ACHIEVEMENT QUALITY TACT DOWN (OCT 2023)

I. DPU AUDIT II. DOME RUNNING

Shift A Shift B Shift A Shift B

0.13
0.90

0.13
0.14

0.78
0.75
0.11

0.70
0.80

0.69
0.68

0.67
0.12

0.66
0.64

0.63
0.63

0.63

0.63
0.62

0.62
0.70

0.09
0.09

0.09
0.10
0.08

0.60
0.06

0.08 0.50

0.06
0.06
0.06

0.05

0.05
0.06 0.40
0.30
0.03

0.04
0.20
0.02 0.10
0.00 0.00
SEPT OCT W1 W2 W3 W4 16 17 18 19 20 21 SEPT OCT W1 W2 W3 W4 16 17 18 19 20 21

III. VEHICLE INSPECTION IV. QUALITY GATE

Shift A Shift B Shift A Shift B
0.30

1.80
0.24 2.00

1.61
0.25 1.80
0.21

1.51
1.50
1.46

1.46
1.44

1.42
0.20

1.40
0.20

1.36
1.60
0.18

1.28
0.18
0.17
0.17

0.20

1.17
1.40
1.20
0.12

0.15

0.80
0.11

0.11
0.11

0.11

1.00

0.75
0.11

0.80
0.10
0.60

0.05 0.40
0.20
0.00 0.00
SEPT OCT W1 W2 W3 W4 16 17 18 19 20 21 SEPT OCT W1 W2 W3 W4 16 17 18 19 20 21

V. PARETO PER LINE Update Pareto date : 17 October 2023

1. PTDL
SHIFT A SHIFT B
NO LIST DEFECT KET TYPE QG QTY BEFORE TEMUAN NO LIST DEFECT KET TYPE QG QTY BEFORE TEMUAN
1 CUSHION RUBBER FRONT DOOR LH MISSING PART T/A D26A 1 QV 1 WATERSTRIP FR DOOR RH NOT FIX - D40D QRC R 4 2 QRC
2 FR DOOR TRIM LH COME OFF TIDAK KLIP D40D QRC L 2 QRC 2 COVER HOLE UNDER FR SEAT LH DEFORM - D40D QRC L 2 2 QRC
3 COVER HOOD END RH NOT FIX - D40D QRC C 2 3 QRC 3 REGULATOR R/D LH NOT FIX STELL D40D 6L 2 1 QRC
4 REGULATOR REAR DOOR LH NOT FIX STELL D40D 6L 2 QG 4 BOLT MALE REAR DOOR LH LOOSENESS SLEK D40D 6L 1 QRC
5 F/D LH NOISE NOISE D40D 7 1 QG 5 CLAMP HOSE WASHER ENGINE HOOD EXTRA PART OVER PART D40D 1EL 1 QG

2. TRIM 0
SHIFT A SHIFT B
NO LIST DEFECT KET TYPE QG QTY BEFORE TEMUAN NO LIST DEFECT KET TYPE QG QTY BEFORE TEMUAN
1 INSTRUMENT PANEL UPPER LH STAIN STAIN D26A 1 QV 1 INSTRUMEN PANEL LH SCRATCH - D40D QRC L 3 QRC
2 FUEL FILLER RH NOT FIX - D40D QRC R 2 QRC 2 RELL SLEDING RR DOOR LH NOT FIX - D40D QRC L 1 1 QRC
3 RELL SLEDING RR DOOR LH NOT FIX - D40D QRC L 1 2 QRC 3 BOLT FUEL LID LOOSENESS KENDOR D40D 1ER 1 QG
4 GROMET TUBE FLEXIBLE (X) BODY LH MELIPAT D26A 1 QG 4 SHIFT LEVER WRONG PART SALAH PASANG D40D 1EL 1 QG
5 DASH PANEL UPPER ABNORMAL FUNCTION BELUM TEMBAK D40D 1ER 1 QG 5 SOCKET TPMS ABNORMAL FUNCTION BELUM SAMBUNG D40D 1ER 1 QG

3. TRIM 1-2
SHIFT A SHIFT B
NO LIST DEFECT KET TYPE QG QTY BEFORE TEMUAN NO LIST DEFECT KET TYPE QG QTY BEFORE TEMUAN
1 HEAD LINNING LH NOT FIX GAP SEMPIT D40D 1 QV 1 WIRE HORN RH COME OFF CLAMP LEPAS D26A 2 QV
2 FRONT PILLAR GARNISH LH COME OFF COME OFF D26A 1 QV 2 FRONT PILLAR GARNISH RH CHIP PAINT GOMPAL D26A 2 QV
3 OPENING TRIM FR DOOR RH NOT FIX - D40D QRC R 2 2 QRC 3 BACK DOOR TRIM RR PROTECTOR BENING NOT FIX - D40D QRC C 4 1 QRC
4 CENTER CLUSTER UP COME OFF RENGGANG D40D 1L 2 2 QG 4 OPENING TRIM FR DOOR LH NOT FIX - D40D QRC L 4 QRC
5 ORIFACE MISSING PART BELUM PASANG D40D 1C 1 2 QG 5 KNOB SHIFT LEVER LOOSENESS KENDOR D40D 1L 3 3 QG

4. ENGINE
SHIFT A SHIFT B
NO LIST DEFECT KET TYPE QG QTY BEFORE TEMUAN NO LIST DEFECT KET TYPE QG QTY BEFORE TEMUAN
1 OIL FILTER BUMP/DENT PECOK D26A 2 1 QG 1 TRANSMISI LEAKAGE REMBES D26A 1 QV
2 BOLT KABEL MASA ABNORMAL FUNCTION BELUM TORQU D40D 2R 2 QG 2 TRANSMISI STAIN KOTOR OLI D26A 1 QV
3 SOCKET CHAMP OUT ABNORMAL FUNCTION BELUM SAMBUNG D26A 2 QG 3 BOLT BRACKET CCR MISSING PART TIDAK ADA MARKING 2PCS
D26A 1 QG
4 PIN LOCK LOWER ARM RH NOT FIX TIDAK LOCK D26A 1 QG 4 SOCKET THROTTLE TO BODY HALFLOCK HALFLOCK D40D 2R 1 QG
5 COVER SOCKET OCV EX MISSING PART TIDAK ADA D26A 1 1 QG 5 SOCKET CHAMP IN HALFLOCK HALFLOCK D26A 1 QG

5. CHASSIS 1
SHIFT A SHIFT B
NO LIST DEFECT KET TYPE QG QTY BEFORE TEMUAN NO LIST DEFECT KET TYPE QG QTY BEFORE TEMUAN
1 GROMET INTERMEDIATE NOT FIX TIDAK FIX D40D QRC R 2 QRC 1 BRACKET KABEL PARKING BRAKE MISSING PART T/A D40D 1 QV
2 GROMET FUEL LID RH NOT FIX JEBLOS D40D QRC R 1 QRC 2 CLIP SOCKET ABS RR LH HALFLOCK HALF LOCK D40D 3B 2 QG
3 GROMET FUEL LID NOT FIX JEBLOS D40D QRC R 1 QRC 3 HOSE FLEKSIBLE UPPER RR RH ABNORMAL FUNCTIONBELUM SAMBUNG D26A 3B 1 QG
4 INSULATOR HEAT X EXHAUST MANIFOLD INTERFERENCE TOUCHING D40D 3R2 1 QG 4 SELING PKB X EQUALIZER ABNORMAL FUNCTION BELUM SAMBUNG D40D 3F 1 QG
5 5 GROMET SCREW FRONT FENDER LH MISSING PART TIDAK ADA 1 PCS D26A 1 QG

6. CHASSIS 2
SHIFT A SHIFT B
NO LIST DEFECT KET TYPE QG QTY BEFORE TEMUAN NO LIST DEFECT KET TYPE QG QTY BEFORE TEMUAN
1 FRAME PKB RH SCRATCH - D40D QRC R 1 QRC 1 PARKING BRAKE- ABNORMAL FUNCTION ABNORMAL D40D 1 QV
2 COVER PKB NOT FIX TOUCHING D40D QRC L 1 QRC 2 LABEL NAME LH BUBBLE - D40D QRC L 3 QRC
3 INNER ROOM LAMP LH DEFORM GOMPAL AREA SCREWD40D QRC C 1 QRC 3 COVER PKB NOT FIX TOUCHING D40D QRC L 1 QRC
4 PLAT PATEN BUBBLE BUBBLE D40D 7 2 QG 4 FR CONSULE RH SCRATCH BARET D26A 4 2 QG
5 5 BRACKET HOSE FLEXSIBLE FR TO ABSORBER LH ABNORMAL
BELUM
FUNCTION
TEMBAK D40D 3R1 1 QG

7. FINAL
SHIFT A SHIFT B
NO LIST DEFECT KET TYPE QG QTY BEFORE TEMUAN NO LIST DEFECT KET TYPE QG QTY BEFORE TEMUAN
1 FRONT SEAT - RH DEFORM TALI PUTUS D40D 1 QV 1 COWL SIDE TRIM RH DEFORM DAMAGE D26A 1 QV
2 BLADE FRONT WIPER RH INTERFERENCE TOUCHING D26A 1 QV 2 OPENING TRIM INNER (X) HEADLINING REAR DOOR LH CLEARANCE
RENGGANG D26A 1 QV
3 FR CARPET X LOCK FR SEAT RH NOT FIX TERJEPIT D40D QRC R 3 1 QRC 3 FR CARPET (X) COWL SIDE RH NOT FIX - D40D QRC R 1 2 QRC
4 KARPET (X) COWL SIDE NOT FIX TIDAK FIX D40D QRC R 1 QRC 4 BACK DOOR STRAP RR LOOSENESS - D40D QRC C 1 1 QRC
5 FR WIPER R/L NOT FIX STELL D40D 5E 1 QG 5 COVER INSTRUMENT LH MISSING PART BELUM PASANG D26A 1 QG

8. SPS
SHIFT A SHIFT B
NO LIST DEFECT KET TYPE QG QTY BEFORE TEMUAN NO LIST DEFECT KET TYPE QG QTY BEFORE TEMUAN
1 BLADE FRONT WIPER RH COME OFF COME OFF D26A 1 QV 1 GLOVE BOX SCRATCH BARET D40D 1 QV
2 LABEL CAUTION LLC ON COWL VENTILATOR BUBBLE - D40D QRC C 3 2 QRC 2 COVER OUTER MIRROR LH SCRATCH - D40D QRC L 1 QRC
3 COVER FUSE BOX UNDER INSTRUMENT SCRATCH - D40D QRC R 2 QRC 3 BACK DOOR GARNISH RR SCRATCH - D40D QRC C 1 1 QRC
4 GLOVE BOX SCRATCH - D40D QRC L 2 QRC 4 LABEL BIRU RR COMBY RH MISSING PART TIDAK ADA D40D 1B 1 QG
5 F/D TRIM LH MISSING PART KLIP TA 1 PCS D26A 1 QG 5 RR COMBY RH GRAZE MARK GRAZEMARK D26A 1B 1 QG

9. JUNDATE
SHIFT A SHIFT B
NO LIST DEFECT KET TYPE QG QTY BEFORE TEMUAN NO LIST DEFECT KET TYPE QG QTY BEFORE TEMUAN
1 FR BUMPER GRAZE MARK - D40D QRC C 2 QRC 1 LABEL TUNE UP COME OFF COME OFF D40D 1 QV
2 MAGIC TAPE UNDER FR CARPET LH COME OFF PEEL OFF D40D QRC L 2 QRC 2 RR BUMPER LH BACK SONAR NOT FIX - D40D QRC C 1 1 QRC
3 BATERAY LH DEFORM - D40D QRC L 2 1 QRC 3 CLAMP WIRE SOCKET FR SEAT LH COME OFF UNCLAMP D40D 4L 4 QG
4 HEADLINNING FR PILLAR LH DEFORM BRUDUL D26A 4 QG 4 COVER NUT KNUCKLE FR RH/LH COME OFF MUDAH LEPAS D40D 3R1 3 QG
5 WIRE ABS (X) ABSOBER FR LH HALFLOCK (blank) D40D 3R1 1 1 QG 5 H/L D PILAR RH STAIN KOTOR D40D 1B 2 QG