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Morcillo 2001
Morcillo 2001
TABLE 1
Corrosion Products Identified on the Copper Specimens Exposed in Atmospheres of MICAT Project
Oxides
Cuprite Cu2O Cubic Cu
Carbonates
Azurite Cu3(CO3)2(OH)2 Monoclinic Az
Sulfates
Copper (II) sulfate CuSO4·H2O Monoclinic Sc
Antlerite Cu3(SO4)(OH)4 Orthogonal An
Brochantite Cu4(SO4)(OH)6 Monoclinic Br
Langite Cu4(SO4)(OH)6·2H2O Orthogonal La
Posnjakite Cu4(SO4)(OH)6·2H2O Monoclinic Po
Chlorides
Tolbachite CuCl2 Monoclinic To
Copper (II) chloride CuCl(OH) Monoclinic Cc
Atacamite Cu2Cl(OH)3 Orthogonal At
Paratacamite Cu2Cl(OH)3 Trigonal Pa
Sulfides
Chalcocite Cu2S Monoclinic Ca
Covellite CuS Hexagonal Co
by ISO 9223.14 The values shown for environmental mens were not sufficient to change the general color-
factors, time of wetness (TOW) and pollutant deposi- ing of the specimen. Even in atmospheres where
tion rates, are average values for the first 3 years of chloride concentrations were very low, atacamite
atmospheric exposure. (Cu2Cl[OH]3) formations could also be observed in
Tables 2 through 10 also display the copper cor- some sites (Belem and V.Martelli test sites).
rosion rates recorded for the first year of exposure Marine Atmospheres (Tables 3 through 10) —
and after the 4-year duration of the research, the Atacamite is the corrosion product most commonly
former being the average of the three 1-year exposure found in marine atmospheres. In some cases,
values. Where corrosion data for 4 years of exposure paratacamite (Cu2Cl[OH]3), an isomorphic compound
was not available, the data corresponding to 3 years of atacamite, is also found. Both products present a
is shown in order to give a certain indication of the blue-greenish coloring, characteristic of the copper
evolution of the corrosion rate with exposure time. patinas formed in marine atmospheres.
The tables also display the corrosivity categories of It is also common to find brochantite and
the atmospheres defined by ISO 922314 on the basis posnjakite, even when the atmosphere presents low
of corrosion data obtained in the first year of atmo- SO2 deposition rates (Tables 3 through 5), because of
spheric exposure. the easy retention of background atmospheric pollu-
The final columns of Tables 2 through 10 show tion in the copper corrosion product layers. These
information about the corrosion products (Table 1) two basic sulfates can be the only corrosion products
identified on the specimens withdrawn after the dif- detected when the marine atmosphere presents low
ferent exposure times and the soluble salt contents salinity values (test sites in the upper part of Tables
(chlorides and sulfates) of the corrosion products 3 and 7).
formed during the first year of exposure.
Coloring of the Patinas
Nature of Corrosion Products The color of copper and copper alloys exposed
Rural Atmospheres (Table 2) — Columns 9 outdoors is known to change very quickly. These col-
through 11 of Table 2 suggest that cuprite (Cu2O) is orings are the result of not only the corrosion prod-
the most common corrosion product found on all the ucts formed but also the deposition of atmospheric
specimens. Cuprite is responsible for the dark red particulate material on the surface of the specimens.
color initially formed. The formation of brochantite Rural Atmospheres — In rural atmospheres, the
(Cu4SO4[OH]6) and its isomorphic form posnjakite corrosion products darken with time, changing from
(Cu4SO4[OH]6·2H2O) was also fairly frequent. These salmon-pink to brown and then black, or nearly so.
insoluble sulfates are the principal components of After 3 years of exposure, practically all the speci-
copper patinas that present a greenish color, but in mens already have dark surfaces, the downward side
this case the concentrations existing on the speci- being always lighter in color than the upward side.
TABLE 2
SoPo MICAT Test Site Characteristics
Deposition Rate Corrosion Rate Corrosion Products Soluble Salts
In (mg/m2 per day) (µm/y) Corrosivity (Table 1) (mg/m2)
Figure 1 Test Site Cl– SO2 TOW14,(A) 1st Year 4 Years Category14,(B) 1 Year 2 Years 3 Years Cl– SO42–
6 La Plata (C)
6.9 τ4 1.57 1.22 C4 Cu (D) (D)
219 381
17 P.Afonso (C) (C)
τ3 1.86 (D)
C4 (D) (D) (D) (D) (D)
Figure 2 shows, for some test sites, the regions —The blue-turquoise coloring shown by corro-
for which the calculated coordinates were plotted. As sion products formed in Antarctic atmospheres,
can be seen, after the first year of exposure the chro- resulting from the presence of only basic chlorides
matic values recorded have moved very far away from (atacamite) in the corrosion product layers, occurs
the initial color of copper, but with time (2 years and in the atmospheres of Marsh, Artigas, and Jubany,
3 years) the spread of results hardly varies. where SO2 levels must be extraordinarily low.
Marine Atmospheres — In marine atmospheres, —The presence of greenish tones, as exposure
greenish spots, corresponding basically to copper time increases, occurs in mixed atmospheres where
chlorides, can be observed on copper surfaces after there is a preponderance of the chloride ion deposi-
1 year of exposure, increasing in intensity with time tion rate.
and atmospheric salinity. This occurs mainly on the —The dark brown, almost black tones, as expo-
upward side of the specimens where chloride depos- sure time increases, occur in mixed atmospheres
its are greater. Under these greenish spots, the cop- where there is a preponderance of the SO2 deposition
per surface has a coloring that changes from red to rate.
brown and then to black. This coloring is principally Figure 3 shows the variation with exposure time
a function of the pollutant quantities and dust par- of the chromaticity coordinates of copper surfaces
ticles, and consequently the downward side is gener- weathered in some marine atmospheres. As can be
ally lighter in color. seen, after the first year of exposure, the chromatic
In the Río de Janeiro atmosphere (Table 8), values recorded diverge from the initial color of new
where a high concentration of hydrogen sulfide (H2S) copper, but, as exposure time increases (2 years and
was found, the surface became black after the sec- 3 years of exposure), this spread of results does not
ond year of exposure and remained black for the increase significantly.
subsequent years as a result of the presence of cop-
per sulfides (chalcocite). DISCUSSION
In summary, the coloring presented by patinas
formed on copper in marine atmospheres can be said First, it is interesting to note the state of copper
to be characterized by the following: surfaces at the start of their atmospheric exposure,
TABLE 3
S1P0 MICAT Test Site Characteristics
Deposition Rate Corrosion Rate
In (mg/m2 per day) (µm/y) Corrosivity
Figure 1 Test Site Cl– SO2 TOW14,(A) 1st Year 4 Years Category14, (B)
as well as some general considerations of the atmo- Atmospheric corrosion of copper obeys an elec-
spheric corrosion of this metal. trochemical mechanism by which the metal dissolves
At room temperature, copper in contact with anodically, forming cuprous or cupric ions. Oxygen
clean air becomes instantaneously coated by a thin, diffused through the aqueous film that wets the
invisible film of cuprous oxide (cuprite) through a metal acts as cathodic reagent. As a consequence of
direct oxidation mechanism.2 This natural cuprite these reactions, oxides and hydroxides are formed
film, of ≈1.6 nm thickness, grows with exposure time on the metallic surface. Cu+ and Cu2+ ions can also
following a parabolic law or an oxidation kinetics interact with other atmospheric species (CO2, Cl–,
of a greater order,22 becoming more compact and SO42–, etc.) to form carbonates, chlorides, sulfates,
impeding the diffusion of Cu+ ions through it. Subse- sulfides, etc.23
quently, the oxidation rate decreases with time, prac- Natural patinas present a porous structure and
tically stopping at 50 Å (5 nm). adhere strongly to copper, particularly in the case
Before their atmospheric exposure, copper sur- of cuprite films. Graedel23 and Muller and McCrory-
faces present a salmon-pink coloring. X-ray photo- Joy24 suggest that polar organic species anchor the
electron spectroscopy (XPS) analysis of a copper patina to the copper surface. This porous structure
surface prior to atmospheric exposure (Figure 4) facilitates the growth of the corrosion products
shows that the initial patina consists mainly of cuprite. layers.
TABLE 4
S2P0 MICAT Test Site Characteristics
TABLE 5
S3P0 MICAT Test Site Characteristics
In Deposition Rate (mg/m2 per day) Corrosion Rate (µm/y) Corrosivity
Figure 1 Test Site Cl– SO2 TOW14,(A) 1st Year 4 Years Category14,(B)
TABLE 6
Antarctic MICAT Test Site Characteristics
In Deposition Rate (mg/m2 per day) Corrosion Rate (µm/y) Corrosivity
Figure 1 Test Site Cl– SO2 TOW14,(A) 1st Year 4 Years Category14,(B)
TABLE 7
S1P1 MICAT Test Site Characteristics
discontinuous formation of cuprite configures open The coloring of the patinas in these types of
structures of low compactness. This rugged topogra- atmospheres tends toward darker brown-red shades,
phy makes the leaching of soluble salts difficult, im- which become even darker as exposure time in-
peding the washing effect of rain water.19 After longer creases. This darkening is attributable not only to
exposure times, the density of globular particles on the formation of corrosion products but also in a
the copper surface increases and the corrosion prod- large part to the deposition of particles sedimented
uct layers become more compact, but with very low from the atmosphere, which are trapped on the rug-
internal cohesion, so that corrosion films formed are ged cuprite surface, and possibly to the photoelectro-
of low compactness and great fragility. chemical behavior of cuprite.
TABLE 8
S1P2 MICAT Test Site Characteristics
In Deposition Rate (mg/m2 per day) Corrosion Rate (µm/y) Corrosivity
Figure 1 Test Site Cl– SO2 TOW14,(A) 1st Year 4 Years Category14,(B)
TABLE 9
S2P1 MICAT Test Site Characteristics
In Deposition Rate (mg/m2 per day) Corrosion Rate (µm/y) Corrosivity
Figure 1 Test Site Cl– SO2 TOW14,(A) 1st Year 4 Years Category14,(B)
As mentioned above, the notable variability of During the first year of exposure, cuprite is the
1-year copper corrosion in these types of atmo- only corrosion product formed in practically all the
spheres, with very low Cl– or SO2 pollution, could be rural atmospheres that is in the form of a porous film
a result of the climatic characteristics of the different which does not completely cover the copper surface
atmospheres. To consider this question, an analysis and therefore presents a scant protective power. As
was made of the annual average temperatures (T) time passes, the porous and open structure of cuprite
and relative humidities (RH) recorded at the test enables the accumulation of soluble salts (mainly
sites. To this end, Figures 6 and 7 display the varia- chlorides and sulfates) among the corrosion prod-
tion of first-year corrosion rates with the average ucts, with the formation and precipitation of basic
annual T and RH values. The figures seem to suggest salts. Nevertheless, there is insufficient time to com-
that low T and low RH tend to promote low copper pletely pack the initial open structure of the cuprite
corrosion rates, while high RH and high T (provided film, and thus, its protective capacity increases only
there is sufficient TOW of the metallic surface) slightly. Examination of the evolution of corrosion
tend to intensify copper corrosion in these types rates in these types of atmospheres (columns 6 and 7
of atmospheres. This is in agreement with the obser- in Table 2) confirms this observation.
vations of Kucera and Mattsson, who note that
low temperatures and dryness of the atmosphere Marine Atmospheres
considerably delay the time of formation of patinas The discussion corresponding to copper corro-
on copper.25 sion in this type of atmosphere is divided into two
TABLE 10
S2P2 MICAT Test Site Characteristics
In Deposition Rate (mg/m2 per day) Corrosion Rate (µm/y) Corrosivity
Figure 1 Test Site Cl– SO2 TOW14,(A) 1st Year 4 Years Category14,(B)
major blocks, separately considering pure marine at- a certain chloride content (Melo, El Pardo, Caratinga,
mospheres (≤10 mg SO2/m2 per day) and mixed ma- Pego, Labastida, Sabanilla, and Matanzas).
rine atmospheres, which also present SO2 pollution. —Coastal marine atmospheres have salinities of
Pure Marine Atmospheres — In these types of at- >20 mg Cl–/m2 per day and correspond to test sites
mospheres, characterized by the presence of only located closer to the shoreline (Barcelona,V, Acapulco,
chloride pollution, four groups can be differentiated. San Cristóbal, Coro, Punto Fijo, Puntarenas, Salinas,
The first three are distinguished according to their and Camet).
atmospheric salinity level, from lesser to greater S1P0, In inland marine atmospheres, the species
S2P0, and S3P0, in accordance with ISO 9223;14 and formed as corrosion products are basic sulfates—
the fourth group is reserved for Antarctic atmospheres, posnjakite, brochantite, and langite
in view of their singular climatic characteristics. (Cu4SO4[OH]6·2H2O)—as well as cuprite, as in the
Group S1P0, in which atmospheric salinity re- rural atmospheres, while the predominant species in
mains <60 mg Cl–/m2 per day, comprises 15 test the latter is atacamite (copper-basic chloride), which
sites. Table 3 orders them on the basis of increasing may coexist with copper-basic sulfates.
atmospheric salinity. Observation of the table shows The corrosion rate for the first year of exposure
the existence of two classes of atmospheres: in inland marine atmospheres is similar to that noted
—Inland marine atmospheres are those whose for rural atmospheres (i.e., <2 µm/y), while copper
atmospheric salinity remains below a threshold attack slightly increases in the coastal marine atmo-
value, ~20 mg Cl–/m2 per day, and which geographi- spheres with corrosion rates generally between
cally cannot be catalogued as marine because of their 2 µm/y and 3 µm/y. In both types of atmospheres,
long distance from the sea, even though they present the soluble salt contents (chlorides and sulfates) re-
(a)
FIGURE 6. First-year copper corrosion rate vs air temperature in FIGURE 7. First-year copper corrosion rate vs air relative humidity
rural (S0P0) atmospheres. in rural (S0P0) atmospheres.
with corrosion products. During the first year of while the S1P1 coastal marine atmospheres present a
exposure, a large percentage of the copper surface somewhat higher copper corrosivity (1.5 µm/y to
already becomes covered with atacamite. 2.0 µm/y). In both types of atmospheres, the first
In principle, it seems surprising to find a rela- species to form as corrosion products are basic chlo-
tively low copper corrosion rate (≈2 µm/y) in these rides rather than basic sulfates. With exposure time,
atmospheres, in comparison with other atmospheres both species (basic chlorides and sulfates) coexist,
of similar atmospheric salinity. However, considering helping to more rapidly close the initially open struc-
that electrochemical activity on the copper surface is ture of the corrosion product layers, and low decay
impeded (or at least reduced) by the formation of ice ratios (close to 0.5) are found.
during a considerable part of the exposure time, the In the case of S1P2 atmospheres (Table 8), with a
lower corrosivity of these atmospheres for copper low chloride content but considerable SO2 pollution,
could be justified. the copper corrosion rate increases notably (1 µm/y
Mixed Marine Atmospheres — These are marine to 7 µm/y). The presence of both pollutants (Cl– and
atmospheres that present both chloride and SO2 pol- SO2) leads to the abundant formation of basic salts,
lution. They are presented in Tables 7 through 10 in both sulfates (brochantite) and chlorides (atacamite),
order of lesser to greater copper corrosivity. which noticeably compact the corrosion product
In the case of S1P1 atmospheres, with a low con- layers (decay ratios close to 0.6).
centration of both pollutants (Table 7), most are situ- Within this group of atmospheres, special men-
ated in the lower zone of atmospheric salinity, tion is made of the Río de Janeiro test site, which, in
catalogued previously as inland marine atmospheres addition to SO2 pollution, presents non-negligible
because of their distance from the sea. Only the concentrations of H2S because of its proximity to a
Peruvian test sites of San Borja and V.Salvador swamp area. As is known, this compound promotes
(S > 20 mg Cl–/m2 per day) can be described as significant copper attack, and thus it is not surpris-
coastal marine atmospheres. ing that copper in this atmosphere shows a corrosion
The S1P1 inland marine atmospheres present rate of 7 µm/y in the first year of exposure. The col-
a copper corrosivity in the interval 0.7 µm/y to oring of the patina also reflects the presence of the
1.4 µm/y, similar to the equivalent atmospheres sulfide ion (S2–), acquiring blackish tones after the
polluted only by chlorides (S1P0) or sulfates (S0P1), second year of exposure as a result of the black color
(a)
(a) (b)
(c) (d)
FIGURE 10. SEM/EDS results obtained on copper after 1 year of exposure in the Río de Janeiro S1P2 atmosphere:
(a) surface view, (b) EDS spectrum corresponding to (a), (c) cross-sectional view, and (d) x-ray mapping for S corresponding
to (c).
ACKNOWLEDGMENTS
The authors acknowledge their colleagues in the
MICAT Working Group, namely L. Uller (Brazil), A.
Valencia (Colombia), J.F. Alvarez (Costa Rica), A.
Cabezas (Cuba), G. Joseph (Chile), J. Peña (Ecuador),
J. Uruchurtu (Mexico), A. Bosquez (Panama), G. Salas
(Peru), M. Ferreira (Portugal), S. Rivero (Uruguay),
and M.R. Prato and O.T. de Rincón (Venezuela). They
also wish to thank the CYTED Programme, CSIC
(Spain), and JNICT (Portugal) for financial support.
REFERENCES