Professional Documents
Culture Documents
All control and protection system including relays to be used in TNB electrical power generation,
transmission and distribution systems shall satisfy all the statements and requirements in this
Specification.
All TNB primary equipment shall be protected against damages from any type of faults.
All main protection, back-up protection and main control equipment shall be successfully undergo
and pass product acceptance testing processes and listed in the latest TNB Accepted Relay List.
All critical component related to protection system other than mention above such as tripping relay,
auxiliary tripping relay, fascia annunciator, test plug, trip link and terminal block shall undergo
product evaluation for compliance to TNB specification and shall be listed in TNB Prefer List.
Tenderer shall supply the critical component as mention above based on the Latest TNB Prefer List
prevailing at the time of contract award, and type or model of critical component to be supply shall
be declared during engineering review.
All control and protection panel and the interfacing panel such as marshalling kiosk, Local Control Panel,
Remote Tap Changer Control Panel etc. shall satisfy all the statements and requirements in this
Specification.
Existing relays which are still available but not listed in the TNB Accepted Relay may be used for
matching purpose or temporary replacement of the existing installed relay of the same type and
model.
Control monitoring provides comprehensive and accurate information for the benefits of substation
operation and operational analysis.
All substation parameters critical to the operation of the substation shall be monitored. All alarms and
device statuses shall use the standard TNB terminology for all substations through the system.
Control and protection system including relays shall undergo Design Verification (DV) and Factory
Acceptance Test (FAT). The DV shall be carried out by the contractor internally and the employer
shall be invited to check and validate the DV report against the equipment readiness prior to FAT.
The DV activities that require the employer representatives shall be performed only on GIS Local
Control Panel, Main Relay (including relay internal logic, terminal configuration and installation
drawing if applicable), Control and Protection Panel, and Remote Tap Changer Control Panel.
The minimum electrical technological conformance, mechanical and hardware tests and the
corresponding standards for numerical IEDs are as follows:
IEC 60255-21-2
International standard other than above shall be used only with clear evidence that it is a new
standard superseding the existing standard or it has the same test procedure with the same or
higher test requirements. All tests shall be performed by any independent test laboratory with
ISO/IEC 17025 certification or equivalent.
Control and relay equipment shall be mounted on panels and cubicles as specified and shall be installed
in the substation buildings.
Control panels shall incorporate all necessary control and indication facilities for the operation of the
plant and equipment at the associated substation. In addition, the plant may be remotely controlled and
supervised from Network Control Centre and the transducers (for RTU substations) for this purpose shall
be installed at the corresponding control panels.
The system control and communications equipment including all necessary DC and power frequency
equipment connections including auxiliary switches, relays and changeover switches shall be provided
under this Contract. The Contractor shall be responsible under this Contract for the provision of interface
cubicles complete with terminal blocks with isolatable sliding link facilities and shorting links where
required for connection to interposing relays and transducers supplied under this Contract.
The scope of work for interfacing includes cabling works and interfacing cables between equipment
supplied under this contract and supplied by others including to existing equipment such as BCU, SCS,
Control Panel, AC Source, DC Source, Marshalling Kiosk, existing busbar protection and others, to
complete.
All circuits provided under this Contract whether or not they are subject to the system control
requirements at the present time, shall be designed and constructed so that the standard facilities
specified can be readily provided as required in the future.
Unless specified in the contract, the arrangement of control panel shall follow the actual switchgear
orientation accordance to the switchyard. Dummy bus section panel which indicate the status of the bus
section switchgear shall be provided to adjacent of the new extension bay control panel if the extension
control panel not able to be arranged or located on the actual bay in the switchyard.
Panels provided as extensions or for erections in the same room as existing panels shall be of similar
design and appearance to those existing including size and color of panel. Equipment, meters, etc.,
mounted on such panels shall likewise be of style and scaling similar to the existing equipment.
Characteristics of relays, control scheme such as voltage selection, synchronizing scheme, and busbar
protection scheme etc., and all connections of equipment to be associated with existing equipment shall
be such that they are fully compatible with and can operate satisfactorily in conjunction with the existing
equipment.
ITEMS REQUIREMENT
Each relay panel shall form not less than 800mm (Width) x 800mm
a) CONSTRUCTION (Depth) x 2275mm (Height) enclosure and shall be associated with one
circuit of main equipment. For control panel, 33/11 kV of control & relay
panel width with 700 mm is acceptable.
Sharing of panel between bay equipment shall not be practiced. For 33
kV below, a maximum of 2 bays in a panel may be allowed, but with
clear demarcation.
Panels/Cubicles shall be constructed of sheet steel not less than 2 mm
thickness, with 3 mm thickness for front mounted surface and shall
preferably be of folded construction.
All indoor located panels shall comply with enclosure of at least IP41 in
accordance to IEC 60529.
The stiffness of panels/cubicles shall be such as to prevent maloperation
of relay or other apparatus by impact.
All protection panels and Local Control Panel for GIS shall be provided
with transparent polycarbonate front cover door with locking facility.
Close fitting lockable and lift-off steel doors shall be provided and
hinged in such a manner that they may be opened through at least
120o to 150o. The panel doors shall be effectively earthed.
Panels shall be suitable for floor mounting and shall provide for bottom
entry of power and multicore cables via vermin proof plates.
Each panel/cubicle shall be well-ventilated top and bottom rear door
through the vermin proof louvres fitted with brass gauze screens or other
approved non corrosive and non-flammable material.
Relay panel and outdoor cubicle (marshalling kiosk) shall be provided with
single phase 13A-240V AC supply complete with socket and protection.
The interior of each cubicle shall be finished with a matte white surface
b) COLOR The exterior finish and colour of all cubicles shall be of light aircraft gray,
No. 627 of BS 381C.
Panels provided as extensions or for erection in the same room as
existing panels shall have similar exterior finish, colour and appearance
to those existing.
All control & protection panel and SCS Control panels shall be accessible
c) MOUNTING from front and rear.
No relay and their auxiliary equipment whatsoever shall be mounted on
rear access doors.
All protection relays shall be flush mounted on a removable plate.
All protective device and major control equipment shall be labelled
d) IDENTIFICATION accordance to ANSI based device code and BS 3939-Guiding Principal.
LABEL All panels shall be provided with adequate identification labels
designating the circuit name of the particular panels on the top front
and rear.
The panel identification label shall be placed on the lower side of the
front and rear panel.
The label identifications shall be visible with access doors either open or
closed.
The device flags and lighting indication on the protective relay shall be
clearly labelled with proper permanent labelling.
All relays that provide visual indication or HMI relay shall be located not
h) ARRANGEMENT higher than 1800mm from the bottom of the panel.
Equipment, relays and terminals shall be readily accessible and shall
require a minimum disturbance of any associated and adjacent
equipment for access.
The arrangement of panel wiring and multi-core cable terminal boards
shall be in accordance with the relevant Clause of this Specification.
The test block facilities shall be provided at the front face of the relay
i) TEST BLOCK panels. These facilities shall be dedicated for their specific protection
FACILITIES relays and shall not be shared.
The test block shall be clearly labelled on the panels as well as in the
wiring circuit diagrams.
Detail technical requirement shall be in accordance with the relevant
Clause of this Specification
The terminal and test block facilities shall conform to the requirements categorized in Table 3. These
requirements are only applicable for relay and control panels including the interfacing panel such as
marshaling kiosk, Local Control Panel, Remote Tap Changer Panel and etc.
All the protection and control scheme that will initiate trip command to circuit breaker shall be
designed such that any maintenance of the protective relays and instrumentation can be safely
carried out on the live primary equipment without affecting any other protection relays or scheme
that are in service.
Separate and dedicated test facilities shall be provided for each current and voltage transformer
secondary circuits so as to give access for testing of protection relays and associated circuits. Device
test block shall be provided for each IED or protective relay for maintenance purposes. When the device
test plug is inserted inside the device test block, the following sequences shall be performed:
• Automatic isolation from device tripping or opening command such as trip circuit to every each
trip coils, initiation of lock-out relay, initiation to start CB Failure and Block Auto Reclose
• Automatic current transformer CT shorting or bypass the IED/relay where applicable (external
CT wiring shorting at the test plug shall not permitted).
• Automatic voltage transformer VT opening
• DC supply remain connected
General requirement for test block for each IED or protective relay shall be:
i. The relay test blocks for the current transformer shall be arranged that the secondary
connection of the current transformer shall be automatically shorted or bypass the relay and
the voltage transformer open-circuited before the link to the protection is isolated.
ii. The alarm circuit shall not be disturbed or isolate while the relay test facility is in use.
All the test block for main and backup protection relay which shall be preferably place at left
side of the relay. If the test block not able to be locate at the left the relay due to space
constraint, the test block shall be place at the nearest as possible with the relay and shall be
clearly label.
iii. All the test blog and the test plug shall be undergo evaluation and validation by TNB to
ensure the conformance with TNB specification and to be listed in TNB Prefer List. The OEM
or Supplier shall provide method of testing and to perform the testing subject to TNB review.
Preferably the OEM for the test blog and test plug shall be from main relay OEM.
If the isolation trip link not able to mount in front of the relay panel due to space constraint, the isolation
trip link can be install inside panel with clearly label. The trip isolating terminal block shall be grouping
individually according to protective relay and shall be clearly label and mounting collectively on a
standard assembly rail.
Separate and dedicated isolating link shall also be provided for every each affected circuit or bay for
load shedding scheme. The load shedding isolating trip link shall be mounted and clearly label at the
panel where the Load Shedding relay or scheme is located.
All Trip Isolation Link shall be undergo evaluation and validation by TNB to ensure the conformance
with TNB specification and to be listed in TNB Prefer list.
Each control or relay panel shall be provided with copper earth bar of not less than 150 mm2
cross-section and arranged so that the bars of adjacent panels can be joined together to form a
common bus.
The common earthing busbar of control and relay panels shall be connected to the main station earthing
system via a copper earthing connection of not less than 150 mm2. Each current transformer circuit shall
be earthed at one point through a removable link in the marshalling kiosk.
EQUIPMENT REQUIREMENT
ITEMS REQUIREMENT
ITEMS REQUIREMENT
All Master trip relay or auxiliary tripping relay shall comply to class RT-IV IEC61810-1. Tripping relay
for application as lock-out or master trip relay (-F86E) shall be provided with suitable rated heavy
duty contacts to direct pick-up the tripping coil and to lock-out the circuit breaker. Tripping relay for
Master Trip lock-out relay application shall be flash mounted and provide with flag or led indication
that can only be reset electrically from single command.
All master trip or lock-out relays shall have sufficient number of normally open contact (NO) and
normally close contact (NC) for the tripping coil, interlocking requirement, CB counter and indication.
The rated nominal voltage of Master Trip relay and auxiliary tripping relay shall be 110 V or 125 V
DC. The minimum and maximum pick-up voltage for the Master Trip relay and auxiliary tripping relay
shall be suitable for continuous operation on D.C system in the range of 80% - 115% of rated
voltage 110/125 V DC system (88 V – 125 V or 112V - 138 V). The Master Trip relay and auxiliary
relays shall be stable and not be affected by a slow decay, surges, dips, ripples, spikes and chattering
of the DC supply. The operating time for tripping relay or lock-out relay shall be less than 10 ms.
Where and if require tripping relay latch type or non-latch type that require to direct pick-up the
tripping coil shall have flag indication or led light to indicate the operation and only can reset by
manually or electrically.
The Master Trip relay or auxiliary tripping relay shall not be sensitive to the capacitive effects. All the
new tripping relay shall performed capacitance discharge test by using capacitance not less than
10µF to ensure the relay remain stable in the event of an earth fault causing the energy stored in the
capacitance between cable and earth to be dissipated in the relay operating coil. OEM or supplier can
propose equivalent test as above conformance with any international standard subject to TNB
approval.
All the Master trip and auxiliary tripping relay shall be undergo evaluation and validation by TNB to
ensure the conformance with TNB specification and to be listed in TNB prefer list. The OEM or
Supplier shall provide method of testing accordance to IEC61810-7 and to perform the testing
subject to TNB review. Preferably the OEM for the Master trip and auxiliary tripping relay shall be
from main relay OEM.
All major intelligent electronic devices (IEDs) and substation secondary system components including
protection relays and control devices shall successfully undergo and pass product acceptance testing
before being accepted for use, commissioning or put in service in any TNB substation in accordance
with the standard TNB guidelines, procedures and technical specifications.
The IEDs Original Equipment Manufacturer (OEM) shall provide up to 10 year product warranty from
date of supply on all aspects relating to product components, manufacture and delivery. The IED
shall be manufactured by the OEM in compliance to quality management systems certified to the
latest ISO 9001 standards and quality control practices. The relay OEM shall also provide device parts
support and availability for at least 10 years from device phase out date. Lifetime warranty shall be
provided against IED design defect. The warranty shall include all cost associated with product failure
investigation and reporting including shipment to and from Product OEM product center.
Preferably, intelligent electronic devices (IEDs) of microprocessor or computer based type such as
numerical protection relays, control devices, recorders, telecommunication equipment, etc. shall be
used in TNB transmission system.
However, as an exception, electromechanical or static relays for the following applications may be
used;
Relay using high impedance principle such as high impedance busbar protection & restricted
earth fault (REF)
Pilot Wire protection
Arc protection
Circuit breaker failure relay
Protective relays or IEDs for transmission system shall be designed or conformed to the following
requirements as shown in Table 6 below:
Basic Requirements Details
Make Suitably rated with high speed
a) Relay Tripping Carry operation
Output Contacts Break
Contact operating time
Input type Optocoupler/optically isolated
b) Relay Input Nominal/Rated Operating 110 Vdc (Nominal
Voltage 125 Vdc (Rated)
Relay power supply and binary input
shall be suitable for operation on DC
system in the range of 80% to 120%
of the nominal DC voltage specified.
Anti-bounce filters. All binary inputs are equipped with
anti-bounce filters.
ITEMS REQUIREMENT
The numerical relays or IEDs shall be in accordance with the IEC 60255,
b) STANDARDS IEC 60259, IEC 60068, IEC 60801, IEC 60521 and IEC-CISPR22
standards.
Online changing of device setting shall not affect the operational value
until confirmed.
To maintain the level of security for IEDs operational setting,
configurations; access to these functions shall only be permitted
through a system of passwords.
In any case, where the internal logics of the numerical relay or IEDs are
g) INTERNAL LOGICS configurable, it shall be made standard according to TNB specification
and practices.
The Human Machine Interface (HMI) shall comply the basic requirements as shown in Table 8 below:
BASIC REQUIREMENTS DETAILS
a) HMI Display type Liquid Crystal Display (LCD) with auto dimming
function for numerical type relay.
Message type Alphanumeric
Keypad Integrated
Mounting/ Location Front of the relay
The numerical relays or IEDs event and fault records shall meet basic requirements as shown in
Table 9 below:
BASIC REQUIREMENTS DETAILS
Number of Event Record ≥100 event records
a) EVENT RECORD (inclusive sub-event)
Timed & Date Time & date stamped by IED real time clock
The IED communication interfaces shall satisfy basic requirement as shown at table 10:
The protection relays shall satisfy the maximum pickup time, maximum operating time and maximum
reset time shown in table 11:.
The maximum fault clearing time (from fault initiation to arc extinction) shall not exceed the
following:
VOLTAGE PROTECTION EQUIPMENT OR ITEMS OF MAXIMUM FAULT CLEARING
LEVEL CLASSIFICATION PLANT TIME
Substation (Busbar) 100 ms
500KV MAIN PROTECTION Circuits (Line, Cable and 100 ms
Transformer)
Not more than 1 second
BACKUP Substation and Circuits (rated short circuit time of
PROTECTION the primary equipment)
Note:
CB operating time is assumed shall to be less than 40 ms
The current transformer for main protection device is assumed to have adequate steady-state
and transient characteristics for its intended function
In the event of main protection using distance protection, the maximum operating time is
assumed to at less than 80% of zone 1.
Relay operating time includes relay fault inception detection time, microprocessor time and relay
output contact time.
New operating principles may be considered subject to its proven performance, with historical
records, of the intended functions and through Transient Network Analysis (TNA) tests.
Main protection and backup protection functions shall be implemented independently in physically
separate protection relays, where failure of one relay should not result in complete failure to clear a
fault (single-failure criterion)
However both main protection and backup protection functions may be integrated and resided in the
same single multifunction protection relay. This can be implemented by complete duplication of
integrated multifunction numerical protection relays with similar functions but from different
manufacturers. The two separate protection relays or groups should each independently capable of
performing both main protection and backup protection functions. The contractor shall propose relay
setting configuration and input-output terminal for integrate multifunction protection in one IED.
Failure of one of the protection relays or groups should not result in complete failure to clear a fault.
This is to avoid common mode failure and to satisfy single-failure criterion. Independent separate
backup protection relay may not be required.
Bay n Protection 1
Protection 2
- Protection (Bay Level) CB Trip Output
- Protection Related (Bay Level)
Control Protection 2
- Protection Related (Bay Level)
- Control (Bay Level) Main Protection Backup Protection
- Monitoring (Bay Level) e.g. Line
- Measurements (Bay Level) Differential
(87L )
Trip/Alarm
Fault Recorder Conditioning
CB Trip Output
Sub Function
Operating Differential current Measurement with stabilizing
a) BUSBAR Characteristics Or element
DIFFERENTIAL General Principle Instantaneous Trip
Attributes Or Segregated phase measurement
Features
Operating Voltage operated
b) CURRENT Characteristics Or
TRANSFORMER
Instantaneous operation
General Principle
CIRCUIT
Attributes Or Segregated phase measurement
SUPERVISION
Features Short the CT circuit.
Block relay operations and provides alarm.
Operating Zone tripping selection utilizing busbar disconnector
c) ZONE TRIPPING Characteristics Or replica/image
SELECTION General Principle
For the backup protection function, the operating characteristics/principles shall be comply to
requirement as summarized in Table 13(b).
a) BACKUP PROTECTION FUNCTION: DISTANCE PROTECTION (21ZBU)
Sub Function
Operating Impedance measurement operating principle.
DISTANCE Characteristics Or Quadrilateral characteristic for earth ground fault
MEASURING ELEMENT General Principle Quadrilateral or Mho characteristic for phase to
phase fault.
Setable tripping operating time for all distance zones
including Zone 1.
Delayed operation for zones including Zone 1.
Attributes Or Two forward zone distance protection measuring
Features element with settable timer
Operating
OVER FREQUENCY Characteristics Or Frequency measurement
General Principle
Operating time characteristic
i. Instantaneous
ii. Definite time
Attributes Or
Features Settable tripping time
h) BACKUP PROTECTION FUNCTION: VOLTAGE PROTECTION
(27UV) UNDER VOLTAGE
(59OV) OVER VOLTAGE
Sub Function
Operating Voltage level measurement
UNDER VOLTAGE Characteristics Or Operating time characteristic
General Principle i. Instantaneous
ii. Definite time
Attributes Or Settable tripping time
Features External blocking initiation feature (VT MCB trip)
Operating Voltage level measurement
OVER VOLTAGE
For the protection related function, the operating characteristics/principles shall be comply to
requirement as summarized in Table 13(c):
Attributes Or
Voltage check fail output contact
Features
Settable voltage check conditions
Dead line-live bus (DLLB)
Live line-dead bus (LLDB)
Dead line – dead bus (DLDB)
c) PROTECTION RELATED FUNCTION: LOCKOUT MASTER TRIP (86E)
Sub Function
Operating Instantaneous pickup
Characteristics Or
General Principle
Attributes Or Latched heavy duty trip signal (Binary Output) with
Features binary reset input
Bay closing interlock using high current rating
Normally Close NC contact
For the control function, the operating characteristics/principles shall be comply to requirement as
summarized in Table 13(d):
For the monitoring function, the operating characteristics/principles shall be comply to requirement
as summarized in Table 14:
The overhead lines shall be protected by protection function as specified in table 15(a):
For 275 kV and above, Main Unit protection 87L may allow to integrated with back-up function 21Z
and backup thermal Overload protection 49OL in one IED Main 1 protection. For redundancy, Main 2
protection shall be similar feature as Main 1 protection but with different relay type and measuring
principle.
In general, the overhead lines shall be equipped with protection related functions as specified Table
15(b):
The underground cable shall be protected by protection function as specified shown in Table 16(a):
For 275kV and above, Main Unit protection 87L may allow to integrated with back-up function 21Z
and backup thermal Overload protection 49OL in one IED Main 1 protection. For redundancy, Main 2
protection shall be similar feature as Main 1 protection but with different relay type and measuring
principle as show in figure 2.
In general, the underground cable bay shall be equipped with protection related functions as
specified Table 16(b):
Instrumentation/
Bay Control Unit
-F87MBB1/2
Main 1 High Impedance
Busbar Protection
Discrimination Zone
-F87CBB
Main 1 High Impedance
Busbar Protection
Check Zone
For Power transformer, all protection relays shall be located at HV side relay panel except incomer LV
Overcurrent & Earth Fault Protection. Only one MTR relay require for power transformer.
All mechanical protection shall pick-up Master trip relay to trip the Circuit breaker.
The Super Grid Transformer shall be protected by protection function as specified shown in Table
17(a) & 16(b):
The power transformer shall be protected by protection function as shown in table 17(c) below:
The bias differential protection shall be configured and terminate as 2 winding application if the
tertiary winding transformer was not loaded or connected to load which not more than 10% of
transformer rating. CT for tertiary winding shall be shorted at transformer local control panel.
The bus section and bus coupler protection shall comply with the requirement in Table 18.
b) Required function Distance relay shall be equipped with same function as the backup distance
protection for line feeder mentioned in clause 4.3(a) table 13(b)
c) CT wiring For busbar configuration with bus coupler and bus section circuit breakers,
analogue inputs from bus coupler CT and bus section CT shall be
independently fed into the bus separation protection and the current data shall
be summed outside the relay .
d) Time delay The operating time of the bus separation protection shall be selected by
means of the timer. The timer setting shall be coordinated with the second
zone of distance protections for transmission line and transformer.
e) Trip contact The trip contact shall be arranged to operate both lockout mater tripping
arrangement relay 1 and relay 2 of bus coupler and/or bus section which are connected
to the busbar covered by the operated bus coupler and bus section
protection.
Table 18: Bus Seperation Scheme for Bus Coupler & Bus Section
The busbars shall be adequately protected and the busbar protection shall be sensitive, stable,
selective, secure and highly reliable. The busbar protection zone of protection shall be provided for
each busbar section in any substation busbar configuration system.
i- The busbar protection shall be completely reliable and shall operate in any fault condition. The
busbar protection shall be capable of detecting all fault types including three-phase fault, phase-
to-phase faults and phase-to-earth faults, under all power system operating conditions.
iii- The busbar protection shall be capable of complete discrimination between sections of busbars
to ensure a minimum number of circuit breakers is tripped to isolate the fault. Full discriminative
clearance of busbar faults on any section of the busbar shall be assured without introducing
sequential tripping of bus coupler or bus section circuit breakers. All circuit breakers connected to
the faulty busbar shall be tripped simultaneously, regardless of whether they feed fault current or
not.
iv- The busbar protection shall operate at high speed for internal fault to minimize damage and
maintain system stability. The operating time of the busbar protection relays shall not exceed
40msecs and shall be as short as possible consistent with reliable and secure operation.
The functional requirements for each protection function and sub-function should be referred to
Clause 4.1.
The Low Impedance busbar protection technical requirement shall be specified as shown in Table
19(a):
Extension of existing busbar protection or where specified using High Impedance differential for
busbar protection, specific requirements for the scheme as tabulated in table 19(b) shall be satisfied.
TECHNICAL REQUIREMENT
1) General Requirement a) Two independent systems shall be provided for each busbar fed from
separate CT's, one designated as the discriminating system and one
designated as the check system. Each system shall be capable of
detecting all types of faults under all system operating conditions.
(b) Each check and discriminating zone shall each comprise relay where
coincident operation of one discriminating and one check relay initiates
tripping of the appropriate busbar zone.
(c) For multiple busbar configurations, each busbar section shall be fully
protected with an independent zone of protection. The current
transformers shall be installed such that the zones of protection overlap,
i.e. no blind zones. Timer relays shall not be used to cover the blind
zone.
(d) Suitable voltage limiting devices or Metrosils shall be provided as
necessary to limit voltage across relay and current transformer secondary
wiring during internal fault conditions.
(e) CT circuit and circuit burden for total looping resistor shall be
measured and calibration of stabilizing resistor shall be perform to
ensure the optimize voltage stabilizing was set accordingly prior to any
extension bay or CT replacement at any of bay. Additional stabilizing
resistor shall be provided under this contract if existing resistor not
sufficient for the calibration.
2) CT Circuit a) Unless otherwise specified associated current transformers shall be Class
PX, with magnetizing current of not more than 10mA at 600V. Split core
type current transformers will not be accepted.
b) The current transformers shall be dedicated for each discriminating and
check zone.
c) Current transformer circuit wiring from each substation individual bay
marshalling kiosk shall be brought right up to a dedicated busbar
protection marshalling kiosk located at the substation switchyard first
before entering the busbar protection panels. The dedicated busbar
protection marshalling kiosk shall be arranged to minimize the current
transformer circuit burden.
d) The secondary current transformer circuit for each busbar section shall
be earthed at only one point at the dedicated busbar protection
marshalling kiosk.
Arc protection system with using master-slave scheme shall be adopted in the 33kV, 22kV and 11kV
AC metal enclosed switchgear and its associated HV connection. Arc protection system shall be install
at a dedicated Arc Protection panel located at substation control or relay room.
The system is intended to be used for installation on selected 33kV and 11kV air insulated metal clad
busbar that are of critical operation. The system shall comply with the relevant parts of the IEC
60255 standards especially for it measuring unit (Relays) and sensors. All arc protection system shall
be successfully undergo and pass product acceptance testing processes and listed in the latest TNB
Accepted Relay List
The system shall provide a protection to the various switchgear compartments. The compartments
include but shall not be limited to, the following:-
Busbar compartment.
Cable termination compartment.
Breaker truck compartment.
Other high voltage compartment such as potential transformer etc.
The system shall be immune and shall not be activated by faults outside the designated protected
area, internal relay faults, faulty arc sensor and disturbances in the auxiliary supply or in the current
metering function. The system activation and tripping shall be initiated by Master Unit with a
simultaneous occurrence of arc and developing overcurrent incidence(s). The arc protection system
shall also include a self-supervision function covering all devices, preferably including the arc sensors.
All internal faults shall be indicated on the central unit and alarm contacts shall be activated.
The current measuring input of the arc protection system shall take from Incomer feeder OCEF relay
current transformer or other protection available, except current transformers used for unit
protection. The system shall be capable of operating under harsh substation environment. It shall
also provide for easy installation, configuration, trouble-shooting and maintenance of the system.
The Arc Protection Master/Central unit shall be installed flush mounted on the dedicated arc
protection panel with proper labelling and identification at each incoming unit.
The arc protection system shall have the following features: -
1. Each arc protection system shall be arranged to trip directly to trip coils of relevant circuit
breaker
2. Trip isolation links shall be provided for each trip circuit of arc protection system. The trip
isolation links shall be properly labeled to indicate the circuit breaker nos.
3. The arc protection system shall be equipped with IN and OUT OF SERVICE selector switch
with indication lamp.
4. All internal faults shall be indicated on the central unit and an alarm contact shall be
activated.
5. The Master/Central unit shall be able to share the current or light information with other
Master/Central unit.
6. The arc protection system shall provide circuit breaker failure function to trip the incomer
source if the arc protection systems fail to remove or clear the fault within preset time.
The transmission interconnector connected between two busbar system which the length not more
than 500 m within the station shall be adequately and appropriately protected against single phase
and multiphase faults to achieve the basic protection design objectives.
For Interconnector Protection scheme using High Impedance Principle, all current transformers used
for the Interconnector protection scheme shall have the following;
1. Identical turns ratio
2. Identical class
3. Identical rating / burden
Shunt capacitor banks shall be adequately protected so as to prevent or limit any potential risk of
damage to the capacitor bank and other associated equipment due to prolonged undesirable
operating conditions; and shall be effectively controlled to minimise hazardous impact to human
safety and equipment reliability during routine operation and maintenance processes.
In general, the shunt capacitor bank shall be protected as specified in table 21 (a);
Main 1 biased current The zone of protection coverage shall include capacitor
differential protection grounded neutral, capacitor bank, series reactor,
(87T) capacitive voltage transformer and earth switch.
The Main protection and Back-up Protection function may be allowed to integrate in one
multifunctional device, which is fully duplicated for redundancy. Control functions may be
implemented in separate devices or integrated in one of the multifunctional protection device.
-Q1 -Q2
-Q0
Core4 : Class PX
Busbar
Protection
Core5 : Class PX
P2
-Q9 -Q8
-TU
Control &
Instrumentations
132/0.110 kV
50VA 3P/wdg.1
50VA 0.5/wdg.2
6 % Tuning - LTR
Reactor
-FV
POW
From Busbar VT
or Voltage Point-on- Wave
Selections Device
-C1 -C2
2/ 2 Class0.5/5P
Shunt reactor banks shall be adequately protected so as to prevent or limit any potential risk of
damage to the reactor bank and associated equipment due to undesirable operating conditions; and
shall be effectively controlled to minimise hazardous impact to human safety and equipment
reliability during routine operation and maintenance processes.
In general, the shunt reactor bank shall be protected as specified in Table 22(a);
Oil temperature and low Both oil temperature and level shall be monitored to
level protection ensure minimum operating thresholds are not
execeeded during operation.
Cooling fan and oil pump For ONAF and OFAF modes of reactor cooling, the
a.c. supply monitor a.c. supply shall be monitored to ascertain alarm shall
be adequately raised when the supply is unavailable.
OIL-IMMERSED
SHUNT Main biased current The zone of protection shall cover the shunt
REACTOR differential protection reactor only, i.e. dedicated protection zone.
(87T)
The relay shall also feature second harmonic
restraint function to desensitise the protection due
Phase segregated breaker failure protection shall be fitted to all 500kV and 275kV circuit breakers
and 132 kV of Autotransformer CB. The breaker failure protection shall also be fitted at all gas
insulated switchgear GIS bays for 132kV.
i- The maximum permitted reset time of current measuring element of 50CBF relay shall not be
more than 20msec.
ii- The tripping contact to initiate the 50CBF relay or 50CBM relay for CB failure function shall not
be a latching type.
iii- The Numerical 50CBF or 50CBM relay shall consists of one Current measuring element for each
phase and two Timer elements for each circuit breaker. The two timers shall be connected in
parallel to form stage 1 and stage 2 BFP elements.
iv- The start breaker failure input signals shall only be used to start the breaker failure timers.
v- The timer elements reset shall be controlled by any of the drop off current measuring element or
reset of start breaker failure input signal.
vi- The intertrip receive relay with mechanical indication facility and tripping facility shall be provided
at remote end station.
vii- The dedicated 50CBF stage 2 shall initiate tripping of all adjacent circuit breakers connected to
the same section of the busbar through the Main 1 busbar protection.
viii- For 275kV, the 50CBF may allow to integrated with Main 1 Low Impedance Busbar protection
and CBF stage 2 shall initiate tripping through the Main 1 High Impedance busbar protection.
ix- For CBF stage 2 initiation tripping through the Main Low Impedance busbar protection, the
tripping busbar initiation shall be wire up by apply contact for stage 1 CBF at positive circuit and
stage 2 at negative circuit.
x- For 50CBM relay with circuit breaker failure stage 2, dedicated busbars tripping shall be provided
with selective busbar tripping.
1½ breaker configuration shall be adequately protected and the protection shall be sensitive, stable,
selective, secure and highly reliable.
The stub section of a 1½ breaker configuration section shall be protected as specified in Table 24:
For Stub Protection using High Impedance Principle, all current transformers used for the Stub
protection scheme shall have the following;
4. Identical turns ratio
5. Identical class
4. Identical rating / burden
The load shedding scheme shall be Intergrated with Underfrequency and Undervoltage relay.
Unless otherwise specified the UFLS/UVLS scheme shall be wired to trip all incomers (LV CBs) of the
distribution transformers within the substation. Incomers of a paralleled transformer pair are to be
tripped at same trip stage or setting, and incomers of different transformer pairs at different trip
stage or setting. Tripping of OHL feeder may be require subject to TNB requirement.
Each relay shall have at least 4 independent trip stages with each stage capable of being triggered
by frequency level, rate-of-change-of-frequency, voltage level or rate-of-change-of-voltage.
An OFF/ON switch (or IN/ OUT OF SERVICE) shall be provided for each load shedding relay at the
relay panel where the load shedding relay located. This switch shall deactivate all the tripping output
without switch Off the power supply of the relay. The switch shall have LED lamp indication to
indicate load shedding relay “OUT OF SERVICE’.
A trip relay shall be provided for each pair of incomers that are to be tripped at a common
frequency/voltage tripping stage. Each tripping signal shall be provided with trip isolating link located
at Incomer control panel and shall be clearly label.
Isolation trip links to be provided for tripping signals to each incomer CB and shall be located at the
132kV Bus-Coupler relay panel.
Adequate and appropriate alarm and indication facilities shall be provided at the 132kV Bus-Coupler
panel and at each incomers Control and Relay panels and SCADA system. Adequate and meaningful
labels shall be provided for the DC and tripping circuits.
Fault recorders of microprocessor based design to record graphically the currents and the voltages
for all the 500kV and 275kV overhead lines, autotransformer feeders and underground cable feeders
and other bays specified in the Specifications during fault condition, switching transient as well as the
operation of protective relays. The fault recorder shall be equipped with 8 analogue input signals (4
currents and 4 voltages) and at least 24 logic signals per feeder.
The fault recorder shall be equipped with fast sampling rate at 5000Hz. The fault recorder shall
integrate Sequence of Event Recorder SER in the system.
1. Automatic triggering facilities including voltage and current threshold triggering, voltage
and current zero sequence triggering, voltage rate of change triggering and frequency
deviation triggering.
2. Triggering from events channels or digital inputs.
3. Pushbutton for initiating recording of currents and voltages (manual triggering).
4. Oscillograph channels to record phase and zero sequence voltage and current waveform.
5. Marker channels to record chronologically relay operations.
6. Alarm contacts to indicate ‘fault recorder operation’ in the control room.
7. Non-volatile memory for recording currents and voltages at least 5 cycles prior to occurrence of
the fault.
8. The recording period shall be sufficient to recover a complete autoreclose cycle (4.0 seconds).
9. Device that records the precise time of the occurrence of the fault or disturbance to the nearest
10 millisecond.
10. Modem or router with possible connection to TNB corporate LAN
11. Local interrogation facilities using notebook.
12. Remote interrogation facilities with remote master evaluation centre via telephone line and LAN
13. Fault locator function
14. Global position systems GPS
15. All necessary MS-Windows based fault evaluation and communication software.
i- Unless specified the trip circuit operating voltage shall be 110V dc (nominal voltage).
ii- Each transmission system the trip circuit shall be provided with two trip circuit to each circuit
breaker trip coils.
iii- The protection trip circuit is intended to operate the circuit breaker at high speed.
iv- Main protection shall trip direct to the trip coil and to initiate the lockout master trip relay for
non-autoreclose tripping. The use of high speed auxiliary tripping relay to duplicate the
protection relay contact may be permitted to initiate the lockout master trip relay.
v- Main transformer guard protection shall initiate the lockout master trip relay (F86E) without
tripping direct the trip coil.
vi- Backup protection shall initiate the lockout master trip relay (F86E). Lockout master trip relay
shall be provided to prevent circuit breaker closing again until the lockout relay(s) is manually
reset. Each lockout master trip relay shall trip the both trip coils (cross tripping). Additional direct
tripping to the trip coil may allow if contact output available.
vii- The interruption of the trip circuit current shall be provided by the circuit breaker auxiliary
contacts.
viii- Relay coils shall be permanently connected or via high impedance resistor to the negative bus in
dc circuit to minimize the effect of electrolytic corrosion.
The tripping scheme logic for the various protection schemes, in relation to main and backup
protection elements are shown in Table 25(a), 25(b), and 25(c) respectively.
132kV All type of 3-Pole All main protection All backup protection
faults elements elements
Table 25(a): Overhead Line Tripping Scheme
VOLTAGE FAULT TYPE TRIPPING MAIN PROTECTION BACKUP PROTECTION
MODE ELEMENTS ELEMENTS
All voltages All type of 3-Pole All main protection All backup protection
faults elements elements
Table 25(b): Underground cable, transformer, capacitor, reactor tripping scheme logic
The requirements for tripping scheme for the 500kV and 275kV systems are tabulated in the
following Table 25(d):
Underground Main 1 protection relays shall directly energise the circuit breaker trip coil 1
Cable Main 2 protection relays shall directly energise the circuit breaker trip coil 2
Two lockout master trip relays 86E shall be provided for each circuit breaker (i.e.
dedicated 86E for each trip coil)
Both lockout master trip relays 86E shall initiate both circuit breaker trip coil 1
and 2
Main 1 protection relay shall initiate lockout master trip relay 1 (86E/1)
Main 2 protection relay shall initiate lockout master trip relay 2 (86E/2)
Auto- Main 1 protection relays shall directly energise the circuit breaker trip coil 1
transformer Main 2 protection relays shall directly energise the circuit breaker trip coil 2
Two lockout master trip relays 86E shall be provided for each circuit breaker (i.e.
dedicated 86E for each trip coil)
Both lockout master trip relays 86E shall initiate both the circuit breaker trip coil
1 and 2
Main 1 protection relay shall initiate lockout master trip relay 1 (86E/1)
Main 2 protection relay shall initiate lockout master trip relay 2 (86E/2)
Transformer guard protections shall initiate both lockout master trip relays
(86E/1 and 86E/2)
Transformer inter-tripping scheme shall be provided to inter-trip HV circuit
breaker from LV protection and vice-versa (i.e. inter-trip LV CB from HV
protection)
For HV to LV inter-trip, the HV lockout master trip relays shall trip the LV circuit
breaker directly.
For LV to HV inter-trip, the LV lockout master trip relays (or LV protection) shall
trip the HV circuit breaker directly.
Busbar Main 1 87BBLO shall initiate circuit breaker trip coil 1 and lockout master trip
relay 86E/1.
Main 2 87BBLO shall initiate circuit breaker trip coil 2 and lockout master trip
relay 86E/2.
The requirements for tripping scheme for the 132kV system are tabulated in the following table
25(e):
Underground Main protection relays shall directly energise the circuit breaker trip coil 1.
Cable One lockout master trip relay 86E shall be provided for each circuit breaker.
Lockout master trip relay 86E shall initiate both the circuit breaker trip coil 1 and
2
Main protection relay shall initiate lockout master trip relay (86E)
Power Transformer main protection relays shall directly energise the circuit breaker trip
transformer coil 1 or trip coil 2.
One lockout master trip relays 86E shall be provided for HV and LV circuit
breaker and located at HV relay panel.
Lockout master trip relays 86E shall initiate both the circuit breaker trip coil 1 and
2 and LV CB circuit breaker directly
Main protection relay, Standby Erath Fault stage 2 and Transformer guard
protections shall initiate lockout master trip relay (86E).
Bus Coupler One lockout master trip relay 86E shall be provided for each circuit breaker
And Bus Lockout master trip relay 86E shall initiate both the circuit breaker trip coil 1 and
Section 2
Backup protection relay shall initiate lockout master trip relay (86E)
Busbar 87BBLO shall initiate circuit breaker both trip coil 1 & 2 and lockout master trip
relay 86E.
Circuit Breaker CBF shall be provided for each circuit breaker for GIS substation.
Failure CBF shall initiate lockout master trip relay 86E.
Lockout master trip relay 86E shall initiate both the circuit breaker trip coil 1 and
2
CBF Stage 1 shall re-trip local CB.
CBF Stage 2 shall trip all adjacent CBs connected to the same busbar and direct
inter-trip remote end circuit breaker
Intertrip tripping schemes and facilities shall be provided when the need for total clearance of faults
is essential and required for the system and the following situations;
a. T-off condition,
b. Transformer feeder condition,
c. GIS type busbar.
The scope of design stipulated in this specification applies to transmission overhead and hybrid
(combination of overhead line and cable) lines at voltage levels of 132 kV, 275 kV and 500 kV, where
auto-reclose function is not preferred for cable feeders. The design scope can be summarised as
shown in table 26:
Evolving fault during SPAR dead time. Three pole tripping Auto-reclose lockout
Evolving fault during SPAR dead time. Three pole tripping Delayed TPAR
Table 26(c): Auto-Reclose Operating Mode
Features Description
Initiation (a) Initiation is achieved by a high speed main protection relay function, e.g.
current differential protection.
(b) Master trip relay (MTR) is not permitted to initiate auto-reclose blocking
operation.
(c) Auto-reclose scheme shall determine the circuit breaker status prior to
initiating sequence.
Type of (a) Tripping from protection relay shall be direct to the trip coil(s) without
protection initiating the lockout master trip relay (86E).
(b) Tripping that does not require auto-reclose shall initiate the lockout master
trip relay (MTR).
(c) Protection relay shall fully reset during dead time.
Dead time (a) Separate settings in the auto-reclose relay for high speed and delayed auto-
reclose scheme.
(b) For high speed SPAR operation, the dead time shall be coordinated with the
pole discordance time. The pole discordance time shall be longer than the
dead time to permit successful SPAR.
(c) Closing pulse is initiated to the tripped circuit breaker pole after the dead time
elapses.
Reclosing pulse (a) The duration of reclosing pulse depends on the circuit breaker closing
mechanism requirements, typically less than 2 seconds.
(b) A circuit breaker auxiliary switch shall be used to terminate the closing pulse
applied by the auto-reclose relay.
Reclaim time (a) Occurrence of any fault during the reclaim time shall result in initiation of
master trip lockout relay.
Auto-reclose (a) Auto-reclose shall not permitted under any of the following specific conditions:
blocking Three-phase fault operation initiation from main protection.
Backup protection operated.
CB closing operating mechanism uncharged (delayed by adjustable
external timer).
During circuit breaker closing operation (from circuit breaker auxiliary
contact status).
Cable protection operated for hybrid line using unit protection to inhibit
auto-reclose.
Direct inter-tripping from remote end.
SOTF (switch on to fault) operated, for distance protection
Circuit breaker (a) The auto-reclose scheme lockouts the circuit breaker via the lockout master
lockout trip relay if the auto-reclose operation is unsuccessful due to:
Failure of synchronism check function, or
Second fault occurring during reclaim time.
(b) The auto-reclose lockout signal from auto-reclose relay shall be automatically
reset (self-reset) upon resetting of initiation signal.
(c) When auto-reclose is in OFF mode, any tripping shall lockout the circuit
breaker via lock-out master trip relay (MTR).
Manual closing (a) Auto-reclose shall be inhibited when the circuit breaker closing is manually
initiated (manual operating mode).
(b) Manual closing auto-reclose block may also be implemented by circuit breaker
auxiliary switch.
Control panels provided under the Contract shall afford all facilities necessary for the safe and effective
control of the plant and equipment being supplied under this and associated Contracts.
Circuit-breakers and isolators shall be provided with electrical controls for use under maintenance or
emergency conditions.
Control system shall comply with requirement stated in Table 27.
The following control operations shall be made available at control level specified.
Necessary facilities i- Control panels, cubicles, etc., for the control of outdoor substation
plant by direct wire from a control room located at the substation
site.
Requirement for i- Where specified, circuit breakers, motor operated isolators and other
Supervisory control plant will be provided with supervisory control from other remote
control centres.
ii- Control panels associated with this equipment shall be provided with
multi-pole lockable changeover selector switch labelled;
"Remote" and "Supervisory" (for conventional substation with
RTU
“Station”, “Bay” and “Emergency” (for substation with
Power supply i- Controls at each substation shall be operated at the battery voltage
of the stations, as specified under the appropriate section of this
Specification.
The Plant shall be equipped with all the necessary facilities such as Heavy Duty Interposing relays
(HDIR), MCB and terminals to facilitate the safe, secure and reliable execution of supervisory control
commands from the Network Control Center (NCC).
All supervisory control actions are enabled only when the Supervisory/Remote or Supervisory/Local
switch for the device is in the Supervisory position. All supervisory controls shall be disabled when
the switch is in the Remote or Local position. Both positive and negative source shall be isolated from
the supervisory circuit when the switch is in the remote position.
The supervisory control scheme shall adhere to the interlocking system for safe operation of the
device.
In order to perform Supervisory Digital Output control, the RTU shall process the control command
from the NCC and initiate the energization of the corresponding HDIR, initiating the closure of the
HDIR’s contacts which in turn completes the Plant control circuit causing the desired control action to
be performed.
For Transmission level equipment, the HDIR shall derive its coil supply from the substation’s DC
supply bus in the Plant’s control panel through the use of suitably rated MCBs or fused switch for
protection and isolation purposes.
For Distribution level equipment, the RTU shall provide the 110Vdc supply to energize the HDIR.
The HDIR for each control point shall be installed in the associated control panel of the plant
equipment.
The HDIRs shall be mounted on stationary rigid backing or frame to prevent false operation from
jarring or banging.
The minimum dielectric strength of the HDIR shall be 2,200Vac, 50Hz for 1 min between coil and
contact.
The HDIR with diode across the coil shall NOT be used.
The contacts of the HDIRs shall be wired through Supervisory/Remote switch to ensure that the
supervisory control command is only executed if the switch is in the Supervisory position.
A pair of isolatable terminal blocks shall be provided for each Supervisory Digital Output control
function which shall be wired individually to the SIP for interfacing with the Telecontrol Equipment.
Supervisory control signals shall be referred to SCADA Signal List, doc no: TTS-TK-NCC
7.3.1 GENERAL
The general requirement for SYNCHRONISING AND DEAD LINE CHECK INTERLOCKS shall comply to
as tabulated in Table 28.
Synchronizing facilities are required for all 500kV, 275kV and 132kV circuit breakers controlling
feeder circuits, auto-transformer circuits, bus coupler and bus-section circuits. Suitable running
voltage references may be obtained from busbar voltage transformer. In the station where busbar
VT is not available, the running voltage may be derived from a busbar voltage selection scheme
The synchronizing system shall be such that the synchronizing circuit must be established before the
circuit breaker can be closed. Synchronizing systems and equipment provided as extensions to
existing systems shall provide identical facilities and be of similar style and design to the existing
equipment.
For substation with Substation Control System SCS, the synchronizing scheme including the voltage
check facilities may be incorporated in the SCS Bay Computer Unit (BCU). The requirements shall be
referred to SCS specifications.
The following equipment, plus any additional auxiliary equipment necessary to ensure correct
functioning of the scheme, shall normally be provided.
Synchronizing equipment applied for conventional substation shall satisfy requirements shown in
Table 29;
Selector switch i- A synchronising selector switch per circuit breaker that shall be coded
type such that synchronizing can only take place on one circuit at a time at
any one station.
ii- The switch shall have two position Synchronizing ON/OFF with spring
return switch or three position switch that will allow synchronizing
scheme in, `Off', ‘Manual Synchronize’ or ‘Synchronizing override’
operation.
Function at each i- In the Synchronize Switch in ON position, the switch shall enable the
switch position appropriate incoming and running supplies to be applied to check
synchronizing relays and synchronizing instruments. A time delay timer
for synchronizing sequence shall be start.
ii- The switch also prepares for closure of the circuit breaker via the
discrepancy control switch and through a contact of the check
synchronizing relay.
iii- The switch shall also prepare for closure of the circuit breaker at Dead
Line/Live Bus or Live Line/Dead Bus.
Setting i- The synchronizing equipment shall operate satisfactorily over the range
of 80% to 120% of its rated value.
Synchronizing equipment common to all circuits (e.g. instruments and check synchronizing relays)
shall be mounted on a swing frame panel. The panel shall be suitably hinged and mounted at the
center of the control panel assembly or adjacent to bus coupler control panel so as to be adjustable
for viewing from any angle at the circuit breaker remote control positions.
Where remote supervisory control facilities are provided, these shall be arranged to duplicate the
facilities of the synchronizing selector and check synchronizing override switches so as not to
interfere with the normal operation of the actual scheme.
For the control of circuit breakers in circuits that require synchronizing, the Contractor must provide
for a supervisory closing scheme that requires only a SINGLE close command from the RTU to initiate
a closing sequence that checks for all the synchronizing requirements. The Network Control Centre
shall not be required to initiate a synchronizing command first before a close command to facilitate
the closing of the circuit breaker. The Network Control Centre must be provided with the facility to
close a circuit breaker via a single command in all of the following situations:
- Live Line Live Bus
- Live Line, Dead Bus
- Dead Line, Live Bus
- Dead Line, Dead Bus
There should not be any need to manually switch any synchronizing selector switches on the CB
control panel in order for supervisory closing to be enabled.
The supervisory control circuit in the plant should ensure that it is not possible to incorrectly close
the circuit breaker when there is a VT failure of one or both of the incoming or running voltages.
Check synchronizing relays shall be provided as specified to enable a check of synchronism between
appropriate incoming and running voltages for manual and automatic reclosure of each circuit breaker
exists. Check synchronizing relay shall satisfy requirements as shown in Table 31.
Phase angle i- Voltages over which the relay contacts will close shall be provided over
difference. the range 20o to 45o.
ii- Please note this results in a total angular segment over which circuit
breaker closure is permitted to 40o minimum and 90o maximum.
Rate of change of i- A function of circuit breaker closure time and adjustment shall be
phase (slip). provided for this.
ii- The method of measurement of slip in which it is ensured that the
three phase angles difference does not exceed the set phase angle
difference for more than a given time, is preferred.
iii- A time range of 2 to 10 seconds is required.
System frequency i- A system frequency check feature which shall inhibit operation of the
difference check synchronizing relay shall be incorporated if the system
frequency difference exceeds the set system frequency difference.
ii- Typically a frequency range of 0.1 to 0.5 Hz is required.
Isolating devices or disconnectors, earthing switches, circuit breakers, etc., shall be provided with an
interlocking system, which ensures safe operation of the equipment under all service conditions. All
switchgear except circuit breaker shall be prevented to operate on load.
Mechanical interlocks, where specified, shall be effective at the point where hand power is applied so
that stresses cannot be transferred to parts remote from that point.
All electrical interlocks shall so function as to interrupt the operating supply, and an approved system of
interlocks shall be provided which shall cover the emergency hand operation of apparatus which is
power operated under normal operation.
For substation equipped with SCS, the bay level interlocking scheme shall be implemented in the bay
unit by means of software. Electrical hardwired interlock shall be implemented for primary equipment
local control and remote CB emergency control. Additional electrical hardwired interlock scheme shall
be allowed.
For substation with conventional control system, the interlocking scheme shall be implemented by
mean of hardwired electrical interlock. For distribution voltage level, the implementation of
hardwired electrical interlock and/or software may be permitted.
Wiring connection to any electrical interlock shall not produce or permit faulty operation. Electrical bolt
(plunger-type) interlocks shall be energized only when the operating handle of the mechanism is
brought to the working position. Visible indication shall be provided to show whether the mechanism is
locked or free. Approved means, normally padlocked, shall be provided whereby the bolt (plunger) can
be operated in the emergency situation such as a failure of interlock supplies.
Where key interlocking is employed, tripping of the circuit breaker shall not occur if any attempt is made
to remove the trapped key from the mechanism. Emergency tripping devices shall be kept separate and
distinct from the key interlocking system and shall be clearly labeled, suitably protected from inadvertent
operation but readily accessible.
Interlocking scheme for each switchgear shall consider status of relevant devices that can be
generalized as stated below;
Status information for all switchgear use for interlocking shall be defined by actual normally open or
normally close contacts. However, the status of switchgear may allow to derive from multiplied contacts
only by using Bistable relay. Circuit breakers shall be electrically interlocked so that except under
maintenance conditions it is not possible to close a circuit breaker unless the selected busbar isolator is
closed. No interlocking check require for opening circuit breaker
Except as stated below, isolators shall be so interlocked such that they cannot be operated unless the
associated circuit breaker is opened. Where power transformers are banked together, the individual
transformer isolators shall be interlocked such that it will not possible to make or break load current at
the isolators.
Line disconnectors shall be interlocked in a manner which allows operation only when the associated
circuit breakers and line earthing switch are open.
Closing or opening of any earthing switch shall be prevented unless the point of application is
disconnected from all possible sources of supply. Line earthing switches shall be interlocked in a manner
which allows operation only when the associated line is de-energized. This interlock shall also utilize a
three-phase undervoltage relay or three-phase undervoltage function in back-up protection with plunger
mechanism physically preventing operation.
Busbar VT disconnector shall not allow to operate from Remote or Supervisory mode.
For double busbar system, provision for on load transfer of feeder circuits from one busbar to another
shall be made possible by electrical interlocks which ensure that the section breaker/isolators,
bus-coupler breaker and its isolators are closed. For a substation with Substation Control System (SCS),
this shall be implemented through hardwiring and the software interlocking functions of the Substation
Control Systems (SCS).
Solid state annunciator windows utilizing the station DC are preferred. All alarm and trip functions of
switchgear and transformers including DC systems shall be monitored here. Under most circumstances a
40-window annunciator is sufficient for each feeder circuit, however these shall be tailored according to
Multi-coloured windows shall be utilized. `Red' shall be used for trip or emergency status, `Yellow’
for urgent or non-trip alarms associated with switchgear status.
The multi window integral solid state annunciator fascia shall be provided with accept, cancel and
test facilities.
All the annunciator equipment shall be undergo evaluation and validation by TNB to ensure the
conformance with TNB specification and to be listed in TNB prefer list. The OEM or supplier shall
provide testing method and perform the test for TNB review and evaluation.
9.2 INDICATIONS
Control panels shall be provided with mimic diagrams to the following color code showing the main
primary connections in single line AC schematic form at a convenient height so as to permit ready
operation of the circuit breaker control switches and discrepancy type switches and indicators which
shall be incorporated on such diagrams.
Control switches and pushbuttons shall comply with requirement in table 32.
Standard i- Control switches and push buttons shall comply with IEC 60947-5 or
BS 4794
.
Control Switch i- Control switches for electrically operated circuit breakers, motor
operated isolators, etc.
Approved discrepancy type and arranged to operate clockwise
when closing and anti-clockwise when opening them.
To be designed to prevent accidental operation and shall be
adequately interlocked.
The discrepancy switch type operation shall be effected by two
independent movements.
For SCS substation, the use of shrouded push buttons in
conjunction with semaphore indications is acceptable.
ii- They shall be provided and connected up under this Contract to and
from terminal blocks in the associated control panels to the
supervisory panels or substation Control System SCS.
Discrepancy lamps i- All discrepancy lamps shall be arranged to light and give an audible
alarm when the position of the circuit breaker or isolator is at
variance with that of the indicator and shall be arranged to
extinguish when the indicator is set to the correct position.
The indicating lamp shall comply with requirements mentioned in Table 33.
Maintainability i- Lamps or LEDs shall be easily removed and replaced from the front of
the panel by manual means not requiring the use of extractors.
ii- Where filament lamps are provided, the bezel of metal or other approved
material holding the lamp glass shall be of an approved finish and shall
be easily removable from the body of the fitting so as to permit access
to the lamp and lamp glass.
Colour of lamp and i- The lamps shall be clear and shall fit into a standard form of lamp holder.
grass ii- The lamp glasses shall comply with BS 1376 and BS 4099 and shall be in
standard colours of red, green, blue, white, and amber.
ii. The colour shall be in the glass and not an applied coating and the
different coloured glasses shall be interchangeable.
iii. Transparent synthetic materials may be used instead of glass provided
such materials have fast colours and are completely suitable for use in
tropical climates.
All status and alarms shall be provided in the form of voltage-free normally open contacts which shall
be wired to the respective Supervisory Interface Panel (SIP).
The alarm contact shall remain in the closed state as long as the alarm condition persists. Alarm
contacts derived from latching contacts from the annunciator panel that remains latched until a
manual reset (typically by an operator) is performed, are not acceptable.
All alarms that may be involved in Sequence of Events (SOE) analysis shall be derived directly from
the source or initiating device. When there are insufficient contacts from the source or initiating
device, the alarm can be derived by multiplication of contacts using auxiliary relays only if the use of
the relays does not introduce delays that shall invalidate the sequence of events analysis for the
circuit or for the substation.
For each Plant equipment cubicle, there shall be separate common terminals for indication signals
and alarm signals. The Indication signals shall not share the same common terminal as alarm signals.
Status and Alarms signals shall be referred to SCADA Signal List, doc no: TTS-TK-NCC
Standard i- All electrical instruments and meters shall comply with BS 89 and
BS 37 respectively and, unless otherwise specified, shall be of
industrial grade accuracy.
ii- Three-phase power measuring instruments shall be of the 3-phase
unbalanced load pattern wherever the current and voltage
references permit.
Mounting method i- Unless otherwise specified, all indicating instruments and meters
shall be of the flush mounted pattern with dust and moisture
proof covers complying with BS 2011 classification 00/50/04 and
shall also comply with BS 89.
Dial, scale and i- Instrument dials in general should be white with black markings
movement and shall be reversible where double scale instruments are
specified.
ii- Scales shall be of such materials that no peeling or discolouration
will take place with age under humid tropical conditions.
iii- The movements of all electrical instruments shall be of the
deadbeat type. Instruments shall be provided with a readily
accessible zero-point adjustment.
Trip circuit supervision relays shall be provided to monitor each of the trip circuits of the 500kV,
275kV, 132kV, 33kV, 22kV and 11kV circuit breakers and each relay shall have sufficient contacts for
visual and audible alarm and for indication purposes.
The trip circuit supervision scheme shall provide continuous supervision of the trip circuits of the
circuit breaker in either the open or closed position and independent of Local or Remote selection.
Relay elements shall be delayed on drop-off to prevent false alarms during faults on DC wiring on
adjacent circuits, or due to operation of a trip relay contact.
Series resistance shall be provided in trip circuit supervision circuit to prevent mal-tripping a circuit
breaker if a relay element is short-circuited.
For 33kV, 22kV and 11kV, trip circuit supervision scheme may be incorporated in the overcurrent
protection.
All plant supplied under this contract shall be equipped with all the necessary transducers to allow
the NCC to monitor the plant parameters and operate and manage the network and plant in a safe
and secure manner.
The transducer shall fully comply with the requirements as specified in IEC60688 (Electrical
measuring transducers for converting a.c electrical quantities to analogue or digital signals) with the
following parameters: -.
All transducers supplied shall be calibrated at 29 C complete with individual calibration certificate.
The transducers shall be individually labeled with a calibration sticker which shall identify the
transducer’s serial number, calibration date and calibration certificate number.
The transducers shall be installed in the associated control panels of the equipment. The output of
the transducers shall be wired via isolatable terminal blocks to the respective SIP using screened
cables as specified in this specification.
Transducers shall be installed and wired in a safe and secure manner to allow the transducers to be
removed without requiring an outage of the plant equipment and without affecting the operation of
other transducers and circuits.
For transducers that require inputs from the plant’s current transformer, the connection to the
current transformer circuit shall be made through appropriate terminal blocks with shorting
capability.
The transducer shall derive its auxiliary power for its operation from the substation dc supply.
Adequate protection and isolation, such as fuses or MCBs, shall be provide such that any fault in the
transducer circuit shall not effect the operation of other circuits also using the substation dc supply,
and the transducer shall also be protected from external faults on the substation dc supply.
For transducers that require inputs from the plant’s voltage transformer (VT), adequate protection,
such as fuses and MCBs, shall be provided such that a fault within the transducer circuit shall not
effect the operation of other circuits, and the transducer shall also be protected from external faults
on the VT circuit.
Analogue signals shall be referred to SCADA Signal List, doc no: TTS-TK-NCC
The technical drawings and documentation specified in schedule D that is complete and adequate
shall be provided for each plant or station as part of the product, system and installation in this
contract. All as built documentations shall be kept updated with the latest revision and all the
changes shall be made known and recorded. All the drawing and technical documentation specified
in schedule D shall be submitted to TNB with one hardcopy and softcopy stored onto CD-ROMs for
review and commented.
All the technical documents and drawing shall be documented in a proper manner and accordance
with a standard and organized structure for easy references. The required information provided in
the documentations or drawing shall be;
i. Exhaustively describe the product/equipment, system or installation,
ii. Be accurate, clear, consistent and concise,
iii. Be easy to understand,
iv. Be fit the purpose for which it is intended, and,
v. Be easy to handle and maintain.
The technical documentation or drawing shall provide the document function explanation and the
product/system design description. The documentation presentation shall be;
a. Targeted at practical use,
b. Clear on the statements, diagrams and illustrations,
c. Concise on the text without affecting its clarity,
d. Using reference designation system, for quick identification of each item of
equipment/product or system to which users have access,
e. Possible for future updating as the system develops.
The graphical symbols to be used in technical documentations or drawing shall be based on IEC
60617 and TNB practices.
The documentation paper especially paper used for the drawings shall have the following
characteristics;
Characteristics Requirements
Paper Quality 80 gm/m2
Paper Standard Size Designation:
Size A3 (297mm x 420mm)
A4 (210mm x 297mm)
Lettering standard ISO 3098
Font Name: ISOCPEUR
Font Style: Regular
An A3 size drawing is preferred for the as-built circuit or schematic drawing. The drawings shall be
organized in a heavy duty, hard cover file with thickness not more than 3 inches. The sheets shall be
punched with more than two holes. The sheets should also be binded by suitable and easily
retractable paper holders. The file shall be provided with section separators and plastic sheets
(before the first sheet and the last sheet). Book binding is not acceptable.
All the document and drawing only applicable for control and protection panel and the interfacing panel
such as marshalling kiosk, Local Control Panel, Remote Tap Changer Control Panel etc. shall satisfy to all
the statements and requirements in this Specification.
Where applicable the alphanumeric codes of the reference designation for the purpose of clear and
unique identification of devices are made of the following designations as in table 35 below:
The above reference system doesn’t apply for internal supply system or equipment within a power
station.
The standardized and uniform reference code for the higher level voltage designation of plant or
bays shall be defined as in Table 36 below:
Standard HV Level/Plant
Letter Code
B 500kV
D 275kV
E 132kV
F 66kV
H 33kV
J 22kV
K 11kV
N < 1kV
NE, NF, NG, NH 415/240V AC
NK, NL, NM, NN 110V DC
NT 48V DC
Table 36: Definition of Standard Code of Level Voltage Designation
The standardized and uniform reference code for the location of designation of plant or equipment
shall be defined as in Table 37 below:
Device Apparatus/device
Designation
Q0 Circuit breaker
Q1 Main busbar isolator/disconnector
Q11 Main bus section isolator/disconnector
Q12 Main bus section isolator/disconnector
Q21 Reserve bus section isolator/disconnector
Q22 Reserve bus section isolator/disconnector
Q15…Q19 Main busbar earthing switch
Q25…Q29 Reserve busbar earthing switch
Q2 Reserve busbar isolator/disconnector
Q5 Maintenance earthing switch
Q51 First maintenance earthing switch
Q52 Second maintenance earthing switch
Q8 Line earthing switch
Q9 Line isolator/disconnector
Q6, Q61, Q62 1 ½ CB tie isolator/disconnector
Table 39: Switching Device Designation
All interconnection multicore cable conductors, i.e. cable and wiring, shall be clearly marked based
on a standard designation marking.
The wiring number marking designation shall be made of serial combination of cable related devices
as follows;
** Red colour ferrule marker shall be provided for trip circuit to trip coil only.
The ferrule marker for each block preferably be differentiated by the use of alternate white and
yellow ferrule marker or other mean.
A NN NN or NNN
The letter code ‘A’ is defined as in Section 11.2.2 table 36, i.e. the voltage level. The first numeric
“NN” group represents the bay number. The second numeric group “NN” or “NNN” is a standard
running number define by contractor.
Contractor under this contract shall provide a typical conceptual cable interconnection diagram to be
proposed which include the cable number, cable interconnection between panel/plant, cable size,
cable colour, etc. to TNB for review and comment.
The spare cores for multicore shall not require to be terminated. However, the spare cores are
required to be grouped to each cable and bundled together separately from the raceway. Each core
shall be numbered with core number preceded by cable number.
The isolatable sliding link type terminal blocks in the control and protection panel shall be grouped in
accordance to the circuit functions. The groupings of terminal block shall be but not limited to as in
table 40:
A sub-group of terminal block from above may require to segregate a several group of similar circuit
function.
The test terminal facility shall be grouped in accordance to the circuit/device functions. The
groupings shall be as follows in table 41;
All unit connection conductors or wiring circuit, i.e. internal panel multi-core wiring, shall be clearly
marked based on a standard designation marking.
Each internal panel multi-core wiring shall be identified and marked according to its function. The
identification mark shall also be placed above the horizontal connecting lines or to the left of the
vertical lines of the circuit/schematic drawings.
The wiring functions or circuit identification shall be standardize as follow in table 42: