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Keywords: Biodemulsifier production by Acinetobacter calcoaceticus and its capability to break the stable water in oil
Biodemulsifier emulsions were investigated. The chemical structure of the isolated biodemulsifiers from cultivation on various
Molecular structure nitrogen sources were preliminarily analyzed by Fourier-transform infrared spectroscopy (FT-IR). The cultiva-
O/W emulsion tion conditions such as temperature, pH and carbon to nitrogen source concentration (C/N) ratio were optimized
Stability
for maximum demulsification activity through response surface methodology. It was disclosed that the com-
Optimization
position of the isolated biodemulsifiers was depended on the utilized nitrogen source in the medium and altered
from a cyclic lipopeptide (on soybean) to a lipopolysaccharide (on ammonium salts). The obtained optimum
conditions for the biodemulsifier produced on ammonium nitrate (as the nitrogen source) were 35 °C for tem-
perature, 10 for C/N ratio and 5 for pH. Results indicated that the produced extracellular biodemulsifier can
reduce the surface tension to 38.6 mN/m and break 95% of a surfactant stabilized emulsion at the optimum
conditions.
1. Introduction [15], Dietzia sp., [16], Streptomyces sp., [17] and Pseudomonas aerugi-
nosa [18] that have been reported in the literature. It should be noted
One of the important problems associated with the petroleum in- that microorganisms which can grow on low cost carbon sources (e.g.
dustry is the formation of water in oil emulsions in various stages of oil hydrocarbons in oily waste waters), tolerate the extreme conditions
production and recovery [1,2]. In fact, several undesirable con- such as the high salinity and produce an extracellular demulsifier are
sequences such as higher transport and storage costs, corrosion of the more appropriate for industrial production of biodemulsifiers. There-
equipment and poisoning of the refining catalysts can be intensified by fore, the above mentioned list will be shortened to just a few options
the crude emulsions [3]. Therefore, destabilization of emulsions to like Acinetobacter calcoaceticus. Moreover, the produced biodemulsifier
obtain a single oil phase is quite necessary. To this end, employing the should be highly active to destabilize the emulsions effectively. Un-
synthetic and biological demulsifiers has been suggested [4–8]. De- fortunately, the demulsification activity of many reported biodemulsi-
mulsifiers are surface active molecules which can displace the emulsi- fiers is not high enough for practical and environmental applications.
fier molecules at the oil/water interface and modify the emulsion Therefore, any effort to increase the activity of a biodemulsifier with
properties leading to its destabilization. Recently, the significant ad- proper characteristics can be extremely advantageous.
vantages of biodemulsifiers (e.g. a more diverse chemical structure, The activity of biodemulsifiers can be related to the culturing con-
higher biodegradability, and low cost and toxicity) make them an in- ditions of the producing microorganisms in two ways. Firstly, favorable
teresting alternative to the synthetic counterparts [5,9,10]. Biode- conditions stimulate and increase their production by the microorgan-
mulsifiers can be divided to two main groups of cell bound and extra- isms. For instance, it is believed that the hydrocarbon assimilating
cellular metabolite demulsifiers. In the cell bound group, the cell wall bacteria produce biodemulsifier compounds to detach the biphasic oil/
surface molecules such as proteins are considered as the demulsifying water interface as a result of environmental stresses (e.g. lack of ni-
agent [11]. The extracellular metabolites mainly consist of lipopeptide trogen source or accumulation of toxic compounds) [19]. Consequently,
and glycolipid compounds secreted by the cells [11]. There are several composition of the culturing media (e.g. carbon and nitrogen sources)
demulsifier producing microorganisms such as the Acinetobacter cal- can affect the demulsification production and activity [6,10,16]. For
coaceticus [2], Micrococcus sp. [6], Ochrobactrum anthropi [12], Bacillus example, Mutalik et al. reported that organic nitrogen sources were
mojavensis [10], Nocardia [13], Corynebacterium [14], Alcaligenes sp. effectively enhanced the production of biosurfactant rather than
⁎
Corresponding author at: Department of Biotechnology, Faculty of Advanced Sciences and Technologies, University of Isfahan, Isfahan, P.O. Box: 8174673441, Iran.
E-mail address: d.biria@ast.ui.ac.ir (D. Biria).
https://doi.org/10.1016/j.jece.2018.05.057
Received 17 January 2018; Received in revised form 5 May 2018; Accepted 31 May 2018
2213-3437/ © 2018 Elsevier Ltd. All rights reserved.
N. Akbari, D. Biria Journal of Environmental Chemical Engineering 6 (2018) 4144–4150
inorganic nitrogen sources [20]. In another study, Li et al. improved the 2.2.2. Effects of the nitrogen source type on the produced biodemulsifier
demulsification ratio of a biodemulsifier produced by Bacillus moja- The influence of various nitrogen sources on the structure and ac-
vensis XH1 more than 35% through optimization of the production tivity of the produced biodemulsifier was studied. In this way, the
medium [10]. Secondly, the chemical structure of the produced bio- ammonium nitrate in the MMS medium was displaced by each of the
demulsifier can be changed by alteration of the culturing conditions. It examined nitrogen sources (i.e. soybean meal, potassium nitrate and
should be noted that even minor modifications in the chemical struc- ammonium sulfate) and the demulsification ratio of the produced bio-
ture of biosurfactants can significantly influence their activity. Mor- demulsifiers were measured. The nitrogen sources were selected based
ikawa et al. showed that chemical modification of cyclic lipopeptide on the complexity and solubility in water (nitrate and ammonium salts
biosurfactants can alter their activity drastically [21]. The dependency vs. soybean meal). It has been reported in the literature that the low
of structure to chemical composition of culturing media has been re- soluble nitrogen sources can stimulate the production of some bio-
ported for biodemulsifiers. For example, Huang et al. showed that the surfactants [23] while there are some reports that the nitrate has been
composition and activity of the produced biodemulsifier by Alcaligenes found as the most effective nitrogen source [5]. Chemical structure of
sp. S-XJ-1 was depended on the utilized carbon source in the medium the isolated biodemulsifier from each case was studied as well. Finally,
[22]. Therefore, the optimization of the cultivation conditions can be the nitrogen source with the most active biodemulsifier was selected for
considered as an effective approach to increase the biodemulsification the optimization experiments.
activity.
On this basis, the purpose of the present study is the isolation and 2.2.3. Effects of the carbon source type on the produced biodemulsifier
preliminary characterization of the biodemulsifier produced by To evaluate the influences of various carbon sources on the activity
Acinetobacter calcoaceticus to investigate the influence of various ni- of the produced biodemulsifier, several flasks of the MMS medium were
trogen sources on its structure and activity. Then, the demulsification supplemented with 4% v/v of carbon sources such as kerosene, bitter
activity of the produced biodemulsifier will be maximized through almond oil, glucose and liquid paraffin mixture. It is reported that the
optimization of the culturing conditions using Box-Benken response carbon source characteristics such as hydrophobicity and chemical
surface methodology (RSM). composition can be effective on the produced biodemulsifier by the
bacteria [5]. The studied carbon sources were selected from a wide
range of options such as glucose as a simple water soluble carbohydrate
2. Materials and methods to linear and cyclic compounds in the paraffinic mixture and bitter
almond oil. The demulsification activities of the obtained biodemulsi-
2.1. Materials fier solutions were measured.
In this work, Span 80 was purchased from Daejung Chemicals & 2.2.4. Effects of the salinity on the produced biodemulsifier
Metals Co. Ltd (S. Korea). Kerosene and normal paraffin were obtained Breaking the stable brine in oil emulsions in upstream of the pet-
from Esfahan Oil Refining Co. (Iran). Tween 80 was prepared from roleum industry is of the great importance. Therefore, a suitable bio-
Sigma–Aldrich. Analytical grades of the mineral salts such as demulsifier should have a high activity in higher salinities. To in-
MgSO4·7H2O, KH2PO, K2HPO4, NH4NO3, CaCl2·2H2O, FeSO4·7H2O, vestigate the effect of salinity on the activity of the biodemulsifier, NaCl
KNO3, (NH4)2SO4, NaCl and Ethylenediaminetetraacetic acid (disodium was added to the MMS culturing media to obtain salt concentrations
salt dihydrate ≥97.0%) (EDTA) were obtained from Merck. equal to 5, 10, 15 and 20% w/v. Kerosene was added to media at 4%
(v/v) as the carbon source and all of the cultivation criteria were the
same as described above. The corresponding blank tests with the same
2.2. Microorganism and the growth conditions salt concentrations were carried out to ensure the effectiveness of the
produced biodemulsifier. The reported data are the mean value of tri-
2.2.1. Bacterial cultivation and biodemulsifier production plicates.
Acinetobacter calcoaceticus (ATCC 23055) which was previously
proved to have the capability of biodemulsifier production was used in 2.2.5. Emulsion preparation and demulsification tests
this study [2]. It was initially cultured in 100 mL of a nutrient broth Water in oil (W/O) model emulsion was prepared according to the
medium which enriched by 3.0 g/L beef extract and 5.0 g/L peptone suggested method of Huang et al. with some modifications [24]. The
(pH = 7). After 17 h of growth, 5 mL of the obtained broth was added to oily phase was consisted of Span 80 (as the surfactant) in 80 mL of
100 mL erlenmeyers containing 50 mL of a modified mineral salts kerosene at a final concentration of 1.9% w/v. 120 mL of water with
(MMS) medium and 4% (v/v) kerosene as the carbon source. The 0.1% w/v Tween 80 was used as the aqueous phase. The aqueous phase
composition of MMS medium was MgSO4·7H2O 0.2 g/L, KH2PO 6 g/L, was slowly added to the oily phase at a rate of 2 mL/s as they were
K2HPO4 4 g/L, NH4NO3 4 g/L and 1 mL of a trace mineral solution at pH vigorously mixed by a homogenizer (T25 IKA, Germany) at 10,000 rpm
7. Trace mineral solution contained CaCl2·2H2O 1 g/L, FeSO4·7H2O 1 g/ for 5 min.
L and EDTA 1.4 g/L [10]. The flasks were incubated at 30 °C and The emulsion type was identified using a water soluble dye (Navy
180 rpm in a rotary shaker incubator for 24 h. Next, the remaining oily Blue) through microscopic observation. A small amount of Navy Blue
phase was removed from the system and bacterial cells and debris were was added to the emulsion and the resultant mixture was observed
separated by centrifugation at 12,000 rpm and 4 °C for 15 min. The under the microscope. The scattered globules (aqueous phase) was
obtained supernatant was used as the cell free biodemulsifier solution appeared blue while the continuous phase (oil) was colorless [12].
at the consequent experiments. Therefore, the prepared emulsion can be considered as water in oil
The dependence of the produce biodemulsifier to the bacterial cells emulsion.
was also investigated. To this end, the supernatant was separated In the demulsification tests, 2 mL of the produced biodemulsifier
carefully and the harvested cells were re-suspended in a phosphate solution was added to 18 mL of the prepared model emulsion in a 25 mL
buffer solution. Next, the demulsifying activities of the cell free bio- graduated test tube [25] and mixed by a vortex mixer for 1 min. Then, it
demulsifier solution and the suspended cells were determined. was left undisturbed in a water bath at 30 °C for 24 h. After this time,
The time course study of the biodemulsifier production by the three liquid phases (i.e. separated oily phase, separated aqueous phase
bacteria was performed within a 96 h period. At time intervals of 24 h, and the remaining emulsion phase) can be observed in the tube. The
dry weight of the bacterial cells, demulsifying activity and surface demulsification activity of the biodemulsifier can be calculated through
tension of the biodemulsifier samples were measured and reported. the following equation:
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The blank test was conducted with 2 mL of MMS medium instead of 1 45 10 5 93.150
the biodemulsifier solution, and the emulsion breaking after 24 h for 2 25 15 7 79.720
this test was less than 5% which indicated that the synthetic emulsion 3 35 10 7 85.300
4 35 10 7 85.300
model was very stable.
5 45 5 7 82.600
6 25 10 9 86.229
7 35 15 5 93.300
2.3. Characterization of the demulsifying agent 8 35 15 5 94.660
9 45 10 5 86.930
2.3.1. Surface tension measurement 10 45 10 9 89.740
11 35 15 9 88.300
The surface tension (ST) of the biodemulsifier solution was mea-
12 35 5 5 93.300
sured by a platinum ring tensiometer (K20 Easy Dyne, Kruss, Germany) 13 35 15 9 90.600
at ambient temperature according to the procedure described by 14 45 15 7 72.000
Bodour and Miller-Maier [26]. Each reported value is the average of 15 35 10 7 86.600
16 35 10 7 86.600
five replicated measurements.
17 25 5 7 52.074
18 25 15 7 76.000
19 35 10 7 89.041
2.3.2. Biodemulsifier isolation and identification of the chemical functional 20 35 10 7 80.820
groups 21 25 10 5 83.780
The isolation of produced biodemulsifier from the bacterial solution 22 35 5 5 90.540
23 45 15 7 74.600
was carried out according to the method described by Kim et al. [27]. 24 25 10 5 86.600
After cultivation for 24 h, cells were removed from the fermented broth 25 35 5 9 70.600
medium by centrifuge (12,000 rpm at 4 °C for 15 min). Then, the col- 26 35 5 9 70.000
lected supernatant acidified with 4N HCL solution to pH 2. The pre- 27 45 5 7 73.000
28 25 5 7 52.074
cipitated demulsifying agent was settled at 4 °C overnight and re-
29 25 10 9 86.229
covered by centrifuge (12,000 rpm at 4 °C for 20 min). The obtained 30 45 10 9 90.600
solids were dissolved in chloroform/methanol (2:1, v/v) to remove the
mineral impurities. Finally, the organic solvents were separated in a
rotary evaporator to obtain a dry biodemulsifier powder. 3. Result and discussion
To investigate the effect of various nitrogen sources on the produced
biodemulsifier, the chemical structure of the isolated dried biode- 3.1. Biodemulsifier production
mulsifiers was preliminarily identified by Fourier transform infrared
spectrometer (FT-IR, JASCO 6300, Japan). The contributing functional Fig. 1 shows the time course of the produced biodemulsifier activity
groups in their structures were determined by the resultant spectra. by Acinetobacter calcoaceticus in 96 h. As can be seen, the maximum
demulsification ratio (68.67 ± 0.325%) and dry weight of the pro-
duced cells (1.384 ± 0.8 g) were achieved after 24 h of cultivation.
2.3.3. Optimization of biodemulsifier activity Moreover, surface tension of the demulsifier solution reduced to
Response surface methodology (RSM) is a statistical technique of 38.6 ± 0.6 mN/m after the first day and stayed constant. This in-
design of experiments to analyze and optimize the effects of the im- dicated that the biodemulsifier is a primary metabolite that produced in
portant independent variables on the system response [28,29]. In this the exponential growth phase of the bacteria.
work, the optimum conditions for the maximum activity of the pro- Generally, the surface activity of the biological demulsifiers can be
duced biodemulsifier by Acinetobacter calcoaceticus were determined related to the cell surface molecules or derived from the production of
through Box-Behnken response surface methodology. In Box-Behnken extra cellular metabolites. In this work, the origin of demulsifying ac-
method, each factor contains three equally spaced level values and a tivity of the system was determined by measuring the demulsification
quadratic model will be estimated to describe the obtained results. Box ratio for both the bacterial cells suspension and the cell free solution.
Behnken design is more efficient than the other response surface The results have been illustrated in Fig. 2. It was revealed that the cell
methods (e.g. Central Composite Design) at the same accuracy level suspension demulsifying activity (35%) was much lower than the ac-
because it requires less experimental runs [30]. tivity of the cell-free solution which showed a demulsifying ratio equal
Among the various parameters affecting the activity of the produced to 67.5 ± 1.1%. These results confirmed that the demulsification ac-
biodemulsifier, it was found that the temperature, pH and C/N ratio are tivity of the bacteria is mostly related to their extracellular metabolites.
the most important parameters. The levels of the selected variables This is an advantageous feature that facilitates the isolation of the
were designed in such a way that a wide range of variation could be produced demulsifier and reduces the cost of production.
covered. In fact, Acinetobacter calcoaceticus is a mesophilic bacterium
which can grow in moderate temperatures of the selected range. C/N
ratio from 5 to 15 covers a wide domain from high to low nitrogen 3.2. Chemical structure of the produced biodemulsifiers
source concentrations and pH from 5 to 9 includes the tolerable con-
ditions for the bacterial growth. The parameters and their levels in form The influence of various nitrogen sources (ammonium nitrate as a
of the designed experiments have been shown in Table 1. soluble source and soybean meal as an insoluble source) on the struc-
The demulsification ratios of the obtained biodemulsifier solutions ture of the produced biodemulsifiers was investigated and the obtained
were calculated and considered as the response. A mathematical model FT-IR spectra of the isolated biodemulsifiers have been shown in Fig. 3.
was fitted to the results and analysis of variance (ANOVA) was utilized The presence of peaks such as 3429 cm−1 for OH and NH, 1538 cm−1
to study the significance of the experimental factors as well as the ob- for NH, 1656 cm−1 for amide stretched CO, 1735 cm−1 for CO lactone
tained model on a basis of a 0.95 confidence level. ring, 1105 cm−1 for CN, 1015 cm−1 for esteric CO, 1450 cm−1,
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Fig. 1. Time-course profiles of bacterial growth (left), surface activity and demulsification ratio of the produced biodemulsifier (right).
Fig. 3. FTIR spectra of the demulsifier produced by Acinetobacter calcoaceticuson various nitrogen sources.
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Table 2 Fig. 7a. As can be seen, the lowest activity of the biodemulsifier was
Analysis of variance (ANOVA) for the obtained response surface quadratic observed in neutral pH values. This can be explained by the fact that the
model. ionization of the polar functional groups in the biodemulsifier molecule
Source DF Adj SS Adj MS F P will take place at either low or high pH values and the ionized molecule
has a much stronger interaction with the emulsion structure. On the
Regression 9 1282.62 142.514 16.32 0.000 other hand, the increase of the medium temperature enhanced the
Linear 3 573.60 191.198 21.90 0.000
demulsifying activity and the maximum activity was occurred at higher
A 1 275.52 275.521 31.55 0.000
B 1 335.97 335.972 38.47 0.000 temperatures. In fact, higher temperatures seem to be beneficial to
C 1 336.92 336.919 38.58 0.000 production of higher amounts of biodemulsifier. However, when tem-
Square 3 840.78 280.260 32.09 0.000 perature passed the limit of 37 °C, the demulsifying activity decreased
A*A 1 410.07 410.066 46.96 0.000
because Acinetobacter calcoaceticus is a mesophilic species and the
B*B 1 218.86 218.862 25.06 0.000
C*C 1 278.91 278.911 31.94 0.000
bacterial cell growth at higher temperatures would be suppressed.
Interaction 3 445.06 148.354 16.99 0.000 The interactions between C/N ratio and temperature have been
A*C 1 99.08 99.084 11.35 0.004 shown in Fig. 7b. Clearly, higher demulsification activities have been
A*B 1 268.79 268.787 30.78 0.000 observed at high C/N ratios. This is in agreement with previous re-
C*B 1 146.03 146.034 16.72 0.001
search that reported biosurfactants with higher activities would be
Residual Error 16 139.72 8.732
Lack-of-Fit 1 18.06 18.057 2.23 0.156 produced at a low nitrogen source concentration or using a nitrogen
source with limited water solubility [23]. Apparently, rising the tem-
perature can fix the low activity of the biodemulsifier at low C/N ratios
as 35 °C for temperature, 10 for C/N ratio and 5 for pH to produce the to some extent. Therefore, the high demulsification activity at the low
biodemulsifier with the highest efficiency (97%). These conditions were C/N ratios was only attainable at high temperatures.
examined experimentally and a demulsification ratio equal to 95% was The joint effects of C/N ratio and pH have been shown in Fig. 7c. At
obtained which is in a good agreement with the optimum prediction of higher C/N ratios, both the acidic and alkaline pH values were favor-
the model. able to the biodemulsifier activity while the activity at the neutral pH
The interactive effects of the important factors were illustrated values reached to the minimum. At lower C/N ratios, the biodemulsifier
through the response surface plots (Fig. 7). The interactive effects of activity was higher at more acidic pH values. In fact, the lipopoly-
temperature and pH on demulsifying activity have been shown in saccharide demulsifier produced by Acinetobacter calcoaceticus contains
Fig. 7. The surface plots for interactive effects: (A) Temperature and pH, (B) Temperature and C/N ration and (C) pH and C/N ratio.
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