47.1 46.9 46.9
Upper 50.8 44.4 3.2 53.1 53.0 2.3 2.2 47.2 47.1 47.6 47.5 47.4 47.2
8
Lower 50.8 44.4 3.2 52.5 52.6 1.7 1.8 46.6 46.7 47.0 47.1 46.8 46.9
Upper 50.8 44.4 3.2 54.3 54.3 3.5 3.5 48.4 48.4 48.8 48.8 48.4 48.5
9
Lower 50.8 44.4 3.2 52.5 52.6 1.7 1.8 46.6 46.7 47.0 47.1 46.9 46.9
Upper 50.8 44.4 3.2 54.1 54.3 3.3 3.5 48.2 48.4 48.6 48.8 48.3 48.5
10
Lower 50.8 44.4 3.2 52.6 52.7 1.8 1.9 46.7 46.8 47.1 47.2 46.9 47,0
Upper 50.8 44.4 3.2 53.6 53.5 2.8 2.7 47.7 47.6 48.1 48.0 47.9 47.9
11
Lower 50.8 44.4 3.2 52.5 52.6 1.7 1.8 46.6 46.7 47.0 47.1 46.8 47.0
Upper 50.8 44.4 3.2 53.5 53.8 2.7 3.0 47.6 47.9 48.0 48.3 47.8 47.9
12
Lower 50.8 44.4 3.2 52.5 52.6 1.7 1.8 46.6 46.7 47.0 47.1 46.8 46.9
 PT. MECHMAR JAYA INDUSTRIES
TUBE EXPANSION REPORT Page 2 of 4

Project : Repair Fraser Boiler (Retubing) Report No. : 001/BPMM-EXP/MJI-VI/23 Rev.01

Type Boiler : Water Tube Boiler Drawing No. :-
Serial No. : WTSE (II) 1833 Job No. : MJO/012/MI/23
Model : FR 18/38 Location : Bumipalma Mill
Design Code : BS 1113 Date : 5 June 2023

Tube Tube Tube Tube Hole Gap Tube ID (mm)

Tube
Tube No. OD ID Thk. Ø (mm) (mm) Ratio 8% Ratio 14 % After Expansion Remarks
Row
(mm) (mm) (mm) L C L C L C L C L C
Upper 50.8 44.4 3.2 53.7 53.8 2.9 3.0 47.8 47.9 48.2 48.3 48.0 48.2
13
Lower 50.8 44.4 3.2 52.6 52.7 1.8 1.9 46.7 46.8 47.1 47.2 47.0 47.0
Upper 50.8 44.4 3.2 53.8 53.7 3.0 2.9 47.9 47.8 48.3 48.2 48.0 48.0
14
Lower 50.8 44.4 3.2 52.3 52.8 1.5 2.0 46.4 46.9 46.8 47.3 46.7 47.1
Upper 50.8 44.4 3.2 52.6 52.4 1.8 1.6 46.7 46.5 47.1 46.9 47.0 46.8
15
Lower 50.8 44.4 3.2 52.6 52.6 1.8 1.8 46.7 46.7 47.1 47.1 46.9 46.9
Upper 50.8 44.4 3.2 52.6 52.4 1.8 1.6 46.7 46.5 47.1 46.9 46.8 46.7
16
Lower 50.8 44.4 3.2 52.5 52.6 1.7 1.8 46.6 46.7 47.0 47.1 46.8 46.8
Upper 50.8 44.4 3.2 52.5 52.3 1.7 1.5 46.6 46.4 47.0 46.8 46.9 46.7
17
Lower 50.8 44.4 3.2 52.6 52.6 1.8 1.8 46.7 46.7 47.1 47.1 46.8 46.9
Upper 50.8 44.4 3.2 52.5 52.3 1.7 1.5 46.6 46.4 47.0 46.8 46.9 46.7
18
Lower 50.8 44.4 3.2 52.6 52.7 1.8 1.9 46.7 46.8 47.1 47.2 46.9 47.0
S
Upper 50.8 44.4 3.2 52.4 52.0 1.6 1.2 46.5 46.1 46.9 46.5 46.6 46.3
19
Lower 50.8 44.4 3.2 52.6 52.8 1.8 2.0 46.7 46.9 47.1 47.3 47.0 47.1
Upper 50.8 44.4 3.2 52.5 52.0 1.7 1.2 46.6 46.1 47.0 46.5 46.6 46.4
20
Lower 50.8 44.4 3.2 52.6 52.6 1.8 1.8 46.7 46.7 47.1 47.1 46.8 46.9
Upper 50.8 44.4 3.2 52.6 52.2 1.8 1.4 46.7 46.3 47.1 46.7 46.7 46.6
21
Lower 50.8 44.4 3.2 52.5 52.5 1.7 1.7 46.6 46.6 47.0 47.0 46.8 46.8
Upper 50.8 44.4 3.2 52.5 52.0 1.7 1.2 46.6 46.1 47.0 46.5 46.7 46.4
22
Lower 50.8 44.4 3.2 52.5 52.5 1.7 1.7 46.6 46.6 47.0 47.0 46.8 46.8
Upper 50.8 44.4 3.2 52.6 52.2 1.8 1.4 46.7 46.3 47.1 46.7 46.9 46.6
23
Lower 50.8 44.4 3.2 52.6 52.6 1.8 1.8 46.7 46.7 47.1 47.1 46.9 47.0
Upper 50.8 44.4 3.2 52.5 52.3 1.7 1.5 46.6 46.4 47.0 46.8 46.9 46.7
24
Lower 50.8 44.4 3.2 52.6 52.6 1.8 1.8 46.7 46.7 47.1 47.1 46.9 46.9
 PT. MECHMAR JAYA INDUSTRIES
TUBE EXPANSION REPORT Page 3 of 4

Project : Repair Fraser Boiler (Retubing) Report No. : 001/BPMM-EXP/MJI-VI/23 Rev.01

Type Boiler : Water Tube Boiler Drawing No. :-
Serial No. : WTSE (II) 1833 Job No. : MJO/012/MI/23
Model : FR 18/38 Location : Bumipalma Mill
Design Code : BS 1113 Date : 5 June 2023

Tube Tube Tube Tube Hole Gap Tube ID (mm)

Tube
Tube No. OD ID Thk. Ø (mm) (mm) Ratio 8% Ratio 14 % After Expansion Remarks
Row
(mm) (mm) (mm) L C L C L C L C L C
Upper 50.8 44.4 3.2 52.6 52.3 1.8 1.5 46.7 46.4 47.1 46.8 47.0 46.7
25
Lower 50.8 44.4 3.2 52.5 52.6 1.7 1.8 46.6 46.7 47.0 47.1 46.8 46.9
Upper 50.8 44.4 3.2 52.6 52.3 1.8 1.5 46.7 46.4 47.1 46.8 46.7 46.6
26
Lower 50.8 44.4 3.2 52.5 52.5 1.7 1.7 46.6 46.6 47.0 47.0 46.7 46.8
Upper 50.8 44.4 3.2 52.5 52.3 1.7 1.5 46.6 46.4 47.0 46.8 46.7 46.6
27
Lower 50.8 44.4 3.2 52.5 52.6 1.7 1.8 46.6 46.7 47.0 47.1 46.9 46.9
Upper 50.8 44.4 3.2 52.5 52.5 1.7 1.7 46.6 46.6 47.0 47.0 46.8 46.8
28
Lower 50.8 44.4 3.2 52.5 52.6 1.7 1.8 46.6 46.7 47.0 47.1 46.8 46.8
Upper 50.8 44.4 3.2 52.5 52.5 1.7 1.7 46.6 46.6 47.0 47.0 46.8 46.8
29
Lower 50.8 44.4 3.2 52.6 52.6 1.8 1.8 46.7 46.7 47.1 47.1 46.9 47.0
Upper 50.8 44.4 3.2 52.5 52.5 1.7 1.7 46.6 46.6 47.0 47.0 46.7 46.8
30
Lower 50.8 44.4 3.2 52.5 52.6 1.7 1.8 46.6 46.7 47.0 47.1 46.9 46.9
S
Upper 50.8 44.4 3.2 52.6 52.5 1.8 1.7 46.7 46.6 47.1 47.0 47.0 46.8
31
Lower 50.8 44.4 3.2 52.5 52.6 1.7 1.8 46.6 46.7 47.0 47.1 46.8 46.9
Upper 50.8 44.4 3.2 52.4 52.4 1.6 1.6 46.5 46.5 46.9 46.9 46.7 46.7
32
Lower 50.8 44.4 3.2 52.6 52.7 1.8 1.9 46.7 46.8 47.1 47.2 46.9 46.9
Upper 50.8 44.4 3.2 52.3 52.5 1.5 1.7 46.4 46.6 46.8 47.0 46.7 46.8
33
Lower 50.8 44.4 3.2 52.6 52.6 1.8 1.8 46.7 46.7 47.1 47.1 46.9 46.9
Upper 50.8 44.4 3.2 52.2 52.5 1.4 1.7 46.3 46.6 46.7 47.0 46.5 46.8
34
Lower 50.8 44.4 3.2 52.7 52.8 1.9 2.0 46.8 46.9 47.2 47.3 47.1 47.1
Upper 50.8 44.4 3.2 52.3 52.5 1.5 1.7 46.4 46.6 46.8 47.0 46.6 46.8
35
Lower 50.8 44.4 3.2 52.6 52.7 1.8 1.9 46.7 46.8 47.1 47.2 47.0 47.1
Upper 50.8 44.4 3.2 52.3 52.6 1.5 1.8 46.4 46.7 46.8 47.1 46.7 47.0
36
Lower 50.8 44.4 3.2 52.6 52.6 1.8 1.8 46.7 46.7 47.1 47.1 46.9 46.9
 PT. MECHMAR JAYA INDUSTRIES
TUBE EXPANSION REPORT Page 4 of 4

Project : Repair Fraser Boiler (Retubing) Report No. : 001/BPMM-EXP/MJI-VI/23 Rev.01

Type Boiler : Water Tube Boiler Drawing No. :-
Serial No. : WTSE (II) 1833 Job No. : MJO/012/MI/23
Model : FR 18/38 Location : Bumipalma Mill
Design Code : BS 1113 Date : 5 June 2023

Tube Tube Tube Tube Hole Gap Tube ID (mm)

Tube
Tube No. OD ID Thk. Ø (mm) (mm) Ratio 8% Ratio 14 % After Expansion Remarks
Row
(mm) (mm) (mm) L C L C L C L C L C
50.8 44.4 3.2 52.3 52.6 1.5 1.8 46.4 46.7 46.8 47.1 46.6 46.8
S 37 Upper
Lower 50.8 44.4 3.2 52.8 52.8 2.0 2.0 46.9 46.9 47.3 47.3 47.0 47.1
Upper 50.8 44.4 3.2 52.4 52.6 1.6 1.8 46.5 46.7 46.9 47.1 46.7 46.8
A1 38
Lower 50.8 44.4 3.2 52.8 52.9 2.0 2.1 46.9 47.0 47.3 47.4 47.0 47.2

Note : L = Longitudinal axis ; C = Circumferential axis

Inspected by: Reviewed by: Reviewed by:

Ronald A. Hutasoit Toni Syamsuddin

QC Inspector - PT MJI Supervisor - PT MJI Senior Asst. M & R - BPMM

Reviewed by: Reviewed by: Approved by:

Anthon Makaba Hermanto Rudi Ginting

CMDV Construction Manager Mill Manager - BPMM